TOP 10 Pump Types and Applications 2_Gil Reyes
-
Upload
maria-jadid -
Category
Documents
-
view
121 -
download
9
description
Transcript of TOP 10 Pump Types and Applications 2_Gil Reyes
![Page 1: TOP 10 Pump Types and Applications 2_Gil Reyes](https://reader034.fdocuments.in/reader034/viewer/2022052203/55721058497959fc0b8d0683/html5/thumbnails/1.jpg)
Presentación GeneralGil Reyes
Joh. Heinr. Bornemann GmbHwww.bornemann.com
EN LA INDUSTRIA DEL PETRÓLEO Y EL GAS
BOMBEO LÍQUIDO
![Page 2: TOP 10 Pump Types and Applications 2_Gil Reyes](https://reader034.fdocuments.in/reader034/viewer/2022052203/55721058497959fc0b8d0683/html5/thumbnails/2.jpg)
2011-11-25 Page 1
Tabla de contenidos• Rango de Productos
• Tipos de Bombas de Dos Tornillos
• Similitudes
• Ventajas...
• Pruebas
• Campos de Aplicación
• Aplicaciones de Interés...
![Page 3: TOP 10 Pump Types and Applications 2_Gil Reyes](https://reader034.fdocuments.in/reader034/viewer/2022052203/55721058497959fc0b8d0683/html5/thumbnails/3.jpg)
2011-11-25 Page 2
Rango de productos up&midstream
![Page 4: TOP 10 Pump Types and Applications 2_Gil Reyes](https://reader034.fdocuments.in/reader034/viewer/2022052203/55721058497959fc0b8d0683/html5/thumbnails/4.jpg)
2011-11-25 Page 3
Tabla de contenidos• Rango de Productos
• Tipos de Bombas de Dos Tornillos
• Similitudes
• Ventajas...
• Pruebas
• Campos de Aplicación
• Aplicaciones de Interés...
![Page 5: TOP 10 Pump Types and Applications 2_Gil Reyes](https://reader034.fdocuments.in/reader034/viewer/2022052203/55721058497959fc0b8d0683/html5/thumbnails/5.jpg)
2011-11-25 Page 4
Bombas de Dos Tornillos
Series• Bombas tipo W / V / U
[horizontal / vertical / Diseno sumergible]
• Bombas tipo HC [Alta capacidad]
• Bombas tipo HP [Alta presión]
![Page 6: TOP 10 Pump Types and Applications 2_Gil Reyes](https://reader034.fdocuments.in/reader034/viewer/2022052203/55721058497959fc0b8d0683/html5/thumbnails/6.jpg)
2011-11-25 Page 5
Bombas de Dos Tornillos
Curvas de Desempeno de tipos de bombas de tornillo
0200400600800
10001200140016001800200022002400260028003000
0 10 20 30 40 50 60 70 80 90 100
Presion diferencial [bar]
Cap
acid
ad
[m³/h
] HC / VHC
W / V
HPSL / SLC
![Page 7: TOP 10 Pump Types and Applications 2_Gil Reyes](https://reader034.fdocuments.in/reader034/viewer/2022052203/55721058497959fc0b8d0683/html5/thumbnails/7.jpg)
2011-11-25 Page 6
Bombas de Dos Tornillos
Rango de Operación• Capacidades de hasta 2,800 m³/h (12,500 gpm)
• Contenido de gas de hasta 30% (no baches de gas)
• Δp de hasta 100 bar (1,500 psi)
• Viscosidad 0.5 de hasta 200,000 cSt
• Temperatura –40 °C hasta +300°C (+572°F)
![Page 8: TOP 10 Pump Types and Applications 2_Gil Reyes](https://reader034.fdocuments.in/reader034/viewer/2022052203/55721058497959fc0b8d0683/html5/thumbnails/8.jpg)
2011-11-25 Page 7
Bombas de Dos Tornillos
DesignaciónW 7T . 3 zk - 94
Paso de tornillo en mm
Diseno corto o largo.
Indice de los materiales
Tamano (de 2 a 10)
Serie: W, V, HP, etc.
![Page 9: TOP 10 Pump Types and Applications 2_Gil Reyes](https://reader034.fdocuments.in/reader034/viewer/2022052203/55721058497959fc0b8d0683/html5/thumbnails/9.jpg)
2011-11-25 Page 8
Bombas de Dos Tornillos
Elementos para Bombear
Dirección de
Rotación
Succión, pinDescarga, pout
Camisa Reemplazable
Flecha
Tornillo
Flow Direction
![Page 10: TOP 10 Pump Types and Applications 2_Gil Reyes](https://reader034.fdocuments.in/reader034/viewer/2022052203/55721058497959fc0b8d0683/html5/thumbnails/10.jpg)
2011-11-25 Page 9
Bombas de Dos Tornillos
Curva de Desempeno Típica
Presión Diferencial
Cap
acid
ad
Velocidad / Diametro del
Tornillo
QQQ teorDisponible Δ−=
disponibleQ
teorQ
QΔ
pΔ
![Page 11: TOP 10 Pump Types and Applications 2_Gil Reyes](https://reader034.fdocuments.in/reader034/viewer/2022052203/55721058497959fc0b8d0683/html5/thumbnails/11.jpg)
2011-11-25 Page 10
Bombas de Dos Tornillos
Paso Diferente
Presión Diferencial
Cap
acid
adPaso 1 > Paso 2
1maxpΔ 2maxpΔ
1QΔ
2disponibleQ
2teorQ2QΔ
1disponibleQ
1teorQ
![Page 12: TOP 10 Pump Types and Applications 2_Gil Reyes](https://reader034.fdocuments.in/reader034/viewer/2022052203/55721058497959fc0b8d0683/html5/thumbnails/12.jpg)
2011-11-25 Page 11
Bombas de Dos Tornillos
Cambiando la Viscosidad del Líquido
Presión Diferencial
Cap
acid
ad
Visc 2 > Visc1
teorQ
1disponibleQ 2disponibleQ1QΔ 2QΔ
1maxpΔ 2maxpΔ
![Page 13: TOP 10 Pump Types and Applications 2_Gil Reyes](https://reader034.fdocuments.in/reader034/viewer/2022052203/55721058497959fc0b8d0683/html5/thumbnails/13.jpg)
2011-11-25 Page 12
Bombas de Dos Tornillos
Versión corta o larga?
![Page 14: TOP 10 Pump Types and Applications 2_Gil Reyes](https://reader034.fdocuments.in/reader034/viewer/2022052203/55721058497959fc0b8d0683/html5/thumbnails/14.jpg)
2011-11-25 Page 13
Bombas de Dos Tornillos
Sellos• Empaque de estopas
• Sellos mecánicos sencillos
• Sellos mecánicos dobles
• Sellos mecánicos en arreglos tandem
![Page 15: TOP 10 Pump Types and Applications 2_Gil Reyes](https://reader034.fdocuments.in/reader034/viewer/2022052203/55721058497959fc0b8d0683/html5/thumbnails/15.jpg)
2011-11-25 Page 14
Bombas de Dos Tornillos
Que hacer con alta viscosidad?
![Page 16: TOP 10 Pump Types and Applications 2_Gil Reyes](https://reader034.fdocuments.in/reader034/viewer/2022052203/55721058497959fc0b8d0683/html5/thumbnails/16.jpg)
2011-11-25 Page 15
Bombas de Dos Tornillos
Series• Bombas tipo W / V / U
[horizontal / vertical / Diseno sumergible]
• Bombas tipo HC [Alta capacidad]
• Bombas tipo HP [Alta presión]
![Page 17: TOP 10 Pump Types and Applications 2_Gil Reyes](https://reader034.fdocuments.in/reader034/viewer/2022052203/55721058497959fc0b8d0683/html5/thumbnails/17.jpg)
2011-11-25 Page 16
Bombas de Dos Tornillos
Bombas tipo W / V / U
Tipo W
Tipo V Tipo U
![Page 18: TOP 10 Pump Types and Applications 2_Gil Reyes](https://reader034.fdocuments.in/reader034/viewer/2022052203/55721058497959fc0b8d0683/html5/thumbnails/18.jpg)
2011-11-25 Page 17
Bombas de Dos Tornillos
Bomba de dos tornillos tipo W/V
Bomba de dos tornillos tipica
![Page 19: TOP 10 Pump Types and Applications 2_Gil Reyes](https://reader034.fdocuments.in/reader034/viewer/2022052203/55721058497959fc0b8d0683/html5/thumbnails/19.jpg)
2011-11-25 Page 18
Bombas de Dos TornillosCurva de desempeno de los tipos W/V/U en un diagrama
W2W3
W4
W5
W6
![Page 20: TOP 10 Pump Types and Applications 2_Gil Reyes](https://reader034.fdocuments.in/reader034/viewer/2022052203/55721058497959fc0b8d0683/html5/thumbnails/20.jpg)
2011-11-25 Page 19
Bombas de Dos TornillosCurva de desempeno de los tipos W/V/U en un diagrama
W7W7T
W8
W9/.3/.6W9/.5/.8/.9
W10
![Page 21: TOP 10 Pump Types and Applications 2_Gil Reyes](https://reader034.fdocuments.in/reader034/viewer/2022052203/55721058497959fc0b8d0683/html5/thumbnails/21.jpg)
2011-11-25 Page 20
Bombas de Dos Tornillos
Bombas tipo HC/VHC
Tipo VHC
Tipo HC
![Page 22: TOP 10 Pump Types and Applications 2_Gil Reyes](https://reader034.fdocuments.in/reader034/viewer/2022052203/55721058497959fc0b8d0683/html5/thumbnails/22.jpg)
2011-11-25 Page 21
Bombas de Dos Tornillos
Rango de operacion de los tipos HC/VHC• Capacidades de hasta 2500m³/h
• Δp de hasta 16 bar
• Viscosidades 0.5 up to 10,000 cSt
• Temperaturas del medio de hasta +100°C (+212°F)
![Page 23: TOP 10 Pump Types and Applications 2_Gil Reyes](https://reader034.fdocuments.in/reader034/viewer/2022052203/55721058497959fc0b8d0683/html5/thumbnails/23.jpg)
2011-11-25 Page 22
Bombas de Dos Tornillos
Diagrama seccional de una bomba HC
![Page 24: TOP 10 Pump Types and Applications 2_Gil Reyes](https://reader034.fdocuments.in/reader034/viewer/2022052203/55721058497959fc0b8d0683/html5/thumbnails/24.jpg)
2011-11-25 Page 23
Bombas de Dos TornillosLa nueva HC 370
• n = 500 hasta 1800 rpm
• Q = 650 hasta 2500 m²/h
• Viscosidad de hasta 1000 mm²/s
![Page 25: TOP 10 Pump Types and Applications 2_Gil Reyes](https://reader034.fdocuments.in/reader034/viewer/2022052203/55721058497959fc0b8d0683/html5/thumbnails/25.jpg)
2011-11-25 Page 24
Bombas de Dos TornillosCurva de desempeno del tipo HC
ν = 380 mm²/sHC500 = 1200 1/minHC370 = 1450 1/minHC300 = 1800 1/minHC232 = 1800 1/minHC180 = 1800 1/minHC147 = 1800 1/min
Capacidad para tipo HC
![Page 26: TOP 10 Pump Types and Applications 2_Gil Reyes](https://reader034.fdocuments.in/reader034/viewer/2022052203/55721058497959fc0b8d0683/html5/thumbnails/26.jpg)
2011-11-25 Page 25
Bombas de Dos TornillosBomba de dos tornillos tipo HP
Bomba HP / Distancia entre rodamientos menor
![Page 27: TOP 10 Pump Types and Applications 2_Gil Reyes](https://reader034.fdocuments.in/reader034/viewer/2022052203/55721058497959fc0b8d0683/html5/thumbnails/27.jpg)
2011-11-25 Page 26
Bombas de Dos Tornillos
Bomba de dos tornillos tipo HP
Bomba HP / Distancia entre rodamientos menor HP 331-54
![Page 28: TOP 10 Pump Types and Applications 2_Gil Reyes](https://reader034.fdocuments.in/reader034/viewer/2022052203/55721058497959fc0b8d0683/html5/thumbnails/28.jpg)
2011-11-25 Page 27
Bombas de Dos Tornillos
Tipo HP• Capacidad de hasta 1300m³/h
• Δp de hasta 100 bar
• Viscosidad de 1 hasta 10,000 cSt
• Temperaturas del medio
de hasta +100°C (+212°F)
![Page 29: TOP 10 Pump Types and Applications 2_Gil Reyes](https://reader034.fdocuments.in/reader034/viewer/2022052203/55721058497959fc0b8d0683/html5/thumbnails/29.jpg)
2011-11-25 Page 28
Tabla de contenidos• Rango de Productos
• Bombas de Dos Tornillos
• Similitudes
• Ventajas...
• Pruebas
• Campos de Aplicación
• Aplicaciones de Interés...
![Page 30: TOP 10 Pump Types and Applications 2_Gil Reyes](https://reader034.fdocuments.in/reader034/viewer/2022052203/55721058497959fc0b8d0683/html5/thumbnails/30.jpg)
2011-11-25 Page 29
SimilitudesTodas las bombas bornemann (excepto SLI) son de acuerdo al API 676, segunda edición, Dec. 1994.
Con algunas excepciones!!
![Page 31: TOP 10 Pump Types and Applications 2_Gil Reyes](https://reader034.fdocuments.in/reader034/viewer/2022052203/55721058497959fc0b8d0683/html5/thumbnails/31.jpg)
2011-11-25 Page 30
Tabla de contenidos• Rango de Productos
• Bombas de Dos Tornillos
• Similitudes
• Ventajas...
• Pruebas
• Campos de Aplicación
• Aplicaciones de Interés...
![Page 32: TOP 10 Pump Types and Applications 2_Gil Reyes](https://reader034.fdocuments.in/reader034/viewer/2022052203/55721058497959fc0b8d0683/html5/thumbnails/32.jpg)
2011-11-25 Page 31
Ventajas......de bombas de tornillo contra bombas centrifugas
![Page 33: TOP 10 Pump Types and Applications 2_Gil Reyes](https://reader034.fdocuments.in/reader034/viewer/2022052203/55721058497959fc0b8d0683/html5/thumbnails/33.jpg)
2011-11-25 Page 32
Centrifugal Pumps:
Higher viscosity causes
higher friction
➙ reduced capacity
Twin Screw Pumps:
Higher viscosity causes
better sealing
characteristic in
clearances
➙ higher capacity
Performance CurveTwin Screw Pump - Centrifugal Pump
0
5
10
15
20
25
30
0 50 100 150 200 250 300Capacity [m³/h]
Diff
enen
tial P
ress
ure
[bar
] Centrifugal, 1 cSt
Performance CurveTwin Screw Pump - Centrifugal Pump
0
5
10
15
20
25
30
0 50 100 150 200 250 300Capacity [m³/h]
Diff
enen
tial P
ress
ure
[bar
] Centrifugal,visc. >1 cSt
Centrifugal, 1 cSt
Performance CurveTwin Screw Pump - Centrifugal Pump
0
5
10
15
20
25
30
0 50 100 150 200 250 300Capacity [m³/h]
Diff
enen
tial P
ress
ure
[bar
]
2-Screw, 1 cSt
Centrifugal,visc. >1 cSt
Centrifugal, 1 cSt
Performance CurveTwin Screw Pump - Centrifugal Pump
0
5
10
15
20
25
30
0 50 100 150 200 250 300Capacity [m³/h]
Diff
enen
tial P
ress
ure
[bar
]
2-Screw, 215 cSt
2-Screw, 1 cSt
Centrifugal,visc. >1 cSt
Centrifugal, 1 cSt
Ventajas......de bombas de tornillo contra bombascentrifugas
![Page 34: TOP 10 Pump Types and Applications 2_Gil Reyes](https://reader034.fdocuments.in/reader034/viewer/2022052203/55721058497959fc0b8d0683/html5/thumbnails/34.jpg)
2011-11-25 Page 33
Tabla de contenidos• Rango de Productos
• Bombas de Dos Tornillos
• Similitudes
• Ventajas...
• Pruebas
• Campos de Aplicación
• Aplicaciones de Interés...
![Page 35: TOP 10 Pump Types and Applications 2_Gil Reyes](https://reader034.fdocuments.in/reader034/viewer/2022052203/55721058497959fc0b8d0683/html5/thumbnails/35.jpg)
2011-11-25 Page 34
Pruebas
Pruebas estandar• Prueba hidrostática
• Prueba de desempeno – solo la bomba
Pruebas adicionales• NPSH
• Vibración
• Medición de ruido
![Page 36: TOP 10 Pump Types and Applications 2_Gil Reyes](https://reader034.fdocuments.in/reader034/viewer/2022052203/55721058497959fc0b8d0683/html5/thumbnails/36.jpg)
2011-11-25 Page 35
Tabla de contenidos• Rango de Productos
• Bombas de Dos Tornillos
• Similitudes
• Ventajas...
• Pruebas
• Campos de Aplicación
• Aplicaciones de Interés...
![Page 37: TOP 10 Pump Types and Applications 2_Gil Reyes](https://reader034.fdocuments.in/reader034/viewer/2022052203/55721058497959fc0b8d0683/html5/thumbnails/37.jpg)
2011-11-25 Page 36
Campos de aplicación
Tipo W para...• ...después del separador
Tipo HC para ...• ...Patios de tanques
• ...tranferencia a distancias cortas
Tipo HP para...• ... tranferencia a distancias largas
Tipo SLI para...• ...descargar
![Page 38: TOP 10 Pump Types and Applications 2_Gil Reyes](https://reader034.fdocuments.in/reader034/viewer/2022052203/55721058497959fc0b8d0683/html5/thumbnails/38.jpg)
2011-11-25 Page 37
Aplicaciones de interés...
Después del separador
![Page 39: TOP 10 Pump Types and Applications 2_Gil Reyes](https://reader034.fdocuments.in/reader034/viewer/2022052203/55721058497959fc0b8d0683/html5/thumbnails/39.jpg)
2011-11-25 Page 38
Aplicaciones de interés...
Después del separador3 X W6.5zk – 50/1Produced WaterΔP : 10 barν : 1 cSTQ : 880 m³/h
![Page 40: TOP 10 Pump Types and Applications 2_Gil Reyes](https://reader034.fdocuments.in/reader034/viewer/2022052203/55721058497959fc0b8d0683/html5/thumbnails/40.jpg)
2011-11-25 Page 39
Aplicaciones de interés...
Bombas de transferencia
Presión de hasta 100 bar!
![Page 41: TOP 10 Pump Types and Applications 2_Gil Reyes](https://reader034.fdocuments.in/reader034/viewer/2022052203/55721058497959fc0b8d0683/html5/thumbnails/41.jpg)
2011-11-25 Page 40
Aplicaciones de interés...
Bombas de transferencia
3 + 2 HP 331 - 70Medium: OrimulsionΔP : 53 barν : 500-1000 cSTQ : 440 m³/h
![Page 42: TOP 10 Pump Types and Applications 2_Gil Reyes](https://reader034.fdocuments.in/reader034/viewer/2022052203/55721058497959fc0b8d0683/html5/thumbnails/42.jpg)
2011-11-25 Page 41
Aplicaciones de interés...
Bombas de arranque en tuberias
5 X W10.5zk – 94Medium: crude oilΔP : 12 barν : 69 - 1100 cSTQ : 880 m³/h
![Page 43: TOP 10 Pump Types and Applications 2_Gil Reyes](https://reader034.fdocuments.in/reader034/viewer/2022052203/55721058497959fc0b8d0683/html5/thumbnails/43.jpg)
2011-11-25 Page 42
Aplicaciones de interés...
Terminal de aceite en Rusia
![Page 44: TOP 10 Pump Types and Applications 2_Gil Reyes](https://reader034.fdocuments.in/reader034/viewer/2022052203/55721058497959fc0b8d0683/html5/thumbnails/44.jpg)
2011-11-25 Page 43
Aplicaciones de interés...
Terminal de aceite en Sudan
![Page 45: TOP 10 Pump Types and Applications 2_Gil Reyes](https://reader034.fdocuments.in/reader034/viewer/2022052203/55721058497959fc0b8d0683/html5/thumbnails/45.jpg)
2011-11-25 Page 44
Aplicaciones de interés...
Terminal de aceite en Costa Rica
![Page 46: TOP 10 Pump Types and Applications 2_Gil Reyes](https://reader034.fdocuments.in/reader034/viewer/2022052203/55721058497959fc0b8d0683/html5/thumbnails/46.jpg)
2011-11-25 Page 45
Aplicaciones de interés...
Patio de tanques en Fujairah
![Page 47: TOP 10 Pump Types and Applications 2_Gil Reyes](https://reader034.fdocuments.in/reader034/viewer/2022052203/55721058497959fc0b8d0683/html5/thumbnails/47.jpg)
2011-11-25 Page 46
Aplicaciones de interés...
Patio de Tanques en OmánBombas de tuberíaW9.5zkBombas de transferencia de emulsión360 m3/h ; 30 bar930- 3500 cSt ; -5/ 80 grados CAccionador eléctrico, VFDPDO, Desierto de Oman
![Page 48: TOP 10 Pump Types and Applications 2_Gil Reyes](https://reader034.fdocuments.in/reader034/viewer/2022052203/55721058497959fc0b8d0683/html5/thumbnails/48.jpg)
2011-11-25 Page 47
Aplicaciones de interés...
Bombas para descargar
SL 125 - 58Medium: DieselΔ p : 6 barν : 1,6 - 6 cSTQ : 40 m³/h
![Page 49: TOP 10 Pump Types and Applications 2_Gil Reyes](https://reader034.fdocuments.in/reader034/viewer/2022052203/55721058497959fc0b8d0683/html5/thumbnails/49.jpg)
2011-11-25 Page 48
Gracias por su atención