Tools That Make A Difference - Digital Marketing Services ...digitalmarketing1.com/images/pdf/JessEm...

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R Tools That Make A Difference

Transcript of Tools That Make A Difference - Digital Marketing Services ...digitalmarketing1.com/images/pdf/JessEm...

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RTools That Make A Difference

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RWe take great pride

in introducing innovative product

solutions for woodworkers

around the world. our philosophy

is “deeply routed” in offering

the highest level of quality at

affordable prices. we are honored

to serve some of the most skillful

and creative people and companies

in the woodworking industry.

our mission is to continuously

inspire the evolution of

woodworking and challenge

everyone to “raise the bar” to the

next level. you will find everyone

on the Jessem team to be very

customer friendly. we stand behind

our products 100% and we welcome

your feedback, good or bad.

for it is you the customer who

inspires everyone at Jessem tool

company to give our best each day.

Table of Contents1..........Mite-R-Excel - 07100 Precision Miter Gauge for Tablesaws

2-3.......Mast-R-Slide - 07500 Precision Sliding Cross-Cut Table

4..........Rout-R-Lift - 02001 For Plunge Routers

Rout-R-LiftFX - 02300 series For 2HP Fixed Base Routers

5..........NEW Rout-R-Motor 3.5 Max HP EVS - 05626 Remote Power and Variable Speed Motor by Milwaukee

6..........Mast-R-Lift - 02100 series For 3HP Fixed Base Routers

7..........Mast-R-Lift Excel - 02201 Phenolic Table with Built-In Mast-R-Lift

8..........Mast-R-Fence - 04001 Universal Router Table Fence

9..........Mite-R-Slide - 06001 Mitering Gauge for Mast-R-Fence

10-11....Accessories

12-13....Complete Rout-R-Table Systems

Photos contained within this brochure do not necesarily represent proper usage of safety guards and other safety equipment provided by the manufacturer. Please refer to your owners manual for proper usage of all power equipment.

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Mite R Excel™

Model# description

07100 Mite-R-eXCeL™ PReCision MiteR GauGe with DuaL-inDeXinG anGLe LoCation

The New Mite-R-excel™ from JessEm Tool offers an unsurpassed level of accuracy, reliability and value. Designed specifically for the serious woodworker, this fine quality precision instrument is CNC machined from heavy gauge 6061 aluminum components for rigidity and rock solid performance. The miter gauge pivots 45 degrees in both directions and features our innovative Dual-In-dexing Angle Location System which utilizes a brass push-pin to index positive stops at every five degrees. A secondary range of pin locations allows for quick accurate ½ degree increments at every angle in between each 5 degrees. The gauge mechanism locks in firm with a twist of our solid aluminum handle with knurled grip and red anodized finish.

The Mite-R-excel™ fence features a heavy-gauge aluminum extru-sion that’s rock solid with no flex. The fence length is 27” closed and extends out to a maximum measured cut length of 36” with stop. The fence also features our unique Dual-Reference Adjust-able Scale that allows accurate measurements from the blade to 24” and out to 36” when using the telescoping fence extension. The fence offers quick and easy adjustability with solid brass lock knobs and features multiple “T” tracks for attaching your own

sacrificial sub-fences to the fence face for zero-clearance crosscuts.This beautifully designed and engineered tool performs as well as it looks and is sure to become your most prized table saw accessory.

FEATURING. . .• Heavy-Duty design and construction provides exceptional dampening with increased rigidity resulting in greater accuracy through the cut. • Precision CNC machined from solid 6061 aluminum, solid steel and solid brass components.• JessEm’s Innovative Dual-Indexing Angle Location System provides precise “positive stop” angle locating to every ½ degree and a separate vernier scale allowing additional angle settings to 1/10th of a degree.• Heavy-Duty 24” extruded aluminum fence extends to 36” over all with an innovative Dual-Reference Adjustable Scale for accurate cutting measurements. • 20” solid steel bar with “T”-Slot washer fits standard ¾” miter slot.• Adjustable snugger bar design to eliminate slop in the miter slot.• Adjustable flip-stop for fast repeatable measured crosscuts.

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Precision Miter Gauge with Dual Indexing Angle Location

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Take your table saw to a higher level of precision and performance with the New MASt-R-Slide™ Sliding Cross-Cut Table from JessEm Tool Company. This fine quality table saw system features a network of beautifully engineered aluminum extrusions, steel guide rails and precision bearings designed to create the ultimate cross-cutting solution. Designed to replace the left extension wing on most American style cabinet saws and contractor saws with cast iron table tops.

The MASt-R-Slide™ system features JessEm’s innovative Posi-Trak™ bearing guided multi-rail system for an exceptionally smooth and accurate glide from one end of the travel range to the other. The guide mechanism is comprised of 30 double-sealed precision bearings positioned in a staggered design to provide constant contact to the guide rails throughout its travel.

The sliding table is easily adjustable to level with the saw’s tabletop and to align it parallel to the cutting blade. Also included is an extension wing support table that is fully adjustable for positioning in a fixed location anywhere along the length of the sliding table as determined by the cutting operation being performed.

Mast R Slide™ 7500

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R

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R Model# description

07500 Mast-R-sLiDe™ 7500 PReCision sLiDinG CRoss-Cut tabLe

07511 eXtension winG foR 07500

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Mast R Slide™ 7500

The extruded aluminum fence length is 28 inches closed and extends outward for a maximum measured cut length of 48 inches with the flip-stop. The fence offers mitered cross-cuts up to 45 degrees in both directions. The MASt-R-Slide™ sliding table offers three positions for the fence, two front end positions (one optimal location for mitered crosscuts and another allowing for an increased cutting width at 90 degrees) and a rear end position for a maximum cross-cut capacity of 36 inches. The fence is easily moved from one position to the other and quickly detaches from the sliding table for unobstructed use of the table saw while utilizing the rip fence.

The MASt-R-Slide™ 7500 was designed so that no support legs are required, offering a smaller footprint and allowing the optional use of a mobile base on the saw. The MASt-R-Slide™ 7500 will fit right or left-tilt table saws and is designed to be used on the left side of the saw. The table saw must have a solid cast iron top and the front and rear fence rails will require modification.

FEATURING. . .• Featuring JessEm’s innovative Posi-Trak™ bearing guided multi- rail system for an exceptionally smooth and accurate glide from one end of the travel range to the other. • Exclusive linear guide mechanism comprised of 30 double-sealed precision bearings and steel tracks contained in heavy gauge aluminum extrusions for rock solid precision through the cut. • Fence length is 30 inches closed and extends outward for a maximum measured cut length of 48” with adjustable flip-stop. • Table locks in four positions - flush front, flush rear, centered or fully retracted.• Fits left and right tilt saws and offers a 36 inch maximum cross cut. • Designed for table saws with a cast iron top and a front to rear depth of 27” to 28”. • Not designed for bench top or portable contractor saws. • Replaces the left “cast-iron” wing on table saws with a three or four bolt mounting pattern. • Front and rear fence rails will require modification. • Instructions included.

Blade guards are removed for clarity only. Always use proper safety equipment provided by the manufacturer.

Product Specifications • Maximum stroke: 36-3/4” • Length of cut off fence: 28” extends to 48” • Length of rail system: 27” • Sliding Table Dimensions: 7-7/8” x 39” • Extension Wing Dimensions: 8-1/2” x 8-1/2” • Sliding Table Width including Outrigger: 16-3/8” • Maximum Cross Cut (w/fence in front position): 32” • Maximum Cross Cut (w/fence in middle position): 24-1/2” • Maximum Cross Cut (w/fence in rear position): 36” • Unit Weight: 48 lbs.

* Actual cross cut capacities may vary as the position of the saw blade varies from saw to saw.

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Model# description

02001 Rout-R-Lift™ size: 11-3/4” x 14-3/4” x 3/16” thiCk fits aLL RouteR bases useD with Mast-R-toP™ #02034

02031 teMPLate foR RoutinG a hoLe foR a Rout-R-Lift™ in a CustoM tabLe toP

• Insert plate dimensions: 11-3/4” x 14-3/4” x 3/16” thick• Insert plate is machined with a 3-5/8” dia. tAb-loc™ centerhole.• Built in plate leveling system for a perfect fit flush to the tabletop.• Includes a 1-1/2” insert ring with a wrench, starting pin and hex key wrench.

Router is not included.

Introduced to the woodworking world in 1999 by JessEm Tool Company. The Rout-R-lift™ has added a tremendous improvement to the table-mounted router. Simply drop in the handle, crank the router up or down, pull out the handle and you’re ready to rout! The plate has a dial etched with .005” increments allowing you to make repeatable micro-adjustments with ease. The Rout-R-lift™ offers a full 2-1/2” of vertical travel.

Constructed of premium 6061 aluminum components, the Rout-R-lift™ features our unique MASt-R-Ring™ router mounting system with JessEm’s so called “Swiss Cheese” multi-hole pattern. We have yet to find a router that won’t fit this system! Once mounted to the MASt-R-Ring™ the router can then be rotated to the most convenient position to access your router. The insert plate centerhole is machined to accept a large 3-1/2” raised panel bit and includes a 1-1/2” diameter insert ring. Additional insert ring sets are available separately.

Rout R Lift™

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The “Ultimate Base” for interchangeable 2HP router motors. Now 2HP router users can experience the same precision height adjustment and above table bit changes as our MASt-R-lift™ at a more affordable price. Available in three carriage sizes for today’s most popular 1-3/4HP to 2-1/2HP fixed base router motors.

The under carriage is precision machined from premium 6061 aluminum, anodized red and fastened with solid brass fittings. The Rout-R-lift fx™ features a Cam-Lock Clamp design for quick and easy “Plug-N-Rout” motor changes. The insert plate centerhole is 3-5/8” in diameter and includes a tAb-loc™ insert ring with a 1-1/2” diameter bit hole. Additional insert ring sets are available separately.

• Designed for 1-3/4HP to 2-1/2HP fixed base router motors • Above the table top height adjustment and bit changes • 9-1/4” x 11-3/4” top plate is machined from 3/4” thick solid phenolic • Quick change motor installation with new cam-lock clamp design • 8 position set screw plate leveling • Includes 1-1/2” tAb-loc™ insert ring, insert ring wrench, starter pin, hex key and hardware

Model# description

02302 fits PoRteR CabLe 690 & 890 seRies, bosCh 1617 & 1618 seRies, DewaLt 610, 616 & 618 seRies.

02303 fits Makita 1101 seRies.

02304 fits MiLwaukee 5615, 5616 & 5619 seRies.

02305 fits hitaChi M12VC & kM12VC.

03003 teMPLate foR RoutinG a hoLe foR a Rout-R-Lift fX™ in a CustoM tabLe.

Rout R Lift FX™

New Cam-Lock Clamp design for easy motor installation

Router is not included.

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NEW 3.5 Max HP EVS

with remote power and variable speed Powered by Milwaukee

R5

JessEm Tool teams up with Milwaukee Electric Tool to take the table mounted router to the next level. We found the Milwaukee 3.5 Max HP motor offered the best overall production routing performance available for our lift products.

This industry first router configuration consists of a powerful Milwaukee 3.5 max HP EVS motor with power and variable speed controls moved down the cord to a remote control box. Designed to be used with a JessEm MASt-R-lift™,the motor is direct wired to the remote control box and configured with premium tachometer based electronic feedback circuitry to maintain optimal speed and power under load.

This is the ultimate power source for router table use in a production environment and built to meet the demands of all woodworking applications.Imagine JessEm MASt-R-lift™ height adjustment with remote power and variable speed control all conveniently located at your fingertips. You’ll never need to reach under the table again!

Remote Control Box offers convenient access to both power and variable speed. Just flip the paddle switch on and dial in your desired RPM setting.Available exclusively from JessEm Tool Company.

• For use with JessEm MASt-R-lift™ #02101 and MASt-R-lift excel™ #02201 only (.030” Shim is required and included with this product)• Powerful 15 AMP, 3-1/2 max HP EVS Milwaukee motor• Premium electronic feedback circuitry maintains optimal speed and power under load• Electronic variable speed control (10,000-22,000 RPM)• 1/2” & 1/4” premium self-releasing collets• 100% Sealed ball bearing construction• Soft-Start for smooth transition to full power on • Not for hand held use

Model# description

05626 3.5 MaX hP eVs RouteR tabLe MotoR (.030” shim is required and included with this product)

Rout R Table Motor

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R• Allows height adjustment and bit changes from above the table.• Available in 9-1/4”x11-3/4” or 8-1/4”x11-3/4” plate sizes.• Insert plate is machined with a 3-5/8” dia. tAb-loc™ centerhole.• Built in plate leveling and insert adjusters for a perfect fit.• Includes a 1-1/2” insert ring with wrench, starting pin and hex wrench.

Model# description

02101 Mast-R-Lift™ size 9-1/4” x 11-3/4” foR PoRteR-CabLe 7518/7519 useD with Mast-R-toP™ #03004

02102 Mast-R-Lift™ size 8-1/4” x 11-3/4” foR use in otheR non-JesseM RouteR tabLe MoDeLs* 02111 ReDuCeR CoLLaR – 3-1/2” Dia. foR PC 690, 890 bosCh 1617/1618, DewaLt 610, 616, 618

02113 ReDuCeR CoLLaR – 3-1/4” Dia. foR Makita 1101

02115 ReDuCeR CoLLaR – foR hitaChi M12VC & kM12VC

02116 ReDuCeR shiM kit – foR MiLwaukee series 5625

02118 ReDuCeR CoLLaR – foR MiLwaukee series 5615, 5616 and 5619

Router and bits not included. * Only available in belt drive version.

Mast R Lift™

Beautifully finished with red and black anodized components, the MASt-R-lift™ is the sequel to our original Rout-R-lift™. Precision machined in premium 6061 aluminum, this is the top of the line for JessEm’s lift systems. Designed for cabinetmakers, furnituremakers and other custom woodworking pro’s, the MASt-R-lift™ is built for long-term professional use.

Featuring a more streamlined design and increased performance with a full 3-3/4” of vertical travel. The insert plate is precision-machined from a solid 1” thick aluminum blank. Our new speed crank design offers a tall handle for clearing the top of the fence while making adjustments. Designed specifically for the Porter Cable 7518 and to fit similar cylindrical motor housings with the use of a reducer collar. The insert plate centerhole is machined to accept up to a 3-1/2” raised panel bit and includes a 1-1/2” insert ring. Additional insert ring sets are available separately.

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NEW Direct Drive Design

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Mast R Lift Excel™ with MicroDial™Our best lift solution for the router table, combines our solid phenolic MASt-R-top™ in black, with all the features of our MASt-R-lift™ and more. The MASt-R-lift excel™ was designed to allow the addition of two great new features, a micro-adjust dial, which protrudes slightly beyond the edge of the tabletop and rotates independent of the lift mechanism. This feature allows you to “zero-out” the MicRodiAl™ and then accurately crank the router up at a ratio of 1/64 inch per 1/4 turn of the crank. The dial is scaled for micro-adjustments as intricate as .001”. Extremely precise adjustments to the router bit cutting height can now be performed faster and with more precision than ever before.

The second feature to this new product is an integrated dust port that is machined into the lift’s housing underneath the tabletop. This design virtually removes chips just as they are cut by the router bit. This design feature will literally extend the working life of the router motor. When mounted to a router table, the router motor is positioned upside-down, leaving the internal motor vulnerable to an accumulation of dust and pitch deposits. This causes the motor to heat up over time and eventually fail. JessEm’s new lift design removes the chips before they can reach the router, ultimately prolonging the life of the motor through more efficient chip extraction. This feature helps justify your investment in this product.

The black phenolic MASt-R-top™ includes our MASt-R-tRAc™ with a Miter Track in between two T-tracks. This heavy gauge 6061 aluminum extrusion is anodized in red and ready to attach jigs, hold-downs or a miter gauge. The lift mechanism is raised and lowered by an offset right-angle gearbox positioned on the right side, under the tabletop. The gearbox features a red anodized aluminum “balanced ball crank” handle reminiscent of the classic milling machines used in

metalworking. The gearbox drives the lift mechanism via a precision timing belt. The lift mechanism utilizes our patented adjustable tensioning design for reliable operation with the utmost accuracy and no backlash.

The new MASt-R-lift excel™ will accept the Porter Cable model 7518 out of the box, and accepts

additional routers with cylindrical motor housings with the use of a reducer collar (sold separately).

The centerhole in the tabletop is machined with a 3-5/8” diameter tAb-loc™ centerhole to accept up to a 3-1/2” diameter raised

panel bit. An insert ring with a 1-1/2” diameter centerhole for most smaller bit diameters, an insert ring

wrench, starting pin and hex key wrench are also included. Additional insert ring sets are available separately.

Router and bits not included. Mast-R-Fence™ and stand sold separately.

Model# description

02201 Mast-R-Lift eXCeL™ CoMbination Mast-R-toP™ w/buiLt-in Mast-R-Lift™ – soLiD PhenoLiC tabLetoP MeasuRes 24” DeeP x 32” wiDe

02111 ReDuCeR CoLLaR – 3-1/2” Dia. foR PC 690, 890 bosCh 1617/1618, DewaLt 610, 616, 618

02113 ReDuCeR CoLLaR – 3-1/4” Dia. foR Makita 1101

02115 ReDuCeR CoLLaR – foR hitaChi M12VC & kM12VC

02116 ReDuCeR shiM kit – foR MiLwaukee series 5625

02118 ReDuCeR CoLLaR – foR MiLwaukee series 5615, 5616 and 5619

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Designed to be mounted to the backside of the MASt-R-fence™ and slide smoothly across the table on a chrome plated ground shaft. This innovative accessory is engineered to perform precision-machined square or angled cope cuts, crosscuts and other end milling operations with renewed accuracy on a router table. The Mite-R-Slide™ offers greatly improved performance and increased precision over similar cuts made with a traditional miter gauge traveling in a single miter track in the tabletop.

Built from precision machined 6061 aluminum components anodized in red and black, the Mite-R-Slide™ features a robust industrial design and is engineered for long-term professional use. The precision miter gauge rotates 45-degrees in both directions and features positive detents every 5 degrees, including a 22-1/2 degree position. Click into your desired angle and lock it in with a twist of our heavy-duty handle, machined from solid 6061 aluminum with a knurled grip and a red anodized finish.

The fence on the miter gauge features a heavy-duty aluminum

extrusion with a T-track along the top face for attaching different types of hold down accessories. The fence also slides in a second T-track located on the backside to position the fence flush to the router table’s fence at various angles.

The fence locks into position easily with the twist of two solid brass knobs and includes a replaceable sub-fence made of solid phenolic. The Mite-R-Slide™ can also be rolled up over the bar and positioned behind the fence when not in use. You will experience tighter fitting joints from the accuracy of this well designed product.

Mite R Slide™

Model# description

06001 Mite-R-sLiDe™ MiteR GauGe aCCessoRY

Mast-R-Fence™, Mast-R-Top™ and stand sold separately.

Winner of the 2003 New Products Award for Safety at the 2003 AWFS

Fair in Anaheim California.8

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RMast R Fence™

Our innovative dustport features a large chamber with a clear acrylic housing that won’t clog up and accepts a 2-1/4” dia. vac hose fitting.

We also include a set of shims for offsetting the out-feed sub-fence for jointing operations.

The MASt-R-fence™ also offers enough T-tracks front and back for attaching any

type of jig or hold down configuration you can dream up. Fits all tabletops

from 24” to 32” wide and from 1/2” to 1-1/2” thick.

Model# description

04001 Mast-R-fenCe™ 36” LenGth x 4” heiGht

04003 RePLaCeMent sub-fenCe set of (2)

Router and bits not included.

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The most advanced router table fence in its price range. The MASt-R-fence™ looks as beautiful as it’s function. Featuring a dual track fastening system with adjustable scales that can be set for a zero-reference and fast, repeatable set-ups. We also added a forward tilted scale along the top face for our Fence-Stop accessory (available separately).

Constructed of precision-machined 6061 aluminum with a red-hot anodized finish. The fence glides smooth in the tracks and locks firm with a twist of our “high-boy” lock-down knobs. We have found that solid phenolic is the ultimate material for our sub-fences.

Our PVC coated phenolic offers the same slick characteristics of UHMW plastic with far greater stability and durability.

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Model# description

02034 Mast-R-toP™ foR Rout-R-Lift™ 32” x 24” with 11-3/4” x 14-3/4” hoLe foR inseRt PLate

03004 Mast-R-toP™ foR Mast-R-Lift™, Mast-R-PLate™, Rout-R-PLate™ oR Rout-R-LiftfX™, 32” x 24” with 9-1/4” x 11-3/4” hoLe foR inseRt PLate

The ultimate tabletop material for today’s hi-tech woodworking machinery is our pvc coated phenolic. Phenolic is one of the strongest, most stable and durable materials available for an industrial strength work surface. It’s widespread use in military and aerospace applications says it all.

Our tabletop is 3/4” thick and guaranteed not to warp, sag, swell or rust. Phenolic is the step-up material for today’s woodworking pros and virtually renders melamine an obsolete option for long-term professional use.

The MASt-R-top™ is available pre-machined for our Rout-R-lift™, MASt-R-lift™ or MASt-R-plAte™ systems. The underside is also pre-drilled for our MASt-R-fence™ and Rout-R-tAbleStAnd™. All MASt-R-top’S™ are machined with a T-slot miter track and feature our innovative plate adjusters to snug your insert tight in the tabletop.

Mast R Top™ Solid Phenolic Router Table Tops

Model# description

05001 Rout-R-tabLestanD™ 22” DeeP, 26” wiDe, 35-1/4” hiGh

Rout R TableStand™

• Insert plate dimensions: 9-1/4” x 11-3/4” x 1/4” thick• Insert plate is machined with a 3-5/8” dia. tAb-loc™ centerhole.• The insert plate is precision machined from premium 6061

aluminum.• Includes a 1-1/2” insert ring with wrench, starting pin and hex

wrench.

Mast R Plate™

Model# description

03002 Mast-R-PLate™ useD with Mast-R-toP #03004

The first truly universal router mounting plate. The MASt-R-plAte™ features our unique MASt-R-Ring™ router mounting system with JessEm’s so called “Swiss Cheese” multi-hole pattern.

We have yet to find a router that won’t fit this system! Once mounted to the MASt-R-Ring™ the router can be rotated to the most convenient position to access your router.

The insert plate centerhole is machined to accept a large 3-1/2” raised panel bit and includes a 1-1/2” insert ring. Additional insert ring sets are available separately.

• Insert plate dimensions: 9-1/4” x 11-3/4” x 3/8” thick.• Plate is machined with a 3-5/8” diameter tAb-loc™ centerhole.• Includes a 2” diameter insert ring and a 1-3/8” insert ring that also accepts Porter Cable style template guides.• Includes a bushing for mounting the router centered on the plate.• 8 position set screw plate leveling.

Model# description

03100 Rout-R-PLate™ useD with Mast-R-toP #03004

Rout R Plate™

Here is a perfectly flat, rigid and durable mounting solution for reliable use in any router table application. The insert dimensions of the Rout-R-plAte™ are the same size as our MASt-R-lift™ and our Rout-R-lift fx™ and will also fit our model #03004 solid phenolic MASt-R-top™. The Rout-R-plAte™ includes a convenient centerhole bushing used to align the router so it is centered in the bit hole. Simple step by step instructions make accurately drilling and mounting any router easy to accomplish. The plate centerhole is machined to accept a 3-1/2” raised panel bit and includes two additional insert rings. Additional insert ring sets are available separately.

This is the most rigid open frame router table stand you will find. Constructed of premium

6061 aluminum with a black anodized finish. This stand is built for a long stable life of reliable performance.

The Rout-R-tAbleStAnd™ measures 35” in height without a tabletop and includes heavy-duty leg levelers with rubber feet.

Assembly is quick and easy with riveted steel nuts pre-installed and ready to be bolted.

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R Model# description

02031 teMPLate foR RoutinG a 11-3/4” X 14-3/4” hoLe foR a Rout-R-Lift™ in a CustoM tabLe toP

03003 teMPLate foR RoutinG a 9-1/4” X 11-3/4” hoLe foR a Rout-R-PLate™, Rout-R-Lift fX™, Mast-R- Lift™ oR Mast-R-PLate™ in a CustoM tabLe toP

Use one of these templates to rout the insert hole for our Rout-R-plAte™, Rout-R-lift™, Rout-R-lift fx™, MASt-R-plAte™, or MASt-R-lift™ when installing in your own custom table top. CNC machined MDF material.

Routing Templates for Custom Router Table Tops

Reducer Collars forMast R Lift™

Model# description

02214 Dust hose aDaPtoR foR 4” DiaMeteR Dust hose

02215 Dust hose aDaPtoR with 2-1/4” i.D. anD 2-1/2” o.D. foR stD. shoP VaC oR 2-1/2” Dust hose

Model# description

04002 fenCe-stoP foR Mast-R-fenCe™

Fence-Stop for the Mast R Fence™

Designed to slide along the forward-tilted scale on our MASt-R-fence™ and lock firm in any position you choose.

This stop is machined from 6061 aluminum with a black anodized finish.

4 Piece Insert Ring SetsThis is the most convenient and versatile solution to changing the bit-hole diameter in all JessEm router plates and lift systems.

Precision machined from solid 1/4” thick phenolic and featuring JessEm’s exclusive tAb-loc™ design. You can install and remove our insert rings with the flick of our unique two-prong insert ring wrench.

We now offer two insert ring sets, one with pre-drilled centerholes of 1/4”, 1/2”, 1-3/8” (accepts template guide busings) and 2-1/2” diameters and the other with no pre-drilled centerholes for making your own zero-clearance inserts.

Model# description

02021 4 PC. inseRt RinG set with PReDRiLLeD 1/4”, 1/2”, 1-3/8” & 2-1/2” CenteRhoLes

02028 4 PC. inseRt RinG set with no PRe-DRiLLeD CenteRhoLes

Replacement Sub-Fences for theA two piece set of solid phenolic sub-fences for our MASt-R-fence™. Each section measures 17-3/4” long x 2-1/2” wide X 3/4” thick.

Model# description

04003 RePLaCeMent sub-fenCes foR the Mast-R-fenCe ™

Use one collar to adapt various routers with cylindrical motor housings to the inside carriage diameter of our MASt-R-lift™. Available router applications are listed below.

Dust Hose Adaptors for Mast R Lift Excel™

These adapter plates are CNC machined from 6061 aluminum with anodized black finish. Available for 4”, 2-1/2” and 2-1/4”- std. shop vac hose/fitting diameters for use with our MASt-R-lift excel™ and other custom dust collection applications.

* Fits new style Mast-R-Lift™ and Mast-R-Lift Excel™ only.

Model# description

02111 ReDuCeR CoLLaR – 3-1/2” Dia. foR PC 690, 890 bosCh 1617/1618, DewaLt 610, 616, 618

02113 ReDuCeR CoLLaR – 3-1/4” Dia. foR Makita 1101

02115 ReDuCeR CoLLaR – foR hitaChi M12VC & kM12VC

02116 ReDuCeR shiM kit – foR MiLwaukee series 5625*

02118 ReDuCeR CoLLaR – foR MiLwaukee series 5615, 5616 and 5619

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RModel# description 02140 CoMPLete Rout-R-tabLe™ w/Mast-R-Lift™ (02101) foR PoRteR CabLe 7518 anD otheRs with ReDuCeR CoLLaRs oR ReDuCeR PLates. inCLuDes Mast-R- toP™ (03004), Mast-R-fenCe™ (04001) anD Rout-R-tabLestanD™ (05001)

Complete Rout R Table™ Systems By JessEm

Rout R Table™ with Rout R Lift™

Model# description

02040 CoMPLete Rout-R-tabLe™ w/Rout-R-Lift™ (02001) inCLuDes Mast-R-toP™ (02034), Mast-R-fenCe™ (04001) anD Rout-R-tabLestanD™ (05001)

Rout R Table™ with Mast R Lift™

Rout R Table™ with Mast R Lift Excel™ with MicroDial™

Rout R Table™ Systems

For lift capability with a router motor with a cylindrical housing such as the Porter Cable 7518, our MASt-R-lift™ is a step-up solution.

Our new MASt-R-lift excel™ combines the features of our MASt-R-lift™ built into a black phenolic MASt-R-top™. This is the top of our line for a precision lift solution.

For lift capability with a plunge router our original Rout-R-lift™ is truly a universal lift solution. We have yet to find a router that won’t fit our Rout-R-lift™.

Model# description

02240 CoMPLete Rout-R-tabLe™ w/Mast-R-Lift eXCeL™ (02201) foR PoRteR CabLe 7518 anD otheRs with ReDuCeR CoLLaRs oR ReDuCeR PLates. inCLuDes Mast-R-fenCe™ (04001) anD Rout-R-tabLestanD™ (05001)

All JessEm components can be configured to provide a wide range of routing systems. To help make it easier to configure a complete routing system with JessEm products, here are all the components matched up to offer a variety of routing solutions to meet your specific needs. These systems range from a phenolic insert plate system with our Rout-R-plAte™ to our MASt-R-lift excel™ with JessEm’s exclusive MicroDial™ for the most precise height adjustment on the market and integrated dust collection. Each routing system represents a production quality workstation equipped with one of our phenomenal solid phenolic MASt-R-top™ tabletops, our world class MASt-R-fence™ and our most stable, Rout-R-tAbleStAnd™. You can refer to the previous pages of this brochure for more specific details about each of the components described in these systems.

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R

Rout R Table™ with Mast R Plate™

Model# description

03040 CoMPLete Rout-R-tabLe™ w/Mast-R-PLate™ (03002) inCLuDes Mast-R-toP™ (03004), Mast-R-fenCe™ (04001) anD Rout-R-tabLestanD™ (05001)

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Rout R Table™ with Rout R Plate™

Model# description

03140 CoMPLete Rout-R-tabLe™ w/Rout-R-PLate™ (03100) inCLuDes Mast-R-toP™ (03004), Mast-R-fenCe™ (04001) anD Rout-R-tabLestanD™ (05001)

Rout R Table™ with Rout R Lift FX™

Tools That Make A Difference

This is the most affordable way into a JessEm system that can then be upgraded with one of our precision height adjustment systems down the road. This model is equipped with our solid phenolic Rout-R-plAte™ insert which can be easily drilled to adapt to any router you want to attach to it. The Rout-R-plAte™ dimensions are the same as our MASt-R-plAte™, Rout-R-lift fx™ and our MASt-R-lift™ model #02101 offering several different upgrade options (plate size: 9-1/4” X 11-3/4”).

For a great Rout-R-tAble™ without height adjustment, this is our most versatile insert plate solution. Our MASt-R-plAte™ offers the same universal mounting system from our Rout-R-lift™ allowing easy attachment to any router on the market, no drilling required.

The Rout-R-lift fx™ systems offer our most affordable router table with precision height adjustment. There are three versions of complete router tables with a Rout-R-lift fx™ to choose from. Each version will work for specific 2HP router motor applications (see chart for the correct router application).

Model# description

02340 CoMPLete Rout-R-tabLe™ w/Rout-R-Lift-fX™ MoDeL #02302 foR PoRteR CabLe 690, 890 seRies, bosCh 1617, 1618 seRies anD DewaLt 610, 616 & 618 seRies. inCLuDes Mast-R-toP™ (03004), Mast-R-fenCe™ (04001) anD Rout-R-tabLestanD™ (05001)

02342 CoMPLete Rout-R-tabLe™ w/Rout-R-Lift-fX™ #02303 foR Makita 1100 seRies. inCLuDes Mast-R-toP™ (03004), Mast-R-fenCe™ (04001) anD Rout-R-tabLestanD™ (05001) 02344 CoMPLete Rout-R-tabLe™ w/Rout-R-Lift-fX™ MoDeL #02304 foR MiLwaukee seRies 5615, 5616 & 5619. inCLuDes Mast-R-toP™ (03004), Mast-R-fenCe™ (03004) anD Rout-R-tabLestanD™ (05001)

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email [email protected]

website www.jessem.com

Note: Sorry, we don’t include the actual router or router bits for sale with our products. We only show these items in our product photography for aesthetic purpose. As part of our Continuous Product Improvement Policy, JessEm products are always advancing in design and function. Therefore there may be slight differences between what is shown in our photography and what is sold at time of purchase. We reserve the right to make positive changes to our products at our discretion.

124 Big Bay Point RoadBaRRie, ontaRioL4n 9B4 Canada

toll free 866-272-7492

phone 705-726-6145

fax 705-726-6055