TOOLS NEWS B116A ; For Machining of Aluminum...
Transcript of TOOLS NEWS B116A ; For Machining of Aluminum...
B116A
AXDSeries
For Machining of Aluminum Alloys
Multi functional milling cutter for high speed & performance machining of aluminum alloys.
2012.1 Update
1
y
y
y
600 600
500 500
400 400
300 300
200 200
100 100
0 0
.36 .36
.32 .32
.28 .28
.24 .24
.20 .20
.16 .16
.12 .12
.08 .08
.04 .040 0
FeaturesHigh Stability Under High Centrifugal Forces
Low Resistance Inserts
High Spindle Speeds Possible
High Balance Quality
Insert Displacement due to Centrifugal Force
For Machining of Aluminum Alloys
AXDSeries
At high spindle speeds the double clamping screws prevent insert displacement caused by centrifugal force. The double clamping offers both reliability and safety.
An optimal helical fl ank & fl ank angle offer cutting edge strength.The large rake angle reduces cutting resistance and provides good chip fl ow.
Safe and reliable high spindle speed milling can be achieved due to use of the double screw clamping and Mitsubishi Material’s proprietary “Anti Fly Insert” mechanism (Double AFI).
To prevent vibration under high spindle speeds the holder is balanced to G6.3 at 10000min-1, according to ISO1940 standard. (The holder is balanced without the inserts and the screws in place)
Cutting resistance
Pow
er c
onsu
mpt
ion
(Ibf)
Pow
er c
onsu
mpt
ion
(Ibf)
.197
"
AXD4000 AXD7000
Principal force Principal forceFeed force Feed forceBack force Back force
Conventional A Conventional CConventional B Conventional D
Point of measurement
Convex cutting edge
Helical fl ank
Double AFI mechanism
<Cutting conditions>
<Cutting conditions> <Cutting conditions>
Tool
Insert
GradeSpindle speedAir cutting
ToolInsertGradeWork pieceCutting speed
ToolInsertGradeWork pieceCutting speed
Feed per toothWidth of cutDepth of cutSingle toothWet cutting
Feed per toothWidth of cutDepth of cutSingle toothWet cutting
: AXD4000UR0204A AXD7000UR0203A: XDGX175008PDFR-GL XDGX227008PDFR-GL: TF15: 20000min-1
: AXD4000UR0204A: XDGX175008PDFR-GL: TF15: Aluminum alloy: 3280SFM
AXD7000UR0203A XDGX227008PDFR-GL: TF15: Aluminum alloy: 3280SFM
: .008IPT: .984inch: .394inch
: .008IPT: .984inch: .394inch
Insert displacement after air cutting
Inse
rt di
spla
cem
ent (μi
nch)
Inse
rt di
spla
cem
ent (μi
nch)
AXD4000 AXD7000Conventional A Conventional CConventional B Conventional D
2
.197.197
.394.394
.591.591
.787.787
.984.984
1.1811.181
1.3781.378
1.7701.770
0 0.197 .197.394 .394.591 .591.787 .787
AXD4000
AXD7000
δ
Excellent Wall AccuracySpecially designed G-class inserts with a helical cutting edge for excellent wall accuracy.
<Cutting conditions> <Cutting conditions>ToolInsertGradeWork pieceCutting speedFeed per toothWidth of cutWet cutting
ToolInsertGradeWork pieceCutting speedFeed per toothWidth of cutWet cutting
: AXD4000UR243SA20SA : XDGX175008PDFR-GL: TF15: Aluminum alloy: 3280SFM: .004IPT: .118inch
: AXD7000UR242SA24SA : XDGX227008PDFR-GL: TF15: Aluminum alloy: 7870SFM: .004IPT: .118inch
Dep
th o
f cut
per
pas
sConventional tooling
Conventional tooling
Depth of cut per pass (inch) Depth of cut per pass (inch)
Wal
l sur
face
acc
urac
y δ
(!in
ch)
Wal
l sur
face
acc
urac
y δ
(!in
ch)
Grade FeaturesDLC coating
TF15 (micro-grain cemented carbide)
Multi Functional Milling
TF15, a high wear and fracture resistant micro-grain cemented carbide coupled with Mitsubishi's unique, weld resistant DLC coating prevents chips from welding on the insert rake face providing improved surface fi nishes and high-effi ciency machining. LC15TF can be used for both wet and dry machining.
Micro-grain cemented carbide with superior resistance to wear and fracturing. TF15 ensures stable cutting and effi cient machining of aluminum alloy. The special mirror treatment on the rake face prevents chip welding for reliability and longer tool life.
The newly developed DLC coating technology maintains the surface smoothness of the inserts, providing increased welding resistance.
AXD series for excellent ramping and overall performance.
cPocketing
zShoulder milling
xRamping bSlottingv3D copying
nFace millingm Helical milling
AXD series can be effectively used for pocket machining without the need for a prepared hole.
LC15TF
DLC coated LC15TF
TF15
Coeffi cient of frictionAdhesion strength
0.1 or lessGood
3
AXD4000y
R D1 L1 L2 D4
.016
─
.125
AXD4000UR162SA12SA a 2 1.000 6.000 2.000 .750 .610 49000 2 TS3SB TKY08D MK1KS
XDGX1750pp
PDFR-GL
162SA16SA a 2 1.000 6.000 2.000 1.000 .610 49000 1 TS3SB TKY08D MK1KS 162SA16LA a 2 1.000 8.500 3.000 1.000 .610 49000 1 TS3SB TKY08D MK1KS 202SA20SA a 2 1.250 6.000 2.000 1.250 .610 48000 1 TS3SB TKY08D MK1KS 202SA20LA a 2 1.250 9.000 3.500 1.250 .610 48000 1 TS3SB TKY08D MK1KS 243SA20SA a 3 1.500 6.000 2.000 1.250 .610 41000 2 TS3SB TKY08D MK1KS 243SA20LA a 3 1.500 9.000 2.000 1.250 .610 41000 2 TS3SB TKY08D MK1KS
.157
.197
AXD4000UR162SA12SB a 2 1.000 6.000 2.000 .750 .583 49000 2 TS3SB TKY08D MK1KS 162SA16SB a 2 1.000 6.000 2.000 1.000 .583 49000 1 TS3SB TKY08D MK1KS 162SA16LB a 2 1.000 8.500 3.000 1.000 .583 49000 1 TS3SB TKY08D MK1KS 202SA20SB a 2 1.250 6.000 2.000 1.250 .583 48000 1 TS3SB TKY08D MK1KS 202SA20LB a 2 1.250 9.000 3.500 1.250 .583 48000 1 TS3SB TKY08D MK1KS 243SA20SB a 3 1.500 6.000 2.000 1.250 .583 41000 2 TS3SB TKY08D MK1KS 243SA20LB a 3 1.500 9.000 2.000 1.250 .583 41000 2 TS3SB TKY08D MK1KS
øD1
øD4
apL2
L1
øD1
apL2
L1
øD4
For Machining of Aluminum Alloys
a : Inventory maintained. r : Non stock, produced to order only.
Fig. 2Fig. 1
1. The maximum spindle speeds are set to ensure tool and insert stability. Before operating this tool read the operation guidance on page 9.2. When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced.3. Insert with a corner radius of .063" and above, as corner radius increases the L1 and L2 dimension decreases.
* Clamp Torque (lbf-in) : TS3SB=13
SHANK TYPE
Type Insert
CornerRe
Order Number Sto
ckNu
mber
of Te
ethDimensions (inch)
Max.
Depth
of C
ut
ap
(inch)
Max.SpindleSpeed
(min-1) Type
( Fig
.)
InsertScrew Wrench Anti-seize
Lubricant Insert
A H
olde
rsB
Hol
ders
Right hand tool holder only.
4
y
R D1 L1 D9 L7 D8 D12 W1 L8 D11
.016
─
.125
AXD4000UR1502A a 2 1.500 2.000 .500 .630 .276 1.440 .250 .156 .433 .6 .610 41000 1 TS3SB TKY08D MK1KS
XDGX1750pp
PDFR-GL
1503A a 3 1.500 2.000 .500 .630 .276 1.440 .250 .156 .433 .6 .610 41000 1 TS3SB TKY08D MK1KS 0202A a 2 2.000 2.000 .750 .748 .413 1.750 .313 .187 .630 .9 .610 35000 1 TS3SB TKY08D MK1KS 0203A a 3 2.000 2.000 .750 .748 .413 1.750 .313 .187 .630 .9 .610 35000 1 TS3SB TKY08D MK1KS 0204A a 4 2.000 2.000 .750 .748 .413 1.750 .313 .187 .630 .9 .610 35000 1 TS3SB TKY08D MK1KS 2504CA a 4 2.500 2.000 1.000 .984 .539 2.190 .375 .219 .787 1.4 .610 30000 1 TS3SB TKY08D MK1KS 0303DA a 3 3.000 2.500 1.250 1.260 .669 2.880 .500 .281 1.024 2.9 .610 27000 1 TS3SB TKY08D MK1KS 0305DA a 5 3.000 2.500 1.250 1.260 .669 2.880 .500 .281 1.024 2.9 .610 27000 1 TS3SB TKY08D MK1KS 0404EA a 4 4.000 2.500 1.500 1.181 .787 3.810 .625 .375 1.181 5.5 .610 23000 1 TS3SB TKY08D MK1KS 0406EA a 6 4.000 2.500 1.500 1.181 .787 3.810 .625 .375 1.181 5.5 .610 23000 1 TS3SB TKY08D MK1KS 0505EA a 5 5.000 2.500 1.500 1.575 2.205 3.810 .625 .375 – 6.7 .610 20000 2 TS3SB TKY08D MK1KS 0507EA a 7 5.000 2.500 1.500 1.575 2.205 3.810 .625 .375 – 6.7 .610 20000 2 TS3SB TKY08D MK1KS
.157
─
.197
AXD4000UR1502B r 2 1.500 2.000 .500 .630 .276 1.440 .250 .156 .433 .6 .583 41000 1 TS3SB TKY08D MK1KS 1503B a 3 1.500 2.000 .500 .630 .276 1.440 .250 .156 .433 .6 .583 41000 1 TS3SB TKY08D MK1KS 0202B r 2 2.000 2.000 .750 .748 .413 1.750 .313 .187 .630 .9 .583 35000 1 TS3SB TKY08D MK1KS 0203B r 3 2.000 2.000 .750 .748 .413 1.750 .313 .187 .630 .9 .583 35000 1 TS3SB TKY08D MK1KS 0204B a 4 2.000 2.000 .750 .748 .413 1.750 .313 .187 .630 .9 .583 35000 1 TS3SB TKY08D MK1KS 2504CB r 4 2.500 2.000 1.000 .984 .539 2.190 .375 .219 .787 1.4 .583 30000 1 TS3SB TKY08D MK1KS 0303DB r 3 3.000 2.500 1.250 1.260 .669 2.880 .500 .281 1.024 2.9 .583 27000 1 TS3SB TKY08D MK1KS 0305DB a 5 3.000 2.500 1.250 1.260 .669 2.880 .500 .281 1.024 2.9 .583 27000 1 TS3SB TKY08D MK1KS 0404EB r 4 4.000 2.500 1.500 1.181 .787 3.810 .625 .375 1.181 5.5 .583 23000 1 TS3SB TKY08D MK1KS 0406EB r 6 4.000 2.500 1.500 1.181 .787 3.810 .625 .375 1.181 5.5 .583 23000 1 TS3SB TKY08D MK1KS 0505EB r 5 5.000 2.500 1.500 1.575 2.205 3.810 .625 .375 – 6.7 .583 20000 2 TS3SB TKY08D MK1KS 0507EB r 7 5.000 2.500 1.500 1.575 2.205 3.810 .625 .375 – 6.7 .583 20000 2 TS3SB TKY08D MK1KS
&1.5" HSCU25014H
z
&2" 37513H&2.5" 50014H&3" 62516H&4" 75016H&5" MBAU75016H x
z xC H :0°A.R :+14°─15°R.R :+21°─+26°
T :+21°─+26°I :+14°─+15°
L8L7
L1
ap
øD9øD12
W1
øD11
øD1
øD8
L8L7
L1
ap
øD9øD12
W1
øD8øD1
Fig. 1 Fig. 2
1. The maximum spindle speeds are set to ensure tool and insert stability. Before operating this tool read the operation guidance on page 9.2. When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced.3. Insert with a corner radius of .063" and above, as corner radius increases the L1 dimension decreases.
* Clamp Torque (lbf-in) : TS3SB=13
Right hand tool holder only.
ARBOR TYPE
Cutter DiameterD1 Set Bolt Geometry
Type
Re
Order Number Sto
ckNu
mbe
r of T
eeth
Dimensions (inch)M
ass
(lbs)Ma
x.De
pth of
Cut
ap
(inch)
Max.SpindleSpeed
(min-1) Type
( Fig
.)
InsertScrew Wrench Anti-seize
Lubricant Insert
A H
olde
rsB
Hol
ders
Inser
t Cor
ner
Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel
5
AXD4000y
R D1 L1 L2 D4
0.4
─
3.2
AXD4000R252SA25SA s 2 25 125 50 25 15.5 49000 1 TS3SB TKY08D MK1KS
XDGX1750pp
PDFR-GL
252SA25LA s 2 25 170 80 25 15.5 49000 1 TS3SB TKY08D MK1KS 322SA32SA s 2 32 150 50 32 15.5 48000 1 TS3SB TKY08D MK1KS 322SA32LA s 2 32 200 80 32 15.5 48000 1 TS3SB TKY08D MK1KS 403SA32SA s 3 40 150 50 32 15.5 41000 2 TS3SB TKY08D MK1KS 403SA42SA s 3 40 170 80 42 15.5 41000 1 TS3SB TKY08D MK1KS
4.0
─
5.0
AXD4000R252SA25SB s 2 25 125 50 25 14.8 49000 1 TS3SB TKY08D MK1KS 252SA25LB s 2 25 170 80 25 14.8 49000 1 TS3SB TKY08D MK1KS 322SA32SB s 2 32 150 50 32 14.8 48000 1 TS3SB TKY08D MK1KS 322SA32LB s 2 32 200 80 32 14.8 48000 1 TS3SB TKY08D MK1KS 403SA32SB s 3 40 150 50 32 14.8 41000 2 TS3SB TKY08D MK1KS 403SA42SB s 3 40 170 80 42 14.8 41000 1 TS3SB TKY08D MK1KS
øD1
øD4
apL2
L1
øD1
apL2
L1
øD4
For Machining of Aluminum Alloys
s : Inventory maintained in Japan.
Fig. 2Fig. 1
METRIC Standard
1. The maximum spindle speeds are set to ensure tool and insert stability. Before operating this tool read the operation guidance on page 9.2. When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced.3. Insert with a corner radius of .063" and above, as corner radius increases the L1 and L2 dimension decreases.
* Clamp Torque (lbf-in) : TS3SB=13
Right hand tool holder only.
Type Insert
CornerRe
Order Number Sto
ckNu
mber
of Te
eth
Dimensions (mm)
Max.
Depth
of C
ut
ap
(mm)
Max. Spindle Speed(min-1) Ty
pe ( F
ig.)
InsertScrew Wrench Anti-seize
Lubricant Insert
A H
olde
rsB
Hol
ders
SHANK TYPE
6
y
R D1 L1 D9 L7 D8 D12 W1 L8 D11
0.4
─
3.2
AXD4000R08005CA s 5 80 50 25.4[1.0"] 26 13 60 9.5 6 20 1.0 15.5 27000 1 TS3SB TKY08D MK1KS
XDGX1750pp
PDFR-GL
R10006DA s 6 100 63 31.75[1.25"] 32 17 70 12.7 8 26 2.0 15.5 23000 1 TS3SB TKY08D MK1KS
R12507EA s 7 125 63 38.1[1.5"] 40 56 90 15.9 10 ─ 2.8 15.5 20000 2 TS3SB TKY08D MK1KS
4.0
─
5.0
AXD4000R08005CB s 5 80 50 25.4[1.0"] 26 13 60 9.5 6 20 1.0 14.8 27000 1 TS3SB TKY08D MK1KS
R10006DB s 6 100 63 31.75[1.25"] 32 17 70 12.7 8 26 2.0 14.8 23000 1 TS3SB TKY08D MK1KS
R12507EB s 7 125 63 38.1[1.5"] 40 56 90 15.9 10 ─ 2.8 14.8 20000 2 TS3SB TKY08D MK1KS
Cutter DiameterD1 Set Bolt Geometry
&80 12035Hz
&100 16040H&125 MBA20040H x
z xC H :0°A.R :+14°─15°R.R :+21°─+26°
T :+21°─+26°I :+14°─+15°
L8L7
L1
ap
øD9øD12
W1
øD11
øD1
øD8
L8L7
L1
ap
øD9øD12
W1
øD8øD1
Fig. 1 Fig. 2
ARBOR TYPE
For inch arborsMETRIC Standard
Right hand tool holder only.
Cutter DiameterD1 Set Bolt Geometry
1. The maximum spindle speeds are set to ensure tool and insert stability. Before operating this tool read the operation guidance on page 9.2. When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced.3. Insert with a corner radius of .063" and above, as corner radius increases the L1 dimension decreases.
* Clamp Torque (lbf-in) : TS3SB=13
Type
Re
Order Number Sto
ckNu
mbe
r of T
eeth
Dimensions (mm) [inch]M
ass
(kg)Ma
x.De
pth of
Cut
ap
(mm)
Max. Spindle Speed(min-1) Ty
pe ( F
ig.)
InsertScrew Wrench Anti-seize
Lubricant Insert
A H
olde
rsB
Hol
ders
Inser
t Cor
ner
Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel
7
AXD4000y
R D1 L1 D9 L7 D8 D12 W1 L8 D11
0.4
─
3.2
AXD4000-040A02RA s 2 40 50 16 18 8.5 34 8.4 5.6 12 0.3 15.5 41000 1 TS3SB TKY08D MK1KS
XDGX1750pp
PDFR-GL
-040A03RA s 3 40 50 16 18 8.5 34 8.4 5.6 12 0.3 15.5 41000 1 TS3SB TKY08D MK1KS -050A02RA s 2 50 50 22 20 11 45 10.4 6.3 17 0.4 15.5 35000 2 TS3SB TKY08D MK1KS -050A04RA s 4 50 50 22 20 11 45 10.4 6.3 17 0.4 15.5 35000 2 TS3SB TKY08D MK1KS -063A05RA s 5 63 50 22 20 11 50 10.4 6.3 17 0.6 15.5 30000 2 TS3SB TKY08D MK1KS -080A05RA s 5 80 50 27 23 13 60 12.4 7 20 1.0 15.5 27000 2 TS3SB TKY08D MK1KS -100A06RA s 6 100 63 32 26 17 70 14.4 8 26 2.0 15.5 23000 2 TS3SB TKY08D MK1KS -125B07RA s 7 125 63 40 40 56 90 16.4 9 ─ 2.8 15.5 20000 3 TS3SB TKY08D MK1KS
4.0
─
5.0
AXD4000-040A02RB s 2 40 50 16 18 8.5 34 8.4 5.6 12 0.3 14.8 41000 1 TS3SB TKY08D MK1KS -040A03RB s 3 40 50 16 18 8.5 34 8.4 5.6 12 0.3 14.8 41000 1 TS3SB TKY08D MK1KS -050A02RB s 2 50 50 22 20 11 45 10.4 6.3 17 0.4 14.8 35000 2 TS3SB TKY08D MK1KS -050A04RB s 4 50 50 22 20 11 45 10.4 6.3 17 0.4 14.8 35000 2 TS3SB TKY08D MK1KS -063A05RB s 5 63 50 22 20 11 50 10.4 6.3 17 0.6 14.8 30000 2 TS3SB TKY08D MK1KS -080A05RB s 5 80 50 27 23 13 60 12.4 7 20 1.0 14.8 27000 2 TS3SB TKY08D MK1KS -100A06RB s 6 100 63 32 26 17 70 14.4 8 26 2.0 14.8 23000 2 TS3SB TKY08D MK1KS -125B07RB s 7 125 63 40 40 56 90 16.4 9 ─ 2.8 14.8 20000 3 TS3SB TKY08D MK1KS
&40 HFF08043H z
&50, &63 HSC10030Hx&80 12035H
&100 16040H&125 MBA20040H c
z x cC H :0°A.R :+14°─15°R.R :+21°─+26°
T :+21°─+26°I :+14°─+15°
L8L7
L1
ap
øD9øD12
W1
øD11
øD1
øD8
L8L7
L1
ap
øD9øD12
W1
øD8øD1
øD9øD12
øD8
øD1
L8L7
L1
ap
W1
øD11
For Machining of Aluminum Alloys
a : Inventory maintained. s : Inventory maintained in Japan. (10 inserts in one case)
Fig. 2Fig. 1 Fig. 3
1. The maximum allowable spindle speeds are set to ensure tool and insert stability. Before operating this tool read the operational guidance on page 9.2. When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced.3. Insert with a corner radius of 1.6 and above, as corner radius increases the L1 dimension decreases.
* Clamp Torque (N • m) : TS3SB=1.5
Right hand tool holder only.
For metric arborsMETRIC Standard
ø125ø40 ø50ø63ø80ø100
Cutter DiameterD1 Set Bolt Geometry
Type
Inser
t Cor
ner
Re
Order Number Sto
ckNu
mbe
r of T
eeth
Dimensions (mm)To
ol W
eight
(kg)Ma
x.De
pth of
Cut
ap
(mm)
Max.AllowableRevolution(min-1) Ty
pe (F
ig.)
ClampScrew Wrench Anti-seize
Lubricant Insert
A Ty
peB
Typ
e
Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel
ARBOR TYPE
8
y
N
XDGX175004PDFR-GL G F s a .906 .689 .197 .067 .016 175008PDFR-GL G F s a .906 .689 .197 .051 .031 175012PDFR-GL G F s a .906 .689 .197 .035 .047
175016PDFR-GL G F s a .866 .689 .197 .055 .063 175020PDFR-GL G F s a .866 .689 .197 .039 .079 175024PDFR-GL G F s a .866 .689 .197 .024 .094 175030PDFR-GL G F s a .831 .689 .197 .031 .118
175032PDFR-GL G F s a .831 .689 .197 .024 .125 175040PDFR-GL G F s a .787 .689 .197 .031 .157 175050PDFR-GL G F s a .764 .689 .197 .016 .197
.016" .031" .047" .063" .079" .094" .118" .125" .157" .197"
S1
20°
F1
ReL1
30°L4
XDGX175004PDFR-GL
XDGX175008PDFR-GL
XDGX175012PDFR-GL
XDGX175016PDFR-GL
XDGX175020PDFR-GL
XDGX175024PDFR-GL
XDGX175030PDFR-GL
XDGX175032PDFR-GL
XDGX175040PDFR-GL
XDGX175050PDFR-GL
Work Material Aluminum Alloy
Shape Order Number
Cla
ssH
onin
g
Stock Dimensions (inch)
Geometry
Coated Carbide
L1 L4 S1 F1 Re
LC15
TF
TF15
INSERTSCutting Conditions (Guide):
:Stable Cutting :General Cutting :Unstable CuttingHoning:
F :Sharp
Holder
A Holder B Holder
(Inch)AXD4000URpppppAAXD4000URppppppppA(Metric)AXD4000–pppppppAAXD4000RppppppppA
(Inch)AXD4000URpppppBAXD4000URppppppppB(Metric)AXD4000–pppppppBAXD4000RppppppppB
Insert Corner Radius
(Re)
HOLDER AND INSERT CORNER RADIUS COMBINATION
9
y
y
N
LC15TFTF15
─0.25 D13280
(655─9840)
─ .197 .014 .014 .016 .016.197─ .295 .013 .013 .015 .015.295─ .393 .012 .012 .014 .014.393─ .492 .011 .011 .013 .013.492─ .571 .010 .010 .012 .012
─0.5 D13280
(655─9840)
─ .197 .014 .014 .014 .016.197─ .295 .013 .013 .013 .015.295─ .393 .012 .012 .012 .014.393─ .492 .010 .011 .011 .013.492─ .571 .008 .010 .010 .012
─0.75 D13280
(655─9840)
─ .197 .012 .012 .012 .014.197─ .295 .011 .011 .011 .013.295─ .393 .010 .010 .010 .012.393─ .492 .009 .009 .009 .011.492─ .571 .008 .008 .008 .010
NLC15TF
TF15 D1 3280(655─9840)
─ .197 .010 .010 .012 .014.197─ .295 .009 .009 .011 .013.295─ .393 .008 .008 .010 .012.393─ .492 ─ .007 .009 .011.492─ .571 ─ .006 .008 .010
TS3SB.31513 L
49000 48000 41000 35000 30000 27000 23000 20000
12000 9500 7600 6000 4800 3800 3000 2400
For Machining of Aluminum Alloys
Only use the inserts and parts provided by Mitsubishi Materials with this tool. Use of the correct insert clamp screws is especially important to ensure overall tool safety. Do not use damaged or worn clamp screws.
aWhen tightening the clamp screws, follow the order in Figure 1.aThe maximum allowable spindle speeds are shown in Table 1. Ensure that the cutter operates under the maximum allowable spindle speed. The maximum allowable spindle speeds for safety purposes are determined in accordance with ISO15641 (Milling Cutters for high speed machining–Safety requirements).
(Table 1) Maximum allowable spindle speed
aEven when operating under the maximum allowable spindle speed, if the spindle speed is equal to or higher than the values shown in table 2, it is recommended that the balance quality (with the arbor or milling chuck) conforms to G6.3 or better based on ISO1940. It is also recommended to replace the clamp screws with new ones when changing inserts. Furthermore, ensure to use machines that are provided with safety measures in case of cutter breakage.
* The balance quality of the holder (without inserts and clamp screws) is G6.3 at 10000min-1.
(Table 2) Maximum spindle speed when balancing with the arbor or milling chuck has not been achieved
aWhen setting the spindle speed, take into consideration the maximum allowable spindle speed of the arbor or milling chuck.aUse the specifi ed set bolt when using the arbor type with through coolant.aThe inserts have sharp cutting edges and handling them with bare hands may cause injuries. Always wear safety gloves when handling the indexable inserts.
First
Second
Figure 1
RECOMMENDED CUTTING CONDITIONS
1. The above cutting conditions are determined based on high workpiece and machine rigidity, where no vibration occurred. If vibrations occur make adjustments according to the machining conditions.
2. Vibrations may occur in the following conditions.• When using long tool overhang. • When pocket machining corner radii. • When the workpiece has poor clamping rigidity or when the machine rigidity or workpiece rigidity is low, vibrations can occur easily, if so, reduce cutting conditions such as width and depth of cut and feed per tooth.
OPERATIONAL GUIDANCE
Work Material InsertGrade
Width of Cutae
(inch)
Cutting Speedvc
(SFM)
Depth of Cutap
(inch)
Feed per Tooth (inch/tooth)Cutting Edge DiameterD1
&1.000"Cutting Edge DiameterD1
&1.250"Cutting Edge aDiameterD1
&1.500"Cutting Edge DiameterD1&2.000"─&5.000"
Aluminum Alloy
Work Material InsertGrade
Width of Cutae
(inch)
Cutting Speedvc
(SFM)
Depth of Cutap
(inch)
Feed per Tooth (inch/tooth)Cutting Edge DiameterD1
&1.000"Cutting Edge DiameterD1
&1.250"Cutting Edge DiameterD1
&1.500"Cutting Edge DiameterD1&2.000"─&5.000"
Aluminum Alloy
Cutting Edge Diameter D1(inch) ø1.000"–ø5.000"Clamp Screw NumberOverall Length L(inch)
Clamp Torque (lbf-in)
Cutting Edge Diameter D1(inch) ø1.000" ø1.250" ø1.500" ø2.000" ø2.500" ø3.000" ø4.000" ø5.000"Max. Allowable Spindle Speed (min-1)
Cutting Edge Diameter D1(inch) ø1.000" ø1.250" ø1.500" ø2.000" ø2.500" ø3.000" ø4.000" ø5.000"Max. Spindle Speed (min-1)
SHOULDER MILLING
SLOT MILLING
10
a a
y
y
A
1.000.016─.047 22.6 1.50 1.886 *2 .551 1.832 .551 1.267 .315 .063─.094 22.1 1.54 1.791 *3 .512 1.766 .512 1.267 .315 .118─.125 20.7 1.65 1.728 *4 .472 1.707 .472 1.267 .315
1.250.016─.047 15.6 2.20 2.386 *2 .551 2.331 .551 1.762 .433 .063─.094 14.9 2.32 2.291 *3 .512 2.264 .512 1.762 .394 .118─.125 14.0 2.48 2.228 *4 .472 2.203 .472 1.762 .394
1.500.016─.047 13.0 2.68 2.870 *2 .551 2.827 .551 2.262 .512 .063─.094 12.3 2.83 2.776 *3 .512 2.760 .512 2.262 .512 .118─.125 11.6 2.99 2.713 *4 .472 2.701 .472 2.262 .472
2.000.016─.047 8.7 4.02 3.870 *2 .551 3.827 .551 3.258 .551 .063─.094 8.2 4.25 3.776 *3 .512 3.757 .512 3.257 .512 .118─.125 7.6 4.61 3.713 *4 .472 3.696 .472 3.257 .472
2.500.016─.047 6.6 5.28 4.870 *2 .551 4.824 .551 4.259 .551 .063─.094 6.1 5.75 4.776 *3 .512 4.756 .512 4.259 .512 .118─.125 5.7 6.14 4.713 *4 .472 4.695 .472 4.258 .472
3.000.016─.047 5.3 6.61 5.870 *2 .551 5.824 .551 5.260 .551 .063─.094 4.9 7.13 5.776 *3 .512 5.756 .512 5.260 .512 .118─.125 4.5 7.76 5.713 *4 .472 5.746 .472 5.259 .472
4.000.016─.047 3.8 9.21 7.870 *2 .551 7.824 .551 7.261 .551 .063─.094 3.5 10.00 7.776 *3 .512 7.755 .512 7.261 .512 .118─.125 3.2 10.94 7.713 *4 .472 7.694 .472 7.260 .472
5.000.016─.047 2.9 12.05 9.870 *2 .551 9.823 .551 9.261 .551 .063─.094 2.7 12.95 9.776 *3 .512 9.755 .512 9.261 .512 .118─.125 2.5 14.02 9.713 *4 .472 9.693 .472 9.260 .472
B
1.000 .157 17.9 1.81 1.665 .394 1.635 .394 1.269 .236 .197 14.7 2.24 1.587 .354 1.596 .354 1.269 .197
1.250 .157 12.9 2.56 2.165 .394 2.130 .394 1.762 .354 .197 12.2 2.72 2.087 .354 2.090 .354 1.762 .315
1.500 .157 10.7 3.11 2.650 .394 2.622 .394 2.261 .394 .197 10.1 3.31 2.571 .354 2.583 .354 2.261 .354
2.000 .157 6.9 4.84 3.650 .394 3.621 .394 3.257 .394 .197 6.5 5.12 3.571 .354 3.580 .354 3.256 .354
2.500 .157 5.1 6.54 4.650 .394 4.600 .394 4.258 .394 .197 4.8 6.97 4.571 .354 4.578 .354 4.257 .354
3.000 .157 4.1 8.15 5.650 .394 5.619 .394 5.258 .394 .197 3.8 8.78 5.571 .354 5.578 .354 5.258 .354
4.000 .157 2.9 11.54 7.650 .394 7.618 .394 7.259 .394 .197 2.7 12.36 7.571 .354 7.577 .354 7.258 .354
5.000 .157 2.2 15.20 9.650 .394 9.618 .394 9.260 .394 .197 2.1 15.91 9.571 .354 9.577 .354 9.259 .354
A.016─.047 .205 .205 .209.063─.094 .181 .185 .189.118─.125 .146 .165 .173
B .157 .106 .142 .150.197 .091 .130 .138
D1 β
D1 D1 D1
L
%° ap
tan %ap
L=
Blind holes,Flat bottom Through holes
Pitch(P)
Pitch(P)
Holediameter
(DH)
Holediameter
(DH)
The recommended ramping or helical milling feed is .002IPT or less.
*1. Using the maximum ramping angle, the distance to reach the maximum depth of cut is as follows:L=(maximum depth of cut ap / tan %). Maximum depth of cut A type is .610", B type is .583".
*2. The maximum diameter when machining a blind hole with a flat face using a corner radius of .047".
*3. The maximum diameter when machining a blind hole with a flat face using a corner radius of .094".
*4. The maximum diameter when machining a blind hole with a flat face using a corner radius of .125".For other corner radius, use to following formula. {(cutting edge diameter D1) - (corner radius Re) - $} ×2
The recommended drilling feed is .002 IPT or less.
HELICAL CUTTINGRAMPING
AXD4000 can be effectively used for pocket machining without the need for a prepared hole.
RAMPING/HELICAL CUTTING
HolderType
Cutting Edge
DiameterD1
(inch)
InsertCorner Radius
Re(inch)
Ramping Helical Milling (Blind Hole, Flat Bottom) Helical Milling (Through Hole)
MaximumRamping Angle
%°
Minimum DistanceL
(inch)
Maximum Hole DiameterDH max.
(inch)
Maximum PitchP max. (inch)
Minimum Hole DiameterDH min.
(inch)
Maximum PitchP max. (inch)
Minimum Hole DiameterDH min.
(inch)
Maximum PitchP max. (inch)*1
1.0─1.25" .010"1.5─5.0" .018"
HolderType
InsertCorner R
Re(inch)
Max.Drilling Depth (inch)
Cutting Edge Diameter D1 &1.000"
Cutting Edge Diameter D1 &1.250"
Cutting Edge Diameter D1 &1.500"─&5.000"
RAMPING/HELICAL CUTTING
MAX.DRILLING DEPTH
11
AXD7000y
y
AXD7000UR202SA20SA a 2 1.250 6.000 2.000 1.250 .827 19 41000 TS4SB TKY15D MK1KS
XDGX2270pp
PDFR-GL242SA24SA a 2 1.500 7.000 3.000 1.500 .827 13 36000 TS4SBL TKY15D MK1KS
AXD7000UR202SA20SB a 2 1.250 6.000 2.000 1.250 .803 18 41000 TS4SB TKY15D MK1KS242SA24SB a 2 1.500 7.000 3.000 1.500 .803 11 36000 TS4SBL TKY15D MK1KS
R D1 L1 D9 L7 D8 D12 W1 L8 D11
.031
.125
AXD7000UR0203A a 3 2.000 2.000 .750 .748 .415 1.875 .313 .187 .600 .9 .827 9 30000 1 TS4SBL TKY15D MK1KS
XDGX2270pp
PDFR-GL
0303DA a 3 3.000 2.500 1.250 1.260 .669 2.750 .500 .281 1.024 2.6 .827 5 23000 1 TS4SBL TKY15D MK1KS
0405EA a 5 4.000 2.500 1.500 1.181 .787 3.810 .625 .375 1.181 5.4 .827 4 23000 1 TS4SBL TKY15D MK1KS0506EA a 6 5.000 2.500 1.500 1.575 2.205 3.810 .625 .375 1.181 6.6 .827 3 20000 2 TS4SBL TKY15D MK1KS
.157
.197
AXD7000UR0203B a 3 2.000 2.000 .750 .748 .415 1.875 .313 .187 .600 .9 .803 8 30000 1 TS4SBL TKY15D MK1KS0303DB a 3 3.000 2.500 1.250 1.260 .669 2.750 .500 .281 1.024 2.6 .803 4 23000 1 TS4SBL TKY15D MK1KS
0405EB r 5 4.000 2.500 1.500 1.181 .787 3.810 .625 .375 1.181 5.4 .803 3 23000 1 TS4SBL TKY15D MK1KS0506EB r 6 5.000 2.500 1.500 1.575 2.205 3.810 .625 .375 1.181 6.6 .803 2 20000 2 TS4SBL TKY15D MK1KS
&2" HSCU37513Hz&3" 62516H
&4" 75016H&5" MBAU75016H x
z x
%°
*
*
–
C H :0°A.R :+11° T :+26°─+27°R.R :+26°─+27° I :+11°
Type
Inse
rt Co
rner
Order Number Sto
ckNu
mbe
r of T
eeth
Dimensions (inch)
Max.
Depth
of C
ut
ap
(inch)
Ramp
ing An
gle Max.SpindleSpeed
(min-1)R D1 L1 L2 D4 Insert Screw Wrench Anti-seizeLubricant Insert
A Hold
ers .031
.125
B Ho
lders
.157
.197
For Machining of Aluminum Alloys
Right hand tool holder only.
1. The maximum spindle speeds are set to ensure tool and insert stability. Before operating this tool read the operation guidance on page 16.2. When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced.3. Insert with a corner radius of .118" and above, as corner radius increases the L1 dimension decreases.
* Clamp Torque (lbf-in) : TS4SB=31, TS4SBL=31
a : Inventory maintained. s : Inventory maintained in Japan.r : Non stock, produced to order only.
%°Re
–
Fig.1 Fig.2
Right hand tool holder only.
Light Alloy Cast Iron General Steel Stainless Steel Hardened Steel
Right hand tool holder only.
1. The maximum spindle speeds are set to ensure tool and insert stability. Before operating this tool read the operation guidance on page 16.2. When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced.3. Insert with a corner radius of .118" and above, as corner radius increases the L1 dimension decreases.
* Clamp Torque (lbf-in) : TS4SBL=31
Cutter DiameterD1
Coolant thru Set Bolt Geometry
Type
Inse
rt Co
rner
Order Number Sto
ckNu
mbe
r of T
eeth
Dimensions (inch)
Mas
sMa
x.De
pth of
Cut
ap
(inch)
Ramp
ing An
gle Max.SpindleSpeed
(min-1) Type
( Fig
.)
InsertScrew Wrench Anti-seize
Lubricant Insert
A H
olde
rsB
Hol
ders
Re (lbs)
SHANK TYPE
ARBOR TYPE
12
y
y
&80 HSC12035Hz
&100 16040H&125 MBA20040H x
z x
R D1 L1 D9 L7 D8 D12 W1 L8 D11
0.8
─
3.2
AXD7000R08004CA s 4 80 63 25.4[1.0"] 26 13 63 9.5 6 20 1.2 21 5 23000 1 TS4SBL TKY15D MK1KS
XDGX2270pp
PDFR-GL
R10005DA s 5 100 63 31.75[1.25"] 32 17 70 12.7 8 26 1.8 21 4 19000 1 TS4SBL TKY15D MK1KS
R12506EA s 6 125 63 38.1[1.5"] 40 56 90 15.9 10 – 2.7 21 3 16000 2 TS4SBL TKY15D MK1KS
4.0
─
5.0
AXD7000R08004CB s 4 80 63 25.4[1.0"] 26 13 63 9.5 6 20 1.2 20.4 4 23000 1 TS4SBL TKY15D MK1KS
R10005DB s 5 100 63 31.75[1.25"] 32 17 70 12.7 8 26 1.8 20.4 3 19000 1 TS4SBL TKY15D MK1KS
R12506EB s 6 125 63 38.1[1.5"] 40 56 90 15.9 10 – 2.7 20.4 2 16000 2 TS4SBL TKY15D MK1KS
*
R D1 L1 L2 D4
0.8
─
3.2
AXD7000R322SA32SA s 2 32 170 80 32 21 19 41000 TS4SB TKY15D MK1KS
XDGX2270pp
PDFR-GL R402SA42SA s 2 40 170 80 42 21 13 36000 TS4SBL TKY15D MK1KS
4.0
─
5.0
AXD7000R322SA32SB s 2 32 170 80 32 20.4 18 41000 TS4SB TKY15D MK1KSR402SA42SB s 2 40 170 80 42 20.4 11 36000 TS4SBL TKY15D MK1KS
*
C H :0° A.R :+11° T :+26°─+29°R.R :+26°─+29° I :+11°
Fig.1 Fig.2
1. The maximum spindle speeds are set to ensure tool and insert stability. Before operating this tool read the operation guidance on page 16.2. When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced.3. Inserts with a corner radius of .118" and above, as corner radius increases the L1 dimension decreases.
* Clamp Torque (lbf-in) : TS4SBL=31
Right hand tool holder only.
METRIC StandardFor inch arbors
Right hand tool holder only.
1. The maximum spindle speeds are set to ensure tool and insert stability. Before operating this tool read the operation guidance on page 16.2. When using the tool at high spindle speeds, ensure that the tool and chuck are correctly balanced.3. Insert with a corner radius of 3.0 and above, as corner radius increases the L1 and L2 dimensions decreases.
* Clamp Torque (lbf-in) : TS4SB=31, TS4SBL=31
METRIC Standard
Type
Inse
rt Co
rner
Order Number Sto
ckNu
mbe
r of T
eeth
Dimensions (mm)
Max.
Depth
of C
ut
ap
(mm)
Ramp
ing An
gle Max.SpindleSpeed
(min-1) Insert Screw Wrench Anti-seizeLubricant Insert
A Hold
ersB
Holde
rs
Re %°
Cutter DiameterD1 Set Bolt Geometry
Type
Inse
rt Co
rner
Order Number Sto
ckNu
mbe
r of T
eeth
Dimensions (mm) [inch]
Mas
sMa
x.De
pth of
Cut
ap
(mm)
Ramp
ing An
gle Max.SpindleSpeed
(min-1) Type
( Fig
.)
InsertScrew Wrench Anti-seize
Lubricant Insert
A H
olde
rsB
Hol
ders
Re (kg) %°
SHANK TYPE
ARBOR TYPE
13
AXD7000y
y
&50, &63 HSC10030Hz&80 12035H
&100 16040H&125 MBA20040H x
z x
R D1 L1 D9 L7 D8 D12 W1 L8 D11
0.8
─
3.2
AXD7000-050A03RA s 3 50 50 22 20 11 45 10.4 6.3 17 0.4 21 9 30000 1 TS4SBL TKY15D MK1KS
XDGX2270pp
PDFR-GL
-063A03RA s 3 63 50 22 20 11 45 10.4 6.3 17 0.5 21 7 25000 1 TS4SBL TKY15D MK1KS
-080A04RA s 4 80 63 27 23 13 63 12.4 7 20 1.2 21 5 23000 1 TS4SBL TKY15D MK1KS
-100A05RA s 5 100 63 32 26 17 70 14.4 8 26 1.8 21 4 19000 1 TS4SBL TKY15D MK1KS
-125B06RA s 6 125 63 40 40 56 90 16.4 9 ─ 2.7 21 3 16000 2 TS4SBL TKY15D MK1KS
4.0
─
5.0
AXD7000-050A03RB s 3 50 50 22 20 11 45 10.4 6.3 17 0.4 20.4 8 30000 1 TS4SBL TKY15D MK1KS
-063A03RB s 3 63 50 22 20 11 45 10.4 6.3 17 0.5 20.4 6 25000 1 TS4SBL TKY15D MK1KS
-080A04RB s 4 80 63 27 23 13 63 12.4 7 20 1.2 20.4 4 23000 1 TS4SBL TKY15D MK1KS
-100A05RB s 5 100 63 32 26 17 70 14.4 8 26 1.8 20.4 3 19000 1 TS4SBL TKY15D MK1KS
-125B06RB s 6 125 63 40 40 56 90 16.4 9 ─ 2.7 20.4 2 16000 2 TS4SBL TKY15D MK1KS
R D1 L1 L2
0.8
─
3.2
AXD7000R03202A-H63A s 2 32 127 80 21 19 41000 TS4SB TKY15D MK1KSXDGX2270pp
PDFR-GL04002A-H63A s 2 40 132 85 21 13 36000 TS4SBL TKY15D MK1KS05003A-H63A s 3 50 137 90 21 9 30000 TS4SBL TKY15D MK1KS
*
*
C H :0° A.R :+11° T :+26°─+29°R.R :+26°─+29° I :+11°
For Machining of Aluminum Alloys
Fig.1 Fig.2
Right hand tool holder only.
1. The maximum spindle speeds are set to ensure tool and insert stability. Before operating this tool read the operation guidance on page 16.2. When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced.3. Insert with a corner radius of 3.0 and above, as corner radius increases the L1 dimension decreases.
* Clamp Torque (lbf-in) : TS4SBL=31
METRIC StandardFor metric arbors
Right hand tool holder only.
1. The maximum spindle speeds are set to ensure tool and insert stability. Before operating this tool read the operation guidance on page 16.2. Inserts with a corner radius of .118" and above, as corner radius increases the L1 and L2 dimensions decreases.3. There is no data chip hole.
* Clamp Torque (lbf-in) : TS4SB=31, TS4SBL=31
METRIC Standard
a : Inventory maintained. s : Inventory maintained in Japan. r : Non stock, produced to order only.(10 inserts in one case)
Cutter DiameterD1 Set Bolt Geometry
Type
Inse
rt Co
rner
Order Number Sto
ckNu
mbe
r of T
eeth
Dimensions (mm)
Mas
sMa
x.De
pth of
Cut
ap
(mm)
Ramp
ing An
gle Max.SpindleSpeed
(min-1) Type
( Fig
.)
InsertScrew Wrench Anti-seize
Lubricant Insert
A H
olde
rsB
Hol
ders
Re (kg) %°
Re %°
Type
Inse
rt Co
rner
Order Number Sto
ck
Num
ber
of T
eeth Dimensions (mm)
Max.
Depth
of C
ut
ap
(mm)
Ramp
ing An
gle
Max.SpindleSpeed
(min-1)InsertScrew Wrench Anti-seize
Lubricant Insert
A Ho
lders
ARBOR TYPE
HSK63A SHANK TYPE (A Holders)
14
y
y
y
(Inch)AXD7000URppppppppAAXD7000URpppppAAXD7000URppppA(Metric)AXD7000RppppppppAAXD7000RppppppAAXD7000R-pppppppAAXD7000Rpppppp-H63A
(Inch)AXD7000URppppppppBAXD7000URpppppBAXD7000URppppB(Metric)AXD7000RppppppppBAXD7000RppppppBAXD7000R-pppppppB
XDGX227008PDFR-GL
XDGX227016PDFR-GL
XDGX227020PDFR-GL
XDGX227030PDFR-GL
XDGX227032PDFR-GL
XDGX227040PDFR-GL
XDGX227050PDFR-GL
N
L1 L4 S1 F1 Re
LC15
TF
TF15
XDGX227008PDFR-GL G F s a 1.181 .886 .276 .079 .031227016PDFR-GL G F s a 1.181 .886 .276 .047 .063227020PDFR-GL G F s a 1.181 .886 .276 .031 .079227024PDFR-GL G F r a 1.181 .886 .276 .016 .094227030PDFR-GL G F s a 1.134 .886 .276 .031 .118227032PDFR-GL G F s a 1.134 .886 .276 .024 .125227040PDFR-GL G F s a 1.083 .886 .276 .035 .157227050PDFR-GL G F s a 1.063 .886 .276 .016 .197
N
LC15TFTF15
─0.25D13280
(655─9840)
─ .197 .014 .016 .016.197 ─ .394 .012 .014 .014.394 ─ .591 .010 .012 .012.591 ─ .787 .008 .010 .010
─0.5D13280
(655─9840)
─ .197 .014 .014 .016.197 ─ .394 .012 .012 .014.394 ─ .591 .010 .010 .012.591 ─ .787 .008 .008 .010
─0.75D13280
(655─9840)
─ .197 .012 .012 .014.197 ─ .394 .010 .010 .012.394 ─ .591 .008 .008 .010.591 ─ .787 .006 .006 .008
N LC15TFTF15 D1
3280(655─9840)
─ .197 .010 .012 .014.197 ─ .394 .008 .010 .012.394 ─ .591 .006 .008 .010.591 ─ .787 .004 .006 .008
Work Material N Non-Ferrous Metal
Shape Order Number
Cla
ssH
onin
g
Stock Dimensions (inch)
GeometryCoated Carbide
L1 L4 S1 F1 Re
INSERTS
(Note) Other combinations of holder and insert corner R are not acceptable.
Cutting Conditions : : Stable Cutting : General Cutting : Unstable Cutting
RECOMMENDED CUTTING CONDITIONS
1. The above cutting conditions are determined based on high workpiece and machine rigidity, where no vibration occurred. If vibrations occur make adjustments according to the machining conditions.2. Vibrations may occur in the following conditions. • When using long tool overhang. • When pocket machining corner radii. • When the work piece has poor clamping rigidity or when the machine rigidity or workpiece rigidity is low, vibrations can occur easily. If so, reduce cutting conditions such as width and depth of cut and feed per tooth.
Honing :F : Sharp
Holder
A Holder B Holder
InsertCornerRadius
(Re)
Work Material InsertGrade
Widthof Cut
ae(inch)
CuttingSpeed
vc(SFM)
Depth ofCutap
(inch)
Feed per Tooth (inch/tooth)
Cutting Edge Diameter D1&1.250"
Cutting Edge Diameter D1&1.500"
Cutting Edge Diameter D1&2.000"–&3.000"
Aluminum Alloy LC15TFTF15
Work Material InsertGrade
Widthof Cut
ae(inch)
CuttingSpeed
vc(SFM)
Depth ofCutap
(inch)
Feed per Tooth (inch/tooth)
Cutting Edge Diameter D1&1.250"
Cutting Edge Diameter D1&1.500"
Cutting Edge Diameter D1&2.000"–&3.000"
Aluminum Alloy
SHOULDER MILLING
COMBINATION OF HOLDER AND INSERT CORNER RADIUS
SLOT MILLING
15
y
a a
y
A
1.250.031 20.0 2.283 2.417 .787 2.276 .787 1.535 .315
.063─.094 20.0 2.283 2.354 *2 .748 2.276 .748 1.535 .315
.118─.125 19.3 2.362 2.244 *3 .669 2.193 .669 1.535 .315
1.500.031 14.1 3.307 2.902 .787 2.776 .787 2.047 .394
.063─.094 14.1 3.307 2.839 *2 .748 2.776 .748 2.047 .394
.118─.125 13.3 3.504 2.728 *3 .669 2.693 .669 2.047 .394
2.000.031 9.8 4.803 3.902 .787 3.768 .787 3.031 .551
.063─.094 9.8 4.803 3.839 *2 .748 3.768 .748 3.031 .551
.118─.125 9.1 5.197 3.728 *3 .669 3.689 .669 3.031 .472
3.000.031 5.3 8.937 5.902 .787 5.768 .787 5.000 .551
.063─.094 5.3 8.937 5.839 *2 .748 5.768 .748 5.000 .551
.118─.125 4.9 9.646 5.728 *3 .669 5.685 .669 5.000 .512
4.000.031 4.2 11.260 7.902 .787 7.768 .787 6.969 .669
.063─.094 4.2 11.260 7.839 *2 .748 7.768 .748 6.969 .669
.118─.125 3.8 12.480 7.728 *3 .669 7.685 .669 6.969 .591
5.000.031 2.5 18.937 9.902 .669 9.768 .630 9.016 .512
.063─.094 2.5 18.937 9.839 *2 .630 9.768 .630 9.016 .512
.118─.125 2.2 21.535 9.728 *3 .551 9.685 .551 9.016 .472
B
1.250 .157 18.0 2.480 2.165 .630 2.106 .630 1.535 .276 .197 18.0 2.480 2.087 .591 2.071 .591 1.535 .276
1.500 .157 11.0 4.134 3.902 .630 2.606 .630 2.047 .315 .197 11.0 4.134 3.839 .591 2.567 .591 2.047 .315
2.000 .157 8.0 5.748 3.650 .630 3.598 .630 3.031 .433 .197 8.0 5.748 3.571 .591 3.563 .591 3.031 .433
3.000 .157 4.0 11.496 5.650 .551 5.598 .551 5.000 .433 .197 4.0 11.496 5.571 .551 5.563 .551 5.000 .433
4.000 .157 3.0 15.354 7.650 .591 7.598 .591 6.969 .472 .197 3.0 15.354 7.571 .551 7.559 .551 6.969 .472
5.000 .157 2.0 23.031 9.650 .472 9.598 .472 9.016 .433 .197 2.0 23.031 9.571 .472 9.559 .472 9.016 .433
A.031 .209 .205 .205
.063─.094 .209 .205 .205
.118─.125 .181 .181 .181
B .157 .157 .154 .154 .197 .146 .142 .142
D1 β
Blind holes,Flat bottom
Through holes
Pitch(P)
Pitch(P)
Holediameter
(DH)
Holediameter
(DH)
For Machining of Aluminum Alloys
RAMPING/HELICAL CUTTINGHELICAL CUTTINGRAMPING
The recommended ramping and helical milling feed is .002IPT or less.
*1. Using the maximum ramping angle, the distance to reach the maximum depth of cut is as follows: L=(maximum depth of cut ap / tan %). Maximum depth of cut A type is .827", B type is .803".
*2. The maximum diameter when machining a blind hole with a flat face using a corner radius of .063".
*3. The maximum diameter when machining a blind hole with a flat face using a corner radius of .118". For other corner radius, use to following formula. {(cutting edge diameter D1) - (corner radius Re) - $} ×2
The recommended drilling feed is .002 IPT or less.
AXD7000 can be effectively used for pocket machining without the need for a prepared hole.
RAMPING/HELICAL CUTTING
HolderType
Cutting Edge
DiameterD1
(inch)
InsertCorner Radius
Re(inch)
Ramping Helical Milling (Blind Hole, Flat Bottom) Helical Milling (Through Hole)
MaximumRamping Angle
%°
Minimum DistanceL
(inch)
Maximum Hole DiameterDH max.
(inch)
Maximum PitchP max. (inch)
Minimum Hole DiameterDH min.
(inch)
Maximum PitchP max. (inch)
Minimum Hole DiameterDH min.
(inch)
Maximum PitchP max. (inch)*1
1.25─1.5" .010"2.0─5.0" .018"
HolderType
InsertCorner R
Re(inch)
Max.Drilling Depth (inch)
Cutting Edge Diameter D1 &1.250"
Cutting Edge Diameter D1 &1.500"
Cutting Edge Diameter D1 &2.00"─&5.000"
MAX.DRILLING DEPTH
16
ø1.250" ø1.500"–ø5.000"
TS4SB TS4SBL
.353 .413
31 31
ø1.250" ø1.500" ø2.000" ø2.500" ø3.000" ø4.000" ø5.000"
41000 36000 30000 25000 23000 19000 16000
ø1.250" ø1.500" ø2.000" ø2.500" ø3.000" ø4.000" ø5.000"
9500 7600 6000 4800 3800 3000 2400
L
OPERATIONAL GUIDANCE
Only use the inserts and parts provided by Mitsubishi Materials with this tool. Use of the correct insert clamp screws is especially important to ensure overall tool safety. Do not use damaged or worn clamp screws.
aWhen tightening the clamp screws, follow the order in Figure 1.aThe maximum allowable spindle speeds are shown in Table 1. Ensure that the cutter operates under the maximum allowable spindle speed. The maximum allowable spindle speeds for safety purposes are determined in accordance with ISO15641 (Milling Cutters for high speed machining–Safety requirements).
First
Second
Figure 1
(Table 1) Maximum allowable spindle speed
aEven when operating under the maximum allowable spindle speed, if the spindle speed is equal to or higher than the values shown in table 2, it is recommended that the balance quality (with the arbor or milling chuck) conforms to G6.3 or better based on ISO1940. It is also recommended to replace the clamp screws with new ones when changing inserts. Furthermore, ensure to use machines that are provided with safety measures in case of cutter breakage.
* The balance quality of the holder (without inserts and clamp screws) is G6.3 at 10000min-1.
(Table 2) Maximum spindle speed when balancing with the arbor or milling chuck has not been achieved
aWhen setting the spindle speed, take into consideration the maximum allowable spindle speed of the arbor or milling chuck.aUse the specifi ed set bolt when using the arbor type with through coolant.aThe inserts have sharp cutting edges and handling them with bare hands may cause injuries. Always wear safety gloves when handling the indexable inserts.
Cutting Edge Diameter D1(inch)
Clamp Screw Number
Overall Length L(inch)
Clamp Torque (lbf-in)
Cutting Edge Diameter D1(inch)
Max. Allowable Spindle Speed (min-1)
Cutting Edge Diameter D1(inch)
Max. Spindle Speed (min-1)
17
AXD4000UR0202A AXD4000UR202SA20SA AXD4000UR0507EAXDGX175030PDFR-GL(TF15) XDGX175030PDFR-GL(TF15) XDGX175008PDFR-GL(TF15)
27000 13000 500013910 4265 6430.011 .008 .012.236 .472 .1971.969 .787 3.150282 76 256Wet Wet Wet
M/C-HSK80F CAT50 CAT50
AXD7000UR0203A AXD7000UR0202SA20SA AXD7000UR0506EAXDGX227040PDFR-GL(TF15) XDGX227008PDFR-GL(TF15) XDGX227040PDFR-GL(LC15TF)
18000 7950 50009280 3280 6430.008 .008 .016.709 .394 .1971.969 .197 3.150593 9.8 110MQL Wet Dry
M/C-HSK63/80A M/C-HSK63A CAT50
aPlease note that the machining performed in the application examples is dependent on the rigidity of the machine used and the rigidity of the workpiece and clamping.
APPLICATION EXAMPLETool
Insert (Grade)
Work piece
Aluminum alloys Aluminum alloys Aluminum alloys
Cut
ting
Con
ditio
ns Spindle speed (min-1)Cutting Speed (SFM)Feed per Tooth (IPT)Depth of Cut (inch)Width of Cut (inch)Metal Removal Rate (inch3/min)
CoolantMachine Spindle Type
ResultAlthough tool overhang was signifi cant, the low cutting resistance compared with conventional products enabled stable milling.
Compared with conventional products, tool rigidity is high, obtaining an excellent surface fi nish.
Compared with conventional products, cutting resistance is low, and feed rate per tooth was improved by 20%.
ToolInsert (Grade)
Work piece
Aluminum alloys Aluminum alloys Aluminum alloys
Cut
ting
Con
ditio
ns Spindle speed (min-1)Cutting Speed (SFM)1Feed per Tooth (IPT)Depth of Cut (inch)Width of Cut (inch)Metal Removal Rate (inch3/min)
CoolantMachine Spindle Type
ResultAXD displayed lower cutting resistance and achieved a high metal removal rate of up to 593inch3/min.
AXD achieved excellent results with vertical wall accuracy of under .0003inch.
AXD displayed lower cutting resistance and the feed per tooth could be increased by 25%. Leading to increased productivity.
18
Memo
EXP-10-E018Printed in U.S.A. 05/12
For your safetyaDon't touch breakers and chips without gloves. aPlease machine within recommended application range, and exchange expired tools with new parts in advance. aPlease use safety cover and wear safety glasses. aWhen using compounded cutting oils, please take fire prevention. aWhen attaching inserts or spare parts, please use the attached wrench or spanner. aWhen using tools in revolution machining, please make a trial run to check run-out, vibration, abnormal sounds etc.
Mitsubishi Carbide Home page : (Tools specifications subject to change without notice.)
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AXDFor Machining of Aluminum Alloys
AXDSeries