Tools and Equipment >> - VW · PDF fileVW-Certified Collision Repair Facility Program Tools...

Tools and Equipment >>

The right tools.

VW-Certified Collision Repair Facility ProgramTools and EquipmentThe right tools.

Required

* Welding EquipmentVAS 6545 - Resistance Spot Welder .....................................................................1

VAS 6535 - Resistance Spot Welder .....................................................................2

VAS 6530 - Resistance Spot Welder .....................................................................3

* Car O Liner Frame Rack and EquipmentVAS 6526 - Measuring and Alignment System ......................................................4

VAS 6527 - Professional Measuring and Alignment System .................................5

VAS 6528 - Professional Plus Measuring and Alignment System ..........................6

* Celette Frame Rack and EquipmentSVN.05.3112 - Sevenne Composition ..................................................................7

2500.000 - MZ+ Set ...............................................................................................8

2550.510 - Straightening Bracket Set ....................................................................9

2550.810 - Supplement for Portal Gauge System .................................................9

955.9602 - Set of (6) Crossmembers ..................................................................10

MZ450.400 - Set of (22) MZ Towers and (4) Wedges ..........................................10

MZ450.905 - MZ Towers Storage Trolley.............................................................10

9113.063 - Side Portal Gantry ............................................................................11

9121.523 - Multi-Function Support ...................................................................11

SC.40014 - 4-Ton Super Hydraulic Kit .................................................................12

ATD.149 - Pulling Flange ....................................................................................12

ATD.01.149 - Kit For Flange Atd.149 ..................................................................12

SN99.00 - (2) Pulling Straps ................................................................................13

ATD.165 - Pulling Accessory ...............................................................................13

ATD.01.801 - Pulley Block ..................................................................................13

VAG 1438 - Mechanical Door Brace ...................................................................13

CSK15.111 - Kit for Multiple Pulling ...................................................................14

CAT.500 - Pulling Set ..........................................................................................14

ROLL.100 - Trolley for Damaged Vehicles ...........................................................14

Table of Contents

Approved welders and welder accessories include technologies that are continually updated. Tool and equipment numbers, pictures and descriptions are subject to change without notice. For repair facility eligibility and for the latest updates of equivalent tools and equipment, contact your VW Program Specialist at 1-800-892-9560.

* Only one of the three approved welders and one of the four approved measuring systems is required.

For information or to place an order:

Call 1-800-892-9650 www.tools.vw.com

Phone: 1-800-892-9650 · Fax: 1-800-892-9651 · Email: [email protected] · www.tools.vw.com

Product information is subject to change without notice.

Table of Contents

Required (or Equivalent)**Tools and Equipment918.920 - Orientable Engine Holding Device .....................................................15VAG 1379 - Underseal Spray Gun .......................................................................15VAS 5021 - Dent Remover ...................................................................................16VAS 6378/1 - Accessory Pack ..............................................................................16VAS 1996 - Pneumatic Punch and Offset Tool .....................................................17VAG 1683 - Multi-Cutter .....................................................................................17VAG 1765 B - Pop Rivet Nut Pliers ......................................................................18VAG 2005B - Pneumatic Glue Gun ......................................................................18VAS 5155 US - Hand Cartridge Gun ....................................................................19VAG 1523 B - Body Saw ......................................................................................19VAS 6322 - Spot Weld Breaker ............................................................................20VAS 6048 - Special Buffer ....................................................................................20VAS 5278 - Paint Thickness Tester .......................................................................21VAS 5237 - Double Cartridge Gun ......................................................................21VAS 6446 - Pneumatic Brush Grinder Set ...........................................................22Color Mixer Computer - NOTE: Tool will vary by paint vendor. Paint vendors (ie: PPG, DuPont) generally provide a Color Mixer Computer with the purchase of a Paint System.

Portable Welding Extractor - NOTE: As required by your local/state regulations.

RecommendedTools and EquipmentVAG 1474B - Removal Kit for Flush Bonded Windows ........................................23VAS 6614 - Assembly Tool for PDC Holder .........................................................24VAS 6364 - Dent Remover ...................................................................................24

ESP.MP.02 - Work Stand .....................................................................................25Painting Stand - NOTE: Tool will vary by vendor and is generally defined as a saw horse with chains for securing bumpers and other parts to the stand for painting.

MODEL NO. INDEX ..............................................................................27

** Must have this or equivalent of approved items.


Page 1



Required

Welding Equipment

Resistance Spot Welder VAS 6545Setting the welding parameters is carried out using simple, self-explanatory symbols. The welding programs are for high and higher tensile panels, for spot weld bonded connections and for galvanized panels. Individual storage of welding parameters is possible. In addition, the system is suitable for documentation and administration of work order details on A4 paper. Software updates can be carried out using an SD card (upload). The material recognition function is performed with a material test program. Current control and pressure monitoring is provided. The welding process is monitored and the actual values are shown in the display.

The C-arms can be exchanged by means of a quick positioning feature. The C-arms can be opened via a folding catch, thereby enabling access to the body, for example, behind profile sections.

VAS 6545

Specifications:Power supply: 3 x 190-240 Volt 50-60 Hz• Setting range: 0-13 kA• Welding current: DC• Continuous duty: 100 %ED 2,8 kA• Open circuit voltage: 12 V DC• Max. Power with 5% ED: 156 kVA• Fuse (slow blow): 63 A• Connector cable (Cu): 5m / 4 x 0,157sq inch)• Air pressure: 90 psi +/- 5%• Refrigerant: water + anti corr.• Tank volume: 85 l / 22,5 gallon• Dimensions: 810x560x750mm• Welding lead length: 3000mm• Weight: 119 kg / 262 lbs.•

Includes: Current source• (1) CS transformer tongs• (1) control unit with water tank 80 l• (1) CS transformer tongs with integrated C-arm size 1• (1) balancer with spring-loaded cable• (1) mounting set for C-arms•

Welder Electrical Installation Requirements: 208/220 Volt 3 Phase 60 Amp Breaker, #4 wire.

Warranty: 24 MonthsManufactured by: Wielander & Schill

* Only one of the three approved welders is required.





Resistance Spot Welder VAS 6535The resistance spot welder VAS 6535 features a central connection and a tool detection function. An impedance measurement is used to regulate the welding parameters automatically. In this way, a constant level of quality of the weld points is assured. With VAS 6535 it is possible to store the weld processes and to document them. Disturbance variables such as dirt, adhesive etc. are detected and compensated for. A compact flash memory card allows the software of the unit to be updated at any time.

Mobile resistance spot welder with inverter technology, can be updated, features impedance measurement and welding parameter regulation.

VAS 6535


Required

Specifications: Dimensions: 661mm (26") x 661mm • (26") x 1372mm ( 54")Weight: 171 kg (376 lbs.)•

Power Supply Unit:Mains connection: 208 – 240V 3Phase• Mains connection lead ø/length: 6mm • 2 / 10mFuse protection at least: 60 A delay• Mains frequency: 60 Hz• Mains connection output: 42 kVA• Rated output at 50% ED: 60 kVA• Idle voltage max.: 23 V DC• Welding current regulated: max. • 12,000 A DCWater tank volume: approx. 32 l• Ambient temperature: 40 C°• Type of protection: IP21•

X Tongs:Cable length: 2.5m• Welding current: max. 12,000 A DC• Weight of tongs without cables: 8 kg•

Welding Equipment

Includes:Mobile mains unit• X Tongs• Welding gun • Quick dent removal hammer• Linear balancer• Cooling Unit• Heat Exchanger• Special VAS Welding Programs•

Warranty: 24 MonthsManufactured by: Elektron, Bremen, Germany

VAS 6535



Page 3



VAS 6530

Welding Equipment

Required

Resistance Spot Welder VAS 6530The VAS6530 Resistance Spot Welder is recommended for general body repairs on vehicles with high and ultra high tensile strength steel panels, especially for workshops with critical mains power supply. The inverter technology in conjunction with adaptive smart control makes quality spot weld joints possible. Variations in joint structure are detected and compensated for if possible. If a weld is not possible, a text warning message will be issued by the unit. Operation is by touch screen via three different welding modes: manual, smart/automatic or manufacturer-specific programs. With a USB interface, new welding programs can be uploaded or recorded; welding results can be copied for further processing on a PC. The water-cooled C-transgun delivers equal electrode contact force with electrode arms up to 635mm in length.

Specifications: Mains connection: 230 V 3 Phase 60 Hz• Breaker protection: 60A delayed • Mains connection lead: 17 kVA• Welding current max.: 14000 A DC• Electrode contact force max.: 450 daN (1011 lbs.)• Dimensions: 600mm (24") x 680mm (27.2") x 1220mm (48.8")• Weight: 130 kg (286 lbs.)•

Includes:Main unit with inverter and touchscreen• Inverter C-transgun, pneumatic with short electrode• C-arm, length 85mm with electrode, water-cooled• Cart with large wheels at rear and braked castors at front• C-Transgun holder and swivel arm with adjustable balancer• Water cooler module for transformer, transgun, arms and electrodes• Rubber mains power cord, 8m on retractable stowage facility on cart• Electrode cap key for electrodes up to DN 21•

Warranty: 24 MonthsManufactured by: TECNA S.p.A.







Required

Car-O-Liner Frame Rack and Equipment

Measuring and Alignment System VAS 6526This equipment package is suitable for identifying and repairing minor structural damage to steel and aluminum vehicles.

VAS 6526

Features:Wireless measuring system with real time repair and documentation• Universal securing system and welding template• Hydraulic and air connection points located at the front and rear of the bench• Frame alignment jig with integrated scissor-action hoist and 10 ton pulling device•

Includes: Quick 42 Basic Bench, tilt-loading, with an integrated lift and power unit • (VAS6526/14)Removable Ramps which can also be used as work platform when bench is in the • “up” position (VAS6526/14-1)10-Ton Draw Aligner which can be positioned 360° around the bench, operated by • a remote control pendant (VAS6526/15)Clamp set (VAS6526/17)• (1) Pulling Chain and (1) Chain Shortener (VAS6526/18)• Q63 Quick Anchoring (VAS6526/16)• 11-piece T10, T11 Pull Kit (VAS6526/19)• Pull Clamp Accessory Kit (VAS6526/20)• Wireless basic electronic measuring unit (VAS6526/12)•

Warranty: 24 MonthsManufactured by: Car-O-Liner, Sweden

* Only one of the four approved measuring systems is required.


Page 5




Required

Professional Measuring and Alignment SystemVAS 6527This equipment package is suitable for identifying and repairing minor to severe structural damage to steel and aluminum vehicles. Accessories are stored on portable tool trolleys.

Features:Wireless measuring system with real time repair and • documentationUniversal securing system and welding template• Hydraulic and air connection points located at the front • and rear of the benchFrame alignment jig with integrated scissor-action hoist • and 10 ton pulling devicePortable tool trolley•

Includes: Quick 42 Basic Bench, tilt-loading, with an integrated lift • and power unit (VAS6526/14)Removable Ramps which can also be used as • work platform when bench is in the “up” position, (VAS6526/14-1)10-Ton Draw Aligner which can be positioned 360° • around the bench, operated by a remote control pendant (VAS6526/15)EVO 1 Basic Anchoring System (VAS6526/1)• EVO 2 Extension Anchoring System (VAS6526/2)• EVO 3 Universal Anchoring System (VAS6526/3)• Special Anchoring Kit covering most popular late-model • vehicles (VAS6526/10)Two hydraulic pillar jacks with connection hoses • (VAS6526/4)B61 Bench Parts (VAS6526/5)• (1) Pulling Chain and (1) Chain Shortener (VAS6526/18)• Q63 Quick Anchoring (VAS6526/16)• Portable Tool Trolley with Perforated Tool Mounting Panel • and tool mounting clips (VAS6526/1-1, VAS6526/6, and VAS6526/8)

VAS 6527

11-piece T10, T11 Pull Kit (VAS6526/19)• Pull Clamp Accessory Kit (VAS6526/20)• Internet-ready Wireless Electronic • Measuring system: includes software with self-help features including vehicle clamping and fixturing instructions. Individual points are graphically displayed with photographs and drawings; Initial 12 month data subscription included (VAS6526/11) High Measuring Point adapter for • additional measuring flexibility. Included with VAS6526/11 (available separately as CR1330000200)







Required


Professional Plus Measuring and Alignment SystemVAS 6528This equipment package is suitable for identifying and repairing minor to severe structural damage to steel and aluminum vehicles. Accessories are stored on a sectional wall-mounted tool board.

Features:Wireless measuring system with real time repair and documentation• Universal securing system and welding template• Hydraulic and air connection points located at the front and rear of the bench• Frame alignment jig with integrated scissor-action hoist and 10 ton pulling device• Space saving wall-mounted tool board for convenient tool identification and storage•

Includes:

VAS 6528

Quick 42 Basic Bench, tilt-loading, with an integrated • lift and power unit (VAS6526/14)Removable Ramps which can also be used as • work platform when bench is in the “up” position, (VAS6526/14-1)10-Ton Draw Aligner which can be positioned 360° • around the bench, operated by a remote control pen-dant (VAS6526/15)EVO 1 Basic Anchoring System (VAS6526/1)• EVO 2 Extension Anchoring System (VAS6526/2)• EVO 3 Universal Anchoring System (VAS6526/3)• Special Anchoring Kit covering most late-model • vehicles (VAS6526/10)Two hydraulic pillar jacks with connection hoses, • (VAS6526/4)B61 Bench Parts (VAS6526/5)• Pulling chain (one) and Chain Shortener (one) • (VAS6526/18)Q63 Quick Anchoring (VAS6526/16)• Wall-mounted tool board package (VAS6526/9)• 11-piece T10, T11 Pull Kit (VAS6526/19)•

Pull Clamp Accessory Kit (VAS6526/20)• Internet-ready Wireless Electronic Measuring system: • includes software with self-help features including vehicle clamping and fixturing instructions. Individual points are graphically displayed with photographs and drawings; Initial 12 month data subscription included (VAS6526/11) High Measuring Point adapter for additional • measuring flexibility. Included with VAS6526/11 (available separately as CR1330000200)




Page 7



Sevenne Composition SVN.05.3112

The bench has a robust, welded steel design featuring plane-milled mounting surfaces with hole-patterns to allow the modular crossbeams to be fitted. The milled surface assures the accuracy of the repair. The attachment system provides a means of quickly adjusting the wheel supports and anchoring clamps. The 10-ton pulling unit can attach at any point around the bench and has both tilt and rotate capability to allow precise positioning. It comes with height extension and safety cable. The cable is designed to prevent accidents, which could occur in case of tensioning chain, clamp or hook failure despite all safety precautions.

Features:Direct pulls straight line• Beam pivots for multi-angle pulling• Easy to maneuver•

Includes: Sevenne bench (9121.012)• Set of (4) clamps (9123.023)• Storage trolley (9123.920)• Set of (4) wheels (9121.513)• Pulling unit (SVN93.201)• Vertical arm extension• Safety cable (CAS.2000)•

Warranty: 12 MonthsManufacturer: Celette GmbH, Kehl

SVN.05.3112

Required

Celette Frame Rack and Equipment

Vertical arm extension

Safety cable CAS.2000






Required


MZ+ Set 2500.000The MZ Plus Set is distinguished by the fact that the specific head and universal adapter pin are separate. By making this one-off investment in the MZ Plus straightening bracket system, straightening bracket sets can be used from May 2010 (first introduction: straightening bracket set Touareg 2010>).

Conversion of the system offers the following advantages:Reduction in weight• Reduction in freight costs• Reduction in production costs• Uniform packaging for future straightening bracket sets • (thanks to smaller packaging units) MZ Plus straightening bracket system and straightening • bracket sets are packed separately in similar sized sheet metal containersTo be used with an alignment jig of the same • manufacturer only

Includes:(1) sheet metal container with insert• (10) adapter pins (MZ2500.P100)• (14) adapter pins (MZ2500. P160)• (6) adapter pins (MZ2500.P220)• (4) adapter pins (MZ2500.P310)• (1) hexagon socket head key (ME975MALEDE6)• (4) rollers (RPS.0583001)• (2) reinforcement plates (MZ2500.C05)• (4) hexagon socket head bolts with CHc 10-30• (34) hexagon socket head bolts (TFHc 10-25)• (4) hexagon nuts M 10 Nylstop• (4) washers (LLU 10)•

Warranty: 24 MonthsManufacturer: Celette GmbH

2500.000


Page 9



Required


Straightening Bracket Set2550.510For each of the main support and bodywork mounting points the straightening bracket set has a control and alignment mounting. It should be used with the MZ Plus Set.

Includes: Isometric diagramWarranty: 24 MonthsManufacturer: Celette GmbH, Kehl 2550.510

2550.810

Supplement for Portal Gauge System 2550.810Upper fixtures for side gantry. Mounting points: A-pillar: Threaded connection points for door hingesB-pillar: Threaded connection points for door hingesC-pillar: Threaded connection points for striker pin

The supplement for portal gauge can only be used in conjunction with the MZ Plus straightening bracket system (2500.000) and straightening bracket set Touareg (2550.510). Includes: Isometric diagramWarranty: 24 MonthsManufacturer: Celette GmbH, Kehl





Required


MZ Towers Storage Trolley MZ450.905The basic MZ Towers set will accept all fixture sets for current and future models. The setup on the bench is done according to the setup sheet provided with each fixture set. During the straightening process, the fixtures can be released from the towers by pulling the retaining pin.Warranty: 12 MonthsManufacturer: Celette GmbH, KehlNOTE: MZ towers sold separately.

MZ450.905

Set of (22) MZ Towers and (4) Wedges MZ450.400Includes:

(6) MZ.080• (4) MZ.140• (1) MZ.141•


MZ450.400

(1) MZ.142• (4) MZ.200• (4) MZ.260•

(1) MZ.601• (1) MZ.602• (2) TV.400•

955.9602

Set of (6) Crossmembers 955.9602The crossmembers are designed to accept all straightening fixture sets. The service is very easy with a sturdy and robust steel welded construction with interchangeable nut cages.Warranty: 12 MonthsManufacturer: Celette GmbH, Kehl


Page 11



Required


Side Portal Gantry 9113.063Used in conjunction with the side fixtures, the side portal allows the measuring and repair of the A, B and C pillars. The door hinges and the locking pin mountings are the check-points.Warranty: 12 MonthsManufacturer: Celette GmbH, Kehl

Multi-Function Support 9121.523Easy to attach on the side of the bench, secured with a locking hook and wedge, the support kit will assist the technician in various situations:— Holding chains for down pulls— Locking an extra ram for vector pullsWarranty: 12 MonthsManufacturer: Celette GmbH, Kehl

9121.523

9113.063





Required


Kit For Flange Atd.149 ATD.01.149Warranty: 12 MonthsManufacturer: Celette GmbH, KehlATD.01.149

SC.40014

4-Ton Super Hydraulic Kit SC.40014The included rams are designed so they can fit in the MZ tower to perform a push to height. The (5) extensions with their connectors will help reaching any points. The (6) different sockets allow the tech to choose the proper attachment for the application.

Includes:(5) extensions (SK.2400, SK.2401, SK.2402, SK.2403, SK.2404)• (6) sockets (SK.3401, SK.3402, SK.3403, SK.3404, • SK34.06, SK.4401)(5) connectors (SK.1404, SK.1405)• (3) rams (VS4.134, VA4.054, VA4.024)• (1) hand pump (HYP.S.1404)• (1) storage box (HYA.4)•


Pulling Flange ATD.149With this tool, the body repair work on and around the suspension strut tower is made considerably easier.Warranty: 12 MonthsManufacturer: Celette GmbH, Kehl

ATD.149


Page 13



(2) Pulling Straps SN99.00Made of resistant nylon material to resist damaging the parts of the vehicle.Warranty: 12 MonthsManufacturer: Celette GmbH, Kehl

Pulling Accessory ATD.165Warranty: 12 MonthsManufacturer: Celette GmbH, Kehl

SN99.00

Pulley Block ATD.01.801Used in conjunction with chains, the pulley block will allow the technician to perform down pulls.Warranty: 12 MonthsManufacturer: Celette GmbH, Kehl ATD.01.801

ATD.165

Required


Mechanical Door Brace VAG 1438Used to maintain correct door aperture size during bodywork repairs and as an aid when welding in various sheet metal components.– Used also for light alignment– Suitable for all Volkswagen/Audi vehiclesWarranty: 24 MonthsManufacturer: Celette GmbH, Kehl

VAG 1438





Pulling Set CAT.500This set will cover the basic need for any technician to perform appropriate pulls. The double hook allows chains to be shortened or connected where needed.

Includes:(2) chains (CN.2410)• (2) double hooks (CR.210)• (1) pulling plate (ATD.135)• (3) clamps (ATD.1312, ATD.1343, ATD.1324)•


Trolley for Damaged Vehicles ROLL.100This robust trolley allows the technician to move a vehicle around when it is not drivable due to heavy damage or removal of the suspension.


Required


CAT.500

ROLL.100

Kit for Multiple Pulling CSK15.111This package is the perfect tool to allow the technician to perform secondary pulls.

Includes: (4) extensions (SK.2101, SK.2102, SK.2103, SK.2104)• (2) connectors (SK.3107, SK.3109)• (1) ram (VS10S.251)•


CSK15.111


Page 15



Required (or Equivalent)

Tools and Equipment

VAG 1379

Underseal Spray Gun VAG 1379Underseal spray gun for attachment to 1 litre disposable cans. For the application of D35 material (underbody sealant) and transparent preservation wax (AKR 321 M15 10).

Features:Simple to use• Maintenance-free• Fast spraying of D35 material• Accurate spray jet•

Warranty: 24 monthsManufacturer: Krautzberger GmbH

Orientable Engine Holding Device 918.920Easy to secure on the vehicle, sitting on the side panels, it will assist the technician during the removal or lifting of the engine compartment.


918.920






Tools and Equipment

Dent Remover VAS 5021Using the dent remover VAS 5021, dents can be removed from the panel exterior. Dents and scratches can be repaired quickly and with the minimum of costs.

Application:Hailstone damage• Dents• Panel recesses•

Includes:(1) dent remover, complete with 230 V transformer• (1) set of 5-pin electrodes and (1) copper electrode• (1) diamond file for electrodes•

Dimensions: 190mm x 170mm x 80mmCompressed air: 6-8 barWeight: 1.8 kgWarranty: 24 monthsManufacturer: Wieländer & Schill KG

Accessory Pack VAS 6378/1Accessory for welding unit VAS 6378

Includes:Welding gun 4 m with central connector• Panel beater’s hammer• Puller tool• Contact piece U/B• 100 discs B8 DIN 125• Carbon electrode diameter 10mm• Earth clamp bar•

Warranty: 24 monthsManufacturer: Elektron, Bremen

VAS 5021

VAS 6378

Choose One (or Equivalent)


Page 17




Tools and Equipment

Pneumatic Punch and Offset Tool VAS 1996The pneumatic punch and offset tool is required for general body repairs, in particular for repair work on the side panel of VW Caddy/Transporter vehicles.

Offset width: 20 mmOffset depth: 10 mmØ punch: 9 mmNOTE: General body repairs are described in the workshop manual VW Caddy/Transporter.

Multi-Cutter VAG 1683The pneumatic multi-cutter supplements the wire cutting method of removing bonded windscreens and has all the advantages normally featured on standard compressed air tools. The cutter is particularly small and handy and allows one-handed setting of the oscillation rate, which is a welcome alternative to the awkward dial fitted on other electrical equipment.

Features: Pneumatic tool with hand guard and 12-point chuck for special blades (VAG 1561/1-10)Output: max. 0.37 kWBlade oscillations (infinitely variable): 1000 – 22,000/min.Weight: 1.0 kgHead height: 55mmTotal length: 190mmAverage air consumption: 0.3 m3/min.Operating pressure: 4 – 6 barIncludes:

Pneumatic tool in carrying case• Wrench• Connection and extraction hoses (without blades)•

VAG 1683

VAS 1996

Warranty: 24 monthsManufacturer: Technolit GmbH

NOTE: Blades required are VAS1561 style.

Supplied Accessories:(2) blades, offset, 25mm (VAG 1561/04)• (2) blades, L-shaped, 25.4mm (VAG 1561/22)• (2) blades, U-shaped (VAG 1561/23)•

Warranty: 24 monthsManufacturer: Chicago Pneumatic, Geisenheim






Pop Rivet Nut Pliers VAG 1765 BPowerful two-handed pliers for applying pop rivet nuts M5, M6 and M8. M8 rivet screws can also be applied using the attachment supplied.

Includes:In steel case:

Pop rivet nut pliers• Nozzle M5• Nozzle M6• Nozzle M8• Adapter (VAG 1765 B/1) for M8 rivet screws•

Warranty: 24 monthsManufacturer: Avdel, Langenhagen

VAG 2005B

Pneumatic Glue Gun VAG 2005BThe pneumatic glue gun VAG 2005B is used with adhesive DA 001 730A1 for professional body repairs. The gun can be used consistently without interruption and for working large quantities of adhesive without causing undue fatigue to the operator. The adhesive (2-component adhesive) is injected in exact quantities and the (2) components are mixed optimally, which allows it to be applied without any mess.

Includes:In plastic case:

(1) pneumatic glue gun• (18) mixing nozzles•

Warranty: 24 MonthsManufacturer: 3M, NeussNOTE: The repair procedure is described in the respective Workshop Manual for the following models: VW Passat 97>, Audi A3, A4, A6 98>, A8. Adhesive cartridges and mixing nozzles are available from the Volkswagen Spare Parts Department. Adhesive Cartridge Part No. DA 001 730A1.

Tools and Equipment

VAG 1765 B


Page 19



Hand Cartridge Gun VAS 5155 USThe hand cartridge gun is required to apply the materials from the plastic repair kit (part no. D 007 700)

Warranty: 24 monthsManufacturer: Teroson GmbH, Heidelberg

Body Saw VAG 1523 BBody saw for versatile, rational and trouble-free use Distortion-free work in hard to reach areas of the body thanks to its particularly compact design. The body saw VAG 1523B is a further development of the body saw VAG 1523A already in service and therefore complies with the strict requirements of the trade association for insurance liability and occupational safety and health and associated accident prevention regulations. As panels become increasingly harder in the area of body construction, cutting tools have to meet tougher requirements. The body saw VAG 1523B is made with high precision and quality and equates to the latest state of technology.

VAS 5155 US

VAG 1523 B


Features: Pneumatically driven jig-saw for cutting body panelsOutput: approx. 300 WattFrequency: approx.12,000 stroke/minAir pressure: 6-8 barIncludes:

(1) body saw• (1) saw blade 1x14 tpi• (1) saw blade 18 tpi• (1) saw blade 24 tpi• (1) saw blade 32 tpi• (1) wrench for tool holder• (1) operating manual•

Warranty: 24 monthsManufacturer: Wieländer & Schill KG

Tools and Equipment





Spot Weld Breaker VAS 6322With the patented drilling spindle, the spot weld breaker is designed to cut through spot weld joints with the minimum of force. The technology allows a pressure of up to 700 N to be applied automatically, i.e. no need to apply force manually. This contact pressure supports cutting through spot weld joints in common body panels ideally. It is also suitable for cutting through spot weld joints on high tensile panels. The automatic pneumatic contact pressure increases the cutting force and durability of the different drills. Spot weld joints on the interior and exterior can be cut through by means of a rotating and removable bar.

Idling speed: 1,800 rpmWeight: 2.2 kgAir pressure: 6.2 barAir pressure connection: 1/4 inchWarranty: 24 monthsManufacturer: Bendel-Werkzeuge


VAS 6322

Special Buffer VAS 6048The special buffer VAS 6048 is used for eccentric and rotational buffing out of paintwork damage and also for other buffing work on vehicle paintwork.

Speed: 900 rpmWarranty: 24 monthsManufacturer: Waldemar Löser KG

VAS 6048

Tools and Equipment


Page 21




Paint Thickness Tester VAS 5278

The paint thickness tester VAS 5278 allows precise and damage-free paint thickness measurement on steel/iron or non-ferrous metals. The electronic tester with LCD digital display indicates the measurement data according to selection via the menu.

Infinitely variable: 0 - 5000 μm orMeasuring range: 0 - 200 milsBasis tolerance: +/- 1 μm or +/- 0.06 milsTemperature range: 0° C - 60° CPower supply: 9 Volt, e-blockDisplay: 4 digit liquid crystal display (LCD)Includes:

(1) tester for steel/iron• (1) tester for non-ferrous metals• (1) service bag• (2) zero plates• (1) set of operating instructions•

Warranty: 24 monthsManufacturer: Salutron GmbH, Bad Salzuflen

VAS 5278

Double Cartridge Gun VAS 5237With the double cartridge gun VAS 5237, window bonding set DA 004 600 A2 (2x 200 ml) can be processed. The vehicle is ready to drive after just 3 hours by using the 2-component system.

Includes: (1) air pressure operated double cartridge gunWarranty: 24 MonthsManufacturer: Teroson GmbH, HeidelbergNOTE: The procedure is described in Workshop Manual “General Body Repairs, Exterior; Glazing.”

VAS 5237

Tools and Equipment






Pneumatic Brush Grinder Set VAS 6446The device serves as a surface treatment tool for removal of underbody protection, sealants, and other adhesive materials or for corrosion removal and paint removal in body area. With pore-deep cleaning and sand blasting effect, protects the material and has a material compressing effect. Low speed.

Includes:(1) pneumatic brush grinder set• (1) holder for brush grinder strap 23/28mm• (1) holder for brush grinder strap 11/28mm• (1) brush grinder strap 23/28mm• (2) brush grinder straps 11/28mm• (3) special brush grinder straps 11/28/17mm•

Warranty: 24 monthsManufacturer: Monti Werkzeuge GmbH

VAS 6446

Tools and Equipment

NOTE: For safety reasons, ensure that protective goggles are worn when using this tool, as well as safety gloves, dust mask and safety shoes.


Page 23



Recommended

Removal Kit for Flush Bonded Windows VAG 1474B

Windscreens, side and rear windows are being increasingly flush bonded during vehicle production. For repair work, removal of the windows can only be performed using special tools. However, not all tools available on the market are suitable for Volkswagen/Audi vehicles. The VAG cutting tools are well tested and do not involve cutting procedures that are hazardous to health. For all vehicles and window types, installation and removal with VAG equipment is described in the relevant workshop manuals.

Features:The bond between the window and the body is separated using a special strong thread. The thread is wound up on the two rollers by means of a reel device with two suction cups. The rollers feature a support and are held in place by suction cups. The remaining sundries aid working with the thread during the cutting process.Includes:

(1) reel device (VAG 1654 A)• (2) storage cases with inserts (VAG 1474/6)• (1) thread (square cross section) (part no.: 357 845 955)• (2) guide rollers with support (VAG 1474/1)• (1) awl (VAG 1474/2)• (1) guide rail (VAG 1474/3)• (1) cover (VAG 1474/4)• (5) wedges (VAG 1474/5)• (1) cover (VAG 1474/7)• (1) cover (VAG 1474/8)•

Warranty: 24 monthsManufacturer: Stahlwille Eduard Wille GmbH & Co.

(1) cover (VAG 1474/9)• (1) cover (VAG 1474/10)• (1) cover (VAG 1474/11)• (1) cover (VAG 1474/12)• (1) cover (VAG 1474/13)• (1) cover (VAG 1474/14)• (1) plastic trim (VAG 1474/15)• (1) protective foil (VAG 1474/16)• (1) protective foil (VAG 1474/17)•

VAG 1474B

Tools and Equipment





Recommended

Assembly Tool for PDC Holder VAS 6614With the assembly tool, it is possible to replace defective PDC holders on bumpers. The repair process is described in the workshop manual.


(1) screw hole punch ø 18.2mm• (1) screw hole punch ø 26mm• (1) centring drift 18.2mm• (1) panel drill bit, cylindrical shaft•

Replacement Parts:(1) screw hole punch ø 18.2mm (VAS 6614/1)• (1) screw hole punch ø 26mm (VAS 6614/2)• (1) centring drift 18.2mm (VAS 6614/3)• (1) panel drill bit, cylindrical shaft (VAS 6614/4)•

Warranty: 24 monthsManufacturer: Kukko

VAS 6614

Tools and Equipment

VAS 6364

Dent Remover VAS 6364With dent remover VAS 6364 dents in the vehicle can be removed without damage to the paintwork. Particularly suitable for areas that have poor and no accessibility to the rear side of the damage, e.g. roof.


(1) slide hammer• (3) sets of adhesive (250g each)• (2) cleaners (250ml each)• (1) glue gun•

Warranty: 24 monthsManufacturer: Carbon Carbody Technology

(1) Teflon impact tool• (1) hammer• (2) pull stud sets black (qty. 10)• (2) pull stud sets silver (qty. 10)•


Page 25



Recommended

Work Stand ESP.MP.02Stand made of metal to allow the technician to reach high area or the roof area of the vehicle during repair work.

Warranty: 12 MonthsManufacturer: Celette GmbH, Kehl ESP.MP.02

Tools and Equipment


Page 27



2500.000 MZ+ Set ..................................................................................................................................................82550.510 Straightening Bracket Set .......................................................................................................................92550.810 Supplement for Portal Gauge System ....................................................................................................99113.063 Side Portal Gantry ...............................................................................................................................119121.523 Multi-Function Support .......................................................................................................................11918.920 Orientable Engine Holding Device .......................................................................................................15955.9602 Set of (6) Crossmembers .....................................................................................................................10ATD.01.149 Kit For Flange Atd.149 ..........................................................................................................................12ATD.01.801 Pulley Block .........................................................................................................................................13ATD.149 Pulling Flange ......................................................................................................................................12ATD.165 Pulling Accessory .................................................................................................................................13CAT.500 Pulling Set ...........................................................................................................................................14CSK15.111 Kit for Multiple Pulling ........................................................................................................................14ESP.MP.02 Work Stand ..........................................................................................................................................25MZ450.400 Set of (22) MZ Towers and (4) Wedges ................................................................................................10MZ450.905 MZ Towers Storage Trolley ..................................................................................................................10ROLL.100 Trolley for Damaged Vehicles ..............................................................................................................14SC.40014 4-Ton Super Hydraulic Kit ....................................................................................................................12SN99.00 (2) Pulling Straps .................................................................................................................................13SVN.05.3112 Sevenne Composition ...........................................................................................................................7VAG 1379 Underseal Spray Gun ...........................................................................................................................15VAG 1438 Mechanical Door Brace ........................................................................................................................13VAG 1474B Removal Kit for Flush Bonded Windows ..............................................................................................23VAG 1523 B Body Saw ..............................................................................................................................................19VAG 1683 Multi-Cutter .........................................................................................................................................17VAG 1765 B Pop Rivet Nut Pliers .............................................................................................................................18VAG 2005B Pneumatic Glue Gun ............................................................................................................................18VAS 1996 Pneumatic Punch and Offset Tool ........................................................................................................17VAS 5021 Dent Remover ......................................................................................................................................16VAS 5155 US Hand Cartridge Gun .............................................................................................................................19VAS 5237 Double Cartridge Gun .........................................................................................................................21VAS 5278 Paint Thickness Tester ..........................................................................................................................21VAS 6048 Special Buffer .......................................................................................................................................20VAS 6322 Spot Weld Breaker ...............................................................................................................................20VAS 6364 Dent Remover ......................................................................................................................................24VAS 6378/1 Accessory Pack .....................................................................................................................................16VAS 6446 Pneumatic Brush Grinder Set ...............................................................................................................22VAS 6526 Measuring and Alignment System .........................................................................................................4VAS 6527 Professional Measuring and Alignment System .....................................................................................5VAS 6528 Professional Plus Measuring and Alignment System .............................................................................6VAS 6530 Resistance Spot Welder .........................................................................................................................3VAS 6535 Resistance Spot Welder .........................................................................................................................2VAS 6545 Resistance Spot Welder .........................................................................................................................1VAS 6614 Assembly Tool for PDC Holder .............................................................................................................24

MODEL NO. ITEM DESCRIPTION PAGE NO.

MODEL NO. INDEX

EQS002025 06/10VW-Certified Collision Repair Facility Program · 800-892-9650 · www.tools.vw.com

Tools and Equipment >> - VW · PDF fileVW-Certified Collision Repair Facility Program Tools...

Documents

Transcript of Tools and Equipment >> - VW · PDF fileVW-Certified Collision Repair Facility Program Tools...