TOOLING,FIXTURES and CUTTERS - · PDF fileTOOLING,FIXTURES and CUTTERS 28623 Lake Industrial...

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Mitts & Merrill L.P. F R Ö M A G G R O U P Close Tolerances With Shop Proven Accuracy Tel: 815-943-3303 Fax: 815-943-3366 REMEMBER THAT YOUR KEYWAYS ARE ONLY AS GOOD AS YOUR TOOLING AND CUTTERS. TOOLING, FIXTURES and CUTTERS 28623 Lake Industrial Blvd. Tavares, FL 32778 Tel: 352-343-7000 Fax: 352-343-4400

Transcript of TOOLING,FIXTURES and CUTTERS - · PDF fileTOOLING,FIXTURES and CUTTERS 28623 Lake Industrial...

Page 1: TOOLING,FIXTURES and CUTTERS - · PDF fileTOOLING,FIXTURES and CUTTERS 28623 Lake Industrial Blvd. Tavares, FL 32778 ... dovetail slot in top end to receive inserted type cutter (illustrated

Mitts & Merrill L.P.

FRÖMAG GROUP

Close Tolerances With Shop Proven Accuracy

Tel: 815-943-3303 Fax: 815-943-3366

REMEMBER THAT YOUR KEYWAYS ARE ONLY AS GOOD AS YOUR

TOOLING AND CUTTERS.

TOOLING, FIXTURES and CUTTERS

28623 Lake Industrial Blvd. Tavares, FL 32778

Tel: 352-343-7000 Fax: 352-343-4400

Page 2: TOOLING,FIXTURES and CUTTERS - · PDF fileTOOLING,FIXTURES and CUTTERS 28623 Lake Industrial Blvd. Tavares, FL 32778 ... dovetail slot in top end to receive inserted type cutter (illustrated

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Tooling

1 TOP CLAMP is placed on the postafter the work is located. Knurledhead screws at the side fasten theclamp to the post; screws parallel tothe post secure the bushing and workin position.

2 POST ADAPTER to fit lower end ofpost to bore in top of machine.

3 FEED WEDGE slides in groove ofpost and travels with tool bar, movingthe tool forward and supporting it con-tinuously while cutting.

4 TOOL POST All posts are accurate-ly grooved to receive tool bar, feedwedge and taper wedge.

5 TOOL BAR with self-centeringdovetail slot in top end to receiveinserted type cutter (illustrated as itemNo. 10).

6 BAR TYPE cutters are used forposts less than 11/2 in diameter.These cutters replace items 5 and 10mentioned above where applicable.

7 TAPER WEDGE for producingtapered keyways in straight boresonly. Fastened in the groove of thepost behind the feed wedge.Regularly made to produce a taper of1/8" per foot.

8 STEP BUSHINGS are available for

all posts 3/4” diameter and larger.Used in pairs (top and bottom). Oneach pair of bushings four to fivesteps of different diameters are turnedto meet the user's requirements.

9 EXPANSION CENTERING FIX-TURES are available for posts 1"diameter and larger. Used in pairs (topand bottom). Placed on the post toaccept an infinite variety of diameterswith three point location provided byone adjustable locator.

10 INSERTED DOVETAIL TYPECUTTERS used in self-centering slotin tool bar. (Furnished in various sizesfor posts 11/2" diameter and larger.)

Page 3: TOOLING,FIXTURES and CUTTERS - · PDF fileTOOLING,FIXTURES and CUTTERS 28623 Lake Industrial Blvd. Tavares, FL 32778 ... dovetail slot in top end to receive inserted type cutter (illustrated

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EXPANSION CENTERING FIXTURES are standard equip-ment for posts 1" diameter and larger. They are used inpairs (top and bottom) and will accommodate any borebetween the sizes shown in the table above. Item 9 on pagetwo illustrates standard expansion centering fixturesbush-ings.

STEP BUSHINGS are optional for any post 3/4" diameterand larger. They are used in pairs (top and bottom). Four tofive diameters are available on each pair. Unless otherwisespecified, steps will be furnished to the diameters listed in

the table above.

However, the step diameters listed above as standard maybe altered to suit customer's requirements within the maxi-mum limits as charted at additional price. All step bushingsare keyed to the post and provide for perfect alignment ofwork.

NOTE: Step bushings are not standard equipment for postsunder 3/4" diameters, and in these cases it is recommend-ed that a post be used that fits the exact bore diameter.

How to select Tooling1. Determine your complete range of bore lengths, bore

diameters, and corresponding keyway sizes of yourworkpieces.

2. Use column 4 to correlate lengths of posts selectedfrom column so that range of workpiece (maximumkeyway length) is adequately accommodated.

3. Use column 2 to select quantity of post diametersrequired to cover this range.

4. Use column 5 to determine range of cutter widths.

5. Use column 6 in conjunction with column 7 to determineproper step bushing and/or centering fixtures selectionfor work locating purposes.

NOTE: These above usages and comparisons will deter-mine largest through smallest posts, cutters and bushingassemblies needed to provide a complete complement oftooling for your Mitts & Merrill Keyseater.

*The 3/8”, 1/2” and 5/8” diameter posts are furnished for straight keyways only.**The 3/4” post is too light to permit the use of a taper wedge; therefore a pair of posts is used, one for straight and one for taper keyways.***For convenience, the posts 11/2”, 17/8” 23/8”, etc. may be changed to 17/16”, 115/16”, 27/16” etc.The 3/4” post for taper keyways and all taper wedges for the larger post are made to produce 1/8” taper per foot, unless otherwise ordered.

Standard Maximum STANDARD BUSHINGSStandard Groove Length Keyway For intermediate sizes of bores

Post in Post Standard Sizes of CuttersPost No. Diameters (Width) Length Post Will Cut (Made in H.S.S.) Step Type Expansion Type

6 (1) *3/8” 3/16” 3” 1/16” thru 5/32”

8 (1) *1/2” 1/4” 5” 1/16” thru 1/4”

10 (1) *5/8” 5/16” 5” 1/8” thru 5/16”

12 Pr. **3/4” 3/8” 8” 1/8” thru 3/8” 7/8”, 1”, 11/8”, 11/4”

16 1” 1/2” 10” 1/8” thru 1/2” 11/8”, 11/4”, 13/8”, 11/2” 11/2” to 3”

20 11/4” 5/8” 10” 3/16” thru 5/8” 13/8”, 11/2”, 15/8”, 17/8” to 33/4”13/4” 17/8”

24 ***11/2” 7/8” 11” 1/4” thru 7/8” 15/8”, 13/4” 17/8”,2”, 21/4” 23/8” to 41/2”

30 ***17/8” 1” 11” 3/8” thru 1” 2”, 21/8”, 21/4”,23/8”, 25/8” 211/16” to 51/2”

38 ***23/8” 11/4” 12” 1/2” thru 11/4” 25/8”, 23/4”, 27/8”,3”, 31/4” 35/16” to 61/2”

46 27/8” 11/2” 15” 5/8” thru 11/2” 31/8”, 31/4”, 33/8”,31/2”, 35/8” 37/8” to 8”

54 33/8” 2” 15” No.3, 5, & 6 3/4” thru 2” 35/8”, 37/8”, 41/8”24” 3A only 43/8”, 45/8” 43/4” to 10”

59 311/16” 21/2” 18” 7/8” thru 21/2” 37/8”, 41/8”, 43/8”,45/8”, 47/8” 51/4” to 13”

78 47/8” 3” 24” 1” thru 3” 51/4”, 51/2”, 53/4”,6”, 61/4” 65/16” to 15”

90 55/8” 31/2” 30” 11/2” thru 31/2” 6”, 61/4”, 61/2”,63/4”, 7” 73/16” to 161/2”

96 6” 4” 36” 11/2” thru 4” 61/2”, 63/4”, 7”,71/2”, 73/4” 8” to 18”

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KEYSEATER CUTTING TOOLS are oftwo types--bar or insert. Special cuttersare also available in other configura-tions.

The bar type cutter is designed to fitdirectly into the slot in the tool post.These are standard for posts of 1¼”diameter and smaller, or for any postwith 5/8" wide groove or less.

The insert cutter is used with a tool barhaving a precision dovetail clampingmethod of mounting the cutting tool.

The dovetail form cutters are used in allposts of 1½" diameter or larger.

Manufactured of H.S.S. or carbidetipped, standard sizes are stocked foroff-the-shelf delivery.

If product design or market conditionsobsolete your present cutter inventories,contact us for prompt action in meetingyour revised tooling requirements.

All cutting jobs require a specific choiceof steel and, often, unusual cuttershapes and special angles, forms andradii. Our Mitts & Merrill craftsman canmeet your most rigid specifications witha cutting tool designed and engineeredto work efficiently with your keyseater.

Our specialists can recommend the righttool that will give you an economical,long service-life precision cutter, with noguesswork.

Tooling order instructionsPOSTS: Quantity required, diameter of post, width ofgroove, model and serial number of Keyseater, with or with-out tilting table and/or indexing plate.

TOOL BARS: Quantity required, diameter of post in whichthe tool bar is to be used, width of groove in post, model andserial number of Keyseater, with or without tilting tableand/or indexing plate.

FEED WEDGES: Quantity required, diameter of post inwhich the feed wedge is to be used, width of groove in post,model and serial number of Keyseater, with or without tiltingtable and/or indexing plate.

TAPER WEDGES: Quantity required, diameter of post inwhich the taper wedge is to be used, taper per foot, width ofgroove in post, model and serial number of Keyseater, withor without tilting table and/or indexing plate.

POST ADAPTER: Quantity required, diameter of post,model and serial number of Keyseater.

CUTTERS: Quantity required, width of keyway, diameterof post in which the cutter is to be used, width of groove inpost, model and serial number of Keyseater, with or withouttilting table and/or indexing plate.

EXAMPLE: 1--1" diameter by 16" long post, ½" widegroove, for No. 2 K.S. Serial No.___________,without tilting table and indexing plate.

EXAMPLE: 1--Tool bar for 1½" diameter post, 7/8" widegroove, for No. 2 K.S. Serial No.___________,without tilting table and indexing plate.

EXAMPLE: 1--Feed wedge for 17/8" diameter post, 1" widegroove, for No. 2 Keyseater SerialNo._______________, without tilting table andindexing plate.

EXAMPLE: 1--Taper wedge for 23/8" diameter post,1/8” taperper foot, 1¼" wide groove, for No. 2 K.S. SerialNo._______________, without tilting table orindexing plate.

EXAMPLE: 1--Post adapter for 33/8" post, No. 5 Keyseater,Serial No._______________.

EXAMPLE: 2--½" cutters for 1" diameter post with ½”groove, No. 2 K.S. Serial No.______________,without tilting table and indexing plate.

Cutting Tools

WING TYPE CARBIDE TIP RADIUS TYPE WITH CORNER 45° CHAMFER SPECIALCENTER RELIEF RADIUS RADIUS

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KEYSEATER CUTTING TOOLS are oftwo types--bar or insert. Special cuttersare also available in other configura-tions.

The bar type cutter is designed to fitdirectly into the slot in the tool post.These are standard for posts of 1¼”diameter and smaller, or for any postwith 5/8" wide groove or less.

The insert cutter is used with a tool barhaving a precision dovetail clampingmethod of mounting the cutting tool.

The dovetail form cutters are used in allposts of 1½" diameter or larger.

Manufactured of H.S.S. or carbidetipped, standard sizes are stocked foroff-the-shelf delivery.

If product design or market conditionsobsolete your present cutter inventories,contact us for prompt action in meetingyour revised tooling requirements.

All cutting jobs require a specific choiceof steel and, often, unusual cuttershapes and special angles, forms andradii. Our Mitts & Merrill craftsman canmeet your most rigid specifications witha cutting tool designed and engineeredto work efficiently with your keyseater.

Our specialists can recommend the righttool that will give you an economical,long service-life precision cutter, with noguesswork.

Tooling order instructionsPOSTS: Quantity required, diameter of post, width ofgroove, model and serial number of Keyseater, with or with-out tilting table and/or indexing plate.

TOOL BARS: Quantity required, diameter of post in whichthe tool bar is to be used, width of groove in post, model andserial number of Keyseater, with or without tilting tableand/or indexing plate.

FEED WEDGES: Quantity required, diameter of post inwhich the feed wedge is to be used, width of groove in post,model and serial number of Keyseater, with or without tiltingtable and/or indexing plate.

TAPER WEDGES: Quantity required, diameter of post inwhich the taper wedge is to be used, taper per foot, width ofgroove in post, model and serial number of Keyseater, withor without tilting table and/or indexing plate.

POST ADAPTER: Quantity required, diameter of post,model and serial number of Keyseater.

CUTTERS: Quantity required, width of keyway, diameterof post in which the cutter is to be used, width of groove inpost, model and serial number of Keyseater, with or withouttilting table and/or indexing plate.

EXAMPLE: 1--1" diameter by 16" long post, ½" widegroove, for No. 2 K.S. Serial No.___________,without tilting table and indexing plate.

EXAMPLE: 1--Tool bar for 1½" diameter post, 7/8" widegroove, for No. 2 K.S. Serial No.___________,without tilting table and indexing plate.

EXAMPLE: 1--Feed wedge for 17/8" diameter post, 1" widegroove, for No. 2 Keyseater SerialNo._______________, without tilting table andindexing plate.

EXAMPLE: 1--Taper wedge for 23/8" diameter post,1/8” taperper foot, 1¼" wide groove, for No. 2 K.S. SerialNo._______________, without tilting table orindexing plate.

EXAMPLE: 1--Post adapter for 33/8" post, No. 5 Keyseater,Serial No._______________.

EXAMPLE: 2--½" cutters for 1" diameter post with ½”groove, No. 2 K.S. Serial No.______________,without tilting table and indexing plate.

Cutting Tools

WING TYPE CARBIDE TIP RADIUS TYPE WITH CORNER 45° CHAMFER SPECIALCENTER RELIEF RADIUS RADIUS

FOR PROMPT SERVICE, PLEASE PROVIDE THEFOLLOWING INFORMATION WHEN ORDERING:

MODEL NO. __________ SERIAL NO. __________

Which options apply to your machine?• Tilt Table _____ • Combination Table_____

• Index Table _____

Do you require special length tooling?

Post Dia. Post Dia. Post Dia. Post Dia.

_______ _______ _______ _______

• Post _______” _______” _______” _______”

• Tool Bar _______” _______” _______” _______”

• Feed Wedge _______” _______” _______” _______”

• Taper Wedge _______” _______” _______” _______”

DON’T BE MISLED BY LOOK-A-LIKE TOOLING AND CUTTERS IF YOU NEED:

Accurate Straight Keyways• Parallel with Bore Centerline• Centrality with Bore Centerline• Parallel with Sides of Bore• No Unexpected Tapers

Precise Rake Angles for Smooth Operation

Superior Surface Finish

Longer Service Life

100 Years of Keyseater Experience

BUY ONLY GENUINE PRODUCTS FROM

Mitts & Merrill L.P.Tel: 815-943-3303 Fax: 815-943-3366Tel: 352-343-7000 Fax: 352-343-4400

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Tel: 815-943-3303 Mitts & Merrill L.P. Fax: 815-943-3366

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Tel: 352-343-7000 Fax: 352-343-4400

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Tel: 815-943-3303 Mitts & Merrill L.P. Fax: 815-943-3366

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8

Tel: 815-943-3303 Mitts & Merrill L.P. Fax: 815-943-3366

INS

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9

Tel: 815-943-3303 Mitts & Merrill L.P. Fax: 815-943-3366

INS

ER

T C

UTT

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S

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10

Tel: 815-943-3303 Mitts & Merrill L.P. Fax: 815-943-3366

PO

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Tel: 352-343-7000 Fax: 352-343-4400

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11

Tel: 815-943-3303 Mitts & Merrill L.P. Fax: 815-943-3366

PO

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0C

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#3

0 P

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8 P

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6 P

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4 P

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T #5

9 P

OS

T #7

8 P

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T #

90 P

OS

T P

OS

T 1-

7/8"

2-

3/8"

2-

7/8"

3-

3/8"

3-

11/1

6"

4-7/

8"

5-5/

8"

GR

OO

VE

1"

1-1/

4"

1-1/

2"

2"

2-1/

2"

3"

3-1/

2"

LEN

GTH

22

" 26

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" 26

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" #3

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2"

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LEN

GTH

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1875

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P

2375

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1875

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P

2375

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P

2875

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P

3375

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P

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P

2875

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P

3375

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P

3688

300C

P

4875

420C

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12

Tel: 815-943-3303 Mitts & Merrill L.P. Fax: 815-943-3366

#2

4 P

OS

T #3

0 P

OS

T P

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T 3/

8"

1/2"

5/

8"

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1/4"

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7/8"

G

RO

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3/

16"

1/4"

5/

16"

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7/

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LEN

GTH

26"

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4 27

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C

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C

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# 5

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6

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# 6

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A

24TG

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# 9

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ST

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PO

ST

#7

8 P

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0 P

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T #9

6 P

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2-3/

8"

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8"

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8"

3-11

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4-

7/8"

5-

5/8"

6"

GR

OO

VE

1-1/

4"

1-1/

2"

2"

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2"

3"

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UP

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Tel: 352-343-7000 Fax: 352-343-4400

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13

TOO

LBAR

S -

TYP

E "

A" +

4

#24

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GR

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3/16

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6 P

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2-3/

8"

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8"

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8"

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7/8"

5-

5/8"

6"

GR

OO

VE

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2"

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2"

3"

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NG

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#2 -

4 33

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8"

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UP

56"

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Tel: 815-943-3303 Mitts & Merrill L.P. Fax: 815-943-3366Tel: 352-343-7000 Fax: 352-343-4400

Page 14: TOOLING,FIXTURES and CUTTERS - · PDF fileTOOLING,FIXTURES and CUTTERS 28623 Lake Industrial Blvd. Tavares, FL 32778 ... dovetail slot in top end to receive inserted type cutter (illustrated

14

Tel: 815-943-3303 Mitts & Merrill L.P. Fax: 815-943-3366

#6

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38"

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3"

3-

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LEN

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35"

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38"

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42"

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3-4

45"

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59"

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49"

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59"

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67"

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Tel: 352-343-7000 Fax: 352-343-4400

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15

Tel: 815-943-3303 Mitts & Merrill L.P. Fax: 815-943-3366

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Tel: 352-343-7000 Fax: 352-343-4400

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16

Tel: 815-943-3303 Mitts & Merrill L.P. Fax: 815-943-3366

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Tel: 352-343-7000 Fax: 352-343-4400

Page 17: TOOLING,FIXTURES and CUTTERS - · PDF fileTOOLING,FIXTURES and CUTTERS 28623 Lake Industrial Blvd. Tavares, FL 32778 ... dovetail slot in top end to receive inserted type cutter (illustrated

17

Tel: 815-943-3303 Mitts & Merrill L.P. Fax: 815-943-3366

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Tel: 352-343-7000 Fax: 352-343-4400

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18

The Mitts & Merrill Cutter Grinding Fixture allows Mitts & Merrill keyseater users tosave time and money by enabling them to grind cutter inserts in-plant easily and pre-cisely on any universal grinder.

The cutter grinding fixture accommodates all Mitts & Merrill insert-type cutters. Thegrinder operator simply places the cutter's dovetail into the fixture's mating slot andsharpens. The fixtures eliminates measuring, and guesswork. the fixture's configurationensures that the correct rake angle for the cutter's face is always obtained.

Mitts & Merrill Cutter Grinding Fixture is available in two sizes for cutting any sizecutter inserts:

Small: For insert-type cutters used in 7/8"-1-1/2" tool bars.

Large: For cutters used in tool bars 2" and larger.

TYPICAL SET-UP

STEP BUSHINGS

EXPANSION CENTERING FIXTURES

Page 19: TOOLING,FIXTURES and CUTTERS - · PDF fileTOOLING,FIXTURES and CUTTERS 28623 Lake Industrial Blvd. Tavares, FL 32778 ... dovetail slot in top end to receive inserted type cutter (illustrated

19

TYPICAL SET-UP

STEP BUSHINGS

EXPANSION CENTERING FIXTURES

Page 20: TOOLING,FIXTURES and CUTTERS - · PDF fileTOOLING,FIXTURES and CUTTERS 28623 Lake Industrial Blvd. Tavares, FL 32778 ... dovetail slot in top end to receive inserted type cutter (illustrated

20

Need Help with Your Tooling or Machine Problems?

Call our Service Representatives at:815-943-3303

They will gladly assist you in any of the following areas:

• Electronic, Hydraulic or Mechanical trouble shooting

• Additional operator training / start-up new or used

• Fixture recommendations / Evaluations

• Upgrades-Electronic, Hydraulic and Mechanical

• Machine condition evaluations

• Tooling and Cutter recommendations

Many problems can be solved with a quickphone call. If not, a service representative canbe dispatched to your facility. Don't fret, contactthe one O.E.M. manufacturer who truly caresabout solving your problems.

352-343-7000