Tooling by Dijet Vol. 04 English L - Cubic Circleusers.cuci.nl/techno/Download/Tooling by Dijet...
243
DIJET INDUSTRIAL CO., LTD. TOOLING BY TOOLING BY ISO Turning Inserts Indexable Tools ISO & Dijet Milling Inserts Hard Cut End Mill Drills End Mill 04 04
Transcript of Tooling by Dijet Vol. 04 English L - Cubic Circleusers.cuci.nl/techno/Download/Tooling by Dijet...
DIJET INDUSTRIAL CO., LTD.
TOOLING BYTOOLING BY
ISO Turning InsertsIndexable Tools
ISO & Dijet Milling Inserts
Hard Cut End Mill
Drills End Mill
0404
TO
OL
ING
BY
04
Tooling for Professionals
Die
& M
old
To
ols
Iso
Tu
rnin
g In
sert
sIS
O M
illin
g In
sert
sD
rills
Carb
ide E
nd
Mills
Hard
Cu
t E
nd
Mills
Indexable ToolsIndexable Tools
ISO Turning InsertsISO Turning Inserts
ISO & Dijet Milling InsertsISO & Dijet Milling Inserts
DrillsDrills
Carbide End MillsCarbide End Mills
Hard Cut End MillsHard Cut End Mills pag.227
pag.189
pag.163
pag.107
pag.127
pag. 3
TOOLING BYTOOLING BY
Technical InformationTechnical Information pag.243i1
Info
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TOOLING BYTOOLING BY2
TOOLING BYTOOLING BY
“ Indexable tools ”
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TOOLING BYTOOLING BY
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“ Indexable tools ”
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TOOLING BYTOOLING BY4
“ Indexable Tools Indexable Tools ”
“Diemaster ”
“High Feed Diemaster ”
“Swing Ball ”
DDM End Mill type (ø12 ~ ø40)DDM Face Mill type (ø40 ~ ø160)
SKS End Mill type (ø20 ~ ø50)SKS Face Mill type (ø40 ~ ø100)
SWB type (ø20 ~ ø50)
p. 7
p. 17
p. 25
Face Milling Shoulder Milling Pocket Milling Copy Milling Helical Interpolation
Face Milling Shoulder Milling Pocket Milling Copy Milling Helical Interpolation
Copy Milling Shoulder Milling Slotting
“ Graphite Ball Nose ”
GBN-S ZBN type (ø20 ~ ø 30) p. 37
Shoulder MillingSlottingCopy Milling Pocket Milling
“Mirror Ball ”
BNM type (ø6 ~ ø 32)
RNM type (ø8 ~ ø32)
“Mirror Radius ”
p. 39
p. 53
Shoulder Milling Shoulder MillingSlottingCopy MillingCopy Milling Pocket Milling
Shoulder Milling Shoulder MillingCopy Milling Pocket MillingFace Milling Helical Interpolation
TOOLING BYTOOLING BY
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TOOLING BYTOOLING BY
DUM-6R type (ø32 ~ ø50)
SEC type (ø16 ~ ø33)
8 Cutting Edge OCT type (ø40 ~ ø200)
SIC End Mill type (ø16 ~ ø50)SIC Face Mill type (ø50 ~ ø100)
DSM type (ø50 ~ ø80)DSM-S type (ø32 ~ ø40)DSM-M type (ø10 ~ ø30)
“ Under Cutter Under Cutter ”
“ Octoblader ”
“ Super End Chipper Super End Chipper ”
“ Side Chipper Side Chipper ”
“ Swing Mill ”
p. 59
p. 63
p. 69
p. 79
p. 87
5
Under Milling
Pocket MillingShoulder Milling Copy Milling Helical InterpolationSlotting Drilling
Shoulder Milling SlottingFace Milling
Shoulder Milling Slotting
“ Feather Mill ”
“ Feather Mill ” “Sumiyoshi” & “Rough”
“ Mighty Blader ”
DSG type (ø63 ~ ø200)HSG type (ø80 ~ ø200)
DPG-90 type (ø63 ~ ø250)RSG-90 type (ø80 ~ ø200)
MIG type (ø50 ~ ø200)
p. 93
p. 98 - p. 100
p. 103
Face Milling
Face Milling Shoulder Milling
Shoulder MillingFace Milling
TOOLING BYTOOLING BY
“ Indexable Tools Indexable Tools ”
Face Milling Pocket Milling Shoulder Milling Helical Interpolation
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TOOLING BYTOOLING BY
DIE & MOLDDIE & MOLDMAKING SYSTEMMAKING SYSTEM
All indexable cutter bodies are supplied without inserts.
6
TOOLING BYTOOLING BY
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“ Diemaster Diemaster ”
DDM typeFace Milling Shoulder Milling Pocket Milling Copy Milling Helical Interpolation
8
DIEMASTER ENDMILLS
For slot milling, peripheral milling, rampmilling and drilling, pocket milling For slot milling, peripheral milling, rampmilling and drilling, pocket milling
and copy milling. Precision type inserts are available in a wide range of and copy milling. Precision type inserts are available in a wide range of
coated or uncoated carbide grades, which will permit effcient machining in coated or uncoated carbide grades, which will permit effcient machining in
most materials.most materials.
Insert diameters include 5, 7,10 and 12 mm.Insert diameters include 5, 7,10 and 12 mm.
Five choices of tool length are included as standard.Five choices of tool length are included as standard.
DIEMASTER PROFILE TYPE FACEMILLS
Predominantly for facemilling, cavity milling and profile milling. The Predominantly for facemilling, cavity milling and profile milling. The
strength of the round insert enables Dijet Diemaster to achieve high metal strength of the round insert enables Dijet Diemaster to achieve high metal
removal rates with good insert security.removal rates with good insert security.
Insert diameters include 12 and 16 mm.Insert diameters include 12 and 16 mm.
Eight body diameters are available from 40 to 160 mm.Eight body diameters are available from 40 to 160 mm.
Body diameters 52, 63, 66 and 80 mm provide a choice of either 12 or 16 Body diameters 52, 63, 66 and 80 mm provide a choice of either 12 or 16
mm insert diameter. mm insert diameter.
Versatility of Diemaster
The Dijet Diemaster Tools are designed to offer high productivity and security in the die making, aerospace The Dijet Diemaster Tools are designed to offer high productivity and security in the die making, aerospaceand automobile industries. Diemaster can be utilised on conventional, NC, CNC, and copy milling machines.and automobile industries. Diemaster can be utilised on conventional, NC, CNC, and copy milling machines.
For semi-finish and finish machining operations the endmill style tools in diameters 12, 16, 20, 25, 32 and 40mm For semi-finish and finish machining operations the endmill style tools in diameters 12, 16, 20, 25, 32 and 40mm
are recommended for both shallow and deep forms.are recommended for both shallow and deep forms.
For rough and semi-finish machining the profile type facemills are recommended in diameters 40 to 160mm. For rough and semi-finish machining the profile type facemills are recommended in diameters 40 to 160mm.These products are ideally suited to external profile milling, cavity (pocket) milling and general face milling where These products are ideally suited to external profile milling, cavity (pocket) milling and general face milling wherehigh metal removal is required.high metal removal is required.
ENDMILLS AND PROFILING FACEMILLS
Facemilling
Profile milling Copy milling Pocket milling Plunge millingHelical interpolation
Peripheral milling Ramp milling Contour milling Slot milling
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“ Diemaster ”
Body
øD ød
DDM-2120 - 40-W16
DDM-2120 - 60-W16
DDM-2120 - 80-W20
DDM-2160 - 40-W16
DDM-2160 - 60-W16
DDM-2160 - 60-MT2
DDM-2160 - 80-W20
DDM-2160 -100-W20
DDM-2160 -100-MT2
DDM-2200 - 40-W20
DDM-2200 - 60-W20
DDM-2200 - 60-MT3
DDM-2200 - 80-W25
DDM-2200-100-W25
DDM-2200-120-W25
DDM-2200-120-MT3
DDM-2250 - 70-W25
DDM-2250 - 80-W25
DDM-2250 - 80-MT3
DDM-2250-124-W25
DDM-2250-124-MT3
DDM-2320 - 80-W32
DDM-2320 - 80-MT3
DDM-2320-120-MT4
DDM-2320-140-W32
DDM-2320-140-MT4
DDM-3400-110-MT4
DDM-3400-140-MT4
Dimensions (mm)
Cat. No. StockNo. of
inserts
Applicable
insert
l1 l2 L
Parts
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
3
3
40
60
80
40
60
60
80
100
100
40
60
60
80
100
120
120
70
80
80
124
124
80
80
120
140
140
110
140
20
20
20
20
20
60
20
20
20
23
23
21
23
23
23
30
23
23
_
_
_
30
_
_
_
_
_
_
88
108
130
88
108
129
130
150
169
90
110
136
136
156
176
206
126
136
156
180
210
140
160
229
200
249
219
249
A-07CSW-2542RDHX0701MO. -
-
-
A-07CSW-2547
A-15CSW-3570
A-15
A-15
CSW-3595
CSW-3595
CB3540
CB3540
12
16
20
25
32
40
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
5
5
5
5
5
5
5
6
6
6
6
6
6
6
6
6
6
6
6
W16
W16
W20
W16
W16
MT2
W20
W20
MT2
W20
W20
MT3
W25
W25
W25
MT3
W25
W25
MT3
W25
MT3
W32
MT3
MT4
W32
MT4
MT4
MT4
1
1
1
1
1
2
1
1
2
1
1
2
1
1
1
2
1
1
2
1
2
1
2
2
1
2
2
2
23°
9°
10°
0°
2°41’
0°
6°03’
4°22’
2°
0°
3°10’
6°40’
8°
5°30’
4°20’
3°
3°40’
2°55’
_
_
_
3°
_
_
_
_
_
_
Clamp screw Clamp bolt Wrench
R
Fig.
A-15CSW-3595
RDHX0702MO.
RDHX1003MO.
RDHX12T3MO.
RDHX12T3MO.
RDHX12T3MO. CB3540
l 2
l1R
L
ød
øD
Fig.1 Weldon shank type.
Fig.2 Morse taper shank type.
CB3540
Face Milling Shoulder Milling Pocket Milling Copy Milling Helical Interpolation
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MDH Modular Heads type
Body
øD øD1
MDH-2120-M8
MDH-2160-M8
MDH-2200-M10
MDH-2250-M12
MDH-3320-R10-M16
MDH-2320-R16-M16
MDH-4400-M16
Dimensions (mm)
Cat. No. StockNo. of
insertsl1 L
Parts
2
2
2
2
3
2
4
23
23
30
35
43
43
42
15
16
23
_
_
_
_
13
15
19
21
29
29
29
RDHX0701MO .
RDHX0702MO .
RDHX1003MO .
RDHX1003MO .
RDHX1003MO .
RDHX1604MO .
RDHX12T3MO .
CSW-2542
CSW-2547
CSW-3570
CSW-3570
CSW-3575
CSW-4510
CSW-3595
_
_
_
_
CB-3540
_
CB-3540
A-07
A-07
A-15
A-15
A-15
A-20
A-15
12
16
20
25
32
32
40
3.5
3.5
5
5
5
8
6
M8
M8
M10
M12
M16
M16
M16
Clamp screw Clamp bolt Wrench
R MD
Applicable insert
øD
øD
1
Rl1
L
MD
CB 3540
øD
øD
1
Rl1
L
MD
MDH High Speed Cutting type
Body
øD øD1
MDH-3160-M8
MDH-4160-M8
MDH-4200-M10
MDH-5200-M10
MDH-5250-M12
MDH-6350-M16
Dimensions (mm)
Cat. No. Stock Fig.No. of
insertsl1 L
Parts
3
4
4
5
5
6
1
2
2
2
2
2
23
30
35
43
16
_
_
_
_
_
15
13.7
17.6
17.8
20.8
29
RDHX0701MOS
RDHX0501MOS
RDHX0702MOS
RDHX0501MOS
RDHX0702MOS
RDHX0702MOS
CSW-2542
CSW-1838
CSW-2547
CSW-1838
CSW-2547
CSW-2547
A-07
A-06
A-07
A-06
A-07
A-07
16
20
25
35
3.5
2.5
3.5
2.5
3.5
3.5
M8
M10
M12
M16
Clamp screw Wrench
R MD
Applicable insert
fig.1
fig.2
R l1L
øD
øD
1
MD
L
øD
øD
1
MD
R
10
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“ Diemaster ”
MMT-M8-50-MT2
MMT-M8-80-MT3
MMT-M8-110-MT3
MMT-M10-60-MT3
MMT-M10-80-MT3
MMT-M10-110-MT4
MMT-M12-50-MT3
MMT-M12-80-MT3
MMT-M12-110-MT4
MMT-M12-140-MT4
MMT-M16-50-MT4
MMT-M16-80-MT4
MMT-M16-110-MT5
MMT-M16-140-MT5
MMT-M16-180-MT5
øD1 øD2
Dimensions (mm)
Cat. No. Stock
l1 L
119
166
196
146
166
219
136
166
219
249
159
189
246
276
316
18.030
24.076
24.076
24.076
24.076
31.605
24.076
24.076
31.605
31.605
31.605
31.605
44.741
44.741
44.741
50
80
110
60
80
110
50
80
110
140
50
80
110
140
180
15
19
21
29
M8
M10
M12
M16
M10
M12
M12
M12
M12
M16
M12
M12
M16
M16
M16
M16
M20
M20
M20
MT2
MT3
MT3
MT3
MT3
MT4
MT3
MT3
MT4
MT4
MT4
MT4
MT5
MT5
MT5
MD MAMT. No.
Body
Applicable head
øD
2
øD
1
MD
l1
L
MT.No.
MA
MDH-6350-M16, MDH-3320-R10-M16MDH-2320-R10-M16, MDH-4400-M16
MDH-3160-M8, MDH-4160-M8MDH-2120-M8, MDH-2160-M8
MDH-4200-M10, MDH-5200-M10 MDH-2200-M10, MSH-2020-M10
MDH-5250-M12, MDH-2250-M12
MMT Morse Taper type
MSN-M8-40-S16C
MSN-M8-120-S16C
MSN-M10-40-S20C
MSN-M10-140-S20C
MSN-M12-55-S25C
MSN-M12-155-S25C
MSN-M16-55-S32C
MSN-M16-155-S32C
Dimensions (mm)
Cat. No. Stock
l1
40
120
40
140
55
155
55
155
øD
16
20
25
32
L
95
175
100
200
120
220
120
220
øD1
15.5
19.5
24
29
M8
M10
M12
M16
MD
Body
Applicable head
MDH-6350-M16, MDH-3320-R10-M16MDH-2320-R10-M16, MDH-4400-M16
MDH-3160-M8, MDH-4160-M8MDH-2120-M8, MDH-2160-M8
MDH-4200-M10, MDH-5200-M10 MDH-2200-M10, MSH-2020-M10
MDH-5250-M12, MDH-2250-M12
MSH-2025-M12
MSN Straight Neck type (Through Coolant Hole)
11
13580
15090
170105
105 170
MSN-M8-80-S16C
MSN-M10-90-S20C
MSN-M12-105-S25C
MSN-M16-105-S32C
MSH (SKS Heads) see p. 20
MSH-2032-M16, MSH-3032-M16
MSH-2025-M12
MSH-2032-M16, MSH-3032-M16
øD
1
I1 MD
L
øD
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DDM-MDH Inserts
Inserts
JC5030JC5003 JC5040 JC610 CX90 KT9
Coated
Cat.No. Fig.Dimensions (mm)
øD S ød
Applicableholders
5.0
7.0
7.0
10.0
12.0
16.0
16.0
1.38
1.99
2.38
3.18
3.97
4.76
4.76
2.0
2.8
2.8
3.9
3.9
5.0
5.5
1
1
1
1
1
1
2
RDHX0501MOT
RDHX0701MOT
RDHX0701MOS
RDHX0701MOF
RDHX0702MOT
RDHX0702MOS
RDHX0702MOF
RDHX1003MOT
RDHX1003MOS
RDHX1003MOF
RDHX12T3MOT
RDHX12T3MOS
RDHX12T3MOF
RDHX1604MOT
RDHX1604MOS
UncoatedCermet
DDM-2120......MDH-3160......
MDH-4160......MDH-5200......
DDM-2200......
MDH-2320-R16-M16
DDM-2150......DDM-2160......MDH-4200......MDH-5250......MDH-6350......
DDM-2250......DDM-2320......DDM-3400......
Fig.1
øD
ød
S
15
°
Fig.2
øD
ød
S 15
°
�
JC5015
RDHX0501MOS
RDMT1604MOF
RDMT1604MOT
12
JC5003 JC5015 JC5030 CX90 CX75 UM30 KT9øD T ød
Alu-RDHT (Polished)
JC5040 JC730U JC610
5
7
7
10
12
16
1.5
1.99
2.38
3.18
3.97
4.76
2.0
2.8
2.8
3.9
3.9
5.0
RDHT0501MOF
RDHT0701MOF
RDHT0702MOF
RDHT1003MOF
RDHT12T3MOF
RDHT1604MOF
øD
ød
T
15
°
R
2.5
3.5
3.5
5.0
6.0
8.0
Coated Cermet UncoatedCat.No.
Dimensions (mm)
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DDM-MDH End-mill Type Cutting Data
Feed rate
F (mm/min)
Low carbon steel
(125-180HB)
Medium Carbon steel
(170-220HB)
Alloy steel
(200-260HB)
Tool steel, Die steel
(280-370HB)
Stainless steel
(150-270HB)
Grey cast iron
(200-250HB)
Nodular cast iron
(180-250HB)
Tool dia.
ø15ø12 ø16 ø20 ø25 ø32 ø40
Work materials
4,400
4,000
2,700
2,300
3,300
3,900
3,000
Recommended cutting conditions
4,000
3,500
2,500
2,200
2,800
3,000
2,400
2,800
2,400
1,700
1,500
1,800
2,500
2,000
5,200
4,500
3,200
2,700
3,600
3,850
3,000
2,700
2,300
1,800
1,400
1,900
2,700
2,500
5,200
4,500
3,200
2,700
3,600
3,850
3,600
2,700
2,300
1,800
1,400
1,900
2,700
2,500
3,100
2,700
2,200
1,900
2,200
2,400
1,900
2,100
1,900
1,400
1,200
1,400
2,000
1,600
2,450
2,200
1,700
1,500
1,700
1,900
1,500
1,700
1,550
1,100
1,000
1,100
1,500
1,250
2,000
1,750
1,400
1,200
1,350
1,500
1,200
1,400
1,200
900
800
900
1,200
1,000
8,500
7,500
5,200
4,500
6,300
6,500
5,100
Revolution
N (min-1)
Feed rate
F (mm/min)
Revolution
N (min-1)
Feed rate
F (mm/min)
Revolution
N (min-1)
Feed rate
F (mm/min)
Revolution
N (min-1)
Feed rate
F (mm/min)
Revolution
N (min-1)
Feed rate
F (mm/min)
Revolution
N (min-1)
Feed rate
F (mm/min)
Revolution
N (min-1)
Max. D.O.C=0.5mm Max. D.O.C=0.75mm Max. D.O.C=1.0mm Max. D.O.C=2.0mm Max. D.O.C=2.5mm Max. D.O.C=3.0mm Max. D.O.C=3.5mm
�
Work materials(Mat. No.)
Hardness Insert grade Cutting speedV (m/min)
feed per toothfz (mm/tooth)
Depth of cutAp (mm)
160 - 260HB
170 - 300HB
180 - 280HB
180 - 280HB
280 - 400HB
180 - 255HB
40 - 55HRC
55HRC -
150 - 250HB
JC5003
JC5003
JC5003
JC5003
JC5003
JC5003
JC5003
JC5003
JC5003
400 - 500
300 - 400
300 - 400
250 - 350
250 - 350
250 - 350
200 - 300
150 - 250
200 - 300
0.2 - 0.3
0.2 - 0.3
0.2 - 0.3
0.2 - 0.3
0.2 - 0.3
0.2 - 0.3
0.1 - 0.25
0.1 - 0.2
0.15 - 0.3
0.1 - 0.3
0.1 - 0.3
0.1 - 0.3
0.1 - 0.3
0.1 - 0.3
0.1 - 0.3
0.1 - 0.2
0.1 - 0.2
0.1 - 0.3
H.S.C. Data Recommendations
Grey cast iron
(GG25, GG30)
Nodular cast iron
(GGG60, GGG70)
Carbon steel
(C50, C55)
Low alloy steel
(1.7225)
Mold steel
(1.2311, P20)
Tool & die steel
(1.2344, 1.2379)
Hardened die steel
(1.2344, 1.2379)
Hardened die steel
(1.2344, 1.2379)
Stainless steel
(1.4301, 1.4401)
�
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Body
Fig.2
øD ødF
Fig.
a b EøD1
DDM-3040-16R-12
DDM-5052-22R-12
DDM-4052-22R-16
DDM-3063-27R-12
DDM-6063-27R-12
DDM-5063-27R-16
DDM-3066-27R-12
DDM-6066-27R-12
DDM-5066-27R-16
DDM-4080-27R-12
DDM-7080-27R-12
DDM-6080-27R-16
DDM-7100-32R-16
DDM-8125-40R-16
DDM-9160-40R-16
Cat. No. Stock No. ofinserts
Dimensions (mm)Parts
Clamp screw Clamp washer Clamp bolt Wrench
Applicableinserts
R
3
5
4
3
6
5
3
6
5
4
7
6
7
8
9
40
52
52
63
63
63
66
66
66
80
80
80
100
125
160
6
6
8
6
6
8
6
6
8
6
6
8
8
8
8
35
45
45
50
50
50
50
50
50
60
60
60
70
85
120
45
50
50
50
50
50
50
50
50
55
55
55
55
55
55
18
20
20
22
20
20
20
22
22
22
22
22
32
32
32
4
4
4
4
4
5
4
4
5
4
4
5
5
5
5
8.4
10.4
10.4
12.4
12.4
12.4
12.4
12.4
12.4
12.4
12.4
12.4
14.4
16.4
16.4
5.6
6.3
6.3
7
7
7
7
7
7
7
7
7
8
9
9
16
22
22
27
27
27
27
27
27
27
27
27
32
40
40
RDHX (M)12T3MO.
RDHX (M)12T3MO.
RDHX (M)1604MO.
RDHX (M)12T3MO.
RDHX (M)12T3MO.
RDHX (M)1604MO.
RDHX (M)12T3MO.
RDHX (M)12T3MO.
RDHX (M)1604MO.
RDHX (M)12T3MO.
RDHX (M)12T3MO.
RDHX (M)1604MO.
RDHX (M)1604MO.
RDHX (M)1604MO.
RDHX (M)1604MO.
CSW-3595
CSW-3595
CSW-4510
CSW-3595
CSW-3595
CSW-4510
CSW-3595
CSW-3595
CSW-4510
CSW-3595
CSW-3595
CSW-4510
CSW-4510
CSW-4510
CSW-4510
_
_
CW-11_
_
CW-11_
_
CW-11_
_
CW-11
CW-11
CW-11
CW-11
CB3540
CB3540_
CB3540
CB3540_
CB3540
CB3540_
CB3540
CB3540_
_
_
_
A-15SD
A-15SD
A-20SD
A-15SD
A-15SD
A-20SD
A-15SD
A-15SD
A-20SD
A-15SD
A-15SD
A-20SD
A-20SD
A-20SD
A-20SD
1
2
2
2
2
2
2
2
2
3
3
3
3
3
3
R
ødøD1
ød
F
E
Fig.3
Max.
Ap
Max.Ap
Fig.1 Fig.2 Inserts
12.0
12.0
12.0
12.0
16.0
16.0
16.0
16.0
16.0
20.0
3.9
3.9
3.9
3.9
5.0
5.0
5.0
5.0
5.5
5.5
1
21
3.97
3.97
3.97
3.97
4.76
4.76
4.76
4.76
4.76
6.0
JC5040JC5030
Coated Cermet Uncoated
Cat. No.
JC610 CX90 KT9
Dimensions (mm)
øD S ød
RDHX12T3MOF
RDHX12T3MOS
RDHX12T3MOT
RDMX12T3MOT
RDHX1604MOF
RDHX1604MOS
RDHX1604MOT
RDMX1604MOF
RDMT1604MOT
RDHX2006MOT
Fig.
øD ød
S
øD
ød
S 15
°
15
°
øD1
JC5015JC5003
RDMX12T3MOF 12.0 3.93.97
14
Ind
exab
le T
oo
ls
TOOLING BYTOOLING BY
1. For 40mm tool dia. series (3 teeth)
C15, ST137, 1.0401
CK45, 1.1231, 16MnCr5
X20Cr13, 1.4923
1.2379, 1.2311
1.4404, 316, 321
GG25, GRADE220
GGG60, SNG600/3
125 - 180
170 - 220
200 - 260
280 - 370
150 - 270
200 - 250
180 - 250
3 - 3.5
3 - 3.5
3 - 3.5
3 - 3.5
3 - 3.5
3 - 3.5
3 - 3.5
40
40
40
40
40
40
40
1,900
1,750
1,600
1,450
1,550
1,700
1,600
2,000
1,850
1,700
1,300
1,400
1,550
1,450
12T3
12T3
12T3
12T3
12T3
12T3
12T3
3
3
3
3
3
3
3
12
12
12
10
11
5
5
2. For 52mm tool dia. series (5 teeth)
C15, ST137, 1.0401
CK45, 1.1231, 16MnCr5
X20Cr13, 1.4923
1.2379, 1.2311
1.4404, 316, 321
GG25, GRADE220
GGG60, SNG600/3
125 - 180
170 - 220
200 - 260
280 - 370
150 - 270
200 - 250
180 - 250
3 - 4
3 - 4
3 - 4
3 - 4
3 - 4
3 - 4
3 - 4
52
52
52
52
52
52
52
1,400
1,250
900
750
1,050
1,080
900
2,100
1,875
1,350
1,125
1,575
2,160
1,800
12T3
12T3
12T3
12T3
12T3
12T3
12T3
5
5
5
5
5
5
5
16
16
13
12
17
9
8
3. For 52mm tool dia. series (4 teeth)
C15, ST137, 1.0401
CK45, 1.1231, 16MnCr5
X20Cr13, 1.4923
1.2379, 1.2311
1.4404, 316, 321
GG25, GRADE220
GGG60, SNG600/3
125 - 180
170 - 220
200 - 260
280 - 370
150 - 270
200 - 250
180 - 250
3 - 4
3 - 4
3 - 4
3 - 4
3 - 4
3 - 4
3 - 4
52
52
52
52
52
52
52
1,400
1,250
900
750
1,050
1,080
900
1,680
1,500
1,080
900
1,260
1,728
1,440
1604
1604
1604
1604
1604
1604
1604
4
4
4
4
4
4
4
13
13
10
9.5
13
7
6.5
4. For 63-66mm tool dia. series (6 teeth)
C15, ST137, 1.0401
CK45, 1.1231, 16MnCr5
X20Cr13, 1.4923
1.2379, 1.2311
1.4404, 316, 321
GG25, GRADE220
GGG60, SNG600/3
125 - 180
170 - 220
200 - 260
280 - 370
150 - 270
200 - 250
180 - 250
3 - 4
3 - 4
3 - 4
3 - 4
3 - 4
3 - 4
3 - 4
66
66
66
66
66
66
66
1,090
950
670
580
820
850
700
1,960
1,700
1,200
1,050
1,450
2,040
1,700
12T3
12T3
12T3
12T3
12T3
12T3
12T3
6
6
6
6
6
6
6
19
19
14
14
19
10.5
9.5
5. For 63-66mm tool dia. series (5 teeth)
C15, ST137, 1.0401
CK45, 1.1231, 16MnCr5
X20Cr13, 1.4923
1.2379, 1.2311
1.4404, 316, 321
GG25, GRADE220
GGG60, SNG600/3
125 - 180
170 - 220
200 - 260
280 - 370
150 - 270
200 - 250
180 - 250
4 - 5
4 - 5
4 - 5
4 - 5
4 - 5
4 - 5
4 - 5
63 - 66
63 - 66
63 - 66
63 - 66
63 - 66
63 - 66
63 - 66
1,090
950
670
580
820
850
700
1,600
1,400
1,000
870
1,200
1,250
1,070
1604
1604
1604
1604
1604
1604
1604
5
5
5
5
5
5
5
19
19
15
14
20
8
7.5
Recommended Cutting Conditions for Diemaster Face Mill Type
“ Diemaster Diemaster ”
15
Material groupHardness
(HB)
Ap
(mm)
Ae
(mm)
N
(N/min)
Vf
(mm/min)
Insert ZPower
(kw)
Typical groups
Low carbon steel
Low alloy steel
High alloy steel
Tool & Die steel
Stainless steel
Grey cast iron
S.G. iron
Material groupHardness
(HB)
Ap
(mm)
Ae
(mm)
N
(N/min)
Vf
(mm/min)
Insert ZPower
(kw)
Typical groups
Low carbon steel
Low alloy steel
High alloy steel
Tool & Die steel
Stainless steel
Grey cast iron
S.G. iron
Material groupHardness
(HB)
Ap
(mm)
Ae
(mm)
N
(N/min)
Vf
(mm/min)
Insert ZPower
(kw)
Typical groups
Low carbon steel
Low alloy steel
High alloy steel
Tool & Die steel
Stainless steel
Grey cast iron
S.G. iron
Material groupHardness
(HB)
Ap
(mm)
Ae
(mm)
N
(N/min)
Vf
(mm/min)
Insert ZPower
(kw)
Typical groups
Low carbon steel
Low alloy steel
High alloy steel
Tool & Die steel
Stainless steel
Grey cast iron
S.G. iron
Material groupHardness
(HB)
Ap
(mm)
Ae
(mm)
N
(N/min)
Vf
(mm/min)
Insert ZPower
(kw)
Typical groups
Low carbon steel
Low alloy steel
High alloy steel
Tool & Die steel
Stainless steel
Grey cast iron
S.G. iron
Ind
exab
le T
oo
ls “ Diemaster Diemaster ”
Recomended Cutting Conditions for Diemaster
6. For 80mm tool dia. series (7 teeth)
C15, ST137, 1.0401
CK45, 1.1231, 16MnCr5
X20Cr13, 1.4923
1.2379, 1.2311
1.4404, 316, 321
GG25, GRADE220
GGG60, SNG600/3
125 - 180
170 - 220
200 - 260
280 - 370
150 - 270
200 - 250
180 - 250
3 - 4
3 - 4
3 - 4
3 - 4
3 - 4
3 - 4
3 - 4
80
80
80
80
80
80
80
900
750
500
450
650
700
600
1,800
1,500
1,050
950
1,350
1,950
1,660
12T3
12T3
12T3
12T3
12T3
12T3
12T3
7
7
7
7
7
7
7
22
21
16
16
23
13
12
7. For 80mm tool dia. series (6 tooth)
C15, ST137, 1.0401
CK45, 1.1231, 16MnCr5
X20Cr13, 1.4923
1.2379, 1.2311
1.4404, 316, 321
GG25, GRADE220
GGG60, SNG600/3
125 - 180
170 - 220
200 - 260
280 - 370
150 - 270
200 - 250
180 - 250
4 - 5
4 - 5
4 - 5
4 - 5
4 - 5
4 - 5
4 - 5
80
80
80
80
80
80
80
900
750
500
450
650
700
600
1,620
1,350
900
810
1,170
1,680
1,440
1604
1604
1604
1604
1604
1604
1604
6
6
6
6
6
6
6
25
23
17
17
25
14
13
8. For 100mm tool dia. series (7 tooth)
C15, ST137, 1.0401
CK45, 1.1231, 16MnCr5
X20Cr13, 1.4923
1.2379, 1.2311
1.4404, 316, 321
GG25, GRADE220
GGG60, SNG600/3
125 - 180
170 - 220
200 - 260
280 - 370
150 - 270
200 - 250
180 - 250
4 - 5
4 - 5
4 - 5
4 - 5
4 -5
4 - 5
4 - 5
100
100
100
100
100
100
100
720
610
400
350
520
560
460
1,960
1,700
1,200
1,050
1,450
2,040
1,700
1604
1604
1604
1604
1604
1604
1604
7
7
7
7
7
7
7
38
37
29
28
38
21
19
9. For 125mm tool dia. series (8 tooth)
C15, ST137, 1.0401
CK45, 1.1231, 16MnCr5
X20Cr13, 1.4923
1.2379, 1.2311
1.4404, 316, 321
GG25, GRADE220
GGG60, SNG600/3
125 - 180
170 - 220
200 - 260
280 - 370
150 - 270
200 - 250
180 - 250
4 - 5
4 - 5
4 - 5
4 - 5
4 - 5
4 - 5
4 - 5
125
125
125
125
125
125
125
570
500
350
300
400
450
370
1,350
1,200
840
700
900
1,400
1,150
1604
1604
1604
1604
1604
1604
1604
8
8
8
8
8
8
8
32
33
25
23
30
18
16
10. For 160mm tool dia. series (9 tooth)
C15, ST137, 1.0401
CK45, 1.1231, 16MnCr5
X20Cr13, 1.4923
1.2379, 1.2311
1.4404, 316, 321
GG25, GRADE220
GGG60, SNG600/3
125 - 180
170 - 220
200 - 260
280 - 370
150 - 270
200 - 250
180 - 250
4 - 5
4 - 5
4 - 5
4 - 5
4 - 5
4 - 5
4 - 5
160
160
160
160
160
160
160
450
400
280
200
320
360
300
1,600
1,400
1,000
870
1,200
1,250
1.130
1604
1604
1604
1604
1604
1604
1604
9
9
9
9
9
9
9
49
49
38
37
51
20
20
16
Material groupHardness
(HB)
Ap
(mm)
Ae
(mm)
N
(N/min)
Vf
(mm/min)
Insert ZPower
(kw)
Typical groups
Low carbon steel
Low alloy steel
High alloy steel
Tool & Die steel
Stainless steel
Grey cast iron
S.G. iron
Material groupHardness
(HB)
Ap
(mm)
Ae
(mm)
N
(N/min)
Vf
(mm/min)
Insert ZPower
(kw)
Typical groups
Low carbon steel
Low alloy steel
High alloy steel
Tool & Die steel
Stainless steel
Grey cast iron
S.G. iron
Material groupHardness
(HB)
Ap
(mm)
Ae
(mm)
N
(N/min)
Vf
(mm/min)
Insert ZPower
(kw)
Typical groups
Low carbon steel
Low alloy steel
High alloy steel
Tool & Die steel
Stainless steel
Grey cast iron
S.G. iron
Material groupHardness
(HB)
Ap
(mm)
Ae
(mm)
N
(N/min)
Vf
(mm/min)
Insert ZPower
(kw)
Typical groups
Low carbon steel
Low alloy steel
High alloy steel
Tool & Die steel
Stainless steel
Grey cast iron
S.G. iron
Material groupHardness
(HB)
Ap
(mm)
Ae
(mm)
N
(N/min)
Vf
(mm/min)
Insert ZPower
(kw)
Typical groups
Low carbon steel
Low alloy steel
High alloy steel
Tool & Die steel
Stainless steel
Grey cast iron
S.G. iron
Ind
exab
le T
oo
ls
TOOLING BYTOOLING BY
“ High-Feed Diemaster High-Feed Diemaster ”
SKS type
ACHIEVED SUPER-HIGH FEED AT 4 mm PER INSERT!!!
Face Milling Shoulder Milling Pocket Milling Copy Milling Helical Interpolation
17
L
ø d
ø D
l2l1
Ind
exab
le T
oo
ls “ High-Feed Diemaster ”Face Milling Shoulder Milling Pocket Milling Copy Milling Helical Interpolation
Dimensions (mm)
SKS-2020-50-S20
SKS-2021-50-S20
SKS-2025-60-S25
SKS-2026-60-S25
SKS-2030-70-S32
SKS-2032-70-S32
SKS-2033-70-S32
SKS-3040-50-S32
SKS-3040-50-S42
SKS-3050-50-S42
SKS-2020-100-S20
SKS-2021-50L-S20
SKS-2025-120-S25
SKS-2026-60L-S25
SKS-2030-120-S32
SKS-2032-120-S32
SKS-2033-70L-S32
SKS-3040-50L-S32
SKS-3040-130-S42
SKS-3050-50L-S42
2
2
2
2
2
2
2
3
3
3
2
2
2
2
2
2
2
3
3
3
50
50
60
60
70
70
70
50
50
50
100
50
120
60
120
120
70
50
130
50
20
21
25
26
30
32
33
40
40
50
20
21
25
26
30
32
33
40
40
50
80
80
80
80
80
80
80
100
100
100
80
130
80
140
80
80
130
200
120
200
20
20
25
25
32
32
32
32
42
42
20
20
25
25
32
32
32
32
42
42
130
130
140
140
150
150
150
150
150
150
180
180
200
200
200
200
200
250
250
250
Cat. No.Type Stock No. ofinserts
Body
øD l2l1 ødL
Regular type
Long type
WDMWWDHW 05…
WDMWWDHW 06…
WDMWWDHW 08…
WDMWWDHW 05…
WDMWWDHW 06…
WDMWWDHW 08…
Positive axial rake (+8 degree)
Adopted new double clamp system
Three edge economy
18
Applicableinserts
Ind
exab
le T
oo
ls
TOOLING BYTOOLING BY
“ High-Feed Diemaster ”Face Milling Shoulder Milling Pocket Milling Copy Milling Helical Interpolation
Applicableinserts
SKS-2020-130-S20
SKS-2021-50E-S20
SKS-2025-180-S25
SKS-2026-60E-S25
SKS-2030-180-S32
SKS-2032-180-S32
SKS-2033-70E-S32
SKS-3040-50E-S32
SKS-3040-180-S42
SKS-3050-50E-S42
2
2
2
2
2
2
2
3
3
3
130
50
180
60
180
180
70
50
180
50
20
21
25
26
30
32
33
40
40
50
120
200
120
240
120
120
230
250
120
250
20
20
25
25
32
32
32
32
42
42
250
250
300
300
300
300
300
300
300
300
Cat. No.Type Stock No. ofinserts
øD l2l1 ødL
WDMWWDHW 05…
WDMWWDHW 06…
WDMWWDHW 08…
Extra long
type
Dimensions (mm)
47
47
60
60
76
96
22.225
22.225
22.225
22.225
31.75
31.75
5
5
5
5
8
8
8.4
8.4
8.4
8.4
12.7
12.7
20
20
20
20
32
32
Cat. No.Bore Type Stock No. ofinserts
Applicableinserts
øD øD1
16.5
16.5
17
17
26
26
ød1ød a b EF
b
ø d
ø D
a
E
ø D1
F
ø d1
Inch Bore
Metric Bore WDMW
WDHW
08…
WDMW
WDHW
08…
Body
19
SKS-3040R-06-16
SKS-3050R-08-22
SKS-4050R-08-22
SKS-3052R-08-22
SKS-4052R-08-22
SKS-4063R-08-22
SKS-3063R-08-27
SKS-4063R-08-27
SKS-4066R-08-27
SKS-5080R-08-27
SKS-6100R-08-32
3
3
4
3
4
4
3
4
4
5
6
40
50
50
52
52
63
63
63
66
80
100
45
50
50
50
50
50
50
50
50
55
55
37
47
47
47
47
60
60
60
61
76
96
16
22
22
22
22
22
27
27
27
27
32
14
16.5
16.5
17
17
17
20
20
20
37
45
5.6
6.3
6.3
6.3
6.3
6.3
7
7
7
7
8
8.4
10.4
10.4
10.4
10.4
10.4
12.4
12.4
12.4
12.4
14.4
18
20
20
20
20
20
22
22
22
22
32
SKS-3050R-08
SKS-4050R-08
SKS-3063R-08
SKS-4063R-08
SKS-5080R-08
SKS-6100R-08
3
4
3
4
5
6
50
50
63
63
80
100
50
50
50
50
70
70
Dimensions (mm)
WDM/HW 06
Ind
exab
le T
oo
ls “ High-Feed Diemaster High-Feed Diemaster ”
WDMW050316ZTR
WDMW06T320ZTR
WDMW080520ZTR
WDHW050316ZTR
WDHW06T320ZTR
WDHW080520ZTR
Cat. No.
Applicable holders
Clamp screw Clamp set Wrench
ToleranceA T B R JC5015 JC5040
Parts
B
T
15°R
A
B
T
15°R
A
Fig.1 Fig.2
Dimensions (mm) CoatedFig.
8
10
13
8
10
13
M
H
3.2
3.97
5.5
3.2
3.97
5.5
1.0
1.2
1.5
1.0
1.2
1.5
DSW-306H
CSW-408H
DSW-4510H
–
DCM-18
DCM-17
A-10SD
A-15SD
A-20
1.6
2
2
1.6
2
2
1
1
1
2
2
2
ø20, ø21
ø25, ø26, ø30, ø40
ø32, ø33, ø50, ø52,
ø63, ø66, ø80, ø100
Insert
20
Body
øD øD1
MSH-2020-M10
MSH-2025-M12
MSH-2032-M16
MSH-3032-M16
Dimensions (mm)
Cat. No. StockNo. ofinserts
L
Parts
2
2
3
2
30
35
43
43
19
21
29
29
DSW-306H _20
25
32
32
M10
M12
M16
M16
Clamp screw Clamp Set Wrench
MD
Applicable insert
WDMW050316ZTR / WDHW050316ZTR
WDMW06T320ZTR / WDHW06T320ZTR
WDMW080520ZTR / WDHW080520ZTR
WDMW06T320ZTR / WDHW06T320ZTR
CSW-408H
DSW-4510H
CSW-408H
DCM-18
DCM-18
DCM-17
A-10SD
A-15SD
A-20
A-15SD
MSH Heads type
Face Milling Shoulder Milling Pocket Milling Copy Milling Helical Interpolation
Die
& M
old
To
ols
TOOLING BYTOOLING BY
“ High-Feed Diemaster High-Feed Diemaster ”
SKS Cutting Data
Result
Work
Tool
Cutting
conditions
2. Improved the tool life 1.8 times longer
Part name
Material
Hardness
Tool No.
Insert No.
Cutting speed
Feed speed
Ap
Ae
Coolant
Machine
Injection mold
KTSM22
13HRC
SKS-4063R-08
WDMW080520ZTR JC5040
158 m/min (800 min-1)
4,000 mm/min 5 mm/rev
1.0 mm
Max.63 mm
Air blow
Horizontal MC 15kW
SKS cut smoother than competitor F.
Tool life of competitor F was 840 m.
(210min.) SKS could cut 1560 m.
(390min.) and improved 1.8 times.
Overhung length: 150mm
Overhung length: 200mm
Result
Work
Tool
Cutting
conditions
1. High efficient machining 1.2311 P20 mold steel
Part name
Material
Hardness
Tool No.
Insert No.
Cutting speed
Feed speed
Ap
Ae
Coolant
Machine
Injection mold
1.2311 - P20
30HRC
SKS-4063R-08
WDMW080520ZTR JC5040
99 m/min (500 min-1)
4,064 mm/min 8.1 mm/rev
1.5 mm
47.6 mm
Air blow
Vertical MC 22.5kW
Current feed speed of competitor Y was
F=3,000mm/min. SKS could increase the
feed speed 1.35 times faster and got 8
hours tool life.
Ra W Ap T A1
R=
SKS Definition of corner shape for programming
05 Type
06 Type
08 Type
1.6
2
2
3.6
4.5
6.0
1.25
1.5
2.0
0.35
0.44
0.63
1.2
1.5
2.0
R=2
R=2.5
R=3
W
Ra
A1
Ap
T
R Corner radius forprogramming (mm)
Corner radius for programming
Max. depth
of cut
Rem
ain
s
Insert type
21
Ind
exab
le T
oo
ls
“ High-Feed Diemaster ”
Ramping Helical interpolation
Calculation of tool pass dia.
Depth of cut per one circuit should not exceed max. depth of cut Ap.
Down cutting is recommended, so tool pass rotation should be counterclockwise.
øDc = øDh - i
øDh
i
øDc
Ap
°
Tool pass dia.
Tool dia
. Tool dia. Bore dia.
In case of ramping and helical interpolation, apply 70% or less feed speed from standard cutting condition table.
In case of drilling, apply 50% or less Z axis feed speed from standard cutting condition table.
Long consecutive chips may come out in case of drilling, confirm the safe condition sufficiently.
Cat. No.
Ramping Helical interpolation
I
Tool dia.
(mm)
Eff. Cuttingdia.
(mm)
ApMax. depth
of cut(mm)
Total cutting length
at Max. Ap
Min. bore dia.
Dh min (mm)
Max. bore dia.
Dh max (mm)
Z
Max. drilling depth
(mm)
Max. rampingangle
°
SKS-2020
SKS-2021
SKS-2025
SKS-2026
SKS-2030
SKS-2032
SKS-2033
SKS-3040
SKS-*050
SKS-*052
SKS-*063
SKS-*066
SKS-*080
SKS-*100
20
21
25
26
30
32
33
40
50
52
63
66
80
100
12.7
13.7
15.9
16.9
20.9
20
21
28
38
40
51
54
68
88
1.2
1.2
1.5
1.5
1.5
2
2
2
2
2
2
2
2
2
22.9
27.5
21.5
24.5
34.4
28.6
32.7
40.9
57.3
57.3
76.4
81.8
95.5
114.6
30
32
33
35
43
41
43
57
77
81
103
109
137
177
37
39
46
48
56
60
62
76
96
100
122
128
156
196
0.5
0.5
1
1
1
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
3°
2°30'
4°
3°30'
2°30'
4°
3°30'
2°48'
2°
2°
1°30'
1°24'
1°12'
1°
Attention for profile milling with SKS
22
L
Ind
exab
le T
oo
ls
TOOLING BYTOOLING BY
“ High-Feed Diemaster ”
1 The figure to be adjusted according to the machine rigidity or work rigidity.
2 In case of chatter occurring, recommend to reduce the depth of cut Ap or Spindle speed and keep feed per tooth.
3 If machine does not have enough power, recommend to reduce the depth of cut Ap or Spindle speed and Feed speed.
4 Use air blow.
5 In case of 50-55HRC, recommend to reduce 30% above Ap,N,F. (In the case of hardened die steel)
NOTE
L: Overhung length, Ap: Depth of cut, N: Spindle speed, F: Feed speed
Carbon steel(C50, C55)
Below 250HB
Mold steel(1.2311, P20) 30-43HRC
Die steel,(1.2344,1.2379) Below 255HB
Hardened die steel(1.2344,1.2379) 40-50HRC
Grey & Nodular cast iron(GG,GGG)
Below 300HB
70
120
190
70
120
190
70
120
190
70
120
190
70
120
190
0.7
0.5
0.3
0.7
0.5
0.3
0.7
0.5
0.3
0.5
0.3
0.8
0.6
0.4
2,850
2,400
1,250
2,850
2,400
1,250
2,850
2,400
1,250
1,100
1,100
1,900
1,750
1,400
4,600
3,800
1,500
4,600
3,800
1,500
4,600
3,800
1,500
1,100
1,100
3,000
2,800
2,200
0.7
0.5
0.3
0.7
0.5
0.3
0.7
0.5
0.3
0.6
0.4
1
0.8
0.5
2,300
1,900
1,000
2,300
1,900
1,000
2,300
1,900
1,000
1,000
1,000
1,650
1,400
1,150
4,600
3,800
1,600
4,600
3,800
1,600
4,600
3,800
1,600
1,400
1,200
3,300
2,800
2,300
0.8
0.6
0.4
0.8
0.6
0.3
0.8
0.6
0.3
0.8
0.6
0.3
1.2
1
0.6
1,800
1,000
500
1,800
1,000
500
1,800
1,000
500
800
700
500
1,300
1,100
900
3,600
3,000
2,000
3,600
3,000
2,000
3,600
3,000
2,000
1,300
1,100
800
3,900
3,300
2,200
70
120
220
70
120
220
70
120
220
70
120
220
70
120
220
70
120
220
70
120
220
70
120
220
70
120
220
70
120
220
JC5040
JC5040
JC5015
JC5015
JC5040
(JC5015above
40HRC)
Tool dia. mm
No. of teeth 2N
20 / 21 25 / 26 30 / 32 / 33Materials Grades
L(mm)
L(mm)
N(min-1)
F(mm/min)
Ap(mm)
N(min-1)
F(mm/min)
Ap(mm)
L(mm)
N(min-1)
F(mm/min)
Ap(mm)
No. of teeth 2N No. of teeth 2N
L: O
verh
ung
leng
th
L: O
verh
ung
leng
th
70
170
220
70
170
220
70
170
220
70
170
220
70
170
220
0.8
0.6
0.4
0.8
0.6
0.4
0.8
0.6
0.4
0.8
0.6
0.4
1.2
1
0.6
1,400
1,000
800
1,400
1,000
800
1,400
1,000
800
640
480
480
1,000
720
720
4,300
3,700
2,900
4,300
3,700
2,900
4,300
3,700
2,900
1,500
1,100
1,100
4,600
3,200
3,200
1
0.8
0.6
1
0.8
0.6
1
0.8
0.6
0.8
0.6
0.5
1.5
1.2
0.8
1,400
1,200
1,200
1,400
1,200
1,200
1,400
1,200
1,200
640
480
480
1,000
720
720
5,100
4,300
4,300
5,100
4,300
4,300
5,100
4,300
4,300
1,900
1,400
1,400
5,500
3,900
4,300
1
0.8
0.6
1
0.8
0.6
1
0.8
0.6
0.8
0.6
0.5
1.5
1.2
0.8
1,150
950
950
1,150
950
950
1,150
950
950
500
380
380
830
570
570
4,100
3,400
3,400
4,100
3,400
3,400
4,100
3,400
3,400
1,500
1,100
1,100
4,500
3,100
3,400
70
170
220
70
170
220
70
170
220
70
170
220
70
170
220
70
170
220
70
170
220
70
170
220
70
170
220
70
170
220
JC5040
JC5040
JC5015
JC5015
JC5040
(JC5015above
40HRC)
Tool dia. mm
No. of teeth 3N
40 32 Shank 40 42 Shank 50Grades
L(mm)
L(mm)
N(min-1)
F(mm/min)
Ap(mm)
N(min-1)
F(mm/min)
Ap(mm)
L(mm)
N(min-1)
F(mm/min)
Ap(mm)
No. of teeth 3N No. of teeth 3N
Facemill type End Mill type
Endmill type
Carbon steel(C50, C55)
Below 250HB
Mold steel(1.2311, P20) 30-43HRC
Die steel,(1.2344,1.2379) Below 255HB
Hardened die steel(1.2344,1.2379) 40-50HRC
Grey & Nodular cast iron(GG,GGG)
Below 300HB
Materials
��
SKS Recommended cutting conditions
23
Ind
exab
le T
oo
ls
“ High-Feed Diemaster ”
Face Mill type
SKS Recommended cutting conditions
Tool dia. mm
No. of teeth 3N
50mm, (52mm) 63mmGrades
Overhunglength(mm)
Ap(mm)
Pc(kW)
N(min-1)
F(mm/min)
Ap(mm)
Pc(kW)
N(min-1)
F(mm/min)
Ap(mm)
Pc(kW)
N(min-1)
F(mm/min)
No. of teeth 4N No. of teeth 3N
Ap: Depth of cut, N: Spindle speed, F: Feed speed, Pc: Net power consumption
150
200
250
300
350
400
150
200
250
300
350
400
150
200
250
300
350
400
100
150
200
250
300
150
200
250
300
350
400
1.2
1
1
0.6
0.4
–
1.2
1
0.8
0.5
0.3
–
1.2
1
0.8
0.5
0.3
–
1
0.8
0.6
0.4
–
1.5
1.2
1.2
0.8
0.6
–
830
700
570
570
570
–
830
700
570
570
570
–
830
700
570
570
570
–
570
450
380
380
–
830
700
570
570
570
–
3,730
3,150
2,570
3,420
3,420
–
3,730
3,150
2,570
2,900
2,900
–
3,730
3,150
2,570
2,900
2,900
–
1,720
1,340
1,150
920
–
4,480
3,780
3,080
3,420
3,420
–
8
5.6
4.6
3.7
2.5
–
8.6
6.1
4
2.8
1.7
–
8
5.6
3.7
2.6
1.6
–
4.8
3
1.9
1
–
8.6
6.1
4.7
3.5
2.6
–
1.2
1
1
0.6
0.4
–
1.2
1
0.8
0.5
0.3
–
1.2
1
0.8
0.5
0.3
–
1
0.8
0.6
0.4
–
1.5
1.2
1.2
0.8
0.6
–
830
700
570
570
570
–
830
700
570
570
570
–
830
700
570
570
570
–
570
450
380
380
–
830
700
570
570
570
–
4,970
4,200
3,420
3,990
3,990
–
4,980
4,200
3,420
3,420
3,420
–
4,980
4,200
3,420
3,420
3,420
–
2,280
1,800
1,520
1,220
–
5,980
5,040
4,100
4,560
4,560
–
10.7
7.5
6.1
4.3
2.9
–
11.5
8.1
5.3
3.3
2
–
10.7
7.5
4.9
3.1
1.8
–
6.3
4
2.5
1.4
–
11.5
8.1
6.3
4.7
3.5
–
1.2
1.2
1
1
0.8
0.4
1.2
1.2
1
0.8
0.6
0.4
1.2
1.2
1
0.8
0.6
0.4
1
1
0.8
0.7
0.5
1.5
1.5
1.5
1.2
1
0.6
760
680
600
460
460
460
760
680
600
460
460
460
760
680
600
460
460
460
450
380
380
300
300
910
680
600
460
460
460
4,050
3,060
2,700
2,050
2,390
2,730
3,420
3,060
2,700
2,050
2,390
2,390
3,420
3,060
2,700
2,050
2,390
2,390
1,350
1,140
1,140
900
720
4,910
3,670
3,150
2,480
2,760
2,760
13.8
9
6.1
5.1
4.3
2.5
9.9
8.9
6.5
4
3.5
2.3
9.2
8.3
6.1
3.7
3.2
2.2
4.7
4
3.2
2.2
1.3
11.9
8.9
7.6
4.8
4.5
2.7
JC5040
JC5040
JC5015
JC5015
JC5040
(JC5015above
40HRC)
Tool dia. mm
No. of teeth 4N
63mm, (66mm) 100mm80mmMaterials Grades
Overhunglength(mm)
Ap(mm)
Pc(kW)
N(min-1)
F(mm/min)
Ap(mm)
Pc(kW)
N(min-1)
F(mm/min)
Ap(mm)
Pc(kW)
N(min-1)
F(mm/min)
No. of teeth 5N No. of teeth 6N
Carbon steel(C50, C55)
Below 250HB
Mold steel(1.2311, P20)
30-43HRC
Die steel,(1.2344,1.2379)
Below 255HB
Hardened die steel(1.2344,1.2379)
40-50HRC
Grey & Nodular
cast iron(GG,GGG)
Below 300HB
150
200
250
300
350
400
150
200
250
300
350
400
150
200
250
300
350
400
100
150
200
250
300
150
200
250
300
350
400
1.2
1.2
1
1
0.8
0.4
1.2
1.2
1
0.8
0.6
0.4
1.2
1.2
1
0.8
0.6
0.4
1
1
0.8
0.7
0.5
1.5
1.5
1.5
1.2
1
0.6
760
680
600
460
460
460
760
680
600
460
460
460
760
680
600
460
460
460
450
380
380
300
300
910
680
600
460
460
460
5,400
4,090
3,600
2,730
3,190
3,640
4,560
4,080
3,600
2,730
3,090
3,090
4,560
4,080
3,600
2,730
3,090
3,090
1,800
1,520
1,520
1,200
960
6,550
4,900
4,200
3,310
3,680
3,680
14.6
11
8.1
6.8
5.7
3.3
13.3
11.9
8.7
5.3
4.5
3
12.3
11
8.1
4.9
4.2
2.8
6.3
5.3
4.3
2.9
1.7
15.9
11.9
10.2
6.4
5.9
3.6
1.2
1.2
1.2
1
1
0.6
1.2
1.2
1.2
1
0.8
0.6
1.2
1.2
1.2
1
0.8
0.6
1
1
1
0.9
0.7
1.5
1.5
1.5
1.5
1.2
0.8
720
600
520
440
360
360
600
520
440
360
360
360
600
520
440
360
360
360
360
360
300
240
240
720
600
520
440
360
360
5,400
4,500
3,900
3,300
2,700
2,700
4,500
3,900
3,300
2,700
2,700
2,700
4,500
3,900
3,300
2,700
2,700
2,700
1,800
1,800
1,500
1,200
960
6,480
5,400
4,680
3,960
4,320
4,320
18.5
15.4
13.4
9.4
7.7
4.6
16.6
14.4
12.2
8.3
6.6
5
15.4
13.4
11.3
7.7
6.2
4.6
8
8
6.7
4.8
3
19.9
16.6
14.4
12.2
10.6
7.1
1.2
1.2
1.2
1
1
0.6
1.2
1.2
1.2
1
0.8
0.6
1.2
1.2
1.2
1
0.8
0.6
1
1
1
0.9
0.7
1.5
1.5
1.5
1.5
1.2
0.8
570
480
420
350
290
290
480
420
350
290
290
290
480
420
350
290
290
290
290
290
240
190
190
570
480
420
350
290
290
5,130
4,320
3,730
3,150
2,610
2,610
4,320
3,780
3,150
2,610
2,610
2,610
4,320
3,780
3,150
2,610
2,610
2,610
1,740
1,740
1,440
1,140
910
6,160
5,180
4,480
3,780
4,180
4,180
22
18.5
16
11.3
9.3
5.6
19.9
17.4
14.5
10
8
6
18.5
16.2
13.5
9.3
7.5
5.6
9.7
9.7
8
5.7
3.5
23.7
19.9
17.2
14.5
12.9
8.6
JC5040
JC5040
JC5015
JC5015
JC5040
(JC5015above
40HRC)
Materials
Carbon steel(C50, C55)
Below 250HB
Mold steel(1.2311, P20)
30-43HRC
Die steel,(1.2344,1.2379)
Below 255HB
Grey & Nodular
cast iron(GG,GGG)
Below 300HB
Hardened die steel(1.2344,1.2379)
40-50HRC
24
Idexab
le T
oo
ls
TOOLING BYTOOLING BY
“ Swing Ball ”
SWB typeCopy Milling Shoulder Milling Slotting
25
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DIN standard
Features
Cutting forces reduced by 25% compared with conventional type. This is achieved by use of a positive style insert withchipbreaker groove and edge notches. Double insert design gives the cutter a smooth cutting action and excellent production.
1. Smooth and calm cutting and low cutting forces at higher feed rates.
3. Reliable insert location and improved security for heavy operations.
Fitness of clamping key is improved to prevent insert movement during the cutting action and inserts thickness adapted,
giving increased impact strength for safe production.
2. Plunge cutting possible because of better crack resistance on cutting nose portion.
By providing sub chip pocket at spiral nose R-portion to eject chips smoothly and improves crack-resistance.
SWB-W SWB-SSWB-MT SWB-C
26
L
R
øD
ød
ød
1
l1
SWB-S-S Long Type (Straight Neck and Shank)
Body
l2
l0
SWB-20080S-S20
SWB-20120S-S20
SWB-20170S-S20
SWB-25080S-S25
SWB-25120S-S25
SWB-25170S-S25
SWB-30120S-S32
SWB-30170S-S32
SWB-30220S-S32
80
120
170
80
120
170
120
170
220
10
12.5
15
20
25
30
30
35
41
20
25
32
18.7
23.5
28.2
80
80
80
80
80
80
80
80
80
160
200
250
160
200
250
200
250
300
L Ødød1 Fig.Cat. No.
l3l2l1l0
Dimensions (mm)
StockøDR
_
_
_
_
_
_
1
1
1
Fig.1
Stock in Japan
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TOOLING BYTOOLING BY
27
“ Swing Ball ”Copy Milling Shoulder Milling Slotting
ød
øD
L
R
ød
1
SWB-S Type (Straight Shank)
l0
l3l1 l2
Body
øDR L Ødød1 Fig.Cat. No.
l3l2l1l0
Dimensions (mm)
SWBS2030S25
SWBM2030S25
SWBL2030S25
SWBL2030S32
SWBE2030S32
SWBS2018S25
SWBM2018S25
SWBL2018S25
SWBL2018S32
SWBE2018S32
SWBS2535S32
SWBM2535S32
SWBL2535S32
SWBE2535S32
SWBS2522S32
SWBM2522S32
SWBL2522S32
SWBE2522S32
SWBS3040S32
SWBM3040S32
SWBL3040S32
SWBE3040S32
SWBS3242S32
SWBM3242S32
SWBL3242S32
SWBE3242S32
SWBS4050S42
SWBM4050S42
SWBL4050S42
SWBE4050S42
Stock
10
12.5
15
16
20
25
30
32
30
18
35
22
41
42
80
100
100
100
110
70
100
110
110
120
80
100
110
120
70
100
110
120
120
150
200
200
60
60
60
60
120
150
200
200
100
100
150
150
190
90
100
140
140
180
100
100
140
180
90
100
140
180
80
100
100
150
120
160
190
240
80
100
100
150
180
200
250
250
300
160
200
250
250
300
180
200
250
300
160
200
250
300
200
250
300
350
180
220
250
300
200
250
300
350
40
30
50
35
60
120
120
150
150
18.7
18.7
23.5
23.5
28.2
29.2
3°30'
2°
2°
5°30'
4°30'
3°30'
2°
1°30'
4°
3°30'
7°
4°
3°30'
3°
6°
3°
2°40'
2°20'
1°
0°40'
0°30'
0°30'
2°30'
1°30'
1°30'
25
32
25
32
32
32
32
42
_
2
2
1
2
2
SWBS5060S42
SWBM5060S42
SWBL5060S42
SWBE5060S42
100
100
150
150
100
150
150
200
200
250
300
350
42 2
_
_
_
_
_
SWBS4035S42
SWBM4035S42
120
170
80
80
200
250
_
120
_
2°
36.920 40
50
35
25 50 60 _ 46.8
_
_
_
_
ød
øD
L
R
ød
1
l0
l3l1 l2
1
42 1
Fig.1
Fig.2
32 2
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“ Swing Ball ”Copy Milling Shoulder Milling Slotting
ød
øD
L
R
ød
1
SWB-LS Extra Long Type (Staight Shank)
l0
l3l1 l2
Body
ød
øD
L
R
ød
1
l0
l3l1 l2
øDR L Ødød1 Fig.Cat. No.
l3l2l1l0
Dimensions (mm)
SWBE3040S32LS
SWBE3040S42LS
SWBE4050S42LS
SWBX2018S32LS
SWBX2522S32LS
SWBE3025S32LS
SWBE3025S42LS
SWBE4035S42LS
Stock
15
20
30
40
40
35
100
100
100
70
70
100
100
250
250
250
280
280
250
250
350
350
350
350
350
350
350
60
60
36.9
36.9
2°
9°
3°
8°30'
6
1°30'
7°
3°
42
32
42
1
60
6028.2
32
4220 40 50 2
15 30 25
42
3228.2 150
10 20 18
12.5 25 22 35
30 18.7
23.5 32 1
1
SWB-W Type (Weldon Shank)
øDR L Ødød1 Fig.Cat. No.
l3l2l1l0
Dimensions (mm)
SWB-32070-W32
SWB-32090-W32
SWB-32115-W40
SWB-32165-W40
SWB-40090-W40
SWB-40115-W40
SWB-50100-W50
SWB-50150-W50
Stock
16
25
32
50
42
60
70
90
115
165
90
100
150
80
80
85
85
85
100
100
150
170
200
250
175
200
250
50
46.8
2°30'
1°30'
W32
W40
W501
_
29.2
W32
W401
20 40 50
W50
W40
_50
36.9W40
1
_
ød
øD
L
R
ød
1
l0
l3
l1 l2
4°30'
115 85 200 65_
_
_
_
_
_
_
Body
2
Fig.1
Fig.2
Fig.1
Stock in Japan
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TOOLING BYTOOLING BY
“ Swing Ball ”
Parts
Applicable holders
Clamp Screw Wrench Inserts
DSW-307H
DSW-4085
DSW-509 CSW-407
CSW-510HSW-614H
DSW-509
TSW-612
A-10SD
A-15SD
A-20
A-30
A-20
A-25
A-08SD
_
A-08SD
_
ZCMT100308R
_
ZCMT100308R
_
IM-SP32GS
SPGA090304
SPGA090304
IM-SP43GS
SWB220HM
SWB225HM
SWB230HM
SWB230MMW
SWB232HM
SWB240HMN
SWB250HMN
SWB250MMW
SWB220HS
SWB225HS
SWB230HS
SWB230MSW
SWB232HS
SWB240HSN
SWB250HSN
SWB250MSW
A-15
A-20
A-15
A-15
ESW-406
ESW-406
ESW-206
-
ESW-206
-
Peripheral bladeMain Blade Sub bladeFor
Peripheral
For
Peripheral
For Main
& Sub
For Main
& Sub
(For welding & hardened) (For welding & hardened)
(For welding & hardened) (For welding & hardened)
R10, ø20 (With peripheral blade)
R10, ø20 (No peripheral blade)
R12.5, ø25 (With peripheral blade)
R12.5, ø25 (No peripheral blade)
R15, ø30
R16, ø32
R20 ø40
R25, ø50
29
Copy Milling Shoulder Milling Slotting
SWB-MT Type (Morse Taper Shank)
øDR LMT.No.
Ødød1 Md
Cat. No.l3l2l1l0
Dimensions (mm)
SWB-20070-MT3
SWB-20100-MT3
SWB-25070-MT3
SWB-25100-MT3
SWB-30080-MT4
SWB-30120-MT4
SWB-32070-MT4
SWB-32100-MT4
SWB-40090-MT4
SWB-40090-MT5
SWB-50100-MT5
SWB-50150-MT5
SWBS4050C508
SWBM4050C508
SWBL4050C508
SWBE4050C508
SWBS5060C508
SWBM5060C508
SWBL5060C508
SWBE5060C508
Stock
10
16
25
20
25
20
32
50
40
50
30
42
60
50
60
70
100
70
100
80
120
70
100
90
90
100
150
120
170
220
270
120
170
220
270
86
86
86
86
109
109
109
109
109
136
136
136
80
80
80
80
80
80
80
80
156
186
156
186
189
229
179
209
199
226
236
286
200
250
300
350
200
250
300
350
40
68.6
100
150
170
18.7
29.2
46.8
36.9
46.8
4°
2°
8°
18°
18°
6°
3°
MT3
MT3
MT4
MT5
50.8
50.8 __
_
_
M12X1.75
Body
12.5 25 35 23.5 M12X1.75
15 30 41
_
_ _MT4 M16X228.2
M16X2_ _
20 40 50_
36.9MT4 M16X2
M20X2.5
_ _MT5 M20X2.5
170
_
SWB-20070-MT3
SWB-20100-MT3
SWB-40090-MT5
L
MT. No.
MdR
R
øD
ød
1
l0
l1 l2
øD
ød
1
l0
l1l3
SWB-C Type (Combination Shank)
L
Rø
D
ød
1
l0
l1 l2
l3
ød
Note : See page 31~36 for cutting conditions. Stock in Japan
(For welding & hardened) (For welding & hardened)
SWB240MMW SWB240MSW
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“ Swing Ball ”
SWB220HM
SWB220HS
SWB225HM
SWB225HS
SWB230HM
SWB230MMW
SWB230HS
SWB230MSW
SWB232HM
SWB232HS
SWB240HMN
SWB240HSN
SWB250HMN
SWB250MMW
SWB250HSNSWB250MSW
SPGA090304
IM-SP43GS
IM-SP32GS
ZCMT100308R
JC5030 JC5040 R A B TFig.
r
Coated Dimensions (mm)Cat. No.
JC5015
10
10
12.5
12.5
15
15
15
15
16
16
20
20
25
25
25
25
15.8
20
18.5
23.8
22.2
22.2
27.5
27.5
23.5
29.6
30.4
37.5
25.7
25.7
42.6
42.6
9.525
12.70
9.525
10.4
9.9
8.2
12.4
10.5
14.8
14.8
12.3
12.3
16
13.9
20.8
16.3
34.4
34.4
20.8
20.8
9.525
12.70
9.525
6.35
3.65
3.65
3.8
3.8
5.35
5.35
5.35
5.35
5.35
5.35
6.85
6.85
7
7
7
7
3.18
4.76
3.18
3.4
0.4
0.8
0.8
0.8
1
3
1
3
1
5
3
6
1
3
2
4
2
5
4
6
7
8
8
9
Fig.1 (Main blade)
Fig.6 (Sub blade for welding & hardened)
Fig.2 (Main blade) Fig.3 (Sub blade) Fig.4 (Sub blade) Fig.5 (Main blade for welding & hardened)
Fig.7 (Peripheral blade) Fig.8 (Peripheral blade) Fig.9 (Peripheral blade)
B
Ar
Inserts
_
_
_
_
_
_
_
_
_
_
_
_
__
_
_
R
AT
B
T T T T
TTTT
A A A A
AAA
B B
B B
B B
B
r r
RR R
R
R
_
_
_
_
SWB240MMW 20 30.4 20.8 6.85 5_
SWB240MSW 20 37.5 16.3 6.85 6_
Result
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TOOLING BYTOOLING BY
“ Swing Ball ”
Cutting data for "SWING BALL"
1. High feed machining
Stamping die
SX105V (Tool Steel) roughing
_
SWB-50100-MT5
JC5040
314 m/min (2,000 min-1)
1,200 mm/min
10 mm
8 mm
Dry cut
Vertical MC
2. Good plunging performance
Stamping die
SX105V+FC250 (Tool Steel + Cast Iron) roughing
_
SWB-50100-MT5
JC5040
212 m/min (1,350 min-1)
800 mm/min
10-12 mm
12 mm
Dry cut
Exclusive use
Low cutting force, excellent cutting performances
without vibrtion. Good plunging without chipping.
Longher tool life comparing with competitor B.
After 40 minutes, inserts were still good
conditions.
No breakage.
3. Improved tool life by JC5015 (Two time longer life)
Stamping die
GM241
260-320HB
SWBS5060C508
SWB250HMN - SWB250HSN, JC5015
191 m/min (1,215 min-1)
560 mm/min
20 mm
12 mm
Dry cut
Vertical MC
Heavy roughing for GM 241. Current insert got
VBMAX = 0.7mm. after 2 hours. JC 5015 insert got
VBMAX = 0.2mm. and 2 times longer tool life.
Work
Tool
Cutting
conditions
4. Machining welding part
Part name
Material
Hardness
Tool No.
Insert No.
Cutting speed
Feed speed
Ap
Ae
Coolant
Machine
Stamping die
Die steel + welding
58HRC
SWBS5060C508
SWB250HMW - SWB250HSW, JC 5015
190 m/min (1,215 min-1)
420 mm/min
1-3 mm
6 mm
Dry cut
Vertical MC
1.8m
2.7m
Welding part
Work
Tool
Cutting
conditions
Part name
Material
Hardness
Tool No.
Insert No.
Cutting speed
Feed speed
Ap
Ae
Coolant
Machine
Work
Tool
Cutting
conditions
Part name
Material
Hardness
Tool No.
Insert No.
Cutting speed
Feed speed
Ap
Ae
Coolant
Machine
Work
Tool
Cutting
conditions
Part name
Material
Hardness
Tool No.
Insert No.
Cutting speed
Feed speed
Ap
Ae
Coolant
Machine
Low cutting force, no chipping completion of
production of this component by one insert.
31
Result
Result
Result
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“ Swing Ball ”
Materials Grade Parameter Slotting Shoulder cutting Shoulder cutting
Medium
carbon steel
(C50, C55)
150-250HB
Cast steel
(1.7225)
150-280HB
Die steel
(1.2379)
150-255HB
Hardened
steel
(1.2344)
40-50HRC
Cast iron
(GG25)
160-260HB
Nodular
cast iron
(GGG70)
170-300HB
JC5040
JC5040
JC5040
SWB250MMW
SWB250MSW
JC5015
Welding &
Hardened
steel
(1.2379)
55-63HRC
SWB250MMW
SWB250MSW
JC5015
JC5015
(JC5040)
JC5015
(JC5040)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
1,500
720
15
_
1,350
650
15
_
1,250
550
15
_
1,200
420
Up to 6
_
1,200
360
Up to 3
_
1,500
970
15
_
1,300
700
15
_
1,500
1,000
10
10
1,350
900
10
10
1,250
750
10
10
1,200
540
Up to 5
6
1,200
400
Up to 3
6
1,500
1,400
10
10
1,300
1,000
10
10
1,500
680
25
15
1,350
600
25
15
1,250
500
25
15
1,200
400
Up to 8
10
_
_
_
_
1,500
900
25
15
1,300
650
25
15
1,200
420
40
10
1,100
380
40
10
1,000
300
40
5
_
_
_
_
_
_
_
_
1,200
480
40
10
1,050
370
40
10
Note:
Type of machining
Recommended cutting conditions for Swing Ball 50mm dia.
1. N: Spindle speed (min-1), F: Feed speed (mm/min) 2. The figures to be adjusted according to the machine rigidity or work rigidity.
3. Use air blow.
Cast iron (GG, GGG)
Cabon steel, Alloy steel
Mold steel, Die steel
Maximum plunging depth and feed rate for Swing Ball
Work materials Max. valueTool Ø: D (mm)
Ap (mm)
F (mm/rev)
Ap (mm)
F (mm/rev)
Machined form by Swing Ball
R
A
B R A B
Note: Above form error can occur at center point.
25 5.2 0.14
50
15
0.40
10
0.30
Ap ApAe
ApAe
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TOOLING BYTOOLING BY
“ Swing Ball ”
Note: 1. N: Spindle speed (min-1), F: Feed speed (mm/min) 2. The figures to be adjusted according to the machine rigidity or work rigidity.
3. Use air blow.
Materials Grade Parameter Slotting Shoulder cutting Shoulder cutting
Medium
carbon steel
(C50, C55)
150-250HB
Cast steel
(1.7225)
150-280HB
Die steel
(1.2379)
150-255HB
Hardened
steel
(1.2344)
40-50HRC
Cast iron
(GG25)
160-260HB
Nodular
cast iron
(GGG70)
170-300HB
JC5040
JC5040
JC5040
JC5015
JC5015
(JC5040)
JC5015
(JC5040)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
Up to 5 Up to 4 Up to 6.5
Type of machining
Recommended cutting conditions for Swing Ball 40mm dia.
1,850
800
12
_
1,670
720
12
_
1,560
620
12
_
1,200
420
_
1,850
1,100
12
_
1,650
830
12
_
1,850
1070
10
8
1,670
960
10
8
1,560
810
10
8
1,200
540
5
1,850
1,500
10
8
1,650
1,100
10
8
1,850
740
20
12
1,670
670
20
12
1,560
560
20
12
1,200
420
8
1,850
1,000
20
12
1,650
760
20
12
1,500
480
35
8
1,340
420
35
8
1,250
350
35
4_
_
_
_
1,500
570
35
8
1,320
450
35
8
33
Cast iron (GG, GGG)
Cabon steel, Alloy steel
Mold steel, Die steel
Maximum plunging depth and feed rate for Swing Ball
Work materials Max. valueTool Ø: D (mm)
AP (mm)
F (mm/rev)
Ap (mm)
F (mm/rev)
Machined form by Swing Ball
R A B
Note: Above form error can occur at center point.
20 4.3 0.12
40
15
0.40
10
0.30
Ap ApAe
ApAe
R
A
B
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34
“ Swing Ball ”
Materials Grade Parameter Slotting Shoulder cutting Shoulder cutting
Medium
carbon steel
(C50, C55)
150-250HB
Cast steel
(1.7225)
150-280HB
Die steel
(1.2379)
150-255HB
Hardened
steel
(1.2344)
40-50HRC
Cast iron
(GG25)
160-260HB
Nodular
cast iron
(GGG70)
170-300HB
JC5040
JC5040
JC5040
SWB230MMW
SWB230MSW
JC5015
Welding &
Hardened
steel
(1.2379)
55-63HRC
SWB230MMW
SWB230MSW
JC5015
JC5015
(JC5040)
JC5015
(JC5040)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
Up to 4
Up to 3
Up to 4
Up to 3
Up to 6.5
Note:
Type of machining
Recommended cutting conditions for Swing Ball 32mm dia. and 30mm dia.
1. N: Spindle speed (min-1), F: Feed speed (mm/min) 2. The figures to be adjusted according to the machine rigidity or work rigidity.
3. Use air blow.
2,300
800
10
_
2,090
720
10
_
1,950
630
10
_
1,600
400
_
1,400
280
_
2,300
1,140
10
_
2,060
890
10
_
2,300
1020
10
6
6
2,090
920
10
1,950
810
10
6
1,600
480
5
1,400
350
5
2,300
1,140
10
6
2,060
1,130
10
6
2,300
770
16
9
2,090
700
16
9
1,950
600
16
9
1,600
600
8
_
_
_
_
2,300
1,020
16
9
9
16
2,060
820
_
_
_
_
_
_
_
_
1,840
640
28
6
1,650
500
28
6
1,800
450
28
6
1,670
420
28
6
1,560
390
28
3
Cast iron (GG, GGG)
Cabon steel, Alloy steel
Mold steel, Die steel
Maximum plunging depth and feed rate for Swing Ball
Work materials Max. valueTool Ø: D (mm)
Ap (mm)
F (mm/rev)
Ap (mm)
F (mm/rev)
Machined form by Swing Ball
Note: Above form error can occur at center point.
30-32
10
0.40
8
0.30
R A B
15
16
3.3
3.4
0.09
0.36
Ap ApAe
ApAe
R
A
B
Ind
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TOOLING BYTOOLING BY
“ Swing Ball ”
35
Note: 1. N: Spindle speed (min-1), F: Feed speed (mm/min) 2. The figures to be adjusted according to the machine rigidity or work rigidity.3. Use air blow.
Materials Grade Parameter Slotting Shoulder cutting Shoulder cutting
Medium
carbon steel
(C50, C55)
150-250HB
Cast steel
(1.7225)
150-280HB
Die steel
(1.2379)
150-255HB
Hardened
steel
(1.2344)
40-50HRC
Cast iron
(GG25)
160-260HB
Nodular
cast iron
(GGG70)
170-300HB
JC5040
JC5040
JC5040
JC5015
JC5015
(JC5040)
JC5015
(JC5040)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
Up to 3 Up to 3 Up to 5
Type of machining
Recommended cutting conditions for Swing Ball 25mm dia.
2,550
760
6
_
2,550
890
6
5
2,550
690
12.5
6.5
500
20
3
2,400
720
6
_
2,400
840
6
5
2,400
640
12.5
6.5
2,160
480
20
3
2,160
590
6
_
2,160 2,160 1,910
690 540 420
6
6
12.5
6.5
20
3
1,600 1,600 1,600 _
_
_
_
350 400 350
_ 4 5
2,550
2,400 2,400 2,400 2,160
2,550 2,550 2,290
860
1,000 1,150 900
1,000 770 600
650
6 6
5
6
5
6
3
3
12.5
12.5
6.5
6.5
20
20
_
2,290
Cast iron (GG, GGG)
Cabon steel, Alloy steel
Mold steel, Die steel
Maximum plunging depth and feed rate for Swing Ball
Work materials Max. valueTool Ø: D (mm)
Ap (mm)
F (mm/rev)
Ap (mm)
F (mm/rev)
Machined form by Swing Ball
R A B
Note: Above form error can occur at center point.
25
5
0.4
4
0.3
12.5 3.0 0.09
Ap ApAe
ApAe
R
A
B
Ind
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36
“ Swing Ball ”
Note: 1. N: Spindle speed (min-1), F: Feed speed (mm/min) 2. The figures to be adjusted according to the machine rigidity or work rigidity.3. Use air blow.
Materials Grade Parameter Slotting Shoulder cutting Shoulder cutting
Medium
carbon steel
(C50, C55)
150-250HB
Cast steel
(1.7225)
150-280HB
Die steel
(1.2379)
150-255HB
Hardened
steel
(1.2344)
40-50HRC
Cast iron
(GG25)
160-260HB
Nodular
cast iron
(GGG70)
170-300HB
JC5040
JC5040
JC5040
JC5015
JC5015
(JC5040)
JC5015
(JC5040)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
Up to 2 Up to 2 Up to 4
Type of machining
Recommended cutting conditions for Swing Ball 20mm dia.
Cast iron (GG, GGG)
Cabon steel, Alloy steel
Mold steel, Die steel
Maximum plunging depth and feed rate for Swing Ball
Work materials Max. valueTool Ø: D (mm)
Ap (mm)
F (mm/rev)
Ap (mm)
F (mm/rev)
20
4
0.3
3
0.25
3,180
890
5
_
3,1803,180 2,860
1,000 800 570
10 16
25
5
4
3,020 3,020 3,020 2,700
820 920 760 540
5 5
5
10 16
24_
2,700 2,700 2,700 2,390
680 810 630 480
1610
25
5
4
5
_
1,750 1,750 1,750 _
_
_
_
350 400 320
3 4_
3,180 3,180 3,180 2,860
3,020 3,020 3,020 2,700
1,160 1,300 1,040
1,100980 910 650
740
5 5
4
10
10
16
16
4
5
5
2
2
5
_
_
5
Machined form by Swing Ball
R A B
10 2.1 0.05
Note: Above form error can occur at center point.
Ap ApAe
ApAe
R
A
B
Ind
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TOOLING BYTOOLING BY
“ Graphite Ball Nose ”
37
GBN-S ZBN Type
GBN2045-S20
GBN2055-S20
GBN2085-S20
GBN2555-S25
GBN3055-S32
GBN3085-S32
ZBN3070-S32
Cat.No.
No. of Inserts Dimensions mm Inserts Parts
Screws Wrench
Sto
ck
Ma
in B
lad
e
Su
b B
lad
e
Pe
rip
he
ral
Main Sub Peripheral
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
4
7
4
4
7
5
20
25
30
20
25
32
45
55
85
55
55
85
70
A-08
A-15
A-25
A-08
A-08
A-08
GBN200M
GBN250M
GBN300M
APGT1202GDR
APGT1202GDR
APGT1202GDR
GBN200S
GBN250S
GBN300S
ESW-306
CSW-206
CSW-206
CSW-206
ESW-406
ESW-508
120
180
180
120
120
180
135
130
120
120
130
130
120
115
10
12.5
15
250
300
300
250
250
300
250
øD LR ød
GBN2055-BT40
GBN2075-BT40
GBN2085-BT40
GBN2565-BT40
GBN3085-BT40
1
1
1
1
1
1
1
1
1
1
4
6
7
5
7
20
25
30
55
75
85
65
85
GBN200M
GBN250M
GBN300M
GBN200S
GBN250S
GBN300S
ESW-306
ESW-406
ESW-508
200.6
200.6
200.6
10
12.5
15
293
293
293
øD
L
R
25 65.4
BT40
Main &
Sub
Peri-
pheral
A-08
A-15
A-25
A-08
A-08
A-08
CSW-206
CSW-206
CSW-206
APGT1202GDR
APGT1202GDR
APGT1202GDR
GBN-S
GBN-BT
ZBN
øD
R
L
ød
øD
ød
L
R
l1
l2
GBN-S
GBN-BT
ZBN
Shoulder MillingSlottingCopy Milling Pocket Milling
l0
l0
l2
l1
Body
Main &
Sub
Peri-
pherall0l1 l2
l0
l1
Body
Parts
Screws Wrench
Main &
Sub
Peri-
pheral
Main &
Sub
Peri-
pheral
Inserts
Main Sub Peripheral
Cat.No.
No. of Inserts
Sto
ck
Ma
in B
lad
e
Su
b B
lad
e
Pe
rip
he
ral
Dimensions mm
øD LR l0l1
GBN-BT Type
Stock in Japan
Stock in Japan
Ind
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38
“ Graphite Ball Nose ”
Graphite JC10000 200 400 0.3 0.6
Material Grade Vc (m/min) feed (mm/rev)
GBN200M
GBN200S
GBN250M
GBN250S
GBN300M
GBN300S
APGT1202GDR
Diamond Coated Uncoated
Fig.
Dimensions (mm)
Cat. No.
JC10000 JC5030 JC610 KT9 R A B T
3.18
3.5
4.5
2.38
12.0
15.0
14.5
18.0
17.0
20.5
13.0
10.262
8.462
12.752
10.540
15.243
12.598
6.35
1
2
1
2
1
2
3
10
12.5
15
–
ZAS KT9 250 350 0.8 1.2
Material GradeVc
(m/min)feed
(mm/rev)
0.3D
Ap(mm)
0.2D 0.5D
Ae(mm)
Fig.2
Sub blade
T BRA
Fig.1
Main blade
T R B
A Fig.3
10°
15°
TR0.4
B
A
Inserts
GBN
ZBN
Cutting Conditions for GBN and ZBN.
Stock in Japan
Ind
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TOOLING BYTOOLING BY
39
“ Mirror Ball ” Steel Shank
BNM type
“ Mirror Ball ” Carbide Shank
Shoulder Milling Shoulder MillingSlottingCopy MillingCopy Milling Pocket Milling
Ind
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40
“ Mirror Ball ”Shoulder Milling Shoulder MillingSlottingCopy MillingCopy Milling Pocket Milling
BNM Steel Shank
BNM-S type (Straight neck) BNM-T type (Taper neck)
ØD Ød
MT.No.ød1
5.4
7.2
9
10
14
17
10
12
12
12
12
12
12
12
12
12
16
16
16
16
20
20
MT2
20
20
25
MT3
4°14'
3°41'
2°20'
1°37'
1°55'
1°12'
0°49'_
_
_
1°27'
_
_
_
1°13'_
_
_
_
1°22'
1° 7'
80
92
110
132
92
110
132
83
110
110
145
92
123
123
166
104
106
141
141
191
200
3
4
5
6
8
10
3
3
3
1
3
1
3
1
2
1
3
3
4
15
18.5
18.5
18.5
21
21
21 _
_
22
22 _
_
28
28 _
_
_
34
34
34
30
35
53
75
35
53
75
26
53
53
85
32
63
63
100
38
38
75
75
115
115
6
8
10
12
16
20
BNM-060
BNM-080
BNM-100
BNM-120
BNM-160
BNM-200
RNM-080....
RNM-100....
RNM-120....
RNM-160....
RNM-200....
A-06
A-07
A-08
A-10
A-15
A-20
FSW-2005
FSW-2506
FSW-3007
FSW-3509
FSW-4013
FSW-5016
Cat. No.
Dimensions (mm)Clamp Screw Wrench
InsertsParts
l0 l1Stock Fig.
Body
BNMS-060030T-S10
BNMS-080035T-S12
BNMM-080053T-S12
BNML-080075T-S12
BNMS-100035T-S12
BNMM-100053T-S12
BNML-100075T-S12
BNMS-120026S-S12
BNMM-120053S-S12
BNMM-120053T-S12
BNML-120085T-S16
BNMS-160032S-S16
BNMM-160063S-S16
BNMM-160063T-S16
BNML-160100T-S20
BNMS-200038S-S20
BNMS-200038S-MT2
BNMM-200075S-S20
BNMM-200075T-S20
BNML-200115T-S25
BNML-200115T-MT3
Note : Please see page 48-52 for cutting conditions.
R L
Mirror Ball bodies can fix Mirror Radius inserts for finishing application of cutting stock below 1/40xD.
Run-Out accuracy
± 10 µm
Ind
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le T
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TOOLING BYTOOLING BY
41
L
øD
Ød
R
ød
1
l1
Fig.1 (Straight neck) Fig.3 (Taper neck)
Fig.2 (Straight neck, Morse taper shank type) Fig.4 (Taper neck, Morse taper shank type)
Ød
1
L
øD
ød
R
l0
l1
Mirror Ball bodies can fix Mirror Radius inserts for finishing application of cutting stock below 1/40xD.
ØD Ød
MT.No.ød1
21
26
26
25
MT3
25
25
32
MT4
32
32
32
32
32
MT4
32
32
32
MT4
_
_
_
_
1°38'
1°33'
_
_
0°38'
0°24'_
_
_
_
_
_
121
130
166
166
215
243
133
186
186
240
133
161
186
186
240
268
12.5
15
16
1
2
1
3
3
4
1
1
3
3
1
2
1
3
3
4
_
_
_
41
41
41 _
_
49
49 _
_
_
49
49
49
45
45
90
90
135
135
53
106
106
160
53
53
106
106
160
160
25
30
32
BNM-250
BNM-300
BNM-320
RNM-250....
RNM-300....
RNM-320....
A-30
A-40
A-40
FSW-6020
FSW-8025
FSW-8025
Cat. No.
Dimensions (mm)Clamp Screw Wrench
InsertsParts
l0 l1
Stock Fig.
Body
BNMS-250045S-S25
BNMS-250045S-MT3
BNMM-250090S-S25
BNMM-250090T-S25
BNML-250135T-S32
BNML-250135T-MT4
BNMS-300053S-S32
BNMM-300106S-S32
BNMM-300106T-S32
BNML-300160T-S32
BNMS-320053S-S32
BNMS-320053S-MT4
BNMM-320106S-S32
BNMM-320106T-S32
BNML-320160T-S32
BNML-320160T-MT4
Note : Please see page 48-52 for cutting conditions.
R L
BNM-S type (Straight neck) BNM-T type (Taper neck)
Shoulder Milling Shoulder MillingSlottingCopy MillingCopy Milling Pocket Milling
Run-Out accuracy
± 10 µm
“ Mirror Ball ”
BNM Steel Shank
BNMS-C
BNMM-C
BNML-C
BNML-T-C
Ind
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42
“ Mirror Ball ”
"MIRROR BALL CARBIDE SHANK" INDEXABLE BALL NOSE END MILL
Mirror Ball carbide shank series are possible to machine deeper mold mak-ing with consistent machining and high accurate finishing at high speed cutting, due to the increase tool rigidity and minimize the vibration.
"MIRROR BALL"
Features
By adopting carbide shank, tool rigidity is equal to solid carbide ball end mill.
Tool life increased to twice the tool life comparing with Mirror Ball steel shank is possible.
Carbide shank can be adopted to shrink fit type holders.
1.
2.
3.
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TOOLING BYTOOLING BY
43
“ Mirror Ball ”
Example of cutting performance
Performance comparison test carbide shank vs steel shank
Condition
Test results
Contact timeTool name Wear of rake face Wear of flank face
DIJET
Mirror-Ball Carbide shank ø16
Competitor A
(Carbide Shank)
9 Hours
6 - 7 Hours
Normal wear Normal wear
Worn Worn
Competitor A maintained tolerance of 0.05 for about 4 Hours only and after that got
worse and worse until 6-7 hours when it was finished.
Dijet Mirror-Ball C-Body finished the workpiece and the wear could not be measured.
BNML-080075T-S12
BNML-080075T-S12C
Material: SKD 11
DIN1.2379
Steel shank
Carbide shank
Performance comparison test "Mirror Ball vs Competitors"
Work material:
Hardness:
Part name:
Spindle speed:
Cutting speed:
Feed rate:
feed per revolution:
Depth of cut:
Pick feed:
Coolant:
Spindle:
Hardened die steel
60HRC
Press die
8,000min-1
V=402m/min
F=4,000mm/min
f=0.5mm/rev
Ap=0.2mm
Ae=0.3mm
Dry
HSK50E
Spindle speed
Cutting speed
Feed rate
Feed per revolution
Depth of cut
Pick feed
Coolant
: N=12,000min-1
: V=302m/min
: F=3,000mm/min
: f=0.25mm/rev
: Ap=0.4mm
: Ae=0.3mm
: Air blow
0 60 120 180 240 300 360
0.1
0.2
0.3
0.4
0.5
CH
CH
Cutting time (min)
Max. flank w
ear
(mm
)
Die
& M
old
To
ols
44
Shoulder Milling Shoulder MillingSlottingCopy MillingCopy Milling Pocket Milling
Body
ØD Ød1 Ød
5.4
7.2
9
10
11
15
14
6
6
10
8
8
8
12
10
10
12
10
10
12
12
12
12
12
12
16
16
16
16
16
16
16
20
20
_
4°14'_
_
_
1°37'_
_
_
0°49'
_
_
_
_
_
1°27'
_
_
_
2° 5'
_
_
1°15'
_
_
_
_
92
92
80
92
140
160
132
100
140
160
220
132
83
110
160
145
200
220
92
140
160
166
180
220
3
4
5
6
8
1
2
1
2
1
2
1
2
1
2
_
12.5
15 _
_
20
_
_ _
23
_
_
_
_
_
27
_
_
_
_
_
30.5
_
_
35
35
30
35
75
95
75
43
75
95
140
75
28
53
95
85
130
150
33
70
90
100
110
150
6
8
10
12
16
BNM-060
BNM-080
BNM-100
BNM-120
BNM-160
RNM-080....
RNM-100....
RNM-120....
RNM-160....
A-06
A-07
A-08
A-10
A-15
FSW-2005
FSW-2506
FSW-3007
FSW-3509
FSW-4013
Cat. No.
Dimensions (mm)Clamp Screw Wrench
InsertsParts
l0 l1
Stock Fig.
BNMM-060035S-S06C
BNMM-060035T-S06C
BNMS -060030T-S10C
BNMM-080035S-S08C
BNML -080075S-S08C
BNML -080095S-S08C
BNML -080075S-S12C
BNMM-100043S-S10C
BNML -100075S-S10C
BNML -100095S-S10C
BNML -100140S-S10C
BNML -100075T-S12C
BNMS -120028S-S12C
BNMM-120053S-S12C
BNML -120095S-S12C
BNML -120100S-S12C
BNML -120130S-S12C
BNML -120150S-S12C
BNML -120085T-S16C
BNMS -160033S-S16C
BNML -160070S-S16C
BNML -160090S-S16C
BNML -160100S-S16C
BNML -160110S-S16C
BNML- 160150S-S16C
BNMM -160063T-S20C
BNML -160100T-S20C
LR
BNM-S type (Straight neck) BNM-T type (Taper neck)
Mirror Ball bodies can fix Mirror Radius inserts for finishing application of cutting stock below 1/40xD.
BNML -100080S-S10C 220 _
80 10 _
220 _
100
12330.5 63
220 _
100
Run-Out accuracy
10 µm
“ Mirror Ball ”
BNM Carbide Shank
New product
Die
& M
old
To
ols
TOOLING BYTOOLING BY
45
Shoulder Milling Shoulder MillingSlottingCopy MillingCopy Milling Pocket Milling
Fig.1 (Straight neck) Fig.2 (Taper neck)
L
ØD
Ød
R
ød1
l 1
ød1
L
ØD
Ød
R
l0
l1
BNM-S type (Straight neck) BNM-T type (Taper neck)
Mirror Ball bodies can fix Mirror Radius inserts for finishing application of cutting stock below 1/40xD.
Body
ØD Ød1 Ød
Cat. No.
Dimensions (mm)Clamp Screw Wrench
InsertsParts
l0 l1
Stock Fig.
LR
19
17
19
21
24
26
29
31
20
20
20
20
25
20
20
20
25
25
25
32
25
25
25
32
32
32
32
32
32
32
32
32
_
_
_
_
_1°22'
_
_
_
_
_
1°38'_
_
_
_
_
0°24'
_
_
_
_
_
_
104
141
220
180
191
200
250
300
121
166
215
220
250
300
133
200
220
250
300
133
200
250
300
10
12.5
15
16
1
2
1
1
2
1
1
2
1
1
_
_
_
_
36 _ _
_
_
_
43 _
_
_
_
_
48 _
_
_
_
_
_
39
75
100
105
115
125
170
220
45
90
135
140
170
220
53
120
100
170
220
53
120
170
220
20
25
30
32
BNM-200
BNM-250
BNM-300
BNM-320
RNM-200....
RNM-250....
RNM-300....
RNM-320....
A-20
A-30
A-40
A-40
FSW-5016
FSW-6020
FSW-8025
FSW-8025
BNMS -200039S-S20C
BNMM-200075S-S20C
BNML -200100S-S20C
BNML -200105S-S20C
BNML -200115T-S25C
BNML -200125S-S20C
BNML -200170S-S20C
BNML -200220S-S20C
BNMS-250045S-S25C
BNMM-250090S-S25C
BNML-250135T-S32C
BNML-250140S-S25C
BNML-250170S-S25C
BNML-250220S-S25C
BNMS-300053S-S32C
BNMM-300120S-S32C
BNML -300160T-S32C
BNML -300170S-S32C
BNML -300220S-S32C
BNMS -320053S-S32C
BNMM-320120S-S32C
BNML -320170S-S32C
BNML -320220S-S32C
BNMM-250100S-S25C _
220100
24
BNML -300100S-S32C _
240160
29
32_
Run-Out accuracy
10 µm
New product
“ Mirror Ball ”
BNM Carbide Shank
Note : Please see page 48-52 for cutting conditions.
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BNM-060
BNM-070
BNM-080
BNM-100
BNM-110
BNM-120
BNM-160
BNM-200
BNM-250
BNM-300
BNM-320
JC5003 JC5015 JC10000 KT9JC5010
Coated Diamond Uncoated
Cat.No.
2
2
2.4
2.6
2.6
3
4
5
6
7
7
5
5.5
7
8.5
9
10
12
15
18.5
22.5
23.5
Dimensions (mm)
B
3
3.5
4
5
5.5
6
8
10
12.5
15
16
R
6
7
8
10
11
12
16
20
25
30
32
A T
Super precision inserts
BNM-060-AAA
BNM-080-AAA
BNM-100-AAA
BNM-120-AAA
BNM-160-AAA
BNM-200-AAA
BNM-250-AAA
BNM-300-AAA
BNM-320-AAA
Cat.No.
2
2.4
2.6
3
4
5
6
7
7
5
7
8.5
10
12
15
18.5
22.5
23.5
B
3
4
5
6
8
10
12.5
15
16
R
6
8
10
12
16
20
25
30
32
A T
Note : BNM-070 insert can be fitted to BNM 6mm ø bodies and BNM-110 insert can be fitted to BNM 10mm ø bodies.
T R B
A
T R B
A
Radius accuracy
± 10 µm
Radius accuracy
± 2 µm
“ Mirror Ball ”
BNM Insert Type
New product
Grade JC 5010 will be replace by JC 5015 at end of current stocks.
JC5003 JC5015 JC10000 KT9JC5010
Coated Diamond Uncoated Dimensions (mm)
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TOOLING BYTOOLING BY
47
Torque control wrench (with replaceable blade)
TQC-06
TQC-07
TQC-08
TQC-10
T6
T7
T8
T10
0.5Nm
0.9Nm
1.2Nm
2.0Nm
B-06
B-07
B-08
B-10
BNM-060
BNM-080
BNM-100
BNM-120
Cat. No. Torx No. Torque value Applicable blades Applicable inserts
B-06
B-07
B-08
B-10
TQC-06
TQC-07
TQC-08
TQC-10
T6
T7
T8
T10
Torx No. Applicable torque control wrench
Torque control wrench are fitted with a special limited stop
that controls the loosening torque. In this way, screws
components and the tool itself are all protected against
damage during both the tightening and loosening process.
This wrench is recommended for use with the Mirror Ball.
Size: T6,T7,T8,T10.
Exchange blades.
Cat. No.
Blades
Torque limiting when loosening and tightening a screw.
Torque control wrench
“ Mirror Ball ”
BNM Type
Delivery on request
Delivery on request
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48
“ Mirror Ball ”
Cutting data for BNM
Total cutting length in GM241 was 5,080 m.
Carbide shank improved surface finish and
and reduced 10 hours of hand finishing.
Work
Tool
Cutting
conditions
1. Surface roughness in machining hardened steel
Part name
Material
Hardness
Tool No.
Insert No.
Cutting speed
Feed speed
Ap
Ae
Coolant
Machine
Test work
Alloy steel
50 HRC
BNMS-120026S-S12
BNM-120, JC5010
90 m/min (2,387 min-1)
955 mm/min, 0.4 mm/rev
0.4 mm
0.3 mm
Dry cut
Vertical MC
Result
2. Reduced hand finishing by carbide shank (10h reduction)
Stamping die
GM241
250-300 HB
BNML-300170S-S32C (C-body)
BNM-300, JC5015
565 m/min (6,000 min -1)
5,000 mm/min, 0.83 mm/rev
0.4 mm
0.3 mm
Dry cut
MC
3. High speed machining by BNM06
Forging die
1.2344 (Test steel)
22-24 HRC
BNML - 060053T- S037C (C-body)
BNM-060, JC5015
339 m/min (18,000 min-1)
6,100 mm/min, 0.34 mm/rev
0.1 mm
0.05 mm
Dry cut
MC
�
Part name
Material
Hardness
Tool No.
Insert No.
Cutting speed
Feed speed
Ap
Ae
Coolant
Machine
Work
Tool
Cutting
conditions
Part name
Material
Hardness
Tool No.
Insert No.
Cutting speed
Feed speed
Ap
Ae
Coolant
Machine
Work
Tool
Cutting
conditions
After 2 hours
Rz = 2.95µm
After 3 hours
Rz = 2.95µm
8
6
4
2
060 120 180
Cutting Time (min.)Surf
ace r
oughness (
Rz)
Programmer said he has never seen
anything like this before.
The finishing and the feed rate.
Result
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TOOLING BYTOOLING BY
49
“ Mirror Ball ”
Cutting data for BNM
Competitor could cut 3 pcs only, but Mirror
Ball could cut 12 pcs.
Improved tool life 4 times.
4. Replace from 6mm solid ball (Mat'l: SUS630)
Rubber die
SUS630
35 HRC
BNMM-060035S-S06C
BNM-060, JC5015
271 m/min (14,400 min-1 )
2,880 mm/min, 0.2 mm/rev
Semi-finishing 0.1 mm, Finishing 0.05mm
0.1 mm
Mist coolant
H.S.C. MC
Increased speed 20% more than solid carbide
of N=9000, F=2400. Mirror Ball improved surface
finish and reduced hand finish time.
5. JC5015 is suitable for stainless steel
Screw
SUS316
30 HRC
BNMS-300053S-S32
BNM-300, JC5015
221 m/min (2,350 min-1)
6,600 mm/min, 2.8 mm/rev
0.15 mm
0.5 mm
Dry cut
Vertical MC
6. High speed & accuracy machining (6.3 micron Rz)
Aircraft parts
SCM440
40 HRC
BNML-120095S-S12C
BNM-120, JC5015
337 m/min (10,000 min-1)
800 mm/min, 0.08 mm/rev
0.2 mm
0.1 mm
Water soluble oil
H.S.C. MC
Semi-finishing & finishing
Screw for food mixer
Surface finish requirement:
Below Rz 6.3 µm
Work
Tool
Cutting
conditions
Part name
Material
Hardness
Tool No.
Insert No.
Cutting speed
Feed speed
Ap
Ae
Coolant
Machine
Work
Tool
Cutting
conditions
Part name
Material
Hardness
Tool No.
Insert No.
Cutting speed
Feed speed
Ap
Ae
Coolant
Machine
Work
Tool
Cutting
conditions
Part name
Material
Hardness
Tool No.
Insert No.
Cutting speed
Feed speed
Ap
Ae
Coolant
Machine
Stable machining at the wall because no inter-
ference problem by Mirror Ball. Improved surf-
face finish and reduced the lead time very much.
Result
Result
Result
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50
“ Mirror Ball ”
General Cutting Data Recommendations for BNM
Note : Data is relevent to short series tools & middle series tools (over ø 12mm).
See table 4 for additional data e. g. using long series tools & middle series tools (up to ø 12mm).
Calculation of cutting data
1.Spindle speed
N= VC x 1000x De
(min-1)
De=2 x Ap x (D-Ap) (mm) (mm/rev)
2.Feed
F=N x fR (mm/min)
fR=h max. x
Apx(D-Ap)
De
= Spindle speed (min-1)
= Cutting speed (m/min), see table 1.
= Effective tool diameter (mm), see table 3.
= Axial depth of cut (mm)
= Pick feed, radial depth of cut (mm)
= Feed speed (mm/min)
= feed / rev (mm), see table 1. & 4.
= Max. chip thickness (mm), see table 4.
N
VC
De
Ap
Ae
F
fR
h max.
Work Materials
(Mat No.)
Insert
Grade
Grey cast iron
(GG25, GG30)
Nodular cast iron
(GGG60, GGG70)
Carbon steel
(C50, C55)
Low alloy steel
(1.7225)
Mold steel
(1.2311, P20)
Tool & die steel
(1.2344, 1.2379)
Hardened die steel
(1.2344, 1.2379)
Stainless steel
(1.4301, 1.4401)
Copper alloys
Aluminum alloys
Graphite
Table 1. Nominal cutting speed and feed values for steel shank
Hardness
160-260HB
170-300HB
180-280HB
180-280HB
280-400HB
180-255HB
40-55HRC
150-250HB
80-150HB
30-100HB
JC5003
JC5003
JC5003
JC5015
JC5003
JC5015
JC5003
JC5015
JC5003
JC5015
JC5003
JC5015
JC5015
JC5003
KT9
JC5003
KT9
JC10000
JC5003
JC5015
JC5015
Cutting
speed
V (m/min)
200-400
150-350
180-230
150-200
110-170
130-180
70-90
90-130
150-200
200-300
200-400
0.3
0.3
0.3
0.3
0.25
0.25
0.25
0.25
0.4
0.4
0.5
0.4
0.4
0.4
0.4
0.3
0.3
0.3
0.3
0.5
0.5
0.6
0.5
0.5
0.4
0.4
0.4
0.4
0.4
0.4
0.6
0.6
0.7
0.6
0.6
0.5
0.5
0.4
0.5
0.5
0.4
0.7
0.7
0.8
0.6
0.6
0.5
0.5
0.4
0.5
0.5
0.4
0.7
0.7
0.8
0.7
0.7
0.6
0.6
0.5
0.6
0.6
0.5
0.8
0.8
0.9
0.7
0.7
0.6
0.6
0.5
0.6
0.6
0.5
0.8
0.8
0.9
0.7
0.7
0.6
0.6
0.5
0.6
0.6
0.5
0.8
0.8
0.9
D/10
D/15
D/15
D/15
D/20
D/20
D/30
D/20
D/10
D/6
D/5
D/10
D/15
D/15
D/15
D/20
D/20
D/30
D/20
D/10
D/6
D/5
Nominal feed : fR (mm/rev)Max.
Depth
Ap (mm)
Max.
Pick
Ae (mm)
Cutter dia. : D (mm)
8
0.2
0.2
0.2
0.2
0.15
0.15
0.15
0.15
0.25
0.25
0.3
6 10 12 16 20 25 30 32
D
De
π
Ae
Ap
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TOOLING BYTOOLING BY
51
“ Mirror Ball ”
Work Materials
(Mat No.)
Grey cast iron (GG25, GG30)
Nodular cast iron (GGG60, GGG70)
Carbon steel (C50, C55)
Low alloy steel (1.7225)
Mold steel (1.2311, P20)
Tool & die steel (1.2344, 1.2379)
Hardened die steel (1.2344, 1.2379)
Stainless steel (1.4301, 1.4401)
Copper alloys
Aluminum alloys
Graphite
Table 4. Maximum chip thickness chart
Hardness
160-260HB
170-300HB
180-280HB
180-280HB
280-400HB
180-255HB
40-55HRC
150-250HB
80-150HB
30-100HB
0.09
0.07
0.07
0.07
0.05
0.05
0.04
0.05
0.12
0.15
0.20
0.12
0.10
0.10
0.10
0.065
0.065
0.05
0.065
0.15
0.18
0.24
0.15
0.12
0.10
0.10
0.09
0.09
0.07
0.09
0.18
0.22
0.28
0.18
0.15
0.12
0.12
0.09
0.11
0.09
0.09
0.21
0.26
0.32
0.18
0.15
0.12
0.12
0.09
0.11
0.09
0.09
0.21
0.26
0.32
0.21
0.17
0.15
0.15
0.11
0.13
0.11
0.11
0.24
0.30
0.36
0.21
0.17
0.15
0.15
0.11
0.13
0.11
0.11
0.24
0.30
0.36
0.21
0.17
0.15
0.15
0.11
0.13
0.11
0.11
0.24
0.30
0.36
Max. chip thickness : h max. (mm)
Cutter dia. : D (mm)
8
0.07
0.05
0.05
0.05
0.03
0.03
0.02
0.03
0.10
0.12
0.15
6 10 12 16 20 25 30 32
Table 3. Effective tool diameter chart
8
10
12
16
20
25
30
32
2.5
2.8
3.1
3.6
4
4.5
4.9
5
3
3.4
3.7
4.3
4.9
5.4
6
6.2
3.9
4.4
4.8
5.6
6.2
7
7.7
7.9
5.3
6
6.6
7.7
8.7
9.8
10.8
11.1
6.2
7.1
7.9
9.3
10.5
11.9
13.1
13.5
9.7
11.6
13.2
15
16.6
17.2
12.5
14.3
16.2
18
18.7
15.2
17.3
19.3
20
16
18.3
20.4
21.2
19.2
21.4
22.2
20
22.4
23.2
23.2
24.1
24
25
8
8.9
10.6
12
13.6
15
15.5
0.2 0.3 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0
Effective tool diameter : De (mm)
Axial depth of cut : Ap (mm)Cutter dia.
D (mm)
Note : Data is relevent to short series tools & middle series tools.
Work Materials
(Mat No.)
Insert
Grade
Grey cast iron
(GG25, GG30)
Nodular cast iron
(GGG60, GGG70)
Carbon steel
(C50, C55)
Low alloy steel
(1.7225)
Mold steel
(1.2311, P20)
Tool & die steel
(1.2344, 1.2379)
Hardened die steel
(1.2344, 1.2379)
Hardened die steel
(1.2344, 1.2379)
Stainless steel
(1.4301, 1.4401)
Copper alloys
Aluminum alloys
Graphite
Table 2. H.S.C. data recommendation for carbide shank
Hardness
160-260HB
170-300HB
180-280HB
180-280HB
280-400HB
180-255HB
40-55HRC
55HRC-
150-250HB
80-50HB
30-100HB
JC5003JC5015
JC5003JC5015
JC5003JC5015
JC5003JC5015
JC5003JC5015
JC5003JC5015
JC5003JC5015
JC5003JC5015
JC5003JC5015
JC10000
JC5003JC5015
JC5003JC5015
Cutting
speed
V(m/min)
400-500
300-400
300-400
300-400
300-350
300-350
250-350
150-250
200-300
300-400
400-500
600-800
0.4
0.3
0.3
0.3
0.25
0.25
0.25
0.2
0.25
0.3
0.35
0.4
0.5
0.4
0.4
0.4
0.3
0.3
0.3
0.25
0.35
0.4
0.5
0.6
0.5
0.4
0.4
0.4
0.3
0.3
0.3
0.3
0.45
0.4
0.5
0.6
0.6
0.5
0.5
0.5
0.4
0.4
0.4
0.4
0.6
0.5
0.6
0.7
0.8
0.6
0.6
0.6
0.5
0.4
0.5
0.5
0.65
0.6
0.7
0.8
0.8
0.6
0.6
0.6
0.5
0.4
0.5
0.5
0.7
0.6
0.7
0.8
1.0
0.8
0.7
0.7
0.6
0.6
0.6
0.6
0.8
0.7
0.8
0.9
1.0
0.8
0.7
0.7
0.6
0.6
0.6
0.6
0.8
0.7
0.8
0.9
1.0
0.8
0.7
0.7
0.6
0.6
0.6
0.6
0.8
0.7
0.8
0.9
0.1-0.3
0.1-0.3
0.1-0.3
0.1-0.3
0.1-0.2
0.1-0.2
0.1-0.2
0.1-0.2
0.1-0.2
0.1-0.5
0.1-0.5
0.1-0.5
D/40
D/40
D/50
D/50
D/50
D/50
D/50
D/50
D/50
D/40
D/40
D/40
Nominal feed : fR (mm/rev)Max.
Pick
Ae (mm)
Max.
Depth
Ap (mm)
Cutter dia. : D (mm)
86 10 12 16 20 25 30 32
General Cutting Data Recommendations for BNM
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“ Mirror Ball ”
Table 5. Reduced cutting data for longer series tools.
Table 6. Recommended torque
6
8
10
12
16
20
25
30
32
30
35
35
26
32
38
45
53
53
5.0
4.4
3.5
2.2
2.0
1.9
1.8
1.8
1.7
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
35
53
53
53
63
75
90
106
106
5.8
6.6
5.3
4.4
3.9
3.8
3.6
3.5
3.3
100
60
70
90
100
100
100
100
100
100
65
80
90
100
100
100
100
100
75
75
85
100
115
135
160
160
9.4
7.5
7.1
6.3
5.8
5.4
5.3
5.0
50
60
65
70
75
80
80
80
50
65
65
70
75
80
90
90
Note : Long tools need to be used with reduced cutting data.
The above percentages should be applied.
l1 l1/D min-1 % Feed % l1 l1 /D min
-1 % Feed % l1 l1 /D min
-1 % Feed %
Short series Middle series Long seriesCutter dia.
øD(mm)
Cutting dia. (mm)
D m
Recommended Torque
6
8
10
12
16
20
25
30
32
0.5
0.9
1.2
2.0
3.0
4.0
5.0
6.0
6.0
Attention to mounting insert
1. Clean the insert seat carefully.
2. Clean the insert, especially hole
and location face.
3. Change the clamp screw when the screw gets worn out. (10-15 inserts)
4. Do not tighten the clamp screw too hard. (See table 6.)
N ·
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TOOLING BYTOOLING BY
53
“ Mirror Radius ” Steel Shank
RNM type
“ Mirror Radius ” Carbide Shank
Shoulder Milling Shoulder MillingCopy Milling Pocket MillingFace Milling Helical Interpolation
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54
RNM Steel Shank
“ Mirror Radius ”Shoulder Milling Shoulder MillingCopy Milling Pocket MillingFace Milling Helical Interpolation
RNM-S Type (Straight Neck) RNM-T Type (Taper Neck)
ød1 ød
7.2
9
11
15
19
24
29
31
12
12
12
16
16
20
25
32
32
2°10'
1°32'
1° 5'
0°46'
-
1°12'
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
53
75
53
75
53
95
70
90
100
75
105
125
90
140
150
106
140
175
106
140
175
110
140
110
140
110
160
140
160
200
141
180
250
166
220
300
186
220
350
186
220
350
8
10
12
16
20
25
30
32
1
1
2
1
2
2
2
2
2
18.5
18.5
21
21
22
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
A-07
A-08
A-10
A-15
A-20
A-30
A-40
A-40
FSW-2506
FSW-3007
FSW-3509
FSW-4013
FSW-5016
FSW-6020
FSW-8025
FSW-8025
Cat. No.
Dimensions (mm)Clamp Screw WrenchInsert
Parts
l0 l1
Stock Fig.
Body
RNMM-080053T-S12
RNML-080075T-S12
RNMM-100053T-S12
RNML-100075T-S12
RNMM-120053S-S12
RNML-120095T-S16
RNMM-160070S-S16
RNMM-160090S-S16
RNML-160100S-S16
RNMM-200075S-S20
RNMM-200105S-S20
RNML-200125S-S20
RNMM-250090S-S25
RNMM-250140S-S25
RNML-250150S-S25
RNMM-300106S-S32
RNMM-300140S-S32
RNML-300175S-S32
RNMM-320106S-S32
RNMM-320140S-S32
RNML-320175S-S32
Fig.2 (Straight neck) Fig.1 (Taper neck)
l1
l0l1
RNM-080
RNM-100
RNM-120
RNM-160
RNM-200
RNM-250
RNM-300
RNM-320
Note : Please see page 57 for cutting conditions.
LL
øD
øD
ød
1
ød
1
ød
ød
øD L
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TOOLING BYTOOLING BY
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“ Mirror Radius ”Shoulder Milling Shoulder MillingCopy Milling Pocket MillingFace Milling Helical Interpolation
RNM-S-C Type (Straight Neck) RNM-T-C Type (Taper Neck)
øD L ød1 ød
7.8
9.8
11.8
15.8
19.8
24.8
29.8
31.8
12
8
12
10
12
16
20
25
32
32
2°
-
1°
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
53
75
53
75
53
95
70
90
150
75
105
170
90
140
220
106
140
240
106
140
240
110
140
110
140
110
160
140
160
220
141
180
250
166
220
300
186
220
350
186
220
350
8
10
12
16
20
25
30
32
1
2
1
2
2
2
2
2
2
2
20
-
22.5
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
A-07
A-08
A-10
A-15
A-20
A-30
A-40
A-40
FSW-2506
FSW-3007
FSW-3509
FSW-4013
FSW-5016
FSW-6020
FSW-8025
FSW-8025
Cat. No.
Dimensions (mm)Clamp Screw WrenchInsert
Parts
l0 l1
Stock Fig.
Body
RNMM-080053T-S12C
RNML-080075S-S08C
RNMM-100053T-S12C
RNML-100075S-S10C
RNMM-120053S-S12C
RNML-120095S-S12C
RNMM-160070S-S16C
RNMM-160090S-S16C
RNML-160150S-S16C
RNMM-200075S-S20C
RNMM-200105S-S20C
RNML-200170S-S20C
RNMM-250090S-S25C
RNMM-250140S-S25C
RNML-250220S-S25C
RNMM-300106S-S32C
RNMM-300140S-S32C
RNML-300240S-S32C
RNMM-320106S-S32C
RNMM-320140S-S32C
RNML-320240S-S32C
RNM-080
RNM-100
RNM-120
RNM-160
RNM-200
RNM-250
RNM-300
RNM-320
Note : Please see page 57 for cutting conditions.
Fig.2 (Straight neck) Fig.1 (Taper neck)
l1
l1
l0
LL
øD
øD
ød
1
ød
ød
ød
1
RNM Carbide Shank
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Cat. No.
Dimensions (mm)
RNM-080-R03
RNM-080-R05
RNM-080-R10
RNM-100-R03
RNM-100-R05
RNM-100-R10
RNM-100-R15
RNM-100-R20
RNM-120-R03
RNM-120-R05
RNM-120-R10
RNM-120-R15
RNM-120-R20
RNM-160-R03
RNM-160-R05
RNM-160-R10
RNM-160-R15
RNM-160-R20
RNM-200-R03
RNM-200-R05
RNM-200-R10
RNM-200-R15
RNM-200-R20
RNM-250-R03
RNM-250-R05
RNM-250-R10
RNM-250-R15
RNM-250-R20
RNM-300-R03
RNM-300-R05
RNM-300-R10
RNM-300-R15
RNM-300-R20
RNM-320-R03
RNM-320-R05
RNM-320-R10
RNM-320-R15
RNM-320-R20
JC5015
Coated
AJC5003 R
0.3
0.5
1
0.3
0.5
1
1.5
2
0.3
0.5
1
1.5
2
0.3
0.5
1
1.5
2
0.3
0.5
1
1.5
2
0.3
0.5
1
1.5
2
0.3
0.5
1
1.5
2
0.3
0.5
1
1.5
2
8
10
12
16
20
25
30
32
7
8.5
10
12
15
18.5
22.5
23.5
2.4
2.6
3
4
5
6
7
7
A
BRT
B T
“ Mirror Radius ”
RNM Inserts
UncoatedDiamond
KT9JC10000
New Product on Request
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1. High speed and high accuracy machining
Injection mold for door inner panel
S55C
_
RNML-250150S-S25
RNM-250-R10, JC5015
393 m/min (5,000 min-1)
2,500 mm/min
0.1 mm
0.5 mm (Z)
Dry cut
MC
Excellent surface accuracy in spite of increased
speed 1.7 times. Inclination was below 0.005mm.
RNM could finish entire job at one time.
Competitor needs2-3 times compensation.
Excellent surface finish.
Stable machining.
Cavity mold
Hardened die steel (DAC)
50 HRC
RNMM-250090S-S25
RNM-250-R03, JC5015
79 m/min (1,000 min-1)
200 mm/min
0.1 mm
14 mm
Dry cut
MC
Finishing for inner side wall
Work
Tool
Cutting
conditions
Part name
Material
Hardness
Tool No.
Insert No.
Cutting speed
Feed speed
Ap
Ae
Coolant
Machine
Result
Work
Tool
Cutting
conditions
Part name
Material
Hardness
Tool No.
Insert No.
Cutting speed
Feed speed
Ap
Ae
Coolant
Machine
Result
2. Bottom face finishing for hardened die steel
No step at at Z direction of inner side wall. Verticalness
Between side and bottom surface was below 0.01 mm.
Excellent surface quality.
Cavity mold
A 6061 (Aluminium alloy)
-
RNMM-200075S-S20
RNM-200-R03, JC5015
754 m/min (12,000 min-1)
3000 mm/min (0.25 (mm/rev)
2 mm
0.2 mm
Flood coolant
MC / H.S.C.
Work
Tool
Cutting
conditions
Part name
Material
Hardness
Tool No.
Insert No.
Cutting speed
Feed speed
Ap
Ae
Coolant
Machine
Result
3. High speed & high accuracy for aluminium alloy
“ Mirror Radius ”
Cutting data for "Mirror Radius"
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Table 1. Recommended cutting conditions for "MIRROR RADIUS"
Work Materials(Mat No.)
InsertGrade
Grey cast iron
(GG25, GG30)
Nodular cast iron
(GGG60, GGG70)
Carbon steel
(C50, C55)
Low alloy steel
(1.7225)
Mold steel
(1.2311, P20)
Tool & die steel
(1.2344, 1.2379)
Hardened die steel
(1.2344, 1.2379)
Stainless steel
(1.4301, 1.4401)
Copper alloys
Aluminum alloys
Graphite
Hardness
160-260HB
170-300HB
180-280HB
180-280HB
280-400HB
180-255HB
40-55HRC
150-250HB
80-150HB
30-100HB
JC5015
JC5015
JC5015
JC5003
JC5015
JC5015
JC5015
JC5003
JC5015
JC5015
JC5015
JC5003
JC5003
JC5003
JC5003
JC5003
JC5003
JC5003
JC5003
250
200
200
180
150
150
80
130
250
300
300
Cuttingspeed
V (m/min)
0.35
0.3
0.3
0.3
0.3
0.3
0.28
0.3
0.25
0.3
0.25
0.3
0.2
0.3
0.2
0.3
0.35
0.4
0.35
0.4
0.35
0.4
0.4
0.3
0.35
0.3
0.35
0.3
0.32
0.3
0.28
0.3
0.28
0.3
0.23
0.3
0.23
0.3
0.4
0.5
0.4
0.5
0.4
0.5
0.45
0.4
0.35
0.3
0.35
0.3
0.32
0.3
0.28
0.3
0.28
0.3
0.23
0.3
0.23
0.3
0.4
0.6
0.4
0.6
0.4
0.6
0.5
0.5
0.4
0.4
0.4
0.4
0.36
0.4
0.32
0.4
0.32
0.4
0.25
0.3
0.25
0.4
0.5
0.8
0.5
0.8
0.5
0.8
0.5
0.7
0.4
0.5
0.4
0.5
0.36
0.5
0.32
0.5
0.32
0.5
0.25
0.4
0.25
0.5
0.5
1.0
0.5
1.0
0.5
1.0
0.5
0.8
0.4
0.6
0.4
0.6
0.36
0.6
0.32
0.6
0.32
0.6
0.25
0.5
0.25
0.6
0.5
1.2
0.5
1.2
0.5
1.2
0.5
1.0
0.4
0.8
0.4
0.8
0.36
0.8
0.32
0.8
0.32
0.8
0.25
0.6
0.25
0.8
0.5
1.6
0.5
1.6
0.5
1.6
0.5
1.0
0.4
0.8
0.4
0.8
0.36
0.8
0.32
0.8
0.32
0.8
0.25
0.6
0.25
0.8
0.5
1.6
0.5
1.6
0.5
1.6
Maximum Ap or Ae (mm)
feed rate : f R (mm/rev)
Cutter dia. : D (mm)
8 10 12 16 20 25 30 32
Note: The figures to be adjusted according to the machine rigidity or work rigidity.
Table 2. Recommended torque
Cutting dia. (mm)
D m
Recommended Torque
8
10
12
16
20
25
30
32
0.9
1.2
2.0
3.0
4.0
5.0
6.0
6.0
N ·
Attention to mounting insert
1. Clean the insert seat carefully.
2. Clean the insert, especially hole
and location face.
3. Change the clamp screw when the screw gets worn out. (10-15 inserts)
4. Do not tighten the clamp screw too hard. (See table 2.)
“ Mirror Radius ”
RNM Type
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“ Under Cutter Under Cutter ”
DUM typeUnder Milling
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Under Milling
Body
øD A ødl
Fig.
l1
DUM32034S25-6R
DUM32050S25-6RCarbide shank
DUM32184T-MT5
DUM36038S32-6R
DUM36050S32-6R
DUM40040S32-6R
DUM40052S32-6R
DUM50036S42-6R
DUM50050S42-6R
Cat. No. StockEff.
No. ofinserts
Dimensions mm PartsNo. of applicable
inserts
Clamp screw Wrench Radiusinsert
Sideinsert
1
1
1
1
1
2
2
2
2
32
36
40
50
34
50
34
38
50
40
52
36
50
83
95
184
89
101
91
103
87
107
l 2
_
84
_
24.5
25
24.5
31
31.5
41
25
_
32
42
MT. No.
_
MT5
_
ESW-406 A-15SD
1
1
1
1
1
2
2
2
2
3
5
3
3
5
8
10
6
10
1
1
2
1
1
1
1
1
1
Inserts
JC5040
1
2
SPGA090304
APGW150360L
Applicable holder
Side insertRadius insert
Coated
A B TCat. No. Fig.
Fig.1 Fig.2
Fig.1
Fig.2
9.525
9.525
_
15.00
3.18
3.18
0.4
6.0
11
11
_
DUM
DUM
_
Dimensions mm
B
A4-r
250
15
R6l
A
øD
l 1
ød
Al 2
l
øD
320
R6
l 1
MT. No.
88°
B
2-r
A
T
15
FeaturesSide relief cutting for blanking dies and shearing dies.
1.
R6 corner radius increase the strenghth of dies and prevent the craching prob-lem after hardening.
2.
DUM-S Type (Straight Shank) DUM-MT Type (Morse Taper)
r
T
“ Under Cutter ”
DUM End-Mill Type
Work
Tool
Cutting
conditions
Part name
Material
Hardness
Tool No.
Insert No.
Cutting speed
Feed speed
Ap
Ae
Coolant
Machine
Result
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32
36
40
50
Spindle speed (min-1)
Feed speed (mm/min)
Spindle speed (min-1)
Feed speed (mm/min)
Spindle speed (min-1)
Feed speed (mm/min)
Spindle speed (min-1)
Feed speed (mm/min)
800
300
700
280
800
450
700
420
650
170
570
150
640
290
570
280
600
170
620
190
720
350
640
350
-
-
530
110
560
200
510
220
Recommended cutting conditions for Under Cutter
Tool dia.
øD (mm) D.O.CAp=1D, Ae=1mm Ap=1D, Ae=2mm Ap=1D, Ae=1mm Ap=1D, Ae=2mm
Cutting condition
Work material
(Material No.)
Cast iron
(GG, GGG)
Tool & die steel
(1.2379)
Cutting data for "UNDER CUTTER"
Relief cutting for shearing die
Shearing die
Die steel (1.2379)
_
DUM50050S42-6R
JC5040
94 m/min (600 min-1)
200-400 mm/min
30 mm
1.5 mm
Dry cut
MC
DUM-6R could cut 4 dies without chipping.
Stable machining.
Side relief milling
“ Under Cutter ”
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Memo
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“ Octoblader ”
OCT typeFace Milling Pocket Milling Shoulder Milling Helical Interpolation
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“ Octoblader ”
ECONOMY CUTTER WITH 8 CORNERS
Features and Benefits
8 corners can be used when cutting depth is 4mm or less.
8 indexes per insert means:
2 times more indexes than a square insert.
4 times more indexes than a rectangle/parallelogram insert.
An incredibly economical insert!
We've improved insert rigidity by increasing insert thick-
ness by 15%, or to 5.5mm. Compare this to a standard
thickness of just 4.76mm.
Also, with an obtuse corner angle of 135 degrees and a cor-
ner radius of 1.2mm (competitors' are generally 0.8mm),
the insert corner strength is increased making it difficult to
become damaged even under severe cutting conditions.
A wide clearance between the cutting edge makes this
tool ideal for 3D cutting.
In addition, a much wider chip pocket allows for more
efficient chip ejection given any cutting condition, with-
out sacrificing cutter rigidity.
A quick loosening of the screw is all that is needed to
index (no need to pull the screw out)! It is, by far, a very
simple, quick, and reliable method of indexing.
Economy cutter with 8 corners.
Increased insert rigidity.
A strong tool body for a wide array of
applications.
Easy, quick, and accurate indexing.
Fig.2
l2
Fig.5/4
l2
øD
øD
ød
ød
L
4.4
4.4
L
øD l2 LFig.
ød
3
3
Cat. No. StockNo. ofinserts
Dimensions (mm)
50
63
50
50
2
2
32
32
150
150
OCT-03050PF-050-S32
OCT-03063PF-050-S32
Body (Profiling End-mill)
OCT (End-mill Type)
D l2 LFig.
d
2
Cat. No. StockNo. ofinserts
Dimensions (mm)
40 100 142200OCT-02040-100-S42
Body
Face Milling Pocket Milling Shoulder Milling Helical Interpolation
OCT Type
Stock in Japan
Stock in Japan
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Fig.3 Fig.4
Fig.5
b
ød
a
E
F
øDøD
øD
F
E
ø17
a
ød
P.C.D.101.6
b
b
ød
a
E
F
øD F b EFig.
ød
OCT-04050R
OCT-04050-22R
OCT-05063R
OCT-05063-22R
OCT-05080R
OCT-05080-27R
OCT-06100R
OCT-06100-32R
OCT-08125R
OCT-08125-40R
OCT-10160R
OCT-10160-40R
OCT-12200R
OCT-12200-60R
OCT-12200-250R
4
4
5
5
5
5
6
6
8
8
10
10
12
12
12
Cat. No. StockNo. ofinserts
Dimensions (mm)
50
63
80
100
125
160
200
45
45
50
50
50
55
60
55
60
55
60
55
63
63
63
3
3
3
3
3
3
4
4
4
4
4
4
5
5
5
8
10.4
9.5
10.4
9.5
12.4
12.7
14.4
15.9
16.4
19
16.4
25.4
25.7
25.4
20
20
24
20
24
22
32
32
36
35
37
35
35
35
32
22.225
22
25.4
22
25.4
27
31.75
32
38.1
40
50.8
40
47.625
60
63.5
a
5
6.3
6
6.3
6
7
8
8
10
9
11
9
14.3
14
14.3
Body
OCT (Face Mill Type)
Face Milling Pocket Milling Shoulder Milling Helical Interpolation
“ Octoblader ”
Stock in Japan
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ACat. No.
Coated
JC5040
Dimensions (mm)
16 5.5
Inserts
ODMT0606AEN
Caution! This insert fit only original Dijet Body.
Parts
ESW-510 A-25SD
Clamp screw Wrench
Recommended cutting conditions for "OCTOBLADER"
JC5040
JC5040
JC5040
JC5040
JC5040
JC5040
180 - 280
180 - 280
180 - 280
- 270
200 - 250
180 - 250
180 - 250
150 - 200
120 - 170
80 - 150
150 - 250
150 - 250
0.15 - 0.45
0.15 - 0.45
0.15 - 0.35
0.10 - 0.30
0.25 - 0.45
0.25 - 0.45
Work materialsCutting speed
(m/min)
Hardness
(HB)
feed
(mm/insert)Insert grade
Low carbon steel,
Mild steel
Medium carbon steel,
High carbon steel
Alloy steel,
Tool steel
Stainless steel
Gray cast iron
Nodular cast iron
8-135°
A
T
8-2
0°
8-1
5°
ø5
.8
T
“ Octoblader ”
OCT Type
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Body Ø
4 mm (8 cutting edge can be used)
10 mm (Max depth of cut Ap)
11 mm (Max. depth Ae)
4 mm (Max. depth Ap)
4 mm (Max. depth Ap)
5 mm (8 cutting edge can be used)
Face Milling
Vertical Cutting
Plunging Operation
Ramping Operation
OCT-04050R
OCT-05063R
OCT-05080R
OCT-06100R
OCT-08125R
OCT-10160R
OCT-12200R
Cutting applications for OCT.
“ Octoblader ”
OCT Type
Work
Tool
Cutting
conditions
Part name
Material
Hardness
Tool No.
Insert No.
Cutting speed
Feed speed
Ap
Ae
Coolant
Machine
Result
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“ Octoblader ”
Cutting data for "Octoblader"
1. High efficient machining by 4 X D tool. (Q=211cm³/min)
Injection mold
S50C
_
OCT- 4063PF-22R
ODMT0606AEN, JC5040
158 m/min (800 min-1)
2,112 mm/min
2 mm
50 mm
Dry cut
Horizontal MC
Competitor could cut only 1mm Ap due
to chatter Octoblader could cut 2 mm.
without chatter.
Smooth cut Q=211cm³/min.
.
Competitor could not index 8 corners
due to chipping and tool life was 10h.
Octoblader could use 8 corners and got
40h tool life. Reduced the cost to 1/8.
2. Cost reduction (Reduced the cost to 1/8)
Stamping die for hood
FC250
260 HB
OCT -10160R
ODMT0606AEN, JC5040
116 m/min (220 min-1)
700 mm/min
4 mm
MAX. 160 mm
Dry cut
Vertical MC/22kW
Roughing
Overhang length: 250mm (L=4 x D)
Roughing operation
Work
Tool
Cutting
conditions
Part name
Material
Hardness
Tool No.
Insert No.
Cutting speed
Feed speed
Ap
Ae
Coolant
Machine
Result
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“ Super End Chipper Super End Chipper ”
SEC typePocket MillingShoulder Milling Copy Milling Helical InterpolationSlotting Drilling
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“ Super End Chipper ” Pocket MillingShoulder Milling Copy Milling Helical InterpolationSlotting Drilling
Versatility of "SUPER END-CHIPPER"
INDEXABLE END MILL
Features
Ramping, plunge milling, copy milling and also drilling capability.
Excellent performance in open and closed slotting, facing and cavity milling.
Large depth of cut and low cutting forces at higher feed rates for high productivity.
1.
2.
3.
Secure cutter geometry, insert geometry and grades combined foroptinum solutions in any operation.
4.
The multi-purpose indexable end millfor effective milling in all directions.
RampingHelicalinterpolation
Copy milling Side milling Plunging
Full slot milling Pocket milling
Drilling
SEC Type
Die
& M
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To
ols
TOOLING BYTOOLING BY
71
“ Super End Chipper ” Pocket MillingShoulder Milling Copy Milling Helical InterpolationSlotting Drilling
Fig.1 (Straight shank)
Body
øD L ød
No. ofinserts
SECM1616S16
SECM2021S20
SECM2121S20
SECM2527S25
SECM2627S25
SECM3034S32
SECM3234S32
SECM3334S32
SECML1616S15
SECML1616S16
SECML2021S20
SECML2121S20
SECML2527S25
SECML2627S25
SECML3234S32
SECML3334S32
SECL1616S15
SECL1616S16
SECL2021S20
SECL2121S20
SECL2527S25
SECL2627S25
SECL3034S32
SECL3234S32
SECL3334S32
SECEL2627S25
SECXL2627S25
SECEL3334S32
SECXL3334S32
Cat. No.
M Type
ML Type
L Type
EL Type
l0 l1 l2
Dimensions (mm)Clamp Screw Wrench
PartsInserts
Central Peripheral
Stock
Ce
ntr
al
Pe
rip
he
ral
Fig.
16
20
21
25
26
30
32
33
16
16
20
21
25
26
32
33
16
16
20
21
25
26
30
32
33
26
26
33
33
16
21
21
27
27
34.5
34.5
34.5
16
16
21
21
27
27
34.5
34.5
16
16
21
21
27
27
34.5
34.5
34.5
27
27
34.5
34.5
50
55
35
60
40
70
70
50
30
65
65
35
70
40
80
50
30
75
75
35
75
40
100
90
50
40
40
50
50
130
130
130
140
140
150
150
150
150
150
150
150
180
180
190
190
180
180
185
185
220
220
180
230
230
250
300
300
350
ZDMT08T208L
ZDMT100308L
ZDMT100308L
ZDMT13T3.. L
ZDMT13T3.. L
ZPMT1604.. L
ZPMT1604.. L
ZPMT1604.. L
ZDMT08T208L
ZDMT08T208L
ZDMT100308L
ZDMT100308L
ZDMT13T3.. L
ZDMT13T3.. L
ZPMT1604.. L
ZPMT1604.. L
ZDMT08T208L
ZDMT08T208L
ZDMT100308L
ZDMT100308L
ZDMT13T3.. L
ZDMT13T3.. L
ZPMT1604.. L
ZPMT1604.. L
ZPMT1604.. L
ZDMT13T3.. L
ZDMT13T3.. L
ZPMT1604.. L
ZPMT1604.. L
ZPMT09T208R
ZCMT100308R
ZCMT100308R
ZPMT13T3.. R
ZPMT13T3.. R
ZPMT1604.. R
ZPMT1604.. R
ZPMT1604.. R
ZPMT09T208R
ZPMT09T208R
ZCMT100308R
ZCMT100308R
ZPMT13T3.. R
ZPMT13T3.. R
ZPMT1604.. R
ZPMT1604.. R
ZPMT09T208R
ZPMT09T208R
ZCMT100308R
ZCMT100308R
ZPMT13T3.. R
ZPMT13T3.. R
ZPMT1604.. R
ZPMT1604.. R
ZPMT1604.. R
ZDMT13T3.. R
ZDMT13T3.. R
ZPMT1604.. R
ZPMT1604.. R
16
20
20
25
25
32
32
32
15
16
20
20
25
25
32
32
15
16
20
20
25
25
32
32
32
25
25
32
32
1
1
1
1
3
3
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
TSW-2250
ESW-206
ESW-206
DSW-307
DSW-307
TSW-408
TSW-408
TSW-408
TSW-2250
TSW-2250
ESW-206
ESW-206
DSW-307
DSW-307
TSW-408
TSW-408
TSW-2250
TSW-2250
ESW-206
ESW-206
DSW-307
DSW-307
TSW-408
TSW-408
TSW-408
DSW-307
DSW-307
TSW-408
TSW-408
A-07SD
A-08SD
A-08SD
A-10SD
A-10SD
A-15SD
A-15SD
A-15SD
A-07SD
A-07SD
A-08SD
A-08SD
A-10SD
A-10SD
A-15SD
A-15SD
A-07SD
A-07SD
A-08SD
A-08SD
A-10SD
A-10SD
A-15SD
A-15SD
A-15SD
A-10SD
A-10SD
A-15SD
A-15SD
Note : Please see page 73-78 for cutting conditions.
l1
l0
L
øD
ød
Body must be modified to 1.5 mm. Radius or 1.2 mm Chamfer at corner.
Attention to use 3.0 mm Corner Radius Inserts
SEC End-mill Type
3
Die
& M
old
To
ols
72
Pocket MillingShoulder Milling Copy Milling Helical InterpolationSlotting Drilling
Inserts
ZDMT08T208L
ZPMT09T208R
ZDMT100308L
ZCMT100308R
ZDMT13T308L
ZPMT13T308R
ZDMT13T320L
ZPMT13T320R
ZPMT160408L
JC5040Fig.
2.78
2.78
3.4
3.4
3.97
3.97
3.97
3.97
4.76
15
11
15
7
15
11
15
11
11
1
2
1
2
1
2
1
2
1
Coated Dimensions (mm)
Cat. No.
6
5.4
6.35
6.35
7.938
7.938
7.938
7.938
9.525
7.9
9
10.4
10.4
12.9
13.3
12.9
13.3
16.45
Body
øD L ød
No. ofinserts
SEC-20150-MT4
SEC-25120-MT4
SEC-32150-MT4
SEC-25040-W25
SEC-25075-W25
SEC-32050-W32
SEC-32090-W32
Cat. No.
MT
shank
type
Weldon
shank
type
l0 l1 l2
Dimensions (mm)Clamp Screw Wrench
PartsInserts
Central Peripheral
Stock
Cen
tral
Peri
ph
era
l
Fig.
20
25
32
25
25
32
32
21
27
34.5
27
27
34.5
34.5
150
120
150
40
75
50
90
70 258
228
259
140
220
150
230
ZDMT100308L
ZDMT13T3.. L
ZPMT1604.. L
ZDMT13T3.. L
ZDMT13T3.. L
ZPMT1604.. L
ZPMT1604.. L
ZCMT100308R
ZPMT13T3.. R
ZPMT1604.. R
ZPMT13T3.. R
ZPMT13T3.. R
ZPMT1604.. R
ZPMT1604.. R
MT4
MT4
MT4
25
25
32
32
1
1
3
3
3
4
4
2
2
2
2
ESW-206
DSW-307
TSW-408
DSW-307
DSW-307
TSW-408
TSW-408
A-08SD
A-10SD
A-15SD
A-10SD
A-10SD
A-15SD
A-15SD
Note : Please see page 67 for cutting conditions.
Fig.1
Central insertR
TA
B
Fig.2
Peripheral insert
TAR
B
�
_
_
_
_
_
_
Fig.2 (Weldon shank)l0
l1
L
øD
ød
Fig.3 (Morse taper shank) Fig.4 (Morse taper shank)
l2
L
l1
l0 l0
l1
L
øD
øD
MT. No.MT. No.
A B T R
0.8
0.8
0.8
0.8
0.8
0.8
2.0
2.0
0.8
ZPMT160408R
ZPMT160420L
4.76
4.76
11
11
9.525
9.525
16
16.45
ZPMT160420R
ZPMT160430L
ZPMT160430R
4.76
4.76
4.76
11
11
11
9.525
9.525
9.525
16
16.45
16
0.8
2.0
2.0
3.0
3.0
JC 5040 Stock in June JC 5015 Stock in September
JC5015
2
1
2
1
2
Body must be modified to 1.5 mm. Radius or 1.2 mm Chamfer at corner.
Attention to use 3.0 mm Corner Radius
“ Super End Chipper ”
SEC End-mill Type
Work
Tool
Cutting
conditions
Part name
Material
Hardness
Tool No.
Cutting speed
Ap
Ae
Coolant
Machine
Result
Insert No.
Feed speed
Work
Tool
Cutting
conditions
Part name
Material
Hardness
Tool No.
Cutting speed
Ap
Ae
Coolant
Machine
Result
Insert No.
Feed speed
Work
Tool
Cutting
conditions
Part name
Material
Hardness
Tool No.
Cutting speed
Ap
Ae
Coolant
Machine
Result
Die
& M
old
To
ols
TOOLING BYTOOLING BY
73
1. Deep machining for injection mold
Injection mold
P20
30-34 HRC
SECL3234S32
JC5040
140 m/min (1,400 min-1)
508 mm/min
19.05 mm
25.4 mm
Air blow
Vertical MC
SEC increased the productivity 5 times
than 2" dia. Radius cutter with 5 inserts.
2. High efficient machining for Aluminum.
Aluminum plate
Aluminum alloy
_
SECML3234S32
JC5040
249 m/min (2,500 min-1)
762 mm/min
38.1 mm
12.7 mm
Wet cut
Vertical MC
SEC increased the productivity 2.4
times than previous indexable end mill.
Increased chip removal Rate and tool lifeby 3 times. Q=8,000cm3/corner
3. Slot milling. (Tool life x 2, Feed speed x 1.6)
Heat resistant plate
Heat resistant alloy
_
SECML2527S25
JC5040
110 m/min (1,400 min-1)
635 mm/min
12.7 mm
25 mm
Water soluble
Vertical MC
Increased feed speed by 1.6 times andimproved tool life by 2 times compare
with competitor.
4. High efficient machining (Q=8,000cm /corner) 3
Cavity mold
S53C
_
SECM3334S32
JC5040
124 m/min (1,200 min-1)
320 mm/min
12 mm
23-33 mm
Dry cut
Vertical MC
Pocket milling
Side milling
Plunging and side milling
U groove machining
Work
Tool
Cutting
conditions
Part name
Material
Hardness
Tool No.
Insert No.
Cutting speed
Feed speed
Ap
Ae
Coolant
Machine
Result
Insert No.
Feed speed
“ Super End Chipper ”
Cutting data for SEC
Die
& M
old
To
ols
74
Materials Grade Parameter Slotting Shoulder cutting Drilling
Carbon steel
(C50, C55)
150-280HB
Mold steel
(1.2311,P20)
280-400HB
Alloy steel
(1.7225)
150-280HB
Tool & die
steel
(1.2344,1.2379)
150-255HB
Stainless
steel
(1.4301,1.4401)
150-250HB
Cast iron
(GG25,GG30)
160-260HB
Nodular
cast iron
(GGG60,GGG70)
170-300HB
JC5040
JC5040
JC5040
JC5040
JC5040
JC5040
JC5040
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
1,490
450
Up to 6
_
1,490
420
Up to 6
_
1,290
320
Up to 5
_
1,190
300
Up to 5
_
1,100
275
Up to 5
_
1,690
680
Up to 8
_
1,490
520
Up to 8
_
1,390
310
6 - 16
_
1390
280
6 - 16
_
1,190
240
5 - 16
_
1,100
220
5 - 16
_
1,000
200
5 - 16
_
1,590
480
8 - 16
_
1,390
350
8 - 16
_
1,590
400
8 - 34
Up to 6
1,590
350
8 - 34
Up to 6
1,290
260
8 - 34
Up to 6
1,290
260
8 - 34
Up to 6
1,190
240
8 - 34
Up to 6
1,790
540
8 - 34
Up to 6
1,590
400
8 - 34
Up to 6
1,590
550
Up to 8
Up to 16
1,590
480
Up to 8
Up to 16
1,290
390
Up to 8
Up to 16
1,290
390
Up to 8
Up to 16
1,190
360
Up to 8
Up to 16
1,790
700
Up to 8
Up to 16
1,590
560
Up to 8
Up to 16
1,490
370
Up to 5
_
1,490
300
Up to 5
_
1,290
250
Up to 5
_
1,190
240
Up to 5
_
1,100
165
Up to 5
_
1,690
500
Up to 5
_
1,490
370
Up to 5
_
Note: 1. The figures to be adjusted according to the machine rigidity or work rigidity.
2. Page 78 reduction above Ap, N and F to ML, L and EL type tools.
Ap
Ap
Ae
Type of machining
Recommended cutting conditions for SEC 30, 32 and 33mm dia.
Ap
“ Super End Chipper ”
Die
& M
old
To
ols
TOOLING BYTOOLING BY
75
Materials Grade Parameter Slotting Shoulder cutting Drilling
Carbon steel
(C50, C55)
150-280HB
Mold steel
(1.2311,P20)
280-400HB
Alloy steel
(1.7225)
150-280HB
Tool & die
steel
(1.2344,1.2379)
150-255HB
Stainless
steel
(1.4301,1.4401)
150-250HB
Cast iron
(GG25,GG30)
160-260HB
Nodular
cast iron
(GGG60,GGG70)
170-300HB
JC5040
JC5040
JC5040
JC5040
JC5040
JC5040
JC5040
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
1,910
520
Up to 5
_
1,910
480
Up to 5
_
1,530
380
Up to 4
_
1,530
380
Up to 4
_
1,400
320
Up to 4
_
2,040
700
Up to 5
_
1,910
570
Up to 5
_
1,780
350
5 - 12
_
1,780
320
5 - 12
_
1,400
250
4 - 12
_
1,400
250
4 - 12
_
1,270
200
4 - 12
_
1,910
470
5 - 12
_
1,780
390
5 - 12
_
2,040
400
7 - 27
Up to 5
2,040
360
7 - 27
Up to 5
1,650
290
7 - 27
Up to 5
1,650
290
7 - 27
Up to 5
1,530
270
7 - 27
Up to 5
2,160
540
7 - 27
Up to 5
2,040
460
7 - 27
Up to 5
2,040
610
Up to 7
Up to 12
2,040
550
Up to 7
Up to 12
1,650
440
Up to 7
Up to 12
1,650
440
Up to 7
Up to 12
1,530
380
Up to 7
Up to 12
2,160
750
Up to 7
Up to 12
2,040
650
Up to 7
Up to 12
1,910
470
Up to 4
_
1,910
380
Up to 4
_
1,530
300
Up to 4
_
1,530
300
Up to 4
_
1,400
210
Up to 4
_
2,040
600
Up to 4
_
1,910
480
Up to 4
_
Note: 1. The figures to be adjusted according to the machine rigidity or work rigidity.
2. Page 78 reduction above Ap, N and F to ML, L and EL type tools.
Ap
Ap
Ae
Type of machining
Recommended cutting conditions for SEC 25 and 26mm dia.
Ap
“ Super End Chipper ”
Die
& M
old
To
ols
76
Materials Grade Parameter Slotting Shoulder cutting Drilling
Carbon steel
(C50, C55)
150-280HB
Mold steel
(1.2311,P20)
280-400HB
Alloy steel
(1.7225)
150-280HB
Tool & die
steel
(1.2344,1.2379)
150-255HB
Stainless
steel
(1.4301,1.4401)
150-250HB
Cast iron
(GG25,GG30)
160-260HB
Nodular
cast iron
(GGG60,GGG70)
170-300HB
JC5040
JC5040
JC5040
JC5040
JC5040
JC5040
JC5040
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
2,390
600
Up to 4
_
2,390
540
Up to 4
_
1,910
430
Up to 3
_
1,910
430
Up to 3
_
1,750
385
Up to 3
_
2,500
750
Up to 4
_
2,390
600
Up to 4
_
2,230
380
4 - 10
_
2,230
350
4 - 10
_
1,750
275
3 - 10
_
1,750
275
3 - 10
_
1,590
240
3 - 10
_
2,390
530
4 - 10
_
2,230
400
4 - 10
_
2,550
510
5 - 21
Up to 4
2,550
460
5 - 21
Up to 4
2,070
370
5 - 21
Up to 4
2,070
370
5 - 21
Up to 4
1,910
305
5 - 21
Up to 4
2,700
610
5 - 21
Up to 4
2,550
500
5 - 21
Up to 4
2,550
680
Up to 5
Up to 10
2,550
630
Up to 5
Up to 10
2,070
520
Up to 5
Up to 10
2,070
520
Up to 5
Up to 10
1,910
430
Up to 5
Up to 10
2,700
810
Up to 5
Up to 10
2,550
700
Up to 5
Up to 10
2,390
480
Up to 3
_
2,390
430
Up to 3
_
1,910
340
Up to 3
_
1,910
340
Up to 3
_
1,750
260
Up to 3
_
2,500
630
Up to 3
_
2,390
480
Up to 3
_
Note: 1. The figures to be adjusted according to the machine rigidity or work rigidity.
2. Page 78 reduction above Ap, N and F to ML, L and EL type tools.
Ap
Ap
Ae
Type of machining
Recommended cutting conditions for SEC 20 and 21mm dia.
Ap
“ Super End Chipper ”
Die
& M
old
To
ols
TOOLING BYTOOLING BY
77
Materials Grade Parameter Slotting Shoulder cutting Drilling
Carbon steel
(C50, C55)
150-280HB
Mold steel
(1.2311,P20)
280-400HB
Alloy steel
(1.7225)
150-280HB
Tool & die
steel
(1.2344,1.2379)
150-255HB
Stainless
steel
(1.4301,1.4401)
150-250HB
Cast iron
(GG25,GG30)
160-260HB
Nodular
cast iron
(GGG60,GGG70)
170-300HB
JC5040
JC5040
JC5040
JC5040
JC5040
JC5040
JC5040
N (min-1)
Vf (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
Vf (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
Vf (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
Vf (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
Vf (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
Vf (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
Vf (mm/min)
Ap (mm)
Ae (mm)
2,790
560
Up to 3
_
2,790
500
Up to 3
_
2,190
390
Up to 2.5
_
2,190
390
Up to 2.5
_
1,990
350
Up to 2.5
_
2,980
720
Up to 3
_
2,790
560
Up to 3
_
2,590
310
3 - 8
_
2,590
280
3 - 8
_
1,990
250
3 - 8
_
1,990
250
3 - 8
_
1,790
220
3 - 8
_
2,790
500
3 - 8
_
2,590
310
3 - 8
_
2,980
450
5 - 16
Up to 3
2,980
410
5 - 16
Up to 3
2,390
330
5 - 16
Up to 3
2,390
330
5 - 16
Up to 3
2,190
280
5 - 16
Up to 3
3,180
570
5 - 16
Up to 3
2,980
450
5 - 16
Up to 3
2,980
630
Up to 5
Up to 8
2,980
570
Up to 5
Up to 8
2,390
480
Up to 5
Up to 8
2,390
480
Up to 5
Up to 8
2,190
430
Up to 5
Up to 8
3,180
760
Up to 5
Up to 8
2,980
630
Up to 5
Up to 8
2,790
420
Up to 2
_
2,790
380
Up to 2
_
2,190
260
Up to 2
_
2,190
260
Up to 2
_
1,990
240
Up to 2
_
2,980
520
Up to 2
_
2,790
420
Up to 2
_
Note: 1. The figures to be adjusted according to the machine rigidity or work rigidity.
2. Page 78 reduction above Ap, N and F to ML, L and EL type tools.
Ap
Ap
Ae
Type of machining
Recommended cutting conditions for SEC 16mm dia.
Ap
“ Super End Chipper ”
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78
Attention for use
0 - 5.2 or 11.8 - 15.5
0 - 5.5 or 14.0 -17.5
0 - 7.0 or 16.8 - 23.2
0 . 8.6 or 20.3 - 28.1
Type Ap
ML
L
EL
80%
30%
1mm
N
90%
70%
50%
80%
70%
60%
F
Dia. (mm)
Fig.1 Fig.2 Fig.3
A 1 mm T (mm)
ø16
ø20- ø21
ø25- ø26
ø30- ø32- ø33
5.2
5.5
7.0
8.6
1. Speed and feed to be adjusted according the machine-rigidity or work rigidity.
2. Apply right table reduction above Ap, N and F to ML, L and EL type tools.
3. In case of ramp cutting, up to 3 degrees is recommended.
l0T
A1
3°
“ Super End Chipper ”
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TOOLING BYTOOLING BY
79
“ Side Chipper Side Chipper ”
SIC typeShoulder Milling SlottingFace Milling
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Shoulder Milling SlottingFace Milling
INDEXABLE END MILL
Body (Standard Type)
øD ødL
Fig.
l0 l1
SICM1610S16-2N
SICM2010S20-3N
SICM2510S25-4N
SICM2513S25-3N
SICM3016S32-3N
SICM3210S32-5N
SICM3216S32-3N
SICM4010S32-6N
SICM4016S32-4N
SICM5010S32-7N
SICM5016S32-5N
Cat. No. Stock No. ofinserts
Dimensions mm
Inserts
2
3
4
3
3
5
3
6
4
7
5
16
20
25
30
32
40
50
10
10
10
13
15
10
15
10
15
10
15
25
25
32
40
40
40
40
100
110
120
150
150
150
150
16
20
25
32
32
32
32
1
1
1
1
1
1
1
2
2
2
2
ZCMT100308R
ZCMT100308R
ZCMT100308R
ZPMT13T3..R
ZPMT1604..R
ZCMT100308R
ZPMT1604..R
ZCMT100308R
ZPMT1604..R
ZCMT100308R
ZPMT1604..R
Body (Long Type)
øD ødL
Fig.
l0 l1
SICL1610S16-2N
SICL2010S20-2N
SICL2010S20-3N
SICL2513S25-2N
SICL2513S25-3N
SICL3016S25-3N
SICL3216S32-2N
SICL3216S32-3N
SICL4016S32-4N
SICL5016S42-5N
Cat. No. Stock No. ofinserts
Dimensions mm
Inserts
2
2
3
2
3
3
2
3
4
5
16
20
25
30
32
40
50
10
10
13
15
15
15
15
25
40
35
65
65
65
65
150
180
210
250
250
250
250
16
20
25
25
32
32
42
1
1
1
1
1
2
1
1
2
2
ZCMT100308R
ZCMT100308R
ZPMT13T3..R
ZPMT1604..R
ZPMT1604..R
ZPMT1604..R
ZPMT1604..R
Features
Super End-Chipper inserts can be used Side-Chipper bodies.1.
3D inserts geometry gives low cutting forces and excellent chip ejection for high productivity.2.
Fig.2
Fig.1
l0
l0
l1
l1
L
L
ød
ød
øD
øD
Body must be modified to 1.5 mm. Radius or 1.2 mm Chamfer at corner.
Attention to use 3.0 mm Corner Radius
“ Side Chipper ”
SIC type
Stock in Japan
Stock in Japan
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TOOLING BYTOOLING BY
81
Shoulder Milling SlottingFace Milling
Inserts and parts
ZCMT100308R
ZPMT13T308R
ZPMT13T320R
JC5040 T
3.4
3.97
3.97
ESW-206
DSW-307
DSW-307
A-08SD
A-10SD
A-10SD
7
11
11
Coated Dimensions (mm)Parts
Cat. No.
6.35
7.938
7.938
10.4
13.3
13.3
TA
R
B
Clamp screw Wrench
Fig.1 Fig.2
SIC-4050R
SIC-4050R-22
SIC-5063R
SIC-5063R-22
SIC-6080R
SIC-6080R-27
SIC-8100R
SIC-8100R-32
StockCat.No.
4
4
5
5
6
6
8
8
50
63
80
100
48.2
61
78
98
45
45
55
55
60
60
70
70
45
45
45
45
44
50
50
50
20
20
20
20
24
22
32
32
22.225
22
22.225
22
25.4
27
31.75
32
5
6.3
5
6.3
6
7
8
8
8
10.4
8
10.4
9.5
12.4
12.7
14.4
1
1
1
1
1
2
2
2Z
PM
T1604 . . R
Dimensions(mm)
Fig.
D D1 D2 dF a b E
No.
Inserts
Insert
a
E
F
b
d
D2
D1
D
b
d
D2
D1
D
a
E
F
Body
SIC (Face Mill Type)
ZPMT160408R
ZPMT160420R
ZPMT160430R
4.76
4.76
4.76
TSW-408
TSW-408
TSW-408
A-15SD
A-15SD
A-15SD
11
11
11
9.525
9.525
9.525
16
16
16
A B R
0.8
0.8
2.0
0.8
2.0
3.0
JC 5040 Stock in June
JC5015
JC 5015 Stock in September
Body must be modified to 1.5 mm. Radius or 1.2 mm Chamfer at corner.
Attention to use 3.0 mm Corner Radius
“ Side Chipper ”
Stock in Japan
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Recommended cutting conditions for SICM_ _10 insert's type - Shoulder cutting
Materials Parameter ø16 ø20 ø25 ø32 ø40 ø50
Carbon steel
(C50, C55)
150-280HB
Mold steel
(1.2311,P20)
280-400HB
Alloy steel
(1.7225)
150-280HB
Tool & die steel
(1.2344,1.2379)
150-255HB
Stainless steel
(1.4301,1.4401)
150-250HB
Cast iron
(GG25,GG30)
160-260HB
Nodular cast iron
(GGG60,GGG70)
170-300HB
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
2,990
720
3
5
2,990
600
3
5
2,390
480
2
5
2,390
480
2
5
2,190
440
2
5
3,190
900
3
5
2,990
720
3
5
2,390
860
3
6
2,390
720
3
6
1,910
580
2
6
1,910
580
2
6
1,750
530
2
6
2,250
1,070
3
6
2,390
860
3
6
1,500
900
3
10
1,500
750
3
10
1,200
600
2
10
1,200
600
2
10
1,100
550
2
10
1,600
1,120
3
10
1,500
900
3
10
1,910
920
3
8
1,910
770
3
8
1,530
620
2
8
1,530
620
2
8
1,400
560
2
8
2,040
1,140
3
8
1,910
920
3
8
1,200
870
3
12
1,200
720
3
12
960
580
2
12
960
580
2
12
880
530
2
12
1,280
1,080
3
12
1,200
870
3
12
960
810
3
15
960
680
3
15
770
540
2
15
770
540
2
15
700
490
2
15
1,020
1,000
3
15
960
810
3
15
Note: 1. N: Spindle speed (min-1), F: Feed speed (mm/min)
2. The figures to be adjusted according to the machine rigidity or work rigidity.
3. Apply 40-60 % above depth of cut and feed rate to long type tools.
“ Side Chipper ”
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Recommended cutting conditions for SICM_ _10 insert's type - Slotting
Materials Parameter ø16 ø20 ø25 ø32 ø40 ø50
Carbon steel
(C50, C55)
150-280HB
Mold steel
(1.2311,P20)
280-400HB
Alloy steel
(1.7225)
150-280HB
Tool & die steel
(1.2344,1.2379)
150-255HB
Stainless steel
(1.4301,1.4401)
150-250HB
Cast iron
(GG25,GG30)
160-260HB
Nodular cast iron
(GGG60,GGG70)
170-300HB
N (min-1)
F (mm/min)
Ap (mm)
N (min-1)
F (mm/min)
Ap (mm)
N (min-1)
F (mm/min)
Ap (mm)
N (min-1)
F (mm/min)
Ap (mm)
N (min-1)
F (mm/min)
Ap (mm)
N (min-1)
F (mm/min)
Ap (mm)
N (min-1)
F (mm/min)
Ap (mm)
2,790
560
Up to 3
2,790
450
Up to 3
2,190
350
Up to 2
2,190
350
Up to 2
1,990
320
Up to 2
2,990
720
Up to 3
2,790
560
Up to 3
2,230
670
Up to 3
2,230
540
Up to 3
1,750
420
Up to 2
1,750
420
Up to 2
1,600
390
Up to 2
2,390
860
Up to 3
2,230
670
Up to 3
1,400
700
Up to 3
1,400
560
Up to 3
1,100
440
Up to 2
1,100
440
Up to 2
1,000
400
Up to 2
1,500
900
Up to 3
1,400
700
Up to 3
1,790
720
Up to 3
1,790
580
Up to 3
1,400
450
Up to 2
1,400
450
Up to 2
1,280
410
Up to 2
1,910
920
Up to 3
1,790
720
Up to 3
1,120
680
Up to 3
1,120
540
Up to 3
880
430
Up to 2
880
430
Up to 2
800
390
Up to 2
1,200
860
Up to 3
1,120
680
Up to 3
900
630
Up to 3
900
510
Up to 3
700
400
Up to 2
700
400
Up to 2
640
360
Up to 2
960
810
Up to 3
900
630
Up to 3
Note: 1. N: Spindle speed (min-1), F: Feed speed (mm/min)
2. The figures to be adjusted according to the machine rigidity or work rigidity.
3. Apply 40-60 % above depth of cut and feed rate to long type tools.
“ Side Chipper ”
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84
“ Side Chipper ”
Recommended cutting conditions for SICM_ _16 insert's type - Shoulder cutting
Materials Parameter ø30 ø32 ø40 ø50
Carbon steel
(C50, C55)
150-280HB
Mold steel
(1.2311,P20)
280-400HB
Alloy steel
(1.7225)
150-280HB
Tool & die steel
(1.2344,1.2379)
150-255HB
Stainless steel
(1.4301,1.4401)
150-250HB
Cast iron
(GG25,GG30)
160-260HB
Nodular cast iron
(GGG60,GGG70)
170-300HB
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
1,600
870
5
9
1,600
720
5
9
1,280
580
3
9
1,280
580
3
9
1,170
530
3
9
1,700
1,020
5
9
1,600
870
5
9
1,500
810
5
10
1,500
680
5
10
1,200
540
3
10
1,200
540
3
10
1,100
500
3
10
1,600
960
5
10
1,500
810
5
10
1,200
870
5
12
1,200
720
5
12
960
580
3
12
960
580
5
12
800
480
3
12
1,280
1,020
5
12
1,200
870
5
12
960
870
5
15
960
720
5
15
770
580
3
15
770
580
3
15
700
530
3
15
1,020
1,020
5
15
960
870
5
15
Note: 1. N: Spindle speed (min-1), F: Feed speed (mm/min)
2. The figures to be adjusted according to the machine rigidity or work rigidity.
3. Apply 40-60 % above depth of cut and feed rate to long type tools.
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TOOLING BYTOOLING BY
85
“ Side Chipper ”
Recommended cutting conditions for SICM_ _16 insert's type - Slotting
Materials Parameter
Carbon steel
(C50, C55)
150-280HB
Mold steel
(1.2311,P20)
280-400HB
Alloy steel
(1.7225)
150-280HB
Tool & die steel
(1.2344,1.2379)
150-255HB
Stainless steel
(1.4301,1.4401)
150-250HB
Cast iron
(GG25,GG30)
160-260HB
Nodular cast iron
(GGG60,GGG70)
170-300HB
N (min-1)
F (mm/min)
Ap (mm)
N (min-1)
F (mm/min)
Ap (mm)
N (min-1)
F (mm/min)
Ap (mm)
N (min-1)
F (mm/min)
Ap (mm)
N (min-1)
F (mm/min)
Ap (mm)
N (min-1)
F (mm/min)
Ap (mm)
N (min-1)
F (mm/min)
Ap (mm)
Note: 1. N: Spindle speed (min-1), F: Feed speed (mm/min)
2. The figures to be adjusted according to the machine rigidity or work rigidity.
3. Apply 40-60 % above depth of cut and feed rate to long type tools.
ø30 ø32 ø40 ø50
1,490
670
Up to 5
1,490
540
Up to 5
1,170
430
Up to 3
1,170
430
Up to 3
1,070
390
Up to 3
1,600
820
Up to 5
1,490
670
Up to 5
1,400
630
Up to 5
1,400
510
Up to 5
1,100
400
Up to 3
1,100
400
Up to 3
1,000
360
Up to 3
1,500
770
Up to 5
1,400
630
Up to 5
1,120
680
Up to 3
1,120
540
Up to 3
880
430
Up to 2
880
430
Up to 2
800
390
Up to 2
1,200
820
Up to 3
1,120
680
Up to 3
900
680
Up to 5
900
540
Up to 3
700
420
Up to 3
700
420
Up to 3
640
390
Up to 3
960
820
Up to 5
900
680
Up to 5
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86
“ Side Chipper ”
Recommended cutting conditions for SICM2513 type
Materials Parameter Shoulder cutting Slotting
Carbon steel
(C50, C55)
150-280HB
Mold steel
(1.2311,P20)
280-400HB
Alloy steel
(1.7225)
150-280HB
Tool & die steel
(1.2344,1.2379)
150-255HB
Stainless steel
(1.4301,1.4401)
150-250HB
Cast iron
(GG25,GG30)
160-260HB
Nodular cast iron
(GGG60,GGG70)
170-300HB
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
N (min-1)
F (mm/min)
Ap (mm)
Ae (mm)
1,910
860
4
8
1,910
690
4
8
1,530
560
2.5
8
1,530
560
2.5
8
1,400
510
2.5
8
2,040
1,040
4
8
1,910
860
4
8
1,790
650
Up to 4
_
1,790
540
Up to 4
_
1,400
420
Up to 2.5
_
1,400
420
Up to 2.5
_
1,280
390
Up to 2.5
_
1,910
580
Up to 4
_
1,790
650
Up to 4
_
Note: 1. N: Spindle speed (min-1), F: Feed speed (mm/min)
2. The figures to be adjusted according to the machine rigidity or work rigidity.
3. Apply 40-60 % above depth of cut and feed rate to long type tools.
150
(80 ~ 200)
120
(80 ~ 150)
150
(80 ~ 200)
110
(80 ~ 200)
0.20
(0.1 ~ 0.25)
0.15
(0.1 ~ 0.2)
0.20
(0.1 ~ 0.25)
0.10
(0.05 ~ 0.15)
5
3
5
3
0.6D
0.6D
0.6D
0.6D
Materials Cutting Speed
(m/min)
feed
(mm/tooth)
Deep (Ap)
(mm)
Step (Ae)
(mm)
Carbon steel
(C50, C55)
Stainless steel
(Aisi 304, Aisi 316)
Die steel
(1.2344, 1.2379)
Cast iron
(GG, GGG)
Recommended cutting conditions for SIC type
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TOOLING BYTOOLING BY
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“ Swing Mill ”
DSM typeShoulder Milling Slotting
Die
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88
DSM Type
“ Swing Mill ” Shoulder Milling Slotting
DSM-EC-BT type (With BT50 Shank)
Body
D
DSM-50097EC-BT
DSM-63066EC-BT
DSM-63097EC-BT
DSM-63127EC-BT
DSM-80117-ECBT
DSM-80158EC-BT
Dimensions (mm)
Cat. No. Stock
No. of
applicable inserts
l2l1 L
Parts
2
2
2
2
2
2
97
66
97
127
117
158
50
63
63
63
80
80
165
150
195
230
220
250
A-20SDCSW-510
18
12
18
24
22
30
266.8
251.8
296.8
331.8
321.8
351.8
Clamp screw Wrench
IM-CP43N IM-SP43GS
Peripheral bladeCorner blade
End-cap
øD ød
EC-50
EC-63
EC-80
Dimensions(mm)
Cat. No. Stock
No. of
applicable inserts
Parts
2
2
2
13
25
30
1
2
2
HSB-10
HSB-12
HSB-12
SWM-50
SWM-63
SWM-80
M2.5x0.45x12
-
-
50
63
80
4
4
4
Clamp bolt Key Key bolt
IM-CP43N IM-SP43GS
Peripheral bladeCorner blade
øDøD
ød
24
4424
ød
Fig.1 Fig.2
l2
L
l 1
BT50M24x3
øD
Fig.
Note: See pag. 91 for cutting data. Stock in Japan
Stock in Japan
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TOOLING BYTOOLING BY
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Shoulder Milling Slotting
DSM-W50 type (With Weldon shank) DSM-DIN type (DIN Standard)
DSM-BT type (With BT50 shank)
Body
øD
ød
or Taper
shank
DSM-50066-W50
DSM-50097-DIN
DSM-50097-BT
DSM-63066-DIN
DSM-63066-BT
DSM-63097-DIN
DSM-63097-BT
DSM-63127-DIN
DSM-63127-BT
DSM-80117-DIN
DSM-80117-BT
DSM-80158-DIN
DSM-80158-BT
Dimensions (mm)
Cat. No. Stock Fig.
No. of inserts
l2l1 L
Parts
2
2
2
2
2
2
2
1
2
66
97
66
97
127
117
158
50
50
63
63
63
80
80
-
165
150
195
230
220
250
A-20SDCSW-510
10
18
12
18
24
22
30
180
266.8
251.8
296.8
331.8
321.8
351.8
W50
DIN50
BT50
DIN50
BT50
DIN50
BT50
DIN50
BT50
DIN50
BT50
DIN50
BT50
Clamp screw Wrench
IM-CP43N IM-SP43GS
Peripheral bladeCorner blade
øD
l 2
L
l 1
DIN-69871-50or BT50
M24x3
l2
L
l 1
øD
Fig.1
Fig.2
ød
Inserts
IM-CP43N
IM-SP43GS
JC3535 JC3562 JC5030JC3521
CoatedCat. No. Fig.
1
2
Fig.1(Corner blade) Fig.2 (Peripheral blade)
15.875 4.76
88°
12
.7
45°
R
12
.7
4.76
11°11°
Note: See pag. 91 for cutting data.
DSM Type
“ Swing Mill ”
Stock in Japan
Die
& M
old
To
ols
90
Shoulder Milling Slotting
DSM-S Type
Inserts
IM-CP32N
IM-SP32GS
JC5030
CoatedCat. No. Fig.
1
2
Body
øD ød
DSM-32044-S32-1
DSM-32044-S32-2
DSM-40052-S42
Dimensions mm
Cat. No. Stock Fig.
No. of inserts
l2l1 L
Parts
1
2
2
2
1
1
44
52
32
40
80
90
A-15SD
A-15SD
CSW-407
CSW-407
6
12
14
147
165
32
42
Clamp screw Wrench
IM-CP32N IM-SP32GS
Peripheral bladeCorner blade
Fig.1
Fig.2
l2
L
l 1
l 2
L
l 1
Fig.2 (Peripheral blade)
4 flutes
2 flutes
øD
øD
ød
ød
4-R0.8
14°
9.5
2
3.18
Fig.1(Corner blade)
15.0 4.76
88°
9.5
25
45° 11°
“ Swing Mill ”
Stock in Japan
Die
& M
old
To
ols
TOOLING BYTOOLING BY
91
Recommended cutting conditions for:
Feed(mm/min)
Cast iron (HB150 )
Nodular cast iron(Below HB220)
Carbon steelAlloy steel
(Below HB250)
Tool steel(Below HB255)
Low carbon steel(Below HB200)
Tool dia.
ø50 ø63 ø80Insert
grade
Application
(Fig.)Work materials
Revolution(min-1)
Speed(m/min)
Feed(mm/min)
Revolution(min-1)
Speed(m/min)
Feed(mm/min)
Revolution(min-1)
Speed(m/min)
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
JC3521
JC5030
JC3521
JC5030
JC5030
JC5030
JC5030
80
90
90
70
80
80
70
80
80
45
50
50
80
90
90
510
570
570
460
510
510
460
510
510
290
320
320
510
570
570
230
280
450
200
250
420
170
250
420
90
130
210
190
280
450
80
90
90
70
80
80
70
80
80
45
50
50
80
90
90
400
450
450
360
400
400
360
400
400
220
250
250
400
450
450
180
220
370
160
200
330
130
200
330
70
100
160
150
220
370
80
90
90
70
80
80
70
80
80
45
50
50
80
90
90
320
360
360
290
320
320
290
320
320
180
200
200
320
360
360
140
180
300
130
160
250
100
160
250
50
80
130
120
180
300
Rd = 0.1D
Ad = Max. D.O.C.
Cutting edge length
Rd
Ad
Fig.3 Shoulder cutting
Rd = 0.5D
Ad = 1.5D (Cast iron)
Rd
Ad
Fig.2 Shoulder cutting
Ad
Rd
Fig.1 Slotting
Rd = D
Ad = 0.5D(Cast iron)
Max. 12mm(Steel)1.0 (Steel)
Recommended cutting conditions for:
Feed(mm/min)
Cast iron (HB150 )
Nodular cast iron(Below HB220)
Carbon steelAlloy steel
(Below HB250)
Tool steel(Below HB255)
Low carbon steel(Below HB200)
Tool dia.
ø32 (4 flutes) ø32 (2 flutes) ø40Insert
grade
Application
(Fig.)Work materials
Revolution(min-1)
Speed(m/min)
Feed(mm/min)
Revolution(min-1)
Speed(m/min)
Feed(mm/min)
Revolution(min-1)
Speed(m/min)
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
JC5030
JC5030
JC5030
JC5030
JC5030
90
110
110
75
90
90_
100
10_
70
70_
110
110
900
1,090
1,090
750
900
900_
990
990_
700
700_
1,090
1,090
230
280
440
150
230
330_
240
330_
175
230_
260
380
90
110
110
75
90
90
85
100
100
60
70
70
90
110
110
900
1,090
1,090
750
900
900
850
990
990
600
700
700
900
1,090
1,090
165
220
330
110
170
250
110
170
250
70
110
160
135
200
270
90
110
110
75
90
90
85
100
100
60
70
70
90
110
110
720
880
880
600
720
720
680
800
800
480
560
560
720
880
880
220
340
440
150
260
320
160
240
320
100
150
190
170
270
350
DSM-EC-BT - DSM-W50 - DSM-DIN - DSM-BT
DSM-S
Rd = 0.1D
Ad = Max. D.O.C.
Cutting edge length
Rd
Ad
Fig.3 Shoulder cutting
Rd = 0.5D
Ad = 1.5D (Cast iron)
Rd
Ad
Fig.2 Shoulder cutting
Ad
Rd
Fig.1 Slotting
Rd = D
Ad = 0.5D(Cast iron)
Max. 12mm(Steel)1.0 (Steel)
“ Swing Mill ”
Die
& M
old
To
ols
92
Shoulder Milling Slotting
Body
øD ød
DSM-1100M-S10
DSM-1120M-S12
DSM-1140M-S16
DSM-2160M-S16
DSM-2200M-S20
DSM-3200M-S20
DSN-3250M-S25
DSM-4300M-S32
Dimensions (mm)
Cat. No. StockNo. of
insertsl2l1 L
Parts
1
1
1
2
2
3
3
4
60
55
75
75
90
90
90
100
20
25
25
25
30
30
30
30
80
80
100
100
120
120
120
130
A-08CSW-206
10
12
14
16
20
20
25
30
10
12
16
16
20
20
25
32
Clamp screw Wrench
Inserts
APGT0902GDR
APGT1202GDR
JC5030 JC610 KT9
Coated Uncoated
Cat.No.
Dimensions (mm)
A B TApplicable holders
9.525
12.700
6.35
6.35
2.38
2.38
DSM-1100M,1120M
DSM-1140M, 2160M, 2200M, 3200M, 3250M, 4300M
A
T15°
3°B
R0.4
10°
øD
ød
l 1
L
l 2
Recommended cutting conditions
D.O.C.(mm)
Feed(mm/z)
Low carbon steel
(Below 200HB)
Tool dia.
ø10 , 12 ø14 , 16 ø20 , 25 , 30Insert
gradeFig.Work materials
Speed(m/min)
D.O.C.(mm)
Feed(mm/z)
Speed(m/min)
D.O.C.(mm)
Feed(mm/z)
Speed(m/min)
Carbon steelAlloy steel
(Below 250HB)
Tool steel
(Below 255HB)
Nodular cast iron
(Below 220HB)
Cast iron
(Below 150HB)
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
5
8
8
5
6
8
5
6
8
4
8
8
5
8
8
50 - 70
60 - 80
60 - 80
50 - 70
60 - 80
60 - 80
40 - 60
50 - 70
50 - 70
50 - 70
60 - 80
60 - 80
60 - 80
70 - 90
70 - 90
0.05 - 0.08
0.08 - 0.1
0.12 - 0.15
0.05
0.05 - 0.08
0.1 - 0.15
0.05
0.05 - 0.08
0.1 - 0.15
0.05 - 0.1
0.1
0.1 - 0.15
0.08 - 0.1
0.1
0.12 - 0.2
5
11
11
5
11
11
5
6
11
6
11
11
6
11
11
80 - 100
100 - 120
100 - 120
60 - 80
80 - 100
80 - 100
50 - 70
60 - 80
90 - 80
60 - 80
80 - 100
80 - 100
70 - 90
80 - 100
80 - 100
0.08 - 0.1
0.08 - 0.1
0.15 - 0.2
0.05 - 0.1
0.05 - 0.08
0.15 - 0.2
0.05 - 0.1
0.05 - 0.08
0.12 - 0.18
0.1 - 0.15
0.1
0.15 - 0.2
0.12 - 0.15
0.12
0.15 - 0.25
5
11
11
5
8
11
5
6
11
4
11
11
5
11
11
80 - 100
100 - 120
100 - 120
60 - 80
80 - 100
80 - 100
50 - 70
60 - 80
90 - 80
60 - 80
80 - 100
80 - 100
70 - 90
80 - 100
80 - 100
0.05 - 0.08
0.08 - 0.1
0.15 - 0.2
0.05
0.05 - 0.08
0.15 - 0.2
0.05
0.05 - 0.08
0.12 - 0.18
0.08 - 0.1
0.1
0.15 - 0.2
0.1 - 0.12
0.12
0.15 - 0.25
JC5030
JC5030
JC5030
JC610
KT9
JC610
KT9
Rd = 0.25D
Ad = Max. D.O.C.
Rd
Ad
Fig.3 Shoulder cutting
Rd = 0.5D
Ad = Max. D.O.C.
Rd
Ad
Fig.2 Shoulder cutting
Rd = D
Ad = Max. D.O.C.Ad
Rd
Fig.1 Slotting
DSM-M Type
“ Swing Mill Mini ”
Die
& M
old
To
ols
TOOLING BYTOOLING BY
93
“ Feathermill ”
DSG-HSG typeFace Milling
Die
& M
old
To
ols
94
Face Milling
Entering angle:45°
A R :+30
R R :-2
Max. D.O.C. : 5mm
Body
øD FFig.
ød ød1 a b EøD1
63
80
100
125
160
200
4
5
6
8
10
12
76
93
113
138
173
213
40
50
50
63
63
63
22
27
32
40
40
60
-
-
-
-
66.7
101.6
6
7
8
9
9
14
10.4
12.4
14.4
16.4
16.4
25.7
20
22
32
35
28
32
1
2
3
3
4
4
45°
øD1
øD 45
ød
a
E
b
F
Fig.1 Fig.2
Inserts
JC5030 JC5040 JC610 KT9CX90
SGHN1203AZN-21
SGHN1203AZN-F2
SGLN1203AZN-21
2.1
12.7
±0.0
13
4-35
4-30
3.175 ± 0.025
45
Parts
81106-1R LS-180 A-27
Recommended cutting conditions
Cutting speed
(m/min)
Feed rate
(mm/tooth)
Insertgrades
CX90, JC730UJC5030, JC5040
JC730UJC5030, JC5040
2.1
12.7
±0.0
13
4-35
4-30
3.175 ± 0.025
45
Fig.1 SGHN1203AZN-21 Fig.2 SGHN1203AZN-F2 (For alluminum alloy)
Fig.
1
2
3
DSG45-4063M-22R-F
DSG45-4080M-27R-F
DSG45-4100M-32R-F
DSG45-4125M-40R-F
DSG45-4160M-40R-F
DSG45-4200M-60R-F
Cat. No.
Cat. No.
Stock No. ofinserts
Dimensions (mm)
Coated Cermet Uncoated
Wedge Wedge screw Wrench Work materials
Carbon steel & Alloy steel
Stainless steel
Cast iron
Aluminum alloy
Small size inserts offer excellent total economy and transmit excellent machining.
E
F
øD1
ød
a
b
øD 45
E
F
øD1
ød
a b
øD 45
Fig.3
2.1
12.7
±0.0
8
4-35
4-30
3.175 ± 0.025
45
Fig.3 SGLN1203AZN-21
150-300
150-220
150-250
300-800
0.2-0.5
0.2-0.3
0.2-0.4
0.2-0.5
JC730U
JC610
KT9
Fig.4
E
F
øD1
ød
ød1
a b
øD45
DSG45-4000 Type
“ Feathermill ”
Die
& M
old
To
ols
TOOLING BYTOOLING BY
95
Face Milling
CX90, JC730UJC5030, JC5040
JC730UJC5030, JC5040
Entering angle:45°
A R:+30
R R:-2
Max. D.O.C.: 5mm
øD
Fig.
ød ød1 ød2 a b EøD1 øD2
4
5
6
8
10
80
100
125
160
200
105
125
150
187
225
60
70
85
100
154
50
50
63
63
63
27
32
40
40
60
-
-
-
14
18
-
-
-
66.7
101.6
7
8
9
9
14
12.4
14.4
16.4
16.4
25.7
22
32
35
28
32
1
2
2
3
3
45°
øD1
øD 45
øD2
ød
13.5
a
a
a
E
b
b
b
E
F
F
øD1
øD2
ød
øD1
øD2
ødød1
ød2øD øD45 45
E
F
Fig.1 Fig.2 Fig.3
80808-5 LS-180 A-27
Fig.1 Fig.2
DSG45-5080-27R
DSG45-5100-32R
DSG45-5125-40R
DSG45-5160-40R
DSG45-5200-60R
Original high-positive cutter "Feathermill" offer efficient machining such as hard to cut materials.
SGHN1504AZN-44
4.762 ± 0.025
4.4
4-3545
4-30
15
.87
5±
0.0
12
SGHN1504AZR-F1 For devibration
4-35
45
3
4.4
4-30
15
.87
5±
0.0
12
4.762 ± 0.025
Dimensions (mm)
Cat. No. StockNo. ofinserts
Wedge Wedge screw Wrench Work materials Cutting speed
(m/min)
Feed rate
(mm/tooth)
Insertgrades
Stainless steel
Cast iron
Carbon steel & Alloy steel 150-300
150-220
150-250
0.2-0.5
0.2-0.5
0.2-0.5
Fig.3 SGLN1504AZN-44
4-35
45
3
4.4
4-30
15
.87
5±
0.1
4.762 ± 0.025
JC5030 JC5040 JC610 KT9CX90
SGHN1504AZN-44
SGHN1504AZN-F1
SGLN1504AZN-44
Fig.
1
2
3
Cat. No.
Coated Cermet Uncoated
JC730U
JC610
F
Body
Inserts
Recommended cutting conditions Parts
DSG45-5000 Type
“ Feathermill ”
Die
& M
old
To
ols
96
Face Milling
Entering angle:45°
A R :+30
R R :-2
Max. D.O.C. : 5mm
Body
45°
Direct mounted inserts and strong clamping mechanism offer heavy duty cutting with stability.
øD1
øD 45
øD2
ød
13.5
a
a
a
E
b
bb
E
F
F
øD1
øD2
ød
øD1
øD2
ød
ød1
ød2øD øD45 45
E
F
Fig.1 Fig.2 Fig.3
øD
Fig.ød ød1 ød2 a b EøD1 øD2
5
6
8
10
12
80
100
125
160
200
93
113
138
173
213
60
70
85
90
130
50
50
63
63
63
27
32
40
40
60
-
-
-
14
18
-
-
-
66.7
101.6
7
8
9
9
14
12.4
14.4
16.4
16.4
25.7
22
32
35
28
32
1
2
2
3
3
HSG45-5080-27R-F
HSG45-5100-32R-F
HSG45-5125-40R-F
HSG45-5160-40R-F
HSG45-5200-60R-F
Dimensions (mm)Cat. No. Stock No. of
insertsF
Fig.1 Fig.2SGHN1504AZN-44
4.762 ± 0.025
4.4
4-35°45°
4-30°
15
.87
5 ±
0.0
12
SGHN1504AZR-F1For devibration
4-35°
45°
4.4
4-30°
15
.87
5 ±
0.0
12
4.762 ± 0.0253
Fig.3 SGLN1504AZN-44
4-35°
45°
4.4
4-30°
15
.87
5 ±
0.1
4.762 ± 0.0253
Fig.4 SGHN1504AZR5
15
.87
5 ±
0.0
12
4.762 ± 0.025
4-30°4-35°45°
4-R
5 4.5
JC5030 JC5040 JC610 KT9CX90
SGHN1504AZN-44
SGHN1504AZR-F1
SGLN1504AZN-44
SGLN1504AZR5
Fig.
1
2
3
4
Cat. No.Coated Cermet Uncoated
JC730U
Inserts
HSG45-5000 Type
“ Feathermill-Tough ”
Die
& M
old
To
ols
TOOLING BYTOOLING BY
97
80808-5 LS-180 A-27
Wedge Wedge screw WrenchCutting speed
(m/min)
Feed rate
(mm/tooth)
Insertgrades
CX90, JC730U
JC5030, JC5040
JC730U
JC5030, JC5040
Work materials
Carbon steel & Alloy steel
Stainless steel
Cast iron
Aluminum alloy
150-300
150-220
150-250
300-800
0.2-0.5
0.2-0.3
0.2-0.4
0.2-0.5
JC610
KT9
Parts Recommended cutting conditions
Recommended cutting conditions for high feed application with SGHN1504AZR5
Carbon steel & Alloy steel 180 - 280 JC5040 150 - 200 1.0 - 2.0 Up to 5
Work materialsCutting speed
(m/min)
Hardness
(HB)
Feed rate
(mm/tooth)
Depth
(Ap)Insert grade
Cutting data for high feed Feathermill
High metal removal rate (f=1.45mm/tooth at 5mm depth)
Frame
Low cabon steel (SS400)
HSG45-5125R (125, 6N)
SGLN1504AZR5, JC5040
181 m/min (460 min-1 )
4,000 mm/min, 1.45 mm/th
1): 2 mm, 2): 5 mm
100 mm
Air blow
Horizontal NC milling, 70kW
Current condition is Ap=8mm,
F=800mm/min. Q=832cm3/m.
Feathermill could cut with 2) condition.
Q=2,000cm3/min
Chips at face milling
1) Ap=2mm, f=1.45mm/th, Q=800cm3
1) Ap=5mm, f=1.45mm/th, Q=2,000cm 3
Note: Over 1.5mm depth of cut requires machine's kW. (40cm3/kW)
Work
Tool
Cutting
conditions
Part name
Material
Hardness
Tool No.
Insert No.
Cutting speed
Feed speed
Ap
Ae
Coolant
Machine
Result
HSG45-5000 Type
“ Feathermill-Tough ”
Die
& M
old
To
ols
98
Shoulder MillingFace Milling
High impact resitance offers high productivity and security. Able to cut up to 12mm deep.
Entering angle :90°
A R :+25°
R R :-1°
Max. D.O.C.:12mm
D F
Fig.d d1 d2 a b ED1 D2
DPG90-5080-27R-F
DPG90-5100-32R-F
DPG90-5125-40R-F
DPG90-5160-40R-F
DPG90-5200-60R-F
DPG90-5250-60R-F
80
100
125
160
200
250
76
96
121
156
196
246
60
70
85
100
154
154
50
50
63
63
63
63
27
32
40
40
60
60
–
–
–
14
18
18
–
–
–
66.7
101.6
101.6
7
8
9
9
14
14
12.4
14.4
16.4
16.4
25.7
25.7
22
32
35
28
32
32
1
2
2
3
3
3
5
6
8
10
12
14
D1
D2
d
90
a
E
F
Fig.1
b
a
E
FD1
D1
D2
d
Fig.2
90
b
E
F
D2
DDD
d
d2
d1
Fig.3
90
b
81406-1R LS-180 A-27
Cutting speed
(m/min)
Feed rate
(mm/tooth)
CX90
JC5030
CX90
JC5030
JC610
KT9
KT9
90°
aCat. No. Stock No. of
inserts
Dimensions (mm)
Wedge Wedge screw Wrench Work materialsInsert
grades
Carbon steel & Alloy steel
Stainless steel
Cast iron
Aluminum alloy
150–250
150–220
80–250
300–800
0.15–0.4
0.15–0.3
0.2–0.4
0.2–0.5
16.14
2-304.3 0.025
12
.70
.01
3
88 30'
2-10
2-15
16.142-R0.8
2-304.3 0.025
12
.70
.01
3
88 30'
2-10
2-15
JC5030 JC610 CX90 KT9
1
2
PGHN15T4GZR-16
PGHN15T4GZR-R08
UncoatedCermetCoatedCat. No. Fig.
Fig.1Fig.2
PGHN15T4GZR-16PGHN15T4GZR-R08
Body
Inserts
Recommended cutting conditions Parts
DPG90-5000 Type
“ Feathermill-Sumiyoshi ”
Stock in Japan
Die
& M
old
To
ols
TOOLING BYTOOLING BY
99
Shoulder MillingFace Milling
Entering angle : 90°
D dD1
63 59 32 -2°+25°
PGHN15T4GZR-16
PGHN15T4GZR-R08
JC5030 JC610 CX90 KT9
DPG90-5063S32
Dimensions (mm)
Max D.O.C.
(mm)
Axialrakeangle
Radialrakeangle
Cat. No. Stock
Coated Cermet UncoatedCat.No.
Wedge Wedge screw WrenchNo. of
insertsl2l1 L
Parts
4 40 80 12081406-1R LS-180 A-27
Fig.
12
12
1
2
l1 l2L
D
D1 d
16.142-30
4.3 0.025
12
.70
.01
3
88 30'
2-1
02-1
5
16.142-R0.8
2-304.3 0.025
12
.70
.01
3
88 30'
2-1
02-1
5
Fig.2 PGHN15T4GZR-R08Fig.1 PGHN15T4GZR-16
Carbon steel
Stainless steel
Cast iron
Aluminum alloy
150–200
150–220
80–250
300–800
0.15–0.4
0.15–0.3
0.2–0.4
0.2–0.5
CX90
JC5030
CX90
JC5030
JC610
KT9
KT9
Work materials Cutting speed
(m/min)
Feed rate
(mm/tooth)Insert No.Insert grade
PGHN15T4GZR-16
PGHN15T4GZR-R08
High impact resistance offers high productivity and security. Able to cut up to 12mm deep.
Body
Inserts
Recommended cutting conditions
DPG90-5000 Type
“ Feathermill-Sumiyoshi ”
Stock in Japan
Die
& M
old
To
ols
100
Shoulder MillingFace Milling
Max. D.O.C. :5mm
Unique cutting geometry providing 2 inserts with different entering angle is usable for high productivity
grooving, shouldering.
Fig.1
øD1
øD 45°
ød
ø14.3
a
E
b
F
Fig.2
a
b
E
F
øD1
ød
øD 45°
Fig.3
a
b
øD1
P.C.D.101.6ød
øD 45°
E
F
JC5030 JC5040 CX90 KT9
SGHN1504AZN-44
JC610
A-Blade Entering angle :45°
A R :+30°
R R :-2° (-3°)
B-Blade Entering angle :90°
A R :+27°
R R :+5°
45°A
B
øD FFig.
ød a b EøD1
3
4
5
6
8
3
4
5
6
8
80
100
125
160
200
55
70
85
100
154
44
50
54
56
56
27
32
40
40
60
6
8
10
11
14.3
9.5
12.7
15.9
19
25.4
24
32
36
37
34.5
1
2
2
2
3
RSG90-5080-27R-F
RSG90-5100-32R-F
RSG90-5125-40R-F
RSG90-5160-40R-F
RSG90-5200-60R-F
Cat. No. Stock
No. of inserts Dimensions (mm)
A B
4.762 0.025
4.4
4-35°
45°
4-30
15
.87
50
.01
2
Coated Cermet UncoatedCat.No.
JC730U
Insert
Body
RSG90-5000 Type
“ Feathermill-Rough ”
Stock in Japan
Die
& M
old
To
ols
TOOLING BYTOOLING BY
101
80808-6 LS-180 A-2780808-7
JC5030 & JC 5040JC730U
JC5040JC730U
JC610KT9
200
200
200/100
0.4–0.5
0.4
0.4–0.5
Work materialsCutting speed
(m/min)
Feed rate
(mm/tooth) ÷ 2
Insert
grades
Carbon steel & Alloy steel
Stainless steel
Cast iron
Wedge(For B blade)
Wedge(For A blade)
Wedge screw Wrench
Parts
Recommended cutting conditions
RSG90-5000 Type
“ Feathermill-Rough ”
Die
& M
old
To
ols
102
Note
Die
& M
old
To
ols
TOOLING BYTOOLING BY
103
“ Maighty Blader ”
MIG typeShoulder MillingFace Milling
Die
& M
old
To
ols
104
Shoulder MillingFace Milling
øD ødCat.No. Stock
No.
Insert
Dimensions (mm)
MIG-4050-S32
MIG-4050-S42
MIG-5063-S32
MIG-5063-S42
4
4
5
5
32
42
32
42
50
50
63
63
ød
120
øD
Entering angle:90°
A R:+10°
R R:-9°~ -11°
90°
Max. D.o.c. :11mm
Body
øD øD1 øD2 ødFCat.No. Stock
No.of
insertsFig.
Weight
(kg)
Dimensions (mm)
MIG-04050-22R
MIG-05063-22R
MIG-06080-27R
MIG-08100-32R
MIG-10125-40R
MIG-12160-40R
MIG-12200-60R
4
5
6
8
10
12
12
46
58.5
75
95
120
155
194
-
44
60
70
85
120
154
40
45
50
50
63
63
63
6.3
6.3
6.0
8.0
10.0
11.0
14.3
10.4
10.4
12.4
14.4
16.4
16.4
25.4
20
20
24
32
36
37
35
1
2
2
3
3
3
4
0.4
0.8
1.3
2.0
3.8
6.2
9.7
22.0
22.0
27.0
32
40.0
40.0
60.0
50
63
80
100
125
160
200
a b E
MIG Face Mill Type
Body
4 corners per insert.
Presettable for shoulder and face finishing operations.
H.S.S. Tin coated seat.
8040
Fig.1 Fig.2
Fig.3 Fig.4
øD
øD1
b
ød
øD
øD1
øD1
øD2
øD2
b
b
ød
ød
øD øD
F
øD2
øD1
ød
E
P.C.D.101.6
b
a
17
a a
a
F
E
F
F
E
E
MIG End-mill Type
“ Mighty Blader ”
Stock in JapanWill be at Stock in Japan as soon as possible
Die
& M
old
To
ols
TOOLING BYTOOLING BY
105
15
°
T
ø4
.6
4-R0.8
A
JC5040
SDMT1204PDER
Coated
Cat.No.
Dimensions (mm)
A T
12.7 4.76
Clamp screw Seat bolt Rest button
ESW-412
Seat
BSV43S-1 M4 x 0.7 x 10 RB-14
Wedge screw
LS-113
Wrench
A-I5SD
Parts
Material groupHardness
(HB)
Cutting speed
V
(m/min)
feed
f
(mm/th)
Typical groups
Low carbon steel
Low alloy steel
High alloy steel
Tool & Die steel
Stainless steel
Grey cast iron
S.G. iron
C15, ST137, 1.0401
CK45, 1.1231, 16MnCr5
X20Cr13, 1.4923
1.2379, 1.2311
1.4404, 316, 321
GG25, GRADE220
GGG60, SNG600/3
125 - 180
170 - 220
200 - 260
280 - 370
150 - 270
200 - 250
180 - 250
Recommended Cutting Conditions for Mighty Blader
01 ~ 0.2
01 ~ 0.2
01 ~ 0.2
01 ~ 0.2
01 ~ 0.2
01 ~ 0.2
Grade
01 ~ 0.2
100 ~ 250
100 ~ 250
100 ~ 250
80 ~ 200
80 ~ 180
100 ~ 250
100 ~ 250
JC5040
JC5040
JC5040
JC5040
JC5040
JC5040
JC5040
JC5015
MIG Inserts
“ Mighty Blader ”
ISO
Millin
g In
sert
s
TOOLING BYTOOLING BY106
TOOLING BYTOOLING BY
“ ISO & Dijet Milling Inserts ”
TOOLING BYTOOLING BY
107
ISO
Millin
g In
sert
s“ ISO & Dijet Milling Inserts ”
108
“ ISO & Dijet Milling Inserts ”
S P K N 121 2 3 4 5
Symbol for
Inserts Shape
Symbol for
Clearance Angle
Symbol for
Tolerance Class
Symbol for
Insert Size
Symbol for
Insert Type
Symbol Symbol Symbol
Symbol Symbol Symbol
ClearanceAngle
H
O
P
S
T
C
D
E
F
M
V
L
A
B
K
R
W
A
B
C
D
E
F
G
N
P
O
N
R
F
W
T
Q
U
B
A
M
G
H
C
J
X
Hexagonal
Octagonal
Pentagonal
Square
Triangular
Rhombic
Rectangular
Parallelogram
Round
Trigon
3°
5°
7°
15°
20°
25°
30°
0°
11°
Others
120°
135°
108°
90°
60°
80°
55°
75°
50°
86°
35°
90°
85°
82°
55°
80°
Figure
INSERT SHAPE CLEARANCE ANGLE TOLERANCES CLASS
A
F
C
H
E
G
J*
K*
L*
M*
U*
Corner height Thickness Inscribed circle
0.005
0.005
0.013
0.013
0.025
0.025
0.005
0.013
0.025
0.08 0.18
0.13 0.38
0.025
0.025
0.025
0.025
0.025
0.13
0.025
0.025
0.025
0.13
0.13
0.025
0.013
0.025
0.013
0.025
0.025
0.05 0.13
0.05 0.13
0.05 0.13
0.05 0.13
0.08 0.25
(mm)
* Mark tolerance classes normally apply to as sintered indexable inserts and the tolerance is dependent upon insert size.
Figure Figure
40 60
70 90 70 90
40 60
40 60
70 90
40 60
40 60
70 90 70 90
70 90
Description
Figure
TYPE OF INSERT
J,K,L,M
1. Tolerance on the Inscribed Circle
I.C. Triangular Square 80° Rhombic 55° Rhombic 35° Rhombic Round
6.359.52512.70
15.87519.0525.40
0.050.050.080.100.100.13
0.050.050.080.100.100.13
0.050.050.080.100.10
0.05 0.050.080.100.100.12
2. Tolerance on Corner Height
I.C.
6.359.52512.70
15.87519.0525.40
0.080.080.130.150.150.18
0.080.080.130.150.150.18
0.080.080.130.150.150.18
0.110.110.150.18
0.13
0.050.050.080.100.100.13
ISO Identification Table of Milling Inserts
-
Triangular Square 80° Rhombic 55° Rhombic 35° Rhombic
Special design
I.C. = Inscribed Circle
40 60
Iso
Millin
g In
sert
s
TOOLING BYTOOLING BY
109
“ ISO & Dijet Milling Inserts ”
03 ED T R6 7 8 9 10
Symbol for
Insert Thickness
Symbol for
Radius Corner Edge
Symbol for
Cutting Edge
Symbol for
Feed Direction
CUTTING EDGE LENGHT
Symbol Thickness
02
T2
03
T3
04
06
07
09
2.38
2.78
3.18
3.97
4.76
6.35
7.94
9.52
THICKNESS
Symbol Corner Radius(mm)
00
02
04
08
12
16
20
24
M0
00
RADIUS or CORNER EDGE
Round (Metric dimension)
Round (Inch dimension)
Symbol Corner Type
R
L
N
Right-hand insert
FEED DIRECTION
Left-hand insert
Neutral insert
Insert Shape
I.C.
Inscribed Circle
(mm)
C D R S T V W
06
09
12
16
19
25
07
11
15
08
09
10
12
12
15
16
19
20
25
25
06
09
12
15
19
25
06
09
11
16
22
27
33
16
22
06
08
3.97
5.56
6.35
8.0
9.525
10.0
12.0
12.70
15.875
16.0
19.05
20.0
25.0
25.40
-
0.2
0.4
0.8
1.2
1.6
2.0
2.4
Sharp point
Kr an
A
D
E
F
G
P
J
M
N
45°
60°
75°
85°
87°
90°
89°
89°25’
84°
Kr
A
B
C
D
E
F
G
N
P
3°
5°
7°
15°
20°
25°
30°
0°
11°
an
Corner Edge
Symbol Style
F
E
T
S
Sharp
Rounded
Chamfered
Chameredand Rounded
CUTTING EDGEIs
o M
illin
g In
sert
s
SWB-Dijet
110
“ ISO & Dijet Milling Inserts ”
Indexable Inserts Table
Clerance Angle 7° 11° 14° 15° 20° 30°
Yes Yes Yes Yes Yes No YesHole Existence
Insert
s S
hap
e
85° - 88°Rhombic
BNM-Dijet
Round
90° Square
60° Triangular
80° Trigon
ADHT-ADKT
p.112
RNM-Dijet
20°
OCT- Dijet
Z type-Dijet
With Chip-Breaker
APKT
p.113
IM-CP
p.115
IM-SP
p.115
RDMT
p.117
SEHT-SEKT
p.120
ZCMT
p.125
SEKR
p.120
ZPMT
p.125
ZDMT
p.125
Iso
Millin
g In
sert
s
SDMT
p.119
Type
TOOLING BYTOOLING BY
111
“ ISO & Dijet Milling Inserts ”
11°
Yes
11°
No
14°
Yes
20°
Yes
20°
No
30°
No Special Special
p.116
Without Chip-Breaker
RDHX-RDMX
15°
ADHX
p.112
Dijet
APGW
p.112
APGT
p.112
BNM
p.113
ODMT
p.115
RNM
p.118
RPEX
p.119
SDHW
p.119
SEHW
p.119
SPKN
p.122
SEKN
p.120
SGHN
p.121
SGLN
p.121
Yes
SPGA
p.121
SWB
p.122
SWB
p.122
TPGN/TPKN
p.123/124
TPGW
p.123
WDHW-WDMW
p.124
Iso
Millin
g In
sert
s
Alu-RDHT
p.117
Type
PGHN
p.115
Iso
Millin
g In
sert
s
112
JC5003 JC5015 JC5030 CX90 CX75 UM30 KT9
ADHX150308
ADHT150308
15
15
3.18
3.18
0.8
0.8
4.5
4.5
Coated Cermet UncoatedCat.No.
Dimensions (mm)
A B T R øD
9.525
9.525
85°
15°
A
B
øD
TR
“ ISO & Dijet Milling Inserts ”
ADHX-ADHT
JC5040 JC730U JC610
JC5003 JC5015 JC5030 CX90 CX75 UM30 KT9
Coated Cermet UncoatedCat.No.
Dimensions (mm)
A B T R øD
ADKT
JC5040 JC730U JC610
ADKT150508PDER 15.9 5.64 4.50.89.683
JC5003 JC5015 JC5030 CX90 CX75 UM30 KT9
Coated Cermet UncoatedCat.No.
Dimensions (mm)
A B T R
APGW
JC5040 JC730U JC610
APGW150360L 9.565 3.18
88°
B
R
A
T
10 6.0
11°
JC5003 JC5015 JC5030 CX90 CX75 UM30 KT9
Coated Cermet UncoatedCat.No.
Dimensions (mm)
A B T R øD
APGT
JC730U JC610
APGT0902GDR
APGT1202GDR
9.525
12.700
2.38
2.38
6.35
6.35
JC5040
A
T15°
3°
B
R
10°
0.4
0.4
R
T
15°
B
90°
A
øD
ADHTADHX
Iso
Millin
g In
sert
s
TOOLING BYTOOLING BY
113
B
T
11°
A
85°
øD
R
JC5003 JC5015 JC5030 CX90 CX75 UM30 KT9
Coated Cermet UncoatedCat.No.
Dimensions (mm)
A B T R øD
APKT
JC5040 JC730U JC610
APKT100305PDER
APKT160408
APKT1604PDR
10.379
16.463
16.828
3.5
4.76
5.7
0.5
0.8
0.8
2.85
4.5
4.5
6.703
9.542
9.54
“ ISO & Dijet Milling Inserts ”
BNM-AAA Super precision inserts
T R B
A
T R B
A
Radius accuracy
± 10 µm
Radius accuracy
± 2 µm
JC5003 JC5010 JC5015 CX90 CX75 UM30 KT9
Coated Cermet UncoatedCat.No.
Dimensions (mm)
A B T R
BNM
JC5040 JC10000JC610
BNM-060
BNM-070
BNM-080
BNM-100
BNM-110
BNM-120
BNM-160
BNM-200
BNM-250
BNM-300
BNM-320
BNM-060-AAA
BNM-080-AAA
BNM-100-AAA
BNM-120-AAA
BNM-160-AAA
BNM-200-AAA
BNM-250-AAA
BNM-300-AAA
BNM-320-AAA
6
7
8
10
11
12
16
20
25
30
32
6
8
10
12
16
20
25
30
32
2
2
2.4
2.6
2.6
3
4
5
6
7
7
2
2.4
2.6
3
4
5
6
7
7
3
3.5
4
5
5.5
6
8
10
12.5
15
16
3
4
5
6
8
10
12.5
15
16
5
5.5
7
8.5
9
10
12
15
18.5
22.5
23.5
5
7
8.5
10
12
15
18.5
22.5
23.5
Diamond
New product Grade JC 5010 will be replace by JC 5015 at end of current stocks.
Iso
Millin
g In
sert
s
114
“ ISO & Dijet Milling Inserts ”
JC5003 JC5015 JC5030 CX90 CX75 UM30 KT9
Coated Cermet UncoatedCat. No.
Dimensions (mm)
A B T R Fig.
GBN
JC10000JC610
GBN200M
GBN200S
GBN250M
GBN250S
GBN300M
GBN300S
10.262
8.462
12.752
10.540
15.243
12.598
3.18
3.18
3.50
3.50
4.50
4.50
12.0
15.0
14.5
18.0
17.0
20.5
JC5040
10
10
12.5
12.5
15
15
Fig.2
T BRA
Fig.1
T R B
A
Main Blade
Sub Blade
JC5003 JC3552 JC5030 CX90 CX75 UM30 KT9
Coated Cermet UncoatedCat. No.
Dimensions (mm)
A B T R Fig.
HCB
JC5040 JC730U JC610
HCB-220T
HCB-220LT
HCB-225T
HCB-225LT
HCB-230T
HCB-230LT
HCB-132T
HCB-232LT
HCB-140T
HCB-240LT
HCB-150T
HCB-250LT
9.7
8.5
12.2
11
14.6
12.6
15.6
13.6
19.7
16.7
24.75
21.20
3.5
3.5
3.5
3.5
4.5
4.5
4.5
4.5
6.0
6.0
6.0
6.0
10
10
12.5
12.5
15
15
16
16
20
20
25
25
15.0
18.3
19.0
23.0
23.0
25.0
21.8
25.0
26.5
32.3
26.5
37.5
Fig.1 Fig.2
R±0.03
B±0.05 T±0.025
A±0
.02
5
B±0.05
R±0.03A±0
.02
5
T±0.025
1
2
1
2
1
2
1
2
1
2
1
2
2
1
2
1
2
1
Diamond
Stock in Japan
Iso
Millin
g In
sert
s
TOOLING BYTOOLING BY
115
“ ISO & Dijet Milling Inserts ”
JC3521 JC3535 JC5030 CX90 CX75 UM30 KT9
Coated Cermet UncoatedCat.No.
Dimensions (mm)
A B T R
IM-CP
JC730U JC610
IM-CP32N
IM-CP43N
9.52
12.7
3.18
4.76
0.8
C
JC3562
JC3521 JC3535 JC5030 CX90 CX75 UM30 KT9
Coated Cermet UncoatedCat.No.
Dimensions (mm)
A B T R
IM-SP
JC730U JC610
IM-SP32GS
IM-SP43GS
9.52
12.7
3.18
4.76
0.8
0.8
JC3562
Fig.1 (Corner blade)
Fig.2 (Peripheral blade)
R o
r C
R
B T
14°
88°
A
14°
A
T
15
15.8
B
9.52
12.7
JC5003 JC5015 JC5030 CX90 CX75 UM30 KT9
Coated Cermet UncoatedCat.No.
Dimensions (mm)
A B T R øD
ODMT
JC730U JC610
ODMT0606AEN 16.0 5.5 1.2
JC5040
5.8
JC5003 JC5015 JC5030 CX90 CX75 UM30 KT9
Coated Cermet UncoatedCat.No.
Dimensions (mm)
A B T R Fig.
PGHN
JC730U JC610
PGHN15T4GZR-16
PGHN15T4GZR-R08
12.7
12.7
4.3
4.3
1
2
JC5040
16.14
16.14
8-135°
A
T
8-2
0°
8-1
5°
ød
B 2-30°T±0.025
A±0.0
13
88°30'
2-1
0°
2-1
5°
B
2-R
2-30°T±0.025
A±0.0
13
88°30'
2-1
0°
2-1
5°
Fig.2Fig.1
0.8
Caution! This insert fit only original Dijet Body.
Stock in Japan
Iso
Millin
g In
sert
s
116
“ ISO & Dijet Milling Inserts ”
JC5003 JC5015 JC5030 CX90 CX75 UM30 KT9øD TR ød
RDHX
JC5040 JC730U JC610
5
5
7
7
7
7
7
7
10
10
10
12
12
12
16
16
16
20
1.5
1.5
1.99
1.99
1.99
2.38
2.38
2.38
3.18
3.18
3.18
3.97
3.97
3.97
4.76
4.76
4.76
6.0
2.0
2.0
2.8
2.8
2.8
2.8
2.8
2.8
3.9
3.9
3.9
3.9
3.9
3.9
5.0
5.0
5.0
6.0
RDHX0501MOT
RDHX0701MOT
RDHX0701MOS
RDHX0701MOF
RDHX0702MOT
RDHX0702MOS
RDHX0702MOF
RDHX1003MOT
RDHX1003MOS
RDHX1003MOF
RDHX12T3MOT
RDHX12T3MOS
RDHX12T3MOF
RDHX1604MOT
RDHX1604MOS
RDHX1604MOF
RDHX0501MOS
RDMX2006MOT
øD
ød
T
15
°
JC5003 JC5015 JC5030 CX90 CX75 UM30 KT9øD R
6.0
6.0
8.0
8.0
T ød
RDMX
JC5040 JC730U JC610
RDMX12T3MOT
RDMX12T3MOF
RDMX1604MOT
RDMX1604MOF
12
12
16
16
3.97
3.97
4.76
4.76
3.9
3.9
5.0
5.0
øD
ød
T
15
°
2.5
2.5
3.5
3.5
3.5
3.5
3.5
3.5
5.0
5.0
5.0
6.0
6.0
6.0
8.0
8.0
8.0
10.0
Coated Cermet UncoatedCat.No.
Dimensions (mm)
Coated Cermet UncoatedCat.No.
Dimensions (mm)
Iso
Millin
g In
sert
s
TOOLING BYTOOLING BY
117
“ ISO & Dijet Milling Inserts ”
JC5003 JC5015 JC5030 CX90 CX75 UM30 KT9øD R
8.0
T ød
RDMT
JC5040 JC730U JC610
RDMT1604MOT 16 4.76 5.0
øD
ød
S 15
°JC5003 JC5015 JC5030 CX90 CX75 UM30 KT9øD T ød
Alu-RDHT (Polished)
JC5040 JC730U JC610
5
7
7
10
12
16
1.5
1.99
2.38
3.18
3.97
4.76
2.0
2.8
2.8
3.9
3.9
5.0
RDHT0501MOF
RDHT0701MOF
RDHT0702MOF
RDHT1003MOF
RDHT12T3MOF
RDHT1604MOF
øD
ød
T
15
°R
2.5
3.5
3.5
5.0
6.0
8.0
Coated Cermet UncoatedCat.No.
Dimensions (mm)
Coated Cermet UncoatedCat.No.
Dimensions (mm)
Iso
Millin
g In
sert
s
118
“ ISO & Dijet Milling Inserts ”
RNM-080-R03
RNM-080-R05
RNM-080-R10
RNM-100-R03
RNM-100-R05
RNM-100-R10
RNM-100-R15
RNM-100-R20
RNM-120-R03
RNM-120-R05
RNM-120-R10
RNM-120-R15
RNM-120-R20
RNM-160-R03
RNM-160-R05
RNM-160-R10
RNM-160-R15
RNM-160-R20
RNM-200-R03
RNM-200-R05
RNM-200-R10
RNM-200-R15
RNM-200-R20
RNM-250-R03
RNM-250-R05
RNM-250-R10
RNM-250-R15
RNM-250-R20
RNM-300-R03
RNM-300-R05
RNM-300-R10
RNM-300-R15
RNM-300-R20
RNM-320-R03
RNM-320-R05
RNM-320-R10
RNM-320-R15
RNM-320-R20
0.3
0.5
1.0
0.3
0.5
1.0
1.5
2.0
0.3
0.5
1.0
1.5
2.0
0.3
0.5
1.0
1.5
2.0
0.3
0.5
1.0
1.5
2.0
0.3
0.5
1.0
1.5
2.0
0.3
0.5
1.0
1.5
2.0
0.3
0.5
1.0
1.5
2.0
A
BRT
JC5003 JC5015 JC5030 CX90 CX75 UM30 KT9
Coated Cermet UncoatedCat.No.
Dimensions (mm)
A BTR
RNM
JC5040 JC610
8
8
8
10
10
10
10
10
12
12
12
12
12
16
16
16
16
16
20
20
20
20
20
25
25
25
25
25
30
30
30
30
30
32
32
32
32
32
2.4
2.4
2.4
2.6
2.6
2.6
2.6
2.6
3.0
3.0
3.0
3.0
3.0
4.0
4.0
4.0
4.0
4.0
5.0
5.0
5.0
5.0
5.0
6.0
6.0
6.0
6.0
6.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
8.5
8.5
8.5
8.5
8.5
10.0
10.0
10.0
10.0
10.0
12.0
12.0
12.0
12.0
12.0
15.0
15.0
15.0
15.0
15.0
18.5
18.5
18.5
18.5
18.5
22.5
22.5
22.5
22.5
22.5
23.5
23.5
23.5
23.5
23.5
JC10000
Diamond
New Product on Request
Iso
Millin
g In
sert
s
TOOLING BYTOOLING BY
119
“ ISO & Dijet Milling Inserts ”
A øD
T
11°
JC5003 JC5015 JC5030 CX90 CX75 UM30 KT9
Coated Cermet UncoatedCat.No.
Dimensions (mm)
A TR
6.0
6.0
øD
RPEX
JC730U JC610
RPEX1204MOF
RPEX1204MOT
12
12
4.76
4.76
5.7
5.7
JC5040
JC5003 JC5015 JC5030 CX90 CX75 UM30 KT9
Coated Cermet UncoatedCat.No.
Dimensions (mm)
A F T R øD
SDHW
JC730U JC610
SDHW1204AFFN
SDHW1204AFTN
12.7
12.7
4.76
4.76
5.9
5.9
JC5040
JC5003 JC5015 JC5030 CX90 CX75 UM30 KT9
Coated Cermet UncoatedCat.No.
Dimensions (mm)
A F T R øD
SEHW
JC730U JC610
SEHW1204AFFN
SEHW1204AFTN
JC5040
8-R
A
T
15°
øD
F
2.17
2.17
0.4
0.4
R
20°
øD
F
T
A
45°
12.7
12.7
4.76
4.76
5.6
5.6
2.13
2.13
0.5
0.5
JC5003 JC5015 JC5030 CX90 CX75 UM30 KT9
Coated Cermet UncoatedCat.No.
Dimensions (mm)
A T R øD
SDMT
JC730U JC610
SDMT1204PDER
JC5040
12.7 4.76 4.60.8
15
°
T
øD
4-R
A
Iso
Millin
g In
sert
s
120
“ ISO & Dijet Milling Inserts ”
JC5003 JC5015 JC5030 CX90 CX75 UM30 KT9
Coated Cermet UncoatedCat.No.
Dimensions (mm)
A F T
SEKN
JC730U JC610
SEKN1203AFFN
SEKN1203AFTN
SEKN1203AFFN-16
SEKN1203AFTN-16
SEKN1204AFFN
SEKN1204AFTN
SEKN1504AFFN
SEKN1504AFTN
12.7
12.7
12.7
12.7
12.7
12.7
15.875
15.875
3.18
3.18
3.18
3.18
4.76
4.76
4.76
4.76
1.2
1.2
1.6
1.6
1.2
1.2
1.5
1.5
JC5040
JC5003 JC5015 JC5030 CX90 CX75 UM30 KT9
Coated Cermet UncoatedCat.No.
Dimensions (mm)
A F T
SEKR
JC730U JC610
SEKR1203AFTN
SEKR1204AFTN
12.7
12.7
3.18
4.76
JC5040
JC5003 JC5015 JC5030 CX90 CX75 UM30 KT9
Coated Cermet UncoatedCat.No.
Dimensions (mm)
A F T øD
SEKT
JC730U JC610
SEKT1204AFTN
JC5040
1.6
1.6
12.7 4.76 5.51.6
20°
45°
øD
T
A
F
F
45°20°
A
T
A
20°
45°
F
T
JC5003 JC5015 JC5030 CX90 CX75 UM30 KT9
Coated Cermet UncoatedCat.No.
Dimensions (mm)
A F T R øD
SEHT
JC730U JC610
SEHT1204AFFN
SEHT1204AFTN
12.7
12.7
4.76
4.76
5.5
5.5
JC5040
20°
45°
øD
T
A
F8-R
2.05
2.05
1.0
1.0
Iso
Millin
g In
sert
s
TOOLING BYTOOLING BY
121
“ ISO & Dijet Milling Inserts ”
SGHN-SGLN
JC5003 JC5015 JC5030 CX90 CX75 UM30 KT9
Coated Cermet UncoatedCat.No.
Dimensions (mm)
A F T R Fig. JC730U JC610
SGHN1203AZN-21
SGHN1203AZN-F2
SGLN1203AZN-21
SGHN1504AZN-44
SGHN1504AZR-F1
SGLN1504AZN-44
SGLN1504AZR5
12.7
12.7
12.7
15.875
15.875
15.875
15.875
3.18
3.18
3.18
4.76
4.76
4.76
4.76
2.1
2.1
2.1
4.4
4.4
4.4
4.4
JC5040
5.0
F
A±0
.01
3
4-35°
4-30°
T±0.025
45°
F
A±0
.01
3
4-35°
4-30°
T±0.025
45°
Fig.1 SGHN-21-44 Fig.2 F2(For alluminum alloy)
F
A±0
.08
4-35°
4-30°
T±0.025
45°
Fig.3 SGLN-21-44
1
2
3
1
4
3
5
Fig.4 F1(For devibration)
4-35°
45°
3°
F
4-30°
A±0
.01
2
T±0.025
Fig.5 R5
A±0
.01
2
T±0.025
4-30°
4-35°
45°
4-R
4.5
JC5003 JC5015 JC5030 CX90 NAT DX30 KT9
Coated Cermet UncoatedCat.No.
Dimensions (mm)
A T R
SPGA
JC3552 JC610
SPGA070304
SPGA070308
SPGA090304
SPGA090308
SPGA120304
SPGA120308
SPGA120404
7.938
7.938
9.525
9.525
12.7
12.7
12.7
3.18
3.18
3.18
3.18
3.18
3.18
4.76
JC5040
0.4
0.8
0.4
0.8
0.4
0.8
0.4
A
11°
4-R
øD
T
Iso
Millin
g In
sert
s
122
“ ISO & Dijet Milling Inserts ”
JC5003 JC5015 JC5030 CX90 NIT UM30 KT9
Coated Cermet UncoatedCat.No.
Dimensions (mm)
A F T
SPKN
JC730U JC610
SPKN1203EDFR
SPKN1203EDTR
SPKN1504EDFR
SPKN1504EDTR
12.7
12.7
15.875
15.875
3.18
3.18
4.76
4.76
1.4
1.4
1.6
1.6
JC5040
15°
37°30'
1
F
11
°
T
A
SWB
Fig.6 (Sub blade for welding
& hardened)Fig.3 (Sub blade) Fig.4 (Sub blade) Fig.5 (Main blade for welding
& hardened)
SWB220HM
SWB220HS
SWB225HM
SWB225HS
SWB230HM
SWB230MMW
SWB230HS
SWB230MSW
SWB232HM
SWB232HS
SWB240HMN
SWB240HSN
SWB250HMN
SWB250MMW
SWB250HSN
SWB250MSW
15.8
20
18.5
23.8
22.2
22.2
27.5
27.5
23.5
29.6
30.4
37.5
25.7
25.7
42.6
42.6
1
3
1
3
1
5
3
6
1
3
2
5
4
6
2
5
4
6
SWB240MMW 30.4
SWB240MSW 37.5
10.0
10.0
12.5
12.5
15.0
15.0
15.0
15.0
16.0
16.0
20.0
20.0
20.0
20.0
25.0
25.0
25.0
25.0
JC5003 JC5015 JC5030 CX90 CX75 UM30 KT9
Coated Cermet UncoatedCat.No.
Dimensions (mm)
A B TR Fig. JC5040 JC730U JC610
3.65
3.65
3.8
3.8
5.35
5.35
5.35
5.35
5.35
5.35
6.85
6.85
6.85
6.85
7.0
7.0
7.0
7.0
9.9
8.2
12.4
10.5
14.8
14.8
12.3
12.3
16.0
13.9
20.8
20.8
16.3
16.3
34.4
34.4
20.8
20.8
Fig.1 (Main blade) Fig.2 (Main blade)
R
AT
B
T T T TA A A A
B B B B
RR R R
T A
B
R
Iso
Millin
g In
sert
s
TOOLING BYTOOLING BY
123
“ ISO & Dijet Milling Inserts ”
JC5003 JC5015 JC5030 NIT NAT UMS KT9
Coated Cermet UncoatedCat.No.
Dimensions (mm)
A T R I.C.
TPGN
JC730U JC610
TPGN110304
TPGN160308
TPGN220408
11.0
16.0
22.0
3.18
3.18
4.76
JC5040
JC5003 JC5015 JC5030 CX90 CX75 UM30 KT9
Coated Cermet UncoatedCat.No.
Dimensions (mm)
I.C. T R øD
TPGW
JC730U JC610
TPGW080204
TPGW090204
TPGW110204
TPGW110302
TPGW110304
TPGW110308
TPGW130302
TPGW130304
TPGW130308
TPGW160302
TPGW160304
TPGW160308
JC5040
0.4
0.8
0.8
4.76
5.56
6.35
6.35
6.35
6.35
7.94
7.94
7.94
9.525
9.525
9.525
2.38
2.38
2.38
3.18
3.18
3.18
3.18
3.18
3.18
3.18
3.18
3.18
3.5
4.0
2.8
3.5
3.5
3.5
3.5
3.5
3.5
4.6
4.6
4.6
0.4
0.4
0.4
0.2
0.4
0.8
0.2
0.4
0.8
0.2
0.4
0.8
6.35
9.525
12.70
R
A
I.C.
11
T
JC5003 JC5015 JC5030 NIT NAT UM30 KT9
Coated Cermet UncoatedCat.No.
Dimensions (mm)
A T R I.C.
TPMN
JC730U JC610
TPMN160308T
TPMN160312T
TPMN220408T
TPMN220412T
16.0
16.0
22.0
22.0
3.18
3.18
4.76
4.76
JC5040
0.8
1.2
0.8
1.2
9.525
9.525
12.70
12.70
R
A
I.C.
11°
T
60°
I.C
.
11
øD
RT
Iso
Millin
g In
sert
s
124
“ ISO & Dijet Milling Inserts ”
JC5003 JC5015 JC5030 CX90 NIT UM30 KT9
Coated Cermet UncoatedCat.No.
Dimensions (mm)
A I.C. T F1 F2
TPKN
JC730U JC610
TPKN1603PPFR
TPKN1603PPTR
TPKN2204PDFR
TPKN2204PDTR
16.0
16.0
22.0
22.0
3.18
3.18
4.76
4.76
9.525
9.525
12.70
12.70
JC5040
JC5003 JC5015 JC5030 CX90 CX75 UM30 KT9
Coated Cermet UncoatedCat.No.
Dimensions (mm)
A B T R
WDHW
JC730U JC610
WDHW050316ZTR
WDHW06T320ZTR
WDHW080520ZTR
8.0
10.0
13.0
3.2
3.97
5.50
JC5040
1.0
1.2
1.5
30°
45°
F1
F2
11
°
60°
T
I.C
. A
1.2
1.2
1.6
1.6
0.8
0.8
1.0
1.0
1.6
2.0
2.0
JC5003 JC5015 JC5030 CX90 CX75 UM30 KT9
Coated Cermet UncoatedCat.No.
Dimensions (mm)
A B T R
WDMW
JC730U JC610
WDMW050316ZTR
WDMW06T320ZTR
WDMW080520ZTR
8.0
10.0
13.0
3.2
3.97
5.50
JC5040
1.0
1.2
1.5
1.6
2.0
2.0
B
T
15°R
A
B
T
15°R
A
Iso
Millin
g In
sert
s
TOOLING BYTOOLING BY
125
“ ISO & Dijet Milling Inserts ”
JC5003 JC5015 JC5030 CX90 CX75 UM30 KT9
Coated Cermet UncoatedCat.No.
Dimensions (mm)
A B T R
ZCMT
JC730U JC610
ZCMT100308R
JC5040
10.4 3.46.35
JC 5015 Stock in September
0.8
ZDMT
JC5003 JC5015 JC5030 CX90 CX75 UM30 KT9
Coated Cermet UncoatedCat.No.
Dimensions (mm)
A B T R JC730U JC610
ZDMT08T208L
ZDMT100308L
ZDMT13T308L
ZDMT13T320L
7.9
10.4
12.9
12.9
2.78
3.4
3.97
3.97
6.0
6.35
7.938
7.938
JC5040
0.8
0.8
0.8
2.0
Central insert
R
TA
B
15°
Peripheral insert
JC 5040 Stock in June JC 5015 Stock in September
JC5003 JC5015 JC5030 CX90 CX75 UM30 KT9
Coated Cermet UncoatedCat.No.
Dimensions (mm)
A B T R Fig.
ZPMT
JC730U JC610
ZPMT09T208R
ZPMT13T308R
ZPMT13T320R
ZPMT160408L
ZPMT160408R
ZPMT160420L
ZPMT160420R
ZPMT160430L
ZPMT160430R
JC5040
9.0
13.3
13.3
16.45
16.0
16.45
16.0
16.45
16.0
2.78
3.97
3.97
4.76
4.76
4.76
4.76
4.76
4.76
5.4
7.938
7.938
9.525
9.525
9.525
9.525
9.525
9.525
0.8
0.8
2.0
0.8
0.8
2.0
2.0
3.0
3.0
Fig.1
Central insert
R
TA
B Fig.2
Peripheral insert
TA
R
B
11°11°
JC 5040 Stock in June JC 5015 Stock in September
2
2
2
1
2
1
2
1
2
TA
R
B
7°
TOOLING BYTOOLING BY188
TOOLING BYTOOLING BY
“ Carbide End Mills ”
Carb
ide E
nd
Mills
TOOLING BYTOOLING BY
189
“ Carbide End Mills ”
Carb
ide E
nd
Mills
190
Carb
ide E
nd
Mills
“ Carbide End Mills ”
Tool name
Page
Type
☺☺
☺☺
☺
☺
☺
�
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�
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☺
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Cod.No. AL-SEES2 AL-SEEL2 AL-SEES3 AL-SEES-LS DZ-OCPS2 DZ-OCPS4 DZ-OCZX
Range of size ø1~ø30 ø3~ø25 ø6~ø25 ø3~ø22 ø2~ø12ø1~ø12
RegularRegular Regular
K10
ø1~ø12
Lenght of cut
Base Material
Coating
Carbon/Alloy steel
Stainless steel
Cast Iron
Aluminium alloys
Copper alloysGraphite
Titanium alloys
~ HRC45
~ HRC50
Featu
res
Sh
arp
co
rner
Helix a
ng
le 4
5°
Reg
ula
r cu
ttig
len
gth
Sh
arp
co
rner
Helix a
ng
le 3
0°
Reg
ula
r cu
ttin
g e
dg
e
Sh
arp
co
rner
Helix a
ng
le 3
0°
Reg
ula
r cu
ttin
g e
dg
e
Ha
rdn
ed
s
tee
lu
p t
o
Aluminium One-CutDZ-Kaku
SquareSquare
DZ-Coat (TiAIN)
Square Carbide End Mills Choice
194 196 198 199 202 203 204
Micro Grain
Regular Long Regular Regular
Uncoated
Helix a
ng
le 3
0°
Reg
ula
r cu
ttin
g e
dg
e
Fo
r sh
rin
k-f
it h
old
er
Up
to
50H
RC
Square
☺ ☺ ☺
Sh
arp
co
rner
Helix a
ng
le 4
5°
Lo
ng
cu
ttig
len
gth
Sh
arp
co
rner
Helix a
ng
le 4
5°
Fo
r h
igh
sp
eed
& f
eed
Sh
arp
co
rner
Helix a
ng
le 4
5°
Lo
ng
sh
an
k
Pic
ture
s
No. of flute
Plastics
AL-SEES-LSR
ø6~ø22
2 2 3 3 3
SmallRadius
Regular
�
�
☺
�
�
☺
Wit
h s
ma
ll c
orn
er
rad
ius
Helix a
ng
le 4
5°
Reg
ula
r cu
ttig
len
gth
2 4 2
199
� �
�
☺
☺ = Very Good � = OK � = Not recommended
TOOLING BYTOOLING BY
191
Carb
ide E
nd
Mills
“ Carbide End Mills ”
☺ ☺ ☺
DZ-SOCM DZ-SOCL DZ-SOCLSDZ-SOCS
ø3~ø20 ø6~ø20 ø3~ø22ø2~ø12
Micro Grain
Hig
h p
erf
orm
an
ce
Helix a
ng
le 4
5°
Med
ium
cu
ttin
g e
dg
e
Super One-Cut
DZ-Coat(TiAIN)
209 210 211208
Micro Grain
Medium Long RegularRegular
DZ-Coat (TiAIN)
Square Square
☺ ☺ ☺
☺ ☺☺
� �
☺
☺
☺ ☺
☺ �
☺
�
Hig
h p
erf
orm
an
ce
Helix a
ng
le 4
5°
Lo
ng
cu
ttin
g e
dg
e
Hig
h p
erf
orm
an
ce
Helix a
ng
le 4
5°
Lo
ng
sh
an
k
Hig
h p
erf
orm
an
ce
Helix a
ng
le 4
5°
Wit
h c
orn
er
rad
ius
207
☺ = Very Good � = OK � = Not recommended
DZ-SOCS
ø3~ø20
4 4 4 443 - 4
Regular
Hig
h p
erf
orm
an
ce
Helix a
ng
le 4
5°
Reg
ula
r cu
ttin
g e
dg
e
☺
☺
☺
☺
☺
��
�
☺
☺
☺
CornerRadius
�
One-Cut
205
DZ-OCRX
ø6~ø12
Regular
☺
☺
☺
Lo
w c
utt
ing
fo
rce
Helix a
ng
le 2
0°
Fo
r h
igh
fe
ed
ma
ch
inin
g
192
Carb
ide E
nd
Mills
“ Carbide End Mills ”
Tool name
Page
Type
�
Cod.No. DZ-SSB DZ-OCLB-S DZ-OCLB-T GF-SBR GF-SBX DA-SBM DA-SBL
Range of size ø3~ø6 ø4~ø25 ø4~ø12 ø2~ø12 ø1~ø12ø2~ø12
LongLong Long
Micro Grain
ø2~ø10
Length of cut
Base Material
Coating
Carbon/Alloy steel
Stainless steel
Cast Iron
Aluminium alloys
Copper alloysGraphite
Titanium alloys
~ HRC45
~ HRC50
Featu
res
Fo
r sh
rin
k-f
it h
old
er
Helix a
ng
le 3
0°
Stu
b o
vera
ll len
gth
Fo
r g
rap
hit
e
Helix a
ng
le 1
5°
Extr
a-l
on
g t
yp
e
Fo
r G
rap
hit
e,c
arb
on
an
d c
op
per
Helix a
ng
le 3
0°
Reg
ula
r ty
pe
Ha
rdn
ed
s
tee
lu
p t
o
SuperShort
Graphite DiamondGraphite
BallBall
DA-Coat (Diamond)
Ball Nose Carbide End Mills Choice
214 215 217 220 222 223 224
Micro Grain
Regular Regular & Long Regular & Long Long
Uncoated
Fo
r G
rap
hit
e,c
arb
on
an
d c
op
per
Helix a
ng
le 3
0°
Lo
ng
typ
e
Ball
☺
Extr
a-l
on
g S
traig
ht
neck
Helix a
ng
le 3
0°
Up
to
50 H
RC
Extr
a-l
on
g T
ap
er
neck
Helix a
ng
le 3
0°
Up
to
50 H
RC
Fo
r g
rap
hit
e
Helix a
ng
le 1
5°
Sta
nd
ard
typ
e
Pic
ture
s
No. of flute
Plastics
GF-SBL
ø2~ø12
2 2 2 2 3
Long
Fo
r g
rap
hit
e
Helix a
ng
le 1
5°
Lo
ng
typ
e
2 2 2
221
☺ = Very Good � = OK � = Not recommended
DZ-Coat (TiAIN)
Micro Grain
☺
☺
☺
�
�
Ball
One-Cut
�
☺
☺
☺
�
☺
�
☺
☺
☺
�
☺
☺ ☺ ☺ ☺ ☺
☺ ☺
☺ ☺
� �
� � �
� � �
� � �
TOOLING BYTOOLING BY
193
Carb
ide E
nd
Mills
“ Carbide End Mills ”
Square Carbide End Mills
194
Carb
ide E
nd
Mills
“ Aluminium End Mills ”
AL-SEES2 (Standard Type)
øD l L ødCod.No. Stock
Dimensions (mm)
AL-SEES2010
AL-SEEE2015
AL-SEES2020
AL-SEES2025
AL-SEES2030
AL-SEES2040
AL-SEEE2050
AL-SEES2060
AL-SEES2070
AL-SEES2080
AL-SEES2090
AL-SEEE2100
AL-SEES2120
AL-SEES2130
AL-SEES2140
AL-SEES2150
AL-SEEE2160
AL-SEES2180
AL-SEES2200
AL-SEES2210
AL-SEES2220
AL-SEEE2230
AL-SEES2240
AL-SEES2250
AL-SEES2260
AL-SEEE2270
AL-SEES2280
AL-SEES2290
AL-SEES2300
1.0
1.5
2.0
2.5
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
12.0
13.0
14.0
15.0
16.0
18.0
20.0
21.0
22.0
23.0
24.0
25.0
26.0
27.0
28.0
29.0
30.0
4
4
4
4
6
6
6
6
8
8
10
10
12
12
16
16
16
20
20
25
25
25
25
25
32
32
32
32
32
2.8
4.4
7
9
11
14
17
17
22
22
22
28
28
35
40
40
40
45
45
55
55
55
55
55
55
55
65
65
65
40
40
40
40
50
50
55
55
65
65
70
75
80
85
95
95
95
115
115
130
130
130
130
130
130
130
140
140
140
øD
L
ød
(h
6)
l
For Aluminium Alloys
Sharp corner
Helix angle 45°
2 Flutes
Regular cutting edge
Sharp corner
Shoulder Milling Slotting
Z
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
Tolerance for øD (mm)
Tolerance
ø1.0 ~ ø6.0 Up to
ø8.0 ~ ø30.0 Up to
0.000-0.020
0.000-0.020
øD
TOOLING BYTOOLING BY
195
Carb
ide E
nd
Mills
“ Aluminium End Mills ”
Recommended cutting conditions for AL-SEES-2
Work
Materials
Type of
machining
TooløD
(mm)
N
(min-1) Feed (mm/min)
1
2
3
4
5
6
8
10
12
16
20
25
30
47,700
23,900
15,900
11,900
9,500
8,000
6,000
4,800
4,000
3,000
2,400
1,900
1,600
240
400
400
600
780
780
780
780
780
780
750
600
500
170
260
230
180
180
230
230
230
270
270
270
270
270
Aluminium alloy
SlottingShoulder
Ap
AeAe
Ap
196
Carb
ide E
nd
Mills
“ Aluminium End Mills ”Shoulder Milling
AL-SEEL2 (Long Type)
øD l L ødCat. No. Stock
Dimensions (mm)
AL-SEEL2030
AL-SEEL2040
AL-SEEL2050
AL-SEEL2060
AL-SEEL2070
AL-SEEL2080
AL-SEEL2090
AL-SEEL2100
AL-SEEL2120
AL-SEEL2130
AL-SEEL2140
AL-SEEL2150
AL-SEEL2160
AL-SEEL2180
AL-SEEL2200
AL-SEEL2210
AL-SEEL2220
AL-SEEL2230
AL-SEEL2240
AL-SEEL2250
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
12.0
13.0
14.0
15.0
16.0
18.0
20.0
21.0
22.0
23.0
24.0
25.0
6
6
6
6
8
8
10
10
12
12
16
16
16
20
20
25
25
25
25
25
22
26
32
32
42
42
42
53
53
65
75
75
75
75
75
85
85
85
85
85
65
65
75
75
95
95
110
120
120
130
140
140
140
150
150
160
160
160
160
160
øD
L
ød
(h
6)
l
For aluminium alloys
Sharp corner
Helix angle 45°
2 Flutes
Long cutting edge
Sharp corner
Slotting
Z
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
Tolerance for øD (mm)
Tolerance
ø3.0 ~ ø6.0 Up to
ø8.0 ~ ø25.0 Up to
0.000-0.020
0.000-0.020
øD
TOOLING BYTOOLING BY
197
Carb
ide E
nd
Mills
“ Aluminium End Mills ”
Recommended cutting conditions for AL-SEEL-2
Work
Materials
Type of
machining
TooløD
(mm) N (min-1) Feed (mm/min)
15,900
11,900
9,500
8,000
6,000
4,800
4,000
3,000
2,400
1,900
180
250
250
300
300
300
370
370
430
470
60
100
130
130
130
130
130
130
130
130
Aluminium alloy
SlottingShoulder
Ap
AeAe
Ap
3
4
5
6
8
10
12
16
20
25
7,950
5,960
4,800
4,000
3,000
2,400
2,000
1,500
1,200
950
N (min-1) Feed (mm/min)
198
Carb
ide E
nd
Mills
“ Aluminium End Mills ”
AL-SEES3 (Standard Type)
øD l L ødCat. No. Stock
Dimensions (mm)
AL-SEES3030
AL-SEES3040
AL-SEES3050
AL-SEES3060
AL-SEES3080
AL-SEEE3100
AL-SEES3120
AL-SEES3160
AL-SEES3200
AL-SEES3250
3.0
4.0
5.0
6.0
8.0
10.0
12.0
16.0
20.0
25.0
6
6
6
6
8
10
12
16
20
25
5
6
8
9
12
15
18
24
30
38
50
50
50
55
65
75
80
95
115
130
For Aluminium alloys
Sharp corner
Helix angle 45°
3 Flutes
Regular cutting edge
For high speed machining
Shoulder Milling
l
L
ød
(h
6)
øD
Sharp corner
Slotting Pocket Milling Helical Interpolation
Z
3
3
3
3
3
3
3
3
3
3
Tolerance for øD (mm)
Tolerance
ø3.0 ~ ø6.0 Up to
ø8.0 ~ ø25.0 Up to
0.000-0.020
0.000-0.020
øD
TOOLING BYTOOLING BY
199
Carb
ide E
nd
Mills
“ Aluminium End Mills ”
AL-SEES3-LS-R0.2 (Long Shank Type)
AL-SEES3-LS (Long Shank Type)
øD l L ødCod.No. Stock
Dimensions (mm)
AL-SEES3060-LS
AL-SEES3080-LS
AL-SEES3100-LS
AL-SEES3120-LS
AL-SEES3140-LS
AL-SEEE3180-LS
AL-SEES3220-LS
6.0
8.0
10.0
12.0
14.0
18.0
22.0
4
6
8
10
12
16
20
9
12
15
18
21
27
33
80
100
130
150
160
180
200
For Aluminium alloys
Sharp corner
Helix angle 45°
3 Flutes
Long shank type
For high speed machining
ød
(h
6)
L
l
øD
For Aluminium alloys
Corner radius 0.2
Helix angle 45°
3 Flutes
Long shank type
For high speed machining
ød
(h
6)
L
l
øD
R 0.2
Sharp corner
øD l L ødCod.No. Stock
Dimensions (mm)
AL-SEES3060-LS-R02
AL-SEES3080-LS-R02
AL-SEES3100-LS-R02
AL-SEES3120-LS-R02
AL-SEES3140-LS-R02
AL-SEES3160-LS-R02
AL-SEEE3180-LS-R02
AL-SEES3220-LS-R02
6.0
8.0
10.0
12.0
14.0
16.0
18.0
22.0
4
6
8
10
12
14
16
20
9
12
15
18
21
24
27
33
80
100
130
150
160
180
180
200
Shoulder Milling Slotting
Z
3
3
3
3
3
3
3
Z
3
3
3
3
3
3
3
3
Tolerance for øD (mm)
Tolerance
ø1.0 ~ ø6.0 Up to
ø8.0 ~ ø22.0 Up to
0.000-0.020
0.000-0.020
øD
Tolerance for øD (mm)
Tolerance
ø1.0 ~ ø6.0 Up to
ø8.0 ~ ø22.0 Up to
0.000-0.020
0.000-0.020
øD
200
Carb
ide E
nd
Mills
“ Aluminium End Mills ”
Recommended cutting conditions for AL-SEES-3
Work
Materials
Type of
machining
TooløD
(mm)
N
(min-1) Feed (mm/min)
3
4
5
6
8
10
12
16
20
25
15,900
11,900
9,500
8,000
6,000
4,800
4,000
3,000
2,400
1,900
1,100
1,150
1,150
1,150
1,150
1,150
1,150
1,100
1,100
850
400
400
400
400
400
400
400
400
400
400
Aluminium alloy
SlottingShoulder
Ap
AeAe
Ap
TOOLING BYTOOLING BY
201
Carb
ide E
nd
Mills
“ Aluminium End Mills ”
Recommended cutting conditions for AL-SEES3-LS
Work
Materials
Type of
machining
TooløD
(mm) N (min-1) Feed (mm/min)
15,900
11,900
9,500
8,000
6,000
4,800
4,000
3,400
2,700
2,200
90
90
90
90
90
90
90
130
160
170
40
40
40
40
40
30
30
50
60
65
Aluminium alloy
SlottingShoulder
Ap
AeAe
Ap
3
4
5
6
8
10
12
14
18
22
8,000
6,000
4,800
4,000
3,000
2,400
2,000
1,700
1,300
1,100
N (min-1) Feed (mm/min)
Recommended cutting conditions for AL-SEES3-LS-R
Work
Materials
Type of
machining
TooløD
(mm) N (min-1) Feed (mm/min)
15,900
11,900
9,500
8,000
6,000
4,800
4,000
3,400
2,700
2,200
90
90
90
90
90
90
90
130
160
170
40
40
40
40
40
30
30
50
60
65
Aluminium alloy
SlottingShoulder
Ap
AeAe
Ap
3
4
5
6
8
10
12
14
18
22
8,000
6,000
4,800
4,000
3,000
2,400
2,000
1,700
1,300
1,100
N (min-1) Feed (mm/min)
Shoulder
202
Carb
ide E
nd
Mills
“ Kaku End Mills ”
DZ-OCPS2 (Standard Type)
øD l L ødCat. No. Stock
Dimensions (mm)
DZ-OCPS2010
DZ-OCPS2015
DZ-OCPS2020
DZ-OCPS2025
DZ-OCPS2030
DZ-OCPS2040
DZ-OCPS2050
DZ-OCPS2060
DZ-OCPS2080
DZ-OCPS2100
DZ-OCPS2120
1.0
1.5
2.0
2.5
3.0
4.0
5.0
6.0
8.0
10.0
12.0
4
4
4
4
6
6
6
6
8
10
12
2.5
4
6
8
8
11
13
13
19
22
25
40
40
40
40
45
45
50
50
60
70
75
øD
L
ød
(h
6)
l
Sharp corner
Helix angle 30°
2 Flutes
Up to 50 HRc
Regular cutting edge
Sharp corner
Shoulder Milling
Recommended cutting conditions for DZ-OCPS2
Slotting
Work
Materials
Type of
machining
TooløD
(mm)
1
2
3
4
5
6
8
10
12
Carbon steel, alloy steel,Cast iron below 25HRc
N(min-1) Vf (mm/min)
Slotting
Ae
Ap
Ae
Ap
Ae
ApAp
Ae=D
Ap
Ae=D
Ap
Ae=D
ShoulderN(min-1) Vf (mm/min)
Slotting ShoulderN(min-1) Vf (mm/min)
Slotting
31,800
15,900
10,600
8,000
6,300
5,300
4,000
3,200
2,700
140
240
240
240
240
340
340
340
360
230
280
280
280
280
400
400
400
400
19,100
9,500
6,400
4,800
3,800
3,200
2,400
1,900
1,600
80
140
140
140
140
200
200
200
220
140
170
170
170
170
240
240
240
240
9,500
4,770
3,180
2,380
1,900
1,600
1,200
950
800
40
65
65
65
65
90
90
90
100
60
75
75
75
75
110
110
110
110
Alloy steel, Tool steel25 - 40HRc
Hardened steel40 - 50HRc
Z
2
2
2
2
2
2
2
2
2
2
2
Tolerance for øD (mm)
Tolerance
ø1.0 ~ ø6.0 Up to
ø8.0 ~ ø12.0 Up to
0.000-0.020
0.000-0.020
øD
TOOLING BYTOOLING BY
203
Carb
ide E
nd
Mills
“ Kaku End Mills ”Shoulder Milling Slotting
Shoulder
DZ-OCPS4 (Standard Type)
øD l L ødCat. No. Stock
Dimensions (mm)
DZ-OCPS4020
DZ-OCPS4025
DZ-OCPS4030
DZ-OCPS4040
DZ-OCPS4050
DZ-OCPS4060
DZ-OCPS4080
DZ-OCPS4100
DZ-OCPS4120
2.0
2.5
3.0
4.0
5.0
6.0
8.0
10.0
12.0
4
4
6
6
6
6
8
10
12
6
8
8
11
13
13
19
22
22
40
40
45
45
50
50
60
70
75
Sharp corner
Helix angle 30°
4 Flutes
Up to 50 HRc
Regular cutting edge
Recommended cutting conditions for DZ-OCPS4
Work
Materials
Type of
machining
TooløD
(mm)
2
2.5
3
4
5
6
8
10
12
Carbon steel, alloy steel,Cast iron below 25HRc
N(min-1) Vf (mm/min)
Slotting
Ae
Ap
Ae
Ap
Ae
ApAp
Ae=D
Ap
Ae=D
Ap
Ae=D
ShoulderN(min-1) Vf (mm/min)
Slotting ShoulderN(min-1) Vf (mm/min)
Slotting
15,900
12,700
10,600
8,000
6,300
5,300
4,000
3,200
2,700
400
400
400
400
400
600
600
600
600
500
500
500
520
520
520
520
520
520
9,550
7,600
6,400
4,800
3,800
3,200
2,400
1,900
1,600
240
240
240
240
240
360
360
360
360
300
300
300
310
310
310
310
310
310
4,770
3,810
3,180
2,380
1,900
1,600
1,200
950
800
110
110
110
110
110
160
160
160
160
140
140
140
140
140
140
140
140
140
Alloy steel, Tool steel25 - 40HRc
Hardened steel40 - 50HRc
Z
4
4
4
4
4
4
4
4
4
Tolerance for øD (mm)
Tolerance
ø2.0 ~ ø6.0 Up to
ø8.0 ~ ø12.0 Up to
0.000-0.020
0.000-0.020
øD
øD
L
ød
(h
6)
Sharp corner l
Shoulder
204
Carb
ide E
nd
Mills
“ One-Cut End Mills ”
DZ-OCZX (Standard Type)
øD l L ødCat. No. Stock
Dimensions (mm)
DZ-OCZX2010
DZ-OCZX2015
DZ-OCZX2020
DZ-OCZX2025
DZ-OCZX2030
DZ-OCZX2040
DZ-OCZX2050
DZ-OCZX2060
DZ-OCZX2080
DZ-OCZX2100
DZ-OCZX2120
1.0
1.5
2.0
2.5
3.0
4.0
5.0
6.0
8.0
10.0
12.0
4
4
4
4
6
6
6
8
8
10
12
3
4
6
8
8
11
13
13
19
22
25
40
40
40
40
45
45
50
50
60
70
75
øD
L
ød
(h
6)
l
Helix angle 30°
2 Flutes
Up to 50 HRc
Regular cutting edge
For shrink-fit holder
Shoulder Milling
Recommended cutting conditions for DZ-OCZX
Slotting
Work
Materials
Type of
machining
TooløD
(mm)
1
2
3
4
5
6
8
10
12
Carbon steel, alloy steel,Cast iron below 25HRc
N(min-1) Vf (mm/min)
Slotting
Ae
Ap
Ae
Ap
Ae
ApAp
Ae=D
Ap
Ae=D
Ap
Ae=D
ShoulderN(min-1) Vf (mm/min)
Slotting ShoulderN(min-1) VF (mm/min)
Slotting
31,800
15,900
10,600
8,000
6,300
5,300
4,000
3,200
2,700
140
240
240
240
240
340
340
340
360
230
280
280
280
280
400
400
400
400
19,100
9,500
6,400
4,800
3,800
3,200
2,400
1,900
1,600
80
140
140
140
140
200
200
200
220
140
170
170
170
170
240
240
240
240
9,500
4,770
3,180
2,380
1,900
1,600
1,200
950
800
40
65
65
65
65
90
90
90
100
60
75
75
75
75
110
110
110
110
Alloy steel, Tool steel25 - 40HRc
Hardened steel40 - 50HRc
Z
2
2
2
2
2
2
2
2
2
2
2
Tolerance for øD (mm)
Tolerance
ø1.0 ~ ø6.0 Up to
ø8.0 ~ ø12.0 Up to
0.000-0.020
0.000-0.020
øD
TOOLING BYTOOLING BY
205
Carb
ide E
nd
Mills
“ One-Cut End Mills ”Shoulder Milling Slotting
DZ-OCRS (Standard Type)
øD l L ødCod.No. Stock
Dimensions (mm)
DZ-OCRS3060
DZ-OCRS3080
DZ-OCRS4100
DZ-OCRS4120
6.0
8.0
10.0
12.0
6
8
10
12
14
17
23
28
57
63
72
83
Low cutting force
For roughing formed cutting edge
Helix angle 20°
3-4 Flutes
High feed machining
Z
3
3
4
4
ød
(h6
)
–0
.1 0
øD
L
l
Sholder
No chatter: Good condition of cutting edge and worksurface.
Cod. No.
Material
V
Speed
Feed
feed
Deep/Step
Coolant
DZ-OCRS4120 (ø12)
C45, S45C
1,800(min-1)
68 (m/min)
360 (mm/min)
0.2 (mm/rev)
Ap=18mm, Ae=5mm
Dry Cut (Air blow)
Tool
Work
Cu
ttin
g d
ata
Result
Slotting
No chatter: Good conditions of cutting edges and worksurface. High efficient machining 5 times faster than H.S.S. end mill.
DZ-OCRS4120 (ø12)
C45, S45C
1,800(min-1)
68 (m/min)
360 (mm/min)
0.2 (mm/rev)
Ap=6mm, Ae=12mm
Dry Cut (Air blow)
50
5
18
50
6
12
Cod. No.
Material
V
Speed
Feed
feed
Deep/Step
Coolant
Cu
ttin
g d
ata
DZ-OCRS Cutting Data
Result
Tool
Work
Tolerance for øD (mm)
Tolerance
ø1.0 ~ ø6.0 Up to
ø8.0 ~ ø12.0 Up to
0.000-0.010
0.000-0.010
øD
206
Carb
ide E
nd
Mills
“ One-Cut End Mills ”
Materials
Type of
Machining
6
8
10
12
Carbon steel(C45C)
~280HB
Tool steel(1.1545)
~255HB
Alloy tool steel
(1.2379,)~255HB
Pre-hardened steel
(P20,1.2311)35~45HRC
Cast Iron(GG25)
~260HB
Nodular cast iron
(GGG) ~300HB
Alloy tool steel
(1.2344,)~255HB
Alloy steel(1.7225)
~280HB
50~130
50~130
50~130
50~130
50~130
50~130
50~130
50~130
40~80
40~80
40~80
40~80
50~90
50~90
50~90
50~90
25~50
25~50
25~50
25~50
0.075~0.12
0.075~0.12
0.2~0.24
0.2~0.24
0.06~0.11
0.06~0.11
0.16~0.2
0.16~0.2
0.06~0.11
0.06~0.11
0.16~0.2
0.16~0.2
0.045~0.09
0.045~0.09
0.14~0.18
0.14~0.18
0.03~0.045
0.03~0.045
0.06~0.1
0.06~0.1
Ae
Ap
Ap=1.5D
Ae=0.25 ~ 0.5D
Ae
Ap
Ap=1.5D
Ae=0.25 ~ 0.5D
Ae
Ap
Ap=1.5D
Ae=0.25 ~ 0.5D
Ae
Ap
Ap=1.5D
Ae=0.25 ~ 0.5D
Ae
Ap
Ap=1.5D
Ae=0.25 ~ 0.5D
Materials
Type of
Machining
6
8
10
12
Carbon steel(C45C)
~280HB
Tool steel(1.1545)
~255HB
Alloy tool steel
(1.2379,)~255HB
Pre-hardened steel
(P20,1.2311)35~45HRC
Cast Iron(GG25)
~260HB
Nodular cast iron
(GGG) ~300HB
Alloy tool steel
(1.2344,)~255HB
Alloy steel(1.7225)
~280HB
50~130
50~130
50~130
50~130
50~130
50~130
50~130
50~130
40~80
40~80
40~80
40~80
50~90
50~90
50~90
50~90
25~50
25~50
25~50
25~50
0.06~0.09
0.06~0.09
0.15~0.18
0.15~0.18
0.05~0.08
0.05~0.08
0.12~0.15
0.12~0.15
0.05~0.08
0.05~0.08
0.12~0.15
0.12~0.15
0.04~0.07
0.04~0.07
0.11~0.14
0.11~0.14
0.025~0.035
0.025~0.035
0.05~0.08
0.05~0.08
Ae=1D
Ap=0.75~0.5D
Ap
Ae
Ae=1D
Ap=0.75~0.5D
Ap
Ae
Ae=1D
Ap=0.75~0.5D
Ap
Ae
Ae=1D
Ap=0.75 0.5D
Ap
Ae
Ae=1D
Ap=0.75~0.5D
Ap
Ae
Tool øD(mm)
Speed(m/min)
feed(mm/z)
Speed(m/min)
feed(mm/z)
Speed(m/min)
feed(mm/z)
Speed(m/min)
feed(mm/z)
Speed(m/min)
feed(mm/z)
Tool øD(mm)
Speed(m/min)
feed(mm/z)
Speed(m/min)
feed(mm/z)
Speed(m/min)
feed(mm/z)
Speed(m/min)
feed(mm/z)
Speed(m/min)
feed(mm/z)
Recommended cutting conditions for DZ-OCRS
Shoulder cutting
Slotting
TOOLING BYTOOLING BY
207
Carb
ide E
nd
Mills
“ Super One-Cut End Mills ”Shoulder Milling Slotting
DZ-SOCS (Standard Type)
øD l L ødCod.No. Stock
Dimensions (mm)
DZ-SOCS4030
DZ-SOCS4040
DZ-SOCS4050
DZ-SOCS4060
DZ-SOCS4070
DZ-SOCS4080
DZ-SOCS4090
DZ-SOCS4100
DZ-SOCS4110
DZ-SOCS4120
DZ-SOCS4130
DZ-SOCS4140
DZ-SOCS4150
DZ-SOCS4160
DZ-SOCS4170
DZ-SOCS4180
DZ-SOCS4190
DZ-SOCS4200
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
11.0
12.0
13.0
14.0
15.0
16.0
17.0
18.0
19.0
20.0
6
6
6
6
8
8
10
10
12
12
12
16
16
16
16
20
20
20
8.0
11.0
13.0
13.0
16.0
19.0
19.0
22.0
22.0
26.0
26.0
26.0
26.0
32.0
32.0
32.0
32.0
38.0
60
60
60
60
70
75
80
80
100
100
100
110
110
110
110
125
125
125
Sharp corner
Helix angle 45°
4 Flutes
Up to 50 HRC
Regular cutting edge
Sharp corner
Z
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
L
l
ød
(h
6)
øD
Tolerance for øD (mm)
Tolerance
ø3
ø3 Over ~ ø6.0 Up to
ø7.0 Over ~ ø20 Up to
-0.014-0.028
-0.020-0.038
-0.025-0.047
øD
208
Carb
ide E
nd
Mills
“ Super One-Cut End Mills ”Shoulder Milling Slotting
DZ-SOCS (Standard Type)
øD l L ødCod.No. Stock
Dimensions (mm)
DZ-SOCS4030-02
DZ-SOCS4030-05
DZ-SOCS4040-02
DZ-SOCS4040-05
DZ-SOCS4040-10
DZ-SOCS4050-02
DZ-SOCS4050-05
DZ-SOCS4050-10
DZ-SOCS4060-03
DZ-SOCS4060-05
DZ-SOCS4060-10
DZ-SOCS4060-15
DZ-SOCS4080-03
DZ-SOCS4080-05
DZ-SOCS4080-10
DZ-SOCS4080-15
DZ-SOCS4080-20
DZ-SOCS4100-03
DZ-SOCS4100-05
DZ-SOCS4100-10
DZ-SOCS4100-15
DZ-SOCS4100-20
DZ-SOCS4120-05
DZ-SOCS4120-10
DZ-SOCS4120-15
DZ-SOCS4120-20
DZ-SOCS4120-30
DZ-SOCS4160-10
DZ-SOCS4160-15
DZ-SOCS4160-20
DZ-SOCS4160-30
DZ-SOCS4200-10
DZ-SOCS4200-15
DZ-SOCS4200-20
DZ-SOCS4200-30
3.0
3.0
4.0
4.0
4.0
5.0
5.0
5.0
6.0
6.0
6.0
6.0
8.0
8.0
8.0
8.0
8.0
10.0
10.0
10.0
10.0
10.0
12.0
12.0
12.0
12.0
16.0
16.0
16.0
16.0
16.0
20.0
20.0
20.0
20.0
6
6
6
6
6
6
6
6
6
6
6
6
8
8
8
8
8
10
10
10
10
10
12
12
12
12
12
16
16
16
16
20
20
20
20
8
8
11
11
11
13
13
13
13
13
13
13
19
19
19
19
19
22
22
22
22
22
26
26
26
26
26
32
32
32
32
38
38
38
38
60
60
60
60
60
60
60
60
60
60
60
60
75
75
75
75
75
80
80
80
80
80
100
100
100
100
100
110
110
110
110
125
125
125
125
Corner radius
Helix angle 45°
4 Flutes
Up to 50 HRC
Regular cutting edge
R
Z
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
L
l
ød
(h
6)
øD
Tolerance for øD (mm)
Tolerance
ø3
ø3 Over ~ ø6.0 Up to
ø7.0 Over ~ ø12 Up to
-0.014-0.028
-0.020-0.038
-0.025-0.047
øD
R
0.2
0.5
0.2
0.5
1.0
0.2
0.5
1.0
0.3
0.5
1.0
1.5
0.3
0.5
1.0
1.5
2.0
0.3
0.5
1.0
1.5
2.0
0.5
1.0
1.5
2.0
3.0
1.0
1.5
2.0
3.0
1.0
1.5
2.0
3.0
TOOLING BYTOOLING BY
209
Carb
ide E
nd
Mills
DZ-SOCM (Medium Type)
“ Super One-Cut End Mills ”
Sharp corner
Helix angle 45°
4 Flutes
Up to 50 HRC
Medium cutting edge
Shoulder Milling Slotting
øD l L ødCod.No. Stock
Dimensions (mm)
DZ-SOCM4030
DZ-SOCM4040
DZ-SOCM4050
DZ-SOCM4060
DZ-SOCM4070
DZ-SOCM4080
DZ-SOCM4090
DZ-SOCM4100
DZ-SOCM4110
DZ-SOCM4120
DZ-SOCM4130
DZ-SOCM4140
DZ-SOCM4150
DZ-SOCM4160
DZ-SOCM4170
DZ-SOCM4180
DZ-SOCM4190
DZ-SOCM4200
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
11.0
12.0
13.0
14.0
15.0
16.0
17.0
18.0
19.0
20.0
6
6
6
6
6
8
10
10
12
12
12
16
16
16
16
20
20
20
16
18
21
21
24
26
26
34
34
38
38
38
38
48
48
48
48
56
60
60
60
60
70
75
80
90
100
100
100
110
110
110
110
125
125
130
Sharp corner
Z
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
L
l
ød
(h
6)
øD
Tolerance for øD (mm)
Tolerance
ø3
ø3 Over ~ ø6.0 Up to
ø7.0 Over ~ ø20 Up to
-0.014-0.028
-0.020-0.038
-0.025-0.047
øD
210
Carb
ide E
nd
Mills
“ Super One-Cut End Mills ”
DZ-SOCL (Long Type)
Sharp corner
Helix angle 45°
4 Flutes
Up to 50 HRC
Long cutting edge
Shoulder Milling Slotting
øD l L ødCod.No. Stock
Dimensions (mm)
DZ-SOCL4060
DZ-SOCL4080
DZ-SOCL4100
DZ-SOCL4120
DZ-SOCL4160
DZ-SOCL4200
6.0
8.0
10.0
12.0
16.0
20.0
6
8
10
12
16
20
25
35
45
55
65
75
70
90
100
120
135
155
Sharp corner
Z
4
4
4
4
4
4
L
l
ød
(h
6)
øD
Tolerance for øD (mm)
Tolerance
ø3
ø3 Over ~ ø6.0 Up to
ø7.0 Over ~ ø20 Up to
-0.014-0.028
-0.020-0.038
-0.025-0.047
øD
TOOLING BYTOOLING BY
211
Carb
ide E
nd
Mills
“ Super One-Cut End Mills ”Shoulder Milling Slotting
DZ-SOCLS (Long Shank Type)
Sharp corner
Helix angle 45°
4 Flutes
Up to 50 HRC
Regular cutting edge
øD l0 Lød1Cod.No. Stock
Dimensions (mm)
DZ-SOCLS4030
DZ-SOCLS4040
DZ-SOCLS4050
DZ-SOCLS4060
DZ-SOCLS4070
DZ-SOCLS4080
DZ-SOCLS4090
DZ-SOCLS4100
DZ-SOCLS4110
DZ-SOCLS4120
DZ-SOCLS4130
DZ-SOCLS4140
DZ-SOCLS4150
DZ-SOCLS4160
DZ-SOCLS4170
DZ-SOCLS4180
DZ-SOCLS4190
DZ-SOCLS4200
DZ-SOCLS4200-S18
DZ-SOCLS4220-S20
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
11.0
12.0
13.0
14.0
15.0
16.0
17.0
18.0
19.0
20.0
20.0
22.0
2.9
3.8
4.8
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
5
6
8
9
9
12
12
15
15
18
18
18
22
24
24
27
30
30
30
35
80
80
100
120
120
135
135
150
150
160
160
160
180
180
180
180
200
200
200
220
Sharp corner
Z
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
L
l
ød
(h
6)
øD
Tolerance for øD (mm)
Tolerance
ø3
ø3 Over ~ ø6.0 Up to
ø7.0 Over ~ ø22 Up to
-0.014-0.028
-0.020-0.038
-0.025-0.047
øD
–0
.1 0
ød
1
R1.0
l3
10
ød
(h
6)
øD
R1.0
ø D= ø3,4,5l0
l3
10.5
14
17.5
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
ød1
6
6
6
5
6
7
8
9
10
11
12
13
14
15
16
16
16
20
18
20
212
Carb
ide E
nd
Mills
“ Super One-Cut End Mills ”
Recommended cutting conditions for DZ-SOC
WorkMaterials
Type of
machining
TooløD(mm)
3
4
5
6
8
10
12
16
20
Carbon steel, alloy steel,
Cast iron below 25HRC
V(min-1)
Feed(mm/min)
V(min-1)
V(min-1)
10,600
8,000
6,300
5,300
4,000
3,200
2,700
2,000
1,600
650
750
750
950
1,000
1,000
900
800
800
6,400
4,800
3,800
3,200
2,400
1,900
1,600
1,200
950
390
480
540
570
600
600
540
480
480
170
180
180
240
240
200
210
170
150
3,180
2,380
1,900
1,600
1,200
950
800
600
480
260
390
460
450
440
420
420
390
350
Alloy steel, Tool steel
40 - 50HRC
Stainless steel
AISI 304
Shoulder
Slotting
Alloy steel, Tool steel
25 - 30HRC
Feed(mm/min)
Feed(mm/min)
Feed(mm/min)
6,400
4,800
3,800
3,200
2,400
1,900
1,600
1,200
950
V(min-1)
WorkMaterials
Type of
machining
TooløD(mm)
3
4
5
6
8
10
12
16
20
Carbon steel, alloy steel,
Cast iron below 25HRC
V(min-1)
Feed(mm/min)
V(min-1)
V(min-1)
8,500
6,400
5,100
4,250
3,200
2,550
2,100
1,600
1,250
750
780
780
780
780
780
780
610
580
5,300
4,000
3,200
2,650
2,000
1,600
1,400
1,000
800
470
490
490
490
490
490
490
380
320
150
200
200
200
200
190
170
140
120
2,650
2,000
1,600
1,350
1,000
800
660
500
400
320
400
440
420
400
380
390
340
320
Alloy steel, Tool steel
40 - 50HRC
Stainless steel
AISI 304
Alloy steel, Tool steel
25 - 30HRC
Feed(mm/min)
Feed(mm/min)
Feed(mm/min)
5,300
4,000
3,200
2,650
2,000
1,600
1,400
1,000
800
V(min-1)
Ap
Ae
Ap=1D
Ae=1D
Ap
Ae
Ap=1D
Ae=1D
Ap
Ae
Ap=0.2D
Ae=1D
Ap
Ae
Ap=0.5D
Ae=1D
Ae
Ap
Ap=1.5D
Ae=0.2D
Ae
Ap
Ap=1.5D
Ae=0.2D
Ae
Ap
Ap=1.5D
Ae=0.1D
Ae
Ap
Ap=1.5D
Ae=0.1D
TOOLING BYTOOLING BY
213
Carb
ide E
nd
Mills
“ Carbide End Mills ”
Ball Nose End Mills
214
Carb
ide E
nd
Mills
“ Super-Short Ball Nose ”
DZ-SSB (Super Short Type)
Ball nose
Stub overall lenght
Helix angle 25°
2 Flutes
Regular cutting edge
For shrink-fit holder
SlottingCopy Milling Pocket Milling
øD
L
ød
(h
6)
l1
R 0 -0.02
Tolerance for øD (mm)
Tolerance
ø3.0 ~ ø6.0 Up to
ø7.0 ~ ø12.0 Up to
0.000-0.020
0.000-0.020
øD
øD
ød
(h
6)
R 0 -0.02
l3L
l1
øD l3 ød ZCod.No. Stock
Dimensions (mm)
DZ-SSB2030S025
DZ-SSB2030S035
DZ-SSB2030S045
DZ-SSB2030T040-6
DZ-SSB2030T045-6
DZ-SSB2040S030
DZ-SSB2040S040
DZ-SSB2040S050
DZ-SSB2040T040-6
DZ-SSB2040T050-6
DZ-SSB2050T040-6
DZ-SSB2050T050-6
DZ-SSB2050T060-6
DZ-SSB2060S040
DZ-SSB2060S050
DZ-SSB2060S060
DZ-SSB2070T050-8
DZ-SSB2070T070-8
DZ-SSB2070T090-8
DZ-SSB2080S050
DZ-SSB2080S070
DZ-SSB2080S090
DZ-SSB2090T060-10
DZ-SSB2090T080-10
DZ-SSB2090T100-10
DZ-SSB2100S060
DZ-SSB2100S080
DZ-SSB2100S100
DZ-SSB2110T065-12
DZ-SSB2110T085-12
DZ-SSB2110T110-12
DZ-SSB2120S065
DZ-SSB2120S085
DZ-SSB2120S110
3.0
3.0
3.0
3.0
3.0
4.0
4.0
4.0
4.0
4.0
5.0
5.0
5.0
6.0
6.0
6.0
7.0
7.0
7.0
8.0
8.0
8.0
9.0
9.0
9.0
10.0
10.0
10.0
11.0
11.0
11.0
12.0
12.0
12.0
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
22
2
2
2
2
2
2
2
2
2
2
2
12
17
12
22
12
22
32
16
36
56
20
40
60
24
44
69
3
3
3
6
6
4
4
4
6
6
6
6
6
6
6
6
8
8
8
8
8
8
10
10
10
10
10
10
12
12
12
12
12
12
L
25
35
45
40
45
30
40
50
40
50
40
50
60
40
50
60
50
70
90
50
70
90
60
80
100
60
80
100
65
85
110
65
85
110
R
1.5
1.5
1.5
1.5
1.5
2.0
2.0
2.0
2.0
2.0
2.5
2.5
2.5
3.0
3.0
3.0
3.5
3.5
3.5
4.0
4.0
4.0
4.5
4.5
4.5
5.0
5.0
5.0
5.5
5.5
5.5
6.0
6.0
6.0
l2l1
19
26
36
28
28
23
30
40
28
28
28
28
28
28
38
48
34
34
34
36
56
76
40
40
40
44
64
84
41
41
41
47
67
92
3
3
3
3
3
4
4
4
4
4
5
5
5
6
6
6
7
7
7
8
8
8
9
9
9
10
10
10
11
11
11
12
12
12
l2
l2
(øD<ød)
TOOLING BYTOOLING BY
215
Carb
ide E
nd
Mills
“ One-Cut Ball Nose ”
DZ-OCLB-S (Extra Long Type)
øD l1 L ødCod.No. Stock
Dimensions (mm)
DZ-OCLB2040-12S120
DZ-OCLB2040-20S120
DZ-OCLB2060-18S160
DZ-OCLB2060-22S160
DZ-OCLB2060-18S220
DZ-OCLB2060-22S220
DZ-OCLB2080-22S160
DZ-OCLB2080-22S220
DZ-OCLB2100-25S160
DZ-OCLB2100-35S160
DZ-OCLB2100-25S220
DZ-OCLB2100-35S220
DZ-OCLB2120-35S160
DZ-OCLB2120-35S220
DZ-OCLB2120-45S220
DZ-OCLB2160-40S220
DZ-OCLB2160-40S280
DZ-OCLB2160-50S280
DZ-OCLB2200-40S220
DZ-OCLB2200-50S280
DZ-OCLB2250-50S220
DZ-OCLB2250-50S280
DZ-OCLB2250-70S280
4.0
4.0
6.0
6.0
6.0
6.0
8.0
8.0
10.0
10.0
10.0
10.0
12.0
12.0
12.0
16.0
16.0
16.0
20.0
20.0
25.0
25.0
25.0
4
4
6
6
6
6
8
8
10
10
10
10
12
12
12
16
16
16
20
20
25
25
25
12
20
18
22
18
22
22
22
25
35
25
35
35
35
45
40
40
50
40
50
50
50
70
120
120
160
160
220
220
160
220
160
160
220
220
160
220
220
220
280
280
220
280
220
280
280
Ball nose
Helix angle 30°
2 Flutes
Regular & long cutting edge
Up to 55HRC
Z
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
SlottingCopy Milling Pocket Milling
øD
ød
(h
6)
l1R 0 -0.05
R
2.0
2.0
3.0
3.0
3.0
3.0
4.0
4.0
5.0
5.0
5.0
5.0
6.0
6.0
6.0
8.0
8.0
8.0
10.0
10.0
12.5
12.5
12.5
L
Tolerance for øD (mm)
Tolerance
ø1.0 ~ ø6.0 Up to
ø8.0 ~ ø25.0 Up to
0.000-0.020
0.000-0.020
øD
216
Carb
ide E
nd
Mills
“ One-Cut Ball Nose ”
Recommended cutting conditions for DZ-OCLB-S
Work
Materials
Type of
machining
TooløD
(mm)
N
(min-1)
Feed
(mm/min)
4
6
8
10
12
16
20
25
8,800
5,800
4,400
3,500
2,900
2,200
1,750
1,400
7,200
4,800
3,600
2,900
2,400
1,800
1,400
1,100
15
~15
10~30
15~60
25~120
20~60
40~120
80~270
N
(min-1)
Feed
(mm/min)N
(min-1)
Feed
(mm/min)
30
~30
20~65
35~120
55~240
45~120
85~250
160~560
25
~25
15~55
30~100
45~200
35~100
70~200
130~460
4,800
3,200
2,400
1,900
1,600
1,200
950
750
Ap
=0
.1D
Ap
=0
.1D
Ap
=0
.1D
Ae=0.5D Ae=0.5D Ae=0.5D
Carbon steel, Cast iron~ 25HRC
Alloy steel, Tool steel~ 30HRC
Hardened steel~ 55HRC
Recommended cutting conditions for DZ-SSB
Work
Materials
Type of
machining
TooløD
(mm)
N
(min-1)
Feed
(mm/min)
3
4
5
6
7
8
10
12
11,700
8,800
7,000
5,800
5,000
4,400
3,500
2,900
9,500
7,200
5,700
4,800
4,100
3,600
2,900
2,400
55
75
85
110
110
170
210
240
N
(min-1)
Feed
(mm/min)N
(min-1)
Feed
(mm/min)
110
150
170
230
230
350
420
480
90
120
140
190
190
290
340
390
6,400
4,800
3,800
3,200
2,700
2,400
1,900
1,600
Ap
=0
.1D
Ap
=0
.1D
Ap
=0
.1D
Ae=0.5D Ae=0.5D Ae=0.5D
Carbon steel (C55)(180-280HB)
Alloy steel (1.7225)(180-280HB)
Mold steel (1.2311,P20)(35-45HRC)
TOOLING BYTOOLING BY
217
Carb
ide E
nd
Mills
“ One-Cut Ball Nose ”
DZ-OCLB-T (Extra Long Taper Neck)
øD l1 L ødCod.No. Stock
Dimensions (mm)
DZ-OCLB2040-10T160
DZ-OCLB2040-16T160
DZ-OCLB2040-10T220
DZ-OCLB2040-16T220
DZ-OCLB2040-10T280
DZ-OCLB2040-16T280
DZ-OCLB2060-17T160
DZ-OCLB2060-22T160
DZ-OCLB2060-17T220
DZ-OCLB2060-22T220
DZ-OCLB2060-17T280
DZ-OCLB2060-22T280
DZ-OCLB2080-20T160
DZ-OCLB2080-24T160
DZ-OCLB2080-20T220
DZ-OCLB2080-24T220
DZ-OCLB2080-20T280
DZ-OCLB2080-24T280
DZ-OCLB2100-25T160
DZ-OCLB2100-33T160
DZ-OCLB2100-25T220
DZ-OCLB2100-33T220
DZ-OCLB2100-25T280
DZ-OCLB2100-33T280
DZ-OCLB2120-30T160
DZ-OCLB2120-33T160
DZ-OCLB2120-33T220
DZ-OCLB2160-33T280
4.0
4.0
4.0
4.0
4.0
4.0
6.0
6.0
6.0
6.0
6.0
6.0
8.0
8.0
8.0
8.0
8.0
8.0
10.0
10.0
10.0
10.0
10.0
10.0
12.0
12.0
12.0
12.0
10
10
10
10
10
10
12
12
12
12
12
12
12
12
12
12
12
12
16
16
16
16
16
16
16
16
16
16
10
16
10
16
10
16
17
22
17
22
17
22
20
24
20
24
20
24
25
33
25
33
25
33
30
33
33
33
160
160
220
220
280
280
160
160
220
220
280
280
160
160
220
220
280
280
160
160
220
220
280
280
160
160
220
280
Ball nose
Helix angle 30°
2 Flutes
Regular & long cutting edge
Up to 55HRC
l3
85
100
120
120
150
150
90
100
120
120
150
150
90
100
120
120
150
150
90
100
120
120
150
150
90
100
120
150
SlottingCopy Milling Pocket Milling
øD
ød
(h
6)
R 0 -0.05
R
2.0
2.0
2.0
2.0
2.0
2.0
3.0
3.0
3.0
3.0
3.0
3.0
4.0
4.0
4.0
4.0
4.0
4.0
5.0
5.0
5.0
5.0
5.0
5.0
6.0
6.0
6.0
6.0
l2
l3
L
α
l1
l2α°
14.6
20.6
14.6
20.6
14.6
20.6
22.5
27.5
22.5
27.5
22.5
27.5
27
31
27
31
27
31
33.5
41.5
33.5
41.5
33.5
41.5
40
43
43
43
2°39'
2°39'
1°43'
2°01'
1°19'
1°30'
2°52'
2°46'
1°55'
2°06'
1°26'
1°32'
1°55'
1°51'
1°16'
1°24'
0°57'
1°01'
3°07'
2°46'
2°01'
2°06'
1°30'
1°32'
2°12'
1°51'
1°24'
1°01'
Tolerance for øD (mm)
Tolerance
ø1.0 ~ ø6.0 Up to
ø8.0 ~ ø12.0 Up to
0.000-0.020
0.000-0.020
øD
218
Carb
ide E
nd
Mills
“ One-Cut Ball Nose ”
Recommended cutting conditions for DZ-OCLB-T
Work
Materials
Type of
machining
TooløD
(mm)
N
(min-1)
Feed
(mm/min)
4
6
8
10
12
8,800
5,800
4,400
3,500
2,900
7,200
4,800
3,600
2,900
2,400
15
10~30
20~55
30~75
35~100
N
(min-1)
Feed
(mm/min)N
(min-1)
Feed
(mm/min)
30
25~60
40~110
60~150
70~210
25
20~50
30~90
50~120
60~170
4,800
3,200
2,400
1,900
1,600
Ap
=0
.1D
Ap
=0
.1D
Ap
=0
.1D
Ae=0.5D Ae=0.5D Ae=0.5D
Carbon steel, Cast iron~ 25HRC
Alloy steel, Tool steel~ 30HRC
Hardened steel~ 55HRC
TOOLING BYTOOLING BY
219
Carb
ide E
nd
Mills
“ Carbide End Mills ”
Graphite Ball Nose End Mills
220
Carb
ide E
nd
Mills
“ Graphite Ball Nose ”
GF-SBR (Standard Type)
øD l1 L ødCod.No. Stock
Dimensions (mm)
GF-SBR 2020
GF-SBR 2020S6
GF-SBR 2030
GF-SBR 2030S6
GF-SBR 2040
GF-SBR 2040S6
GF-SBR 2060
GF-SBR 2080
GF-SBR 2100
GF-SBR 2120
2.0
2.0
3.0
3.0
4.0
4.0
6.0
8.0
10.0
12.0
4
6
4
6
4
6
6
8
10
12
10
10
15
15
20
20
30
40
50
55
80
80
80
80
80
80
100
110
120
130
Ball nose
Helix angle 15°
2 Flutes
long cutting edge
For graphite
l3
65
65
55
55
50
50
60
60
60
65
øD
ød
(h
6)
R 0 -0.04
R
1.0
1.0
1.5
1.5
2.0
2.0
3.0
4.0
5.0
6.0
Recommended cutting conditions for GF-SBR
Work
Materials
Type of
machining
TooløD
(mm)
Speed
(m/min)
2
3
4
6
8
10
12
33,000
24,000
18,000
13,000
10,000
8,000
6,700
660
960
1,080
1,300
1,400
1,440
1,470
N
(min-1)
Feed
(mm/min)
200
225
225
250
250
250
250
Ap
=0
.1D
Ap
=0
.1D
Ap
=0
.1D
Ae=0.3D Ae=0.3D Ae=0.3D
Graphite
l2
15
15
25
25
30
30
40
50
60
65
l1
L
l2 l3
SlottingCopy Milling Pocket Milling
Z
2
2
2
2
2
2
2
2
2
2
Tolerance for øD (mm)
Tolerance
ø1.0 ~ ø6.0 Up to
ø8.0 ~ ø12.0 Up to
0.000-0.020
0.000-0.020
øD
TOOLING BYTOOLING BY
221
Carb
ide E
nd
Mills
“ Graphite Ball Nose ”SlottingCopy Milling Pocket Milling
GF-SBL (Long Type)
øD l1 L ødCod.No. Stock
Dimensions (mm)
GF-SBL 2020
GF-SBL 2020S6
GF-SBL 2040
GF-SBL 2040S6
GF-SBL 2060
GF-SBL 2080
GF-SBL 2100
GF-SBL 2120
2.0
2.0
4.0
4.0
6.0
8.0
10.0
12.0
4
6
4
6
6
8
10
12
10
10
20
20
30
40
50
55
100
100
100
100
150
150
180
200
Ball nose
Helix angle 15°
2 Flutes
Long cutting edge
For graphite
l3
80
80
70
70
110
100
120
135
øD
ød
(h
6)
R 0 -0.04
R
1.0
1.0
2.0
2.0
3.0
4.0
5.0
6.0
Recommended cutting conditions for GF-SBL
Work
Materials
Type of
machining
TooløD
(mm)
Speed
(m/min)
2
3
4
6
8
10
12
24,500
18,000
13,500
10,600
8,000
6,400
5,300
490
720
810
1,060
1,120
1,150
1,170
N
(min-1)
Feed
(mm/min)
150
170
170
200
200
200
200
Ap
=0
.1D
Ap
=0
.1D
Ap
=0
.1D
Ae=0.3D Ae=0.3D Ae=0.3D
Graphite
l2
20
20
30
30
40
50
60
65
l1
L
l2 l3
Z
2
2
2
2
2
2
2
2
2
Tolerance for øD (mm)
Tolerance
ø1.0 ~ ø6.0 Up to
ø8.0 ~ ø12.0 Up to
0.000-0.020
0.000-0.020
øD
222
Carb
ide E
nd
Mills
“ Graphite Ball Nose ”
GF-SBX (Extra-Long Type)
øD l1 L ødCod.No. Stock
Dimensions (mm)
GF-SBX 2020
GF-SBX 2040
GF-SBX 2060
GF-SBX 2080
GF-SBX 2100
GF-SBX 2120
2.0
4.0
6.0
8.0
10.0
12.0
6
6
6
8
10
12
20
60
80
100
120
130
100
110
130
150
170
190
Ball nose
Helix angle 15°
2 Flutes
long cutting edge
For graphite
l3
70
40
40
40
40
50
øD
ød
(h
6)
R 0 -0.04
R
1.0
2.0
3.0
4.0
5.0
6.0
Recommended cutting conditions for GF-SBX
Work
Materials
Type of
machining
TooløD
(mm)
Speed
(m/min)
2
3
4
6
8
10
12
20,000
14,400
10,800
7,800
6,000
4,800
4,000
400
580
650
780
840
860
880
N
(min-1)
Feed
(mm/min)
125
135
135
150
150
150
150
Ap
=0
.1D
Ap
=0
.1D
Ap
=0
.1D
Ae=0.3D Ae=0.3D Ae=0.3D
Graphite
l2
30
70
90
110
130
140
l1
L
l2 l3
SlottingCopy Milling Pocket Milling
Z
2
2
2
2
2
2
Tolerance for øD (mm)
Tolerance
ø1.0 ~ ø6.0 Up to
ø8.0 ~ ø12.0 Up to
0.000-0.020
0.000-0.020
øD
TOOLING BYTOOLING BY
223
Carb
ide E
nd
Mills
“ Diamond Graphite Ball Nose ”SlottingCopy Milling Pocket Milling
DA-SBM (Regular Type)
øD l1 L ødCod.No. Stock
Dimensions (mm)
DA-SBM 2010
DA-SBM 2020
DA-SBM 2030
DA-SBM 2040
DA-SBM 2050
DA-SBM 2060
DA-SBM 2070
DA-SBM 2080
DA-SBM 2090
DA-SBM 2100
DA-SBM 2110
DA-SBM 2120
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
11.0
12.0
4
4
4
4
6
6
8
10
12
12
12
12
3
10
20
25
30
30
30
40
40
50
60
65
50
60
60
70
80
100
100
100
100
120
130
130
Diamond coating
For graphite, Carbon & Copper Alloys
Ball nose
Helix angle 30°
2 Flutes
Regular cutting edge
øD
ød
(h
6)
R 0 -0.04
R
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
l2
20
20
25
40
40
60
60
60
60
70
80
85
l1
L
l2
Z
2
2
2
2
2
2
2
2
2
2
2
2
ød1
1.0
1.9
2.9
3.9
4.8
5.8
6.7
7.8
8.7
9.7
10.6
11.7
ød
1
Tolerance for øD (mm)
Tolerance
ø1.0 ~ ø6.0 Up to
ø8.0 ~ ø12.0 Up to
0.000-0.020
0.000-0.020
øD
224
Carb
ide E
nd
Mills
“ Diamond Graphite Ball Nose ”SlottingCopy Milling Pocket Milling
DA-SBL (Long Type)
Diamond coating
For graphite, Carbon & Copper Alloys
Ball nose
Helix angle 30°
2 Flutes
Long cutting edge
øD
ød
(h
6)
R 0 -0.04 l1
L
l2
øD l1 L ødCod.No. Stock
Dimensions (mm)
DA-SBL 2020
DA-SBL 2030
DA-SBL 2040
DA-SBL 2050
DA-SBL 2060
DA-SBL 2070
DA-SBL 2080
DA-SBL 2090
DA-SBL 2100
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
4
4
4
6
6
8
8
10
12
20
30
30
30
30
30
40
50
60
120
120
120
120
150
150
150
150
180
R
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
l2
25
35
40
40
60
60
60
60
80
Z
2
2
2
2
2
2
2
2
2
ød
1
ød1
1.9
2.9
3.9
4.8
5.8
6.7
7.8
8.7
9.7
Tolerance for øD (mm)
Tolerance
ø1.0 ~ ø6.0 Up to
ø8.0 ~ ø10.0 Up to
0.000-0.020
0.000-0.020
øD
TOOLING BYTOOLING BY
225
Carb
ide E
nd
Mills
“ Diamond Graphite Ball Nose ”
Recommended cutting conditions for DA-SBM
Recommended cutting conditions for DA-SBL
Materials Graphite Copper alloy
Type of
machining
Tool dia.
øD(mm)R(mm)
N(min-1)
0.5
1
1.5
2
2.5
3
3.5
4
4.5
5
5.5
6
1
2
3
4
5
6
7
8
9
10
11
12
191,000
96,000
64,000
48,000
38,000
32,000
27,000
24,000
21,000
19,000
17,000
16,000
Vf(mm/min)
3,800
2,200
2,200
2,400
2,400
2,500
2,700
2,900
2,800
2,900
2,700
2,700
N(min-1)
40,000
24,000
16,000
12,000
9,500
8,000
7,000
6,000
5,300
4,800
4,300
4,000
Vf(mm/min)
670
480
430
440
440
480
580
600
600
600
550
550
Vc=150m/min
(Cutting speed)
Ap=0.1D Ae=0.3D
Ae
Ap
Vc=90m/min
(Cutting speed)
Ap=0.1D Ae=0.3D
Ae
Ap
Vc=600m/min
(Cutting speed)
Ap=0.1D Ae=0.3D
Ae
Ap
N(min-1)
40,000
40,000
26,000
20,000
16,000
13,000
11,000
10,000
9,000
8,000
7,500
7,000
Vf(mm/min)
800
900
900
1,000
1,000
1,000
1,100
1,200
1,200
1,200
1,200
1,200
Aluminium alloy
Note: The figures to be adjusted according to the machine with machine and workpiece rigidity.
Materials Graphite Copper alloy
Type of
machining
Tool dia.
øD(mm)R(mm)
N(min-1)
1
1.5
2
2.5
3
3.5
4
4.5
5
2
3
4
5
6
7
8
9
10
96,000
64,000
48,000
38,000
32,000
27,000
24,000
21,000
19,000
Vf(mm/min)
1,700
2,000
1,900
1,900
2,200
2,500
2,400
2,300
2,400
N(min-1)
24,000
16,000
12,000
9,500
8,000
7,000
6,000
5,300
4,800
Vf(mm/min)
400
350
350
350
400
460
480
480
480
Vc=150m/min
(Cutting speed)
Ap=0.1D Ae=0.3D
Ae
Ap
Vc=90m/min
(Cutting speed)
Ap=0.1D Ae=0.3D
Ae
Ap
Vc=600m/min
(Cutting speed)
Ap=0.1D Ae=0.3D
Ae
Ap
N(min-1)
40,000
26,000
20,000
16,000
13,000
11,000
10,000
9,000
8,000
Vf(mm/min)
720
720
800
800
800
900
1,000
1,000
1,000
Aluminium alloy
Note: The figures to be adjusted according to the machine with machine and workpiece rigidity.
TOOLING BYTOOLING BY226
TOOLING BYTOOLING BY
“ Hard Cut End Mills ”
Hard
Cu
t E
nd
Mills
TOOLING BYTOOLING BY
227
“ Hard Cut End Mills ”
Hard
Cu
t E
nd
Mills
228
Hard
Cu
t E
nd
Mills
“ Carbide End Mills ”
Tool name
Page
Type
Cod.No. DZ-SEFS DZ-SEHS DZ-SEHLS DZ-SEPL DZ03-OCSB DZ03-OCUB
Range of size ø3~ø20 ø12~ø25 ø12~ø25 ø16~ø30 ø6~ø20ø1~ø4
RegularRegular
Micro Grain
Lenght of cut
Base Material
Coating
Carbon/Alloy steel
Stainless steel
Cast Iron
Aluminium alloys
Copper alloysGraphite
Titanium alloys
~ HRC50
~ HRC65
Featu
res
Fo
r m
ach
inin
g:
Hig
h h
ard
en
ed
ste
el
Helix a
ng
le 5
0°
Lo
ng
neck t
yp
e
Helix a
ng
le 3
0°
Up
to
65 H
RC
Slim
sh
an
k t
yp
e
Helix a
ng
le 3
0°
Up
to
65 H
RC
Ha
rde
ne
d
ste
el
u
p t
o
One-Cut 03
Ball
Hard Cut End Mills Choice
230 232 233 235 239 240
Regular Regular Long Long
DZ-Coat (TiAIN)
Square
Fo
r m
ach
inin
g:
Hig
h h
ard
en
ed
ste
el
Helix a
ng
le 5
0°
Wit
h s
ma
ll c
orn
er
rad
ius
Fo
r m
ach
inin
g:
Hig
h h
ard
en
ed
ste
el
Helix a
ng
le 5
0°
Lo
ng
sh
an
k
Fo
r m
ach
inin
g:
Weld
ed
an
d
hard
en
ed
ste
el
Pic
ture
s
No. of flute
Plastics
DZ03-OCSB
ø1~ø25
4-6 4-8 6-8 6 2
Regular
Reg
ula
r ty
pe
Helix a
ng
le 3
0°
Up
to
65 H
RC
2 2
238
☺ = Very Good � = OK � = Not recommended
DZ-Coat (TiAIN)
Micro Grain
�
☺
☺
�
One-Cut 50
�
☺
�
☺
�
�
☺
�
☺
�
☺
☺ ☺ ☺
☺
☺
�
�
�
☺
☺
�
�
�
☺
�
�
�
�
☺ ☺�
☺ ☺
One-CutMoriba
Square
TOOLING BYTOOLING BY
229
Hard
Cu
t E
nd
Mills
“ Hard Cut End Mills ”
Square Hard Cut End Mills
230
Hard
Cu
t E
nd
Mills
“ One-Cut 50 End Mills ”
DZH-SEFS (Standard Type)
øD l1 L ødCod.No. Stock
Dimensions (mm)
DZH-SEFS4030
DZH-SEFS4040
DZH-SEFS4050
DZH-SEFS6060
DZH-SEFS6080
DZH-SEFS6100
DZH-SEFS6120
DZH-SEFS6160
DZH-SEFS6200
3.0
4.0
5.0
6.0
8.0
10.0
12.0
16.0
20.0
6
6
6
6
8
10
12
16
20
6
8
10
12
16
20
24
32
40
60
60
60
60
75
80
100
110
125
For high hardened steel up to 65 HRC
For high speed machining
Sharp corner
Helix angle 50°
4-6 Flutes
Regular cutting edge
Shoulder Milling Slotting
Z
4
4
4
6
6
6
6
6
6
l1
l2
l1 l3
L
øD
øD
ød
For ø3, ø4, ø5
Tolerance for øD (mm)
Tolerance
ø3.0 ~ ø6.0 Up to
ø8.0 ~ ø20.0 Up to
-0.010-0.028
-0.013-0.035
øD
l2
16
15
15
-
-
-
-
-
-
l3
44
45
45
48
59
60
76
78
85
Sharp corner
Sharp corner
TOOLING BYTOOLING BY
231
Hard
Cu
t E
nd
Mills
“ One-Cut 50 End Mills ”
Recommended cutting conditions for DZH-SEFS
Shoulder cutting
Work
Materials
Hardness 55 ~ 65HRC
Side
Milling
55 ~ 65HRC 45 ~ 55HRC 30 ~ 45HRC 35 ~ 45HRC 25HRC
45 ~ 55HRC 30 ~ 45HRC 35 ~ 45HRC 25HRC
Tool øD(mm) N
(min-1)Feed
(mm/min)N
(min-1)Feed
(mm/min)N
(min-1)Feed
(mm/min)N
(min-1)Feed
(mm/min)N
(min-1)Feed
(mm/min)
3
4
5
6
8
10
12
16
20
Carbon steelCast iron
(C50, GG,GGG)
Low alloy steel
(1.7225,1.2311
Hardened die steel
(1.2344,1.2379
Hardened die steel
(1.2344,1.2379
Die steel
(1.2344,1.2379
3,000
2,400
1,900
1,600
1,200
1,000
800
600
500
140
150
150
230
230
230
200
150
130
4,800
3,600
2,900
2,400
1,800
1,400
1,200
900
700
260
330
370
480
490
440
460
360
250
5,800
4,400
3,500
2,900
2,200
1,800
1,500
1,100
900
330
340
530
510
510
510
500
380
330
6,900
5,200
4,100
3,400
2,600
2,100
1,700
1,300
1,000
430
430
920
920
920
950
820
630
500
10,000
8,000
6,400
5,300
4,000
3,200
2,600
2,000
1,600
2,800
3,000
2,600
5,000
4,800
4,300
4,300
3,300
2,600
Ae
Ap
Ap 1.5D
Ae 0.05D
Ae
Ap
Ap 1.5D
Ae 0.05D
Ae 0.1D
Ae
Ap
Ap 1.5D
Ae 0.1D
Ae
Ap
Ap 1.5D
Ae 0.1D
Ae
Ap
Ap 1.5D
Ae 0.1D
Work
Materials
Slotting
55 ~ 65HRC 45 ~ 55HRC 30 ~ 45HRC 35 ~ 45HRC 25HRCTool øD
(mm) N(min-1)
Feed(mm/min)
N(min-1)
Feed(mm/min)
N(min-1)
Feed(mm/min)
N(min-1)
Feed(mm/min)
N(min-1)
Feed(mm/min)
3
4
5
6
8
10
12
16
20
Carbon steelCast iron
(C50, GG,GGG)
Low alloy steel
(1.7225,1.2311
Hardened die steel
(1.2344,1.2379
Hardened die steel
(1.2344,1.2379
Die steel
(1.2344,1.2379
2,600
2,000
1,600
1,300
1,000
800
700
500
400
95
110
140
200
200
200
190
140
120
4,200
3,200
2,500
2,100
1,600
1,300
1,100
800
600
170
230
220
370
320
310
290
240
200
5,300
4,000
3,200
2,700
2,000
1,600
1,300
1,000
800
400
500
500
940
800
640
500
500
400
6,900
5,200
4,100
3,400
2,600
2,100
1,700
1,300
1,000
580
730
690
990
940
780
710
580
500
8,500
6,400
5,100
4,200
3,200
2,500
2,100
1,600
1,300
950
950
950
1,300
1,200
930
920
760
750
Ap 0.2D
Ae=D
Ap
Ae
Ap 0.2D
Ae=D
Ap
Ae
Ap 0.2D
Ae=D
Ap
Ae
Ap 0.2D
Ae=D
Ap
Ae
Ap 0.2D
Ae=D
Ap
Ae
Hardness 55 ~ 65HRC 45 ~ 55HRC 30 ~ 45HRC 35 ~ 45HRC 25HRC
Slotting
232
Hard
Cu
t E
nd
Mills
“ One-Cut 50 End Mills ”
DZ-SEHS (Standard Type)
øD l0 L ødCod.No. Stock
Dimensions (mm)
DZ-SEHS4030
DZ-SEHS4040
DZ-SEHS4050
DZ-SEHS6060
DZ-SEHS6070
DZ-SEHS6080
DZ-SEHS6090
DZ-SEHS6100
DZ-SEHS6120
DZ-SEHS6140
DZ-SEHS6160
DZ-SEHS6180
DZ-SEHS6200
DZ-SEHS6220
DZ-SEHS6240
DZ-SEHS8250
DZ-SEHS8260
DZ-SEHS8280
DZ-SEHS8300
DZ-SEHS8320
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
12.0
14.0
16.0
18.0
20.0
22.0
24.0
25.0
26.0
28.0
30.0
32.0
6
6
6
6
8
8
10
10
12
16
16
20
20
20
25
25
25
25
32
32
10
12
15
15
20
20
25
25
30
35
40
40
45
45
50
50
50
55
60
70
60
60
60
60
75
75
80
80
100
105
110
120
125
135
140
140
140
145
165
170
For high hardened steel up to 65 HRC
For high speed machining
Small corner radius
Helix angle 50°
4-6 Flutes
Regular cutting edge
Shoulder Milling Slotting
Z
4
4
4
6
6
6
6
6
6
6
6
6
6
6
6
8
8
8
8
8
l0
l0
L
øD
øD
ød
(H6
)
For ø3, ø4, ø5
Tolerance for øD (mm)
Tolerance
ø3.0 ~ ø6.0 Up to
ø7.0 ~ ø32 Up to
-0.010-0.028
-0.013-0.035
øD
R0.2 ~ R03
R0.2 ~ R03
TOOLING BYTOOLING BY
233
Hard
Cu
t E
nd
Mills
“ One-Cut 50 End Mills ”
DZ-SEHLS (Long Shank Type)
øD l0 L ødCod.No. Stock
Dimensions (mm)
DZ-SEHLS6120-S10
DZ-SEHLS6160-S12
DZ-SEHLS6160-S14
DZ-SEHLS6180-S16
DZ-SEHLS6200-S16
DZ-SEHLS6200-S18
DZ-SEHLS6220-S20
DZ-SEHLS8250-S20
12.0
16.0
16.0
18.0
20.0
20.0
22.0
25.0
10
12
14
16
16
18
20
20
30
40
40
40
45
45
45
50
125
140
140
150
160
160
170
180
For high hardened steel up to 65 HRC
For high speed machining
Small corner radius
Helix angle 50°
4-6 Flutes
Long cutting edge
Shoulder Milling Slotting
Z
6
6
6
6
6
6
6
8
Tolerance for øD (mm)
Tolerance
ø3.0 ~ ø6.0 Up to
ø7.0 ~ ø32 Up to
-0.010-0.028
-0.013-0.035
øD
0.2 ~ 0.3
øD
ød
(h
6)
L
l0
234
Hard
Cu
t E
nd
Mills
“ One-Cut 50 End Mills ”
Part Name
Material
Hardness
Tool No.
Coating
Cutting Speed
Feed Speed
Deep (Ap)
Step (Ae)
Coolant
Machine
Stamping die
RC55
55 ~ 57HRC
DZ-SEHS6200
DZ (TiAlN)
160 (min-1
10 (m/min)
8 (mm/min)
6 (mm)
Wet cut
Vertical MC
Work
Tool
Cutting
Conditions
Result
A lot of corners chipping are occurring on competitor's
hard cut end mills. One-cut 50 didn't show any chipping.
Spot facing on high-hardened steel
Side
Milling
Tool øD(mm)
N(min-1)
Feed(mm/min)
N(min-1)
Feed(mm/min)
N(min-1)
Feed(mm/min)
N(min-1)
Feed(mm/min)
3
4
5
6
8
10
12
16
20
25
30
2,120
1,590
1,270
1,060
795
640
530
400
320
255
210
130
130
130
170
145
160
160
140
110
120
100
8,490
6,370
5,090
4,240
3,180
2,550
2,120
1,590
1,270
1,020
850
610
580
610
880
800
700
640
550
460
470
400
10,600
7,960
6,370
5,310
3,980
3,180
2,650
1,990
1,590
1,270
1,060
850
870
870
1,140
970
1,060
1,070
930
730
800
670
10,600
7,960
6,370
5,310
3,980
3,180
2,650
1,990
1,590
1,270
1,060
780
780
780
1,020
870
950
960
840
660
720
610
Ae
Ap
Ap=1.5D
Ae 0.05D
Ap=1.5D
Ae 0.05D
Ap=1.5D
Ae 0.1D
Ap=1.5D
Ae 0.1D
Ae
Ap
Ae
Ap
Ae
Ap
ø20
Cutting data
Recommended cutting conditions for DZ-SEH
Shoulder cutting
Work
MaterialsStainless steel
(1.4301,1.4401) 35 ~ 45HRC
Hardened die steel
(1.2344,1.2379) 55 ~ 65HRC
Hardened die steel
(1.2344,1.2379) 45 ~ 55HRC
Mold steel
(P20,1.2311) 280 ~ 400HB
TOOLING BYTOOLING BY
235
Hard
Cu
t E
nd
Mills
“ One-Cut Moriba End Mills ”
DZ-SEPL (Long Type)
øD l0 L ødCod.No. Stock
Dimensions (mm)
DZ-SEPL6160
DZ-SEPL6200
DZ-SEPL6250
DZ-SEPL6300
16.0
20.0
25.0
30.0
16
20
25
32
70
100
100
110
150
180
180
200
For machining welded and high hardened steel
Sharp corner
Helix angle 60°
6 Flutes
Long cutting edge
Shoulder Milling
Z
6
6
6
6
Tolerance for øD (mm)
Tolerance
ø16.0 ~ ø20.0 Up to
ø25.0 ~ ø30 Up to
-0.013-0.035
-0.013-0.035
øD
l0
L
ød
(h
6)
øD
Sharp corner
Ae =
236
Hard
Cu
t E
nd
Mills
“ One-Cut Moriba End Mills ”
Cutting data
Recommended cutting conditions for DZ-SEPL
Shoulder cutting
Part Name
Material
Hardness
Tool No.
Coating
Cutting Speed
Feed Speed
Deep (Ap)
Step (Ae)
Coolant
Machine
Shearing die
Welded part
50 HRC
DZ-SEPL6200
DZ (TiAlN)
20 ~ 30 (mm)
Dry cut
Vertical MC
Work
Tool
Cutting
Conditions
Result
No chatter. Good surface finish.
One-Cut Moriba got better result against competitors.
20-30mm
Roughing: 12.5 m/min
Finishing: 19 m/min
R: 20 - 30 mm/min
F: 50 - 100 mm/min
R: 2 mm
F: 0.2 - 0.3 mm
Cutting edge of shearing die
Work
Materials
Roughing Finishing
Side
Milling
Ap = 1.5D
0.1D
Ap = 1.5D
Ae = 0.01D
Tool øD(mm)
16
20
25
30
Hardness 45 - 65 HRC
N (min-1) Feed (mm/min)
300
240
190
160
35
20
30
35
400
320
250
210
100
90
80
70
Ae
Ap
Ae
Ap
N (min-1) Feed (mm/min)
TOOLING BYTOOLING BY
237
Hard
Cu
t E
nd
Mills
“ Hard Cut End Mills ”
Ball Nose Hard Cut End Mills
238
Hard
Cu
t E
nd
Mills
“ One-Cut 03 Ball Nose End Mills ”
DZ03-OCSB (Regular Type)
øD l0 L ødCod.No. Stock
Dimensions (mm)
DZ03-OCSB2010
DZ03-OCSB2015
DZ03-OCSB2020
DZ03-OCSB2025
DZ03-OCSB2030
DZ03-OCSB2035
DZ03-OCSB2040
DZ03-OCSB2050
DZ03-OCSB2060
DZ03-OCSB2060-L120
DZ03-OCSB2080
DZ03-OCSB2080-L120
DZ03-OCSB2100
DZ03-OCSB2100-L140
DZ03-OCSB2120
DZ03-OCSB2120-L140
DZ03-OCSB2160
DZ03-OCSB2160-L180
DZ03-OCSB2200-L140
DZ03-OCSB2200-L160
DZ03-OCSB2200
DZ03-OCSB2250
1.0
1.5
2.0
2.5
3.0
3.5
4.0
5.0
6.0
6.0
8.0
8.0
10.0
10.0
12.0
12.0
16.0
16.0
20.0
20.0
20.0
25.0
4
4
6
6
6
6
6
6
6
6
8
8
10
10
12
12
16
16
20
20
20
25
1.5
2.25
3
3.75
4.5
5.25
6
7.5
9
9
12
12
15
15
18
18
24
24
30
30
30
38
50
50
50
50
60
60
70
80
90
120
100
120
100
140
110
140
160
180
140
160
180
180
For high hardened steel up to 65HRC
Ball Nose
Helix angle 30°
2 Flutes
Regular cutting edge
Z
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
Tolerance for øD (mm)
Tolerance
ø1.0 ~ ø6.0 Up to
ø8.0 ~ ø25.0 Up to
0.000-0.020
0.000-0.020
øD
SlottingCopy Milling Pocket Milling
L
ød
(h
6)
øD
R ± 0.01l0
l1
øD
l0
LR ± 0.01
ød
(h
6)
l1
3
4.5
5.5
6.5
8
9.5
-
12.5
-
-
-
-
-
-
-
-
-
-
-
-
-
-
R
0.5
0.75
1.0
1.25
1.5
1.75
2.0
2.5
3.0
3.0
4.0
4.0
5.0
5.0
6.0
6.0
8.0
8.0
10.0
10.0
10.0
12.5
TOOLING BYTOOLING BY
239
Hard
Cu
t E
nd
Mills
“ One-Cut 03 Ball Nose End Mills ”SlottingCopy Milling Pocket Milling
DZ03-OCSB-LN (Long neck Type)
øD l0 L ødCod.No. Stock
Dimensions (mm)
DZ03-OCSB2010-11LN
DZ03-OCSB2010-17LN
DZ03-OCSB2010-21LN
DZ03-OCSB2020-9LN
DZ03-OCSB2020-11LN
DZ03-OCSB2020-17LN
DZ03-OCSB2020-21LN
DZ03-OCSB2030-9LN
DZ03-OCSB2030-17LN
DZ03-OCSB2030-21LN
DZ03-OCSB2040-13LN
DZ03-OCSB2040-17LN
DZ03-OCSB2040-21LN
1.0
1.0
1.0
2.0
2.0
2.0
2.0
3.0
3.0
3.0
4.0
4.0
4.0
4
4
4
6
6
6
6
6
6
6
6
6
6
1
1
1
2
2
2
2
3
3
3
4
4
4
60
60
60
60
60
60
60
60
60
60
70
70
70
For high hardened steel up to 65HRC
Ball Nose
Helix angle 30°
2 Flutes
Regular cutting edge
Z
2
2
2
2
2
2
2
2
2
2
2
2
2
Tolerance for øD (mm)
Tolerance
ø0.5 ~ ø2.0 Up to
ø3.0 ~ ø4.0 Up to
0.000-0.020
0.000-0.020
øD
ød
(h
6)
øD
R ± 0.01 l0
l1
l1
11
17
21
9
11
17
21
9
17
21
13
17
21
R
0.5
0.5
0.5
1.0
1.0
1.0
1.0
1.5
1.5
1.5
2.0
2.0
2.0
L
ød
1
12°30'
R15
ød1
0.95
0.95
0.95
1.95
1.95
1.95
1.95
2.95
2.95
2.95
3.95
3.95
3.95
240
Hard
Cu
t E
nd
Mills
“ One-Cut 03 Ball Nose End Mills ”
DZ03-OCUB (Long Type)
For high hardened steel up to 65HRC
Ball Nose
Helix angle 30°
2 Flutes
1.5 x øD cutting edge
Tolerance for øD (mm)
Tolerance
ø6.0 ~ ø10.0 Up to
ø11.0 ~ ø20.0 Up to
0.000-0.020
0.000-0.020
øD
SlottingCopy Milling Pocket Milling
øD
l0
LR ± 0.01
ød
(h
6)
øD l0 L ødCod.No. Stock
Dimensions (mm)
DZ03-OCUB2060
DZ03-OCUB2070
DZ03-OCUB2080
DZ03-OCUB2090
DZ03-OCUB2100
DZ03-OCUB2110
DZ03-OCUB2120
DZ03-OCUB2160
DZ03-OCUB2200
6.0
7.0
8.0
9.0
10.0
11.0
12.0
16.0
20.0
5
6
7
8
9
10
11
15
18
9
10.5
12
13.5
15
16.5
18
24
30
120
120
120
120
140
140
140
180
180
Z
2
2
2
2
2
2
2
2
2
R
3
3.5
4
4.5
5
5.5
6
8
10
TOOLING BYTOOLING BY
241
Hard
Cu
t E
nd
Mills
“ One-Cut 03 Ball Nose End Mills ”
Work
Materials
Operation
ToolN
(min-1)Feed
(mm/min)N
(min-1)Feed
(mm/min)N
(min-1)Feed
(mm/min)N
(min-1)Feed
(mm/min)
0.5
1
1.5
2
3
4
5
6
8
10
12.5
1
2
3
4
6
8
10
12
16
20
25
Carbon steel
(C55) 180 ~ 280HB
Alloy steel
(1.7225) ~280HB
Mold steel
(P20,1.2311) 35 ~ 45HRC
Alloy steel
(1.7225) ~300HB
50,000
25,000
17,000
12,700
8,500
6,400
5,000
4,200
3,200
2,500
2,000
2,500
2,000
1,700
1,600
1,600
1,600
1,500
1,400
1,300
1,250
1,200
45,000
22,000
15,000
11,000
7,400
5,600
4,500
3,700
2,800
2,200
1,800
2,200
1,700
1,500
1,100
900
900
900
850
840
800
800
38,000
19,000
12,700
9,500
6,400
4,800
3,800
3,200
2,400
1,900
1,500
1,900
1,500
1,270
950
800
670
650
640
620
600
600
38,000
19,000
12,700
9,500
6,400
4,800
3,800
3,200
2,400
1,900
1,500
1,900
1,500
1,270
950
800
800
750
750
700
700
650
Ap=0.3D
Ae=0.5D
øD
Ae
Ap
Ap=0.3D
Ae=0.5D
øD
Ae
Ap
Ap=0.3D
Ae=0.5D
øD
Ae
Ap
Ap=0.3D
Ae=0.5D
øD
Ae
Ap
øD(mm)
R(mm)
Work
Materials
Operation
ToolN
(min-1)Feed
(mm/min)N
(min-1)Feed
(mm/min)N
(min-1)Feed
(mm/min)N
(min-1)Feed
(mm/min)
0.5
1
1.5
2
3
4
5
6
8
10
12.5
1
2
3
4
6
8
10
12
16
20
25
Hardened die steel
(1.2344,1.2379) 45 ~ 55HRC
Hardened die steel
(1.2344,1.2379) 55 ~ 65HRC
Cast Iron
(GG25) ~ 350 N/mm2
Nodular cast iron
(GGG) ~550 N/mm2
31,000
16,000
10,000
8,000
5,300
4,000
3,200
2,700
2,000
1,600
1,300
1,200
950
600
500
370
320
320
300
260
260
270
25,000
12,000
8,500
6,300
4,200
3,200
2,500
2,100
1,600
1,200
1,000
750
600
430
320
250
250
220
210
200
200
200
60,000
40,000
26,000
20,000
13,000
9,900
8,000
6,600
5,000
4,000
3,200
4,800
4,800
4,100
3,400
2,500
2,500
2,400
2,200
2,100
2,000
1,900
54,000
27,000
18,000
13,000
9,000
6,700
5,400
4,500
3,400
2,700
2,100
4,300
3,200
2,700
2,000
1,700
1,700
1,600
1,500
1,400
1,300
1,300
Ap=0.3D
Ae=0.5D
øD
Ae
Ap
Ap=0.3D
Ae=0.5D
øD
Ae
Ap
Ap=0.3D
Ae=0.5D
øD
Ae
Ap
Ap=0.3D
Ae=0.5D
øD
Ae
Ap
øD(mm)
R(mm)
Recommended cutting conditions for DZ03-OCSB / DZ03-OCUB
TOOLING BYTOOLING BY242
TOOLING BYTOOLING BY
“ Technical Information ”
Info
TOOLING BYTOOLING BY
243
“ Technical Information ”
Info
i
244
“ Technical Information ”
DIJET COATED and CERMET GRADE.
Info
Turning
GradeMStainless steel
KCast Iron
PSteel
MStainless steel
Diamond Coated
KCast Iron
PSteel
Milling Grade
Turning Grade
Milling
Grade
Coated
Grade
Cermet
Grade
Dijet
Coated
and
Cermet
Grade
TOOLING BYTOOLING BY
245
“ Technical Information ”
Info
JC110V JC215V JC325V JC450V
JC5003 JC110V JC5015
JC105V JC110V JC215V
JC5003 JC5015 JC5030 JC5040
JC5015 JC730U
JC5003 JC610 JC5015
JC10000
LN10 CX50 CX75
CX75 CX90 CX99
JC730U
Wear Resistant Tougher
246
“ Technical Information ”
DIJET ISO MILLING TABLE.
Info
Coated
ISO
Table
Cermet
PSteel
MStainless steel
KCast Iron
P01 P10 P20 P30 P40 M10 M20 M30 M40 K01 K10 K20 K30
JC5003
JC5015 JC5015
JC5030 JC730U
JC5040
JC730U
CX75
CX75
CX75
CX99
CX99
CX90
JC5003
JC610
JC5015
Uncoated DX30 KT9
Grade colour correspond at box colour
JC5003 JC730UJC5030JC5015 JC5040 JC610 KT9
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Carbon/Alloy steel
Die steel
Hardened
Stainless steel
Gray cast iron
Ductile cast iron
☺ = Very Good � = OK � = Not recommended
Grade Selection Guide
TOOLING BYTOOLING BY
247
“ Technical Information ”
Info
Coated
ISO
Table
Cermet
PSteel
MStainless steel
KCast Iron
P01 P10 P20 P30 P40 M10 M20 M30 M40 K01 K10 K20 K30
JC110V
LN10
LN10
LN10
CX50
CX75
CX50
JC5003
JC110V
JC5015
JC105V
JC110V
JC215V
JC215V
JC325V
JC450V
DIJET ISO TURNING TABLE.
Grade colour correspond at box colour
JC215V
JC105V JC110V JC215V JC325V JC450V JC5003 JC5015
Carbon steel
Alloy steel
Stainless
steel
Cast iron
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Grade Selection Guide
Finishing
Light cutting
Medium cutting
Roughing to heavy
Finishing
Light cutting
Medium cutting
Roughing
Finishing
Medium cutting
Roughing
☺ = Very Good � = OK � = Not recommended
248
“ Technical Information ”
DIJET MILLING Coated Grade.
Info
Grade
ISO
Code
PSteel
MStainless steel
KCast Iron
P01 P10 P20 P30 P40 M10 M20 M30 M40 K01 K10 K20 K30
JC730U
JC5030
JC5015
JC5003
JC5040
ISO Scale Grade Features
PSteel
MStainless steel
KCast iron
Cutting Speed(m/min)
200~300
100~200
100~200
100~200
150~250
100~200
100~200
100~200
120~220
200~300
150~250
120~220
100~200
JC5003
JC4015
JC5015
JC5030
JC730U
JC5040
JC5015
JC4015
JC730U
JC5003
JC600
JC610
JC5015
Extremely excellent wear-resistance.
For high speed cutting and high hardened steel up to 65 HRC.
New CVD coated grade having excellent wear- resistance &
termal crack-resistance. For general steel & stainless steel.
Adopted P-group substrate having good heat-resiatance.
For general steel and die & mold steel.
Adopted tougher sub-micro grain carbide base material.
For general steel, hardened steel and stainless steel.
Adopted tougher sub-micro grain carbide base material.
Extremely suitable for wet cutting on steel stainless steel.
Adopted tougher sub-micro grain carbide base material.
Extremely suitable for wet cutting on steel stainless steel.
Adopted M-group substrate having good crack-resiatance.
For general steel and die & mold steel.
New CVD coated grade having excellent wear-resistance &
termal crack-resistance. For general steel & stainless steel.
Adopted tougher sub-micro grain carbide base material.
For general steel hardened steel and stainless steel.
Extremely excellent wear-resistance.
For high spped cutting and high hardened steel and cast iron.
CVD coated grade having excellent wear- resistance.
For gray cast iron & ductile cast iron at high speed cutting.
CVD coated grade having excellent wear-resistance & crack-
resistance. General grade for gray cast iron & ductile cast iron.
Adopted tougher sub-micro grain carbide base material.
Multi grade for hardened steel and stainless steel & cast iron.
Wear resistant
Fracture resistance
Wear resistant
Fracture resistance
Wear resistant
Fracture resistance
JC730U
JC5015
JC610
JC5003
JC5015
Micro structure of JC5003
Application range
General description
Dijet coated inserts for milling (DZ coated JC 5000 series) produced by TiAlN
PVD coating on the surface of special substrate having excellent wear-resistance
and chipping-resistance which gives stable cutting performance even in interrupted
machining. The series cover wide range of application for indexable milling inserts,
end-mills and drills.
Features & Application
TOOLING BYTOOLING BY
249
“ Technical Information ”
InfoGrade
ISO
Code
PSteel
MStainless steel
KCast Iron
P01 P10 P20 P30 P40 M10 M20 M30 M40 K01 K10 K20 K30
JC325V
JC215V
JC110V
JC450V
ISO Scale Grade Features
PSteel
MStainless steel
KCast iron
Cutting Speed(m/min)
200~300
150~250
100~200
100~200
100~180
100~200
80~150
150~300
150~300
100~250
JC110V
JC215V
JC325V
JC450V
JC5003
JC110V
JC5015
JC105V
JC110V
JC215V
Excellentwear-resistance andchipping-resistance
The new developedsub strate improvesfracture resistance.
Microstructureof JC 215V
Excellent wear-resistance & deformation-resistance.
Finishing to medium cutting for steel & cast iron.
Well balanced for wear-resistance & fracture-resistance.
General steel grade for light to medium cutting.
Excellent fracture-resistance. Medium to heavy roughing and
interrupted cutting for steel.
Toughest grade. Heavy roughing & interrupted cutting for steel.
Excellent wear-resistance & edge notching.
Finishing for stainless steel.
Excellent wear-resistance & deformation-resistance.
Finishing in high speed cutting for stainless steel.
Excellent edge notching resistance.
Light to medium cutting for stainless steel.
Best wear-resistance grade. Finishing to medium cutting of general
cast iron or ductile cast iron. Medium to high speed cutting.
Excellent wear-resistance grade.
Light to medium cutting for gray & ductile cast iron.
Well balanced for wear-resistance & fracture-resistance.
Medium to roughing for cast iron & ductile cast iron.
Wear resistant
Fracture resistance
Wear resistant
Fracture resistance
Wear resistant
Fracture resistance
JC5003
JC110V
JC5015
JC105V
JC110V
JC215V
DIJET TURNING Coated Grade.
Application range
JC215V
Features & Application
General description
Dijet coated inserts for turning (JC coated V series) CVD produced by
multi-thick layers (12 ÷ 15 µm) coating on the surface of special
substrate are remarkably improved of tool life.
The series cover wide range of application from light cutting to heavy
duty cutting in high speed or high feed application by combination with
the optimum chip-breakers.
250
“ Technical Information ”
DIJET CERMET Grades.
Info
Turning
Milling
ISO
Scale
PSteel
MStainless steel
KCast Iron
P01 P10 P20 P30 P40 M10 M20 M30 M40 K01 K10 K20 K30
Applications Grade Features
Turning
Milling
Cutting Speed(m/min)
250~350
200~300
150~250
180~230
150~200
100~180
LN10
CX50
CX75
CX75
CX90
CX99
LN10
CX75
LN10
CX75
CX50
LN10
CX75
CX99
CX75
CX99
CX90
CX75
Note: Above data for recommended cutting speed is relevant for machining normal steels.
Micro structure of CX99
Turning Milling
LN10 CX50 CX75 CX75 CX90 CX99
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☺ = Very Good � = OK � = Not recommended
Carbon steel
Alloy steel
Finishing
Light cutting
Medium cutting
Roughing to heavy
Finishing
Light cutting
Medium cutting
Finishing
Medium cutting
Roughing
Less binding materials for higher wear-resistanceHigh speed cutting for steel. Finishing for cast iron.Surface-hardened type cermet. Wear-resistance and deform-resistance in highspeed cutting. High speed cutting for general steel.
High nitrogen content and fine uniform shard structure. Exellent for chipping-resistance & wear-resistance. General purpose for steel.
High nitrogen content and fine uniform shard structure. Exellent for chipping-resistance & wear-resistance. Medium & high speed Milling for steel & alloy.
High nitrogen content and fine uniform shard structure. Exellent for chipping-resistance & wear-resistance. General milling application for steel & alloy steel.Tougher cermet grade having impact resistance by improving binder materialsand microstructure. Roughing application for steel milling.
General descriptionThe main ingredients of cermet are TiC (titanium carbide)TiN (titanium nitride) and TiCN (titanium carbo-nitride).In comparison with WC (tungsten carbide) whose mainingredient are sintered carbide alloy, those carbidecomposites show strength and anti-oxidization underhigh temperature and also hard to react upon steel materialstherefore, excellent surface finish can be obtained. These characteristics of cermet make it possible for high speedand high efficient cutting application. Dijet newly addedCX-series for general purpose application to the conventionalseries to comply with every cutting conditions.
Features & Application
Application Range
Grade Selection Guide
Stainless
steel
Cast iron
ISO
Tu
rnin
g In
sert
s
160
“ ISO Turning Inserts ”
Items Previous tool Dijet
Insert
Grade
Cutting speed
feed rate
Deep of cut
Coolant
Tool life
No. of pcs
DCET 070202R-MM
JC5015
70m/min
0.035mm/rev
0.03~1.6mm
Oil fluid
DCGT 070202
Competitor's
70m/min
0.035mm/rev
0.03~1.6mm
Oil fluid
Tool No.
Cutting
Condition
Result 900/Corner 2,000/Corner
Work Material:
Stainless steel AISI 420F
Items Previous tool Dijet
Insert
Grade
Cutting speed
feed rate
Deep of cut
Coolant
Tool life
No. of pcs
DCET 11T302R-MM
JC 5015
140m/min
0.05mm/rev
0.5~3.0mm
Oil fluid
DCMT 11T302
Competitor's
140m/min
0.05mm/rev
0.5~3.0mm
Oil fluid
Tool No.
Cutting
Condition
Result1160/Corner
Exellent surface finish at Rz 2 µm. 600/Corner
ø 4
4.5
ø 4
5
ø4
Cutting data for small components inserts
Motor shaft for hard disk drive
Work Material:
Stainless steel AISI 410S
Small part for camera
TOOLING BYTOOLING BY
161
ISO
Tu
rnin
g In
sert
s
“ ISO Turning Inserts ”
Items Previous tool Dijet
Insert
Grade
Cutting speed
feed rate
Deep of cut
Coolant
Tool life
No. of pcs
DCMT 070202-FT
JC110V
150m/min
0.1mm/rev
0.4mm
Oil fluid
DCMT 070202
Competitor's
150m/min
0.1mm/rev
0.4mm
Oil fluid
Tool No.
Cutting
Condition
Result 2,000/Corner 5,000/Corner
Cutting speed (m/min.)Work Materials
Low alloy steelFree machining steel
Stainless steelFerritics/Martensitic(AISI 420J2, 430etc.)
Stainless steelAustenitic
(AISI 303 304 etc.)
JC5015 JC5003 JC110V
~150
~200
~180
~180
~250
~200
~200
~250
~300
15
ø12
Work Material:
Stainless steel AISI 303
Motor sleeve for hard disk drive
Recommended cutting conditions for small components inserts
Cutting data for small components inserts
TOOLING BYTOOLING BY162
TOOLING BYTOOLING BY
“ Drills ”
Dri
lls
TOOLING BYTOOLING BY
163
“ Drills ”
Dri
lls
Dri
lls
“ Drills ”
164
Tool name
Page
Type
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Cod.No. DDS-S DDS-M DDS-L DZ-DHS FDM SCD-MS SCD-ML
Range of size ø3~ø20 ø3~ø20 ø6~ø20 ø2~ø12 ø10~ø30ø3~ø12
3 x D3 x D 5 x D
Brazed CarbideP25
JC-Coat (TiN)
ø10~ø30
Deep of cut
Base Material
Coating
Mild steel
Carbon &Alloy steel
Stainless steel
Cast iron
Aluminium alloys
Graphite
Carbon
Ceramics
~ HRC50
~ HRC70
Fe
atu
res
Fo
r g
en
era
l ste
el an
d
Cast
iro
n
Incre
ased
dri
ll r
igid
ity
Fo
r d
ry c
utt
ing
on
Carb
on
ste
el
Wid
er
ap
plicati
on
are
as
On
e p
iece c
arb
ide b
lad
e
Ho
so
i-P
oin
t g
eo
metr
y
Hard
ned
ste
el
u
p t
o
Sigma Drill S-CUTFinalDrill
BrazedSolid
DD-Coat(TiAIN)
Drills Choice
166 168 170 173 177 182 184
P25
2 x D 4 x D 6 x D 5 x D
Sigma DrillHard
Micro Grain
DZ-Coat (TiAIN)JC-Coat (TiN)
Type of lubrication Dry
Wid
er
ap
plicati
on
are
as
On
e p
iece c
arb
ide b
lad
e
Ho
so
i-P
oin
t g
eo
metr
y
SolidSolid
External coolant Internal coolantExternal coolant
☺ ☺ ☺
☺ ☺ ☺
� � �
☺
�
☺ ☺
� �
☺
Fo
r g
en
era
l ste
el an
d
Cast
iro
n
Incre
ased
dri
ll r
igid
ity
Fo
r g
en
era
l ste
el an
d
Cast
iro
n
Incre
ased
dri
ll r
igid
ity
Fo
r H
igh
Ha
rde
ne
d s
tee
l
fro
m 5
0 ~
70H
RC
Tap
dri
lls a
wailab
le
fro
m M
4 ~
M12
Pic
ture
s
☺ = Very Good � = OK � = Not recommended
�
�
TOOLING BYTOOLING BY
Dri
lls
“ Drills ”
165
Dri
lls
DDS “ Sigma Drill ”
Drilling
Dri
lls
“ Sigma Drill ”
166
DDS-S (Short Type 2xD)
1. Increase drill rigidity.
2. Smooth chip ejection.
3. Longer tool life.
4. Easy regrinding.
øD l1 l2 LCod.No. Stock
Dimensions (mm)
DDS-030S
DDS-031S
DDS-032S
DDS-033S
DDS-034S
DDS-035S
DDS-036S
DDS-037S
DDS-038S
DDS-039S
DDS-040S
DDS-041S
DDS-042S
DDS-043S
DDS-044S
DDS-045S
DDS-046S
DDS-047S
DDS-048S
DDS-049S
DDS-050S
DDS-051S
DDS-052S
DDS-053S
DDS-054S
DDS-055S
3.0
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
4.0
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
5.0
5.1
5.2
5.3
5.4
5.5
45
45
45
48
48
48
49
49
49
50
50
50
52
52
52
52
55
55
55
55
55
60
60
60
60
60
13
13
13
14
14
14
15
15
15
16
16
16
18
18
18
18
19
19
19
19
19
22
22
22
22
22
32
32
32
34
34
34
34
34
34
34
34
34
34
34
34
34
36
36
36
36
36
38
38
38
38
38
øD
14
0°
L
l1 l2
øD
h7
Tolerance for øD (mm)
Tolerance
3 Up to
3 Over ~ 5.9 Up to
5.9 Over ~ 10 Up to
10 Over ~ 18 Up to
18 Over ~ 20 Up to
0-0.010
0-0.012
0-0.015
0-0.018
0-0.021
øD
helix angle :30°
DDS-056S
DDS-057S
DDS-058S
DDS-059S
DDS-060S
DDS-061S
DDS-062S
DDS-063S
DDS-064S
DDS-065S
DDS-066S
DDS-067S
DDS-068S
DDS-069S
DDS-070S
DDS-071S
DDS-072S
DDS-073S
DDS-074S
DDS-075S
DDS-076S
DDS-077S
DDS-078S
DDS-079S
DDS-080S
DDS-081S
65
65
65
65
65
70
70
70
70
70
75
75
75
75
75
75
75
75
75
75
77
77
77
77
77
80
25
25
25
25
25
28
28
28
28
28
30
30
30
30
30
30
30
30
30
30
32
32
32
32
32
35
40
40
40
40
40
42
42
42
42
42
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
Drilling
øD l1 l2 LCod.No. Stock
Dimensions (mm)
Drilling depth 2 x øD
JC-coat (TiN)
5.6
5.7
5.8
5.9
6.0
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
7.0
7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8
7.9
8.0
8.1
TOOLING BYTOOLING BY
Dri
lls
“ Sigma Drill ”
167
DDS-S (Short Type 2xD)
DDS-082S
DDS-083S
DDS-084S
DDS-085S
DDS-086S
DDS-087S
DDS-088S
DDS-089S
DDS-090S
DDS-091S
DDS-092S
DDS-093S
DDS-094S
DDS-095S
DDS-096S
DDS-097S
DDS-098S
DDS-099S
DDS-100S
DDS-101S
DDS-102S
DDS-103S
DDS-104S
DDS-105S
DDS-106S
DDS-107S
DDS-108S
DDS-109S
DDS-110S
DDS-111S
DDS-112S
DDS-113S
DDS-114S
DDS-115S
DDS-116S
DDS-117S
DDS-118S
DDS-119S
DDS-120S
DDS-121S
DDS-122S
DDS-123S
DDS-124S
DDS-125S
8.2
8.3
8.4
8.5
8.6
8.7
8.8
8.9
9.0
9.1
9.2
9.3
9.4
9.5
9.6
9.7
9.8
9.9
10.0
10.1
10.2
10.3
10.4
10.5
10.6
10.7
10.8
10.9
11.0
11.1
11.2
11.3
11.4
11.5
11.6
11.7
11.8
11.9
12.0
12.1
12.2
12.3
12.4
12.5
80
80
80
80
80
80
80
80
80
85
85
85
85
85
85
85
85
85
85
90
90
90
90
90
90
90
90
90
90
95
95
95
95
95
100
100
100
100
100
105
105
105
105
105
35
35
35
35
35
35
35
35
35
40
40
40
40
40
40
40
40
40
40
44
44
44
44
44
44
44
44
44
44
48
48
48
48
48
52
52
52
52
52
54
54
54
54
54
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
46
46
46
46
46
46
46
46
46
46
47
47
47
47
47
48
48
48
48
48
51
51
51
51
51
DDS-126S
DDS-127S
DDS-128S
DDS-129S
DDS-130S
DDS-131S
DDS-132S
DDS-133S
DDS-134S
DDS-135S
DDS-136S
DDS-137S
DDS-138S
DDS-139S
DDS-140S
DDS-141S
DDS-142S
DDS-143S
DDS-144S
DDS-145S
DDS-146S
DDS-147S
DDS-148S
DDS-149S
DDS-150S
DDS-151S
DDS-152S
DDS-153S
DDS-154S
DDS-155S
DDS-156S
DDS-157S
DDS-158S
DDS-159S
DDS-160S
DDS-165S
DDS-170S
DDS-175S
DDS-180S
DDS-185S
DDS-190S
DDS-195S
DDS-200S
12.6
12.7
12.8
12.9
13.0
13.1
13.2
13.3
13.4
13.5
13.6
13.7
13.8
13.9
14.0
14.1
14.2
14.3
14.4
14.5
14.6
14.7
14.8
14.9
15.0
15.1
15.2
15.3
15.4
15.5
15.6
15.7
15.8
15.9
16.0
16.5
17.0
17.5
18.0
18.5
19.0
19.5
20.0
105
105
105
105
105
110
110
110
110
110
110
110
110
110
110
115
115
115
115
115
120
120
120
120
120
125
125
125
125
125
125
125
125
125
125
135
135
140
140
145
145
150
150
54
54
54
54
54
57
57
57
57
57
57
57
57
57
57
59
59
59
59
59
64
64
64
64
64
65
65
65
65
65
65
65
65
65
65
67
67
72
72
75
75
80
80
51
51
51
51
51
53
53
53
53
53
53
53
53
53
53
56
56
56
56
56
56
56
56
56
56
60
60
60
60
60
60
60
60
60
60
68
68
68
68
70
70
70
70
Drilling
øD l1 l2 LCod.No. Stock
Dimensions (mm)
øD l1 l2 LCod.No. Stock
Dimensions (mm)
Dri
lls
“ Sigma Drill ”
168
DDS-M (Medium Type 4xD)
1. Increase drill rigidity.
2. Smooth chip ejection.
3. Deep hole drilling with
external coolant supply.
4. Longer tool life.
5. Easy regrinding.
øD l1 l2 LCod.No. Stock
Dimensions (mm)
DDS-030M
DDS-031M
DDS-032M
DDS-033M
DDS-034M
DDS-035M
DDS-036M
DDS-037M
DDS-038M
DDS-039M
DDS-040M
DDS-041M
DDS-042M
DDS-043M
DDS-044M
DDS-045M
DDS-046M
DDS-047M
DDS-048M
DDS-049M
DDS-050M
DDS-051M
DDS-052M
DDS-053M
DDS-054M
DDS-055M
3.0
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
4.0
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
5.0
5.1
5.2
5.3
5.4
5.5
50
53
53
55
55
55
55
55
57
57
57
60
60
60
60
60
65
65
65
65
65
70
70
70
70
70
18
19
19
21
21
21
21
21
23
23
23
26
26
26
26
26
29
29
29
29
29
32
32
32
32
32
32
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
36
36
36
36
36
38
38
38
38
38
øD
14
0°
L
l1 l2
øD
h7
Tolerance for øD (mm)
Tolerance
3 Up to
3.1 Over ~ 5.9 Up to
6.0 Over ~ 10 Up to
10 Over ~ 18 Up to
18 Over ~ 20 Up to
0-0.010
0-0.012
0-0.015
0-0.018
0-0.021
øD
helix angle :30°
DDS-056M
DDS-057M
DDS-058M
DDS-059M
DDS-060M
DDS-061M
DDS-062M
DDS-063M
DDS-064M
DDS-065M
DDS-066M
DDS-067M
DDS-068M
DDS-069M
DDS-070M
DDS-071M
DDS-072M
DDS-073M
DDS-074M
DDS-075M
DDS-076M
DDS-077M
DDS-078M
DDS-079M
DDS-080M
DDS-081M
75
75
75
75
65
80
80
80
80
80
85
85
85
85
85
90
90
90
90
90
92
92
92
92
92
95
35
35
35
35
35
38
38
38
38
38
42
42
42
42
42
45
45
45
45
45
47
47
47
47
47
50
40
40
40
40
40
42
42
42
42
42
43
43
43
43
43
45
45
45
45
45
45
45
45
45
45
45
Drilling
øD l1 l2 LCod.No. Stock
Dimensions (mm)
Drilling depth 4 x øD
JC-coat (TiN)
5.6
5.7
5.8
5.9
6.0
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
7.0
7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8
7.9
8.0
8.1
TOOLING BYTOOLING BY
Dri
lls
“ Sigma Drill ”
169
DDS-M (Medium Type 4xD)
DDS-082M
DDS-083M
DDS-084M
DDS-085M
DDS-086M
DDS-087M
DDS-088M
DDS-089M
DDS-090M
DDS-091M
DDS-092M
DDS-093M
DDS-094M
DDS-095M
DDS-096M
DDS-097M
DDS-098M
DDS-099M
DDS-100M
DDS-101M
DDS-102M
DDS-103M
DDS-104M
DDS-105M
DDS-106M
DDS-107M
DDS-108M
DDS-109M
DDS-110M
DDS-111M
DDS-112M
DDS-113M
DDS-114M
DDS-115M
DDS-116M
DDS-117M
DDS-118M
DDS-119M
DDS-120M
DDS-121M
DDS-122M
DDS-123M
DDS-124M
DDS-125M
8.2
8.3
8.4
8.5
8.6
8.7
8.8
8.9
9.0
9.1
9.2
9.3
9.4
9.5
9.6
9.7
9.8
9.9
10.0
10.1
10.2
10.3
10.4
10.5
10.6
10.7
10.8
10.9
11.0
11.1
11.2
11.3
11.4
11.5
11.6
11.7
11.8
11.9
12.0
12.1
12.2
12.3
12.4
12.5
95
95
95
95
98
98
98
98
98
100
100
100
100
100
105
105
105
105
105
110
110
110
110
110
115
115
115
115
115
115
115
115
115
115
120
120
120
120
120
125
125
125
125
125
50
50
50
50
53
53
53
53
53
55
55
55
55
55
60
60
60
60
60
64
64
64
64
64
68
68
68
68
68
68
68
68
68
68
72
72
72
72
72
74
74
74
74
74
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
46
46
46
46
46
47
47
47
47
47
47
47
47
47
47
48
48
48
48
48
51
51
51
51
51
DDS-126M
DDS-127M
DDS-128M
DDS-129M
DDS-130M
DDS-131M
DDS-132M
DDS-133M
DDS-134M
DDS-135M
DDS-136M
DDS-137M
DDS-138M
DDS-139M
DDS-140M
DDS-141M
DDS-142M
DDS-143M
DDS-144M
DDS-145M
DDS-146M
DDS-147M
DDS-148M
DDS-149M
DDS-150M
DDS-151M
DDS-152M
DDS-153M
DDS-154M
DDS-155M
DDS-156M
DDS-157M
DDS-158M
DDS-159M
DDS-160M
DDS-165M
DDS-170M
DDS-175M
DDS-180M
DDS-185M
DDS-190M
DDS-195M
DDS-200M
12.6
12.7
12.8
12.9
13.0
13.1
13.2
13.3
13.4
13.5
13.6
13.7
13.8
13.9
14.0
14.1
14.2
14.3
14.4
14.5
14.6
14.7
14.8
14.9
15.0
15.1
15.2
15.3
15.4
15.5
15.6
15.7
15.8
15.9
16.0
16.5
17.0
17.5
18.0
18.5
19.0
19.5
20.0
130
130
130
130
130
135
135
135
135
135
135
135
135
135
135
140
140
140
140
140
145
145
145
145
145
150
150
150
150
150
155
155
155
155
155
170
170
175
175
180
180
190
190
79
79
79
79
79
82
82
82
82
82
82
82
82
82
82
84
84
84
84
84
89
89
89
89
89
90
90
90
90
90
95
95
95
95
95
102
102
107
107
115
115
120
120
51
51
51
51
51
53
53
53
53
53
53
53
53
53
53
56
56
56
56
56
56
56
56
56
56
60
60
60
60
60
60
60
60
60
60
68
68
68
68
70
70
70
70
Drilling
øD l1 l2 LCod.No. Stock
Dimensions (mm)
øD l1 l2 LCod.No. Stock
Dimensions (mm)
Dri
lls
“ Sigma Drill ”
170
DDS-L (Long Type 6xD)
1. Increase drill rigidity.
2. Smooth chip ejection.
3. Deep hole drilling with
external coolant supply.
4. Longer tool life.
5. Easy regrinding.
øD
14
0°
L
l1 l2
øD
h7
Tolerance for øD (mm)
Tolerance
6.0 Over ~ 10 Up to
10 Over ~ 18 Up to
18 Over ~ 20 Up to
0-0.015
0-0.018
0-0.021
øD
helix angle :30°
Drilling
øD l1 l2 LCod.No. Stock
Dimensions (mm)
DDS-060L
DDS-061L
DDS-062L
DDS-063L
DDS-064L
DDS-065L
DDS-066L
DDS-067L
DDS-068L
DDS-069L
DDS-070L
DDS-071L
DDS-072L
DDS-073L
DDS-074L
DDS-075L
DDS-076L
DDS-077L
DDS-078L
DDS-079L
DDS-080L
DDS-081L
DDS-082L
DDS-083L
DDS-084L
DDS-085L
6.0
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
7.0
7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8
7.9
8.0
8.1
8.2
8.3
8.4
8.5
85
90
90
90
90
90
95
95
95
95
95
100
100
100
100
100
105
105
105
105
105
110
110
110
110
110
47
50
50
50
50
50
55
55
55
55
55
58
58
58
58
58
63
63
63
63
63
67
67
67
67
67
38
40
40
40
40
40
40
40
40
40
40
42
42
42
42
42
42
42
42
42
42
43
43
43
43
43
DDS-086L
DDS-087L
DDS-088L
DDS-089L
DDS-090L
DDS-091L
DDS-092L
DDS-093L
DDS-094L
DDS-095L
DDS-096L
DDS-097L
DDS-098L
DDS-099L
DDS-100L
DDS-101L
DDS-102L
DDS-103L
DDS-104L
DDS-105L
DDS-106L
DDS-107L
DDS-108L
DDS-109L
DDS-110L
DDS-111L
115
115
115
115
115
120
120
120
120
120
125
125
125
125
125
130
130
130
130
130
135
135
135
135
135
140
72
72
72
72
72
76
76
76
76
76
80
80
80
80
80
84
84
84
84
84
89
89
89
89
89
93
43
43
43
43
43
44
44
44
44
44
45
45
45
45
45
46
46
46
46
46
46
46
46
46
46
47
øD l1 l2 LCod.No. Stock
Dimensions (mm)
Drilling depth 6 x øD
JC-coat (TiN)
8.6
8.7
8.8
8.9
9.0
9.1
9.2
9.3
9.4
9.5
9.6
9.7
9.8
9.9
10.0
10.1
10.2
10.3
10.4
10.5
10.6
10.7
10.8
10.9
11.0
11.1
TOOLING BYTOOLING BY
Dri
lls
“ Sigma Drill ”
171
DDS-L (Long Type 6xD)
DDS-129L
DDS-130L
DDS-135L
DDS-140L
DDS-145L
DDS-150L
DDS-155L
DDS-160L
DDS-165L
DDS-170L
DDS-175L
DDS-180L
DDS-185L
DDS-190L
DDS-195L
DDS-200L
12.9
13.0
13.5
14.0
14.5
15.0
15.5
16.0
16.5
17.0
17.5
18.0
18.5
19.0
19.5
20.0
104
104
107
112
115
120
123
128
131
136
139
144
147
152
155
160
155
155
160
165
170
175
180
185
190
195
200
210
215
215
220
225
51
51
53
53
55
55
57
57
59
59
61
61
63
63
65
65
Drilling
øD l1 l2 LCod.No. Stock
Dimensions (mm)
øD l1 l2 LCod.No. Stock
Dimensions (mm)
DDS-112L
DDS-113L
DDS-114L
DDS-115L
DDS-116L
DDS-117L
DDS-118L
DDS-119L
DDS-120L
DDS-121L
DDS-122L
DDS-123L
DDS-124L
DDS-125L
DDS-126L
DDS-127L
DDS-128L
11.2
11.3
11.4
11.5
11.6
11.7
11.8
11.9
12.0
12.1
12.2
12.3
12.4
12.5
12.6
12.7
12.8
93
93
93
93
97
97
97
97
97
99
99
99
99
99
104
104
104
47
47
47
47
48
48
48
48
48
51
51
51
51
51
51
51
51
140
140
140
140
145
145
145
145
145
150
150
150
150
150
155
155
155
Dri
lls
“ Sigma Drill ”
172
Features of Sigma Drill
10 20 30 40
34m(VB MAX0.20mm)
30m(VB MAX0.14mm)DDS-160L
DDS-080M
Tools10 20 30 40
35m(VB MAX0.22mm)
30m(VB MAX0.14mm)DDS-160L
DDS-080M
1) DDS-080M (4D)
V=60 m/min.
f =0.24 mm/rev.
d=32 mm (blind hole)
2) DDS-160L (6D)
V=50 m/min.
f =0.35 mm/rev.
d=105 mm (through hole)
Tool Life
Drill: DDS-160L(6D)
Cutting condition
V=50 m/min.
f =0.35 mm/rev.
d=105 mm (through hole)
Drill: DDS-160L(6D)
Cutting condition
V=50 m/min.
f =0.25 mm/rev.
d=100 mm (through hole)
Cutting length (m)Cutting length (m)
60
50
40
30
20
10
102 20 30
60
50
40
30
20
10
10 20 30
Cutting length
(m)
Over
siz
e (
µm
)
Over
siz
e(µ
m)
ø3.0 ~ 5.9
ø6.0 ~ 9.9
ø10.0 ~ 15.9
ø16.0 ~ 18.9
ø19.0 ~ 20.0
feed
(mm/rev)
Cutting speed
(m/min)
feed
(mm/rev)
Cutting speed
(m/min)
30 - 40 - 50
40 - 50 - 60
40 - 50 - 60
40 - 50 - 60
40 - 50 - 60
0.05 - 0.07 - 0.10
0.10 - 0.15 - 0.20
0.12 - 0.17 - 0.22
0.15 - 0.20 - 0.25
0.20 - 0.25 - 0.30
30 - 40 - 50
40 - 50 - 60
40 - 50 - 60
40 - 50 - 60
40 - 50 - 60
0.07 - 0.10 - 0.12
0.15 - 0.20 - 0.25
0.20 - 0.25 - 0.30
0.25 - 0.30 - 0.35
0.30 - 0.35 - 0.40
feed
(mm/rev)
Cutting speed
(m/min)
30 - 40 - 50
40 - 50 - 60
40 - 50 - 60
40 - 50 - 60
40 - 50 - 60
0.05 - 0.07 - 0.10
0.12 - 0.17 - 0.22
0.15 - 0.20 - 0.25
0.20 - 0.25 - 0.30
0.25 - 0.30 - 0.35
feed
(mm/rev)
Cutting speed
(m/min)
30 - 40 - 50
40 - 50 - 60
40 - 50 - 60
40 - 50 - 60
40 - 50 - 60
0.05 - 0.10 - 0.12
0.15 - 0.20 - 0.25
0.20 - 0.25 - 0.30
0.25 - 0.30 - 0.35
0.30 - 0.35- 0.40
Materials Low carbon steel (DIN C15) Medium carbon steel (DIN C50) Alloy steel (DIN 42CrMo4) Nodular cast iron (DIN GGG40)
Ø (mm)
40 - 45 - 50
40 - 45 - 50
40 - 45 - 50
40 - 45 - 50
40 - 45 - 50
40 - 45 - 50
40 - 45 - 50
40 - 45 - 50
40 - 45 - 50
40 - 45 - 50
40 - 45 - 50
40 - 45 - 50
40 - 45 - 50
40 - 45 - 50
40 - 45 - 50
40 - 45 - 50
Medium Carbon Steel (DIN C50) Low Carbon Steel (DIN C15)
Tools
Cutting length(m)
Cutting condition
1) DDS-080M (4D)
V=50 m/min.
f =0.2 mm/rev.
d=32 mm (blind hole)
2) DDS-160L (6D)
V=50 m/min.
f =0.25 mm/rev.
d=100 mm (through hole)
Cutting condition
Tolerance condition
Medium Carbon Steel (DIN C50) Medium Carbon Steel (DIN C15)
Cutting condition of Sigma Drill
DDS-L
ø6.0 ~ 9.9
ø10.0 ~ 15.9
ø16.0 ~ 18.9
ø19.0 ~ 20.0
0.10 - 0.15 - 0.20
0.12 - 0.17 - 0.22
0.15 - 0.20 - 0.25
0.20 - 0.25 - 0.30
0.15 - 0.20 - 0.25
0.20 - 0.25 - 0.30
0.25 - 0.30 - 0.35
0.30 - 0.35 - 0.40
0.12 - 0.17 - 0.22
0.15 - 0.20 - 0.25
0.20 - 0.25 - 0.30
0.25 - 0.30 - 0.35
0.15 - 0.20 - 0.25
0.20 - 0.25 - 0.30
0.25 - 0.30 - 0.35
0.30 - 0.35- 0.40
feed
(mm/rev)
Cutting speed
(m/min)
feed
(mm/rev)
Cutting speed
(m/min)
feed
(mm/rev)
Cutting speed
(m/min)
feed
(mm/rev)
Cutting speed
(m/min)
Materials Low carbon steel (DIN C15) Medium carbon steel (DIN C50) Alloy steel (DIN 42CrMo4) Nodular cast iron (DIN GGG40)
Ø (mm)
DDS-S, DDS-M
TOOLING BYTOOLING BY
Dri
lls
173
“ Drills ”
DZ-DHS “ Sigma Drill Hard ”
Drilling
Dri
lls
“ Sigma Drill Hard ”
174
DZ-DHS (5 x øD)
1. High drill rigidity.
Over 1.6 times thicker web thickness than competitor's drill.
High drill rigidity against bending & torsion.
2. High breaking and chipping resistance.
Adopting Sub Micro grain carbide as substrate which gives
chipping & breaking resistance.
3. High heat and wear resistance.
Adopting DZ-COAT which provides oxidization & wear
resistance, gives longer tool life.
4. Incredibly strong against chipping!
Adopted the exclusive thinning for high hardened material.
> Improved the chipping resistance at the center
and the chip ejection.
Reduced the helix from 30° to 15°.
Added corner radius at outer corner.
> Solved the problem of chipping outer corner.
Drilling
øD l1 L ødCod.No. Stock
Dimensions (mm)
DZ-DHS0200
DZ-DHS0200-12
DZ-DHS0200-21
DZ-DHS0210
DZ-DHS0220
DZ-DHS0230
DZ-DHS0240
DZ-DHS0250
DZ-DHS0260
DZ-DHS0270
DZ-DHS0280
DZ-DHS0290
DZ-DHS0300
DZ-DHS0340
DZ-DHS0350
DZ-DHS0400
DZ-DHS0430
DZ-DHS0440
DZ-DHS0500
DZ-DHS0510
DZ-DHS0520
DZ-DHS0600
DZ-DHS0680
DZ-DHS0690
DZ-DHS0700
2.0
2.0
2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
3.0
3.4
3.5
4.0
4.3
4.4
5.0
5.1
5.2
6.0
6.8
6.9
7.0
3
3
3
3
3
3
3
3
3
3
3
3
4
4
4
4
6
6
6
6
6
6
8
8
8
16
12
21
16
16
16
16
16
16
16
16
16
21
24
24
27
29
29
32
34
34
41
43
43
43
55
55
55
55
55
55
55
55
55
55
55
55
60
60
60
60
63
64
68
72
72
81
83
83
83
For high hardened steel up to 70 HRC.
DZ-coat (TiAlN)
Exclusive drill for hardened materials up to 70 HRC.
Excellent wear resistance and breaking resistance allows the drill to cut high hardned materials which
require high wear resistance, heat resistance and plastic deformation resistance for cutting the edge.
No need electric discharge!
helix angle :15°
L
ød
h6
øD
h8
14
0°
l1
Tolerance for øD (mm)
Tolerance
Up to 3
From 3.1 ~ 5.9
From 6 ~ 10
From 10.1 ~ 12
0-0.010
0-0.012
0-0.015
0-0.018
øD
TOOLING BYTOOLING BY
Dri
lls
“ Sigma Drill Hard ”
175
DZ-DHS (5 x øD)
Drilling
øD l1 L ødCod.No. Stock
Dimensions (mm)
DZ-DHS0800
DZ-DHS0850
DZ-DHS0860
DZ-DHS0900
DZ-DHS1000
DZ-DHS1030
DZ-DHS1040
DZ-DHS1100
DZ-DHS1200
8.0
8.5
8.6
9.0
10.0
10.3
10.4
11.0
12.0
8
10
10
10
10
12
12
12
12
48
53
55
55
60
66
66
68
73
90
96
96
98
105
112
112
114
121
Resu
lt
At corner
0
0.2
0.4
0.6
0.8
1.0
1.2
0 2 4 6 8 10
Cutting lenght (m)
At center
0
0.2
0.4
0.6
0 2 4 6 8 10Cutting lenght (m)
Max. w
ear
(mm
)
Max. w
ear
(mm
)
Competitor A DZ-DHS Competitor A DZ-DHS
Tool
Tool Ø
Material
Cutting Speed
feed
Deep
Coolant
DZ DHS0600
6 mm.
SKD11(60HRC)
10m/min
0.05mm/rev
20mm depth/(Through hole)
Water soluble
Competitor's drill got over 1 mm chipping
at corner edge, after 2.48 m at center edge
also got 0.45 mm excessive wear and
finished. Damage of Sigma Drill-Hard after
10 m was below 0.3 mm Vb at corner edge
and below 0.35 mm Vb at the center edge.
Five times longer tool life !
Cutting data
Dri
lls
“ Sigma Drill Hard ”
176
Recommended cutting conditions for DZ-DHS
2
2.5
3
4
5
6
7
8
9
10
11
12
2,860
15 ~ 20
2,550
15 ~ 25
2,100
15 ~ 25
1,590
15 ~ 25
1,270
15 ~ 25
1,060
15 ~ 25
910
15 ~ 25
795
15 ~ 25
710
15 ~ 25
640
15 ~ 25
580
15 ~ 25
530
15 ~ 25
115
0.03 ~ 0.05
102
0.03 ~ 0.05
84
0.03 ~ 0.05
63
0.03 ~ 0.05
62
0.04 ~ 0.06
74
0.06 ~ 0.08
63
0.06 ~ 0.08
60
0.06 ~ 0.09
53
0.06 ~ 0.09
51
0.06 ~ 0.1
46
0.06 ~ 0.1
47
0.06 ~ 0.12
83
0.03 ~ 0.05
66
0.03 ~ 0.05
55
0.03 ~ 0.05
41
0.03 ~ 0.05
41
0.04 ~ 0.06
41
0.05 ~ 0.07
35
0.05 ~ 0.07
34
0.05 ~ 0.08
30
0.05 ~ 0.08
29
0.05 ~ 0.09
26
0.05 ~ 0.09
25
0.05 ~ 0.1
38
0.02 ~ 0.04
38
0.02 ~ 0.04
31
0.02 ~ 0.04
23
0.02 ~ 0.04
25
0.03 ~ 0.05
26
0.04 ~ 0.06
22
0.04 ~ 0.06
20
0.04 ~ 0.06
18
0.04 ~ 0.06
17
0.04 ~ 0.07
15
0.04 ~ 0.07
15
0.04 ~ 0.08
2,070
10 ~ 15
1,660
10 ~ 15
1,380
10 ~ 15
1,035
10 ~ 15
830
10 ~ 15
690
10 ~ 15
590
10 ~ 15
520
10 ~ 15
460
10 ~ 15
415
10 ~ 15
375
10 ~ 15
345
10 ~ 15
1,270
5 ~ 10
1,270
7 ~ 12
1,060
7 ~ 12
795
7 ~ 12
635
7 ~ 12
530
7 ~ 12
455
7 ~ 12
400
7 ~ 12
355
7 ~ 12
320
7 ~ 12
290
7 ~ 12
265
7 ~ 12
Revolution
(min-1)
Cutting Speed
(m/min)
Feed speed
(mm/min)
feed(mm/rev)
Feed speed
(mm/min)
feed(mm/rev)
Feed speed
(mm/min)
feed(mm/rev)
Revolution
(min-1)
Cutting Speed
(m/min)
Revolution
(min-1)
Cutting Speed
(m/min)
Materials
Tool dia.
(mm)
SKT,SKD61 (48 ~ 56 HRC)Tool steel
SKD11,SKH (57 ~ 62 HRC)Tool steel
SKD11,SKH (63 ~ 70 HRC)Tool steel
1. Use water soluble oil.
2. Not recommended to use for non-heat treated material.
Recommended to use Sigma drill.
3. Recommended to use for over 50 HRC to 70 HRC.
4. Use a ridgid machine and precise holder.
5. This data is relevant for cutting depth at 3 x Ø.
6. Recommended to use for blind hole. In case of through
hole, use back up under the work piece.
Attention for use.
TOOLING BYTOOLING BY
Dri
lls
177
FDM “ Final Drill ”
“ Drills ”Drilling
Dri
lls
“ Final Drill ”
178
FDM (for dry machining completely)
Drilling
Tolerance for øD (mm)
Tolerance
3 Up to
3 Over ~ 5.9 Up to
6.0 Over ~ 10 Up to
10 Over ~ 12 Up to
0-0.014
0-0.018
0-0.022
0-0.027
øD
1. The first realization of perfect dry cutting drill for steel
in metal cutting industry.
Adoption of new high harden coating layer
(DD coat - Dijet dry coat) provided with heat resistant
and excellent lubricant.
Development of special substrate
Improvement of conventional Hosoi geometry.
2. Excellent chip evacuation, control of cutting heat and
cutting resistant.
Carbon steel and cast iron cutting
DD coat (TiAlN coating layer)
Effective drilling depth: 3 x D
øD l1 L ødCod.No. Stock
Dimensions (mm)
FDM-030
FDM-031
FDM-032
FDM-033
FDM-034
FDM-035
FDM-036
FDM-037
FDM-038
FDM-039
FDM-040
FDM-041
FDM-042
FDM-043
FDM-044
FDM-045
FDM-046
FDM-047
FDM-048
FDM-049
FDM-050
FDM-051
3.0
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
4.0
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
5.0
5.1
3
4
4
4
4
4
4
4
4
4
4
6
6
6
6
6
6
6
6
6
6
6
19
21
21
21
24
24
24
24
27
27
27
27
27
31
31
31
31
31
33
33
38
38
51
53
53
53
56
56
56
56
59
59
59
71
71
75
75
75
75
75
77
77
82
82
FDM-052
FDM-053
FDM-054
FDM-055
FDM-056
FDM-057
FDM-058
FDM-059
FDM-060
FDM-061
FDM-062
FDM-063
FDM-064
FDM-065
FDM-066
FDM-067
FDM-068
FDM-069
FDM-070
FDM-071
FDM-072
FDM-073
6
6
6
6
6
6
6
6
6
8
8
8
8
8
8
8
8
8
8
8
8
8
38
38
38
38
41
41
41
41
41
41
41
41
41
41
43
43
43
43
43
45
45
45
82
82
82
82
85
85
85
85
85
85
85
85
85
85
87
87
87
87
87
89
89
89
øD l1 L ødCod.No. Stock
Dimensions (mm)
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9
6.0
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
7.0
7.1
7.2
7.3
ød
øD
l1
L
øD = ød
14
0°
15°øD < ød
l1
L
øD
14
0°
ød
TOOLING BYTOOLING BY
Dri
lls
“ Final Drill ”
179
FDM (for dry machining completely)
Drilling
FDM-074
FDM-075
FDM-076
FDM-077
FDM-078
FDM-079
FDM-080
FDM-081
FDM-082
FDM-083
FDM-084
FDM-085
FDM-086
FDM-087
FDM-088
FDM-089
FDM-090
FDM-091
FDM-092
FDM-093
FDM-094
FDM-095
FDM-096
FDM-097
7.4
7.5
7.6
7.7
7.8
7.9
8.0
8.1
8.2
8.3
8.4
8.5
8.6
8.7
8.8
8.9
9.0
9.1
9.2
9.3
9.4
9.5
9.6
9.7
8
8
8
8
8
8
8
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
45
45
48
48
48
48
48
53
53
53
53
53
55
55
55
55
55
58
58
58
58
58
60
60
89
89
92
92
92
92
92
103
103
103
103
103
105
105
105
105
105
108
108
108
108
108
110
110
FDM-098
FDM-099
FDM-100
FDM-101
FDM-102
FDM-103
FDM-104
FDM-105
FDM-106
FDM-107
FDM-108
FDM-109
FDM-110
FDM-111
FDM-112
FDM-113
FDM-114
FDM-115
FDM-116
FDM-117
FDM-118
FDM-119
FDM-120
9.8
9.9
10.0
10.1
10.2
10.3
10.4
10.5
10.6
10.7
10.8
10.9
11.0
11.1
11.2
11.3
11.4
11.5
11.6
11.7
11.8
11.9
12.0
10
10
10
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
60
60
60
66
66
66
66
66
68
68
68
68
68
71
71
71
71
71
72
72
72
72
72
110
110
110
123
123
123
123
123
125
125
125
125
125
128
128
128
128
128
130
130
130
130
130
øD l1 L ødCod.No. Stock
Dimensions (mm)
øD l1 L ødCod.No. Stock
Dimensions (mm)
Dri
lls
“ Final Drill ”
180
Dry cutting data for C50
ø3.0 ~ 5.9
ø6.0 ~ 12.0
30 - 40 - 50
40 - 50 - 60
0.12-0.15-0.18
0.12-0.15-0.18
50 - 60 - 80
55 - 70 - 85
0.12-0.15-0.18
0.12-0.15-0.18
30 - 40 - 50
30 - 40 - 50
0.12-0.15-0.18
0.12-0.15-0.18
Tool shows normal wear after 20 m
drilling, still able to continue to use.
Result
C50
200 HB
FDM-100
80 m/min. (2547 RPM)
0.15mm/rev.
382 mm/min
Dry cut
MC
Material
Hardness
Tool No.
Cuttingspeed
feed
Feed speed
Coolant
Machine
Work
Tool
Cutting
conditions
Normal wear after 20 m.
Cutting Speed
(m/min)
feed(mm/rev)
feed(mm/rev)
feed(mm/rev)
Cutting Speed
(m/min)
Cutting Speed
(m/min)
Tool dia.(mm)
Materials Low carbon steel (C15) Medium carbon steel (C50) Ductile cast iron (GGG 40)
Recommended cutting conditions for FDM
32 mmDepth of hole
Ø 10 mm.
TOOLING BYTOOLING BY
Dri
lls
181
“ Drills ”
S-CUT Drill
Drilling
Dri
lls
“ S-Cut Drill ”
182
SCD-MS
1. Increased point strength.
The S-CUT geometry together with one piece blade design
greatly improves cutting edge strength and reliability.
2. Longer tool life.
The secure S-CUT geometry coupled with the high performance
coated tungsten carbide grade provides longer and consistent
tool life.
3. Improved chip ejection. By redeveloping the flute configuration and point clearances areas
chip evacuation is enhanced for consistent drilling performance.
4. Wider application areas. The overall concept of S-CUT drill offers maximum strength and
reliability when drilling steel, cast iron and stainless steel.
Drilling
øD l2 l3 ødCod.No. Stock
Dimensions (mm)
SCD-1000-MS
SCD-1025-MS
SCD-1050-MS
SCD-1075-MS
SCD-1100-MS
SCD-1125-MS
SCD-1150-MS
SCD-1175-MS
SCD-1200-MS
SCD-1225-MS
SCD-1250-MS
SCD-1275-MS
SCD-1280-MS
SCD-1300-MS
SCD-1325-MS
SCD-1350-MS
SCD-1370-MS
SCD-1375-MS
SCD-1400-MS
SCD-1420-MS
SCD-1425-MS
SCD-1450-MS
SCD-1475-MS
SCD-1500-MS
SCD-1525-MS
10.00
10.25
10.50
10.75
11.00
11.25
11.50
11.75
12.00
12.25
12.50
12.75
12.80
13.00
13.25
13.50
13.70
13.75
14.00
14.20
14.25
14.50
14.75
15.00
15.25
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
20
20
20
45
45
45
50
50
50
50
55
55
55
55
60
60
60
60
60
65
65
65
65
65
65
75
75
75
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
50
50
50
For Steel, Cast iron, Stainless steel, etc.
JC-coat (TiN coating)
Drilling depth 3 x øD
l1 L
93
93
93
98
98
98
98
103
103
103
103
108
108
108
108
108
113
113
113
113
113
113
125
125
125
35
35
35
39
39
39
39
43
43
43
43
47
47
47
47
47
51
51
51
51
51
51
60
60
60
L
øD
(h7
)
14
0°
-0.0
12
0ø
d
l1
l2 l3
Tolerance for øD (mm)
Tolerance
10 Over ~ 18 Up to
18 Over ~ 30 Up to
0-0.018
0-0.021
øD
TOOLING BYTOOLING BY
Dri
lls
“ S-Cut Drill ”
183
SCD-MS
Drilling
øD l2 l3 ødCod.No. Stock
Dimensions (mm)
SCD-1550-MS
SCD-1575-MS
SCD-1580-MS
SCD-1600-MS
SCD-1625-MS
SCD-1650-MS
SCD-1675-MS
SCD-1700-MS
SCD-1725-MS
SCD-1750-MS
SCD-1775-MS
SCD-1800-MS
SCD-1825-MS
SCD-1850-MS
SCD-1875-MS
SCD-1900-MS
SCD-1925-MS
SCD-1930-MS
SCD-1950-MS
SCD-1975-MS
SCD-2000-MS
SCD-2050-MS
SCD-2100-MS
SCD-2150-MS
SCD-2200-MS
SCD-2250-MS
SCD-2300-MS
SCD-2350-MS
SCD-2400-MS
SCD-2450-MS
SCD-2500-MS
SCD-2550-MS
SCD-2600-MS
SCD-2650-MS
SCD-2700-MS
SCD-2750-MS
SCD-2800-MS
SCD-2850-MS
SCD-2900-MS
SCD-2950-MS
SCD-3000-MS
15.50
15.75
15.80
16.00
16.25
16.50
16.75
17.00
17.25
17.50
17.75
18.00
18.25
18.50
18.75
19.00
19.25
19.30
19.50
19.75
20.00
20.50
21.00
21.50
22.00
22.50
23.00
23.50
24.00
24.50
25.00
25.50
26.00
26.50
27.00
27.50
28.00
28.50
29.00
29.50
30.00
20
20
20
20
20
20
20
20
20
20
20
20
20
20
25
25
25
25
25
25
25
25
25
25
25
25
25
25
32
32
32
32
32
32
32
32
32
32
32
32
32
75
80
80
80
80
80
85
85
85
85
90
90
90
90
95
95
95
95
95
100
100
100
105
105
110
110
115
115
120
120
125
125
130
130
135
135
140
140
145
145
150
50
50
50
50
50
50
50
50
50
50
50
50
50
50
56
56
56
56
56
56
56
56
56
56
56
56
56
60
60
60
60
60
60
60
60
60
60
60
60
60
60
l1 L
125
130
130
130
130
130
135
135
135
135
140
140
140
140
151
151
151
151
151
156
156
156
161
161
166
166
171
171
180
180
185
185
190
190
195
195
200
200
205
205
210
60
64
64
64
64
64
68
68
68
68
68
72
72
72
76
76
76
76
76
80
80
80
84
84
88
88
92
92
96
96
100
100
104
104
108
108
112
112
116
116
120
Dri
lls
“ S-Cut Drill ”
184
SCD-ML
1. Increased point strength.
The S-CUT geometry together with one piece blade design
greatly improves cutting edge strength and reliability.
2. Longer tool life.
The secure S-CUT geometry coupled with the high performance
coated tungsten carbide grade provides longer and consistent
tool life.
3. Improved chip ejection. By redeveloping the flute configuration and point clearances areas
chip evacuation is enhanced for consistent drilling performance.
4. Wider application areas. The overall concept of S-CUT drill offers maximum strength and
reliability when drilling steel, cast iron and stainless steel.
Drilling
øD l2 l3 ødCod.No. Stock
Dimensions (mm)
SCD-1000-ML
SCD-1025-ML
SCD-1050-ML
SCD-1075-ML
SCD-1100-ML
SCD-1125-ML
SCD-1150-ML
SCD-1175-ML
SCD-1200-ML
SCD-1225-ML
SCD-1250-ML
SCD-1275-ML
SCD-1300-ML
SCD-1325-ML
SCD-1350-ML
SCD-1375-ML
SCD-1400-ML
SCD-1425-ML
SCD-1450-ML
SCD-1475-ML
SCD-1500-ML
SCD-1525-ML
SCD-1550-ML
SCD-1575-ML
SCD-1600-ML
10.00
10.25
10.50
10.75
11.00
11.25
11.50
11.75
12.00
12.25
12.50
12.75
13.00
13.25
13.50
13.75
14.00
14.25
14.50
14.75
15.00
15.25
15.50
15.75
16.00
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
20
20
20
65
65
65
75
75
75
75
80
80
80
80
85
85
85
85
95
95
95
95
105
105
105
105
110
110
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
50
50
50
50
50
50
For Steel, Cast iron, Stainless steel, etc.
JC-coat (TiN coating)
Drilling depth 5 x øD
l1 L
93
93
93
98
98
98
98
103
103
103
103
108
108
108
108
108
113
113
113
113
113
113
125
125
125
55
55
55
64
64
64
68
68
68
68
68
72
72
72
72
81
81
81
81
90
90
90
90
94
94
L
øD
(h7
)
14
0°
-0.0
12
0ø
d
l1
l2 l3
Tolerance for øD (mm)
Tolerance
10 Over ~ 18 Up to
18 Over ~ 30 Up to
0-0.018
0-0.021
øD
TOOLING BYTOOLING BY
Dri
lls
“ S-Cut Drill ”
185
SCD-ML
Drilling
øD l2 l3 ødCod.No. Stock
Dimensions (mm)
SCD-1650-ML
SCD-1675-ML
SCD-1700-ML
SCD-1725-ML
SCD-1750-ML
SCD-1775-ML
SCD-1800-ML
SCD-1850-ML
SCD-1875-ML
SCD-1900-ML
SCD-1925-ML
SCD-1950-ML
SCD-1975-ML
SCD-2000-ML
SCD-2050-ML
SCD-2100-ML
SCD-2150-ML
SCD-2200-ML
SCD-2250-ML
SCD-2300-ML
SCD-2350-ML
SCD-2400-ML
SCD-2450-ML
SCD-2500-ML
SCD-2550-ML
SCD-2600-ML
SCD-2650-ML
SCD-2700-ML
SCD-2750-ML
SCD-2800-ML
SCD-2850-ML
SCD-2900-ML
SCD-2950-ML
SCD-3000-ML
16.50
16.75
17.00
17.25
17.50
17.75
18.00
18.50
18.75
19.00
19.25
19.50
19.75
20.00
20.50
21.00
21.50
22.00
22.50
23.00
23.50
24.00
24.50
25.00
25.50
26.00
26.50
27.00
27.50
28.00
28.50
29.00
29.50
30.00
20
20
20
20
20
20
20
20
25
25
25
25
25
25
25
25
25
25
25
25
25
32
32
32
32
32
32
32
32
32
32
32
32
32
110
120
120
120
120
125
125
125
135
135
135
135
140
140
140
145
145
155
155
160
160
170
170
175
175
180
180
190
190
195
195
205
205
210
50
50
50
50
50
50
50
50
56
56
56
56
56
56
56
56
56
56
56
56
56
60
60
60
60
60
60
60
60
60
60
60
60
60
l1 L
160
170
170
170
170
175
175
175
191
191
191
191
196
196
196
201
201
211
211
216
216
230
230
235
235
240
240
250
250
255
255
265
265
270
94
103
103
103
103
107
107
107
116
116
116
116
120
120
120
124
124
133
133
137
137
146
146
150
150
154
154
163
163
167
167
176
176
180
Dri
lls
“ S-Cut Drill ”
186
Features of S-CUT drill
ø10 ø20 ø30
Ra
tio
(l /
D)
Tool ø (mm)
ML Type
0.1 0.2
VB MAX. 0.12 mm
VB MAX. 0.18SCD-2000-ML
SCD-2000-MS
1) SCD-2000-MS (ø20mm) V=75m/min, f=0.35mm/rev d=50mm (through hole)
2) SCD-2000-ML (ø20mm) V=75m/min, f=0.35mm/rev d=100mm (through hole)
0.1 0.2
VB MAX.0.10
VB MAX. 0.16SCD-2000-ML
SCD-2000-MS
1) SCD-2000-MS (ø20mm) V=75m/min,f=0.35mm/rev d=50mm (through hole)
2) SCD-2000-ML (ø20mm) V=75m/min, f=0.35mm/rev d=100mm (through hole)
S-Cut Range
MS Type
Medium Carbon Steel (DIN C50) after 25 m. Low Carbon Steel (DIN C15) after 25 m.
Cutting condition Cutting condition
Tools
Max. wear(mm)
Tools
Max. wear(mm)
Tool Life
ø10 ø20 ø30
1
2
3
4
5
6
7
8
Po
wer
Co
msu
mti
on
(K
W)
Tool øD (mm)
f=0.3
5
f=0.2
f=0.1
f = (mm/rev)
Material: C50
HB 150~200
ø10 ø20 ø30
5000
10000
To
rqu
e F
orc
e (
N)
Tool øD (mm)
f=0.2
5
f = (mm/rev)
f=0.3
5
f=0.15
1)Test at Cutting speed ( V=70 m/min.)
TOOLING BYTOOLING BY
Dri
lls
“ S-Cut Drill ”
187
Features of S-CUT drill
ø10 ø20 ø30
1
2
3
4
5
6
7
8
Po
wer
Co
msu
mti
on
(K
W)
Tool øD (mm)
f = (mm/rev)
Material: C15
HB 120~140
ø10 ø20 ø30
5000
10000
To
rqu
e F
orc
e (
N)
Tool øD (mm)
f = (mm/rev)
2) Test at Cutting speed ( V=70 m/min.)
f=0.3
f=0.2
f=0.1
f=0.3
f=0.2
f=0.1
Tool: SCD-2000-ML
Material: C50
Speed: V=75m/min
feed: f=0.35mm/rev
Deep : d=100mm
S-Cut don't require
more power even in
very deep hole0mm 50mm 100mm
Po
we
r (K
W)
+0.030
+0.020
+0.010
Over
siz
e (
mm
)
5 10 20
Cutting lenght (m)
15 25
øD = 20mm V = 70m/minf = 0.25mm/rev d = 50mm (through hole)
0
Medium Carbon Steel (DIN C50)
Deep of cut
3) Tolerance condition 4) Power require for deep hole
0.15-0.18-0.20
0.15-0.20-0.25
0.15-0.20-0.25
10.0 ~ 14.5
14.5 ~ 24.5
24.5 ~ 30.0
0.15-0.20-0.30
0.15-0.25-0.40
0.20-0.30-0.40
90-70-60
90-75-60
80-75-60
0.15-0.25-0.30
0.15-0.30-0.40
0.20-0.30-0.40
90-70-60
90-70-60
80-70-60
0.15-0.20-0.30
0.15-0.25-0.35
0.20-0.30-0.35
90-60-50
90-70-50
80-60-50
40-30-20
40-30-20
40-30-20
0.20-0.30-0.40
0.20-0.35-0.50
0.20-0.40-0.50
100-70-60
100-80-60
100-80-60
0.15-0.20-0.30
0.15-0.25-0.30
0.15-0.25-0.30
10.0 ~ 14.5
14.5 ~ 24.5
24.5 ~ 30.0
0.20-0.30-0.40
0.20-0.35-0.50
0.20-0.35-0.50
90-65-50
90-70-50
90-70-50
0.15-0.15-0.20
0.15-0.20-0.30
0.20-0.25-0.35
45-30-20
45-35-20
45-35-20
0.15-0.15-0.20
0.15-0.25-0.35
0.15-0.25-0.35
45-30-20
45-35-20
45-35-20
70-50-40
70-50-40
70-50-40
feed
(mm/rev)
feed
(mm/rev)
Cutting speed
(m/min)
feed
(mm/rev)
Cutting speed
(m/min)
Cutting speed
(m/min)
feed
(mm/rev)
Cutting speed
(m/min)
MaterialsCarbon steel
(DIN C15) 200HB
Carbon steel
(DIN C50) 255HB
Alloy steel
(DIN 42CrMo4) 275 HB
Cast iron
(DIN GG25) 220HB
Ø (mm)feed
(mm/rev)
Cutting speed
(m/min)
Alloy steel
(DIN 42CrMo4) 360HB
feed
(mm/rev)
feed
(mm/rev)
Cutting speed
(m/min)
feed
(mm/rev)
Cutting speed
(m/min)
Cutting speed
(m/min)
Materials
Ø (mm)feed
(mm/rev)
Cutting speed
(m/min)
Nodular cast iron
(DIN GGG40) 230HB
Stainless steel
(AISI 304) 255HB
Die steel
(1.2379) 255HB
Bearing steel
(1.2311) 275HB
Recommended cutting conditions for SCD
TOOLING BYTOOLING BY242
TOOLING BYTOOLING BY
“ Technical Information ”
Info
TOOLING BYTOOLING BY
243
“ Technical Information ”
Info
i
244
“ Technical Information ”
DIJET COATED and CERMET GRADE.
Info
Turning
GradeMStainless steel
KCast Iron
PSteel
MStainless steel
Diamond Coated
KCast Iron
PSteel
Milling Grade
Turning Grade
Milling
Grade
Coated
Grade
Cermet
Grade
Dijet
Coated
and
Cermet
Grade
TOOLING BYTOOLING BY
245
“ Technical Information ”
Info
JC110V JC215V JC325V JC450V
JC5003 JC110V JC5015
JC105V JC110V JC215V
JC5003 JC5015 JC5030 JC5040
JC5015 JC730U
JC5003 JC610 JC5015
JC10000
LN10 CX50 CX75
CX75 CX90 CX99
JC730U
Wear Resistant Tougher
246
“ Technical Information ”
DIJET ISO MILLING TABLE.
Info
Coated
ISO
Table
Cermet
PSteel
MStainless steel
KCast Iron
P01 P10 P20 P30 P40 M10 M20 M30 M40 K01 K10 K20 K30
JC5003
JC5015 JC5015
JC5030 JC730U
JC5040
JC730U
CX75
CX75
CX75
CX99
CX99
CX90
JC5003
JC610
JC5015
Uncoated DX30 KT9
Grade colour correspond at box colour
JC5003 JC730UJC5030JC5015 JC5040 JC610 KT9
�
�
☺
�
�
�
☺
�
☺
☺
�
�
�
�
�
☺
☺
�
�
DX30
☺
☺
�
☺
☺
�
�
�
☺
☺
�
☺
☺
Carbon/Alloy steel
Die steel
Hardened
Stainless steel
Gray cast iron
Ductile cast iron
☺ = Very Good � = OK � = Not recommended
Grade Selection Guide
TOOLING BYTOOLING BY
247
“ Technical Information ”
Info
Coated
ISO
Table
Cermet
PSteel
MStainless steel
KCast Iron
P01 P10 P20 P30 P40 M10 M20 M30 M40 K01 K10 K20 K30
JC110V
LN10
LN10
LN10
CX50
CX75
CX50
JC5003
JC110V
JC5015
JC105V
JC110V
JC215V
JC215V
JC325V
JC450V
DIJET ISO TURNING TABLE.
Grade colour correspond at box colour
JC215V
JC105V JC110V JC215V JC325V JC450V JC5003 JC5015
Carbon steel
Alloy steel
Stainless
steel
Cast iron
☺
�
☺
☺
�
�
☺
�
�
☺
☺
☺
�
�
�
�
☺
�
☺
☺
�
☺
☺
� ☺
☺
Grade Selection Guide
Finishing
Light cutting
Medium cutting
Roughing to heavy
Finishing
Light cutting
Medium cutting
Roughing
Finishing
Medium cutting
Roughing
☺ = Very Good � = OK � = Not recommended
248
“ Technical Information ”
DIJET MILLING Coated Grade.
Info
Grade
ISO
Code
PSteel
MStainless steel
KCast Iron
P01 P10 P20 P30 P40 M10 M20 M30 M40 K01 K10 K20 K30
JC730U
JC5030
JC5015
JC5003
JC5040
ISO Scale Grade Features
PSteel
MStainless steel
KCast iron
Cutting Speed(m/min)
200~300
100~200
100~200
100~200
150~250
100~200
100~200
100~200
120~220
200~300
150~250
120~220
100~200
JC5003
JC4015
JC5015
JC5030
JC730U
JC5040
JC5015
JC4015
JC730U
JC5003
JC600
JC610
JC5015
Extremely excellent wear-resistance.
For high speed cutting and high hardened steel up to 65 HRC.
New CVD coated grade having excellent wear- resistance &
termal crack-resistance. For general steel & stainless steel.
Adopted P-group substrate having good heat-resiatance.
For general steel and die & mold steel.
Adopted tougher sub-micro grain carbide base material.
For general steel, hardened steel and stainless steel.
Adopted tougher sub-micro grain carbide base material.
Extremely suitable for wet cutting on steel stainless steel.
Adopted tougher sub-micro grain carbide base material.
Extremely suitable for wet cutting on steel stainless steel.
Adopted M-group substrate having good crack-resiatance.
For general steel and die & mold steel.
New CVD coated grade having excellent wear-resistance &
termal crack-resistance. For general steel & stainless steel.
Adopted tougher sub-micro grain carbide base material.
For general steel hardened steel and stainless steel.
Extremely excellent wear-resistance.
For high spped cutting and high hardened steel and cast iron.
CVD coated grade having excellent wear- resistance.
For gray cast iron & ductile cast iron at high speed cutting.
CVD coated grade having excellent wear-resistance & crack-
resistance. General grade for gray cast iron & ductile cast iron.
Adopted tougher sub-micro grain carbide base material.
Multi grade for hardened steel and stainless steel & cast iron.
Wear resistant
Fracture resistance
Wear resistant
Fracture resistance
Wear resistant
Fracture resistance
JC730U
JC5015
JC610
JC5003
JC5015
Micro structure of JC5003
Application range
General description
Dijet coated inserts for milling (DZ coated JC 5000 series) produced by TiAlN
PVD coating on the surface of special substrate having excellent wear-resistance
and chipping-resistance which gives stable cutting performance even in interrupted
machining. The series cover wide range of application for indexable milling inserts,
end-mills and drills.
Features & Application
TOOLING BYTOOLING BY
249
“ Technical Information ”
InfoGrade
ISO
Code
PSteel
MStainless steel
KCast Iron
P01 P10 P20 P30 P40 M10 M20 M30 M40 K01 K10 K20 K30
JC325V
JC215V
JC110V
JC450V
ISO Scale Grade Features
PSteel
MStainless steel
KCast iron
Cutting Speed(m/min)
200~300
150~250
100~200
100~200
100~180
100~200
80~150
150~300
150~300
100~250
JC110V
JC215V
JC325V
JC450V
JC5003
JC110V
JC5015
JC105V
JC110V
JC215V
Excellentwear-resistance andchipping-resistance
The new developedsub strate improvesfracture resistance.
Microstructureof JC 215V
Excellent wear-resistance & deformation-resistance.
Finishing to medium cutting for steel & cast iron.
Well balanced for wear-resistance & fracture-resistance.
General steel grade for light to medium cutting.
Excellent fracture-resistance. Medium to heavy roughing and
interrupted cutting for steel.
Toughest grade. Heavy roughing & interrupted cutting for steel.
Excellent wear-resistance & edge notching.
Finishing for stainless steel.
Excellent wear-resistance & deformation-resistance.
Finishing in high speed cutting for stainless steel.
Excellent edge notching resistance.
Light to medium cutting for stainless steel.
Best wear-resistance grade. Finishing to medium cutting of general
cast iron or ductile cast iron. Medium to high speed cutting.
Excellent wear-resistance grade.
Light to medium cutting for gray & ductile cast iron.
Well balanced for wear-resistance & fracture-resistance.
Medium to roughing for cast iron & ductile cast iron.
Wear resistant
Fracture resistance
Wear resistant
Fracture resistance
Wear resistant
Fracture resistance
JC5003
JC110V
JC5015
JC105V
JC110V
JC215V
DIJET TURNING Coated Grade.
Application range
JC215V
Features & Application
General description
Dijet coated inserts for turning (JC coated V series) CVD produced by
multi-thick layers (12 ÷ 15 µm) coating on the surface of special
substrate are remarkably improved of tool life.
The series cover wide range of application from light cutting to heavy
duty cutting in high speed or high feed application by combination with
the optimum chip-breakers.
250
“ Technical Information ”
DIJET CERMET Grades.
Info
Turning
Milling
ISO
Scale
PSteel
MStainless steel
KCast Iron
P01 P10 P20 P30 P40 M10 M20 M30 M40 K01 K10 K20 K30
Applications Grade Features
Turning
Milling
Cutting Speed(m/min)
250~350
200~300
150~250
180~230
150~200
100~180
LN10
CX50
CX75
CX75
CX90
CX99
LN10
CX75
LN10
CX75
CX50
LN10
CX75
CX99
CX75
CX99
CX90
CX75
Note: Above data for recommended cutting speed is relevant for machining normal steels.
Micro structure of CX99
Turning Milling
LN10 CX50 CX75 CX75 CX90 CX99
☺
�
☺
☺
�
�
☺
☺
☺
☺
�
�
☺
�
☺
�
☺
�
☺
☺
�
�
☺ ☺
�
☺
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☺ = Very Good � = OK � = Not recommended
Carbon steel
Alloy steel
Finishing
Light cutting
Medium cutting
Roughing to heavy
Finishing
Light cutting
Medium cutting
Finishing
Medium cutting
Roughing
Less binding materials for higher wear-resistanceHigh speed cutting for steel. Finishing for cast iron.Surface-hardened type cermet. Wear-resistance and deform-resistance in highspeed cutting. High speed cutting for general steel.
High nitrogen content and fine uniform shard structure. Exellent for chipping-resistance & wear-resistance. General purpose for steel.
High nitrogen content and fine uniform shard structure. Exellent for chipping-resistance & wear-resistance. Medium & high speed Milling for steel & alloy.
High nitrogen content and fine uniform shard structure. Exellent for chipping-resistance & wear-resistance. General milling application for steel & alloy steel.Tougher cermet grade having impact resistance by improving binder materialsand microstructure. Roughing application for steel milling.
General descriptionThe main ingredients of cermet are TiC (titanium carbide)TiN (titanium nitride) and TiCN (titanium carbo-nitride).In comparison with WC (tungsten carbide) whose mainingredient are sintered carbide alloy, those carbidecomposites show strength and anti-oxidization underhigh temperature and also hard to react upon steel materialstherefore, excellent surface finish can be obtained. These characteristics of cermet make it possible for high speedand high efficient cutting application. Dijet newly addedCX-series for general purpose application to the conventionalseries to comply with every cutting conditions.
Features & Application
Application Range
Grade Selection Guide
Stainless
steel
Cast iron
TOOLING BYTOOLING BY
251
“ Technical Information ”
Info
Grade
Vickers hardness(GPa)
Features
Application
80 ~ 100
Hardness is nearly equal to natural diamond. Excellent wear-resistance.
Graphite, Carbon, Aluminium alloys and other non-ferrous materials.
JC10000
0.25
0.2
0.05
0.001 0.0015 0.002
0.08
JC10000
Carbide end-mill
0.145
0.2
0.003
0.15
0.1
0.05
050
(mm
)
100
Cutting length (m)
Fla
nk w
ear
150 200
1. Tool life comparison on graphite machining by end-mill
Work material: Graphite
Tool No. : DA-SBM 2040 ø4 (Z2)
Condition: N=4000rpm F=300mm/minAp=6mm Ae=0.4mm
Result: Maximun flank wear of solid carbide end-mill was
0.2 mm, but JC 10000 got only 0.003 mm wear.
JC 10000 showed 66 times better wear resistance.
Micro structure of JC 10000 Diamond coating.
DIJET JC 10000 Grade. (Diamond Coated)
General description
Dijet diamond coated inserts JC 10000 are coated by CVD
method and composed polycrystalline diamond layer.
Hardness of DLC is nearly half of natural diamond, whereas
hardeness of JC 10000 is nearly same of natural diamond.
Adopting the special substrate to improve the adhesion
strenght.
Features & Application
Performance
252
“ Technical Information ”
Grade Comparison. (Milling and Turning Grade)
Info
Dijet Mitsubishi Toshiba Sumitomo Kyocera Hitachi Sandvik Kennametal Iscar Seco Stellram Walter
T 7005 CR 7015 GM 8015 MP 37 WAK 10
TD 9005 PR 905CY 15
NL 25 WAK 15
JC 110V UE 6005 AC 1000 CR 7015 CY 15 KC 9010 IC 520 N TP 15 MP 37 WAP 10
JC 215VUC 6010
AC 2000 PR 915 GM 8015 KC 990 IC 9015 TP 100 NL 25 WAP25
JC 5010UE 6020
PR 730 GM 8020 KC 5010 CP 200 PFZ
JC 110V UC 6010 KC 9125 MP 37
JC 215V UE 6020 CA 5025 GM 8020 GC 4025 KC 9025 IC 520 N TP 200 NL 25
JC 730U UC 6025 AC 2000 CR 9025 GM 20 LC 25 KC 810 IC 9015 T 250M PFZ WAP 20
JC 5015 F 7030 AC 3000 PR 930
GM 25
GC 4020 KC 935 IC 908 T 25 M SFZ WAP 25
JC 5025 UP 20M PR 730
CY 150
GC 4030 KC 725M T 20M NL 30 WQM 15
JC 5030 GP 20M GC 4125 KC 8050 IC 950 MP 15
JC 215V T 725X AC 3000 GM 8035 GC 2135 KC 935 IC 9025 TP 200 MP 26 WAP 30
JC 325V UE 6035 TD 9030 AC 230 CA 5025 CY 250 GC 4025 KC 850 IC 4050 T 250M MP 15 WAP 35
JC 5015 F 7030 T 325 AC 325 CR 9025 HC 844 GC 4035 KC 732 IC 908 T 25M NL 30
JC 5025 AP 15TF GH 330 ACZ 330 PR 660 CY 9020 GC 4030 KC 9040 F 30M X 44 WQM 35
JC 5030 AH 330 ACZ 350 GC 4040 KC 792M IC 950 CP 300 PFZ-MP 91M WTP 35
JC 5040GC 1020 KC 250 TP 40 NL 92 WAP 30
JC 325V TD 930GX 30 GC 1120 KC 720 IC 3028 TP 300 X 44
JC 450 V
UE 6035AH 120
AC 230 PR 660 CY 250 GC 2145 KC 792M T 60M PFZ
AC304 PR 730 HC 844 GC 4040 KC 9045 IC 328 T 25M MP 91M WAP 35
GC 235 WTP 35
AC 2000 CA 6015 GC 2015 IC 907 MP 37 WAM 10
PR 915 GC 1025 NL 25 WAP25
JC 215VUS 7020 T 6020 AC 3000 GC 2025 KC 730 TP 200 MP 37 WAM 20
JC 730UF 7030
T 725X AC 304 CA 6015 GM 8035 GC 2030 KC 9225 IC 520 M T 250M MP26 WAM 10
JC 5015
F 620GH 330 AC 325 PR 930 GM 20 GC 4125 KC 9025 IC 908 T 25M NL 25 WAP 25
JC 5030
UP 20M
AH 330 ACZ 330 PR 730 GM 25 GC 1025 KC 792M IC 928 F 20M X 44 WTP 35GP 20M
PR 660 KC 994M F 30M X 22
JC 215V US 735 T 6030 AC 304 GF 30 GC 1020 KC 850 IC 520 M TP 300 MP 15 WAM 30
JC 325V F 7030 T 335S ACZ 330 PR 660 CY 250 GC 1120 KC 9240 IC 3028 T 250M NL 92 WQM 35
JC 5015 F 620 T 325 ACZ 350 GX 30 GC 2035 KC 9040 IC 908 T 25M X 44-MP 91M WTP 35
JC 5040 AP 15TF AH 740 CY 9020 GC 2040 KC 725M F 40M X 22 WAP 30
JC 325V IC 3028 TP 40 NL 92 WQM 35
JC 450 V TP 300 X 44-MP 91M WAP30
JC 105V UC 5005 T 5010 CR 7015 GC 3005 KC 9315 IC 9007 TP 05 MP 23 WAK 10
JC 605UC 5015 AH 110 AC 300G PR 510 GM 3005 GC 3015 KC 910 IC 910 TX 100 MP 37 WAK 15
JC 5003 KC 5410 PFZ
JC 105V T 5020 AC 300G GM 3005 GC 1005 KC 5010 IC 9007 TX 150 MP 23 WAK 10
JC 110V UC 5015 T 1015 AC 500G CR 7015 GM 8015 GC 3005 KC 7310 IC 9015 T 150M MP 37 WTA 13
JC 605 UC 6010 T 1020 AC 211 PR 610 CY 100H GC 3015 KC 9010 IC 910 F 15M NL 25 WAK 15
JC 610 F 5010 GH 110 EH 10Z PR 510 CY 10H GC 3115 KC 730 IC 450 CP 200 HFZ WQM 15
JC 5010 EH 510Z
AC 700G GC 1020 KC 9120 TX 150 MP 23 WAK 10
JC 110V UC 6010 T 5020 AC 2000 GM 8015 GC 1120 KC 9325 IC 9015 TP 200 MP 37 WAP 20
JC 215V AP 15TF GH 120 EH 520Z CR 7015 GF 30 GC 3020 KC 9025 IC 8048 T 150M NL 25 WAK 15
JC 610 AH 120 EH 20Z PR 610 CY 9020 GC 3025 KC 250 IC 450 T 250M HFZ WAP 25
JC 5015 J 740 ACZ 310 GC 4025 KC 730 IC 908 T 25M SFZ WQM 15
K 20W CG4 CP 200 MP 91M
JC 215V AP 15TF AC 2000 GC 3040 KC 720 IC 9015 TP 200 NL 30 WAP 30
JC 610 GC 4125 IC 4050 T 250M MP 91M WAP 35
US 735 GH 340
GM 10
GM 8015
KC 9215
KC 9010
TP 100
CP 200
GC 2145KC 9245
KC 9045
JC 110V
P
TP 05
TX 100
GC 4015
GC 1025
GC 3115
GC 4015 KC 910 IC 520 NUE 6005 AC 1000P 01
M
M20
M10
K01
K
K10
K20
JC 110V
JC 5003
K30
M30
M40
UE 6010 TD 915
T 715X
P40
ISO
Code
P20TD 9015
T 7020
TD 9025
P30
P10TD 9015
T 715X
TD 915UC 6020
TD 9035
US 7020
VP20MF
KC 9110
KC 994M
CY 25
CY 9020
CY 10H
TOOLING BYTOOLING BY
253
“ Technical Information ”
Info
Hardness Comparison. (Table)
Tensile strength
N/mm²
Vickers
HV
Brinell
HB
Rockwell
HRC
Shore
"SH"
700 200 - 28
740 210 - 29
770 220 - 30
810 230 19,2 31
840 240 21,2 33
880 250 23,0 34
910 260 24,7 35
950 270 26,1 36
980 280 27,6 37
1020 290 29,0 39
1050 300 30,0 40
1090 310 31,5 41
1120 320 32,9 42
1150 330 33,8 43
1190 340 34,9 44
1230 350 36,0 45
1260 360 359 37,0 46
1300 370 368 38,0 47
1330 380 373 38,9 48
1370 390 385 39,8 49
1400 400 393 40,7 50
1440 410 400 41,5 51
1470 420 407 42,3 52
1510 430 416 43,2 53
1540 440 423 44,0 54
1580 450 429 44,8 55
1610 460 435 45,5 56
1650 470 441 46,3 57
1680 480 450 47,0 58
1720 490 457 47,7 59
1750 500 465 48,3 60
1790 510 474 49,0 61
1820 520 482 49,6 62
1860 530 489 50,3 63
1890 540 496 50,9 64
1930 550 503 51,5 65
1960 560 511 52,1 66
2000 570 520 52,7 67
2030 580 527 53,3 68
2070 590 533 53,8 69
2100 600 533 54,4 70
2140 610 543 54,9 71
2170 620 549 55,4 72
2210 630 555 55,9 73
2240 640 561 56,4 74
2280 650 568 56,9 75
2310 660 574 57,4 75
2350 670 581 57,9 76
2380 680 588 58,7 77
2410 690 595 58,9 78
2450 700 602 59,3 79
2480 710 609 59,8 80
2520 720 616 60,2 81
2550 730 622 60,7 82
2590 740 627 61,3 83
2630 750 633 61,5 83
2660 760 639 61,9 84
2700 770 644 62,3 85
2730 780 650 62,7 86
2770 790 656 63,1 86
2800 800 661 63,5 87
2840 810 666 63,9 87
2870 820 670 64,3 88
2910 830 677 64,6 89
2940 840 682 65,0 89
2980 850 - 65,3 90
3010 860 - 65,7 90
3050 870 - 66,0 91
3080 880 - 66,3 91
3120 890 - 66,6 92
3150 900 - 66,9 92
3190 910 - 67,2 -
3220 920 - 67,5 -
3260 930 - 67,7 -
3290 940 - 68,0 -
254
“ Technical Information ”
Material Comparison. (Table)
Info
Structural and constructional steel
ISOGermany
W.-No. DIN
Belgium
NBN
France
AFNOR
Great Britain
B.S.
Italy
UNI1.0401 C15 - AF37C12 080A15 C15
1.0402 C22 C25 -1 AF42C20 055M15 C20
1.0501 C35 C35 -1 1C35 080A32 C35
1.0503 C45 C45 -1 1C45 060A47 C45
1.0535 C55 C55 -1 1C55 070M55 C55
1.0601 C60 C60 -1 1C60 060A62 C60
1.0715 9SMn28 - S250 230M07 CF6SMn28
1.0718 9SMnPb28 - S250Pb - CF9SMnPb28
1.0722 10SPb2035S20 - 10PbF2 - CF10SPb20
1.0726 10SPb20 - 35MF6 212M36 -
1.0736 9SMn36 - S300 - CF9SMn36
1.0737 9SMnPb36 - S300Pb - CF9SMnPb36
1.1141 Ck15 C16-2 XC12 040A15 C15
1.1157 40Mn4 - 35M5 150M36 -
1.1158 C25E C25-2 2C2 5 - C25
1.1167 36Mn5 - 35M5 150M36 -
1.1170 28Mn6 28Mn6 20M5 - C28Mn
1.1183 Cf 35 C36 XC38H1TS 080A35 C36
1.1191 C45E C45-2 2C45 080M46 C45
1.1203 C55E C55 -2 2C55 060A57 C55
1.1213 Cf 53 C53 XC48H1TS 070M55 C53
1.1221 C60E C60 -2 2C6 0 060A62 C60
1.1274 Ck101 - XC100 - C100
1.3401 X120Mn12 - Z120M12 - GX120Mn12
1.3505 100 Cr6 - 100 C6 2S135 100Cr6
1.5415 16Mo3 16Mo3 15D3 1503-243B 16Mo3
1.5423 16Mo5 16Mo5 - - 16Mo5KG
1.5622 14Ni6 18Ni 6 16N6 - 14Ni 6KG
1.5662 X8Ni9 10Ni 36 9Ni490 1501-510 X10Ni 9
1.5680 X12Ni5 12Ni 20 Z18N5 - -
1.5752 14NiCr14 13NiCr12 12NC1 5 655H13 -
1.6511 36CrNiMo4 - 36CrNiMo4 817M37 38NiCrMo4
1.6523 21NiCrMo2 - 20NCD2 805 H20 20NiCrMo2
1.6546 40NiCrMo2-2 40NiCrMo2 40NCD2 3111-Type7 40NiCrMo2
1.6582 34CrNiMo6 35CrNiMo6 34CrNiMo8 816M40 35NiCrMo6KB
1.6587 17CrNiMo6 17CrNiMo7 18NCD6 - -
1.6657 14NiCrMo13-4 14NiCrMo13 16NCD13 832 H13 15NiCrMo13
1.7015 15Cr3 15Cr2 12C3 523M15 -
1.7033 34Cr4 34Cr4 32C4 530A32 34Cr4
1.7035 41Cr4 41Cr4 41Cr4 530A40 41Cr4
1.7045 42Cr4 - 42C4TS 530A40 41Cr4
1.7131 16MnCr5 16MnCr5 16MC4 527M17 16MnCr5
1.7176 55Cr3 55Cr3 55C3 525A58 55Cr3
1.7218 25CrMo4 25CrMo4 25CD4 708A25 25CrMo4
1.7220 34CrMo4 34CrMo4 34CrMo4 708A37 34CrMo4KB
1.7223 41CrMo 4 41CrMo4 42CD4TS 708M40 41CrMo4
1.7225 42CrMo 4 42CrMo 4 42CD4 708A42 38CrMo4KB
1.7262 15CrMo 5 - 12CD4 - -
1.7335 13CrMo4-5 14CrMo45 15CD3,5 620-440 14CrMo3
1.7361 32CrMo12 32CrMo12 30CD12 722M24 32CrMo12
1.7380 10CrMo 9-10 - 12CD9.10 1501-622-515 12CrMo910
1.7715 14MoV6-3 13MoCrV6 - 1503-660-460 -
1.8159 51CrV4 50CrV4 50CV4 735A51 50CrV4
1.8509 41CrAlMo7 41CrAlMo7 40CAD 6.12 905M39 41CrAlMo7
P
1.8523 39CrMoV13-9 39CrMoV13 - 897M39 -
TOOLING BYTOOLING BY
255
“ Technical Information ”
Info
Structural and constructional steel
ISOJapan
JIS
Sweden
SS
Russia
GOST
Spain
UNE
U.S.A.
AISI/SAE/ASTMS15C 1350 F.111 M1015
S20C 1450 20 1C22 M1020
S35C 1572 35 F.113 1035
S45C 1672 45 F.114 1045
S55C 1655 55 - 1055
S58C - 60 - 1060
SUM22 1912 F.2111-11SMn28 1213
SUM22L 1914 - F.2112-11SMnPb28 12L13
- - - F.2122-10SPb20 11L08
- 1957 - F.210G 1140
SUM25 - - F.2113-12SMn35 1215
- 1926 - F.2114-12SMnPb35 12L14
S15 1370 15 F.1110-C15k 1015
- - 40G - 1035
S25C - 25 F.1120-C25k 1025
SMn438 2120 35G2 F.1203-36Mn6 1335
SCMn1 - 30G 28Mn6 1330
S35C 1572 35 - 1035
S45C 1672 45 F.1140 -C45 k 1045
S55C 1655 55 F.1150 -C55 k 1055
S50C 1674 50 - 1050
S58C 1665 60 - 1060
SUP4 1870 - - 1095
SCMnH1 2183 110G13L F.8251-AM-X120Mn12 A128
SUJ2 2258 SchCh15 F.1310-10 0Cr6 52100
- 2912 - F.2601-16Mo3 A204Gr.A
SB450M - - F.2602-16Mo5 4520
- - - F.2641 -15 Ni6 A350-LF5
SL9N53 - - F.2645-X8Ni 09 A353
- - - - 2515
SNC815 - - - 3310
- - 40ChN2MA F.1280-35 N iC rMo4 4340
SNCM220 2506 - F.1522-20 N iC rMo2 8620
SNCM240 - 38ChGNM F.1204-40 N iC rMo2 8740
SNCM447 2541 38Ch2N2MA F.1272-40 N iC rM o7 4337
- - - F.1560-14 N iC rM o13 -
- - - F.1560-14 N iC rM o13 9310
SCr415 - 15Ch - 5015
SCr430 - 35Ch F.8221-35Cr4 5132
SCr440 - 40Ch F.1211-41Cr4DF 5140
SCr440 2245 40Ch F.1202-42Cr4 5140
- 2173 18ChG F.1516-16MnCr5 5115
SUP9 2253 50ChGA F.1431-55Cr3 5155
SCM420 2225 20ChM F.8372-AM26CrMo4 4130
SCM432 2234 AS38ChGM F.8331-AM34CrMo4 4135
SCM440 2244 40ChFA F.8332-AM42CrMo4 4140
SCM440 2244 - F.8332-AM42CrMo4 4140
SCM415 - - F.1551-12 C rMo4 -
SFVA12 2216 12ChM F.2613-14 C rMo45 A182-F11
- 2240 - F.124.A -
SFVAF22A 2218 12Ch8 TU.H A182-F22
- - - F.2621-13MoCrV6 -
SUP10 2230 50ChGFA F.1430-51CrV4 6145
SACM645 2940 38ChMJuA F.1740-41CrAlMo7 A355CI.A
P
- - - - -
Material Comparison. (Table)
256
“ Technical Information ”
Info
Material Comparison. (Table)
Tool steel and heat resisting steel
ISOGermany
W.-No. DIN
Belgium
NBN
France
AFNOR
Great Britain
B.S.
Italy
UNI
1.1545 C105W1 - C105E2U - C100KU
1.1663 C125W - C120E3U - C120KU
1.2067 102Cr6 - 100Cr6 - -
1.2060 X210Cr1 2 - X200Cr12 BD3 X205Cr12KU
1.2344 X40CrMoV5-1 - X40CrMoV5 BH13 X40CrMoV511KU
1.2363 X100CrMoV5-1 - X100CrMoV5 BA2 X100CrMoV51KU
1.2419 105WCr6 - 105WCr5 - 107WCr5KU
1.2436 X210CrW12 - X210CrW12-1 - X210CrW121KU
1.2542 45WCrV17 - 45WCrV8 BS1 45WCrV8KU
1.2581 X30WCrV9-3 - X30WCrV9 - X30WCrV93KU
1.2601 X165CrMoV12 - - - X165CrMoW12KU
1.2713 55NiCrMoV6 - 55NiCrMoV7 BH224/5 -
1.2833 100V1 - C105E2UV1 BW2 102V2KU
1.3243 S6-5-2-5 - Z85WDKCV06 BM35 HS6-5-2-5
1.3255 S18-1 -2-5 - HS18 -1-1-5 BT4 HS18-1-1-5
1.3343 S6-5-2 - HS6-5-2 BM2 HS6-5-2
1.3348 S2-9-2 - HS2-9-2 - HS2-9-2
1.3355 S18-0 -1 - HS18 -0-1 BT1 HS18 -0-1
1.4000 X6Cr13 - Z8C1 2 403S17 X6Cr13
1.4001 X7Cr14 - Z8C1 13FF 403S17 X6Cr13
1.4006 X12Cr13 - Z10C13 410S21 X12Cr13
1.4016 X6Cr17 - Z8C1 7 430S17 X8Cr17
1.4027 GX20Cr14 - Z20C13M ANC1B -
1.4034 X46Cr13 - Z44C14 - X40Cr14
1.4057 X20CrNi172 - Z15CN16-02 431S29 X16CrNi 16
1.4104 X12CrMoS17 - Z13CF17 - X10CrS17
1.4113 X6CrMo17-1 - - 434S17 X8CrM o17
1.4313 X4Cr Ni134 - Z4CND13.4M 425C11 GX6CrNi1304
1.4408 GX5CrNiMo19-11 - - 316C16 -
1.4718 X45CrSi9-3 - Z45CS9 401S45 X45CrSi8
1.4724 X10CrAl13 - Z13C13 - X10CrAl12
1.4742 X10CrAl18 - Z12CAS18 - -
1.4747 X80CrNiSi20 - Z80CNS20-02 443S65 X80CrSiNi20
P
1.4762 X10CrAl24 - Z12CAS25 - -
TOOLING BYTOOLING BY
257
“ Technical Information ”
Info
Tool steel and heat resisting steel
ISOJapan
JIS
Sweden
SS
Russia
GOST
Spain
UNE
U.S.A.
AISI/SAE/ASTM
SK3 1880 U10A-1 F.515 W11 0
SK2 - U13-1 F.5123 -C120 W11 2
SUJ2 - Ch F.5230 -100Cr6 L1
SKD1 - Ch1 2 F.5212 -X210 Cr12 D3
SKD61 2242 4Ch5MF1S F.5318 -X40CrMoV5 H13
SKD12 2260 - F.5227 -X100CrM oV5 A2
SKD2 2140 - F.5233 -105WCr5 -
- 2312 - F.5213-X210CrW12 -
- 2710 5ChW2SF F.5241-45WCrSi8 S1
SKD5 - 3Ch2W8F F.5323-X30 WCrV9 H21
- - - F.5211-X160CrM oV12 -
SKT4 - 5ChNM F.520S L6
SKS43 - - - W21 0
SKH55 2733 R6M5K5 F.5613 -6-5-2-5 -
SKH3 - - F.5530 -18-1-1-5 T4
SKH51 2722 R6M5 F.5603-6-5-2 M2
- 2782 - F.5607-2-9-2 M7
SKH2 - R18 F.5520 -18-0-1 T1
SUS403 2301 08Ch13 F.3110 -X6Cr13 403
SUS410 2301 08Ch13 F.8401-AM-X12Cr13 410S
SUS410S 2302 12Ch13 F.3401-X10Cr13 410
SUS430 2320 12Ch17 F.3113 -X6Cr17 430
SCS2 - 20Ch13L - -
- - 40Ch13 F.3405 -X45 Cr13 -
SUS431 2321 20Ch17N2 F.3427-X19CrNi172 431
SUS430F 2383 - F.3117-X10 CrS17 430F
SUS434 - - F.3116-X6CrMo171 434
SCS5 2384 - - -
SCS14 - 07Ch18N10 G2SM2L F.8414-AM-X7CrNiMo2010 CF-8M
SUH1 - 40Ch9S2 F.3220-X4SCrSi09-03 HNV3
- - 10Ch13SJu F.3152-X10CrAl13 -
SUH21 - 15Ch18SJu F.3153 -X10CrAl18 -
SUH4 - - F.3222-X80CrSiNi20-02 HNV6
P
- - - F.3154 -X10CrAl24 -
Material Comparison. (Table)
258
“ Technical Information ”
Info
Stainless steel
ISOGermany
W.-No. DIN
Belgium
NBN
France
AFNOR
Great Britain
B.S.
Italy
UNI
1.4301 X5CrNi1810 - Z4Cn 19-10F F 304S11 X5CrNi1810
1.4305 X10CrNi189 - Z8CNF1 9-09 303S22 X10CrNi1809
1.4306 X2CrNi19-11 - Z1CN18 -12 304S11 X3CrNi1811
1.4308 GX5CrNi19-1 0 - Z6CN18.1 0M 304C15 -
1.4310 X12CrNi177 - Z11CN1 7-08 301S21 X12CrNi1707
1.4311 X2CrNiN18 -10 - Z3CN18 -07Az 304S61 X2CrNiN1811
1.4401 X5CrNiMo17122 - Z3CND17-11-01 316S13 X5CrNiMo1712
1.4429 X2CrNiMoN17-13 -3 - Z3CND17-12Az 316S63 X2CrNiMoN1713
1.4435 X2CrNiMoN18-14 -3 - Z3CND17-12-03 316S11 X2CrNiMo1713
1.4438 X2CrNiMo18164 - Z2CND19-15-04 317S12 X2CrNiMo1816
1.4460 X4CrNiMoN2752 - Z5CND-2705Az - -
1.4541 X6Cr NiTi1 8-10 - Z6CNT18-10 321S31 X6Cr NiTi1811
1.4550 X6CrNiNb18 -10 - Z6CNNb18-10 347S20 X6CrNiNb1811
1.4571 X6CrNiMoTi17-12 -2 - Z6CNDT17-12 320S18 X6CrNiMoTi1712
1.4581 GX5CrNiMoNb181 0 - Z4CNDNb18.12M 318C17 GX6CrNiMoNb2011
1.4583 X10CrNiMoNb18-12 - - - X6CrNiMoNb1713
1.4828 X15CrNiSi20-12 - Z9CN24-13 309S24 X16CrNi2314
1.4845 X12CrNi25-2 1 - Z8CN25-20 310S16 X6CrNi2521
1.4864 X12NiCrSi3 6-16 - Z20NCS33-16 NA17 -
1.4865 GX40NiCrSi3 8-18 - - 330C11 GX50NiCr3919
1.4871 X53CrMnNiN21-9 - Z53CMNS2190Az 349S54 X53CrMnNiN219
M
1.4878 X12CrNiTi18-9 - Z6CNT18-10 321S51 -
Cast Iron
ISOGermany
W.-No. DIN NBN
France
AFNOR
Great Britain
B.S.
Italy
UNI
- GG10 - Ft10D - G10
- GG15 - Ft15D Grade150 G15
- GG20 - Ft20D Grade220 G20
- GG25 - Ft25D Grade260 G25
- GG30 - Ft30D Grade300 G30
- GG35 - Ft35D Grade350 G35
- GG40 - Ft40D Grade400 -
- GGG4 0 - FGS400-12 420/12 GS400-12
- GGG40.3 - FGS370-17 370/17 GS420/15
- GGG50 - FGS500-7 500/17 GS500/7
- GGG60 - FGS600-3 600/3 GS600/3
- GGG70 - FGS700-2 700/2 GS700/2
- GGGNiMn137 - S-NM137 S-Mn137 -
K
- GGGNiCr202 - S-NC202 S-NiCr202 -
Material Comparison. (Table)
Belgium
TOOLING BYTOOLING BY
259
“ Technical Information ”
Info
Stainless steel
ISOJapan
JIS
Sweden
SS
Russia
GOST
Spain
UNE
U.S.A.
AISI/SAE/ASTM
SUS304 2332 08Ch18N10 F-3504-X5CrNi1810 304
SUS303 2346 - F.3508-X10 CrNiS1809 303
SCS19 2352 03Ch18N11 F.3503 -X2CrNi1810 304L
SCS13 2333 07Ch18N9L - CF-8
SUS301 2331 - F.3517-X12 CrNi177 301
SUS304LN 2371 - F.3541-X2CrNiN1810 304LN
SUS316 2347 - F.3534-X5CrNiMo17122 316
- 2375 - F.3543-X2CrNiMoN17313 316LN
SUS316L 2353 03Ch17M14M3 F.3533-X2CrNiMo17132 316L
SUS317L 2367 - F.3539-X2CrNiMo18164 317L
SUS329J1 2324 - F.3309-X8CrNiMo2705 329
SUS321 2337 06Ch18N10T F.3523-X6CrNiTi18 10 321
SUS347 2338 08Ch18N12B F.3524-X6CrNiNb1810 347
SUS316Ti 2353 10Ch17N13M2T F.3535-X6CrNiMoTi17122 316Ti
SCS22 - - - -
- - - - 318
SUH309 - 20Ch20N14S 2 F.3312 -X15 CrNiSi2012 309
SUH310 2361 20Ch23N18 - 310S
SUH330 - - F.3313 -X12 CrNiSi3616 330
SCH15 - - - -
SUH35 - 55Ch20G9AN4 F.3217 -X53 CrMn NiN2109 EV8
M
SUS321 - - - 321
Cast Iron
ISOJapan
JIS
Sweden
SS
Russia
GOST
Spain
UNE
U.S.A.
AISI/SAE/ASTM
FC10 0110-00 Sc10 FG10 A48-20B
FC15 1115-00 Sc15 FG15 A48-25B
FC20 0120-00 Sc20 FG20 A48-30B
FC25 1125-00 Sc25 FG25 A48-40B
FC30 0130-00 Sc30 FG30 A48-45B
FC35 1135-00 Sc35 FC35 A48-50B
- 1140-00 Sc40 - A48-60B
FCD40 0717-02 VC42-12 - 60-40-18
- 0777-15 VC42-12 - -
FCD50 0727-01 VC50-2 - 65-45-12
FCD60 0732-03 VC-60-2 - 80-55-06
FCD70 0737-01 VC-70-2 - 100-70-03
- - - - -
K
- - - - A439TypeD-2
Material Comparison. (Table)
π x Dc x arcsin ( ae )
260
“ Technical Information ”
Info
Terminology and Formulas. ( for Milling)
Dc = Cutting diameter mm.
ae = Cutting width (step) mm.
ap = Deep of cut mm.
fn = Feed rate per revolution mm.
fz = Feed rate per tooth mm.
De = Effective cutting diameter mm.
Vc = Cutting speed m/min.
Q = Metal removal rate cm3/min.
l = Machined length mm.
Vf = Table feed (feed speed) mm/min.
Dap = Max cutting diameter at specific depth mm.
zn = Total number of edges in the tool
zc = Effective number of teeth
hex = Max chip thickness mm.
hm = Average chip thickness mm.
kc1 = Specific cutting force (hex = 1mm) N/mm2
Pc = Net cutting power KW.
kr = Major cutting edge angle deg.
Vco = Constant for cutting speed
Cvc = Correction factor for cutting speed
n = Spindle speed rev/min.
nmt = Efficiency KW
mc = Rise in specific cutting force (kc)
as a function of chip thickness
Cutting speed Vc =π x Dc x n
= m/min.1000
Spindle speed n =Vc x 1000
= rev/min.π x Dc
Table feed (feed speed) Vf = fz x n x zn = mm/min. Feed per tooth fz =Vf
= mm.n x zn
Feed per revolution fn =Vf
= mm/rev.n
Removal rate Q =ap x ae x Vf
= cm³.1000
Specific cutting force kc = kc1 x hnm-mc = mm/min.
Average chip thickness
(side & facemilling) when ae / Dc< 0.1
hm = fzae
= mm.Dc_
Average chip thickness
when ae / Dc> 0.1_
Pc =ap x ae x Vf x kc
= KW60 x 10
6 x nmt
Net power
hm =sin kr x 180 x ae x fz
= mm.
Dc
Cutting Time Tc = Vf = min.
l
General formulas:
ap
dc fz
kr
Vf
n
dc
fz
ap
Ma
x.
hm
Vf
n
Effective cutting
diameterDe = 2 x ap x (Dc-ap)= mm.
π x dc x [ arcsin( ) + arcsin ( )]
TOOLING BYTOOLING BY
261
“ Technical Information ”
Up Cut and down Cut.
Info
n
hm
Vf
fz
ae
n
hm
Vf
fz
ae
Down Milling:- same workpiece direction, feed rate and
rotation of milling cutter.
- chip cross-section start on the strongest
point.
Generally down milling should be prefered
if rigid machine is awailable.
Up Milling:- the feed rate of workpiece is counter-clock-
wise to the sense of milling cutter rotation.
- chip cross-section starts on the weakest
point.
Up milling should applied on instable milling
machine and workpiece materials with
higher hardness.
n
ae
hm =sin(kr) x 180 x ae x fz
π x dc x arcsin ( )ae
dc
fz =
hm x π x arcsin ( )ae
dc
sin(kr) x 180 x ae
hm
n
ae
=2
/3 x
dc
Vf
n
Vf
ae
=2
/3 x
dc
n
Vf
ae
hm =sin(kr) x 360 x ae x fz
2xae1
dc
2xae2
dc
hm x π x dc x [ arcsin( ) + arcsin ( )]2xae1
dc
2xae2
dc
sin(kr) x 360 x ae
fz =
ae
2a
e1
Tool with central work piece. Tool with outside centre work piece.
Suggest milling operation.
We suggest to work likethis when possible or inany case work with tan-gential tool exit.Up cut and down cut ispossible with Ae Max.2/3 of tool dia.
Formulas: Formulas:
Vf
262
“ Technical Information ”
Alphabetical Index.
Info
Cat.No. Page
AA-06 10-40-44
A-07 9-10-40-44-54-55
A-07SD 71
A-08 37-40-44
A-08 54-55-92
A-08SD 29-71-72-81
A-10 40-44-54-55
A-10SD 20-29-71-72-81
A-15 9-10-14-29-37
A-15 40-44-54-55
A-15SD 14-20-29-60-71
A-15SD 72-181-90-105
A-20 10-29-40-45
A-20 54-55
A-20SD 20-88-89
A-25 29-37
A25SD 66
A-27 94-95-97-98-101
A-30 29-41-45-54-55
A-40 41-45-54-55
ADHT 112
ADHX 112
AL-SEEL 196
AL-SEES2 194
AL-SEES3 198
AL-SEES-LS 199
AL-SEES-LSR 199
APGT 38-92-112
APGW 60-112
APKT 113
BB06 47
B07 47
B08 47
B10 47
BNM 46-113
BNM- -S 40-41
BNM- -S C 44-45
BNM- -T 40-41
BNM- -T C 44-45
BNM- -AAA 46-113
BSW43S-1 105
CCB3540 9-10-14
CCET R/L-MF 156
CCMT -FT 134
CNMA 134
CNMG -F1 135
CNMG -GG 137
CNMG -PF 135
CNMG -PG 136
CNMG R/L-SG 136
CNMG -SF 135
Cat.No. Page
CNMG -UA 135
CNMG -UB 136
CNMG -UD 137
CNMG -UR 135
CNMM -UC 137
CSW-1838 10
CSW-206 37-92
CSW-2542 09-10
CSW-2547 09-10
CSW-3570 09-10
CSW-3575 10
CSW-3595 9-10-14
CSW-407 29-90
CSW-408H 20
CSW4510 10-14
CSW-510 29-88-89
CW-11 14
DDA-SBL 224
DA-SBM 223
DCET R 157
DCET R/L-MF 156
DCET R/L-MM 156
DCM-17 20
DCM-18 20
DCMT -FT 138
DDM MT 9
DDM R 14
DDM W 9
DDS-L 170
DDS-M 168
DDS-S 166
DNMA 138
DNMG -F1 138
DNMG -GG 141
DNMG -PF 139
DNMG -PG 140
DNMG R/L-SG 140
DNMG -SF 139
DNMG -UA 139
DNMG -UB 140
DNMG -UD 141
DNMG -UR 139
DNMM -UC 141
DPET R/L-MF 157
DPET R/L-MM 158
DPG90-5000 98-99
DSG-45-4000/5000 94-95
DSM-32 S 90
DSM-40
DSM-80
DSM-EC-BT 88
DSM-M S 92
DSW-306H 20
DSW-307&H 29-72-81
DSW-4085 29
DSW-4510H 20
Cat.No. Page
DSW-509 29
DUM-S/MT 60
DZ03-OCSB2 238
DZ03-OCSB2 239
DZ03-OCUB2 239
DZ-DHS 173
DZ-OCLB-L 217
DZ-OCLB-S 215
DZ-OCPS2 202
DZ-OCPS4 203
DZ-OCRX 205
DZ-OCZX 204
DZ-SEFS 230
DZ-SEHL 233
DZ-SEHS 232
DZ-SEPL 235
DZ-SOCL 210
DZ-SOCLS 211
DZ-SOCM 209
DZ-SOCS 207
DZ-SOCS 208
DZ-SSB 214
EEC- 88
ESW-206 29-72-81
ESW-304
ESW-306 37
ESW-307
ESW-405
ESW-406 29-37-60
ESW-408
ESW-410
ESW-412 105
ESW-507
ESW-508 37
ESW-510 66
F
FDM 177
FSW-2005 40-44
FSW-2506 40-44-54-55
FSW-3007 40-44-54-55
FSW-3509 40-44-54-55
FSW-4013 40-44-54-55
FSW-5016 40-45-54-55
FSW-6020 41-45-54-55
FSW-8025 41-45-54-55
G
GBN M 38
GBN S 38
GBN -BT 37
GBN -S 37
GF-SBL 221
GF-SBR 220
GF-SBX 222
ADKT 112
TOOLING BYTOOLING BY
263
“ Technical Information ”
Info
Alphabetical Index.
Cat.No. Page
H
Cat.No. Page
Cat.No. Page
HCB 114
HSG-45-5000 96
HSW-614H 29
IM-CP 88-89-90-115
IM-SP 30-88-89-30-90-115
LS-101
LS-106
LS-113 115
LS-140
LS-180 94-95-97-98-101
MDH 10
MIG 104
MMT 11
MSH 20
MSN 11
ODMT 66-115
OCT R 65
OCT S 64
PGHN 98-99-115
RB-14 105
RDHT-ALU 12-117
RDHX 12-14-116
RDMT 12-14-117
RDMX 12-14-116
RNM 56-118
RNM -S 54
RNM -S C 55
RNM -T 54
RNM -T C 55
RNMG GG 142
RPEX 1204 MO 119
RSG90-5000 R 100
SCD-ML 184
SCD-MS 182
SCMT -FT 142
SDHW 119
SDMT 105-119
SEC MT 72
SEC S 71
SEC W 72
SEHT 120
SEHW 119
I
L
M
O
P
R
SEKN 120
SEKR 120
SEKT 120
SGHN 94-95-96-100-121
SGLN 94-95-96-121
SIC R 81
SICL 80
SICM 80
SKS -R 19
SKS -S 18-19
SNMA 142
SNMG -F1 143
SNMG -GG 145
SNMG -PG 143
SNMG R/L-SG 144
SNMG -UA 143
SNMG -UB 144
SNMG -UD 144
SNMG -UR 143
SNMM -UC 145
SPGA 30-60-121
SPKN 122
SPMR -FT 145
SWB 30-122
SWB C 29
SWB LS 28
SWB MT 29
SWB S 27
SWB S-S 26
SWB W 28
SWM-50 88
SWM-63 88
SWM-80 88
T
TCMT -FT 146
TNMA 146
TNMG -F1 146
TNMG -GG 149
TNMG -PG 147
TNMG R/L-SG 148
TNMG -SF 147
TNMG -UA 147
TNMG -UB 148
TNMG -UD 148
TNMG -UR 147
TNMM -UC 149
TPGN 123
TPGW 123
TPKN 124
TPMN 149
TPMR -FT 150
TQC 47
TSW-2250 71
TSW-408 71-72-81
TSW-612 29
VVBET R-L-MF 158
VBET R-L-MM 158
VBMT -FT 150
VNMA 150
VNMG -GG 151
VNMG -UR 151
VNMG -UT 151
VPET R/L-MM 159
WWCMX 152
WDHW 20-124
WDMW 20-124
WNMA 152
WNMG -GG 154
WNMG -PG 153
WNMG R/L-SG 154
WNMG -SF 153
WNMG -UA 152
WNMG -UB 153
WNMG -UD 154
WNMG -UR 153
WNMM -UC 154
Z
ZBN-3070-S32 37
ZCMT R 30-72-81-125
ZDMT L 72-125
ZPMT L 72-125
ZPMT R 72-81-125
No.80808-5 95-97
80808-6 101
80808-7 101
81106-1R 94
81406-1R 98
S
264
“ Technical Information ”
Test Report
Info
FIELD TEST REPORT No.
Data: Sign:
CUSTOMER: CONTACT:
OPERATION: VERTICAL: HORIZONTAL:
MACHINE: TYPE OF TAPER:
COND. MACHINE: POWER:
MATERIAL: STRENGTH Kg/mm² HARDNESS:
PART. NAME: WORK PIECE LOCK:
TOOL HOLDER: ENGINEER:
WORK DATA DIJET COMPETITOR WORK PIECE DRAWING OR PICTURE
MAKER: code
BODY:
Zn:
INSERT:
GRADE:
CHIP BREAKER:
DIAMETER: mm.
Ap / Deep: mm.
Ae / Step: mm.
Radial Depth Cut: mm.
COOLANT:
Vc: m/min.
n: min-1.
Vf: mm/min.
fn: mm./rev.
fz: mm./th
CONTACT TIME: (min.)
CHIP VOLUME: (cm³/min)
Rake face
WEAR:
Flank face
NOTE:
Osaka Headquarters
DIJET INDUSTRIAL CO., LTD. (JAPAN)
Osaka Carbide Alloy Factory
Mie Carbide Alloy Factory
Mie Tool Factory
Tsukuba Carbide Tool and Die Factory
Tondabayashi Carbide Factory
Nagoya FactoryDIJET INDUSTRIAL CO., LTD. (ENGLAND)DIJET INC. (U.S.A.)
Japanese Network.
Worldwide Distributors.
Oceania:
Australia
New Zealand
Africa:
South Africa
Asia:
Korea
Malaysia
Singapore
Taiwan
China
Thailand
Indonesia
North
East:
Russia
&
Middle
East:
Iran
Israel
Turkey
Europe:
Austria
Belgium
Denmark
England
Finland
France
Germany
Holland
Hungary
Italy
Spain
Sweden
Switzerland
North
America:
Canada
U.S.A.
South America:
Argentina
Brazil
Venezuela
Ohta Office
Toyama Office
Nagoya Branch
Osaka Branch
Hiroshima Office
Kyusyu Office
Kumamoto Office
Tondabayashi Plant
Mie 2 Plants
Nagoya Plant
Toyota Office
Hamamatsu Office
Tokyo Branch
Urawa Office
Tsukuba Plant
Sendai Office
Provided Service and Technical Network
* We reseve the right to change in the catalogue any specifications without prior notifications.
printed 03/2004
WARNING:
Grinding produces hazardous dust.
To avoid adverse health, use adequate ventilation and
read Material Safety Data Sheet first.
Cutting tools may fragment in use.
Wear eye protection in the vicinity of their operation.
FAX 06-6793-1230
Japanese Web Site
DIJET INDUSTRIAL CO., LTD.
2-1-18, Kami-Higashi, Hirano-ku, Osaka 547-0002, JapanPhone: +81-6-6794-0167 Fax: +81-6-6793-3930
DIJET INDUSTRIAL CO., LTD.
(Europe)
DIJET EUROPEAN
TECHNICAL SERVICE
(Italy)
DIJET INDUSTRIAL CO., LTD.
Bangkok
Representative Office
DIJET INDUSTRIAL CO., LTD.
Shanghai
Representative Office
DIJET Incorporated
(U.S.A.)
Unit 2 Mundells Court, Welwyn Garden City,
Herts AL7 1EN, England
Phone. +44(0)1707-325444
Fax. +44(0)1707-330197
Via Sega 80/A35010 San Giorgio in Bosco (PD) ItalyPhone. +39 049 599-4392Fax. +39 049 599-4935
699 Srinakarindr Road, Modernform Tower15 th Floor, Kweang SuanluangKhet Suanluang, Bangkok 10250, ThailandPhone. +66(0)2-722-8258, 8259Fax. +66(0)2-722-8260
Room No.1007 Tomson Commercial Building.,
710 Dongfang Rd., Shanghai 200122
Phone. +86-21-5058-1698
Fax. +86-21-5058-1699
45807 Helm Street, Plymouth, MI 48170 U.S.A.
Phone. +1-734-454-9100
Fax. +1-734-454-9395
Web Site:
m
Overseas division:
Specification may be changed without notice.
Your local stockist is:
