Tool & Mold Component Presentation7 10 09
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Transcript of Tool & Mold Component Presentation7 10 09
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December , 2009December , 2009
Tool & Mold ComponentsTool & Mold Components
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1. Tooling / Precision Machining Rogers, MN (17,000 sq. ft.)
2. Medical / Complex Molding Rogers, MN (15,000 sq. ft.)
3. Tooling / Rapid Tooling Little Falls, MN (6,000 sq. ft.)
4. Molding and Product Fulfillment Rogers, MN (132,000 sq. ft.)
5. Stocking Warehouse Rogers, MN (50,000 sq. ft.)
220,000 Total Square Feet
Manufacturing Facilities
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Dollars per Millions
Fiscal Years
Sales History
2002
2003
2004
2005
2006
2007
2008
Financially Strong and Growing
Projected 40+ Million Dollars in Sales in 2009
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Diversified
Sales By Market
Medical18%
General24%
Fuel Cell13%
Enclosures13%
Printing21%
Containers11%
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In House Custom Tool Design Custom Programming
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Leading Edge Investment
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Precision Machining• 18 Precision High Speed
machining center's• 10 Vertical CNC machines• 11 Vertical and Wire EDM
machines• 3 Turning – Lathes• 15 Surface Grinders• ExpressParts Mold Bases
(IP) with slide/cam• Shop Support Equipment
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Precision Molds / Tooling
Components
• Precision Molds Since 1973
• Three working shifts
(Days, Evening & Weekend)
• In house Design and Programming
• 18 High Speed Precision Machining Centers
• 75 Dedicated Mold Builders / Designers / Technicians
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Hinge Inserts
• 1 Heat treated Bar• Hard Mill• Vertical EDM• Finish grind
standing offs• Polish• Wire EDM parts off
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Cavity-Core Replacements
• 8 Cavity Silicone Tool• CNC machine before heat treat
– Calculate growth
• Parts replaced– Gate insert– Cavity insert– Core insert
• Shut off tolerance 0.0002• Silicone flash at 0.0005
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32 Cavity Mold Core Replacement
• Design
• Program
• Soft turn core
• Hard turn core
• Roku trodes
• CNC
• Vertical EDM
• Hard Mill Shut off top and back
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Cavity & Core Replacement
• 16 Cavity Tool• CNC machine before heat treat
– Calculate growth
• Lathe soft turn• Heat treat• Finish turn hard• Roku trodes• Vertical EDM ID
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Concave/ Convex Core
• Design
• Program
• Lathe hard turn
• Roku high speed hard mill
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Internal Core Pin
• Design • Program• Hole pop• Wire EDM• Soft turn • Heat treat• Hard turn• Roku trodes• Verticle EDM• High shine polish
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Long Bubbler Tube
• Design• Program• Drill• Soft turn• CNC• Heat treat • Grind • Hard turn
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Core Replacement
• Design• Program• Soft turn• Teat treat• Hard turn• Drilled vent hole• Hole pop• Angled shut off for stripper plate• Polish
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Gate Insert
• Design
• Program
• Soft turn
• Heat Treat
• Hard Turn
• Lathe Trodes
• Vertical EDM ID
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Core w/ Internal Cams for Undercuts
• Deep acurate Burn
• Soft turn
• Heat Treat
• Hard turn
• Roku trodes
• Vertical Part Detail
• Hole pop and wire for CAM parts
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Cam Inserts for Undercuts
• 1 heat treated bar
• Hard Mill
• Wire EDM notch
• Wire part detail
• Side wire at angle to close fit for inter lock
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High Speed Milling
• All High Speed machined
• Graphite Material• Lathe turn p pucks• HS machine• Vacuum fixture• Engraving on back
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Quality and Precision Inspection
• ISO 9001:2000 / ISO 13485 Certified
• Temperature controlled inspection labs
• 5 - CMM • 5 - OGP Vision
Machines
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On Time DeliveryOTD % (INCLUDES PROJECTS)
60.0%
65.0%
70.0%
75.0%
80.0%
85.0%
90.0%
95.0%
100.0%
1/5/
2009
1/12
/200
9
1/19
/200
9
1/26
/200
9
2/2/
2009
2/9/
2009
2/16
/200
9
2/23
/200
9
3/2/
2009
3/9/
2009
3/16
/200
9
3/23
/200
9
3/30
/200
9
4/6/
2009
4/13
/200
9
4/20
/200
9
4/27
/200
9
YTD Ave – 95%
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Customer Awards
BOSTON SCIENTIFIC AWARDS• 2005 - Awarded 100% On Time Delivery• 2006 - Awarded 100% On Time Delivery• 2007 - Awarded 100% On Time Delivery• 2007 - Excellence Award • 2008 - Achieved 100% On Time Delivery• 2008 - Met Criteria for Excellence Award
SPECTRA / FUJIFILM AWARDS • Spectra 2002 For Superior Quality & Delivery• Spectra 2002 Supplier of the Year• Fujifilm 2007 Continuous Improvement Award
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We Manufacture Value!