To Obtain Performance Data: To display diagnostic codes...

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30- 30-A 01-A PARAMETER SETTINGS PERFORMANCE DATA DIAGNOSTIC CODES To Obtain Performance Data: 1. Press and hold the (Down) buon for two seconds. 2. While holding the (Down) buon, press and hold the Indirect Tank buon (hold both buons at the same me). 3. Use the (Up) and (Down) buons to scroll to the desired informaon described in the Performance Data Table. 4. The data for the performance number automacally appears in the display. 5. To exit performance data, repeat step 2 above. 2 1 Performance Data Table To display diagnosc codes: 1. Press and hold the Indirect Tank buon for two seconds and then the (Up) buon simultaneously. 2. The last nine maintenance codes display and flash one aſter the other. 3. To exit diagnosc codes and return the boiler to normal operaon, press and hold the Indirect Tank buon for two seconds, and then the (Up) buon simultaneously. 1. To access the Parameter Sengs, press and hold the red buon on the PC Board for five seconds. 2. Press the Mode buon on the controller. 3. Press the (Up) or (Down) arrows to select a parameter seng. Press the Select buon. # Data Unit 01 Water Pressure PSI/bar* 03 Supply Temperature °F/°C* 04 Return Temperature °F/°C* 05 Freeze Protecon Temperature °F/°C* 06 Exhaust Temperature °F/°C* 11 Fan Frequency Hz 17 Venturi Posion 0=Closed, 1=Open 18 Venturi Cycles x100 20 Pump Cycles x100 21 Pump Hours x10 22 Pump for Boiler 0=OFF, 1=ON 23 Pump for System (Pump 1) 0=OFF, 1=ON # Data Unit 24 Pump for Indirect Tank (Pump 2) 0=OFF, 1=ON 30 Indirect Tank Thermistor Temperature °F/°C* 31 Outdoor Temperature °F/°C* 40 Energizaon Hours x100 41 Combuson Hours x10 42 Combuson Cycles x100 45 Commissioning Cycles x1 MODE 1 2 1 * See Electrical Diagnoscssecon of this document. 3 4 2 3 4 5. To exit parameter sengs and enter normal operaon mode, press either the red buon on the PC Board or the Mode buon on the controller. Amp Fuses This unit has two (10) amp glass fuses located on the PC Board. Remove the fuses and check connuity through it. If you have connuity through each fuse then it is funconing. Otherwise, the fuse is blown and must be replaced. Flame Rod Place one lead of your meter to the flame rod and the other to ground. When the unit is aempng to ignite, you should read more than 2VAC. Important Safety Notes There are a number of (live) tests required when performing electrical diagnoscs on this product. Proceed with cauon at all mes to avoid contact with energized components inside the boiler. Only trained and qualified service technicians should aempt to repair this product. Before checking for resistance readings, disconnect the power source to the unit and isolate the item from the circuit (unplug it). 100 Air Supply or Exhaust Blockage/Condensate Trap is Full Fan current inial check error. Ensure condensate line and trap is not blocked. Ensure internal air filter is clean with no obstrucons. Ensure high altude seng is set properly (See High Altude Seng). Ensure combuson air and exhaust vents are not blocked and the approved venng materials are being used. Ensure either the exhaust ring or intake cap is removed properly. Ensure vent length is within limits. Check fan for debris and ensure wheel turns freely. Verify fan check valve is not stuck between fan casing and burner body. 110 No Ignion (Unit Not Turning On) Ignion Error. Check that the gas is turned on at the boiler, gas meter, and/or propane cylinder. If the unit is installed in a propane system, ensure that gas is in the tank. Bleed all air from the gas lines. Check the ground wire for the PC Board. Ensure the flame rod wire is connected. Ensure the igniter is operaonal.* Ensure the venng is installed in accordance with the I-Series Boiler Installaon and Operaon Manual. Check that the surface of the electrode and flame rod are clean. Check gas solenoid valves for open or short circuits.* Verify gas orifice installed is correct for the gas system the unit is installed in. Check flame rod voltage to ground during ignion. 120 Flame Failure Boiler has flame failure. Check that the gas is turned on at the boiler, gas meter, and/or propane cylinder. If the unit is installed in a propane system, ensure that gas is in the tank. Ensure the venng is installed in accordance with the I-Series Boiler Installaon and Operaon Manual. Ensure the flame rod wire is connected. Ensure the gas type and inlet gas pressure are correct. Bleed all air from the gas lines. Check the ground wire to the PC Board. Check flame rod voltage to ground during ignion. 140 Heat Exchanger Overheat Overheat switch is tripped. Measure the resistance of the Overheat Switch.* Check the heat exchanger surface for hot spots which may indicate blockage due to scale buildup. Ensure the boiler pump is not locked up. Ensure that all of the valves in the CH circuit are open. Ensure the boiler and CH circuit does not have a freezing condion. The surface of the heat exchanger may turn to a black color as stainless steel is tempered even in normal condions. This does not indicate an abnormal condion. Check for damage on the exhaust, seal, and venng. 150 Venturi Control Venturi operaon error. Ensure the venturi motor is operang correctly.* Replace the gas valve assembly. 170 Venturi Blockage Check the venturi and silencer for blockage. Before reseng this error, check if the condensate drain is block and if the venng is connected properly. 181 Indirect Tank Temperature Indirect tank runs for more than six hours without cycling off. Ensure the tank size is adequate. Check the thermistor locaon. Ensure the system is plumbed properly. Check the supply temperature for tank is higher than tank seng temperature (Parameter 30). Check sensor wiring for damage. Measure resistance of sensor.* Replace sensor if necessary. 190 Electrical Grounding Secondary circuit ground fault. Check all electrical components for electrical short. 250 Condensate Pump (Accessory) Boiler will operate for 60 seconds. Confirm wire connecons and harnesses are good. Ensure the condensate reservoir is empty and condensate pump is operaonal. 310 Freeze Protecon Thermistor Check sensor wiring for damage. Measure the resistance of the sensor. Replace if necessary. 353 Supply Thermistor Check sensor wiring for damage. Clean the surface of the sensor. Measure the resistance of the sensor. Check the return thermistor. Replace if necessary. 363 Return Thermistor Check sensor wiring for damage. Measure the resistance of the sensor. Replace if necessary. 371 Indirect Tank Thermistor Ensure DIP switch 4 is set to the appropriate seng. Check sensor wiring for damage. Measure the resistance of the sensor. 380 Exhaust Thermistor Check sensor wiring for damage. Clean the surface of the sensor. Measure the resistance of the sensor. Check the return thermistor. Replace if necessary. 393 Outdoor Thermistor Ensure that DIP switch 1 is set to the appropriate posion. Check sensor wiring for damage. Measure the resistance of the sensor. Replace if necessary. 400 Pressure Sensor Check sensor wiring for damage. Measure the voltage of the sensor. Replace if necessary. 430 High/Low Water Pressure If the water pressure is too low, add water into the system unl at least 13 PSI is observed. Ensure there are no leaking components in the CH system. If the pressure is too high, adjust the pressure to a maximum of 30 PSI. Ensure the pressure relief valve and water fill are working correctly. 443 Low Water Cut-Off (LWCO) Ensure the LWCO device is working correctly. Ensure the LWCO jumper is connected properly when LWCO is not in use. Ensure the output is 24 VAC on the PCB. If it is not, check the transformer harness and output of transformer. 520 Solenoid Valve Circuit Check the flame rod and wire for damage. Close the gas shut off valve installed near the boiler. Ensure the flame rod and wire are not wet. Check the output from the PC Board to the solenoid gas valve. If the output from the PC Board is abnormal, replace the PC Board. If the output from the PC Board is normal, replace the gas control. 540 High Exhaust Temperature Check the exhaust thermistor wiring for damage. Clean the surface of the thermistor. Measure the resistance of the exhaust thermistor.* If the sensor has been replaced and the error sll appears, check the return thermistor. Check the exhaust duct, seal, and venng for damage. No Code Boiler does not start heang with a heang demand present. Supply temperature or return temperature inside the boiler may be too hot. Ensure the pump operates properly. No Code The boiler does not operate with the CH seng buon. If DIP switch 2 is OFF, CH operaon will operate via the room thermostat. No Code Boiler does not start heang the indirect tank, although the indirect tank is calling for heat. Aſter the tank priority me (Parameter 34) passes, the boiler will be in heang priority for 60 minutes. No Code Supply Temperature is different from the seng temperature on the controller. During outdoor sensor control, the supply temperature will vary dependent on the outdoor temperature. During simultaneous operaon of an Indirect Tank and CH, the supply temperature for CH is based on Indirect Tank control. No Code CH capacity is insufficient Ensure the parameters are properly set for the installaon. During simultaneous operaon of an Indirect Tank and CH, flow volume to heang can be reduced. No Code Pump or fan even with no demand The boiler may start or operate the pump for freeze protecon operaon. The pump may intermiently operate to prevent it from becoming stuck. 720 Flame Rod Check the flame rod and wire for damage. Ensure the flame rod and wire are not wet. If there is no issue with the flame rod or wiring, replace the PC Board. 890 Freeze Issue The boiler checks the heat exchanger temperature at the me of operaon. If the temperature is too low, an error will occur. Check if there is freezing in the boiler or CH system. 999 PC Board Mismatch This code occurs when the PC Board and the internal logic do not match. Check if the soſtware versions of the board and operaon board do not match. FFF Maintenance Indicator This code is a placeholder in diagnosc code history indicang a service provider performed maintenance or service. Enter this code aſter performing service by pressing the following buons at the same me: UP, DOWN, and Indirect Tank. FFF appears on the monitor. Indirect Tank Up and Down e:fff Press the Indirect Tank buon. PC Board Press and Hold Red Buon for Five Seconds 4. Press the (Up) or (Down) arrows to change the selecon for the seng number (such as 30-A or 30-b). Then, press the Select buon. 700 PC Board PC Board circuit error. Replace PC Board. 710 Solenoid Valve Circuit Ensure Dip switch 5 on the PC Board is in the OFF posion (default). Ensure the gas control wire is not loose or damaged. Replace the PC Board. 610 Combuson Fan Check the motor wire harness for loose or damaged connecons. Measure resistance and voltage of motor wire harness.* Ensure the combuson fan spins freely. ELECTRICAL DIAGNOSTICS MODE Eco MODE Eco no. 04 MODE Eco 120 DIAGNOSTICS POINTS COMPONENT WIRE COLOR VOLTAGE *When the unit is operang RESISTANCE PCB Connector PIN Power Supply Black-White AC108-132V N/A CN24 1-3 Flame Rod Yellow-Body more than 2VAC* N/A CN1 2 Spark Electrode Red-Black 11-14VDC* N/A CN1 11-22 Combuson Fan Red-Black 7-48VDC* N/A CN1 3-5 White-Black 2-14VDC* N/A CN1 5-9 Yellow-Black 11-14VDC N/A CN1 5-7 Venturi Control Device Blue-White N/A 33-43Ω CN1 17-19 Yellow-Red(No.9) CN1 13-15 Black-Red(No.3) 11-14VDC N/A CN1 11-29 Black-Brown Close Posionless than 1VDC Open Posion4-6VDC CN1 26-29 Black-Grey Close Posion4-6VDC Open Posionless than 1VDC CN1 24-29 Gas Solenoid Valve Yellow-Black 11-14VDC* 15-25Ω CN1 28-30 Exhaust Thermistor White-White N/A 59°F11.4-14kΩ 86°F6.4-7.8kΩ 113°F3.6-4.5kΩ 140°F2.2-2.7kΩ 221°F0.6-0.8kΩ *Disconnect the connector and measure at thermistor side. CN11 16-19 Supply Thermistor White-White CN11 12-19 Return Thermistor White-White CN11 10-20 Freeze Protecon Thermistor Black-Black 32°F38k-43k; 50°F22k-26k; 68°F14k-17k *Disconnect the connector and measure at thermistor side. CN11 10-14 Transformer White-Grey AC108-132V CN18 1-2 N/A Red-Red AC20-30V (possible to measure at Output terminal as substute posion) CN18 3-4 Overheat Switch Black-Black less than 1VDC less than 1Ω 7(CN11)-27(CN1) Water Pressure Sensor Red-Black 11-14VDC N/A CN1 11-29 Yellow-Black 0kPa655-745mV; 200kPa2155-2245mV; 400kPa3655-3745mV 6(CN11)-29(CNH1) Water Level Electrode White-White 11-14VDC N/A 8(CN11)-29(CN1) Air Handler Red-Black 11-14VDC N/A CN8 1-2 Control Panel Black-Black 11-14VDC N/A CN2 1-4 CH Indirect Tank DIP Switches (Secon 12 in Manual and table below) # DIP Switch Funcon 1 Outdoor Temperature Sensor: Enables or disables outdoor temperature sensor. OFF (Default): Outdoor Temperature Sensor in Use ON: Outdoor Temperature Sensor Not in Use 2 Thermostat Usage: Changes mode between Thermostat Usage and CH Buon. OFF (Default): Thermostat Used ON: CH buon used. Boiler fires based on return water temperature 3 Indirect Tank: Enables the Indirect Tank Funcon for Pump 2. OFF (Default): On ON: Off (Pump 2 Operates at a CH Zone Pump) 4 Indirect Tank Thermistor/Thermostat Selecon: Selects the method of controlling the indirect tank. OFF (Default): Thermistor; ON: Thermostat 5 Gas Valve Solenoid: Manually shuts down the integrated solenoid gas valve. OFF (Default): Normal Operaon; ON: Fixed Closed 6, 7 Altude Seng: Sets the appropriate elevaon of the boiler installaon. (OFF/ON: Depends on Altude) 8 Vent Type Selecon: Selects the venng material used. The boiler is set from the factory to be installed in a PVC venng system. If CPVC, PP, or other approved venng is used, this seng may be adjusted. See Secon 5 in Manual for more informaon. OFF (Default): PVC; ON: Other SW1 Forced Hi/Low Fire Modes (Secon 12 in Manual) SW2 Deaeraon Mode (Secon 10 in Manual) SW3 Data Transfer Mode (Transfers PC Board data when replacing PC Board. Refer to instrucons included in replacement parts.) SW4 Parameter Sengs (Secon 12 in Manual) OFF ON Error Reset Power Reset Heat Exchanger Overheat (140), Venturi Control (150), High Exhaust Temperature (540), and Freeze issue (890) can be reset by shung down power to the boiler. Interlock Reset Venturi (170) and Solenoid Valve Circuit (520) can be reset by pushing and holding buon SW1 and 2 for five seconds. Other Reset Other error can be reset by Indirect Tank On/Off buon or Central Heang buon. ALTITUDE DIP Switch 6 DIP Switch 7 0-2,000 ſt (0-610 m) (Default) OFF OFF 2,001-5,400 ſt (610-1,646 m) ON OFF 5,401-7,700 ſt (1,646-2,374 m) OFF ON 7,701-10,200 ſt (2,347-3,109 m) ON ON High Altude DIP Switch Table Controller Model Temp. Water Flow Press. 1F °F gal/min psi 1C °C L/min bar *Units of Measurement 1. Press the Mode buon. 2. Press the Up or Down arrows to select a unit. DIP Switches For more informaon, refer to the Rinnai Boiler Installaon and Operaon Manual. Parameter Number Seng Descripon Selecon Parameter Value Date Adjusted Parameter Value Date Adjusted A b C d 00 Pressure Indicaon on the Control Panel Yes No The current pressure will cycle on the controller display. 01 Outdoor Reset Curve Curve 1 Curve 2 Curve 3 Curve 4 This parameter is available when Dip Switch 1 is in the OFF (default) posion. Select the proper curve from below. Curve 1: Standard baseboard, high efficiency air handler, cast iron or panel radiators. Curve 2: Staple up radiant. Curve 3: High temperature air handler or undersized baseboard. Curve 4: Custom curve based on 02 Boost No 30 Minutes 60 Minutes This parameter is available when Dip Switch 1 is in the OFF (default) posion. 03 Maximum Outdoor Temperature the Boiler will Fire in CH Mode No Maximum 77°F (25°C) This parameter is available when DIP switch 1 is in the OFF (default) posion. This sets the maximum outdoor temperature the boiler will fire in CH mode. 31 Allowed Indirect Tank Temperature Drop before Firing (with Thermistor) 5.4°F (3°C) 10.8°F (6°C) 16.2°F(9°C) 21.6°F(12°C) *This parameters is available when Indirect Tank "In Use" is selected on DIP switch 3 and when Indirect Tank Control "Thermistor" selected on DIP switch 4. 30 Indirect Tank Supply Temperature with Thermostat Control 180°F (82°C) 160°F (71°C) 140°F (60°C) *This parameters is available when Indirect Tank "In Use" is selected on DIP switch 3 and when Indirect Tank Control "Thermostat" selected on DIP switch 4. Indirect Tank Supply Temperature with Thermistor Control 180°F (82°C) Seng Temperature +18°F (+10°C) Seng Temperature +27°F (+15°C) *This parameters is available when Indirect Tank "In Use" is selected on DIP switch 3 and when Indirect Tank Control "Thermistor" selected on DIP switch 4. 32 Indirect Tank Operaon Opon Use Pump Use 3-Way Valve *This parameters is available when Indirect Tank "In Use" is selected on DIP switch 3. When a 3 Way Valve and the boiler pump are to be used for recovering the indirect tank select b”. 33 Indirect Tank Simultaneous Heang Indirect Tank Priority Simultaneous Heang with Indirect Tank and CH *This parameters is available when Indirect Tank "In Use" is selected on DIP switch 3 and when "Use Pump" is selected in Parameter 32. 34 Indirect Tank Priority Time 60 minutes 40 minutes 90 minutes *This parameters is available when Indirect Tank "In Use" is selected on DIP switch 3. 35 CH Temperature Limitaon to Allow Simultaneous Operaon with Indirect Tank Yes No *This parameters is available when Indirect Tank "In Use" is selected on DIP switch 3 and when "Use Pump" is selected in Parameter 32 and also when selecng "Simultaneous Heang with Indirect Tank and CH" in Parameter 33. 40 Linked Operaon Between CH Pump 1 and 2 No Yes (Linked Together) This parameter enables linked operaon between the CH Pump 1 and 2. (default). 41 Linked Operaon Between Main Boiler Pump and CH Pump 1 No Yes (Linked Together) This enables the linked operaon between the main boiler pump and CH pump 1. 42 Main Pump Runs When the Target Temperature is Achieved Connuously Intervals This selects the mode of the main pump running when the target setpoint is achieved. 43 External Pump Runs When the Setpoint Temperature is Achieved Same as Main Pump Does Not Run This selects the mode of the external pump(s) running when the target setpoint is achieved. 44 External Pump Runs When Freeze Protecon is in Operaon Does Not Run Same as Main Pump (if selected, hydraulic separaon is needed) This selects how the external pump operates when freeze protecon is in operaon. 46 The Differenal Temperature from Ceasing Fire to Firing Again Normal Quick How much temperature drop is permied by the supply water thermistor before the boiler will fire again. CH Seng Temperature Temperature Drop 168-182°F (75-82°C) 27°F (15°C) 15°F (8°C) 104-166°F (40-74°C) 15°F (8°C) 9°F (5°C) 47 The Time Which the Boiler is not Allowed to Fire Again for CH Normal (3 Minutes) Quick(10 Seconds) This selects the me which the boiler will not be able to fire again for CH aſter the burner has shutdown. 48 Heang Eco Mode On Time 30 Minutes 15 Minutes The seng changes the on me of the heang Eco mode. 45 Freeze Protecon Level Default When Boiler is Installed in a Warm Room This selects the freeze protecon level. Selecng bwill prevent the boiler from operang in freeze protecon mode more than believed necessary. 49 Will the boiler shut down on a high return water temperature Yes No This seng is for whether the boiler will shut down at high return water temperatures. 60 Not Available Not Available A0 Gas Type Natural Gas Liquid Propane For selecng gas type when conducng gas conversion. A1 Not Available Not Available A2 Vent Material Used PVC Material other than PVC: CPVC/PP/Other This selects the venng material used. The boiler is set from the factory to be installed in a PVC venng system. If CPVC, PP, or other approved venng is used, this may be adjusted. See the secon on PVC Safety Switch for more informaon. Record date and parameter when individual parameters have been adjusted from factory default. NOTE Electrical Diagram Refer to the Wiring Diagram aached to the back of the front cover.

Transcript of To Obtain Performance Data: To display diagnostic codes...

Page 1: To Obtain Performance Data: To display diagnostic codes ...pdf.lowes.com/useandcareguides/766156012495_use.pdfTo display diagnostic codes: 1. Press and hold the Indirect Tank button

30-

30-A 01-A

PARAMETER SETTINGS

PERFORMANCE DATA DIAGNOSTIC CODES To Obtain Performance Data:

1. Press and hold the (Down) button for two seconds.

2. While holding the (Down) button, press and hold the

Indirect Tank button (hold both buttons at the same

time).

3. Use the (Up) and (Down) buttons to scroll to the desired information described in the Performance Data Table.

4. The data for the performance number automatically appears in the display.

5. To exit performance data, repeat step 2 above. 2

1

Performance Data Table To display diagnostic codes:

1. Press and hold the Indirect Tank button for two seconds and then the (Up) button simultaneously.

2. The last nine maintenance codes display and flash one after the other.

3. To exit diagnostic codes and return the boiler to normal operation, press and hold the Indirect Tank button for two seconds, and then the (Up) button simultaneously.

1. To access the Parameter Settings, press and hold the red button on the PC Board for five seconds.

2. Press the Mode button on the controller. 3. Press the (Up) or (Down) arrows to select a parameter setting. Press the Select

button.

# Data Unit 01 Water Pressure PSI/bar*

03 Supply Temperature °F/°C*

04 Return Temperature °F/°C*

05 Freeze Protection Temperature °F/°C*

06 Exhaust Temperature °F/°C*

11 Fan Frequency Hz

17 Venturi Position 0=Closed, 1=Open

18 Venturi Cycles x100

20 Pump Cycles x100

21 Pump Hours x10

22 Pump for Boiler 0=OFF, 1=ON 23 Pump for System (Pump 1) 0=OFF, 1=ON

# Data Unit 24 Pump for Indirect Tank (Pump 2) 0=OFF, 1=ON

30 Indirect Tank Thermistor Temperature °F/°C*

31 Outdoor Temperature °F/°C*

40 Energization Hours x100

41 Combustion Hours x10

42 Combustion Cycles x100 45 Commissioning Cycles x1

MODE

1

2

1

* See “Electrical Diagnostics” section of this document.

3

4

2 3

4

5. To exit parameter settings and enter normal operation mode, press either the red

button on the PC Board or the Mode button on the controller.

Amp Fuses This unit has two (10) amp glass fuses located on the PC Board. Remove the fuses and check continuity through it. If you have continuity through each fuse then it is functioning. Otherwise, the fuse is blown and must be replaced.

Flame Rod Place one lead of your meter to the flame rod and the other to ground. When the unit is attempting to ignite, you should read more than 2VAC.

Important Safety Notes There are a number of (live) tests required when performing electrical diagnostics on this product. Proceed with caution at all times to avoid contact with energized components inside the boiler. Only trained and qualified service technicians should attempt to repair this product. Before checking for resistance readings, disconnect the power source to the unit and isolate the item from the circuit (unplug it).

100 Air Supply or Exhaust Blockage/Condensate Trap is Full

• Fan current initial check error. • Ensure condensate line and trap is not blocked. • Ensure internal air filter is clean with no obstructions. • Ensure high altitude setting is set properly (See High Altitude Setting). • Ensure combustion air and exhaust vents are not blocked and the approved venting

materials are being used. • Ensure either the exhaust ring or intake cap is removed properly. • Ensure vent length is within limits. • Check fan for debris and ensure wheel turns freely. • Verify fan check valve is not stuck between fan casing and burner body.

110 No Ignition (Unit Not Turning On)

• Ignition Error. • Check that the gas is turned on at the boiler, gas meter, and/or propane cylinder. • If the unit is installed in a propane system, ensure that gas is in the tank. • Bleed all air from the gas lines. • Check the ground wire for the PC Board. • Ensure the flame rod wire is connected. • Ensure the igniter is operational.* • Ensure the venting is installed in accordance with the I-Series Boiler Installation and

Operation Manual. • Check that the surface of the electrode and flame rod are clean. • Check gas solenoid valves for open or short circuits.* • Verify gas orifice installed is correct for the gas system the unit is installed in. • Check flame rod voltage to ground during ignition.

120 Flame Failure

• Boiler has flame failure. • Check that the gas is turned on at the boiler, gas meter, and/or propane cylinder. • If the unit is installed in a propane system, ensure that gas is in the tank. • Ensure the venting is installed in accordance with the I-Series Boiler Installation and

Operation Manual. • Ensure the flame rod wire is connected. • Ensure the gas type and inlet gas pressure are correct. • Bleed all air from the gas lines. • Check the ground wire to the PC Board. • Check flame rod voltage to ground during ignition.

140 Heat Exchanger Overheat

• Overheat switch is tripped. • Measure the resistance of the Overheat Switch.* • Check the heat exchanger surface for hot spots which may indicate blockage due to scale

buildup. • Ensure the boiler pump is not locked up. • Ensure that all of the valves in the CH circuit are open. • Ensure the boiler and CH circuit does not have a freezing condition. • The surface of the heat exchanger may turn to a black color as stainless steel is

tempered even in normal conditions. This does not indicate an abnormal condition. • Check for damage on the exhaust, seal, and venting.

150 Venturi Control

• Venturi operation error. • Ensure the venturi motor is operating correctly.* • Replace the gas valve assembly.

170 Venturi Blockage

• Check the venturi and silencer for blockage. • Before resetting this error, check if the condensate drain is block and if the venting is

connected properly.

181 Indirect Tank Temperature

• Indirect tank runs for more than six hours without cycling off. • Ensure the tank size is adequate. • Check the thermistor location. • Ensure the system is plumbed properly. • Check the supply temperature for tank is higher than tank setting temperature

(Parameter 30). • Check sensor wiring for damage. • Measure resistance of sensor.* • Replace sensor if necessary.

190 Electrical Grounding

• Secondary circuit ground fault. • Check all electrical components for electrical short.

250 Condensate Pump (Accessory)

• Boiler will operate for 60 seconds. • Confirm wire connections and harnesses are good. • Ensure the condensate reservoir is empty and condensate pump is operational.

310 Freeze Protection Thermistor

• Check sensor wiring for damage. • Measure the resistance of the sensor. • Replace if necessary.

353 Supply Thermistor

• Check sensor wiring for damage. • Clean the surface of the sensor. • Measure the resistance of the sensor. • Check the return thermistor. • Replace if necessary.

363 Return Thermistor

• Check sensor wiring for damage. • Measure the resistance of the sensor. • Replace if necessary.

371 Indirect Tank Thermistor

• Ensure DIP switch 4 is set to the appropriate setting. • Check sensor wiring for damage. • Measure the resistance of the sensor. • Replace if necessary. 380 Exhaust Thermistor

• Check sensor wiring for damage. • Clean the surface of the sensor. • Measure the resistance of the sensor. • Check the return thermistor. • Replace if necessary.

393 Outdoor Thermistor

• Ensure that DIP switch 1 is set to the appropriate position. • Check sensor wiring for damage. • Measure the resistance of the sensor. • Replace if necessary.

400 Pressure Sensor

• Check sensor wiring for damage. • Measure the voltage of the sensor. • Replace if necessary.

430 High/Low Water Pressure

• If the water pressure is too low, add water into the system until at least 13 PSI is observed.

• Ensure there are no leaking components in the CH system. • If the pressure is too high, adjust the pressure to a maximum of 30 PSI. • Ensure the pressure relief valve and water fill are working correctly.

443 Low Water Cut-Off (LWCO)

• Ensure the LWCO device is working correctly. • Ensure the LWCO jumper is connected properly when LWCO is not in use. • Ensure the output is 24 VAC on the PCB. If it is not, check the transformer

harness and output of transformer.

520 Solenoid Valve Circuit

• Check the flame rod and wire for damage. • Close the gas shut off valve installed near the boiler. • Ensure the flame rod and wire are not wet. • Check the output from the PC Board to the solenoid gas valve. • If the output from the PC Board is abnormal, replace the PC Board. • If the output from the PC Board is normal, replace the gas control.

540 High Exhaust Temperature

• Check the exhaust thermistor wiring for damage. • Clean the surface of the thermistor. • Measure the resistance of the exhaust thermistor.* • If the sensor has been replaced and the error still appears, check the return

thermistor. • Check the exhaust duct, seal, and venting for damage.

No Code Boiler does not start heating with a heating demand present.

• Supply temperature or return temperature inside the boiler may be too hot. • Ensure the pump operates properly.

No Code The boiler does not operate with the CH setting button.

• If DIP switch 2 is OFF, CH operation will operate via the room thermostat.

No Code

Boiler does not start heating the indirect tank, although the indirect tank is calling for heat.

• After the tank priority time (Parameter 34) passes, the boiler will be in heating

priority for 60 minutes. No

Code Supply Temperature is different from the setting temperature on the controller.

• During outdoor sensor control, the supply temperature will vary dependent on the outdoor temperature.

• During simultaneous operation of an Indirect Tank and CH, the supply temperature for CH is based on Indirect Tank control.

No Code CH capacity is insufficient

• Ensure the parameters are properly set for the installation. • During simultaneous operation of an Indirect Tank and CH, flow volume to

heating can be reduced. No

Code Pump or fan even with no demand

• The boiler may start or operate the pump for freeze protection operation. • The pump may intermittently operate to prevent it from becoming stuck.

720 Flame Rod

• Check the flame rod and wire for damage. • Ensure the flame rod and wire are not wet. • If there is no issue with the flame rod or wiring, replace the PC Board.

890 Freeze Issue

• The boiler checks the heat exchanger temperature at the time of operation. • If the temperature is too low, an error will occur. • Check if there is freezing in the boiler or CH system.

999 PC Board Mismatch

• This code occurs when the PC Board and the internal logic do not match. • Check if the software versions of the board and operation board do not match.

FFF Maintenance Indicator

• This code is a placeholder in diagnostic code history indicating a service provider performed maintenance or service.

• Enter this code after performing service by pressing the following buttons at the same time: UP, DOWN, and Indirect Tank. FFF appears on the monitor.

Indirect Tank

Up and Down

e:fff

Press the Indirect Tank button.

PC Board

Press and Hold

Red Button

for Five Seconds

4. Press the (Up) or (Down) arrows to change the selection for the setting

number (such as 30-A or 30-b). Then, press the Select button.

700 PC Board

• PC Board circuit error. • Replace PC Board.

710 Solenoid Valve Circuit

• Ensure Dip switch 5 on the PC Board is in the OFF position (default). • Ensure the gas control wire is not loose or damaged. • Replace the PC Board.

610 Combustion Fan

• Check the motor wire harness for loose or damaged connections. • Measure resistance and voltage of motor wire harness.* • Ensure the combustion fan spins freely.

ELECTRICAL DIAGNOSTICS

MODE

Eco

MODE

Eco

no. 04

MODE

Eco

120

DIAGNOSTICS POINTS

COMPONENT WIRE COLOR VOLTAGE *When the unit is operating RESISTANCE

PCB Connector PIN

Power Supply Black-White AC108-132V N/A CN24 1-3

Flame Rod Yellow-Body more than 2VAC* N/A CN1 2

Spark Electrode Red-Black 11-14VDC* N/A CN1 11-22

Combustion Fan

Red-Black 7-48VDC* N/A CN1 3-5

White-Black 2-14VDC* N/A CN1 5-9

Yellow-Black 11-14VDC N/A CN1 5-7

Venturi Control Device

Blue-White N/A 33-43Ω

CN1 17-19

Yellow-Red(No.9) CN1 13-15

Black-Red(No.3) 11-14VDC

N/A

CN1 11-29

Black-Brown Close Position:less than 1VDC Open Position:4-6VDC CN1 26-29

Black-Grey Close Position:4-6VDC Open Position:less than 1VDC CN1 24-29

Gas Solenoid Valve Yellow-Black 11-14VDC* 15-25Ω CN1 28-30

Exhaust Thermistor White-White

N/A

59°F:11.4-14kΩ 86°F:6.4-7.8kΩ

113°F:3.6-4.5kΩ 140°F:2.2-2.7kΩ 221°F:0.6-0.8kΩ

*Disconnect the connector and measure at thermistor side.

CN11 16-19

Supply Thermistor White-White CN11 12-19

Return Thermistor White-White CN11 10-20

Freeze Protection Thermistor Black-Black 32°F:38k-43k; 50°F:22k-26k; 68°F:14k-17k *Disconnect the connector and measure at thermistor side.

CN11 10-14

Transformer White-Grey AC108-132V CN18 1-2

N/A Red-Red AC20-30V (possible to measure at Output terminal as substitute position) CN18 3-4

Overheat Switch Black-Black less than 1VDC less than 1Ω 7(CN11)-27(CN1)

Water Pressure Sensor Red-Black 11-14VDC

N/A CN1 11-29

Yellow-Black 0kPa:655-745mV; 200kPa:2155-2245mV; 400kPa:3655-3745mV 6(CN11)-29(CNH1)

Water Level Electrode White-White 11-14VDC N/A 8(CN11)-29(CN1)

Air Handler Red-Black 11-14VDC N/A CN8 1-2

Control Panel Black-Black 11-14VDC N/A CN2 1-4

CH Indirect Tank

DIP Switches (Section 12 in Manual and table below)

# DIP Switch Function

1

Outdoor Temperature Sensor: Enables or disables outdoor temperature sensor.

OFF (Default): Outdoor Temperature Sensor in Use

ON: Outdoor Temperature Sensor Not in Use

2 Thermostat Usage: Changes mode between Thermostat Usage and CH Button.

OFF (Default): Thermostat Used

ON: CH button used. Boiler fires based on return water temperature

3 Indirect Tank: Enables the Indirect Tank Function for Pump 2.

OFF (Default): On

ON: Off (Pump 2 Operates at a CH Zone Pump)

4 Indirect Tank Thermistor/Thermostat Selection: Selects the method of controlling the indirect tank. OFF (Default): Thermistor; ON: Thermostat

5 Gas Valve Solenoid: Manually shuts down the integrated solenoid gas valve.

OFF (Default): Normal Operation; ON: Fixed Closed

6, 7

Altitude Setting: Sets the appropriate elevation of the boiler installation. (OFF/ON: Depends on Altitude)

8 Vent Type Selection: Selects the venting material used. The boiler is set from the factory to be installed in a PVC venting system. If CPVC, PP, or other approved venting is used, this setting may be adjusted. See Section 5 in Manual for more information. OFF (Default): PVC; ON: Other

SW1 Forced Hi/Low Fire Modes (Section 12 in Manual)

SW2 Deaeration Mode (Section 10 in Manual)

SW3 Data Transfer Mode

(Transfers PC Board data when replacing PC Board. Refer to instructions included in replacement parts.)

SW4 Parameter Settings (Section 12 in Manual)

OFF

ON

Error Reset

Power Reset

Heat Exchanger Overheat (140), Venturi Control (150), High Exhaust Temperature (540), and Freeze issue (890) can be reset by shutting down power to the boiler.

Interlock Reset Venturi (170) and Solenoid Valve Circuit (520) can be reset by pushing and holding button SW1 and 2 for five seconds.

Other Reset Other error can be reset by Indirect Tank On/Off button or Central Heating button.

ALTITUDE DIP

Switch 6 DIP

Switch 7

0-2,000 ft (0-610 m) (Default) OFF OFF

2,001-5,400 ft (610-1,646 m) ON OFF

5,401-7,700 ft (1,646-2,374 m) OFF ON

7,701-10,200 ft (2,347-3,109 m) ON ON

High Altitude DIP Switch Table

Controller

Model Temp. Water Flow Press.

1:F °F gal/min psi

1:C °C L/min bar

*Units of Measurement

1. Press the Mode button.

2. Press the Up or Down arrows to select a unit.

DIP Switches

For more information, refer to the Rinnai Boiler Installation and Operation Manual.

Parameter Number Setting Description

Selection Parameter Value

Date Adjusted

Parameter Value

Date Adjusted A b C d

00

Pressure Indication on the Control Panel Yes No

The current pressure will cycle on the controller display.

01

Outdoor Reset Curve

Curve 1 Curve 2 Curve 3 Curve 4 This parameter is available when Dip Switch 1 is in the OFF (default) position. Select the proper curve from below. Curve 1: Standard baseboard, high efficiency air handler, cast iron or panel radiators. Curve 2: Staple up radiant. Curve 3: High temperature air handler or undersized baseboard. Curve 4: Custom curve based on

02

Boost No 30 Minutes 60 Minutes

This parameter is available when Dip Switch 1 is in the OFF (default) position.

03

Maximum Outdoor Temperature the Boiler will Fire in CH Mode No Maximum 77°F (25°C)

This parameter is available when DIP switch 1 is in the OFF (default) position. This sets the maximum outdoor temperature the boiler will fire in CH mode.

31

Allowed Indirect Tank Temperature Drop before Firing (with Thermistor) 5.4°F (3°C) 10.8°F (6°C) 16.2°F(9°C) 21.6°F(12°C) *This parameters is available when Indirect Tank "In Use" is selected on DIP switch 3 and when Indirect Tank Control "Thermistor" selected on DIP switch 4.

30

Indirect Tank Supply Temperature with Thermostat Control 180°F (82°C) 160°F (71°C) 140°F (60°C)

*This parameters is available when Indirect Tank "In Use" is selected on DIP switch 3 and when Indirect Tank Control "Thermostat" selected on DIP switch 4. Indirect Tank Supply Temperature with Thermistor Control

180°F (82°C) Setting

Temperature +18°F (+10°C)

Setting Temperature +27°F (+15°C)

*This parameters is available when Indirect Tank "In Use" is selected on DIP switch 3 and when Indirect Tank Control "Thermistor" selected on DIP switch 4.

32

Indirect Tank Operation Option

Use Pump Use 3-Way Valve

*This parameters is available when Indirect Tank "In Use" is selected on DIP switch 3. When a 3 Way Valve and the boiler pump are to be used for recovering the indirect tank select “b”.

33

Indirect Tank Simultaneous Heating Indirect Tank

Priority

Simultaneous Heating with Indirect Tank and

CH

*This parameters is available when Indirect Tank "In Use" is selected on DIP switch 3 and when "Use Pump" is selected in Parameter 32.

34

Indirect Tank Priority Time 60 minutes 40 minutes 90 minutes

*This parameters is available when Indirect Tank "In Use" is selected on DIP switch 3.

35

CH Temperature Limitation to Allow Simultaneous Operation with Indirect Tank Yes No

*This parameters is available when Indirect Tank "In Use" is selected on DIP switch 3 and when "Use Pump" is selected in Parameter 32 and also when selecting "Simultaneous Heating with Indirect Tank and CH" in Parameter 33.

40

Linked Operation Between CH Pump 1 and 2 No Yes (Linked Together)

This parameter enables linked operation between the CH Pump 1 and 2. (default).

41

Linked Operation Between Main Boiler Pump and CH Pump 1 No Yes (Linked Together)

This enables the linked operation between the main boiler pump and CH pump 1.

42

Main Pump Runs When the Target Temperature is Achieved Continuously Intervals

This selects the mode of the main pump running when the target setpoint is achieved.

43

External Pump Runs When the Setpoint Temperature is Achieved Same as Main Pump

Does Not Run

This selects the mode of the external pump(s) running when the target setpoint is achieved.

44

External Pump Runs When Freeze Protection is in Operation Does Not Run

Same as Main Pump (if selected, hydraulic separation is needed)

This selects how the external pump operates when freeze protection is in operation.

46

The Differential Temperature from Ceasing Fire to Firing Again Normal Quick

How much temperature drop is permitted by the supply water thermistor before the boiler will fire again.

CH Setting Temperature Temperature Drop

168-182°F (75-82°C) 27°F (15°C) 15°F (8°C)

104-166°F (40-74°C) 15°F (8°C) 9°F (5°C)

47

The Time Which the Boiler is not Allowed to Fire Again for CH Normal (3 Minutes) Quick(10 Seconds)

This selects the time which the boiler will not be able to fire again for CH after the burner has shutdown.

48

Heating Eco Mode On Time 30 Minutes 15 Minutes

The setting changes the on time of the heating Eco mode.

45 Freeze Protection Level

Default When Boiler is Installed in a Warm Room

This selects the freeze protection level. Selecting “b” will prevent the boiler from operating in freeze protection mode more than believed necessary.

49

Will the boiler shut down on a high return water temperature Yes No

This setting is for whether the boiler will shut down at high return water temperatures.

60 Not Available Not Available

A0

Gas Type Natural Gas Liquid Propane

For selecting gas type when conducting gas conversion.

A1 Not Available Not Available

A2

Vent Material Used PVC

Material other than PVC:

CPVC/PP/Other

This selects the venting material used. The boiler is set from the factory to be installed in a PVC venting system. If CPVC, PP, or other approved venting is used, this may be adjusted. See the section on PVC Safety Switch for more information.

Record date and

parameter when

individual parameters

have been adjusted from

factory default.

NOTE

Electrical Diagram

Refer to the Wiring Diagram attached to the back of the front cover.

Page 2: To Obtain Performance Data: To display diagnostic codes ...pdf.lowes.com/useandcareguides/766156012495_use.pdfTo display diagnostic codes: 1. Press and hold the Indirect Tank button

00

3

Low

er W

all Mo

un

t Bracket

10

90

00

28

1

1

1

1

1

00

4

Up

per W

all Mo

un

t Bracke

t 1

09

00

05

94

1

1

1

1

00

7

Co

nn

ectio

n R

ein

forcem

ent P

late 8

09

00

01

65

1

1

1

1

00

8

Ru

bb

er Bu

shin

g C

F79

-41

02

0-A

3

3

3

3

01

0

Resid

enti

al Screw an

d W

asher

10

60

00

64

5

4

4

4

4

01

2

Co

mb

usti

on

cham

ber su

pp

ort p

late 1

09

00

05

97

2

2

2

2

01

5

Igniter B

racket 1

09

00

05

99

1

1

1

1

01

6

Igniter A

ssemb

ly 1

05

00

02

30

1

1

1

1

01

7

Gro

un

din

g Screw

CP

-80

45

2

1

1

1

1

04

0

Fron

t pan

el Assy

80

90

00

16

7

1

1

1

1

04

4

Screw C

over

10

90

00

23

0

2

2

2

2

04

5

Fron

t Pan

el Packin

g-Top

1

09

00

01

20

2

2

2

2

04

6

Fron

t Pan

el Packin

g-side

1

09

00

06

08

2

2

2

2

10

0

Bu

rner A

ssemb

ly-Large 8

06

00

00

49

1

1

10

1

Bu

rner G

asket-Large 1

09

00

06

09

1

1

10

2

Bu

rner P

late A

ssemb

ly-Large

80

60

00

05

0

1

1

10

3

Co

mb

usti

on

Ch

eck valve Assem

bly

10

70

00

26

2

1

1

1

1

10

5

Bu

rner A

ssemb

ly-med

ium

8

06

00

00

51

1

1

10

6

Bu

rner G

asket-med

ium

1

09

00

06

10

1

1

10

7

Bu

rner P

late A

ssemb

ly-med

ium

8

06

00

00

52

1

1

11

0

Co

mb

usti

on

Fan A

ssemb

ly 1

08

00

00

81

1

1

1

1

11

1

Fan m

ou

nti

ng p

acking

10

90

00

61

1

1

1

1

1

11

2

O-rin

g 1

09

00

06

12

1

1

1

1

11

3

Hexago

n H

ead Screw

ZQ

AA

05

14

UK

3

3

3

3

11

4

Gas V

alve Assem

bly W

ith O

rifice

10

60

00

11

7

1

1

1

1

11

5

O-rin

g 1

09

00

02

52

2

2

2

2

11

6

Gas co

nn

ectio

n p

ipe A

ssy 8

06

00

00

54

1

1

1

1

11

7

Gas tu

be B

racket 1

09

00

06

35

1

1

1

1

11

8

Inlet G

as Sup

ply C

on

necti

on

1

06

00

01

19

1

1

1

1

11

9

Inlet G

as Test P

ort Screw

1

06

00

01

38

2

2

2

2

12

0

O-rin

g M

10

B-1

3-4

2

2

2

2

12

1

No

ise filter

10

60

00

12

0

1

1

1

1

13

0

Heat Exch

anger A

ssemb

ly-Large 8

07

00

01

73

1

1

13

1

Heat Exch

anger A

ssemb

ly-med

ium

8

07

00

01

74

1

1

13

6

OH

S Bracket

10

90

00

61

4

1

1

1

1

14

5

Co

nd

ensate Trap

Assem

bly

80

70

00

17

5

1

1

1

1

14

6

Ban

d R

C9

8H

Pi/e, C

on

d d

rain tu

be, b

ott

om

KT

10

90

00

13

8

2

2

2

2

14

7

Co

nd

ensate D

rain tu

be

80

70

00

17

6

1

1

1

1

15

1

Electrod

e 1

05

00

02

33

1

1

1

1

15

2

Flame R

od

1

05

00

02

34

1

1

1

1

15

3

Electrod

e packin

g 1

09

00

06

17

1

1

1

1

15

4

Electrod

e Plate

10

90

00

61

8

1

1

1

1

15

6

Electrod

e sleeve 1

09

00

06

20

1

1

1

1

20

0

Exhau

st du

ct Assy

80

80

00

05

0

1

1

1

1

20

2

O-rin

g 1

08

00

00

18

2

2

2

2

20

3

Exhau

st Du

ct Packin

g 1

09

00

06

21

1

1

1

1

20

4

Therm

istor

10

50

00

23

5

1

1

1

1

20

5

O-rin

g 1

07

00

03

23

1

1

1

1

20

6

Exhau

st du

ct seal 8

08

00

00

51

1

1

1

1

20

7

Therm

istor Screw

1

09

00

06

22

1

1

1

1

21

0

Flue C

on

necti

on

Assem

bly

10

80

00

08

3

1

1

1

1

21

2

Exhau

st pip

e con

necti

on

po

rt - 2 in

ch

10

80

00

08

4

1

1

1

1

21

3

Exhau

st Gaske

t - 2 in

ch

10

90

00

62

3

1

1

1

1

810

Screw

1

0900

0179

8

8 8

8

811

Screw

1

0800

0021

2

2

2

2

813

Screw

ZA

D04

08U

K

2

2

2

2

814

Screw

1

0900

0651

6

6

6

6

819

Th

ermisto

r Screw

ZFAB

040

6U

K

2

2

2

2

820

Screw

8

0900

0177

1

1

11

1

1

11

821

Tru

ss Screw

109

0005

98

21

2

1

21

2

1

822

Screw

8

0900

0178

2

2

2

2

823

Screw

ZA

A0

40

8U

K

2

2

1

1

824

Screw

8

0900

0179

1

1

1

1

825

G

rou

nd

ing Screw

1

0900

0793

2

2 2

2

826

Screw

8

0900

0180

1

1

1

1

827

Screw

8

0900

0181

2

2

2

2

828

Screw

8

0900

0182

8

8

8

8

830

C

able clip

8

0900

0183

1

1

1

1

860

W

all Bracke

t 1

0900

0628

1

1

1

1

861

V

ent Screen

Set 1

0800

0104

1

1

1

1

862

LP

Co

nversio

n O

rifice-In

clud

ed

806

0000

55

1 1

1 1

863

P

ressure R

elief Valve

807

0002

11

1 1

1 1

864

O

utd

oo

r Temp

erature Sen

sor

805

0000

96

1 1

1 1

888

U

ser Man

ual

800

0001

14

1

1

1

1

889

In

stallatio

n an

d O

perati

on

Man

ual

800

0001

12

1

1

1

1

890

Te

chn

ical Data Sh

eet

800

0001

33

1

1

1

1

891

U

ser Man

ual-Fren

ch

800

0001

43

1

1

1

1

892

In

stallatio

n an

d O

perati

on

Man

ual-Fren

ch

800

0001

44

1

1

1

1

ITEM

DESCRIPTION

PART

NUMBER

i090S

i060S

i120S

ITEM

DESCRIPTION

PART

NUMBER

i090S

i060S

i120S

21

5

Air su

pp

ly pip

e seal ring

108

0000

17

1

1

1

1

22

0

Air su

pp

ly bo

x 1

0800

0085

1

1

1

1

22

1

Air su

pp

ly filter (set)

108

0000

86

1

1

1

1

22

2

Air Su

pp

ly Co

nn

ectio

n

108

0000

87

1

1

1

1

22

3

Air Su

pp

ly Gasket - 2

inch

1

0900

0624

1

1

1

1

41

0

CH

Ou

tlet Co

nn

ectio

n

807

0001

82

2

2

2

2

41

3

Wate

r Pressu

re Senso

r Assem

bly

807

0001

85

1

1

1

1

41

6

Plate H

eatin

g Fittin

gs Assy

807

0002

09

1

1

1

1

42

2

CH

Heati

ng R

etu

rn P

ipe A

ssemb

ly 8

0700

0208

1

1

1

1

42

3

Heati

ng Fitti

ng A

ssemb

ly 8

0700

0210

1

1

1

1

43

1

Heat Exch

anger P

ipe C

on

necti

on

Assy-Large

807

0001

93

1

1

43

5

Trap D

rain P

lug A

ssy 8

0700

0195

1

1

1

1

44

0

HEX

-CH

Heati

ng C

on

necti

on

Pip

e 8

0700

0196

1

1

1

1

44

1

Heat Exch

anger P

ipe C

on

necti

on

Assy-M

ediu

m

807

0001

97

1

1

44

2

Air ven

t 8

0800

0052

1

1

1

1

44

3

Secon

dary H

eat Exchan

ger Ou

tlet Fittin

g 8

0700

0198

1

1

1

1

44

4

Secon

dary H

eat Exchan

ger Inlet Fitti

ng

807

0001

99

1

1

1

1

44

5

Prim

ary-Secon

dary P

ipe A

ssy-Large

807

0002

00

1

1

44

6

Prim

ary-Secon

dary P

ipe A

ssy-Med

ium

8

0700

0201

1

1

44

7

Prim

ary-Secon

dary C

on

necti

ng Fitti

ng

807

0002

02

1

1

45

1

Pip

e Bracket

809

0001

68

2

2

1

1

45

2

Reten

tio

n C

lip

809

0001

69

2

2

1

1

45

3

Pip

e Bracket

809

0001

70

1

1

1

1

46

0

Therm

istor Sen

sor

805

0000

79

1

1

1

1

46

1

Therm

istor Sen

sor

805

0000

80

1

1

1

1

47

0

O-rin

g 8

0700

0202

2

2

2

2

47

2

O-rin

g 8

0700

0204

1

1 1

1

10

1

0

47

3

O-rin

g 8

0700

0205

2

2

2

2

48

0

O-rin

g 8

0700

0207

1

1

1

50

2

Clip

8

0900

0173

2

2

2

2

50

4

Clip

8

0900

0174

1

1

50

6

Clip

1

0900

0638

5

5

5

5

70

5

Transfo

rmer

805

0000

86

1

1

1

1

70

6

PC

Bo

ard A

ssemb

ly 8

0500

0092

1

1

1

1

70

7

PC

Bo

ard C

over

809

0001

84

1

1

1

1

70

8

Co

ntro

ller 8

0500

0093

1

1

1

1

70

9

PC

Bo

ard A

ssemb

ly 8

0500

0094

1

1

1

1

71

0

Po

we

r cord

Assem

bly FF

105

0002

38

1

1

1

1

71

3

Senso

r Harn

ess-2

805

0000

95

1

1

1

1

71

4

Heater gro

un

d h

arness

805

0000

88

1

1

1

1

71

6

OV

ER H

EAT SW

ITCH

1

0500

0299

1

1

1

1

71

7

Wate

r Pressu

re Co

nn

ectio

n H

arness

805

0000

90

1

1

1

1

71

8

Freeze p

rotecti

on

Therm

istor

805

0000

91

1

1

1

1

71

9

Igniter G

rou

nd

Harn

ess 1

0500

0243

1

1

1

1

72

0

Gu

ide Seal

809

0001

76

1

1

1

1

80

0

Screw

109

0007

46

4

4

4

4

80

1

Screw

CP

-30

583

2

2

2

2

80

2

Screw

ZBA

040

8U

K

3 3

3

3

80

3

Screw

CP

-30

580

1

7 1

7

15

1

5

80

4

Screw

109

0006

48

3

3

3

3

80

5

Screw

109

0001

78

3

3

3

3

80

7

Screw

U2

17-4

49

2

2

2

2

80

8

Screw

109

0006

41

3

3

3

3

ITEM

DESCRIPTION

PART

NUMBER

i090S

i060S

i120S

Rin

nai A

merica C

orp

orati

on

con

tin

ually u

pd

ates materials, an

d as su

ch, co

nten

t is sub

ject to ch

ange w

itho

ut n

oti

ce. For fu

rther in

form

atio

n, co

ntact R

inn

ai at 1-8

00

-62

1-9

41

9 o

r visit ww

w.rin

nai.u

s

i150S

i150S

i150S

Gas C

on

version

Kits

Mo

dels

Gas Typ

e

Kit N

um

be

r

i15

0S

80

30

00

04

0

NG

/LPG

i1

20

S

i09

0S

i06

0S