TO - DTIC · ANtb V. KERLINS MATERIALS RESEARCH AND PRODUCTION ME TH ODS DEPARTMENT ... 20W .T3...

59
UNCLASSIFIED AD NUMBER AD826125 NEW LIMITATION CHANGE TO Approved for public release, distribution unlimited FROM Distribution authorized to U.S. Gov't. agencies and their contractors; Critical Technology; JUN 1967. Other requests shall be referred to Air Force Materials Lab., Wright-Patterson AFB, OH 45433. AUTHORITY AFSC ltr, 2 Mar 1972 THIS PAGE IS UNCLASSIFIED

Transcript of TO - DTIC · ANtb V. KERLINS MATERIALS RESEARCH AND PRODUCTION ME TH ODS DEPARTMENT ... 20W .T3...

  • UNCLASSIFIED

    AD NUMBER

    AD826125

    NEW LIMITATION CHANGE

    TOApproved for public release, distributionunlimited

    FROMDistribution authorized to U.S. Gov't.agencies and their contractors; CriticalTechnology; JUN 1967. Other requests shallbe referred to Air Force Materials Lab.,Wright-Patterson AFB, OH 45433.

    AUTHORITY

    AFSC ltr, 2 Mar 1972

    THIS PAGE IS UNCLASSIFIED

  • 1126-1 .OP146

    / IOUGLAS PAPER NO. 4353

    00

    ,€ .,I

    STAT0r #2 UxCL4SSInn

    hIs dooment is subject to Speoial ezport controls = owkt ia ttal to foreign governments . tor gan nati ls

    gMade only with prior approv of

    SPECIAL FRACTOGRAPHIC TECHNIQUESFOR FAILURE ANALYSIS

    JUN I007

    PREPARED BY

    B.V. WHITESONA. PHILLIPS

    R.A. RAWEANtb

    V. KERLINSMATERIALS RESEARCH AND PRODUCTION

    ME TH ODS DEPARTMENTMISSILE AND SPACE SYSTEMS DIVISION

    DOUGLAS AIRCRAFT COMPANY

    PRESENTED TO70TH ANNUAL MEETING OF AMERICAN SOCIETY

    FOR TESTING MATERIALSBOSTON. MASSACHUSETTS

    29 JUNE 1967

    FEB5 198I I0J ~ /c~)

  • SPECIAL RACTOGRkPHIC TECHNIQUES FOR FAILRE ANALYSIS

    B. V. Wh!'eson, A. Phillips, V. Kerlins and R. A. Rawe

    Mosile and Space Systems Division

    ABSTRADT vIn order tQo-esist the investigator of srvice failures, york was

    performed using electron fractographic methods to resolve problems thathave not been solvable using the more conventional micro- or lightticroacope techniques. Three independant problems were examined, andsolutions were achieved. These were,

    11 Determination of fracture direction in thin sheet metalcomponents.

    21 Differentiating between hydrogen embrittlement and stresscorrosion in high strength steels.

    3.) Determination of applied cyclic stress as a function o.fatigue striation spacing.

    The results of the investigation Inlcated that:

    1. Fracture direction in thin sheet metal components can beresolved by the combined technique of replicating aroundthe acute angle shear lip of the fracture face and thesheet metal face, and the use of low magnifications on theelectron microscope. The direction of t-r dimplec withrespect to the fracture edge consistently indicated thefracture direction in the plane of fracture propagation.

    2. There is reasonable evidence that stress corrosion andhydrogen embrittlement in high strength steel can beseparated by the following:

    a. Hydrogen embrittlement fractures initiated subsurface,while stress corrosion fractures initiated on thefree surface.

    b. Sti-as corrosion fractures had indications ofsecondary cracking while hydrogen embrittlementfailures did not.

    c. The fracture features on the hydrogen embrittlementspecimens were clearer than those on the stresscorrosion fractures.

  • 3. A correlation vas established between cyclic strss andfatigue striation spacing for several aluminum alloysover a wide range of alternating and mean itresses ;nthicknesses of 0.050 and 0.500-inches. The correlationwas empirically derIved and is of the form:

    A relationship of the form

    did not prove adequate to describe the data in this investigation due tothe fact that M appeared to be stress depandant.

  • CREDIT

    The vor1k presevited herein was accoinpliohed by the Missile and SpaceEystems Div~.sion under a program sponsored by the Air Force J4~terialsfLaboratory (Contract AP33(615)-3014) of the United St&ae Air Force.

  • Electron Kicroeope

    Electron Fractograpby

    Ftilure Analysis

    Fracture

    Fracture Direction

    Replication Methods

    Hydrogen Embrittlement

    Stress Corrosion

    Fatigue

    Striation Spacing

    Crack Propagation Rates

    Fmacture Tobuh?ess

    Fatigue Testing

    Aluminum

    Steel

    wafsplloy

    Sustained Load Testing

    Dimpled Fractures

    Intergranular Fracture

    Cadmium Plating

    High Strength Mterials

  • TA~~~~~--- firu olmalsv,#

    Tft t / )

    -- 4 /

    -- 4--'2 pa

    itt is tho trac of S

    £ CO~ - - -'h-

    MUMCiLe f~tue tba af --erI -fngfjb -if gr-,

    -i~t;~, nw- tote-4--to o h msitr

    The~~~~ ~ ~ -4- PuI- fti vr a of,4,u ftp,*

    4utrial andra thntse ere itsp ii hcf toepel1 cair~raft andssiles (Tabl 1,ehi es. Xs ofi *cs* a

    1z oireto mutah ta tene statvo aEW t& cf.*gsti0A trw

  • Stength 6

    -, j 0o stjel 0 20 60.050 .7 T.7

    20W .T3 0.050 170.3 184.8

    II43WO stee 0.125 215.5 270.3

    2-43 AlIi O. 125 174.7 187AIDw stool 0.050 247.4 288.3ID(AO Bteel 0.125 252.1 293.6

    AX35O~tee10.050 174.7 2~

    AN350 Stoel 0.125 171.9 204.5

    7075476 Alum-ID 0,050 75.9 83.9

    7075-46 Aluminum 0.125 78.5 84..5

    2004T3 Aluinum 0.050 51.5 69.5

    2CI4-?3 Aluminu 0.125 56.6 71.8

    7079-T6 Aiuminum 0.050 64.9 72.0

    7079-T6 Alui-ar 0.125 64.9 72.0

    oo050 125.3 It.8

    •p ley o 0. 125 130.7T18

  • Ito

    0 2 c

    coOD

    iC:

    0L '

    1-

  • tear fracture (Figure ib). All m=terials failed with fractures tat

    Ud 100 percent oblique shear, Figure 2, with no areas of plane strain

    tbat Vrovided wq mcroscople Indication of fractue direction.

    In all specimens fracture direction was discerIble using the electron

    aicroscpe, aM it is belileed that the tecbnique for determining

    fracture direction is ofplicatle to all materials that fail by dimple

    pure(2) . For sqllcity, none of the individual materials tested

    are delineated in the illustr 'ions, since the fractographic features

    anlyzed are identioal, except for the relatie size and abundance of

    the observed dia"les.

    Mwe basic concept of determining fracture direction that applies

    to all naterials vhich fail by iple rupture is illustrated in Figure 3.

    For all specimens tested, the open elongated dimples (dimples with the

    open end of their parabolas toward the fracture edge) along the edge of

    the rupture point back to the fracture origin (Figure 3a). The open

    dimples occur predominantly oan the acute angle shear lip. The closed

    elongated dimples (dimples with the closed ends of their parabolas

    toward the fracture edge) along the obtuse angle shear lip and those

    found in the center of the fracture were usually randomly oriented and

    could not be used for fracture direction determination (Figure 3b and 3c).

    The acute angle shear lip was replicated by the plastic-carbon

    technique (2) in such a way as to overlap the edge of the fracture. In

    order to orient the replica with respect to the fractured specimen, one

    or both corners of a rectangular replica were cut so as to indicate the

  • .,,-P- .._. . ., L - ...

    " '- . ,.ll " ZU

    1-

    I-.-

    C •-

    0 01! . - IL t

    a.

    ... a..4d ! -, 2

    --... -- "a- .-. 4i-

    o)I-

  • !.F.

    (a) agn.20I (b) Mg.2OOpen Dimples Closed Dimples

    F.D. Fracture Direction

    ObatueAnl

    Shear Lip

    (c) Magn 3500X

    Acute Angle Ejuiaxel DimplesShear Lip

    Figure 3. Relationship Between Ori nlation of Open DimplesAlong Fracture Edge and Fracture Direction

    6

  • - imi

    desired orientation. The replica was then placed in the electron

    microscope so that the replica orientation with respect to the fracture

    could be maintained in the electron fractograph. The fracture direction4i

    was then related back to the actual specimen. The complete t %nique is

    illustrated in Figure 4.

    It was very important to obtain a good replica of the fracture

    edge and the open dimples immediately adjacent to it. This was essential

    because the orientation of the open dimples had to be determined locally

    with respect to the edge. In order to obtain an accurate indication of

    the edge line, low magnification (approximately 50OX) electron micro-

    scopy techniques were used. A series of overlapping electron fracto-

    graphs were taken along the edge region in order to obtain an accurate

    sense of the dimple direction. A typical low magnification electron

    fractograph showing open dimples along a fractured edge is shown in

    Figure 5.

    Discussion

    The sensitivity of dimples to fractur) direction can be explained by

    considering the basic difference between shear and tear dimples. In

    case of a "pure" shear fracture, the dimples point in opposite directions

    on mating fracture surfaces (2). In case of a "pure" tear, the dimples

    point in the same direction (back to the fracture origin) on both mating

    fracture surfaces. Since from a practical standpoint no fracture occurs

    by "pure" shear alone, i.e., some tearing alvays accompanies a rnning

    fracture in thin sheet material, the resulting elongated dimples observed

    on a fracture surface are the end product of a combined shear and tear

    7

  • Fracture Surface Arbitrary Surface

    AleReplica Referenceoe~ Direction

    Plastic Replica

    Fracture -Fracture Edge

    STEPEP 2:1Cut to Identify Replica

    STEP 3 Reference Directiont Shado w and Deposit Carbon by Normal

    Two Stage Plastic-Carbon Techniqoe.

    Figure 4. Fracture Direction Replication Technique.

    I.

  • Figur 5. Oen Diple pl Frctrido n dce

    Il

    Fracture Direction

    J 9

  • type of fracture. If a fr.cture propates prediminantly by a tear

    meehanim, the elonoted dimples would point more strongly in the

    direction of fracture origin than if it propagated primarily by a shear

    mechanim. This concept of resultant combined dimples is illustrated

    in Figure 6.

    It is not clear, however, why open dimples are consistent in their

    orientation with respect to fracture direction while closed dimples have

    shown inconsistency. Assuming that a fracture separation can be non-

    symmetrical, it is difficult to explain vhy this non-symmetry should only

    affect closed dimples since their apparent "twin" is an open dimple which

    is oriented in a systematic and orderly fashion. Perhaps discontinuous

    propagation at the center of the fracture (voids occurring ahead of the

    crack front) could account for the lack of orderly d1imple orientation

    in this region.

    Conclusions

    1. It is possible to determine fracture direction in thin sheet-metal

    that fails in an oblique shear mode, and by dimpled rupture, by observing

    the orientation of open dimples along the fracture edge at the acute

    angle shear lip.

    9. Replicas must be taken that overlap the fracture surface and the

    sheet metal face, coupled with low magnification microscopy, in order

    to obtain an accurate assessment of the open dimple orientation with

    respect to the fracture edge.

    3. The type of material examined is not important, as long ae dimples

    are visible on the fracture surface.

    10

  • CLC

    E'

    o .rc

    *00

    IV -UU UU 0 - wE*

    CC

    o 0 4

    E0 6

    4' 4

    IN I

    ~00

    IL

  • PION= 2--1lectron Fractographic Technique for Distinguishing Stress

    Corrosion From Rydrogen Embrittlement in High Strength Steels

    Introduction

    Stress corrosion and hydrogen embrittlement have been a comon and

    exceptionally perplexing source of service failures in the high strength,

    medium-carbon, low-alloy steels. These fractures most commonly occur on

    components that have long life spans and exist under some level of sus-

    tained stress even when the component is not in use. There have been

    attempts to distinguish between the appearances of the fractures caused

    by stress corrosion and hydrogen embrittlement without substantial

    success because the two failure types exhibit a remarkably similar

    fracture appearance(2). It would be of great importance in failure

    analysis to have the ability to recognize differences in the fracture

    appearances of the two failure mecbanisms so that appropriate corrective

    ac ion can be taken.

    Experimental Procedure

    Sustained lead tosts were conducted to produce failures due to stress

    corrosion or hydrogen embrittlement. The alloys selected were forged

    434o0, 4330H and D6AC. The mechanical properties are shown in Table 2.

    The sustained load specimen configuration is shown in Figure 7.

    12

  • TAML 2.-HEYXANIAL PJOZ WI$0 BMW~ UM M

    Strength

    Material Thickness, in.* Ftu F y

    4340 0.050 277.2 240.9

    4330K 0.050 224.4 193.8

    D6AC 0.050 289.6 243.2

    *Cut from 4-iAa" square billet in the transverse grain direction

    1 evaluate hydrogen ebrittlement, three distinct cadmium plating

    processes vere used to provide qualitative differences in the hydrogen

    levels in the test specimens:

    1. Acid pickle plus cadmium fluoborate plating

    2. Bright cadmium cyanide plating

    3. Cadmium fluoboratr plating,

    All plating conforned to the requirements of QQ-P-416, except that

    specimens were not embrittlement relief baked after plating. This was

    done to insure se~tmen failure. The stress corrosion specimens were

    tested in the bare and vacuum cadmium plated condition (MIL-C-8837).

    Both nydrogen embrittlement and stress corroion tests were conducted

    at 50,- 75 and 90 percent of yield strength. Speciwns were axially

    loaded in the spring jigs shown in Figure 8. The hydrogen embrittle-

    mwnt tests were conducted in plastic begs containing silica gel

    K 13

  • 0.125 In. DIA 0.25 In .5In. DIA

    V - ~3.125 In. -Figure 7. Configuration of Hydrogen Embrittlement and

    Stress Corrosion Specimens

  • Figure 8. Specimen Jig Being Loaded~ in a Tensile Machine

  • desiecent. Th stress corosion tests ,..re eonducted by alternate

    iinersion in 6eloniLed ater (10 minutes in vater, 50 Inutes in air).

    Results

    The electron fractographic exaudntion of known stress corrosion and

    hydrogen embrittlement fractures revealed similar characteristics for

    the steels examned, and it appeared that no exclusive single feature

    precisely identifies either fracture mecbnism. Eovever, a combination

    of features could be used to distingaish between the two types of failure.

    The features associated with stress corrosion fracture were:

    1. Predominantly surface nucleation of intergranular fracture.

    2. Intergranular regions show pronounced secondary cracking

    or deep crevices.

    3. A relatively greater amount of oxidation or corrosion attack

    at the nucleus and slow growth region than in the rapid

    fracture area.

    4. Less pronounced hairline indications on the intergranular

    surfaces of stress corrosion fractures in comparison to

    intergranular surfaces of hydrogen embrittlement fractures.

    The features associated with hydrogen embrittlement were:

    1. Predominantly sub-surface nucleation of intergranular fracture.

    2. Evidence of partial dimples and distinct hairline indications

    in the intergranular regions.

    3. Both the nucleus and the rapid fracture areas exhibit rela-

    tively equal degrees of oxidation or corrosion products.

    1

  • In order to determine whether a fracture nucleus was surface or sub-

    surface, a two stage plastic-carbon replication technique was used. The

    suspected nucleus region was marked by placing a fine scribe line on

    the free surface next to the nucleus area. The plastic replica was

    allowed to overlap the edge so as to include the scribe line on the

    free surface. This line as then used aiv a guide to locate the nucleus

    area. The differences between the nucleus regions of stress corrosion

    and hydrogen embrittlement fractures are shown in Figure 9. In the case

    of stress corrosion, the intergranular nucleus area followed the surface

    and extended straight back from the surface. In the case of hydrogen

    embrittlement, the intergranular nucleus regior formed predominantly

    sub-surface.

    j-: Other features associated with each type of fracture are shown inFigure 10. Stress corrosion usually showed evidence of secondary cracking

    and corrosion products in the nucleus region. The Isirline indications

    in the intergranular regions and partial dimples which are thought to be

    associated with the fracturing process are somewhat more distinct in

    hydrogen embrittlement than in stress corrosion fractures. These subtle

    differences are illustrated in Figure 11.

    By using a microautoradiographic technique(3), it was sLown that

    hydrogen was associated only with the intergranular portion of the frac-

    ture. Due to the relatively low resolution of the technique, it was rt.t

    possible to relste hydrogen accumulation at specific structural details

    such as partial dimples or hairline indications.

    17

  • ~;Ae

    :~Magn.0X

    e Stress Corrosion

    Edge, Ma 16X

    Hydrogen EmbrittlementMagn. 16X

    Magn. 35OOXFigure 9. The Nature of Nucleus Region For Stress

    Corrosion and Hydrogen Embrittlement Fractures f

  • Stress Corrosion -Corrosion Hydrogen Embrittlement -Products (Arrows) Partial Dimples (Arrows)U-

    - Stress Corrosion -Secondary Hydrogen Embrittiement -Cracks and Crevises (Arrows) Hairline Indications (Arrows)

    Figure 10. Typical Electron Fractographs Showing The Distinguishing

    Features of Stress Corrosion and Hydrogen EmnbrittiementMagnified 6,500X

    1~9

  • 4V

    Hydrog en Embrittlement Stress Co rrosion

    Figure 11. Illustration of Subtle Differences Botween Hairlineindications (Arrows) of Stress Corrosion and Hydrogen

    Embrittlemdnt Fractures in 4340, 260/280 Steel,Magn. 6500X

    20

  • Discussion

    It has been shown that the accumulation of hydrogen with accompanying

    crack nucleation occurs at a region of high triaxial state of stress ( 3

    and 4). This triaxial state of stress exists sub-surface at the root of

    a notch; therefore, it is not unexpected to find evidence of sub-surface

    nucleation in hydrogen embrittlement frnctures. In stress corrosion

    fractures, however, surface nucleation occurs because corrosion initiates

    from the surface and progresses into the material.

    Intergranular fracture is associated with both stress corrosion

    and hydrogen embrittlement failures, and is generally confined to the

    nucleus region. Hydrogen embrittlement intergranular fracture showed

    a preponderance of partial dimples and hairline indications on the

    grain boundary surfaces. This suggests that a large degree of mechanical

    separation has been involved, whereas stress corrosion fractures, dis-

    regarding corrosion products with their accompanying surface attack, show

    smoother intergranular surfaces, thereby suggesting a high degree of

    non-mechanical separation (Dissolution).

    When attempting to distinguish stress corrosion from hydrogen

    embrittlement fractures it was important to obtain a good overall

    impression of the nucleus area. Often, the differences between these

    two failure types were subtle and examining only a few isolated areas

    might have lead to incorrect analysis.

    In addition, because of the subtlety between these two sustained

    load failure appearances, we must make use of all the far j available.

    This includes knowledge of the part processing practices, service history.,

    21

  • *nd prior service failures of the same type. The electron microscope

    should be used primarily to supplement knowledge rather than be the

    only source of information vhen analyzing this type of failure.

    Conclusions

    The features associated with stresE corrosion fracture are:

    1. Predominantly surface nucleation of intergranular fracture.

    2. Intergranular regions show pronounced secondary cracking or

    deep crevices.

    3. A relatively greater amount of oxidation or corrosion attack

    at the nucleus and slow growth region than in the rapid

    fracture area.

    4. Less pronounced hairline indications on the intergranular

    surfaces than observed on hydrogen embrittlement fractures.

    The features associated with hydrogen embrittlement are:

    1. Predominantly sub-surface nucleation of intergranular fracture.

    2. Evidence of partial dimples and pronounced hairline indications

    in the intergranular regions.

    3. Both the nucleus and the rapid fracture areas exhibit rela-

    tively equal degrees of oxidation or corrosion products.

    22

  • PROBLEM 3--Relationship Between Cyclic Stress and

    Fatigue Striation Spacing

    Introduction

    Fatigue cracking in metal alloys is one of the most cmonly observed

    modes of structural failure in the aerospace industry. It occurs as a

    result of the repeated application of loads well below the ultimate

    strength of the material. When the fracture surface of a fatigue crack

    is examined at high magnification by means of electron microscopy,

    periodic markings, known as striations, are observed. The spacing

    between striations is characteristic of the microscopic progression of

    the crack front during one loading cycle.

    The major objective of this program vas to develop a correlation

    I between the striation spacings and the cyclic load history of through-the-thickness fatigue cracks in various sheet and plate aluminum alloys.

    Such a correlation would then be useful in the analysis of fatigue

    failures of structures fabricated from these alloys.

    Experimental ProcedureThe aluminum alloys studied included 2024-T3, 7075-T6, 7075-T73, 7079-TE

    and 6061-T6, Table 3. For the purpose of detecting an effect of material

    thickness on the properties to be studied, both 0.050-in. sheet and

    0.500 in. plate of 2C4-T3, 7075-T6, and 7075-T73 were used. The

    remaining alloys were tested in the 0.050-in. thickness only.

    Fatigue cracks were developed in 8-in. wide by 18-in. long Wecimens,

    centrally slotted and fatigue-precracked, Figure 12. Growth of the fatigue

    4i

  • TA=I 3--I4ATr.CA PRPZTIEB 0? LON" ALOYS

    USMD FOR CRACK PftPALTION TO&M

    Str'ength

    Material Thickness, in. Fty ksi Ftu, ksi

    2024-T3 0.050 51.2 69.551.0 69.452.4 69.6

    2024-T3 0.500 56.0 66.056.6 66.656.4 66.6

    7075-T'6 0.050 75.6 83.576.1 84.376.1 84.1

    7075-T6 0.500 75.6 82.474.7 82.o78.2 84.3

    7075-T73 0.050 66.9 77.7

    67.8 78.565.8 76.6

    7075-T73 0.500 63.8 73.764.1 74.262.o 73.0

    7079-T6 0.050 65.7 7.064.6 72.064.4 72.0

    6o61-T6 0.050 42.1 47.44.0 47.242.3 47.6

    24

  • AS

    000\

    00 0

    MachinedStarter Notch

    18 in.

    Precrackedby Fatigue

    0 0 0

    8 in. -1Figure 12. Fatigue Crack Propagation Specimen

    j2

  • crack was monitored visually &nd by means of 2-in. long crack propagation

    gages bonded on one specimen surface in the path of the growing crack,

    Figure 13. hach gag consisted of twenty elements, equally spaced at

    0.10-in. intervals. Sequential rupture of Sage elements by the propa-

    ipting crack was recorded by an oswillograph simultaneously with the

    output from the load cell. The oscillogaphic trace provided a detailed

    loading and cracking history of each specimen.

    The cyclic stresses which were employed were selected to represent

    loading environments encountered in military aircraft and to provide

    evidence of the effect on striation spacing of mean stress, alternating

    stressj, frequency of loading and material thickness.

    The cyclic stresses for fatigue crack propagation tests are presented

    in Table 4. Standard fatigue crack propagation (Table lea) vas established

    in tests with constAnt mean and alternating stresses. In each of these

    tests one of the four soheftled man stresses and one of the five sched-

    uled alternating stresses characterized the cyclic stress for that test.

    The loading frequency for these tests was 1000 cycles per minute. In

    several tests, a frequency of 10 cycles per minute was employed.

    8pectrum-load fatigue crack propagation tests (Table hb) were also

    performed in order to simulate service conditions and duplicate single

    mean or alternating cyclic loads. In one series of these tests the mean

    stress was held constant while the alternating stress varied every ten

    cycles. In the second series, the alternating stress was held constant

    fand the mean stress was varied every ten cycles. These tests wereperformed at a frequency of 600 cycles per minute.

    26

  • MAI.

  • TAM 4--FATIOR C MCKl IG TM CONDITIONS

    Table 4&--Standard Fatigue Crack Propaption

    (, k2d 8.2 - 13. 5 16.5 22.5

    Thick. Freq. (3)Alloy in. qu 'w, ki 6.75 2.5 7.5 11.25 13.5 6.75

    2(o4-T3 o.o50 10 x x x x x x10 X X

    0.500 1000 x x x

    7075-T6 0.050 1000 X X X x X X10 X X

    0.500 1000 X X X

    7075-T73 0.050 1000 X X X X X X10 X X

    0.500 1000 X X X

    7079-T6 0.050 1000 X X X X x X

    6061-T6 0.050 1000 x X X x X X

    Table 4b--Spectrum-Load Fatigue Crack Prapaation

    [, ksi 13.75 8.25 13-75 22.5Thick. Freq. a, +k id 2.5 1 7.51 1.25 6.75

    Alloy In. CIM , , 6

    2o02-T3 o.o5o 600 x x

    7075-T6 0.050 600 x x

    7075-T73 0.050 600 X X

    7079-T6 0.050 600 X X

    6061-T6 0.050 60 x x

    (i) All Stresses %-sed on Gross Area

    (2) n mean stress

    (3) "a alternating stress2

    (4) Frequency in cycles per minute

    28

  • e standard t-o-stage plastic-carbon technique vas used in pre-

    paring replicas of the fatigue crack surfaces for exmination in the

    electron microscope. A corner was cut off on aach replica in order to

    orient it with respect to the vacroscopic crack propagation direction.

    Striation spacings were measured from electron fractograph negatives

    taken at a standard magnification of 5300X. Calibration of this magi-

    fication vs ccomplished using a replica of a diffraction grating

    containing 28,600 lines per inch.

    The fatigue cracks exmined ranged from approximately a total length

    of 0.7 to 4.3 inches. The selection of areas to be replicated on indi-

    vidual specimens vas based on the number of cycles used to propagate the

    left or right crack front 0.10 inches. Since it as difficult to observe

    distinct fatigue striations in areas where less than about 200 cycles [were used to grow the fatigue crack G.10-ih., these areas vere not rep-

    licated. 'For 0.10-in. increments containing more than 200 cycles of

    stress, replicas were taken at significant intervals (usually 3 to 4)

    along the fracture path.

    The fatigue striation qpacing data was obtained by examining a

    specific 0.10-in. area to gain an impression of represent-tive striation

    spacings in this area. Generally, a fatigue striation spacing for a

    specific area represents an average of four readings, depending on the

    definition and number of striations present. Where possible, measure-

    ments were taken from relatively flat regions that exhibited thb largest

    uniform striation spacings over an appreciable distance. Striations

    that were influenced by second phase particles, or occurred on steep

  • slopes were not considered. It was found that distinct fatigue striations

    could be observed on both the normal and oblique mode of the macroscopic

    fracture profile in the fatigue region.

    Results

    Completely detailed data from all the tests may be found in Appendix I.

    When comparing the macroscopic fatigue crack growth rate (obtained

    by dividing the observed 0.10-in. increment crack growth by the number

    of cycles used to propagate the crack through that increment) to the

    microscopic growth rate (striation spacing), the following behavior as

    observed:

    1. Macroscopic rate was less than the microscopic rate

    2. Macroscopic rate was equal to the microscopic rate

    3. Macroscopic rate was greater than the microscopic rate.

    Thi is illustrated in Figure 14. The first type of behavior is usually

    observed at relatively low crack growth rates. At higher crack growth

    rates conditions 1 and 2 are not observed. The large deviation of crack

    growth rates between the macro and micro rates in condition 3 can be

    explained by the presence of appreciable dimple rupture along with

    striation-producing fatigue propagation.

    Electron fractograph analysis of spectrum loaded specimens indicates

    that when a fatigue striation is produced, it is the result of one cycle

    of stress. However, it has been observed that for both varying alter-

    nating and varying mean stresses, when the applied mean or alternating

    stress range changes abruptly from a high to a lou level, there is a

    period (at least 10 cycles) during which the fatigue crack apparently

    30

  • LEGEND-

    0 Micro Rate 0 a=-2.50 ksi,

    Macro Rate Ilr=13.75 ksiMaterial: 2024-T3Thickness: 0.050 in.Frequency: 1000 cpm

    @ 314 micro-inches/cycle

    200

    180

    160

    " 140

    o 120

    " 100 Macroscopic Crack -.....c Growth Rate

    0 80... . ..

    E 60 .....

    Z40 -MicroscopicCrack

    20 - Growth Rate

    0 10 2 4

    Total Crack Length, inches

    Figure 14. Relationship Between Fatigue Microscopic andMacroscopic Crack Growth Rate

    3J

  • does not propagate, Figure 15. On the other band, when the low level is

    not Imediately preceded by high levels of stress, fatigue crack propa-

    gtion is observed.

    The striation spacings were examined in terms of a parameter K(5 )

    which describes the local intensity of stress in the vicinity of the

    crack tip, as:

    1/2

    where a - gross section stress

    w - panel width

    f - total crack length

    ay - tensile yield strength

    A representative plot of fatigue striation spacing, d2/dM, as a function

    of K, (max - Kmn), is shown in Figure 16. The dashed lines in the

    figure encompass the range of data points and suggest a relationship of

    the type:

    d 4 (2)

    This relationship is somewhat iu agreement with previously published(6, 7, 8)

    analyses . However, examination of the figure reveals that

    the proportionality constant, M, is some complex function of the stress

    environment. For example, knowledge of d.,/dN alone from fractographic

    analysis will not define 4K with satisfactory precision. A further

  • Magn. 13,800X

    Figure 15. Characteristics of Spectrum Loading. Mean Stress=13.75 ksl, Three Alternating Stresses (2.5, 7,5 and11.25 kai) Applied In 10 Cycle Intervals. NoteLack of Striations for Lowest Alternating Stress(2.5 k81). Arrow Indicates Fracture Direction.

  • Legend:

    0a on+ ksl ksi

    0 2.50 13.757.50 13.75

    o 11.25 13.7513.50 16.506.75 8.25

    * 6.75 22.50

    100 Material: 7075-T73

    I_ _ - Thickness: 0.050 in.I__Frequency: 1000 cpm50A

    16 0"-A I

    A

    .4. 0 =

    C I- 0 - .... . -

    10

    tt

    10 50 100 500

    Microscopic Crack Growth Rate, d), micro-inches/cycledN

    Figure 16. Relationship Between Striation Spacing and StressIntensity Range Para.",meter AK

  • relationship between M and the stress environment =ust be knYM to

    make Eq. 2 useful as a correlation between striation spacing and stress

    environment.

    When the range of the cyclic stresses under investigtion is sall.,

    Eq. 2 will appear to define a correlation between AX and striation

    spacing (and between &K and iucroscopic growth rate) and tne propor-

    tionality constant, M, will have a discrete value.

    When the range of cyclic stresses is expanded, however, as was

    true in this program as well as in Ref. 9, based on macro-rate, M Is

    revesled as a multi-valued function of the stress.

    For most aircraft structures the average mean stress is knovn (1-g

    load) and is generally constant for a given aircraft gross weight.

    Alternating stress. on the other bond, will vary and for many extreme

    operating conditions the magnitude of the alternating stress is not

    known. For this reason, striation spacings were examined with the

    objective of developing a correlation between alternating stress and

    the distance between fatigue striations.

    Logaritmic plots of striation spacing, s, versus total crack

    length, , revealed that striation spacings increase with distance from

    the origin (4/2) as:

    where 8 V a constant dopending on material,frequency aud thickness

    m u a constant depending on the stressenvironment

    W - panel width

    ....5-------------------------.-...........

  • As shown in Figure 17 the slope, m, of the curves varies with the

    cyclic stress in such a manner that all curves intersect at a common

    point, (S, W). From this plot, however, the exact manner in which

    the cyclic stress influences the slope is not immediately obvious.

    Further plots of the slope as a function of alternating stress at

    equal mean stresses, Figure 18, and as a function of mean stress at

    equal alternating stresses, Figure 19, indicated that the slope, m,

    can be described as:

    .p ,[ I'1m (4)

    where p is a constant nearly equal to 10, as shown in Figure 20. Solving

    for alternating stress, 2/ p 2

    a =mo (5)

    From Eq. 3,

    log (a!S,)M, ( 6)log (.'/w)

    Substituting in Eq. 5,2

    pr '"7 log umS,,, (7)aa 1/3 log (s/S)w

    -' m

    Equation 7 relates alternating stress to striation spacing by

    means of two constants, p and 8, which can be determined by test.

    Values for the aluminum alloys tested in this program are given in

    Table 5. The value of the constant, p, varies only slightly from alloy

    to alloy and does not appear to be affected by cyclic frequency. The

    36

  • 1000..Sw=o80oX 10 6 ...... ...

    oT. Orm m, _l

    jksi ksl for p = 9.73

    013.50 16.50 1.040 jIo011.25 13.75 1.210 - -

    S6.75 22.50 1.326 1_ 7.50 13.75 1,483b 6.75 13.75 1.563 1( 6.75 8.25 1.853

    0 2.5 13.75 2.568

    S100C

    0 L

    UIU

    E OF

    W = 8.0 In.

    0; 10 _f

    ____ - _h. _ Material: 7075-T73I Thickness: 0.050 in. I

    Froquency: 1000 cpm

    S = Sw(w)m Solid Symbols are-- Spectrum Load Tests -

    lI/2 cm/

    L__ - - -- - - -.. - . ....

    0.1 1 10

    Total Crack Length,, inches

    Figure 17. Striation Spacings Versus Crack Length

    For 7075-T73, 0.050-in. Thick Panels

  • 10- - -Material: 2024-T3 ___

    Thickness: 0.050 i n.Frequency: 1000 cpm--- ___

    8.25

    (I) _ I~22-50

    2 5 1

    Alternating Stress, Ora, + ks i

    Figure 18. Effect of Alternating Stress on Slope, m

    38t

  • 10- - - -10 Materal: 2024-T3

    Thickness: 0.050 in.

    Frequency: 1000 cpm

    I E _ _ _ _±ksi

    0 6.75

    10 50

    Mean Stress, am, ksi

    Figure 19. Effect of Mean Stress on Slope, m

    /39

  • Material: All Alloys TestedThickness: 0.050 in.Frequency: 1000 cpm

    3

    Oa/2 am3

    0

    E

    _.

    II

    I= Range for alltests exceptfour pointsshown.

    0 0.1 0.2 0.3

    1

    (0a)Y (Gm) 1/3

    Figure 20. Determination of the Value of the Constant, p, in Eq. 3

    0I

  • MALE 5--CONSW T FOR USE I CORREIATIG STRMTI0N

    SPACINGS Wl C!CLD STEMS (EQ.7)

    Material Thick. Frequency p (1) 8 (2)2 -in. - _ _

    2024-T3 .050 1000 10.35 550 x 102o 10.35 8oo xo.

    .500 1000 10.35 1500 x 10"6

    7075-T6 .050 1000 9.90 800 x 10610 9.9o 1oo0 x 10"

    .500 1000 ..

    7075-T73 .050 1000 9.73 800 x 010 9.73 100 x 10-6

    .500 1000 9.73 2000 x o0

    7079-T6 .050 1000 10.05 1000 x 10-

    6061-T6 .050 1000 10.20 800 x O6 j(1) Constant for Eq. 7 vhen ca and y are in units of kei

    (2) Constant for Eq. 7 vhen.-,j W, and a are in units of inches

  • constant, 8w, varies more from alloy to alloy and shows a definite

    trend to increasj with decreasing frequency and increasing thicknese,

    An increase in Sw reflects larger striation spacing (higher crack

    growth rate).

    All elemnta necessary to express the striation spacing, or crack

    growth rate, in terms of LKI are present in Eq. 7. After the required

    substitutions and rearrangements, the resulting equation is somewhat

    cumbersome: 2

    s.,s -Sarta2 (8)

    ii pwhere m= 1 /2 1/3

    Solution of this equation for alternating :!tress (upon which a( itself

    is dependant) i3 not convenient. However, it is interesting to note

    that the values of the expone.t, m, experienced in this work varied

    from about 1.04 to 2.57. One indicated operation in Eq. 8 is the

    raising of a? to the power of m, or the raising of K to the power

    of 2m. For the values of m indicated above, the range of values for

    the exponent of K is from 2.08 to 5 14. Reference 6 sumarizes the

    work of various investigators who have fo,imd relationships of crack

    growth rate to tK raised to powers from 2 to 5.

    The ability of Eq. 7 to descrite the standard fatigue test data iri

    demonstrated in Figure 21. In this figure, the alternating stress pre-

    di ted by Eq. 7 is plotted versus the actual alternating stress. Each

    datA poInt in the figure represents the average pred.cted alternating

  • 20

    Legend:

    0 2024-.T33 7075-T6SA 7075--T73

    15 * 7079-T6A 6061-T6

    +1

    o AO

    0 5 10 15 20

    Actual Ga, _ ksi

    gigure 21. Comparison of Actual and Predicted Alternating Stress for0.050-in, Thick Panels Fatigue Cracked a, IOC cpm

    4,

  • stress computed for each striation spacing measurement made in a given

    test. For most tests, the predicted value of alternating stress is

    within 1 or 2 ksi of the actual stress.

    Predicted and actual alternating stresses for spectrum load tests

    are compared in Table 6 using the onstants developed for a frequency

    of 1000 epa.

    Equation 7 can be employed in estimating the alternating stress

    for a given fatigue crack when the me&n stress is known. To use the

    equation it is necessary to measure striation spacing, s, at a partic-

    ular distance, ;/2, from the fatigue crack origin. A number of measure-

    ments at various distances will improve confidence in the results.

    As an example, ass=e that a fatigue fracture from a 10 inch wide

    7075-T73 structure operating at a mean stress of 18 ksi is to be

    analyzed to determine the maximum cyclic stress experienced during

    operation. Five striation spacing measurements are made at/:/2 dis-

    tances from the origin. These /2 distances are 0.5, 0.75, 1.0, 1.25,

    and 1.5 inches. Assume that the resulting striation spacings are 30,

    56, 85, 115 and 150 micro-inches, respectively.

    For the total crack length of 1.5 inches (4/2 = 0.75) and the

    striation spacing of 56 micro-inches, the alternating stress is

    calculated as follows:2

    "a 7V3 log W1 I'm

  • Ta 6--commISom or AcmL AnP IC D ., AL

    STRESS FROM SPECTM LOAD WM

    Actual Average PredlctedAlternating Alternating

    Mean Stress Stress Stress

    a a aMterial ksi + ksi + ksi

    2o24-T3 (2.5 --13.75 j7.5 7.86

    (11.25 16.30

    8.25) --13.75 6.75 --22.5 6.46

    7075-T6 (2.5 --13.75 7.5 6.42

    111.25 12.33

    8.25113.75 6.75 6.3622.5) 6.88

    705T32.5 --

    7075-T73 13.75 7.5 7.52

    11.25 10.18

    8.25 } --13 75 6.75 5.3122.5) 8.24

    7079-T6 2.5 --13.75 7.5 7.60

    .11-25 11-78

    13:75 6.75 5.4922.5 6.78

    6061-T6 2.5 --

    13.75 7.5 6.24(11.25 11.82

    8.25} --

    13:75 6.75 8.2422.5 7.72

    Calculated using Eq. 7 and constants from Table 5.

    tzl ,

  • log WL)

    800 x o 6

    " 7.01 ksi

    The results of ealculations for the other crack lengths and striation

    spacings are shown in Table 7. The average calculated alternating

    stress Is 7 ksi. Therefore, the mauimm stress is

    OAX VA + Iff

    = 8kei + 7ksi

    - 25 ksi

    TAML 7--CALCATED ALUETING STRISS FOR

    IMLID EXAMPLE GIVEN IN TEXT

    Distance Total Striation AlternatingFrom Origin Crack Length, Spacing Stress, 6a

    n. in. micro-inches + ksi

    0.50 1.00 30 6.78

    0.75 1.50 56 7.01

    1.00 2.00 85 7.10

    1.25 2.50 115 7.04

    1.50 3.00 150 7.13

    Average 7.01

    46

  • Conclusions

    1. The stress intensity range paruaeter A does not satisfactorily

    describe the relationship between fatigue striation spacing and

    cyclic stress.

    2. If one stress condition Is known, such as hean stress,

    the empirical relationship

    log

    Lpermits a reasonably accurate calculation of the manltude of the

    other stress, i.e., alternating stress, in through-crack, thin

    sheet.

    3. The reduction of fatigue frequency from 1000 em to 10 cpm results

    in an increase In the striation spacing at equivalent stress

    conditions.

    4. An increase in thickness from 0.050 in. to 0.500 in., results in

    an increase in the striation spacing at equivalent cyclic stress

    and test frequency.

    5. An abrupt decrease of applied fatigue stress can result in a

    period of arrested crack growth.

    6. A fatigue striation Is the result of one cycle of stress.

    7. The appreciable difference between microscopic and macroscopic

    growth rates can be explained by the presence of dimple rupture

    areas on a fatigue surface.

    8. Fatigue striations can be observed on both the norm.l and the

    oblique mode of fracture,

  • Ackn !ldgwnt

    The Authors wish to express their appreciation to the Air Force

    Materials laboratory (kAAS), Research and Tecbnolog Division, Air

    Force Systems Co~mnd, Wright Patterson Air Force Base. Ohio, for

    percnsion to publish this work. The effort was funded under Contract

    AF33(615)-3014, vith !r. Russell L. Henderson as the Air Force

    Project Engineer.

    !IiI

  • References

    (1) "Handbook for Aircraft Accident Investigators", KAVAER 0O-80T-67

    U. S. Naval Aviation Safety Center, Office of the Chief of Naval

    operations, 195T.

    (2) A. Phillips, V. Kerline and B. V. Whiteson, "Electron Fractography

    Handbook", AFMp-TR-64-416, Air Force Materials Laboratory, Wright-

    Patterson AMh, Ohio, January, 1965.

    (3) C. B. Gilpin, D. H. paul, S. K. Asunmaa and N. A. Tiner, "Electron

    Distribution in Steel", Symposium on Advances in Electron etallo-

    graphy, Am. Soc. Testing and Mater. Spec. Tech. Publ. to be

    published. Presented at Lafayett, Ind., June, 1965.

    (4) A. H. Troiano, "The Role of Hydrogen and Other intersttials on

    the Mechanical Behavior of Metals", Trans., A.S.M. 52 (1960), p. 54.

    (5) "Fracture Testing of High Strength Sheet Mlaterials", ASTM Bulletin,

    January and February, 1960.

    (6) P. Paris and F. Erdogan, "A Critical Analysis of Crack Propagation

    Laws", Journal of Basic Engineering, ASME, Decemberp 3.963., .

    (T) R. W. ertzberg, "Application of Electron Fractography and Fracture

    Mechanics to Fatigue Crack Propagation in High Streng Aluminum

    Alloys", Lehigh tniversity, 1965.

    (8) J. M. Krafft, I a Prediction of Fatigue Crack Propagation M~te from

    Fracture Toughness and Pleetic Flow Properties", Trano. ASM;

    * Vol. 58, 1965.

    (9) D. A. Eitman and R. A. Rave, "Plane Stress Cyclic ?law Growth of

    2219-T8T Aluminum and 5A-2. -5Sn Titanium Alloys", NAUA CR-51956,

    June, 1966.

    49

  • APPENDIX IMEASURED AND CALCULATED DlATA FOR TASK C

    - -tWl" t f"silul~a - - "4 -. I ...... 0i3, LO-e In Rut (zesV

    * *1 .1? 362 150 22.2 3V.1 22.-

    8.7 366 ,.80.6 38.8 12.5

    ka.? .. 9 11" 339. 0 1.0.6 13.1

    3-5.2 70.1. 31A 318.0 W..3 15.1

    to" 314 4) 9.030 131T3 7.4 r0 1.00 13.5 5,333 89.9 26.1 t0.4 c o-

    I .00 "A.1 3.m3 AA. 31.2 22.1.

    IM $.9 93 10.0 3-9 2.3

    8A-1.43 vU8) 0.050 13.15 11.2s wm2 0.1.5 1.tl 4.5. 82.0 22.M. 20.319 .e) 31.1. 1,281 0.3 30.9? 98.06

    *1.23 31.9 8"? 318.7.87 3h.32

    80012(3.10) 2.0.10 165 3. 03 0.36 31.3 1.00 100.0 2h.k 22.1

    *0.56 5.5 565 111. 30.5 8M.

    *0.% 71.k. lot W900 182 36.5

    M" .4(3-1A) 0.030 8.85 6.7$ 1030 IIT? 16.5 8.66 11.6 R1.9 19.5

    I'd? 21.6 3,031 IT.%. 23.1. 22.9

    2.07 As. 1IA$. 51.2 28.6 23.8

    8.6? 689 75813.0 3.3 50.0

    2031.4 (3-114 0.03 .5 =0 s 0.31 986 10^01 10.0 28.7 it.* IO.07) 185 S.328 19.3 33.9 16.9

    *0.91 87 3,572 89.7 38.5 19.1

    *1.11 4.9 L&O 5$.0 1.5 81.3

    *S1531 .9 817 U4..0 16823.5

    to".-2 (3-:61 01050 13.13 7.5 t0 0. 95 .4 8,536 39.p 87.3 19.6

    U.55 69 1.0"8 93.0 32.9 23.6

    * 113 15.5 40 23.1 37.8 27.2

    2.15 1M.1 1.3215.8 L2.6 50.7

    8-1. (3-3) C.03 U-T to3*5 1 0.3M 33 8 ,032.9 24.1 8.kq.1 . 1. rA 57.0 MA.1 25.8

    * .8 j7 1.115 119.6 32.5 29.2* .8 6 472 141.. 37.1. 33.9

    %A 2.1. 123 "57 !89.0 k1.. 36.8

    1.62 1a.8 190 526.0 1.3.6 39.5

    M41..3 (5-si) 0."0 UM.7 &S 1= 8.2 53.8 s2o 11.0 31.2 9.98W00083538) 0."0 3.15 7.5 1 ~ 0.89 0.2 M1 W09. 26.3 18.8

    *1.09 lua. 368 M-90 "a. 80.9

    00345C51. 005 13.7 s .5 60 0.0 . o 3ro4 - ---

    13M7 18 0.34 Is5 -

    (89.0m Z^42 13.13 T., * 6M PArs "T --"2.5 S," OM01. 9.0 --

    (8M sn8 A.0m ot .w v wes 1.41%po 0, 0.12 tool t8lma.

    (3) Oalov %V) 1541.41tb 02010 1mb lon-avul crako tv O *actor It "s, vmo t W1.. thep 6-bs fbrwo U2st 1.' Imffo'.

    50

  • APPENDIX I (Cont'd)

    Sp. at, M91. u 2,146. %MU ',. lot 025 t *0 Ip. tw p-Is 0.1 ts. (( ~Zk16)~ at w j~

    101516 (3,A) 0.00 13.15 1.5 1= 1."5 7. 8.922 111 94

    IM U.5 1.8 4.339 1.) 31.) 9.0

    S-235 17.7 SIM5 16.8 32.9 103

    t .55 Ma. SIM5 fS.8 34.s 10.8

    *t1 21.8 3.316 V3.6 36.2 11.3

    *2.95 21.6 MIT1 59.8 37.8 11.9

    *-3.15 "A. 6vT 15.0 39.5 32.4

    T075-16C3.S 00 U."1 750 I=5 1.0% 39.3 3.363 15- 27.9 19.9

    5.% " S m. 0.6 21.8

    IA II 3.2 421 "37.0 53.1 25.6

    115.16 (3.6) 0.05 -. -. -= -.5 -1. 343- -*61.

    *0.1% 49.6 1.807 9.6 I7.: 25.1,*..0.0 1S.9 291 Sa.0 31.5 28.A

    u lk 82.2 ss8 341.0 34.8 31.4

    7013.16 (3.01) 0.050 16.50 13-90 i0 50 30-3 1. YA 13.2 27.7 "A.

    I 070 Q2.9 168 21.0 32.9 59.7

    7115.16 (3.19) 0.M5 8.23 6.13 ww 1.24 23.2 %c009 32.k 21.4 19.3.06Q 33.9 uso5 62.? 14.8 U2.5

    1015.6 (5.59) 0.050 27.5 6.75 um~ 0. 12.6 1041 81. 98.8 13.7

    *0.9? 13.3 8U 12 37.8a1.01f

    M01-16 (3-33) 0.030 13.15 7.50 to 0.98 4A 133" 0.4 29.8 21.8

    *1.12 66.9 23 112.0 32.4 03.0

    * .* 1.31 16.3 50 1.0 318 4.8

    1 .68 100.3 to0 h16.0 38.3 57.3

    7315.6 (33) 4.050 1345s 1.2 to 0AS 1.8 0.6m0 30.* VA 8.4

    OA 4 6 0.9 1381 1.4 86. 21.

    a 0.8 k9.2 Ohl 111.0 30.1 0A.

    1075.16 (3.41) 0.30 13.15 7.S0 4501.19 18n 31.0 03.1 16.5

    107516 (3.42) 0.50 13.15 11.25 0A3 2653 1897 58. 21.8 9.

    - 0.6) 559 ts 1608.6 2.

    101.6(3OAT) 0.00 13.75 8.5 659 0.35 .1t~4 -.

    *BHr o 13M1 T.5 *0.5 5.1----

    13.15 11.25 Ma5 18 --

    W- 131 .3 * 0.00 18.5 ---

    10104(3.52) 0.05 8.1 . 6w0 3

  • APPENDIX I (Cont'd)

    1911-95 WA.1 0.05 1..14.3 0% 1.58q "a.1 3(1522 2 .

    v.3s k%2 t04 51.4 3M.3 .585 0.3 1."2 73.4 M5. 1.-0

    8.70 TO. 4 15 26.0 36.6 11.6

    Tal1)-yrs (348) 0.60 13.75 M.O 1tw0 0.54 37.% 1.823 5%.5 26.T 19.0*-1.14 ks.2 1.277 18.5 29.5 21.0*1.34 36.6 81n 114.0 32.1 mg.

    Si* 1.34 71.1 609 157.0 3%.6 2.W%14 8T.1 212 36&.0 31.0 26.4

    107.00 (3.8 0.30 1." U1." loco 0.11 rt-J 2.419 41.3 23.3 a1 0*0.11 U6.0 1,316 76.0 21-s5 249*0.90 59.0 all 123.0 o 1.0 28 e*1.01 16. 50 193.0 33.0 29.6

    1015-8n05 (%2) 0.05 16i.0 13110 10 045 36.0 1."?1 $3.0 X6.7 24.20.@65 66. W 121.0 32.1 29.1

    1011-fl) (3.0") t 0M 6.05 1.5 102.27 lilt 5.063 19.9 21 19.6*1.61 "5 2.004. 25.1 ZZ.6S1.91 35 1.8 OA1 1. 24.8

    fAT4 53.5 635 1.20.0 S1.3 283

    ?M1-ffs ()-a) 0 a"0 2.13 C.is "m% 0. n2.6 4,009 %.8 01.9 13.4

    :T0 2 36.6 1,1%4 W6 32.9 15.9.-92 16.0 912 110.0 313 180S

    1.3-233.t u6.6 h83 W%.0 15.1 21.0O142 133.8 858 39k.0 52.0 25.2 1

    Tosvs(-) 0.0"2 %3-7%1 1.0 1o 0.3 31.1 2.066 48.4 .6.8 19.11. Ls S1.9 1.019 63.3 29.6 21.1

    1025 15.5 006 121.0 31.0 22.1

    1015.913(0.361 0.050 13M1 11.21 10 0.43 22.0 2.1 36.A 21.A 19.3

    0652.3 1.700 58.7 25.9 23.40.15 57.8 94T 105.3 21.9 25.21113 I14. 1 30303.0 34.9 31.6

    msml1-13.45 0.50 1315 830 10% 2.10 2811,0 0.2 1.0 9.8

    1P. 30 43.3 1, )3 7%.4 32.? 10.3

    1211-02(3.44) 0.30 0410 130 10% 09s 754 s0o 111.0 26.5 15.9

    I.U1 96.0 326 190.909. 20.8

    *1.32 its,4 254 540.0 31.9 22.8*12 1.48.8 Ill T4.o 36.8 26.3

    2015403(t-kl) 0.30 137 1121 100 043 35.0 8.015 36.4, 21.4 %9.40.963 570 990 101.0 26.0 R3.05N

    9803 "a1 333 05.0 89.9 21.0 r703M00 1w1-S 250 60 0551 M 78 - -.- -

    1015.?? (3.12) 0.30"8 6. 05 600 Ch4nQ --

    Ws 11 1 1 43.)-* * 00 * 04 22 - -

    * ~2 090i -[

  • APPE&DIX I (Cont'd)

    'Alt.,.o :.s MI ON 431 (15 2 -. A

    194(33) 0.030 f."1 IM I 39 10.2 ,359 13.2 30.7 9-1

    2.39 36.%n41 18.3 33.16 Ms.

    * 2508. ~ ,3. 26.0 5&4 U2.2

    % .f9 68.3 Sh7 120.3 A0T 6

    10124-6 (3.1U) 0.0"~ U-7 7.50 loc I' 2..219 19.91A*i.2 M.8. 121 33.% 23.7

    I-. 42 63v W3.0 3V.1 81.9

    1017.4 (3.10) 0.M3 l3.79 U.21 02 08 07 2434. 812.0.6 5. .14 4. 6.5 24.0 1 1

    CA 4. 3.3 660 1%6.* .0.16 IT.3(A6 1096 184 693.0 k2.9 38.8

    1946 0271) 0.9 6.30 13.30 10 O.J? 1. 3Y9 39.0o 30.32 MI.T

    0.1? l"3.6 VA6 602.0 33.09 31.18 t

    10796 (3M) 0.030 a."3 6.7 1000 1.23 30.3 36054 32.8 .. 13

    1.63 to.35 8.Te %.I.

    *2.33 39.9 -'A 103.0 30.3 17.3

    *3.03 195 )21 302.0 37.8 33.611111:33 03.117312.39.7j3.A030 (3.26) 0.0M =4.0 4.n3 10 018 1. 4,M8 20.8 86.8 33.-9

    O' 29 2.2"8 W9. 36-s 18.9

    1.05 68.1 Um9 7.,4 k0.6 21.0

    *1.28 "3.a 619 A47.0 444 2.

    10- 9.56T (34q) 0.030 131 .50 6002 O 0.4 3a.. 0w ----

    m2 35) 0.050 8. 6.45 602 1.36 Nk' o.fw6 --

    6116(3413) 0.0"1 131 .30 30m 1.9 9.0 TIM1 U2.5 50.6 9.9

    TS.3 23.1 4.1? 2A. 34.1 3 I

    *313 36.1 to02 47.3 41. 13.7

    3.3" We. 916 109.0 %3.3 04.41N

    3.3 69.4 316 172.6 4P.? 36.6

    "J8.16 (3.13) 0.0M U373 12.85 wm 0.31 11.8 3.031 16.1 "..512

    OM.7 33.0 UT02 47. ".3 6

    6"1456 (3-50) o 030 16.30 13.40 m03 OAS 31.% 1.9m3 32.3 30.3 M77

    **0.68 31.1 83998.0 36.t 331l

    C06116 (3.18) 0.030 OS 6." *00 lO 1.6 $IRS 3. 21.812

    *. 1.63 36.2 2.513 19.8 25A 2.9

    8 13 66 9 1.102 90.0 294 26.6f83 OT 402 8u16 31 230

    6061.10(3.29) 0.050 22.0 613 1m2 082 *3.1 6,69 13.0 87-3 14.1

    028 33 4,031 2%.5 409 .

    * 1~~38 89.3 1.18 90472.

    W60-66350) 0030 101 t-50 60 0.3 0.'C.4 - - -

    (sp~~a2.) * 50 * 033.3 "

    6115(3-") 003 ,95 6.75 (600 0." 26C.nb

    -su ;404

    re 53