TM INSTALLATION INSTRUCTIONS

51
800 Fairway Drive • Suite 200 • Deerfield, FL 33441 • 800-432-8132 trulite.com • [email protected] CG500 TM INSTALLATION INSTRUCTIONS RESISTOR SERIES CG500 AND SERIES CG501 STOREFRONT SYSTEMS Designed for 9⁄16” Monolithic Laminated Glass

Transcript of TM INSTALLATION INSTRUCTIONS

800 Fairway Drive • Suite 200 • Deerfield, FL 33441 • 800-432-8132

trulite.com • [email protected]

CG500

TM

INSTALLATION INSTRUCTIONS

RESISTOR SERIES CG500 AND SERIES CG501

S T O R E F R O N T S Y S T E M S

Designed for 9⁄16” Monolithic Laminated Glass

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS

Page 2 trulite.com Eff ective August, 2012

CG501

Designed for 15⁄16” Insulated Laminated Glass

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS

Eff ective August, 2012 trulite.com Page 3

CG500

AND CG501 TABLE OF CONTENTS

INSTALLATION INSTRUCTION NOTES

PART 1 Handling, Storage and Protection of Aluminum ................................................................................................................... PART 2 General Installation Instructions ................................................................................................................................................ Product Application Selection & Installation ........................................................................................................................................

M-PACT SAFE ENTRANCE DOORS

Options and Limitations ............................................................................................................................................................................... Hardware Locations ........................................................................................................................................................................................ Typical Details Series 256 for Wet Glazed Applications ...................................................................................................................... Typicall Details - Series 256 for Dry Glazed Applications .................................................................................................................. Typical Details Series 356 for Wet Glazed Applications ..................................................................................................................... Typical Details - Series 356 for Dry Glazed Applications ...................................................................................................................

M-PACT SAFE CG500S/CG501S Storefront Systems

Pictoral View................................................................................................................................................................................................... CG500 Accessories .......................................................................................................................................................................................... CG501S2 Accessories ....................................................................................................................................................................................... CG500S2 Options and Limitations ............................................................................................................................................................. CG500S2 Typical Details for Wet Glazed Applications ......................................................................................................................... CG500S2 Typical Details for Dry Glazed Applications ......................................................................................................................... CG500S2 Options and Limitations ............................................................................................................................................................. CG500S2 Typical Details for Wet Glazed Applications ........................................................................................................................ CG500S2 Typical Details for Dry Glazed Applications .........................................................................................................................

FRAME FABRICATION

Determine Frame Size .................................................................................................................................................................................... Fabricate Verticals and Pocket Fillers for Spline Screws ..................................................................................................................... Steel Reinforcement ........................................................................................................................................................................................ Head/Sill .............................................................................................................................................................................................................. Wall Jamb ........................................................................................................................................................................................................... Subsill Flashing ................................................................................................................................................................................................

FRAME ASSEMBLY

GT-1 Tacky Tape Application ....................................................................................................................................................................... Vertical to Horizontal Joinery ...................................................................................................................................................................... INSTALLATION

Sill Flashing Installation.................................................................................................................................................................................. Sill Flashing at Doorjamb .............................................................................................................................................................................. Sill Flashing Splice ............................................................................................................................................................................................ Panel Sequencing............................................................................................................................................................................................. Panel-Set Frame Attachment to Substrate .............................................................................................................................................

GLAZING

Glazing and Gasket Preparation Instructions ....................................................................................................................................... Installing Glass, Water Diverters and Gasket......................................................................................................................................... Sealant at Interior Gasket Corners.............................................................................................................................................................. Glass Size Formulas.......................................................................................................................................................................................... Transom Glass Size Formulas .......................................................................................................................................................................

ANCHOR CHARTS/PERIMETER FASTENER LOCATIONS

Typical Attachment to Wood/Steel/Concrete Substrate ...................................................................................................................

44-5

6

78

9-1011-1213-1415-16

171819202122232425

262728293031

3233

3435353637

3839-40

4142

43-44

45-50

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS

Page 4 trulite.com Eff ective August, 2012

PART 1-Handling, Storing and Protection of Aluminum

A. PRECAUTIONS: The following precautions are recommended to protect architectural aluminum materials against damage. Following these precautions will help ensure early acceptance of your products and workmanship.

B. HANDLE CAREFULLY: All aluminum materials stored at job site must be stored with adequate separation and not stacked directly onto the concrete fl oor slab to prevent materials from being damaged when handling. Cardboard wrapped or paper interleaved materials must be kept dry.

C. CHECK ARRIVING MATERIALS: Check for quantity and keep records of where various materials are stored.

D. KEEP MATERIAL AWAY FROM WATER, MUD AND SPRAY: Prevent cement, plaster or other materials from damaging the fi nish.

E. PROTECT MATERIALS AFTER ERECTION: Wrap aluminum section profi les with polyethylene or protect by erecting a polyethylene splatter screen. Cement, plaster, terrazzo, other alkaline solutions and acid based materials used to clean masonry are very harmful to the fi nish and should be removed with water and mild soap IMMEDIATELY. Reference AAMA 609 and 610-2 for cleaning architectural aluminum.

PART 2- General Installation Instructions

A. CHECK SHOP DRAWINGS, INSTALLATION INSTRUCTIONS AND GLAZING INSTRUCTIONS to become thoroughly familiar with the project. The SHOP DRAWINGS take precedence and include specifi c details for the project. The INSTALLATION INSTRUCTIONS are of general nature and cover most common conditions.

B. CUTTING TOLERANCES: Fabrication cutting tolerances are plus zero (0”) minus one thirty second (1/32”) unless otherwise noted.

C. ERECTION: All materials are to be installed plumb, level and true.

D. BENCH MARKS: All work should start from bench marks and/or column lines established by the ARCHITECTURAL

DRAWINGS and the GENERAL CONTRACTOR with guaranteed accuracy. Working from these datum points and lines determine: a) The plane of the wall in relation to off set lines provided on each fl oor. b) The fi nish fl oor lines in relation to bench marks on the outer building columns. c) Mullion spacing from both ends of masonry opening to prevent dimensional build-up of daylight openings.

E. STEEL ANCHORS. Steel anchors that weld to steel structure are normally line set before mullions are hung. Outstanding leg of anchors must be at 90º to off set lines. Mullion space should be held to ±1/32”. Steel anchors vary per job conditions. Follow approved shop drawings for size and location of steel anchors.

F. FIELD WELDING. All fi eld welding must be adequately shielded to avoid any splatter on glass or aluminum. Results will be unsightly and/or structurally unsound. Advise general contractor and other trades accordingly. All fi eld welds of steel anchors must receive touch-up paint (zinc chromate) to avoid rust. G. ISOLATION OF ALUMINUM: Aluminum to be placed in direct contact with uncured masonry or incompatible materials should be isolated with a heavy coat of zinc chromate or bituminous paint.

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS

Eff ective August, 2012 trulite.com Page 5

H. SEALANTS: Sealants must be compatible with all materials which they have contact, including other sealant surfaces. Consult with sealant manufacturer for recommendations relative to joint size, shelf life, compatibility, cleaning/priming, tooling, adhesion, etc. It is the responsibility of the GLAZING CONTRACTOR to submit a statement from the sealant manufacturer indicating that glass and glazing materials have been tested for compatibility and adhesion with glazing sealants, and interpreting test results relative to material performance, including recommendations for primers and substrate preparation required to obtain adhesion. The chemical compatibility of all glazing materials and framing sealants with each other and with like materials used in glass fabrication must be established. This is required on every project.

I. FASTENING: Within the body of these instructions, “fastening” means any method of securing one part to another or to adjacent materials. Only those fasteners used for system assembly are specifi ed in these instructions. Due to various substrates to which the framing may be attached, structural perimeter anchor fasteners are not specifi ed in these instructions. For structural perimeter fasteners, reference the shop drawings, structural anchor charts or consult with the fastener supplier.

J. BUILDING CODES: Glass and glazing codes governing the design and use of products vary widely throughout the USA. Trulite does not control the selection of product confi gurations, operating hardware, or glazing materials, and assumes no responsibility for these design considerations. It is the responsibility of the owner, specifi er, architect, general contractor and installer to make these selections in strict conformance with all applicable codes.

K. FIELD TESTING: It is recommended that AAMA 501.2 Water Hose Test be conducted once a suffi cient portion of the framing is installed, glazed and sealed to ensure proper installation. This test should be repeated on large projects at specifi c intervals as deemed necessary by job conditions and acceptability quality control standards.

L. COORDINATION WITH OTHER TRADES: Coordinate with the GENERAL CONTRACTOR and sequence with other trades any materials which off set your framing installation. For example, backup walls, partitions, ceilings, mechanical ducts, convectors, etc.

M. FINAL CLEANING (CARE AND MAINTENANCE): Final cleaning of exposed aluminum surfaces should be done in accordance with AAMA publications 609.1 for anodized aluminum and 610.1 for applied painted coatings (liquid or powder).

N. PRODUCT DESIGN CHANGES: Trulite reserves the right to make product design changes without prior notice when deemed necessary for product improvement. Please check website at www.trulite.com for the latest product installation instruction manual prior to commencing work. Reference the Options

and Limitation Chart shown in the Trulite Architectural Manual for glass types and sizes qualifi ed

for use with this system.

PRODUCT APPLICATION AND INSTALLATION

Series CG500 and CG501 Storefront systems are designed for simple screw spline fabrication and Panel-Set installation.Impact Glazing framing installation should be limited to glazing contractors employing project management and fi eld person-nel experienced in handling this type work. CAUTION: Glass and mullions function as an integral unit and cannot be altered without sacrifi cing the integrity of the system.

CG500 and CG501 Storefront requires the installer to pay close attention to the details shown within these InstallationInstructions. Critical seals must be done as shown.

Trulite Abbreviations used in these instructions:

C.O.C. = Concealed Overhead Closer D.L.O. = Day Light Opening DG = Dry Glazed S.A.C. = Surface Applied Closer C.V.R. = Concealed Vertical Rod WG = Wet Glazed D.O.W. = Door Opening Width 0 = Diameter D.O.H. = Door Opening Height Typ. = Typical B.G. = Structual Silicone Glazing

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS

Page 6 trulite.com Eff ective August, 2012

PRODUCT APPLICATION SELECTION AND INSTALLATION

Trulite hurricane - impact resistant storefront systems were especially designed with screw spline join-ery for simple fabrication and Panel-Set installation. These systems should only be installed by glazing contractors employing personnel with the necessary installation and project management experience to handle hurricane impact glazing.

Hurricane Impact-resistant storefront systems require the installer to pay close attention to the details shown within these instructions and general notes. All critical seal areas must be done as shown.

CAUTION

HURRICANE IMPACT GLASS AND MULLION COMBINATIONS FUNCTION AS AN INTEGRAL UNIT. THE COMBINATIONS SHOWN IN THE OPTIONS AND LIMITATIONS CHARTS ARE BASED ON ACTUAL PERFORMANCE TESTING AND MAY NOT BE ALTERED WITHOUT SACRIFICING THE INTEGRITY OF THE SYSTEMS.

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS

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RESISTOR ENTRANCE DOORS

SERIES 256, 356 DOORS

FEATURES AND OPTIONS

DOORS MAY BE WET GLAZED OR DRY GLAZED

Series 256 and 356 Resistor doors have successfully passed the stringent Florida Building Code TAS 201 and ASTM E 1886/1996 for large missile Hurricane Impact Resistance. These doors were designed for installation into Trulite Resistor storefront and curtain wall framing systems.

Resistor Entrance Doors

Door

Series

Stile Stile Width

(inches)

Top Rail

(inches)

Bottom Rail

(inches)

ADA Bottom

Rail Option

(inches)

256 Narrow 2-1/8 2-1/4 4 9-1/2

356 Medium 3-3/4 4 7 9-1/2

OPTIONS AND LIMITATIONS

Series 256 Narrow Stile Doors with DF500 Doorframes

Design

Pressure

Maximum Door

Opening Size

Maximum Glass Size Qualifi ed Glass Types

+/- 65 P.S.F.Single Pair D.L.O. (W x H) Wet Glazed Dry Glazed

36” x 84” 72” x 84” 31-1/8” x 76-1/2” 17.8 Ft.2 B A

OPTIONS AND LIMITATIONS

Series 356 Narrow Stile Doors with DF500 Doorframes

Design

Pressure

Maximum Door

Opening Size

Maximum Glass Size Qualifi ed Glass Types

+/- 70 P.S.F.Single Pair D.L.O. (W x H) Wet Glazed Dry Glazed

42” x 96” 84” x 96” 33-7/8” x 83-3/4” 19.7 Ft.2 B A

Thickness Glass Composition Manufacturer Glass Types

9/16” Laminated Glass Consisting of two 1/4” HS Lites with .090 Sentry Glas Interlayer NOA # 07-1116.04

DuPont A

9/16” Laminated Glass Consisting of two 1/4” HS Lites with .090 Butacite P.V.B. Interlayer NOA # 05-1208.02

DuPont B

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS

9¼Eq

uidi

stan

tEq

uidi

stan

t58

15⁄16

Max

imum

Hei

ght

377⁄8

C Cy

linde

r

385⁄3

2C

Exit

423⁄8

C To

p of

Pul

l

Bottom of Door

Panic exit applications require a Series 2086 Jackson CVR ANSI Grade 1.

HARDWARE LOCATIONS FOR IMPACT RESISTANT DOORS

L

L

L

34C

Cylin

der

37¾

C Pu

sh B

ar

Bottom of Door

L L

121⁄8

Flush Bolts( 2 each)

MAXIMUM DOW DOH

SERIES 256 72 84

SERIES 356 84 96

LC

LC

LC

LC

LC

(inches)

Top of Door

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HARDWARE LOCATIONS FOR IMPACT- RESISTANT DOORS

(INCHES)

Resistor Entrance Doors require 1½ pair butt hinges and 3-point lock

Resistor Entrance DoorsDOOR CLOSERS

Surface:

Heavy Duty ANSI

Grade 1

Concealed Overhead:

ANSI Grade 1

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS

Eff ective August, 2012 trulite.com Page 9

DF108-2

DR105/RG-10

TH450

DR400

5”

3⁄16”

½”

DF500-2

2½”

3¼”

5”

DF111

DF110

DR225

¼”

1⁄8”

DF108-2

DR215 DR214

DR103

DR104

31⁄8”31⁄8”3⁄16”

RG-1

1 1

3

4

2

5

6

SCALE 3” = 1’-0“

1 2 3 4 2

55

6 6

SERIES 256 DOORS FOR WET GLAZED APPLICATIONS

DF500-2

2½”

5”

DF102

DR400

¼”

1⁄8”

5

Concealed Overhead Closer and Offset Arm

A

Frame T-Bar for SAC (Surface Applied Closer)

31⁄8”

DF500-1

DR213

2½”3⁄32”

CG500-5

ST500-1

RG-1

2½”31⁄8” ¼”3⁄32”

DF500-1

DR213

SW700-18

DF110

DF111

31⁄8”

DF500-1

2½”

CG500-5

ST500-1 DR213

DF111

DF110

3⁄32”

For Optional Bottom Rails,See Page 4.

31⁄8”

DF500-1

DR213

2½”3⁄32”

CG501-5

ST500-1

A

B B B

SB-18

DR-105/RG-10 required for all doors to meet air infiltration testing.

Reference Page 7 for glass types qualified for doors

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS

Page 10 trulite.com Eff ective August, 2012

2½” ¼”1”

DF107

DF106

DF500-1

SW700-18

2½” 1”

DF107

DF106CG500-5

ST500-1

DF500-1

RG-13

DF500-2

2½”

1”3¼

DF111

DF110

DR225

1⁄8”

DF107 DF106

2½”

5”

CG500-11

¼”

DF500-2

2½”

1”5”

DF102

DR400

1⁄8”

DF107 DF106

1 2

3

4

4

SCALE 3” = 1’-0“

1

3

1 22

4

3

4

SERIES 256 DOORS FOR WET GLAZED APPLICATIONS

A

8”

3⁄16”

½”

DF108-2

DR700

TH450

10½

3⁄16”

½”

DF108-2

DR105/RG-10

TH450

DR950

Concealed Overhead Closer with Offset Arm

For SAC

B B B

A A

126” MAX

FRAM

E HEIG

HT

Reference Page 7 for glass types qualified for doors

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS

3

1

4

2

5

5

6

SCALE 3” = 1’-0“

1 2 3 4 2

55

6 6

SERIES 256 DOORS FOR DRY GLAZED APPLICATIONS

A

DF108-2

DR111

DR215

DR212

DR214

31⁄8”31⁄8”3⁄16”

2½”3⁄32”

31⁄8” ¼”

DF500-1

SW700-18

DF110

DF111

DF500-2

2½”

5”

DF102

DR400

¼”

1⁄8”

DF500-2

2½”

3¼”

5”

DF111

DF110DR225

¼”

1⁄8”

DF108-2

DF105/RG-10DR400

DR111

TH450

5”

3⁄16”

½”

For Optional Bottom Rails,See page 6.

31⁄8”3⁄32”

DF500-1

ST500-1 DR213

2½”

CG500-5

31⁄8”3⁄32”

DF500-1

ST500-1 DR213

2½”

CG500-5

31⁄8”

DF500-1

DR213

2½”3⁄32”

CG501-5RG-13

ST500-1

Concealed Overhead Closer and Offset Arm

DR212

A A A

For SAC

Reference Page 7 for glass types qualified for doors

Eff ective August, 2012 trulite.com Page 11

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS

Page 12 trulite.com Eff ective August, 2012

1 2

3

4

4

SCALE 3” = 1’-0“

Concealed Overhead Closer with Offset Arm

1

3

1 22

4

3

4

SERIES 256 DOORS FOR DRY GLAZED APPLICATIONS

2½”

5”

CG500-11

¼”

DF500-2

2½”

1”3¼

DF111

DF110

DR225

DR111

1⁄8”

DF107 DF106

DF500-2

2½”

1”5”

DF102

DR400

1⁄8”

DF107 DF106

2½” 1”

DF107

DF106

CG500-5

RG-13

DF500-1

ST500-1

2½” ¼”1”

DF107

DF106

DF500-1

SW700-18

A

10½

3⁄16”

½”

DF108-2

DR111

DR950

TH450

8”

3⁄16”

½”

DF108-2

DR700

TH450

A A

A A A

36” 84”

84” Max D

OH

126” Max

Reference Page 7 for glass types qualified for doors

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS

Eff ective August, 2012 trulite.com Page 13

SCALE 3” = 1’-0“

4

Concealed Overhead Closer for Offset Arm

For SAC

SERIES 356 DOORS FOR WET GLAZED APPLICATIONS

1 33 4

55

6 6

2 2

5DF500-2

2½”

5”

5”

DF111

DF110

DR400

¼”

1⁄8”

68”

3⁄16”

½”

DF108-2

DR700

TH450

2

2½”4¾” ¼”

DF500-1

DR313

SW700-18

3⁄32”

4

DF108-2

DR315

DR103

DR104

DR314

4¾” 4¾”3⁄16”

3

1 1

2½” 4¾”

DF500-1

CG500-5

ST500-1

3⁄32”

DF500-2

2½”

5”

DF102

DR400

¼”

1⁄8” A

A

2½” 4¾”

DF500-1

DR313

DF111

DF110

CG500-5

ST500-1

3⁄32”2½” 4¾”

DF500-1

CG501-5

DR313

DF111

DF110

3⁄32”

B B B

42” Max 96” Max DOW

96” Max D

OH

Reference Page 7 for glass types qualified for doors

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS

Page 14 trulite.com Eff ective August, 2012

2½” ¼”1”

DF107

DF106

DF500-1

SW700-18

10½

3⁄16”

½”

DF108-2

DR105/RG-10

TH450

DR950

2½” 1”

DF107

DF106CG500-5

ST500-1

DF500-1

RG-13

DF500-2

2½”

1”5”

DF102

DR400

1⁄8”

DF107 DF106

ADA Bottom Rail

SCALE 3” = 1

4

Concealed Overhead Closer for Offset Arm

SERIES 356 DOORS FOR WET GLAZED APPLICATIONS

4

3

21

2½”

5”

CG500-11

¼”

DF500-2

2½”

1”5”

5”

DF111

DF110DR400

DR103

1⁄8”

DF107 DF106

1 1

3 3

4 4

2 2

A

For SAC

B B B

A A

Reference Page 7 for glass types qualified for doors

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS

Eff ective August, 2012 trulite.com Page 15

SCALE 3” = 1’-0“

5

Concealed Overhead Closer for Offset Arm

SERIES 356 DOORS FOR DRY GLAZED APPLICATIONS

1 33 4

55

6 6

2 2

6

5

23

1 1

4

A

DF500-2

2½”

5”

5”

DF111

DF110

DR400

¼”

1⁄8”

8”

3⁄16”

½”

DF108-2

DR700

TH450

2½”3⁄32”

4¾”

DF500-1

CG500-5

ST500-1 DR313

DF108-2

DR315

DR212

DR111

DR314

4¾” 4¾”3⁄16”

2½”4¾” ¼”

DF500-1

DF111

DF110

SW700-18

3⁄32”

2½”3⁄32”

4¾”

DF500-1

CG500-5

ST500-1 DR313

DR111

2½” 4¾”

DF500-1

CG501-5

ST500-1DR313

DF111

DF110

3⁄32”

A

DF500-2

2½”

5”

DF102

DR400

DR111

RG-15

1⁄8”

¼”

For SAC

A A A

Reference Page 7 for glass types qualified for doors

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS

Page 16 trulite.com Eff ective August, 2012

SCALE 3” = 1’-0“

4

4

Concealed Overhead Closer for Offset Arm

SERIES 356 DOORS FOR DRY GLAZED APPLICATIONS

3

21

1 1

3 3

4 4

2 2

DF500-2

2½”

1”5”

DF102

DR400

DR111

RG-15

1⁄8”

DF107 DF106

2½” ¼”1”

DF107

DF106

DF500-1

SW700-18

2½” 1”

DF107

DF106CG500-5

ST500-1

DF500-110

½”

3⁄16”

½”

DF108-2

DR111

DR950

TH450

DF500-2

2½”

1”5”

5”

DF111

DF110

DR400

1⁄8”

DF107 DF106

A

2½”

5”

CG500-11

¼”

For SAC

A A

AA A

Reference Page 7 for glass types qualified for doors

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS

Eff ective August, 2012 trulite.com Page 17

Series CG500/CG501

SHOWN SIMILAR

CG500 CG501

Dash No.

-1 -1

-2 -2

-3 -3

-4 -4

-5 -5

-6 -6

-11 -11

-12 CG500-12

-11

-6

-3

-3

-2

-2

-3

-6

-3

-3

-2

-12

-4 ST

50

0-4

Ste

el

-5

Inverted

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS

Page 18 trulite.com Eff ective August, 2012

RG-1 GASKETTYPICAL INTERIOR/EXTERIOREPDM

SC500 SETTING CHAIR

SB-11 SETTING BLOCK

RG-8 SPACER GASKETEPDM

*

*

*

*

FAS14-2 TYPICAL SPLINE SCREW

SV451-12

SILL SPLICEBRAKE METAL

ED500 END DAM

WD450 WATER DEFLECTOR

SB-12 SETTING BLOCKINVERTED HORIZONTAL

*

RW500 ANTI-WALK BLOCK

GT-1 TACKY TAPE

RG-13 GASKET(DRY GLAZING)EPDM

FAS25-1 Attach Steel

CG500

ACCESSORIES

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS

Eff ective August, 2012 trulite.com Page 19

*

RG-1 GASKETTYPICAL INTERIOR/EXTERIOREPDM

SC501 SETTING CHAIR

SB-13 SETTING BLOCK

RG-8 SPACER GASKETEPDM

*

*

*

FAS14-2 TYPICAL SPLINE SCREW

SV500-12

SILL SPLICEBRAKE METAL

ED500 END DAM

WD450 WATER DEFLECTOR

SB-14 SETTING BLOCKINVERTED HORIZONTAL

*

RW500 ANTI-WALK BLOCK

GT-1 TACKY TAPE

RG-13 GASKET(DRY GLAZING)EPDM

FAS25-1 Attach Steel

CG501

ACCESSORIES

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS

Page 20 trulite.com Eff ective August, 2012

OPTIONS AND LIMITATIONS

SERIES CG500 WET GLAZED APPLICATIONS

WITH 9⁄16” MONOLITHIC LAMINATED GLASS

Design

Pressure

P.S.F.

Glass Composition Manufacturer Glass Type

Intermediate

Vertical

Mullion

Wall

Jamb

Mullion

Maximum

Mullion

Length

Maximum D.L.O. Size Qualified

Glass

Types

Maximum

Spacing

C to CL L D.L.O. (W x H) Square Feet

+60/-60 CG500-7 & CG500-5Heavy Duty Mullion

9⁄16” glass consisting of two 1/4” H.S. glass lites and .090” Sentry Glas® interlayer.NOA# 07-1116.04

9⁄16” glass consisting of two 1/4” H.S. glass lites and .090” Butacite® PVB interlayer.NOA# 05-1208.02

CG500-4 & CG500-5

CG500-11 120” 48” 45½” x 96” 30.3

26.5

30.3

B

B

A

45½” x 84”

45½” x 96”

48”

48”

89”

126”

CG500-11

CG500-11

DuPont A

BDuPont

CG500-4 & CG500-5with ST500-4 Steel

+65/-65

+70/-80

Design

Pressure

P.S.F.

Intermediate

Vertical

Mullion

Wall

Jamb

Mullion

Maximum

Mullion

Length

Maximum D.L.O. Size Qualified

Glass

Types

Maximum

Spacing

C to CL L D.L.O. (W x H) Square Feet

30.3 A45½” x 96”48”126”CG500-11CG500-4 & CG500-5with ST500-4 Steel+70/-80

SERIES CG500 DRY GLAZED APPLICATIONS

WITH 9⁄16” MONOLITHIC LAMINATED GLASS

COMPARATIVE ANALYSIS OF GLASS BASED ON ASTM E-1300

DADE COUNTY BUILDING COMPLIANCE OFFICE ALLOWS COMPARATIVE ANALYSIS OF TESTED GLASS TYPES PROVIDED THE FIVE (5) FOLLOWING CONDITIONS ARE MET:

1. Does not exceed maximum cyclic pressure tested.

2. Does not exceed maximum span of mullion tested.

3. Does not exceed maximum mullion spacing of mullion tested.

4. Does not exceed maximum square footage of largest lite tested.

5. Does not exceed aspect ratio of 5:1 ( the ratio of the long side to the short side of a rectangle is defined as the aspect ratio.)

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS

Eff ective August, 2012 trulite.com Page 21

SCALE 3” = 1’-0“

6

1 2 3 4

6

7

5 5A

6A

7

5

6

5

2 3 41

CG500-3 CG500-2

2½”

¼”

CG500-3

RG-1

CG500-6

2½” SB-12

2½”

5”

CG500-11

¼”

CG500-5CG500-7

2½”

CG500-3 CG500-6

2½”

SB-11

2½”

5”

CG500-11

CG500-12

¼”

CG500-5

ST500-4

CG500-4

RG-1

2½”

CG500-5

CG500-12

CG500-4

RG-8

RG-1

2½”

CG500-3 CG500-2

CG500-12

2½”

3⁄8”

SB-11

SC500

A

A

INVERTED SILL

INVERTED HORIZONTAL

Reference Glass Options and Limitation Charts for Glass and Mullion Combinations

Interior

Silicone

9⁄16” Typ GlassBite

9⁄16”

Gla

ss B

iteTy

p.

TYPICAL DETAILS FOR WET GLAZED APPLICATIONS

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS

Page 22 trulite.com Eff ective August, 2012

SCALE 3” = 1’-0“

6

TYPICAL DETAILS FOR DRY GLAZED APPLICATIONS

1 4

6

7

5 5A

7

5

6

5

41

A

A

2½”

5”

CG500-11

CG500-12

¼”

CG500-3 CG500-6

2½”

2½”

5”

CG500-11 RG-13

¼”

CG500-3 CG500-6

2½”

CG500-3 CG500-2

2½”

¼”

CG500-3 CG500-2

CG500-12

2½”

3⁄8”

SB-11

SC500

CG500-5

ST500-4

CG500-4

RG-1

2½”

6A

INVERTED SILL

INVERTED HORIZONTAL

Interior

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS

Eff ective August, 2012 trulite.com Page 23

OPTIONS AND LIMITATIONS

SERIES CG501 WET GLAZE APPLICATIONS

FOR 15⁄16” INSULATED LAMINATED GLASS

Design

Pressure

P.S.F.

Glass Composition Manufacturer Glass Type

Intermediate

Vertical

Mullion

Wall

Jamb

Mullion

Maximum

Mullion

Length

Maximum D.L.O. Size Qualified

Glass

Types

Maximum

Spacing

C to CL L D.L.O. (W x H) Square Feet

+60/-60 CG501-7 & CG501-5Heavy Duty Mullion

15⁄16” Insulating glass consisting of two 1/4” H.S.glass lites with .090” Sentry Glas® interlayer with 1/2“ spacer and one 1/4” tempered outboard lite.NOA# 07-1116.04

15⁄16” Insulating glass consisting of two 1/4” H.S. glass lites with .090” Butacite® PVB interlayer with 1/2“ spacer and one 1/4” tempered outboard lite.NOA# 05-1208.02

CG501-4 & CG501-5

CG501-11 120” 48” 45½” x 96” 30.3

26.5

30.3

IB

IB

IA

45½” x 84”

45½” x 96”

48”

48”

89”

126”

CG501-11

CG501-11

DuPont IA

IBDuPont

CG501-4 & CG501-5with ST500-4 Steel

+65/-65

+70/-80

Design

Pressure

P.S.F.

Intermediate

Vertical

Mullion

Wall

Jamb

Mullion

Maximum

Mullion

Length

Maximum D.L.O. Size Qualified

Glass

Types

Maximum

Spacing

C to CL L D.L.O. (W x H) Square Feet

30.3 IA45½” x 96”48”126”CG501-11CG501-4 & CG501-5with ST500-4 Steel+70/-80

SERIES CG501 DRY GLAZE APPLICATIONS

FOR 15⁄16” INSULATED LAMINATED GLASS

COMPARATIVE ANALYSIS OF GLASS BASED ON ASTM E-1300

DADE COUNTY BUILDING COMPLIANCE OFFICE ALLOWS COMPARATIVE ANALYSIS OF TESTED GLASS TYPES PROVIDED THE FIVE (5) FOLLOWING CONDITIONS ARE MET:

1. Does not exceed maximum cyclic pressure tested.

2. Does not exceed maximum span of mullion tested.

3. Does not exceed maximum mullion spacing of mullion tested.

4. Does not exceed maximum square footage of largest lite tested.

5. Does not exceed aspect ratio of 5:1 (the ratio of the long side to the short side of a rectangle is defined as the aspect ratio.)

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS

Page 24 trulite.com Eff ective August, 2012

SCALE 3” = 1’-0“

6

TYPICAL DETAILS FOR WET GLAZED APPLICATIONS

7

5

6

5

2 3 41

CG501-3 CG501-2

2½”

¼”

CG501-3

RG-1

CG501-6

2½” SB-14

2½”

5”

CG501-11

¼”

CG501-3 CG501-6

2½”

CG501-5CG501-7

2½”2½”

5”

CG501-11

CG500-12

¼”

5"

CG501-5CG501-4

RG-8

RG-1

2½”

CG501-5CG501-4

2½”

ST500-4

CG501-3 CG501-2

CG500-12

2½”

3⁄8”

A

A

INVERTED SILL

INVERTED HORIZONTAL

1 2 3 4

6

7

5 5A

6A

Reference Glass Options and Limitation Charts for Glass and Mullion Combinations

9⁄16” Typ GlassBite

9⁄16”

Gla

ss B

ite

Silicone

Interior

Exterior

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS

Eff ective August, 2012 trulite.com Page 25

SCALE 3” = 1’-0“

6

TYPICAL DETAILS FOR DRY GLAZED APPLICATIONS

7

5

6

5

41

A

A

2½”

5”

CG501-11

¼”

CG501-3 CG501-6

2½”

CG501-3 CG501-2

CG500-12

2½”

3⁄8”

SB-13

SC501

CG501-5CG501-4

2½”

ST500-4

2½”

5”

CG501-11

CG500-12

¼”

5"

RG-13

CG501-3 CG501-2

2½”

¼”

CG501-3 CG501-6

2½” SB-14

INVERTED SILL

INVERTED HORIZONTAL

1 4

6

7

5 5A

6A

Interior

Exterior

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS

Page 26 trulite.com Eff ective August, 2012

Measure width of masonry opening at the top, middle and bottom as shown in FIG. 1.*Sill Flashing Length = Smallest dimension minus (-) 1/2”.

NOTE: 1/4“ caulk joint is minimum that should be used. (3/8” to 1/2“ is acceptable).

Measure height of masonry opening in several places. See FIG. 2*Frame Height = Smallest dimension minus (-) 5/8”.1/4” shim/caulk at head1/8” for CG450-12 sill flashing1/4” shim/caulk below sill flashing

NOTE: 1/4“ caulk joint is minimum that should be used. (3/8” to 1/2“ is acceptable.

MEASURE

MEASURE

MEASURE

¼”¼”

MEA

SURE

MEA

SURE

MEA

SURE

¼”

3⁄8”

FRAME HEIGHT:

FIG. 1

FIG. 2

*MASONRY OPENING

*SILL FLASHING LENGTH

*F

RA

ME

HE

IGH

T

*M

AS

ON

RY

OP

EN

ING

3⁄8”3⁄8” *NET FRAME WIDTH

FRAME FABRICATION

STEP 1.

DETERMINE NET FRAME WIDTH AND HEIGHT BY MEASURING MASONRY OPENING:

FRAME WIDTH:

Measure width of masonry opening at the top, middle and bottom as shown in FIG. 1. *Sill Flashing Length = Smallest dimension minus (-) 1/2"

Note: 1/4" caulk joint is minimum that should be used. 3/8" to 1/2" is acceptable.

FRAME HEIGHT:

Measure height of masonry opening in several places. See FIG. 2. *Frame Height = Smallest dimension minus (-) 5/8". 1/4” shim/caulk at head 1/8 for sill fl ashing 1/4” shim/caulk below sill fl ashing

Note: 1/4" caulk joint is minimum that should be used. 3/8" to 1/2" is acceptable.

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS

FRAME FABRICATION

STEP 2.

Use DJ500/501 drill jig or CG500/501 Punch Die Set forfabricating spline hole locations in verticals. Fabricate holes asshown in FIGS. 4 & 5.

Eff ective August, 2012 trulite.com Page 27

13

2

1

1/4

2

verticalmullion

filler

CG500-11

CG500-6

HEADER

HORIZONTAL

CG500-2SILL

2

DRILL JIG

INTERIOR GLAZINGEXTERIOR GLAZING

FIG. 3 FIG. 4

CG500-2HEADER

CG450-1SILL

BOTTOM OF VERTICAL

TOP OF HORIZONTAL

TOP OF VERTICAL

BOTTOM OF VERTICAL

TOP OF HORIZONTAL

TOP OF VERTICAL

USE LETTER "F" (.257Ø) DRILL

JAMB

1/4

1/4

2

1/4

CG500-6HORIZONTAL

2

1/4

2

1/4

DJ501

DJ501

DJ501

DJ501

DJ501

DJ501

Exterior Exterior

Series CG500S2 Series CG501S2

Shown CG500 Similar CG501

-2 -2

-4 -4

-5 -5

-6 -6

-7 -7

-11 -11

SPLINE FABRICATION

PART NO. CHART-5 -11

-4-7

NOTE: RG-1

Gasket reglet is always to exterior.

EXTERIOR

CG500 Pocket

CG501 PocketFILLER

VERTICAL MULLION

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS

FRAME FABRICATION

Steel Reinforcement

Page 28 trulite.com Eff ective August, 2012

STEP 3

Fabricate steel reinforcement for mullions when requried as shown in FIG.5.

Note: FAS25-1 hex head fastener location is below glass line and does not interfere with glazing.

ST500-4

STEE

L LE

NG

TH

CL

CL

MU

LLIO

N L

ENG

TH

½

”½

¾”

¾”

4 5⁄8”

2 5⁄16”

ST500-4

SCHEMATIC FOR STEEL ATTACHMENT

Attach steel at top and bottom with FAS25-1 fastener (1/4 - 20 x 3⁄8” HH Type “F” self tapping).

Steel attachment at intermediate vertical and door jamb.

Caution: ST500-4 steel slide fi ts into CG500-4 vertical mullion.

Drill 7⁄32” 0 hole (#1 drill) as shown for FAS8 3⁄8” HH type “F” self tapping). Match drill holes in steel to CG500-4 vertical. Reference Step 3.

SCHEMATIC FOR ALTERNATE STEEL ATTACHMENT METHOD

Snap fastener off fl ush with steel using vice grip pliers.

FAS12-3 fastener(#12 x 1 HWH #3

self drilling)

FIG. 5

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS

Eff ective August, 2012 trulite.com Page 29

FRAME FABRICATION

Head/Sill

STEP 4

Fabricate head and sill anchor holes as shown in FIGS. 6 and 7 using CG500/501 Punch Die Set or drill. Number of anchor holes required is based on substrate material conditions. Reference anchor charts, for number of anchor holes and locations for various substrates. First hole is always 2” from end. Each additinal fastener hole is at required minimum spacing “A” between fasteners as shown in fastener charts.

CG500-2Exterior

CG500-11

2” 2”

2”2” “A” “A”

“A”“A”

Note: Removable glass stop at head facilitates glazing of large lites. (Reference Page )Note: Anchor holes may be punched using CG500/501 Punch Die Set.

DIMENSION “A”

Steel 4”

Concrete 6”

Wood 2”

Shown Similar

CG500-2 CG501-2

Shown Similar

CG500-11 CG501-11

3⁄8” Ø hole

3⁄8” Ø hole

DIMENSION “A”

Steel 4”

Concrete 6”

Wood 2”

FIG. 6

FIG. 7

HEAD/SILL

ALTERNATE HEAD

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS

FRAME FABRICATIONS

Wall Jamb

Fabricate wall jamb for anchor holes, when required as shown in FIG. 8. Number of anchors required is dependent on mullion length and substrate material. Reference Anchor Charts (Pages 45-50).

STEP 5

Page 30 trulite.com Eff ective August, 2012

CG500-11

Shown Similar

CG500-11 CG501-11

When charted anchor holes are shown at same location as intermediate horizontal, then drill holes directly above or below horizontal to avoid fastener installation interference.

Note: Locate anchors as close to charted dimensions as possible.

3⁄8” Ø hole

Note: Anchor holes may be punched using CG500/501

Punch Die Set

Wall Jamb

FIG. 8

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS

Typ. Each End

Eff ective August, 2012 trulite.com Page 31

FRAME FABRICATION

Subsill Flashing

Fabricate CG500-12 for non-structural fastener holes as shown in FIG. 9

STEP 6

CG500-12

MID-POINT

24"

“V” Groove

Holes for Non-Structural Fasteners

Drill 3⁄16” Ø hole and csk for non-structural fastener

See Page 35 for subsill abutting door jamb.

Drill 3⁄16” Ø hole and csk for non-structural fasteners to temporarily attach subsill to substrate as shown. Repeat this hole pattern for each additional 12’-0” length or as required until structural fasteners are installed.

FIG. 9

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS

FRAME ASSEMBLY

Joinery Tape Application

STEP 1

FIG. 10

Page 32 trulite.com Eff ective August, 2012

GLAZING TAPE INSTALLATION PROCEDURES: (Ref. FIG. 10 below)Ref. Step 2 FIG. 11 for locations.

A. Cut GT-1 1⁄8” x ½ ” Tacky Tape approximately 2¾ ” long.B. Clean surfaces where tape is to be applied with isopropyl alcohol or solvent to remove all dirt and cutting oils. Allow surface to dry before applying tape.C. Position tape on vertical mullions at horizontal joint intersections, as shown on Page 33.D. Just prior to frame assembly, remove portective cover and screw joints together.E. Use a box knife to trim excess sealant tape where exposed. Do not pull tape to trim.

Shown Similar

CG500-4

CG500-5

CG501-4

CG501-5

Critical Seal Area

RG-8 spacer gasket runs full length on verticals.

RG-1 gasket reglet is always to exterior.

GT-1 TACKY TAPE

2¾ ”approx.

2¾ ”

Interior Side

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS

Eff ective August, 2012 trulite.com Page 33

CAPTURED FRAME ASSEMBLY

Vertical to Horizontal Joinery

STEP 2

Install RG-8 interior spacer gaskets into vertical and horizontal members prior to frame assembly. Cut spacer gaskets to D.L.O. dimensions.

Deep Pocket

Inverted Horizontal

Shallow Pocket

Note: Shallow glazing pockets cannot face each other.

Glass Stop

Glass Stop

Glass Stop

Head

Sill

RG-8

FAS14-2 Spline Screw

Anchor Hole(s)Ref. Page 29 FIG. 6

RG-8

Spacer Gasket

CG500-11

Optional Head

OPTIONAL HEAD

REQUIRES HORIZONTAL

ORIENTATED AS SHOWN

BELOW.

CG500-11

HorizontalRef. Page

FIG. 11

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS

FRAME INSTALLATION

Sill Flashing Installation and Sealant Application

INSTALL SILL FLASHING

Apply GT-1 tacky tape to ED500 end dam(s) and attach to sill fl ashing as shown in FIG. 12

STEP 1

Page 34 trulite.com Eff ective August, 2012

Center sill flashing into opening allowing for a 1/4” minimum shim space at each end. Shim beneath sill flashing and attach sill flashing to structure with non-structural fasteners using attachment holes shown on Page 31 FIG. 9. Wedge shims tightly behind end dams at wall jambs and seal as shown in FIG. 13. Run a continuous bead of sealant along the entire length of the sill flashing’s “C” slot just prior to installing frame panels.

GT-1

ED500

End Dam

CG500-12

CG500-12

ED500

1/4” Shim

Substrate at wall condition

Seal and tool

Fill “C” slot with sealant just prior to installing panels.

Attach with non-structuralfasteners and cap seal.

FIG. 12

FIG. 13

1/4” Shim

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS

Splices should be located every 12 to 15 feet with a 1/2” expansion joint as shown in FIG. 15.

TH450 Threshold is anchoredto finished floor. Reference doorand doorframe instructions.

Doorjamb at side light

Thoroughly seal tosubstrate and flashing

CG500-12

Sill Flashing

Shim

½” Minimum

Embed SV500 Splice Sleeve in sealant

Seal entire length of splice sleeve

Apply bond breaker tape to one side of sleeve toavoid 3 side adhesion.

SILL FLASHING SPLICE

SILL FLASHING AT DOORJAMB

FIG. 15

FIG. 14

Doorjamb rests on finished floor

CG500-12

Note: ST501 steel slide fits into DF500-1 and must be installed prior to installing door frame.

Reference Anchor ChartsPages 45-50

Eff ective August, 2012 trulite.com Page 35

FRAME INSTALLATION

STEP 2

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS

Page 36 trulite.com Eff ective August, 2012

FRAME INSTALLATION

Panel-Set Assembly

STEP 3

Install assembled frame panels into opening starting with jam and continue working toward the last bay. Reference illustrations shown below. Use option “A” or “B” as required. CAUTION: ST500-4 steel slide fi ts into mullion and must be inserted and attached prior to installing panels.

Wall Jamb

Wall Jamb Last Bay Wall Jamb

Option A

Option B

Note: Make sure sill is positioned fl ush at bottom as shown.

RG-8 Spacer GasketInstalled on interior side for WET GLAZED assembly .

RG-13 Gasket Installed on interior side for DRY GLAZED assembly.

FIG. 16

FIG. 17

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS

RG-13

RG-8

Eff ective August, 2012 trulite.com Page 37

FRAME INSTALLATION

Panel-Set Frame Attachment to Substrate

STEP 4

Shim beneath subsill as required at fasteners. Match drill holes through sill into sub-strate for perimeter fasteners. Match drill holes in head and wall jamb into substrate. Shim and anchor panels to substrate.

STEP 5

Completely seal exterior and interior perimeter with a continuous bead of DOW 795

sealant.

Note: RG-8 is shown for wet glazing. Replace with RG-13 for dry glazing.

HEAD ALTERNATE HEAD

SILL WALL JAMB

Structural fastener

Structural fastener

Apply DOW 995

sealant into anchor hole

RG-8 or RG-13

Sealant not required

Sealant not required

RG-8 Spacer GasketWET GLAZED

RG-13 Gasket DRY GLAZED

For D.L.O. heights 72” or greater, attach fi ller to mullion at midpoint and 18” above and below midpoint with #12 x 1½ ” #3 FHP self drill and snap off excess using pliers.

FIG. 18 FIG. 19

FIG. 20

FIG. 21

FIG. 22

Reference Anchor Charts Pages 45-50

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS

Page 38 trulite.com Eff ective August, 2012

GLAZING

Setting Block Installation

1/4 1/41/2

6" minimum

Edge of glass

4” long setting blockminimum

Setting block (2) per lite

Start head and jamb gaskets at center and corners

Start sill gaskets at setting blocks

GLASS SIZE = DAYLIGHT OPENING (D.L.O.) + 5/8”

D.L.O.

D.L

.O.

FIG. 23

FIG. 24

FIG. 25

STEP 1.

REMOVE ALL TRASH FROM GLAZING POCKETS AND REGLETS.Set glass on two (2) identical setting blocks positioned at 1/4 points in opening. Reference Dead Load Charts for locations on intermediate horizontal. Setting blocks are not to be placed closer than 6” from the edge of glass.

GLASS SIZE = DAYLIGHT OPENING (D.L.O.) + 11⁄8”

Reference Dead Load Charts for intermediate horizontal

Four exterior gaskets are cut 3/16” longer per foot than D.L.O. (width and height; Ref. FIG. 24) to allow for shrinkage.It is important that gaskets are cut and installed as shown in FIG. 25.

EXTERIOR GASKET INSTALLATION

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS

Eff ective August, 2012 trulite.com Page 39

GLAZING

Embed WD450 in sealantsealant as shown

Note:Vertical

omitted forclarity

WD450

A. Make sure interior glasket is installed.B. Prepare frame openings for glass as instructed on Page and install setting chairs in sill.C. Glaze from bottom to top following the four step procedure shown.D. Center glass into opening making sure proper glass penetration is achieved. Rest glass on setting blocks and press tightly against interior gasket.E. Apply DOW 995 sealant to one end of water diverter and position at each end of horizontal, as shown, after glazing lower lites.

NOTE: Reference CG500 or CG501 Accessories to properly select setting chairs,

setting blocks and water diverters.

Setting Block

Setting Block(Required with inverted horizontal)

WD450 Install after glazing lower lites

CG500-12

NOTE: May be inverted to facilitate glazing large lites.

12

3

RG-13 Gasket

RG-8 Spacer Gasket

4

FIG. 26

FIG. 27

FIG. 28

FIG. 29

WD450 Shown. WD451 for

Series CG501 Similar.

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS

Page 40 trulite.com Eff ective August, 2012

GLAZING

Glass Bite9⁄16"

F. Continue glazing following the four step procedure.G. Install hook-in glass stops as shownH. Prepare top load gaskets and install as shown on Page 38 .I. Mask off glass and aluminum with 2” wide low adhesion masking tape. Fill cavity with Dow

995 sealant as shown, FIG. 31 and tool. Remove masking tape immediatley after installation of sealant and tooling. Take care not to damage or pull sealant from cavity when removing masking tape. NOTE: Skip item I. above if dry glazing.

SCHEMATIC OF GLAZING SEQUENCE

Exterior

Low adhesionmasking tape

DOW 995Silicone sealant

Non-Structural Fastener Structural Fastener

(Ref. Anchor Charts, Pages 45-50)

RG-13 Gasket for dry glazed

RG-8 Spacer Gasketfor wet glazed

RG-1

FIG. 29 FIG. 30

FIG. 31

Exterior Gasket Interior Gasket Interior Gasket

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS

Eff ective August, 2012 trulite.com Page 41

GLAZING GASKETS FOR STOREFRONT SYSTEMS

CORNER TREATMENTSGlazing gaskets are prone to shrink and pull away at the corners over a period of time. This allows for excessive air and/or water infi ltration at the corners. Standard glazing practice is to provide corner treatment to ensure weather tightness on the exterior and interior corner intersections.

NOT RECOMMENDEDNotch Cutting Corners - The corners of the rubber gasket are notched on the underside without cutting the nearside. The gasket is installed in one length and is butt joined in the center at the horizontal or header. While this method of glazing is widely used for marine glazing residential sliding glass doors or shower doors, it is not recommended for commercial storefront glazing.

RECOMMENDEDSEALED CORNERS

Pull gaskets back 2” in both directions from interior and exterior corners as shown in FIG. 32 and seal with sealant. This should be done on exterior and interior for best performance. While long-term adhesion to the rubber gaskets with sealant is not assured, historical fi eld experience has proven this type corner treatment to be the next best method short of vulcanized corner gaskets.

Corner Notching-Not Recommended

Apply sealant 2” back from each corner

FIG. 32

SEAL CORNERSInterior

2”

2”

Exterior Gasket

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS

Page 42 trulite.com Eff ective August, 2012

GLAZING

Glass Size Formulas

Glass Size Formula for Series CG500 or CG501

Glass Width and Height = D.L.O. + 11⁄8”

Note: Glass tolerances are not addressed in the above formula.Consult glass manufacturer for glass tolerances prior to ordering.

9⁄16” Glass Bite

ST500-1

Steel

DF500-1

DF111

DF110

INTERMEDIATE

DOOR JAMB

with DF500-1, DF111

and DF110

INTERMEDIATE

VERTICAL

WALL

JAMB

SHOWN SIMILARSeries CG500 Series CG501

FIGS. 32, 33, 34

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS

Eff ective August, 2012 trulite.com Page 43

GLAZING

Transom Glass Size Formula

Frame for Off set Hung Door for Surface Closer

See Glazing for Glass Installation

9⁄16”

Gla

ss B

ite

D.O.W.

D.L.O.1” 1”

TRANSOM BAR

OFFSET HUNG DOOR

FOR SURFACE CLOSER

WET GLAZE SHOWN

INTERMEDIATE JAMB

WITH ST500-1 STEEL

JAMB AT

WALL

3⁄8” Ø anchor typical

FAS8 (1/4 - 20 x 3⁄8” HH Type “F” self tapping) for attaching ST500-1 optional steel when required. Locate 1 each at top and bottom.

D.L

.O.

2½ ”

DR104DR103

DF111

DF110

with RG-5 weatheringDR400

DF500-2

DF106

SB-15

DF107

Glass Height = D.L.O. + 1⁄8”

DF500-1DF500-1

SW700-18

Filler

DF107

DF106

GlassWidth = Door Opening minus (-7⁄8”)

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS

Page 44 trulite.com Eff ective August, 2012

GLAZING

Transom Glass Size Formula

Frame for Off set Hung Door for Surface Closer

See Glazing for Glass Installation

D.L.O.1” 1”

D.O.W.

TRANSOM BAR

OFFSET HUNG DOOR

FOR C.O.C WITH

OFFSET ARM

DRY GLAZE SHOWN

INTERMEDIATE JAMB

WITH ST500-1 STEEL AT TRANSOM

TRANSOM

JAMB AT

WALL

3⁄8” Ø anchor typical

FAS25-1 (1/4 - 20 x 3⁄8” HH Type “F” self tapping) for attaching ST500-1 optional steel when required. Locate 1 each at top and bottom.

D.L

.O.

2½ ”

DR111DR111

DR400

DF500-2

DF106

Glass Height = D.L.O. +1 1⁄8”

DF500-1DF500-1

SW700-18

Filler

DF107

DF106

Glass Width = Door Opening minus (-7⁄8”)

1”

SB-15

DF102

9⁄16”

Gla

ssBi

te

Dry Glazing Shown(Wet Glazing Similar)

Dry Glazed Door Shown(Wet Glazed Similar)

DF107

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS

PE

RIM

ET

ER

FA

ST

EN

ER

LO

CA

TIO

NS

Ty

pic

al

Att

ac

hm

en

t to

Wo

od

/Ste

el/

Co

nc

rete

Su

bst

rate

CG

50

0

CG

50

1

RE

SIS

TO

R

ST

OR

EF

RO

NT

SY

ST

EM

S

Eff ective August, 2012 trulite.com Page 45

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS

Page 46 trulite.com Eff ective August, 2012

PE

RIM

ET

ER

FA

ST

EN

ER

LO

CA

TIO

NS

Ty

pic

al

Att

ac

hm

en

t to

Wo

od

/Ste

el/

Co

nc

rete

Su

bst

rate

CG

50

0

CG

50

1

RE

SIS

TO

R

ST

OR

EF

RO

NT

SY

ST

EM

S

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS

PE

RIM

ET

ER

FA

ST

EN

ER

LO

CA

TIO

NS

Ty

pic

al

Att

ac

hm

en

t to

Wo

od

/Ste

el/

Co

nc

rete

Su

bst

rate

Eff ective August, 2012 trulite.com Page 47

CG

50

0

CG

50

1

RE

SIS

TO

R

ST

OR

EF

RO

NT

SY

ST

EM

S

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS

Page 48 trulite.com Eff ective August, 2012

PE

RIM

ET

ER

FA

ST

EN

ER

LO

CA

TIO

NS

Ty

pic

al

Att

ac

hm

en

t to

Co

nc

rete

Su

bst

rate

Serie

s 35

6 D

oors

(Max

imum

Siz

es)

Pair

= 84

” x 9

6”Si

ngle

= 4

2” x

96”

Serie

s 25

6 D

oors

(Max

imum

Siz

es)

Pair

= 72

” x 8

4”Si

ngle

= 3

6” x

84”

CG

50

0

CG

50

1

RE

SIS

TO

R

ST

OR

EF

RO

NT

SY

ST

EM

S

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS

PE

RIM

ET

ER

FA

ST

EN

ER

LO

CA

TIO

NS

Ty

pic

al

Att

ac

hm

en

t to

Ste

el

Su

bst

rate

Eff ective August, 2012 trulite.com Page 49

Serie

s 35

6 D

oors

(Max

imum

Siz

es)

Pair

= 84

” x 9

6”Si

ngle

= 4

2” x

96”

Serie

s 25

6 D

oors

(Max

imum

Siz

es)

Pair

= 72

” x 8

4”Si

ngle

= 3

6” x

84”

CG

50

0

CG

50

1

RE

SIS

TO

R

ST

OR

EF

RO

NT

SY

ST

EM

S

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS

Page 50 trulite.com Eff ective August, 2012

PE

RIM

ET

ER

FA

ST

EN

ER

LO

CA

TIO

NS

Ty

pic

al

Att

ac

hm

en

t to

Wo

od

Su

bst

rate

Serie

s 35

6 D

oors

(Max

imum

Siz

es)

Pair

= 84

” x 9

6”Si

ngle

= 4

2” x

96”

Serie

s 25

6 D

oors

(Max

imum

Siz

es)

Pair

= 72

” x 8

4”Si

ngle

= 3

6” x

84”

CG

50

0

CG

50

1

RE

SIS

TO

R

ST

OR

EF

RO

NT

SY

ST

EM

S

TM

SERIES CG500 and CG501

PANEL-SETINSTALLATION INSTRUCTIONS