TM ASSEMBLY INSTRUCTIONS GRAVITY FEED … · 1/4-20 x 1/2" hex head cap screws and flat washers....

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DESCRIPTION The Gravity Feed Stand provides a readily adjustable parts and hardware bin supply system with two levels of gravity feed conveyors sloping toward the workplace. Slope and spacing of conveyors can be adjusted for optimum perfor- mance with various sizes and weights of bins. Bin boxes are not included. Maximum rated capacity is 300 lbs. NOTE: Prior to assembly, become familiar with the following instructions and names of components. ASSEMBLY 1. Locate four angle brackets and four 60" aluminum rails. Install angle brackets to rails by sliding clamp plates into aluminum rails. Position so that bottom of angle bracket is flush with end of rail (Fig 1). Make sure there are two right hand assemblies and two left hand assemblies and shown in illustration. Tighten track nuts to secure angle brackets to rails. ASSEMBLY INSTRUCTIONS GRAVITY FEED STAND IMPORTANT ASSEMBLY NOTES 1. Components are assembled using the Hubbell Workplace Solutions “ALIGN – SET – TIGHTEN” system. Brackets are clamped to aluminum extrusions with track nuts (single bolt) or clamp bars (two bolts) inside one of the two cavities. Always install single bolt track nuts with widest dimension perpendicular to aluminum rail. 2. All main frame members are extruded aluminum rail. Install with large cavity down. 3. Shelf, coil holders, bin bar and all brackets are steel and shipped with assembly hardware (usually track nuts) installed. Some track nuts may have to be reversed (bolt head on opposite side of plate) for proper assembly. 60" ALUMINUM RAILS ANGLE BRACKET LEFT HAND ASSEMBLY RIGHT HAND ASSEMBLY ANGLE BRACKETS FLUSH WITH ENDS OF RAILS. NOTE: CLAMP PLATE MUST EXTEND BEYOND RAIL END. SECURELY TIGHTEN CLAMP BOLTS Figure 1. ASSEMBLING FRAME UPRIGHTS

Transcript of TM ASSEMBLY INSTRUCTIONS GRAVITY FEED … · 1/4-20 x 1/2" hex head cap screws and flat washers....

16. Install end caps in all exposed ends of rails. Note that end caps for aluminum rails are slightly larger than caps for steel rails.

17. Check to make sure all bolts are tight and that unitis square (all four casters firmly on floor). Adjust as necessary.

18. Test by placing loaded bins on cart, allowing them to roll down against stop. Adjust spacing of conveyor strips and, if required, increase or decrease conveyor slope by raising or lowering cross rails to obtain optimal performance with bin sizes and loads to be used.

DESCRIPTION

The Gravity Feed Stand provides a readily adjustable partsand hardware bin supply system with two levels of gravityfeed conveyors sloping toward the workplace. Slope andspacing of conveyors can be adjusted for optimum perfor-mance with various sizes and weights of bins. Bin boxes arenot included. Maximum rated capacity is 300 lbs.

NOTE:Prior to assembly, become familiar with the following

instructions and names of components.

ASSEMBLY

1. Locate four angle brackets and four 60" aluminum rails. Install angle brackets to rails by sliding clamp plates into aluminum rails. Position so that bottom of angle bracket is flush with end of rail (Fig 1). Make sure there are two right hand assemblies and two left hand assemblies and shown in illustration. Tighten track nuts to secure angle brackets to rails.

ASSEMBLY INSTRUCTIONS

GRAVITY FEED STAND

Printed in USA Bulletin No. 630469.a

P.O. Box 26 • 600 South Clark St.Mayville, WI 53050

Phone 920–387–5195

HUBBELL

®

Workplace Solutions

IMPORTANT ASSEMBLY NOTES

1. Components are assembled using the Hubbell Workplace Solutions “ALIGN – SET – TIGHTEN” system. Brackets are clamped to aluminum extrusions with track nuts (single bolt) or clamp bars (two bolts) inside one of the two cavities. Always install single bolt track nuts with widest dimension perpendicular to aluminum rail.

2. All main frame members are extruded aluminum rail. Install with large cavity down.

3. Shelf, coil holders, bin bar and all brackets are steel and shipped with assembly hardware (usually track nuts) installed. Some track nuts may have to be reversed (bolt head on opposite side of plate) for proper assembly.

conveyor support rails using EEEE----ZZZZ NNNNUUUUTTTTSSSSTM (Fig. 10). Shorter rails go on top. End of reinforcing rails at front of stand should be flush with side of support rails. Install in pairs with half T-plates facing in.

13. Install conveyor strips on reinforcing rails using 1/4-20 x 1/2" hex head cap screws and flat washers. Insert screws through slots in conveyor and into tapped holes in rails. Back (top) ends of conveyor strip and rail should be flush. Lower end of conveyor should extend 1.5" beyond end of reinforcing rail (Fig. 11).

14. Install trak nuts into end slots (overhanging portion) of two outer conveyor strips on each level. Trak nuts should be on lower side with screw head on top (Fig. 12).

15. Install 24" steel rails on lower ends of conveyors by sliding rail onto trak nut, then inserting clamp bar of one stop into rail. Continue sliding rail across front of conveyors until second stop, located between third and fourth conveyor strip, can be inserted. Complete installation by sliding rail onto trak nut on fourth conveyor. Center rail on conveyors and tighten trak nuts. Position stops midway between conveyor strips and securely tighten screws. Repeat above to install remaining 24" steel rail on other conveyor level (FIG. 12).

Figure 11. INSTALLING CONVEYOR STRIPS

Figure 12. INSTALLING FRONT RAILS AND STOPS

1/4-20 x 1/2" CAP SCREW

FLAT WASHER

CONVEYOR STRIP

REINFORCING RAIL

1.5"

CONVEYORSTRIP EXTENDS

1.5" BEYONDREINFORCING

RAIL ON BOTTOM END

60" ALUMINUM

RAILS

ANGLEBRACKET

LEFT HANDASSEMBLY

RIGHT HANDASSEMBLY

ANGLE BRACKETSFLUSH WITH ENDS

OF RAILS.NOTE: CLAMPPLATE MUST

EXTEND BEYONDRAIL END.

SECURELYTIGHTENCLAMPBOLTS

Figure 1. ASSEMBLING FRAME UPRIGHTS

STOPS

TRAK NUT

TRAK NUT

24" STEELRAIL

FRONT

2. Assemble four upright assemblies to 36" base rails as shown in Fig. 3. As in Step 1, make sure there is a right hand and a left hand (mirror image) assembly. Wrench tighten to secure.

3. Lay left hand side frame on floor with webs in angle brackets down. Slide one T-plate onto 60" rail so that edge of plate is flush with side of 36" base rail. Install second T-plate and two glide assemblies on base rail as shown in Figure 3. Repeat for right hand side frame. Make sure two finished assemblies are mirror images. Securely tighten clamp bolts.

4. Install 26.62" aluminum cross rails onto T-plates on left hand side frame assembly (Fig. 4). Make sure cross rails are tight against frame members and securely tighten clamp bolts.

rails. Install Half T-plates(Fig. 9). Finger tighten trak nuts

so half T-plates can be adjusted to fit frame. NOTE:

Assemble reinforcing rails in pairs with half T-platesfacing to right on one set and to left on other set.

12. Install conveyor reinforcing rail assemblies (Step 11) to

7. Locate remaining four 26.62" long rails, four left hand framing brackets and four right hand framing brackets. Assemble framing brackets to rails. Finger tighten (Fig. 7).

NOTE:Conveyor support rails (below) are 26.62; long

aluminum extrusions. Conveyor reinforcing rails are formed steel and either 34.5" or 39.0" long.

8. Install conveyor support rails by sliding brackets down uprights until bottom of brackets are on marks made in Step 6. Finger tighten bolts to hold on marks (Fig. 8, next column).

9. Push side frames together tight against support rails and fully tighten all bolts.

10. Mark conveyor support rails with desired spacing of roller conveyors, four on each level. Consider the size and type of bins which will be used on the stand.

11. Locate four 34.5" and four 39.0" steel conveyor reinforcing

5. Stand left hand side frame with cross rails upright (Fig. 5). Assemble cross rails to right hand side frame. Square completed assembly and securely tighten clamp bolts.

6. Mark heights of four cross conveyor support cross rails on uprights of both side frames (Fig 6). Note that support rails on front uprights are installed lower than corresponding support rails on back uprights so that bins will roll to front on roller conveyors.

NOTE:Slope and spacing of roller conveyors may be adjusted

for optimal performance following assembly.

Figure 2. ASSEMBLING SIDE FRAMES

36" BASERAIL

SLIDE ANGLE BRACKETS ONUPRIGHT ASSEMBLIES ONTO

BASE RAILS WITH CLAMPPLATES INSIDE RAIL

RAILSFLUSH

UPRIGHTASSEMBLY

Figure 4. JOINING SIDE FRAMES

Figure 7. INSTALLING FRAMING BRACKETS

Figure 9. ATTACHING HALF T-PLATES

TO REINFORCING RAILS

Figure 10. ATTACHING CONVEYOR REINFORCING RAILS

Figure 5. ASSEMBLING FRAME

Figure 6. MARKING CONVEYOR SUPPORT RAIL LOCATIONS

44.25"

42.75"

RIGHT HANDFRAMINGBRACKET

CLAMP BAR

LEFT HANDFRAMINGBRACKET

27.25"

MARKHEIGHT ON

BOTHRIGHT ANDLEFT SIDE.

FORMED STEEL CONVEYORREINFORCING RAIL

HALFT-PLATE

HALFT-PLATE

1/2"

APPROXIMATE POSITIONOF HALF T-PLATE. FINGER

TIGHTEN ONLY.

SLIDE 26.62" CROSSRAILS INTO T-PLATESUNTIL SNUG AGAINST

SIDE FRAMES.SQUARE UNIT AND

TIGHTEN ALL CLAMPBOLTS

26.62" ALUMINUMCROSS RAILS

COMPLETED LEFTSIDE FRAME

ASSEMBLY FROMSTEP 4

6.00"

Figure 3. ASSEMBLING T-PLATES TO SIDE FRAMES

GLIDET-PLATE

NOTE: T-PLATES HAVE FOUR BOLTS. DONOT CONFUSE WITH “HALF T-PLATES”

WHICH HAVE THREE BOLTS.

GLIDE

T-BRACKET

ASSEMBLEDPOSITION OFT-BRACKET

T-BRACKETT-BRACKET

RIGHT HANDSIDE FRAME

LEFT HANDSIDE FRAME

LEFT HAND SIDE FRAME. RIGHT HAND SIDE FRAME

OPPOSITE (MIRROR IMAGE)

FRONT

FRONT

26.62"CONVEYORSUPPORT RAIL

Figure 8INSTALLING CONVEYOR

SUPPORT RAILS

SLIDE CONVEYORSUPPORT RAILSDOWN FRAME

UPRIGHTS. ALIGNWITH MARKSFROM STEP6.

SUPPORTRAILS ON

REARUPRIGHTS

HAVEBRACKETS

FACINGTOWARD

REAR.SUPPORTRAILS ON

FRONTUPRIGHTS

HAVEBRACKETS

FACINGTOWARDFRONT.

34.5" CONVEYORREINFORCING

RAILS

39.0" CONVEYORREINFORCING

RAILS

25.75"

20.35"

E-Z NUT

2. Assemble four upright assemblies to 36" base rails as shown in Fig. 3. As in Step 1, make sure there is a right hand and a left hand (mirror image) assembly. Wrench tighten to secure.

3. Lay left hand side frame on floor with webs in angle brackets down. Slide one T-plate onto 60" rail so that edge of plate is flush with side of 36" base rail. Install second T-plate and two glide assemblies on base rail as shown in Figure 3. Repeat for right hand side frame. Make sure two finished assemblies are mirror images. Securely tighten clamp bolts.

4. Install 26.62" aluminum cross rails onto T-plates on left hand side frame assembly (Fig. 4). Make sure cross rails are tight against frame members and securely tighten clamp bolts.

rails. Install Half T-plates(Fig. 9). Finger tighten trak nuts

so half T-plates can be adjusted to fit frame. NOTE:

Assemble reinforcing rails in pairs with half T-platesfacing to right on one set and to left on other set.

12. Install conveyor reinforcing rail assemblies (Step 11) to

7. Locate remaining four 26.62" long rails, four left hand framing brackets and four right hand framing brackets. Assemble framing brackets to rails. Finger tighten (Fig. 7).

NOTE:Conveyor support rails (below) are 26.62; long

aluminum extrusions. Conveyor reinforcing rails are formed steel and either 34.5" or 39.0" long.

8. Install conveyor support rails by sliding brackets down uprights until bottom of brackets are on marks made in Step 6. Finger tighten bolts to hold on marks (Fig. 8, next column).

9. Push side frames together tight against support rails and fully tighten all bolts.

10. Mark conveyor support rails with desired spacing of roller conveyors, four on each level. Consider the size and type of bins which will be used on the stand.

11. Locate four 34.5" and four 39.0" steel conveyor reinforcing

5. Stand left hand side frame with cross rails upright (Fig. 5). Assemble cross rails to right hand side frame. Square completed assembly and securely tighten clamp bolts.

6. Mark heights of four cross conveyor support cross rails on uprights of both side frames (Fig 6). Note that support rails on front uprights are installed lower than corresponding support rails on back uprights so that bins will roll to front on roller conveyors.

NOTE:Slope and spacing of roller conveyors may be adjusted

for optimal performance following assembly.

Figure 2. ASSEMBLING SIDE FRAMES

36" BASERAIL

SLIDE ANGLE BRACKETS ONUPRIGHT ASSEMBLIES ONTO

BASE RAILS WITH CLAMPPLATES INSIDE RAIL

RAILSFLUSH

UPRIGHTASSEMBLY

Figure 4. JOINING SIDE FRAMES

Figure 7. INSTALLING FRAMING BRACKETS

Figure 9. ATTACHING HALF T-PLATES

TO REINFORCING RAILS

Figure 10. ATTACHING CONVEYOR REINFORCING RAILS

Figure 5. ASSEMBLING FRAME

Figure 6. MARKING CONVEYOR SUPPORT RAIL LOCATIONS

44.25"

42.75"

RIGHT HANDFRAMINGBRACKET

CLAMP BAR

LEFT HANDFRAMINGBRACKET

27.25"

MARKHEIGHT ON

BOTHRIGHT ANDLEFT SIDE.

FORMED STEEL CONVEYORREINFORCING RAIL

HALFT-PLATE

HALFT-PLATE

1/2"

APPROXIMATE POSITIONOF HALF T-PLATE. FINGER

TIGHTEN ONLY.

SLIDE 26.62" CROSSRAILS INTO T-PLATESUNTIL SNUG AGAINST

SIDE FRAMES.SQUARE UNIT AND

TIGHTEN ALL CLAMPBOLTS

26.62" ALUMINUMCROSS RAILS

COMPLETED LEFTSIDE FRAME

ASSEMBLY FROMSTEP 4

6.00"

Figure 3. ASSEMBLING T-PLATES TO SIDE FRAMES

GLIDET-PLATE

NOTE: T-PLATES HAVE FOUR BOLTS. DONOT CONFUSE WITH “HALF T-PLATES”

WHICH HAVE THREE BOLTS.

GLIDE

T-BRACKET

ASSEMBLEDPOSITION OFT-BRACKET

T-BRACKETT-BRACKET

RIGHT HANDSIDE FRAME

LEFT HANDSIDE FRAME

LEFT HAND SIDE FRAME. RIGHT HAND SIDE FRAME

OPPOSITE (MIRROR IMAGE)

FRONT

FRONT

26.62"CONVEYORSUPPORT RAIL

Figure 8INSTALLING CONVEYOR

SUPPORT RAILS

SLIDE CONVEYORSUPPORT RAILSDOWN FRAME

UPRIGHTS. ALIGNWITH MARKSFROM STEP6.

SUPPORTRAILS ON

REARUPRIGHTS

HAVEBRACKETS

FACINGTOWARD

REAR.SUPPORTRAILS ON

FRONTUPRIGHTS

HAVEBRACKETS

FACINGTOWARDFRONT.

34.5" CONVEYORREINFORCING

RAILS

39.0" CONVEYORREINFORCING

RAILS

25.75"

20.35"

E-Z NUT

16. Install end caps in all exposed ends of rails. Note that endcaps for aluminum rails are slightly larger than caps forsteel rails.

17. Check to make sure all bolts are tight and that unitis square (all four casters firmly on floor).Adjust as necessary.

18. Test by placing loaded bins on cart, allowing them toroll down against stop. Adjust spacing of conveyorstrips and, if required, increase or decreaseconveyor slope by raising or lowering cross rails toobtain optimal performance with bin sizes and loadsto be used.

DESCRIPTION

The Gravity Feed Stand provides a readily adjustable partsand hardware bin supply system with two levels of gravityfeed conveyors sloping toward the workplace. Slope andspacing of conveyors can be adjusted for optimum perfor-mance with various sizes and weights of bins. Bin boxes arenot included. Maximum rated capacity is 300 lbs.

NOTE:Prior to assembly, become familiar with the following

instructions and names of components.

ASSEMBLY

1. Locate four angle brackets and four 60" aluminum rails. Install angle brackets to rails by sliding clamp plates into aluminum rails. Position so that bottom of angle bracket is flush with end of rail (Fig 1). Make sure there are two right hand assemblies and two left hand assemblies and shown in illustration. Tighten track nuts to secure angle brackets to rails.

ASSEMBLY INSTRUCTIONS

GRAVITY FEED STAND

Printed in USA Bulletin No. 630469.a

600 South Clark St. Mayville, WI 53050

Phone 920–387–4120

HUBBELL

®

Workplace Solutions

IMPORTANT ASSEMBLY NOTES

1. Components are assembled using the Hubbell Workplace Solutions “ALIGN – SET – TIGHTEN” system. Brackets are clamped to aluminum extrusions with track nuts (single bolt) or clamp bars (two bolts) inside one of the two cavities. Always install single bolt track nuts with widest dimension perpendicular to aluminum rail.

2. All main frame members are extruded aluminum rail. Install with large cavity down.

3. Shelf, coil holders, bin bar and all brackets are steel and shipped with assembly hardware (usually track nuts) installed. Some track nuts may have to be reversed (bolt head on opposite side of plate) for proper assembly.

conveyor support rails using EEEE----ZZZZ NNNNUUUUTTTTSSSSTM (Fig. 10). Shorter rails go on top. End of reinforcing rails at front of stand should be flush with side of support rails. Install in pairs with half T-plates facing in.

13. Install conveyor strips on reinforcing rails using1/4-20 x 1/2" hex head cap screws and flat washers.Insert screws through slots in conveyor and into tappedholes in rails. Back (top) ends of conveyor strip and railshould be flush. Lower end of conveyor should extend1.5" beyond end of reinforcing rail (Fig. 11).

14. Install trak nuts into end slots (overhanging portion) of twoouter conveyor strips on each level. Trak nuts should beon lower side with screw head on top (Fig. 12).

15. Install 24" steel rails on lower ends of conveyors by slidingrail onto trak nut, then inserting clamp bar of one stop intorail. Continue sliding rail across front of conveyors untilsecond stop, located between third and fourth conveyorstrip, can be inserted. Complete installation by sliding railonto trak nut on fourth conveyor. Center rail on conveyorsand tighten trak nuts. Position stops midway betweenconveyor strips and securely tighten screws. Repeatabove to install remaining 24" steel rail on otherconveyor level (FIG. 12).

Figure 11. INSTALLING CONVEYOR STRIPS

Figure 12. INSTALLING FRONT RAILS AND STOPS

1/4-20 x 1/2" CAP SCREW

FLAT WASHER

CONVEYOR STRIP

REINFORCING RAIL

1.5"

CONVEYORSTRIP EXTENDS

1.5" BEYONDREINFORCING

RAIL ON BOTTOM END

60" ALUMINUM

RAILS

ANGLEBRACKET

LEFT HANDASSEMBLY

RIGHT HANDASSEMBLY

ANGLE BRACKETSFLUSH WITH ENDS

OF RAILS.NOTE: CLAMPPLATE MUST

EXTEND BEYONDRAIL END.

SECURELYTIGHTENCLAMPBOLTS

Figure 1. ASSEMBLING FRAME UPRIGHTS

STOPS

TRAK NUT

TRAK NUT

24" STEELRAIL

FRONT