TM 5-9722 SHOWER-UNIT, TRAILER MOUNTED, EC-3

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    UAL

    D,

    RHEADS,

    LEC-3

    ONSANDPARTSCATALOG

    EPT.1944

    Publ

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    UAL

    ND

    AILER-MOUNTED,

    WERHEADS,

    LEC-3

    ONSANDPARTSCATALOG

    EPT1944

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    ept.1944

    eld,Trailer-Mounted,WithHeater,8Shower

    delEC-3,ispublishedfor theinformationandguidance

    fWar:

    olseeFM21-6)> i

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    acities12

    sumptionsforanEightHourDay12

    ate13

    4

    17

    9

    d19

    5

    6

    ve27

    Shackles30

    mper31

    riveEnd31

    aftHousing31

    l31

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    ature37

    7

    ngWhenIdle37

    dTheirCorrection42

    43

    e49

    ercurySwitchBroken50

    tor'.51

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    57

    peed58

    61

    inCombustionChamberandonValves66

    emoval66

    3

    wingHead)73

    emoval73

    e75

    erPressureservice80

    erPumpPressure80

    eplacement81

    wingEnd)82

    ent82

    End82

    ctoryFiringEnd83

    ent85

    ater85

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    86

    0

    5

    mentandCleaning97

    rodeAdjustments100

    4

    4

    4

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    06

    ySwitch106

    hNewSwitch107

    09

    4

    heave115

    119

    dAirCleaner119

    9

    19

    odandPistonAssembly119

    9

    trolLeverandGovernorSpring123

    Weights123

    gerPushRod123

    23

    23

    ushRod125

    Weights125

    125

    ControlLeverandGovernorShaft125

    t125

    ConnectingRod127

    ofValves128

    29

    se130

    randAirFilter130

    ead130

    andStarterRopeSheave131

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    ndFuelTank131

    gandWiring131

    Using132

    ore143

    ut146

    147

    ripArms149

    shing152

    s154

    0

    62

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    71

    6

    0

    182

    84

    ckAssemblies186

    188

    emblies194

    mblies196

    98

    4

    eCoupling205

    6

    Rotor207

    08

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    bleFieldShowerUnitisaself-containedoil-fired

    roduce16gallonsof warmbathingwaterperminute,

    howerheads.Formobility,thedisassembledshower

    emountedontop oftheunit,togetherwithdischarge

    iremachineismountedas anintegralunitona two-

    el,mountedasacomponentpartof thelunettetowing

    positionwhiletheunitis beingtowedbutisloweredinto

    eleasedfromthetractor,andaidsin maneuveringthe

    heheaterisequippedwith fourcompletepassesof

    ssbeingthelargecentertube orcombustionchamber,the

    wogroupsoftubes ateithersideofthe firetube,andthe

    ow.Theventpipe, orstack,isapart oftheouterhead

    ter.

    ssure-atomizing,single-nozzletype.Fornormal

    stalledatthe factory,shouldbeused,capacity,fourgallons

    e rawwaterisverycold,thefive-gallonnozzlesupplied

    talled.Wherewarmsupplywaterisencounteredand

    e three-gallonperhournozzleshouldbeinstalled.

    econtrolactuatesasolenoidvalveintheoilsupply

    or closingitasrequiredto maintainpracticallyconstant

    byconstantelectricsparkwhilethemachineisin

    videdbya generatorandahigh-tensiontransformer

    ofthepowerplant.

    anks,oneateachsideofthe unit.Pipingfromthe

    oarrangedthatthe burnersupplymaybedrawnfrom

    siredbytheoperator.Halfof eachofthetwoside-

    evotedtotoolstoragecompartments.

    ppliedby ablowerhavingashutter-typedamper

    portioningthevolumeofairto thefuel.

    pwaterfor theunitisdrawnfrom astream,lake,or

    nhoseanddischargedintothe heatershellwhereitab-

    stiongaseswithinthe tubes.Waterthusraisedtothe

    ureisforcedbytheincomingwaterpressurethroughthe

    werstandand outthe8showerheads.

    tis providedbyasinglecylinder,air-cooledWis-

    odelAK,direct-coupledtothewaterpump.Powertrans-

    pump,andgeneratoris bymeansofV-belts.

    nMotors,ModelAK.

    H-Sg",A-18020.

    -1295.

    8,18mm.

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    nued

    0056-1,3600RPM.

    Departure-ND87504.

    ll/2P.O.

    s-AdamsonSealmaster,NP-16.

    cator,CRC480.

    onarch,G-49-B.

    .,ModelOLK-C.

    bricator,No.683-3,HOVolt.

    inneapolis-Honeywell,T-415AX

    ster,511-AJ,110-10,000Volt.

    tion,7.50x20,8-ply.

    5Pounds.

    o.44530D1

    Co,No.46138.

    Co,No.46137.

    n,No.3920

    n,No.382.

    ken,No.'.3979.

    mken,No.585-A.

    nds.

    APACITIES

    .

    nsEachTotal50Gallons.

    s.

    Gallons.

    hes(W)x 16inches(H)x27 inches(L)

    ONSUMPTIONSFORANEIGHT-HOURDAY

    40Gallons.

    cludingdrainingandrefillingevery

    lons.

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    SBEFOREOPERATING. NEVERLIGHT

    CIRCULATINGTHROUGHHEATERAND

    HEADS.IFHEATERFIRED WHENNOT

    WATERITWILL BEDAMAGEDBY

    EATERINFUEL OILLINESFROM BOTHFUEL

    ALVETOBURNER.

    ATERWITHWATER,MAKING SUREALLSUC-

    ARETIGHT.

    ROMSHOWERS, STARTBURNERBY OPENING

    EROUTLET ONLYENOUGHTOCLEAR SMOKE.

    MAYBERAISED ORLOWEREDBY ADJUSTING

    OFTHERMOSTATICFUEL OILVALVEAS

    TPIPE FROMHEATERSHOULDBE PARTLY

    OTPROVIDE SUFFICIENTHOTWATER,

    UNTILPROPERTEMPERATURE IS

    FUEL,ADD1CUPNO.20LUBRICAT INGO IL

    NEUSED, ADD1OT. PER5GALLONS.

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    S

    fillerplugwithgood,cleangasengine

    F.oroveruseS. A.E.No.20oil. Fortemper-

    seS.A.E.No. 20oil.Forcolderweatheruse

    eltankwithgoodcleangasolineofan octane

    bottomoftank.

    asewhenenginestarts.

    fnecessary.

    valveopeningisapproximately%to1'A turns.In

    urnmorefacilitatesstarting.

    enginewarmsup.

    agneto holduntilenginestops.

    REDUCESREPAIRS

    revery50hoursof operation.Sparkpluggap

    ditionsa goodaircleanerisnecessary.

    LLTIMES.

    ORATION

    SD-53-B

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    delEC-3

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    RVICE

    ig.2)

    onatthebankof astream,reservoir,river,orother

    uctionlift willnotbegreaterthan 15feet.(Note:Only

    conditionswill asuctionliftof20 to25feetbe possible).

    teris entirelyamatteroflocalconditions.However,if

    byawindbreakor otherhousingarrangement,fuelcon-

    ndmoresatisfactoryoperationassured.

    hosen,theshowerrackshouldbesolocated,forsanitary

    tewaterfromdrainingbackinto thestreamabovethesuction

    eamPlanView

    nsmakeitnecessarytolocatetheshowerstandassembly

    eatingunit,thetotal suctionanddischargeheadofwater

    n bedonebyremovingearthfromunderthe wheel

    kingupthewheel onthelowside.This willleveltheunit

    ut earthunder,orbyblockingupthe casterwheelatfront

    fromfronttorear.

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    ngArrangement

    LES

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    NGUNIT

    D(SeeFig.3)

    eoperatingequipmentpackedontopofthe unit,

    ose,carefullyinspectthestowagearrangementsothat

    kedfortravelinthe samemanner.Unlockthepadlockson

    d alsothelockonthe slidingdooraroundthecircularend

    thedooras farasitwill go,exposingthewaterpump

    thelowerrearcurvedsectionofthe hoodoverthepower

    napwhichholdsthe hingeandhaspinthe lockedposition.

    aticbracketlatchescatchandholdhoodopen.Standon

    he wing-nutsandhold-downclamps(A)thatsecurethe

    nit atthepowerplantend.Alsor emovethewine-nuts

    t thetowingendoftheunit.

    TAND(SeeFig.4)

    tandassembliesfromthetopof theunit.Laythe

    esonthegroundwithshowernozzles pointingupwardand

    end.Withthepipe wrenchfromthetoolbox,drawthe

    eeelbowisthewatersupplyend andshouldfacethe

    hortarunof hoseaspossiblebetweentheunit andthe

    pletedassemblysothatshowernozzlesfacethe

    kentopreventdirt frompluggingshowernozzles.Next,

    portshouldbelifted intoplacewhiletheshowerrackis

    oninsertedinto thepipesleeveattop ofshowersupport.

    ughtupandfastenedintoyokeonshowerrack bymeans

    ertedintothehole inthepinwill preventitfromslip-

    emainingshowersupportisnextpositionedina

    showerstandisassembled,it shouldstandasnearlylevel

    arthunderitssupportsasrequiredin leveling.

    endfromwatersourceto thesuctioninletonthe water

    tthe suctionliftmustnotexceed15feet.Removehose

    etandcouplefemalehoseend tomalecouplingonpump,

    ergasket isinplacein eachcoupling.(SeeFig.5).

    thhosespannerwrench.Removeiy2inchbrasssuction

    ttachto maleendofsuctionhose,atwatersource.Sub-

    he hoseinwater.(SeeFig.6).

    an savehimselftroublebytakingprecautions,as

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    ctedtoWaterPump

    eArrangement

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    idoutinas straightalineas theterrainpermits.

    euptight.

    whenplacedinwater,will becoveredatalltimes

    conditions,andsubmergeddeepenoughtoprevent"pull-

    nrocksor othersupporttoprevententryofsand and

    thatleaves,weeds,sand,orother streamrefusewill

    m asmall,shallowstream,locatesuctionstrainerat

    deepest.

    owedandreasonablecareexercisedinpreparation

    shouldbeassuredagoodsupply ofwaterundersustained

    g.7)

    eto theheatingunitaslocalconditionswill permit,

    argehoseshouldbeconnectedtothe45-degreeelbowonthe

    endshouldthenbe connectedtothedischargeoutletonthe

    beenremoved.Allcouplingsshouldbedrawnuptight

    ner wrench.

    nectedto'Unit

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    erN.

    oleO.

    erP.

    Pres-U.

    V.

    ve

    ulb

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    EPARINGUNIT

    8)

    dwith aJaegerModeliy2inchPO centrifugal

    type,so designedthatcloggingisreducedtoa minimum.

    riSeal" replacestheconventionalpackinggland.The

    edtogetherbyaspring whichprovidesuniformpressure

    Lubricationis theonlyattentionrequred.

    n theupperportionofthe primingchamber,to

    mleakingbackpastthesuctioncheckvalvewhenthe

    belowthe primingvalvesothatit maybereadily

    ecessary.

    tedin antifrictionbearings.Fastprimingisac-

    rculatingjetwhichshuts offautomaticallyassoonasthe

    imeplugin teeontopofpump dischargepiping,

    ntilitoverflows.(SeeX,Fig.8).This operationwillprobably

    hasbeenoperatedrecently,becauseenoughwaterwill

    helltoinsuresatisfactorypriming.Anothermethodof

    movethestrainerfromthesuctionendof thehose,andraise

    epumpinlet,then pourwaterintothehoseuntil itover-

    eopenend ofthehoseandsubmergeit inthewater

    trainer,underwater.The checkvalveinthepumpdis-

    gvalveon theinsideofthe pumpwillholdprime.

    VERHEATING,THEWATERPUMPMUST

    WATERINTHEPRIMINGCHAMBER.

    e unitshouldbeclosed.Thesevalvesare:

    datthebottomofthe heater.

    ve,locatedinheaterfeedwaterline,directlybelow

    of powerplant.

    ouldremainopen;itis locateddirectlyabovethe

    g.8)

    9)

    ontheright sideoftheunit,with anon-leadedgaso-

    octaneratingof atleast67.Tankcapacityisthree

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    NER

    VE

    kandFuel Strainer

    e tankisafuel strainerfittedwithawing-handleshut-

    sflowto thetank.Thisvalveshouldbeopenedfully at

    nerbowlto fillandfuelto flowbygravitytothe

    esoftheunit, withfueloil.Capacityis25 gallons

    50gallons.

    edforusewitheitherNo.1, 2,or3 U.S.Standard

    atedgasoline,orlubricatedkerosenemayalsobe used.

    No.2,maybeusedin extremelycoldtemperatures.

    shouldbe.avoided,asthepressureatomizingnozzlecan-

    ssaryforpropercombustionunlessthefuel ispreheated.

    used,onequartofNo.30 lubricatingoilmustbe

    allonsofkeroseneorgasoline,toprovidelubricationfor

    eburnerwithgasoline,extraprecautionsmust

    it failtoigniteon thefirstoperation,thecombustion

    ofthecarburetedor vaporizedandhighlyexplosivegases

    orchfora newstart.Withthefuelsupply shutoff,run

    damperopen,foratleast15 minutesbeforeagain

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    PREPARINGUNIT

    ail toaddonequart oflubricatingoiltoeachfivegallons

    nitanddirectlybeneaththe powerplantarefour

    esthatcontrolthesuctionandreturn ofthefuetoil to

    vesbeneaththe waterpumparethereturnvalves;the

    ethesuctionvalves.ALLFOURVALVESSHOULDBE

    ,EXCEPTWHENTHEUNITISTOBEMOVED

    eeventthatoneof thetanksshouldbecome

    dreturnvalvesinthe fuellinestothattank shouldbe

    edbyremovingtheplug intheteein thesuctionlineat

    atingend oftheunit,is abayonet-typegauge

    minethe oillevelinthe tank.

    E,Fig.8)

    etothe burnershouldbecheckedtoseethatit is

    g.8)

    fromthefuel tankstoafuelstrainer mountedonthe

    earthewater pump.Thestrainer,havingtwoscreen

    whichmayhaveenteredthesystem.

    owsthroughcoppertubingtothesuctionport ofthe

    enterof thepowerplant,betweenthegeneratorandthe

    ernalgeartypeandis drivenbymeansofaV-Belt

    .Thedischargefuelline fromthefuelpumpleadsto

    OR(SeeJ,Fig.8)

    ountedonthe backofthecontrolpanel,onthe end

    has beenadjustedatthefactorytodeliver fueloilto

    f100poundspersquare inch.Excessfueloilisby-passed

    o thetank.Apressuregaugemountedonthe regulator

    eoil fedtotheburner.

    g 8)

    essureregulatortotheburner isasolenoidvalve

    theburner.Thisvalveisnormallyclosed,andcan be

    currentpassingthroughthe coilofitselectromagnet.Fuel

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    REPARINGUNIT

    The solenoidvalveisthermostaticallycontrolledbythe

    hewaterleavingtheheaterhas onthetemperatureregulator.

    8)

    dvalveand theburnerignitionissupplied bya60

    enbyV-Beltfromthegasolineengine.Whendrivenat

    hegeneratoroutputis 550wattsat110volts.

    rissuppliedconstantlytothe primarywindingofthe

    C,Fig.8)mountedontop oftheburnerassembly.The

    voltageto10,000volts.Fromthesecondaryterminalsof

    onwirespassthroughinsulatorsin theburnerflangeand

    elain-coveredelectrodes.Thehighvoltagebetweenthe

    acedy8inchapart,producesanarc thatignitestheatomized

    e.Thisarcing isconstantduringengineoperationand

    hesolenoidvalveopensandfuelis deliveredthroughthe

    eswitchmountedontheoutletboxof thegenerator

    matictemperaturecontrolswitchmountedonthefront

    redin serieswiththesolenoidvalveandcontrolits

    enttotheprimarywindingof theignitiontransformer,

    withthesolenoidvalve,isalsocontrolledby themanual

    Withthemanualswitchclosed,theautomaticcontrol

    OR(SeeL,Fig.8)

    risanautomaticcontrolandconsistsoftwo parts.One

    o thewaterwithintheheaterat apointjustbelowthe round

    eratingendof theunit.(SeeY,Fig.8) Theotherpart

    on thecontrolpanel,andcontainstheswitchmechanism.

    b areconnectedbyasmallcoppertube.The

    eethatthis tubingisnotcut,bent,or flattenedinanyway,

    mpairtheproper operationofthecontrol.

    yprovidedwitha mercurytubeswitchwhich,when

    iesof levers,makesandbreakstheelectricalcircuittothe

    at thefactorytomaintainwatertemperaturewithin

    proximatelyfivedegrees.Whenthetemperaturewithin

    greesF,thehigh limitofthecontrol,theelectricalcircuitis

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    tureSetting

    oidvalvetoreturnto itsnormalorclosedpositionand

    ngtotheburner.Whenthe temperaturedropstothelow

    ectricalcircuitis againclosed,therebyopeningthesolenoid

    o theburner.

    setting ofthecontroltoa higherorlowertempera-

    nthe slotinthelarger ofthetwofillisterhead screwson

    andturnit totheright(clockwise).Turnitto theleft

    rthesetting,(See Fig.10).

    Fig.8)

    normallybeleftin the"ON"position,sinceinthat

    ectricalcircuitandwillpermitcurrent toflowtothe

    atureregulatorswitchcloses.

    the"OFF"positiononlywhentheoperatordesires

    ,sinceinthe"OFF"positiontheelectricalcircuitto the

    dthevalvecloses,therebypreventingfuelfrom passing

    FVALVE(SeeR,Fig.8)

    meterisawaterpressurereliefvalve withitssideout-

    ghthepowerplantbaseplate, towaste.Thisvalvehas

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    N

    rytoopen andrelieveatapressure of30poundspersquare

    erdischargebecomeobstructed.

    fill crankcasewithoiltothebottomedgeof thefiller

    %pints. Ifpossibleoilshouldcorrespondto thetabula-

    ricationGasolineEngine".(SeeG,Fig.11)

    edas describedunder"LubricationMagnetoOiling".

    led withoilasdescribedunder"Lubrication

    K,Fig.12)

    gures11and12)

    SeeA&B.Fig.II)

    ssuregun.

    PurposeGrease,U.S.ArmySpecificationNo.2-108.

    rsof operation.Greasebeforeplacingunitinstorage.

    RINGSHACKLES(SeeD,Fig.II)

    ssuregun.

    PurposeGrease,U.S.ArmySpecificationNo.

    rsof service.Greasebeforeplacingunitinstorage.

    Fig.II)

    acked.After1096hoursof service,removewheel

    nstallnewpartsinplaceofworn ordamagedparts,repack

    alPurposeGrease,U.S.SpecificationNo.2-108,and

    deraxleasclose towheelaspossible,sothat the

    punit untilthewheelcanbe rotated.Removesixnuts

    wheelcanthen beremoved.

    ewingitcounterclockwise(left).Removecotterpin

    nscrewnut,andremovewasher.

    ng,outer bearingcup,andinnerbearingcupwill

    erbearingwillremainonthe axle.Removeouterbearing

    rbearing offaxle.Thegreasesealshouldalsobe removed

    washbearingsinfueloilor keroseneandcarefullyclean

    asesealonaxleshoulder,withleatherfaceout.After

    bearing,slideiton axle,withtapertowardaxleend.With

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    N

    slideon wheelhub.Aftergreasingouterbearing,insert

    e end.Installwasherandcastellatednut,andwhilewheel

    l tensionstopsthewheel,thenloosennut tonextcotter

    y1/6turn)andinstallcotterpin. Thewheelshould

    eobstructionmaybe lodgedinthebearings.Cover

    grease,and screwonhubcap.

    ATDAMPER(SeeF,Fig.II)

    suregun.

    PurposeGrease,U.S.SpecificationNo.2-108.

    controlarmoffoftopshutter leafpinandraisetop

    asefittingonbearing.Aftergreasing,slidecontrolarm

    Greasebeforeplacingunitin storage.

    DRIVEEND(SeeE.Fig.II)

    suregun.

    PurposeGrease,U.S.ArmySpecificationNo.2-108.

    andbeforeplacingunitin storage.

    HAFTHOUSING(SeeL,Fig.12)

    .

    PurposeGrease,U.S.SpecificationNo.2-106.

    romgreasecuplocatedonshafthousing,andfillcup

    wnuntilpressurepointis reached.

    ur hoursofoperation,andrefillwhenempty.Fill

    ybeforeplacingunitin storage.

    AL(SeeM,Fig12)

    .

    PurposeGrease,U.S.SpecificationNo.2-106.

    andfillgreasecupwithgrease.Screwdownwing-

    nits retractedposition.Replacecapongreasecup,then

    tely.Thisreleasestheplungerandforcesthegreaseinto

    apagainandscrewdownwing-nut.Refillgreasecupwith

    ackoffwing-nutabouttwoturns.

    severy4operatinghours.Refillcup whenwing-

    off.Refillcupandbackoffwing-nuttwoturns before

    eG&H,Fig.12)

    dviscositycorrespondingtothoselistedonthefollow-

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    mySpec.No.S.A.E.No.

    egreesF.OE-302-104A30

    egreesF.OE-102-104A.10

    .Adddieselfuel orgasolinetoOE-10butdo not

    bouty4pint.

    bottomofenginedrainpipe underpowerplant.

    ,replaceplug.Drainwhileengineiswarm.

    atsideof crankcaseand,withfunnelinplace,fill

    ole.Capacity1Y4pints.

    hfourhoursandif necessary,oilshouldbeaddedto

    .Thecrankcaseshouldbedrainedcompletelyafterevery

    ncrankcasewhenplacinginstorage,attachingtag

    ed."

    eK.Fig.12)

    ofair cleanerbypushingthewireclip tooneside.

    tothelevelof themarkonthecup.The frequencywhich

    and refilleddependsentirelyuponlocalconditions;how-

    whenaccumulationofsedimentisevident.Undernormal

    eacheighthoursof operation,usingsametypeandgrade

    rankcase.

    ig.12)

    edevery256hours byremovingthescrewcovering

    verflowing.Useagradeandtype ofoilidenticalwith

    ase.

    gpreliminaryarrangements,theunitisreadyfor

    esconnected.

    he burnerfueloilvalveareclosed.

    illed.

    sopened.

    tion.

    ontrolswitchsetatlowsetting,105degreesF.

    efilledwithoil,andunitlubricated.

    .13and14)

    buretorairinlet horn.Thechokeopensautomatically

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    e-offEnd

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    BreakerPoints

    ve,whichwillbefounddirectlyunderthe carburetor

    closedposition,thenopenedapproximately%to1%

    tingis sometimesfacilitatedbyopeningtheneedlevalve

    engineruns thesmoothest.

    e manualrope-pullstartertype.Removethe

    box,inserttheknottedendintothe notchinthestarter

    onthe sheaveinaclockwisedirection.Turnstartersheave

    sedirectionuntilstoppedbycompression.Withonlya

    g,graspthe woodenhandle,andexertaquickpulltoward

    rankshaftoverclockwise.

    tonthefirst attempt,theoperationshouldbere-

    etoraccidentallysnapsopenduringcrankingitshould

    threeturnsoftheengine.If fuelbeginstodripfrom the

    uldbeopened.Itis necessarytochokethecarburetormore

    her.

    afterrepeatedapplicationsoftherope starter,the

    checkedThesparkplug,toseethatno carbonorother

    tweenthepoints.Thespark plugwire,toseethat itis

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    oandtothesparkplug, andthattheseconnectionsareclean.

    also becheckedtoseethatis isnotpuncturedatsome

    d."Themagnetobreakercovershouldberemovedand

    dtoseethatthe openingis.015inchandalso toseethat

    free fromforeignmatter(SeeFig.15).

    el linefromthefuelstraineris obstructed,by

    satthecarburetor,withtheshut-Offvalveinthe fuelstrainer

    loosenedatcarburetor,opentheshut-offvalveinthe

    fuelflowsfreelythroughtheline.If itisfoundthat some

    mayberemovedbyblowingout thelinewithcompressed

    nremovedfromtheengine.Next,checktoseethatthe

    ecapisopen.This maybedeterminedbyblowing

    oleisplugged,theobstructionmaybe removedbyuse

    ent.

    eedshouldbe2050 rpm.CAUTION:Thespeed

    exceed2050rpm,since thiswouldcausethegenerator

    oilandthe ignitiontransformerandmightburnthemout.

    opbelow2000rpm, asnotenoughcurrentwouldbegen-

    ricalcontrolsproperly.

    RE

    gup, thefuel

    elfromthetanks,

    00poundsonthe

    sureis aboveorbelow

    oil pressurerelief

    commendedpressure,

    goncapat thetopof

    iletheengineis run-

    nthe slotofthe

    andturnscreweither

    pressuregaugewhile

    Fig.16).

    urnscrewout;to

    screwin.

    djustedto100

    withawrench,setit

    ons;ifanyare

    nch.

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    TINGUNIT

    e,thewaterpumpshouldbeginto pumpwaterfrom

    o determineifthepumphasprimedand ispumping

    eratorshould opentheauxiliarycoldwatertake-offvalve

    ust belowthepump.Ifasteadystream ofwaterflows

    properlyand thevalveshouldbeclosed.

    rappearswhenthevalveis openeditshouldbe

    d,andthepumpagainprimedas describedintheparagraph

    so,checktoseeifallhosesuctionconnectionsaretight,

    tart engineagain,aspreviouslydescribed.

    owerheads,partiallyclosethehotwater discharge

    ckleof waterflowsfromtheshowerheads.

    S,Fig.8)onthe blowerinlet.

    SeeE, Fig.8).

    gnitethefuel atonce.Byoperatinghandle(S,Fig.

    heblowerinlet sufficientlytoclearsmokeemittedfrom

    mustbesuchas willprovidesufficientairinproportion

    isequippedatthefactorywitha four-gallonnozzle;

    ditionsrequiremoreorlessheat,thenozzle canbere-

    egallonnozzle,fromthespareparts.In allcases,to

    o theburner,closetheshutteruntilsmokeappearsat

    enoughtoeliminatesmoke.Neverallowburnerto

    gthisadjustment,theoperatorshouldbearit inmind

    smustgothroughfour passesoftubesbeforetheresults of

    llbeseenat thestackoutlet.

    sof firing,theproductsofcombustionstrikecold,

    cesandthemoisturecondensesintowater,whichmaydrip

    ter.Do notassumefromthisconditionthatthe heater

    nditionwilldisappearafterafewhoursof operation.

    mthefuel combustionwillraisethetemperatureof

    willbeindicatedbythethree inchrounddialFahrenheit

    etopcenterofthe heaterfront.

    to heatcoldincomingwatersufficientlyforbathing

    mperatureofthewatersupply,but isusuallyaboutten

    otwaterdischargecontrolvalveshouldbeadjustedas

    paragraph.

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    OWN

    MPERATURE

    dto raisethetemperatureofsixteengallonsofwater

    sFahrenheitperminute,thusprovidingabouttwogallonsof

    adperminute.

    alveis fullyopened,thewaterpumpwillbe per-

    pacity,andagreatdealmorewaterthanis requiredforthe

    hroughtheheater,resultingin toolowashowerwater

    nordertocutdownthisvolume,theoperatorshould watch

    nthe waterpumpdischargelinewhileheadjuststhe hot

    lasteadypressureofabout 10poundsisreached.

    estoapproximately110degreesF.the burnerwillauto-

    emainoff untilthewatertemperaturedropstoabout105

    n beautomaticallyignited.Theunitwillcontinueto

    houtrequiringthe attentionoftheoperatorsolong asthe

    ontainfuel forengineandburner.

    mitting fromthestackatfrequentintervalsaredue

    urseachtimetheburner ignitesorisextinguished,and

    peratorthattheunitis performingproperly.

    valve.Whenthe flameisextinguishedandthe

    gedofgasesgenerallyinabouttensecondsholddown

    untilthe enginestops.

    ION

    viouslydescribed.Removestrainerfromendof

    suctionanddischargehoses,drainthemthoroughlyand

    werstand rackontopofthe unit(SeeFig.17).Screw

    dsuctioninlets.Disassembleshowerstandbyfirst remov-

    ts.Next,turnover theshowerheadassemblysothat

    yassemblyonthe ground.Withawrench,disconnect

    edshowerstandontopofthe unit,firstlayonesec-

    emblyon therackasshowninFig. 18,thenlaythetwo

    opas showninFig.19.Layther emainingshowerhead

    er threeunits,andfastenbymeansof theholddownclamps

    hownin Fig.20.

    EEZINGWHENIDLE

    utdownbetweenoperatingperiods,andlikelytobe

    sbelowfreezing,completelydrainthewatersystemasfollow*

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    D

    ngArrangement

    AssemblyLoadedonUnit

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    D

    rtsLoadedonUnit

    adAssemblyLoadedonUnit

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    gthe drainvalveatthebottomof heaternearthe

    nwater pumpdischargedrainvalvelocatedinthe

    ectlybelowthewaterpump.Removethedrainplug atthe

    elowthe suctioninlet.Whenthepumphascompletely

    oopenthehotwaterdischargevalve.

    E

    edfora limitedlengthoftime,suchas 30daysor

    uresshouldbefollowed.

    describedin thepreviouschapter,"PrecautionAgainst

    gasolinetankbyremovinggasfilter sedimentbowland

    valve.

    mfueltanksbyopeningdrain cocksintheteesin

    ks,thenclosedraincocks.

    enginecrankcasebyremovingpluginthe one-fourth

    baseplatedirectlybelowengine,then replaceplug,attach-

    estating"CrankcaseDrained".

    dalsobe removed,theoildrainedandthebowl

    ectaboutatablespoonfulofcylinderoilinto sparkplug

    oil,drain,thenwrapthemin waterproofpaper

    s.

    preventingentryofmoistureandrenderingthe

    rpumpandcasterwheelshouldbelubricatedas

    tion",usingthetypesandgradesofgreasesasoutlined.

    tandandpackdischargeandsuctionhosesonunit

    sshownin Figs.17,18,19,and20.

    for deadstoragerefertoParagraph37,Heaters,

    eparationofEngineersEquipmentforStorage,issuedby

    ceOffice,P.O.Box1679,Columbus,Ohio.

    ribedunder"LimitedStorage"and"DeadStorage"

    entbytowingorrail shipment.

    eltoitsretractedpositionand hooktowingringto

    Nodisassemblyofanykindis required,sinceunitis

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    Wheel

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    PlantEnd

    DSPEEDSHOULDNOTEXCEED50

    n flatcarorinboxcarandsecureto floorbyblocking

    igs. 21,22,and23.

    rationofCorpsofEngineersEquipmentforExport,

    aintenanceOffice,P.O.Box1679,Columbus,Ohio.

    IESANDTHEIRCORRECTION

    ng,orifburner failstolight,thefault maybewith

    sufficientfuelintanks.

    oseethat pressureisnotless than100pounds.

    strainer.I tspurposeisto removeabrasiveforeign

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    LARITIES

    ammerhead),todislodgeforeignmatterthat maybe

    his treatmentfail,removethehexagoncapatthetop of

    eis running,useascrewdrivertoturnpressureadjusting

    espring pressureontheplungerwhileagaintappingwith

    adjustasrequiredtoobtainthe properpressure(See

    urnscrewout;to increaseoilpressure,turn

    remediesproveunsuccessful,stopengine,dis-

    viceasfollows:(SeeFig.26).

    nectorinfuellinetofuel pump.Detach

    nreturnlineto fueltank.

    Removesupportbracket.Disconnectbrass

    lve.

    asket(H).Removeadjustingscrew(D).

    sebut donotcompressvisejawsaroundit.

    onnetgasket(J).Withdrawspringguide(G), spring

    mblybyfirstunscrewingseat(P)andremov-

    ewlocknut(L)fromseat(P),removelocknutgasket

    E),andvalveliftingspring (N).

    ndreassembleasfollows:

    ) intoseat(P),followedbyvalvestem

    ),andlocknut(L).Slipseat gasket(O)overseat(P),

    tobody(A).

    fbody(A),followedbyspring(K) and

    et gasket(J)intoplaceandscrewbonnet(B) down

    ewinadjustingscrew(D).

    deviceontheunit,andconnectcoppertubing

    ulateadjustingscrewaspreviouslydescribed,

    ure.Whenproperpressure isreached,replacecapgasket

    ace.

    estedremediesproducetheproperfuel quantity

    pis wornordefectiveandanewpump mustbeinstalled.

    eblocktoreleasetensionontheV-belt,and remove

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    ECTIONALVIEW

    elPressureRegulator

    vesheavefromdefectivepumpshaft.Disconnectcoppertubing

    dischargeports,andremovebushingsandelbow.Remove

    sinchcapscrewsthatholdthepumptothefoot andslide

    movingfootfrombase block.

    ce,fasteningittothefootwith thetwocapscrews.

    argelines.ReplacesheaveandV-belt.Afterpumpsheave

    base blockcapscrews.

    atingandrequiresno serviceattention.However,

    servicingforanyreason,itshouldbe replacedasdescribed

    returnedtothefactoryforrepairs.In extremecaseswhen

    orepair thepumpinthefield, proceedasexplainedinthe

    urnerbutdoes notatomizethroughthenozzle,the

    order tocleanthenozzleandits strainer,bythefollowing

    onignitionwiresatthe transformer.Removefour,

    ews,oneateachsideofthesquareburner mountingflange

    passes.Disconnectcoppertubingconnectorinburner

    e burnershut-offvalve,andwithdrawburnerassembly

    ter.

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    Assembly

    nElectrode

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    ip

    nwiresfromtheelectrodesatthe connectorby

    one-fourthinchroundheadmachinescrewsthatholdthe

    clamp,thenslideout theporcelainelectrodeassemblies.

    enches(SeeFig.29),oneto fitthesteelnozzletip

    xagonfittingonthebrass nozzlebody,removethenozzle

    fingers,removenozzlestrainerscreenfromnozzletip,

    movetheinternalcorefromthe nozzletipproper.(See

    ofthenozzle tipandtheslottedparts oftheinternal

    so thatthesmalloilgrooveswill notbedamaged,particu-

    nozzletipproper.Cleanthe nozzlescreencarefully,re-

    oallowfree passageoffuelthroughthenozzle.Replace

    ascrewdrivertoset itintightly,but donotuseexcessive

    NOFTHEFUEL,ITISESSENTIAL

    EBETIGHTLYSEATEDINTHE

    s

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    deAdjustments

    n,screwingitintothenozzle tiponlyfinger-tight

    zzlebody,usingwrenchesaswhenremoved.Seattip

    age.

    tothe electrodeclamp,spacingthemasfollows:

    ch.

    nch forwardofthenozzletip.

    ch abovecenterofnozzletip.

    chfromfrontsurfaceofthediffuserplate.

    ntheelectrodeclamp,therebysecuringtheelec-

    ctrodesbymeansofconnectors,andpasswires

    nthe burnermountingflange.

    rintoblowerhousingopening,andsecureit with

    onnectignitionwirestothe terminalsonignitiontransformer.

    valveis normallyclosed,andwillopenonlyif

    hroughitscoil.I fthestrainer,pressureregulator,and

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    ECONTROL

    mporarySplice

    ngproperly,butno oilisbeingsuppliedto theburner,the

    ing energizedandtheplungerisin aclosedposition,

    fueltothe burner.

    energizethecoil maybeduetoany ofthe

    allwiresareproperlyconnectedand

    CTIVE

    checktoseeifswitchbladeis makingcontact

    ffound defectiveinstallanewswitch,butifit shouldbe

    switchimmediately,thedefectiveswitchcanberemoved

    onmadebysplicingtogetherthethreewires(See Fig.32)

    lectricianstapeorinemergencywithadhesivetape.

    BEDONEONLYASATEM-

    NEWSWITCHINSTALLEDAS

    AUSETHISSPLICEISEQUIVALENT

    WITCH;ANDASCURRENTWILL

    UGHTHISTEMPORARYCON-

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    G

    latorControlBox

    DVALVEANDIGNITIONCANNOT

    EDUNLESSTHEWIRESARE

    OLMERCURYSWITCHBROKEN(SeeFig.33)

    ositionofmercuryintheswitch.Mercuryis

    dof theswitchwhentheshowerunitis cold,orbelow

    wsmercuryin itsoffposition,suchaswhen temperatureof

    egreesF.).I ftheglasstubehas beenbroken,anew

    nstalledasfollows:

    leadsand,withthepointof aknife,prythe

    mercuryswitchneverattempttobreakitloosewith the

    ontape,whichwilltakethe placeoftheambroidcement

    nalswitch,shouldbewrappedaroundthenewswitchbefore

    ninstallingthenewswitch,careshouldbetaken toplace

    on astheoldone soasnotto changethebalance,since

    ythrowtheentirecontroloutof adjustment.

    leadstheoperatorshouldbearin mindthai

    oallowfreemovementbetweenthe"On"to"Off"positions.

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    OR

    SFORMER

    oSolenoidVatve

    NERATOR

    belt occurs,thecurrentfurnishedtothe

    tbeenoughto lifttheplunger.Tocorrectthe slippage,the

    shouldbeloosenedandthegeneratorpulledawayfromthe

    ht.Thesheavesshouldthenbealigned andthenuts

    esolenoid,removethegeneratorterminalbox

    overedconnectionoftheblackwirefromthetemperature

    efromthe solenoidvalve.(SeeFig.34).Ifa voltmeteris

    gebetweenthesplicedconnectionandthetwo-wireconnection

    metershouldindicate110 volts.Ifnovoltmeteris

    whenconnectedbetweenthesetwopoints,shouldburn

    tageis loworthelampburns dimly,orthereisno

    es inthegenerator.Replaceterminalboxcover,but

    es.

    ycausedbypoorbrush contactswithcom-

    tator.

    movetheterminalcoversatthe endofthe

    veend.Therearetwo setsofbrushes;twoforA.C.and

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    shes

    e solidsliprings.TheD.C.brushesrest on

    htheenginerunningobserveif thereisanarc orsparking

    ushes(therectangularbrushes)contactthecommutator.Ifno

    commutatorisblack,the commutatorisdirty.Asmall

    3/0 or4/0)foldedovertheend ofasmall,thin

    tocleanthecommutator.(SeeFig.35).Holdthe sand-

    mutatorwhiletheunitis inoperationandmoveit slowly

    horttime,theblackcoatingwillbe sandedoffanda

    ear.Donotsand morethanisneededto securethisclean

    eworn,newbrushesshouldbeinstalledas

    e springthatbearsonthe brushandthe

    dfromits holder.Removethescrewthatholdsthebrushlead

    mblyandthebrushwillthencomefree.To installanew

    ideinthebrush. Attachbrushleadtobrushrigging assembly.

    s,(SeeFig.37)removethe metalprotecting

    caltubularshapedprojectiononthefrontbracketand,with

    heinsulatorcap.Thiswillreleasethebrush anditsattached

    ew(or replacinganold)brush,besure thatthe

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    hfitsthat oftheslipring. Replaceinsulatorcapand

    eshave

    enoidvalvestillremains

    at thesolenoidcoilis

    placed,asfollows:

    ctwir-

    eneratorterminalboxand

    lexibletubingandremove

    oilhousing.Removescrew

    mcoilhousing(C).

    thenbe liftedoffof

    wdriver,pryoffsteel

    that securescoil(G)

    coil cannowbere-

    ted.

    sing,

    ssthenewcoilwires

    hegeneratorterminal

    tothe manualswitch.

    cedto theblackwire

    trolswitch.

    eratingproperlybuttheburnerfailsto lightand,

    rvationporthole,the operatorfailstoseean arcbetween

    urner,itis anindicationthateithertheignition trans-

    oltageis beingsuppliedtoit,sincethe arcingacrossthe

    tantwhiletheunitis running.

    ovetheterminal-boxcoverandbarethe three-wire

    verfromthemanualswitch.Ifa voltmeterisavailable,

    nthesetwoconnections,(SeeFig.39).Thevoltageshould

    terisavailable,a110volt bulb,whenconnectedbetween

    urnwithfull brilliancy.

    eis novoltagepresent,thegeneratorshouldbe

    viousparagraphs,"Nocurrentfromgenerator".

    hetroubleliesinthe ignitiontransformer.Break-

    reand,uponfailureit shouldberemovedandanew

    d

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    OLT

    oIgnitionTransformer

    onignitionwiresfrombindingpostsatfront

    ckoftransformeranddisconnecttwoleads

    necttheflexibletubingattheside ofthetransformer,

    oughtheside.Remove45degreesqueezeconnector.

    ssecuringthetransformershouldberemoved,

    dandthenewoneseatedin itsplace.

    ounted,replacesqueezeconnector,pass

    former,andtightenup flexibletubing.Thenewtransformer

    generatorleadsandthebackcoverreplaced.

    econdarywindingterminalsatthefrontof

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    IRREGULARITIES

    mtheshowerheadsorthe pumpisnotpumping

    eseitherin thesuctionlineorin thewaterpumpitself,

    akethefollowingobservations:

    ift doesnotexceed15feet.

    nectionsandthegasketsonthepump forairleaks,for

    pumpfromdeliveringwater.

    rtosee thatitisnot buriedinmudorcoveredwith

    ftthestrainerout ofwaterwhiletheunit isrunning,for

    equire reprimingthepump.

    ngchamber,andfillif necessary.

    umpsuctioninlet,andinspectsuctionlinecheck

    eventthelossof prime,whenthepumpisidle, eliminating

    ve.It consistsofaweightedcdmpositionfabricflapthat

    dflapvalve.Thevalvehangsvertical,therebypreventing

    eat.

    rimingchamberwithwaterunlessitremains filled

    hecheckvalveisnotseatingproperly,waterwillrun

    ning,syphoningouttheprimingwaterwithit.

    andforcetheflangesapartallvalvepartswillthen

    cis damaged,eitheraroundtheseatorat thehinge,

    lled,asdescribedunder"WaterPump"inMaintenance

    removesuctionhose,fill pumpwithwater,and

    ea handtightlyoverthesuctionopening.Ifthe pump

    strongsuctionwill befeltinabout thirtyseconds.Ifno

    sketsonthe intakeflangesandthesealon theimpeller

    tothe pumpatthesejoints.

    mpshellisa primingvalvemechanismconsisting

    edthattheforceofthe pumpdischargewillliftitand close

    oonas thepumphasprimedandstarts pumping.A

    othatsedimentcan bereadilyremoved.

    holeorcausethevalvespring tobecomeinoperative.

    alveorcleanouttrashand sediment,removethe

    ngcarenottotearthe gasket.

    lturns byhandtoseethat itrotatessmoothly.Ifit

    aleormudthathas settledontheimpellerbladesand

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    oBreakerPoints

    medup.Closethethrottle untiltheminimum

    blished.Theidler needlevalvecontrolsthequantityof

    dischargehole.TurningOUTtheneedlevalvegivesa

    gitIN givesaleanermixture.Turntheneedlevalvein

    eddecreases,thenturnit outslowlyuntiltheengineruns

    throttlepositionwillpermit.Ifthe engineidlestoofast

    he needlevalve,thedesiredspeedcanbeobtainedby

    screw.Ifa satisfactoryadjustmentcannotbeobtained,

    eis fullyopenandispermittinga fullflowoffuel.

    GHSPEED

    ateorhighspeedis controlledbyanadjustable

    g,usthefollowingprocedure:

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    park

    onsystemis inpropercondition,withthepossibleexcep-

    ENT

    bemaintainedat.025 inches.Afterapproxi-

    operationtheplug shouldberemovedandinspected.The

    eanandthe plugthoroughlywashedinalcohol,gasoline,or

    pointsshouldthenberesetto .025inches.Toclosethe

    decontactwithasparkplugwrenchorothersuitable

    sparkplugis madetheignitionwireshould

    e insulationshowssignsofcrackinganewwireshould be

    fthemagnetototheengine andalsototime

    earsaremarkedas follows:Themagnetogearhasachisel

    whichmustbelinedupwith asimilarmarkonthe

    tionholeisprovidedonthecrankcaseofthe engine.The

    urnedtoa positionwherethechiselmarkisvisible through

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    gPoints

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    nerCup

    iledtooperate,it shouldbedisassembledandthecheck

    aned.Ifthepumpwillnot operatesatisfactorilywhentested

    eplungerwith ascrewdriver,(SeeFig.48)acompletenew

    directedintheMaintenanceSection.

    han oil-bathtypeofaircleanerwhichcleansthe

    rburetor.Theaircleanershouldbecleanedatregular

    thedustconditions.Inextremelydustyconditionsitmay

    eaircleanertwo ormoretimeseachday.Thecupat the

    ldberemoved,andthe oilandaccumulateddirtinthe

    e emptiedandthecupcleaned.Thecupshouldthen

    wnonthecup,withthe samegradeofoilas usedinthe

    g.49).Itisalso necessarytocleanthefilteringunitof

    onsistsofafine-meshwirescreenthatpreventslargebits

    ngthecarburetor.Toclean,thethreescrewsthathold the

    mustbe removedandthebodyofthefilter pulledfreeof

    mentthoroughlyingasoline,andreassemble.Donot

    heair cleaner.

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    ELEADDEPOSITS

    badeffectontheengines,butthe onewhichwill

    sis thedepositonthevalves.Thesedepositswill build

    faofaninch inabout64hoursof operation.Thisbuild-

    onouncedwithenginesrunningconstantlyatthesame

    operatingintermittentlyandat varyingloadsandspeeds.

    hathicknessofaboutfa ofaninchtheywill crack

    htheywillagainbuild upandrepeatthisprocessindefinitely.

    cursonthebeveledseatsof thevalves,leakagewill

    he flameofcombustionwillblowthrough,burningand

    ditionoccursinall typesofengines,whetherair-cooledor

    hodhasbeenfoundforpreventingthedepositsfromforming.

    isleftbehind intheengine.

    orremovingthesedeposits withouttakingtheengine

    onsistsofinjectingwaterintothe enginethroughthe

    engineishot andrunningatnormalspeed.Thewateris

    whenit strikesthehotwallsofthe combustionchamberand

    process,thel eaddepositswillcrackaway.Muchofthe

    edischargedwiththe exhaustgases,butsomewillfind

    ubricatingoil.ITISTHEREFOREABSOLUTELYNECES-

    ASEBEDRAINEDAFTERTHISOPERATION

    .OTHERWISE,DAMAGEWILLRESULTFROM

    WITHCONTAMINATEDOIL.

    terinjectionoperationisjustbeforeit isnecessary

    ilin thecrankcase,whichshouldbedoneaftereach64

    anifold,thecarburetorbeingbolteddirectlytothe

    re,benecessarytoinject thewaterdirectlyintothe

    ng,ajtertheair cleanerhasbeenremovedfromthecarbure-

    RESH(NOTSALTWATER)ANDCLEAN,

    IT;OTHERWISE,THEENGINEMAYBE

    g.51)

    uirt oilcan,injectwaterintothecarburetorair intake,

    hot,andrunningatnormalspeed.

    handandtheotherhand onthecarburetorchoke

    carburetoruntil theengineslowsdown.Beforethe

    waterinjectionandpartiallyclosethe carburetorchoke,

    sspeed.Then openthechokeandcontinuewaterinjection

    bouta pintofwaterhasbeen used.

    a spoutorificeofabout3\inchi ndiameter,which

    oil cans.

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    S

    sometimescalledinsometypesofboilersor hot

    yor,insome cases,weeklycleaning.Becauseoftheprin-

    owerUnit,thetubesdonot requireperiodiccleaning.How-

    uesafter every1096hoursisgoodpractice.Thisis done

    (towingend) andinspectingthefluesforcarbonforma-

    vealathickdepositofsoot andcarbon,thefluesshould

    e followingparagraphs.

    mthestudsattachingtherearouter head(towingend)

    orotherpryinginstrument,freethe headfromthe

    etattachedtoheatershellif possible.

    eadweighsabout100poundsandthereis abrick

    moveit andlayiton thefloor,brickup.

    three-sectionfluebrush.Twosectionsofthe1/4

    andthe thirdsectionisthebrush.Assemblethe handle

    sh.

    omtheend oppositethefiringendofthe unit.

    bes

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    sHeadGaskef

    bes,forcingthebrush throughtheentirelengthof

    theoppositeend,then pullthebrushbackwardtowardthe

    acontinuousmovement.

    ERSEBRUSHDIRECTIONWHILE

    WILLSTICK.

    bewithfull-lengthsweepsuntilbrushcomesout

    dgedandpushedintothe bafflechamberwillbeblown

    ainin operation.

    T

    shouldbeinspectedtosee thatithasnot beentorn

    damaged,orifitshouldbe replacedforanyotherreason,

    vailable,brusha coatoflubricatingoilmixedwithgraph-

    ut anewgasketfrom-fainchasbestospaper 36by44

    g.53. Brushacoatoflubricatingoiland graphiteonhead

    kin theouterheadandtheheater innershellisformed

    ghtemperaturecement.Ifcementisavailable,removethe

    rickandheatersurfaces,andapplya newcoatingofcement.

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    ERTUBES

    defective,repairasinstructedinlaterparagraphs

    work".

    ightall outerattachingnuts,beingsureawasher

    S

    ertubesshould beperformedbyaskilledboiler-

    owever,theseinstructionscovertheoperationfully,and

    essingpropertoolscanperformtheoperation.

    TOWINGEND)

    emovedasdescribedinpreviousparagraphsheaded

    EADREMOVAL(SeeFig.54)

    atingpositionanddisengagethehoodsupporting

    rtrack.Next,removethepin inthetophinge andsetaside

    G),blower(U),and fuelpump(F)sheaves.

    nutsinfueloilsuctionline anddischargetubingat

    re regulator(J).Removetwocapscrewsholdingfuel

    ate,and removefuelpump(F)andbaseblock.

    ousingpanelthatcoversthegasolineengine,then

    g(W)inthe gaslinetothe carburetor.

    ineexhaustpipingunderpowerplantbaseplate.

    oldingenginetobaseplateandremoveengine(T)taking

    ockfromflexiblecoupling.Thetwoy&inch steelshims

    uldbe tiedtotheenginefor safekeeping.

    pumpdischargelinejustbelowwaterpressure gauge

    pipepassingdownthroughthe baseplate.Removethe

    mpbaseplateandremovepump(O).

    ornutintheburner fueloillineat thesolenoidvalve

    tsandwashersthathold theblower(U)tothe heater

    withburner(V)and ignitiontransformer(C)attached

    etaside.

    rbulblocatedinthecenterof theheaterfrontdirectly

    A)shouldberemoved.CAUTION:Whenremovingthis

    carefulnot tobendthetubing,sincethat wouldimpair

    thin thetube.

    re,itisadvisableto removethethermometer(A)to

    pipepassingthroughthebaseplateshouldnextbe un

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    eter

    tHole

    mer

    Pres-

    r

    alve

    rBulb

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    dForFrontHead Removal

    eeelbow,andthesafetyvalve(R) anditscouplingalso

    rm waterdischargelineattheheateroutlet,just

    chargevalve(D).Unscrewdischargepipepassingthrough

    veandpipe.

    vebeen removedasshowninFig.55,the front

    ff.

    D

    thehexagonnutsfrom thestudsattachingthefront

    hell.

    orotherpryinginstrument,freeheadfrom theheater

    tachedtoheatershellif possible.

    eadweighsabout100poundsandthatthere isa

    e, removeit,andlayiton thefloor,brickup.

    hethirdor fourthpass,thebottomsteelbaffleplate

    splateis tack-weldedatthetwoendsandmustbe broken

    UBE

    dcoldchisel,removebeadandweldfromboth tube

    butbeverycarefulnotto injurethetubesheet.Then

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    Tube

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    Sheet

    e End

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    ERTUBES

    slitinbothtube endsasshowninFig. 57and58.

    n thefreeendsofthe tubeasshowninFig.59.

    ewaterside ofthetube,itwill benecessarytodrive

    he scaleasthetubeis driventhroughthetubesheet.After

    tubesheethole,leavingclean,roundhole asshownin

    houldextendl/4 to%inchbeyondtheouter sides

    flaretheprojectingsectionofthe tubealltheway

    .

    esbeing replaced.Asingleflaringhammerblow

    ne,to holdthetubesinplace.

    flaredwith ahammer,usethebeadingtoolto roll

    tightlyagainstthefluesheet asshowninFig.62.

    eplacementisto expandthetubetoforma shoulder

    tubesheet.Atube expanderwillbefoundinthe toolbox

    easshownin Fig.63.

    shouldbeperformedwiththeutmostcare,for upon

    thetubewill sealtightly.

    HWATERPRESSURESERVICE

    rreplacementoperationshavebeencompleted,the

    -testedforleakage.Themostsatisfactorymethodisthe

    uretestasfollows:

    terdischargehole,thesafetyvalvehole,thether-

    mperatureregulatorbulbhole.

    available,installthe waterpumpdischargepiping,

    uregaugeandcheckvalve.Connecttheoutsidepressure

    build upthepressurewithintheheater shellto30pounds.

    depressure,thecheckvalvewill maintainthepressure,

    ethetube isrolledatthe fluesheetsshouldbeclosely

    HWATERPUMPPRESSURE(SeeFig.64)

    eis available,thehydrostatictestmustbeperformed

    urewithinthe heatershellbymeansofthe waterpump

    he baseplateandassemblethepumpdischarge-

    its place,andconnecttheflexiblecouplingtothewater

    tthefillerblockis inplaceandthatthe engineandpump

    ment.Connectthegasolinelineto theengine.

    setowaterpumpand,ifpossible,a barrelofwater

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    E

    thEngineAndPump

    shthe watersource,sinceashortsuctionliftis essentialin

    ssure

    eheater,buildinguppressureto themaximumpressure

    pproximately30pounds.Whenthepressurenolonger

    tion,stoptheengine.Thecheckvalvewillhold pressure

    yinspecttheentirecircleswherethetube isrolledatthe

    nd,repeattheoperationwiththe beadingtoolandtube

    kage,thenagain testforpressure.

    pressuredoesnotdrop afterafewminuteswait,

    eat thebottomoftheheaterand drainitofall water.

    he firingendoftheheater.Also removeengine,

    mpdischargepiping.

    REPLACEMENT(SeeFig.54)

    teonfiringendof heaterandtack-welditinplace.

    entarounditsedges.

    d,beforeapplyinganew^ inchasbestospapergasket,

    phiteonheaterflange.Installthe newgasketasshown

    oilandgraphiteon sideofgasketfacingouterhead.

    lwashersandnutsonall studs,andtightennuts

    schargepipingandvalve(D).

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    S

    ed

    ,orotherpryinginstrument,freeheadfromthe

    etattachedtoheatershellif possible.

    breakoutthe remainingpiecesofbrickinthehead,

    assthroughthesupportingframeand securethebrick.

    urn outtheboltsanddiscardthem.

    oltswiththe endsflushwiththeinner surfaceofthe

    tisweldedto theouterhead.(SeeFig.65).Insert the

    or,orcuta newoneiftheold oneisdamaged,whilethe

    r.Afterapplyingacoatofhightemperaturefurnacecement

    ks,setthebricksin place,engagingthemachinebolts

    ebrickandscrewthemin asfarastheywill go.With

    ,cutofftheprotruding endsoftheboltsflush withthe

    temperaturecementtotheprotrudingedgesofthe

    theheadgaskettosee thattherearenobreaks,the head

    ts tightenedwithwashersunderneath.

    FRACTORYFIRINGEND[SeeFig.66)

    ecesofcementwitha hammerandchisel.

    y,sufficientcommonPortlandcementandwaterwith

    ushedfirebrick.

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    ELLER

    eEnd

    not seatingproperly,waterwillrunoutof thepump

    e,takeoffthenutsand removethecheckvalvebody

    hed.Iftheflapfabricis damaged,eitheraroundtheseat

    eplaced.Removethehingeplate (B)andthehinge(C).

    DandE) fromthehinge(C)andattachto newhinge.

    kvalvebody(A)bymeansof hingeplate(B).Replace

    mp,aftergasket(M)has beenputinplace,andthen

    69)

    mpisa built-inprimingvalvemechanismconsisting

    edthattheforceofwaterwill liftitandcloseoff there-

    e pumphasprimed.Acleanoutholeisprovidedso that

    moved.

    eorcausethevalvespring tobecomeinoperative.

    alveortocleanout trashandsediment,removethe

    akingcarenottotear thegasket(G).

    veforreplacement,removethroughthecheckvalve

    old theelbow(H)andgasket(J) inplace.Thetworound

    valvespring (K)inplacecanthen beremovedandthe

    andthescrewsreplaced.Replacetheelbow(H)and

    utsthroughthe checkvalveopening.Replacetheclean-

    late(F).Replacecheckvalve.

    readedto theprojectingendoftheimpellershaft.

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    AL

    ction

    stunscrewthenuts holdingthepumpbody(A)to

    ond,removethetwocapscrewswhichholdthepumpbody

    odytendsto sticktothesupporthead,DONOT

    wwith ahammer;instead,screwashortlength(about2

    onopeningandstrikeasharp,light blowdownwardon

    .Thiswillfreethe body.

    fromthe shaft(E),holdthecrankshaftso that

    pipewrenchtotheimpellershaft.Thewrenchhandle

    orsolidsupport.Thenplaceapieceof woodagainstthe

    dstrikeasharphammerblow.This shouldloosentheim-

    crewed.

    EHARDENOUGHTOBREAKTHEIM-

    eFig.71)

    eimpellerandthesupportheadshouldbe between

    regulatedbyplacingshimsbetweentheimpellerandthe

    0and71)

    deupofaspring-loadedsealwashers,V-shaped

    ewhichfitsinto arecessinthe supporthead(B).WHEN

    MPLETESEALUNIT.

    Lubri"seal,first removetheimpelleraspreviously

    anthenbe pulledoutoftherecess.

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    OR

    elPressureRegulator

    asket(H).Removeadjustingscrew(D).

    se,but donotcompressvisejawsaroundit. Remove

    ket(J).Withdrawspringguide (G),spring(K),and

    blybyfirstunscrewingseat(P)andremovingseat

    nut(L)fromseat(P)removelocknutgasket(M)and

    ndvalveliftingspring(N).

    )

    ndreassembleasfollows:

    nsertedintoseat(P)followedby valvestem(E),

    knut(L).Slipseatgasket(O) overseat(P),andscrew

    fbody(A),followedbyspring(K) andspring

    et(J) intoplace,andscrewbonnet(B)downtightly,

    adjustingscrew(D).

    dconnectcoppertubingandpipe.

    ulateadjustingscrewaspreviouslydescribedto

    e.Whenproperpressureis reached,replacecapgasket

    yi nplace.

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    LTAGE

    OR

    SFORMER

    ToSolenoidValveCoil

    alled theshaftofthepump shouldbeturnedby

    otbind.Incasethat tightspotsarenoted,tap theouter

    th thehammerhandleuntilthegearsturn smoothly.

    dor replacedbyreversingtheprocedureasoutlined

    cleanlubricatingoilenthesealseat beforereplacing

    teningnutOL41,itisnecessarytocreateabout7 pounds

    dthe seal.Thisisequivalenttocompressingtheseal

    led,it shouldbetestedforfreeoperationby revolving

    valveis normallyclosedandwillopenonlyif

    hroughitscoil.Obviouslythen,if thestrainer,pressure

    all functioningproperlybutnooilis beingsuppliedtothe

    coilisnot beingenergized,andtheplungerisin aclosed

    assageoffueltothe burner.

    energizethecoil maybeduetoany ofthefollowing

    emadebeforeattemptingto dismantlethesolenoidvalve.

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    g

    d

    e.

    curyswitchisbroken.

    .

    OIL[SeeFig.76)

    closedduetoanyofthe abovereasons,orifthe

    hevoltagetothe solenoidvalvecoilshouldbechecked

    heterminalboxcoveron thegenerator,andbarethe

    etweentheblackleadfromsolenoidvalveandthe black

    gulator.Removethecoveronthemanualswitch.

    ,checkthevoltagebetweenthesplicedconnectionand

    etweenthemanualswitch.Thevoltageshouldbe110volts.

    a 110voltbulb,whenconnectedbetweenthesetwopoints

    cy.

    .77)

    tthevalveremainsclosed,itis thenobviousthatthe

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    VE

    houldbereplacedas follows:

    onnectwiringtosolenoidvalve,atgeneratorter-

    ch.

    ndremovesqueezeconnectorfromcoilhousing.

    nameplate(B)fromcoilhousing(C).Housing

    lvebody(D).

    teelwasher(E)and bushing(F)thatholdcoil

    etube (H).Coil(G)canthen beremoved.

    washers(E),bushing(F), housing(C),

    (A).

    w coilthroughthesqueezeconnectorandflexible

    minalbox,the yellowleadgoingtothemanualswitch,

    licedto theblackleadfromthetemperaturecontrolswitch.

    g.78)

    tispossiblethat smallparticlesofdirtmaybecome

    erandtheseat,therebypreventingthe solenoidvalvefrom

    dsuchaconditionbefound,proceedasfollows:

    sshouldbebroken,andthescrew(A),nameplate

    er(E),bushing(F),and coil(G)removedasdescribed

    s"ReplacingCoil".

    epipingandremovevalve.

    dbushing(J)shouldbe pryedlooseandremoved.

    yin avise,loosentheplungerguide nut(H)

    sket(N).

    houldthenbe removed,afterwhichseat(M)

    ionandcleaning.

    plunger(L),seat(M)and plungerguidetube

    ntmaybeavailable.Donotuse abrasivesorhard,sharp

    gprocess.

    embledasfollows:

    gerassembly(L).Replacegasket(N)and

    (N)is freefromforeignparticles.Carefully

    nut(H) topreventoilleakage.

    andbushing(J).

    connectpipingtoit.

    andwiringasdescribedinpreviousparagraphs

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    nElectrode

    p

    Y

    s

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    deAdjustments

    ofthenozzle tipandtheslottedparts oftheinternal

    so thatthesmalloilgrooveswill notbedamaged,particu-

    nozzletipproper.Cleannozzlescreencarefully,removing

    ree passageoffuelthroughnozzle.

    allitsparts,theburner shouldbereassembledas

    re,usingascrewdrivertosetit tightly,butwithout

    OPERATOMIZATIONOFTHEFUEL,ITISESSEN-

    COREBETIGHTLYSEATEDINTHENOZZLE

    n,screwingitintonozzletip onlyfinger-tight.

    por anyofitscomponentpartsshowexcessive

    ssemblyshouldbe replacedwithanewonefrom

    zzlebody,usingthe open-endwrenches,seating

    oilleakage.

    tothe electrodeclamp,spacingthemasfollows:

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    USTMENTSFUELBURNER

    deAdjustments

    odesshouldbel/ginch.

    inchforwardofnozzletip.

    inchabovecenterofnozzletip.

    hfromfrontofdiffuserplate.

    electrodeclamp,therebysecuringthe electrodes.

    ctrodesby meansofconnectors,andpassthe

    atorsin frontmountingplate.

    rassemblyintoblowerhousingopeningand

    chcapscrews.

    rminalsonignition transformer.

    anarcacross theelectrodeswithintheburnerwhen

    nporthole,itis anindicationthateitherthe ignition

    thatno currentisbeingsuppliedto it,sincethearcing

    ldbeconstantwhile theunitisrunning.

    vethegeneratorterminalboxc overandbarethethree-

    ecoverfrom themanualswitch.Ifa voltmeteris

    gebetweenthesetwoconnections.Thevoltageshouldbe

    available,a110-voltbulbshouldburnwithfull

    dbetweenthesetwopoints.(SeeFig.84).

    voltageatall, thegeneratorshouldbecheckedas

    raphunder"Generator".Ifthevoltageiscorrect,the

    transformer.

    eryrare,anduponfailureit shouldberemoved

    follows:

    necthigh tensionignitionwiresfromterminalsat

    koftransformeranddisconnectthe twoleads.

    etubingat thesideofthe transformer,pullinggenerator

    movethe45degree squeezeconnector.

    securingthetransformershouldbe removed,and

    d.

    ecurelymountedinplace,replacethesqueeze

    swires throughsideoftransformer,andtightenflexible

    eadscannowbespliced tothegeneratorleads,andthe

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    OLT

    ToIgnitionTransformer

    secondarywindingterminalsatfrontoftrans-

    ouldrequirelittleattentionotherthanregular

    owever,shoulditbecomenecessarytoreplaceanyofthe

    afts,orwheel,theblower shouldbedisassembledas

    5)

    emovesheaveandkey.

    blyandignitiontransformerasdescribedinprevious

    urnerAssembly"and"IgnitionTransformer".

    tsthathold theblowerassemblytothefrontouter

    wer.

    coversthebearing(B) intheair shutter(C)and

    he topshutterleafandraiseleaf, exposingbearing(B).

    rews(E)thathold thebearing(B)tothe shaft(F).

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    ower

    rews(H)thathold bearing(J)tothe shaft(F)

    ower.

    ts(K) thatholdbearings(B)and(J) tobrackets.

    offtheshaft(F).

    oundheadmachinescrews(L)holdingthe blower

    erbody(N),theside plate(M)canbeslid offtheshaft

    wheel(D)withdrawnfromtheblowerbody.Bearing

    henberemoved.

    screws(P)thatholdthe blowerwheel(D)tothe

    slid offtheshaft.Becarefulnotto losetheWoodruff

    eelinplace.

    oundheadmachinescrews(S)the airshutteras-

    d.

    )

    embly(C).Securewitheightmachinescrews(S).

    e shaft(F),withkey(R)in place,thentighten

    P):

    )has beensetinplace,insertwheel (O)andshaft

    Replacesideplate (M)andsecureitwitheight

    haft,andsecurebothbearings(BandJ )withcap-

    shers(K).Replacebearingsetscrews(E)and(H)and

    A).

    condition,theassembledblowercanbefastened

    softhreewashersandnuts.

    dbereplacedandaligned.

    andignitiontransformer,andconnectignitionwires

    rethatburner gasketisinplace.

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    ECONTROL

    eeWireSplice

    spectedofbeingdefective,removeitscoverandsee

    ontactwhenin the"ON"position.Iffounddefective,

    secureanewswitchimmediately,thedefectiveswitch

    poraryconnectionmadebysplicingtogetherthethree

    electricianstape,or(in emergency,adhesivetape)(See

    oneonlyasa temporarymeasureandanewswitch

    aspossible,sincecurrentwillflowconstantlythrough

    nandthesolenoidvalveandignitioncannotbecon-

    ewiresareseparated.

    thegeneratorvoltageislowor thereisnovoltageat

    lyinoperative.Generatorfailureis usuallyduetopoor

    atororadirtycommutator.

    movetheterminalcoversatthe endoppositethesheave

    brushes,twoforA.C.andtwo forD.C.TheA.C.

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    HES

    shes

    ollectoror"sliprings".TheD.C.bear onthecommutator

    elcopperbars.

    ning,itshouldbecleanedasoutlinedunder "Operating

    rection"intheOperationSection.AlsoseeFig.35 in

    ES{SeeFig.87)

    eworn,theyshouldbereplacedasfollows:

    anthenbeslippedfromits holder.Removethe

    shleadto thebrushriggingassemblyandthebrush will

    newbrush,liftspringandslide brushintotheholder.

    shriggingassembly.

    ES(SeeFig.88)

    s,removethemetalprotectingcapat thetopofthe

    rojectionofthefrontbracket,andremovetheinsulator

    willreleasethebrushand itsspring.Wheninstalling

    he curvedsurfaceofeachbrushfitsthatof thecommutator.

    metalprojectingcap.

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    S

    shes

    9)

    ,andthewiringto thegeneratorhasbeendiscon-

    beremovedfromtheunitby removingthefourcapscrews

    teanddismantled,asfollows:

    tuds(B) thatattachfrontandrearbrackets(C)

    Bearing(F)withitsfelt andsteelwashersandspring

    machinescrewsattachingfieldcoilleads(G)to brush

    beremovedandthe armatureassembly(J)with-

    felt andsteelwashers,shouldberemoved.

    beremovedforreplacementafterremovingthetwo

    athold theriggingtothe frontbracket(C).

    )

    brokenparts,the generatorcanbereassembledas

    ndsecureit bymeansofbrushrigging clamps(L).

    reshaft (J)and,withfeltand steelwashersin

    racket(C).

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    OR

    bepassedthroughthe frameand,afterslidingon

    ashers,andloading spring,therearbracket(D)canbe

    ur studs(B)andnuts(A).

    ereplacedas describedunderpreviousparagraphs.

    beremountedonthe unit,thesheavemountedand

    nectedasshowninthe partslistunder"Generatorand

    OR

    recontrolconsistsoftwomajorpans.Onepart,thebulb,

    hin theheateratapoint justbelowthe3"rounddial in-

    theoperatingendoftheunit. Theotherpart,isthe metal

    olpanel,containingtheswitchmechanism.

    b areconnectedbyathincoppertube.This tubing

    entlytoseethatit hasnotbeencut,bentor flattened,since

    theproperoperationof thecontrol.

    CURYSWITCH(SeeFig.90)

    mercuryswitchmaybebrokenbyaseverejolt ormis-

    hasbeenbroken,anewmercuryswitchmustbeinstalled

    Thenwiththepointof aknife,prytheswitchclip

    itchneverattempttobreakitloosewiththe fingers.

    toreplacethe ambroidcementthatwasusedon

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    OR

    G

    latorControlBox

    tureScale

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    OR

    TLIGHT

    m

    etweenstops,andnotethat themercuryshouldnotshift

    operatingleverto returntoitsupper stopandtheswitch

    nalstartingposition.

    E(SeeFig.92)

    willbefoundtwofillister typescrewheads.The

    ainscaletemperaturecut-inpoint.Forexample:If the

    oints to105degreesF,theswitchin thecontrolboxwill

    pliedtotheburner.Shouldthe operatordesireahigheror

    hehasonlytoinsert ascrewdriverintotheslotin thelarge

    screweithertotheright orleft.Turnto therighttoin-

    he lefttolowerit.

    rewcontrolstherange (thedifferenceindegrees)

    ndthecut-outpoint.This scalehasbeensetat thefactory

    degreeswhensetat "B",andshouldnotbechangedunless

    ncein watertemperatureisdesired,sinceatthissetting the

    waysbe105degreesFand thecut-out110degreesF.With

    degreesFthenumberof degreestoeachdivisionfrom"A"

    done-half.

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    ACER

    ER

    ACER

    m

    omthelightswitchbox locatedonthefrontendof

    ember,fourof whichconnecttotheblackouttailandstop

    nd stoplights.Thetworemainingcablesconnectthe

    socket.Theoperatorshouldreferto Figs.93and94

    sontheunit. Thefourelectricalcablesareidentified

    e.

    tetracer(A) istheconnectiontotheblackouttail

    acktracer(B) istheconnectionleadingtothe

    etracer(C)isthe connectionleadingtotheservice

    er(D) istheconnectionleadingtotheservicestop

    hts,taillights,orblackoutlightsfail tolightwhenthe

    ulbshouldberemovedandinspectedfor corrosiononthe

    ssaryanew bulbinstalled.Ifthenewbulb doesnotlight,

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    Tank

    onsbetweenterminalboardandtaillightunit.If,connec-

    checkthetowingconnectionbetweenthetowingvehicleand

    ions.Ifall connectionshavebeendeterminedtobecorrect,

    fordisconnections.Sincetheunitlightsreceivetheir

    towingvehicle,itis possiblethatthesourceofcurrent

    ghinsufficientbatterysupply,or defectivewiringor

    on eachsideoftheunit, buttheydonotcontainbulbs

    Theonlyreplacementthatmaybenecessarywouldbeto

    whichcanbe donebyremovingthetwoscrewsholding

    K

    serack,thefourcapscrewsthatsecurethe fourlegs

    ovedandtherackliftedout.

    orbothofthetwo fueltanksfromtheunit,the

    dbefollowed:(SeeFig.95).

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    oorSlats

    peningthe petcockatthebottomofthetank,the

    houldbe disconnectedfromthetank.

    oserackassemblyfromthetopof theunit,aspre-

    s(A)thatholdthetail lightpanel(B)to theframe

    C)holdingthe endofthetankto theframecanthen

    threecapscrews(E)atthesideof thetank.Afterre-

    (F)atthetop ofthetank,itcanbe removed.

    arilypluggedwithsmallwoodenplugs.Largeopen-

    rpropercleaningof thetanktoremoveall fuelvapors.

    by welding,anewtankshouldbeinstalled.

    dangeroustoattemptweldinganytankthathas

    oleumproductuntilithas beenthoroughlycleaned,prefer-

    capscrews(F)attop oftank,threecapscrewsatside,

    nnectsuctionandreturntubingatbottomoftank.

    boltdownwithfourcapscrews.

    stremovetheshowerand hoserack,thenremovethe

    nprecedingparagraphs.Removethepowerplanthoodand

    rcapscrewsthatholdtheslidingdoortrackto theheater.

    screwsthatholdthetrackto thebaseplateandthe three

    enginepaneltothetrack leg.

    orslats,slathangers,or slatendlocks,refertoFig.96.

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    Wheel

    eremovedbyremovingthecotterpin andunscrewing

    thelunetteindrawbarbracket,whichisboltedto theframe

    unettecanthenbewithdrawn.

    ndswivelpin(J) (SeeFig.97)removethecotterpin

    dcapscrew(M),thatholdsthe quadrant(J),tothe

    ),removecotterpin(A)fromaxle wheelcarriagebolt

    omthe axlebolt.Bolt(B)canthenbe withdrawn

    bly(D).Therearetwo bushings(E),oneoneachend

    esebushingsshould beinspectedafterremovalforex-

    sary,newbushingsinstalled.Thecasterwheelfork(D)

    byremovingthe setscrew(F)andlocknut(G),that

    ktothe quadrantandswivelpin.Becarefulnotto lose

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    ARINGS

    dCups

    leas closetothewheelas possible,sothatthewheel

    untilthewheelcanberotated.Removesixnuts hold-

    el canthenberemoved.

    GS

    uslydescribedunder"RemovalofWheels".Remove

    heelhubwith aright-handthread.Removecotterpinset

    tandremovenutand washerthatholdouterbearingin

    ng,outer bearingcupandinnerbearingcupwill

    erbearingwillremainonthe axle.Withfingers,remove

    nslide theinnerbearingoffof theaxle.Greasesealcan

    eforcleaning.Washbearingsinfueloil orkeroseneand

    ub.

    psshowevidenceofwear,theyshouldbereplaced

    asesealonaxleshoulder,withleatherfaceout.After

    nerbearingslideit ontheaxle,withtapertowardaxleend.

    asedandin place,slideonthewheelhub.Aftergreasing

    withtaperawayfromaxleend.Installwasherand castel-

    s spinningtightennutuntiltensionstops thewheel.Then

    cotterpinposition(approximaely%turn)andinstall cotter

    gandthe nutwithgrease,thenscrewonhub cap.

    ssembly,removethefourcapscrewssecuringthe

    eingcarefulnotto losethetwo1/ginch shimsunderthe

    romtheflexiblecoupling.Disconnectfuellineatcar-

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    tarterSheave

    theexhaustpipeextendingthroughthebase plate.

    tpiping.

    ERSHEAVE(SeeFig.99]

    vethesetscrewinthehub ofthestarterropesheaveand

    hecrankshaft.Thisisfacilitatedbythe useofacommon

    (SeeFig.I00)

    ewsandplainwasherswhichholdtheshroudand

    er.Next,loosenandremovethetwo roundheadscrews

    dtheshroudtoenginebase.Theshroud maythenbe

    SeeFig.I0I)

    onthecrankshaft.Aftertheshroudhasbeen re-

    dbegraspedwiththeleft handandtheendof thecrank-

    wswitha babbithammer.Theflywheelwillthenslide

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    SE

    oud

    el

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    derHead

    uretor

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    eto

    s

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    EAD(SeeFig.102)

    wireandremovethesparkplug.Loosenandremove

    shersthatholdthehead inplace.Theheadandgasketcan

    ORANDAIRCLEANER(SeeFig.103)

    textendsfromthe carburetortothegovernorcontrol

    erpinwhichsecuresthe controlrodtothecontrollever.

    threadedintothecarburetor.Next,loosenandremove

    asherswhichholdthecarburetortothecylinder.Theassembly

    eanercan thenberemoved.Ifitis desiredtoremovethe

    etor,loosentheclampscrewonthe aircleanerbracketand

    acketoffofthecarburetor.

    eeFig.104)

    chfastensthewireto themagneto,andpullthewire

    oosenandremovetheUpper capscrew,nut,andlock-

    nutand lockwasher.Themagnetoassemblycanthenbe

    s willalsoremovetheair filterbrace,whichisfastened

    untingscrew.

    eFig.105)

    dcopperwasherwhichholdstheinspectionplateto

    henbe priedawayfromthecylinder,whichwillexpose

    ndlocks.Astandardadjustable-typevalveliftershouldbe

    esprings.Thiswill exposetheretainerlocks,whichcan

    vestems byuseofa screwdriver.Thespringsshouldthen

    springseats,and thevalvepulledupwardoutofits guide.

    SE(SeeFig.106)

    movedbylooseningand removingthetencapscrews

    base offofthecrankcase.

    oiloutofthe enginebasebeforeattemptingthis

    GRODANDPISTONASSEMBLY(SeeFig.107)

    ocapscrewsandlockwashersontheconnectingrod

    Therodshouldthen betappedgentlywitha hammer

    outofthebore.As soonasthepistonprotrudesoverthe

    uldbegraspedfirmlyinthe handandwithdrawn.

    T(SeeFig.108and109)

    urcapscrewsandlockwashersthatholdthemain

    haft.Theplatecanthen bepulledoffofthe crankcase

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    eBase

    ctingRodandPistonAssembly

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    BearingRetainerPlate

    kshaft

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    aftSupportPin

    haft

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    canthenbepulledoutof thecase.Whenremovingthecrank-

    beprotectedwiththe handsothattheywill notbe

    CONTROLLEVERANDGOVERNORSPRING

    rspring,bydetachingitfromthe governorleverand

    ovethenutthatholds thegovernorlevertotheshaft.The

    oftheshaft.Loosehandremovethetwocapscrewsthat

    pportbrackettothe case.Thebracketandshaftcanthen

    e.

    SeeFig.110andIII)

    thetake-offendof theenginebydrivinga sharp

    edgingitoutofthe boss.Useadriftpunchto driveout

    mblywithweightsassembledcanthenberemovedfrom

    se.(SeeFig.111).

    ORWEIGHTS

    eadoutward,awayfromtheshaft,and thethrust

    ffofthe shart.Thecotterpinswhichlockthefulcrumpin

    moved,andthefulcrumpindrivenout.

    LUNGERPUSHROD

    dbe graspedfirmlywithapairof pliers.Thehead

    nbedrivenoffafter whichthepushrodcanbe with-

    valvetapperscanalso bepulledoutofthe guides.

    MPfSeeFig.112)

    e plungerinthecoreshouldfirst beremoved;a

    dagainsttheplungerto preventitspoppingoutas the

    eplungerandspring cannextbeliftedoutof thecylinder

    sthenturnedover,the retainerandcheckballwillfall

    e oilpumpbodycanb