TL600 TL700 ISUZU W LIFT OPT - GSE Manuals · PDF filephoenix metal products, inc tl600/tl700...

PHOENIX METAL PRODUCTS, INC TL600/TL700 LAVATORY SERVICE TRUCK

54

CHAPTER 3

ILLUSTRATED PARTS LIST

SECTION 1 - OVERVIEW THIS SECTION IS INTENDED TO ASSIST IN THE REPAIR OR REPLACEMENT OF DAMAGED OR DEFECTIVE COMPONENTS ON THIS VEHICLE. THE FOLLOWING FIGURES INCORPORATE PICTURES OF THE APPLICABLE ASSEMBLIES OR COMPONENTS OF THIS UNIT. ITEM NUMBERS AND ARROWS INDICATE THE LOCATION OF THE ITEM. THE CORRESPONDING MATERIAL LISTS DESCRIBE THE NOMENCLATURE OF THE ITEM AND INDICATES THE QUANTITY FOR THAT FIGURE. (NOTE: THERE MAY BE ADDITIONAL ITEMS WITH THE SAME PART NUMBER ON OTHER ASSEMBLIES OR COMPONENTS ON OTHER FIGURES). THE MANUFACTURER’S PART NUMBER IS ALSO PROVIDED. PARTS THAT ARE MANUFACTURED BY PHOENIX METAL PRODUCTS WILL HAVE A PNX PREFIX. EFFECTIVITY OF CHANGES TO THE EQUIPMENT WILL HAVE A LETTER DESIGNATION PARTS THAT ARE AFFECTED WILL CARRY A LETTER INDICATING THE SERIAL NUMBER OF THE EQUIPMENT THAT THE CHANGE TOOK EFFECT:


55

TITLE PAGE

MAIN ASSEMBLY

PASSENGER SIDE 56

DRIVER SIDE 58

TOP 60

REAR 64

PLUMBING

PUMP COMPARTMENT—FLUID PUMP 66

HOSE REEL COMPARTMENT—HOSE REEL 68

METER-SQUARE

70

ELECTRICAL

ELECTRIC JUNCTION BOX 72

OPERATIONAL CONTROLS 74

110 VOLT HEATER SYSTEM 76

HYDRAULIC

ENGINE COMPARTMENT 78

HYDRAULIC TANK COMPARTMENT 80

HYDRAULIC MOTOR 82

MECHANICAL

TANK ASSEMBLIES 84

HOT WATER HEATING SYSTEM 86

PLACARDS 88

OPTIONAL ITEMS 90

CHAPTER 3

TABLE OF CONTENTS


56

ITEM # PART NUMBER NOMENCLATURE EFF. QTY

1

PNX-1112-1 PNX-1112-2

MODULE, TL600

1

2 PNX-1090-1-2 PANEL, RIGHT SIDE FRONT 1

3 PNX--1090-1-3 PANEL, WHEEL WELL 1

4 PNX--1093-4-1 DOOR, COMPARTMENT 1

5 9-04101 HINGE, STAINLESS L. HAND 2

6 9-04100 HINGE, STAINLESS R. HAND 2

7 1M-SS LATCH, SLAM NON-LOCKING STAINLESS STEEL

1

8 BF-60R FLAG, REAR INDICATOR 1

9 PNX-S001 FLAP, WHEEL 1

11 COMMERCIAL BOLT, 1/4” X 1” S/S 13

12 4311 BUMPER, CORNER WHITE 2

13 COMMERCIAL VALVE, BALL 1-1/4” PVC 1

CHAPTER 3

SECTION 2 - MAIN ASSEMBLY

PASSENGER SIDE


57

CHAPTER 3


PASSENGER SIDE

2

9

12

8

3 5

4

6

7

11

13

1


58

CHAPTER 3


DRIVER SIDE

ITEM # PART NUMBER NOMENCLATURE EFF QTY

1

COMPARTMENT, HOSE REEL REF

2 PNX-1075-3 PANEL, WHEEL WELL 1

3 PNX-1075-2 PANEL, LEFT SIDE FRONT 1

4 PNX-1093-4 DOOR, TL600 COMPARTMENT 2

5 PNX-1075-5 PANEL, LEFT SIDE REAR 1

6 S0015 BLOCK, SAFETY CHOCK 2

7 PNX-1090-2 FLAP, WHEEL 1

8 PNX-7012 GUARD, GRILL (OPTIONAL) REF

9 BF6 FLAG, BICYCLE 6’ 1

10 COMMERCIAL BOLT, 1/4 –20 S/S BOLT X 5/8 LONG 20

11 9-04100 HINGE, STAINLESS STEEL R. HAND 1

12 9-04101 HINGE, STAINLESS STEEL L. HAND 1

13 1M-SS LATCH, NON-LOCKING STAINLESS STEEL 1

14 4311 BUMPER, CORNER WHITE REF

15 PNX-6001-1-14 LADDER, TOP DECK ACCESS 2

16 PNX-6001 HANDRAIL, RECESSED LADDER 2


59

CHAPTER 3


DRIVERS SIDE

15

1

4

5

6 7

11

13

9 8

3

10

12

14

16

2

10


60

CHAPTER 3


TOP


1 PNX-6090-10 DECK, TOP 1-1/2” X 11-3/4” GAL GRIP 1

2 PNX-6090-1 DECK, TOP 1-1/2” X 11-3/4” GALV GRIP STRUT 4

3 PNX-6090-1 DECK, TOP 1-1/2” X 11-3/4” GALV GRIP STRUT REF








11 PNX-6090-8 DECK, TOP 1-1/2” X 9-1/2” GALV GRIP 1

12 PNX-6090-9 DECK, TOP 1-1/2” X 4-3/4” GAL GRIP 1


14 PNX-6090-7 DECK, TOP 1-1/2” X 9-1/2” GALV GRIP 1

15 PNX-6090-600-9 TRIM, SIDE TOP DECK HOLD DOWN LR 1

16 PNX-6090-600-5 TRIM, SIDE TOP DECK HOLD DOWN LF 1

17 PNX-6090-600-98 TRIM, SIDE TOP DECK HOLD DOWN RR 1

18 PNX-6090-600-7 TRIM, SIDE TOP DECK HOLD DOWN RF 1


61

CHAPTER 3


TOP

9

2

11

10

8

7

6 5

4

3

1

12

17

16

15

18

14

13 9


62

CHAPTER 3


TOP


1 PNX-S0017 BOX, METER ASSEMBLY REF

2 PNX-S0013 BOX, SWIVEL WASTE HOSE 1

3 PNX-S0013 STANDPIPE, STOWAGE NIPPLE 1

4 W2651-15A00 NIPPLE, STOWAGE 4” AIRCRAFT MALE 1

5 35RS LATCH, RUBBER - MINI 1

6 TL-STANDPIPE STANDPIPE, PVC 2” CAP/ 2” MALE ADAPT 1

7 NBF-G2113-SP VENT, SLOSH 1

8 COMMERCIAL COUPLING, 3/4” FPT GALV. 1

9 TL-FILL CAP CAP, ASSEMBLY 2” PVC CAP SLP/ 2” FPT X 2” 1

10 3610K44 GAUGE, LEVEL 18” 1

11 TS630W LIGHT, SPOT LIGHT 12VDC 2

12 PNX- BRACKET, SPOT LIGHT 1

13 7024K11 SWITCH, FOOT 1

14 LJ2395 CONNECTOR, CORD 1

15 COMMERCIAL CAP, 1” FPT GALV 1

16 PNX-S0013-6 ASSEMBLY, CLEANOUT DOOR 1


63

CHAPTER 3


TOP

8

11

14 13

15

4

10

9

1

3

12

6

7

2

16 5


64

CHAPTER 3


REAR


1

PNX-1093-3 PANEL REAR RIGHT 1

2 PNX-7015-2 PANEL, REAR CENTER 1

3 PNX-1076 PANEL, REAR HOSE 1

4 PNX-1112-4-2 TRIM, HOSE GUARD 1

5 BT-7 X 24 BUMPER, 7” I.D. X 5” I.D. X 24” L BLACK 2

6 COMMERCIAL REFLECTOR, 3” ROUND RED 4

7 0018-0297—1 CONNECTOR, 1” AIRCRAFT ASSY 1

9 5585K13 STOP, HOSE RUBBER 1

10 EH-714 ROLLER 1

12 COMMERCIAL NIPPLE, 4” X 10” LG GALV 1

13 BV4B VALVE, BALL 4” BRONZE COATED 1

14 COMMERCIAL EL, STREET 4” GALV 1

15 COMMERCIAL ADAPTOR, MALE 4” MPT X 4” SLIP PVC 1

16 COMMERCIAL PIPE, PVC 4” X 24” L 1

17 COMMERCIAL ADAPTOR, FEMALE 4” FPT X 4” SLIP PVC 1

18 PNX-2516-3 NIPPLE, ADAPTOR 1

19 W2651-15A00 NIPPLE, STOWAGE 4” AIRCRAFT MALE 1

20 S0013 HANDLE, DUMP VALVE 2

21 PNX-7021-6 BRACKET, PIPE S/S 1

22 HC-72 CLAMP, HOSE # 72 S/S 1

23 00LH408LD30 HOSE, WASTE 4” X 10’ 1

24 M2651-133-1 COUPLING, 4” COMPOSITE 1

25 RVT-1 HOSE, REINFORCED PVC 1” X 25’


65

CHAPTER 3


REAR

14 17

19

18

20

21

6 15 16

2

4

3

13

9

1

22

5

7

10

12

25

24 23


66


1

N9000S-3 PUMP, BRONZE - 1” POSITIVE DISPLACEMENT GEAR- 5/8” SHAFT

1

2 LO70 X 5/8” COUPLING, FLEX LO70 5/8” BORE 1


4 LO70 BUNA SPIDER, BUNA LO70 1

5 PNX-1084-9 COVER, PUMP SHAFT 5

6 40MH10DACSC

MOTOR, HYDRAULIC REF

7 PNX-S0010 PLATE, TL/WT PUMP MOUNTING 1

8 COMMERCIAL EL, STREET 1” 90 DEGREE GALV 3

9 MOUNT, FOOT - HYDRAULIC MOTOR REF

10 COMMERCIAL NIPPLE, KING 1” MPT X 1” HOSE BARB - GALV

2

11 COMMERCIAL NIPPLE, CLOSE 1” GALV 1

12 ST-1P TEE, 1” POLY 60 MICRON SCREEN 1

13 COMMERCIAL NIPPLE, 1” X 4” LONG GALV 3

14 COMMERCIAL UNION, 1” GALV 1

15 COMMERCIAL VALVE, BALL 1” BRASS 1

16 HC-16 CLAMP, HOSE 1” (#16) S/S 2

17 RTV-1 HOSE, 1” REINFORCED PVC 17’

18 1210K38 GAUGE, SITE 2” GLASS BRASS BODY (OPTIONAL)

1

CHAPTER 3

SECTION 3 - PLUMBING

PUMPING COMPARTMENT - FLUID PUMP


67

4

3

13

17

9

11

1

18

7

10

15

16

10

8 13

16

17

PUMP ASSEMBLY MOUNTED ON PLATE

ITEM 2,3 & 4 MOUNTED UNDER COVER

5

6

2

12 14

CHAPTER 3



OPTIONAL


68


1 N816J-23-24-TR REEL, HOSE—SPRING REWIND -1” 25’ CAPACITY

1

2 COMMERCIAL TEE, 1” FPT GALV 1

3

4 COMMERCIAL BUSHING, REDUCING 1” MPT X 1/4” FPT GALV 1

5 CFMC-1/4 FITTING, COMPRESSION 1/4” MPT X 1/4” COM-PRESSION COPPER

1

6 COMMERCIAL TUBING, COPPER 1/4” REFRIGERANT 10’

7 COMMERCIAL NIPPLE, KING 1” MPT X 1” HOSE BARB GALV 2

8 COMMERCIAL CLAMP, HOSE 1” (# 16) S/S 4

9 RVT-1 HOSE, 1” REINFORCED PVC 30’

10 0030-0087 COUPLING, BREAKAWAY 100 LB FORCE 1


12 TSC-FIT700B TUBING, SHRINK 2-1/2” BLACK 6”

CHAPTER 3


HOSE REEL COMPARTMENT - HOSE REEL


69

CHAPTER 3


HOSE REEL COMPARTMENT - HOSE REEL

2

11

1

5 8

7

10

12

6

8

9

7

4

9 9

INSTALLED IN NECK OF REEL


70


1 PNX-S0017-1 METER BOX 1

2 PNX-S0017-9 COVER PLATE, METER BOX (SQUARE) 1

3 PNX-S0017-5 BRACKET, METER 1

4 PNX-S0017-6 BRACKET, METER BOX SUPPORT 1

5 COMMERCIAL EL, STREET 1” 90 DEGREE S/S 2

6 COMMERCIAL ELBOW, 1” 90 DEGREE S/S 1

7 COMMERCIAL NIPPLE, 1” X CLOSE S/S 1

8 COMMERCIAL TEE, 1” FPT S/S 1

9 COMMERCIAL BUSHING, RED. 1” MPT X 1/4” FPT S/S 1

10 COMMERCIAL NIPPLE, KING 1/4” MPT X HOSE S/S 1

11 COMMERCIAL NIPPLE, KING 1” MPT X HOSE 2

12 .125 BLKN GASKET, 1/8 NEOPRENE 1

13 807C-1N METER, FLOW—RESETTABLE NICKEL PLATED

1

CHAPTER 3


METER ASSEMBLY

SQUARE METER


71

CHAPTER 3


METER ASSEMBLY

SQUARE METER

13

3

2

1

4

6

10

8

9

11

5

5

12

7

11


72


1 3120 BOX, JUNCTION 7 TERMINAL WITH COVER 1

2 CH30055-15 BREAKER, CIRCUIT 15 AMP RESETTABLE 1

3 SO12/3 CABLE, SO 12 GA./ 3 CONDUCTOR 3’

4 CL-1/4B LOOM, CONVOLUTED 1/4” BLACK 40’

5 THHN-18DELTA # 2-16

WIRE, 18 GA. STRANDED THHN 600V WITH MARKERS EVERY 3”

40’

6 THHN-12DELTA1 WIRE, 12 GA. STRANDED THHN 600V WITH MARKERS EVERY 3” WIRE # 1

6’

CHAPTER 3

SECTION 4 - ELECTRICAL

ELECTRICAL JUNCTION BOX


73

CHAPTER 3


ELECTRICAL JUNCTION BOX

2

4

3

1

5 6


74

CHAPTER 3


OPERATIONAL CONTROLS


1 8225K51 SWITCH, FOOT NEMA4 RATED 15AMP 1

2 COMMERCIAL CORD, SO 12/3 REF

3 COMMERCIAL CONNECTOR, CORD STRAIN 3/4” REF

4 MR9012 SWITCH, TOGGLE HD 2P MAINTAINED 2

5 MR9094 BOOT, TOGGLE 2


75

CHAPTER 3


OPERATIONAL CONTROL

1

5

2 3

4


76

CHAPTER 3


110 VOLT HEATER SYSTEM

OPTIONAL

ITEM # PART NUMBER NOMENCLATURE EFF. QTY.

1 3656K113 HEATER, 110V AC—2000W THERMOSTAT 1

2 LJ2395 CONNECTOR, CHORD 1/2” MPT .625 I.D. 1

3 SJOW 12/3 CHORD, SO 12 GA./ 3 CONDUCTOR 8’

4 HBL64CM61 INLET, MALE 20 AMP NON METALLIC U GROUND

1

5 PHOENIX-003-K DECAL, VINYL 110 VOLT HEATER 1

6 COMMERCIAL STYRENE 1” THICK (48” X 96” SHEETS) SIDES 190’

7 COMMERCIAL STYRENE 2” THICK ( 48” X 96” SHEETS) TOP AND BOTTOM 160’


77

CHAPTER 3


110 VOLT HEATER SYSTEM

OPTIONAL

7 6

3

5

4

1 2


78

CHAPTER 3

SECTION 5 - HYDRAULIC

ENGINE COMPARTMENT ITEM# PART NUMBER NOMENCLATURE EFF QTY 1. CP16-85C-06 PUMP. HYDRAULIC 8.5 GPM 1 2. 520226 CLUTCH, ELECTRIC 6” 6 GROOVE SERPENTINE 1 3. 5061223 BELT, SERPENTINE 8 GROOVE MODIFIED TO 6 GROOVE 1 4. SMB 371 BRACKET, ENGINE ISUZU 6.0L V8

2004 1 5. 2062-20-16S #20M’OR X # 16 MJIC 90 DEG 1 6. 1SA16FJB16 #16 FJIC X 1” HOSE BARB 90 DEG 1 7. COMMERCIAL CLAMP, T BOLT # 16 SS 2 8. 2062-12-8S #12M’OR X # 8 MJIC 90 DEG 3 9. #16 X 96” HOSE, BALL VALVE TO HYDRAULIC 96” PUMP SUCTION PORT 10. #8 X 169” HOSE, HYDRAULIC PUMP TO PRESSURE RELIEF VALVE INLET PORT 169”


79

CHAPTER 3


ENGINE COMPARTMENT

5 6

8 7

10

9


80

CHAPTER 3


HYDRAULIC TANK COMPARTMENT


1 PNX-S0025 TANK, HYDRAULIC RESERVOIR 1

2 G605-5-A-1 GAUGE, SITE 1

3 RL50-1500 VALVE, HYDRAULIC RELIEF 2500 P.S.I. 1

4 2083-8S NIPPLE, HEX 1/2” MPT 1

5 SAF07154/SF6520 FILTER, RETURN 2

6 NBF-G2113-SP VENT 2

7 GH7818 HOSE, HYDRAULIC # 8 /(2) # 8 FJIC FITTINGS 27”

8 GH7818 HOSE, HYDRAULIC # 8 /(2) # 8 FJIC FITTINGS 26”

9 2083-12S NIPPLE, HEX 3/4” MPT 1

10 PNX-S0025-3-3 COVER, TANK 1

11 2021-8-8S ADAPTOR, 1/2” MPT X # 8 MJIC 2

12 S0025-3-4 GASKET, NEOPRENE 1/8” 1


81

CHAPTER 3


HYDRAULIC TANK COMPARTMENT

1

11

10 6

2

8

5

3

4 9 12

7


82

CHAPTER 3


HYDRAULIC MOTOR


1 40MH05DACSC MOTOR, HYDRAULIC 1

2 K-TB-FM MOUNT, FOOT 1

3 2062-12-8S FITTING, #12 MORING X #8 MJIC 90 2

4 203102-8-8S FITTING, TEE #8 FJIC 1

5 210292-8S FITTING, CAP #8 FJIC 1


83

CHAPTER 3


HYDRAULIC MOTOR

FROM PRESSURE RELIEF VALVE (PRESSURE)

TO TANK (RETURN)

2

5

3

4

1


84

CHAPTER 3

SECTION 6 - MECHANICAL

TANK ASSEMBLIES


1 PNX-1109A TANK, FLUSH 240 GALLON 1

2 PNX-1107 WASTE, FLUSH 360 GALLON 1

3 PNX-1107-6 TRAY, WASTE TANK, REF

4 PNX-S007-1 SUPPORT, TANK TIE DOWN WASTE TANK 2

5 PNX-S007-2 SUPPORT, TANK TIE DOWN FLUSH TANK 1


85

CHAPTER 3


TANK ASSEMBLIES

2

4

5

1

3


86

CHAPTER 3


HOT WATER HEATER SYSTEM

OPTIONAL


1 8000-12V HEATER, 12VDC LIQUID 1

2 HT-5/8B HOSE, HEATER .675 I.D. RUBBER BLACK 40’

3 660-1739 FITTING, Y 5/8” I.D. HOSE POLY 2



87

CHAPTER 3


HOT WATER HEATER SYSTEM

OPTIONAL

1

3

4

2


88

CHAPTER 3


PLACARDS


1 PNX-002 LAVATORY WASTE 2

2 PNX--003-D HYDRAULIC TANK FILL 1

3 PNX-003-B FLUSH TANK DRAIN 1

4 PNX-003-H PUMP COMPARTMENT 1

5 PNX-008 CAUTION DO NOT PUMP 1

6 PNX-FLAG AMERICAN FLAG 1

7 PNX-003-E HOSE COMPARTMENT 1

8 PNX-005 OPEN /CLOSE 1

9 PNX-003-K 110 VOLT HEATER 1

10 PNX-003-J SIGHT GAUGE 1

11 PNX-003-D FLUSH TANK FILL 1

12 PNX-029 PHOENIX LOGO 1

13 PNX-028 PHOENIX WINDOW LOGO 1

14 PNX-003C BLUE WATER DRAIN 1

15 PNX-003I BLUE WATER FILL 1


89

1

2

9

5

6

4

3

10 11

12

13

7

8

15 14


90

CHAPTER 3

SECTION 7 - OPTIONAL ITEMS

HEATER (7) HEATING - HEATERS (OPTIONAL) 1 TANK IMMERSION HEATER: 110 VOLTS/ 2000 WATTS EACH 1 AIR HEATER: HOT WATER: 12 VOLTS DC/ ENGINE COOLING SYSTEM 110 VOLT HEATER IS CONNECTED TO (1) CONNECTION POINT– A 20 AMP FEMALE INLET LOCATED ON THE DRIVERS SIDE FRONT PANEL. THE AIR HEATER IS SWITCHED FROM THE MODULE CONTROL PANEL

FIGURE 2.


91

CHAPTER 3


WASTE LEVEL GAUGE

WASTE LEVEL GAUGE

CHECK LEVEL WASTE TANK - (OPTIONAL)


92

CHAPTER 3


HEATER


1 3656K113 HEATER, 110V AC—2000W THERMOSTAT 1

2 LJ2395 CONNECTOR, CHORD 1/2” MPT .625 I.D. 1

3 SJOW 12/3 CHORD, SO 12 GA./ 3 CONDUCTOR 8’

4 HBL64CM61 INLET, MALE 20 AMP NON METALLIC U GROUND

1

5 PHOENIX-003-K DECAL, VINYL 110 VOLT HEATER 1

6 COMMERCIAL STYRENE 1” THICK (48” X 96” SHEETS) SIDES 190’

7 COMMERCIAL STYRENE 2” THICK ( 48” X 96” SHEETS) TOP AND BOTTOM 160’


93

CHAPTER 3


HEATER

7 6

3

5

4

1 2


94

CHAPTER 3


HOT WATER HEATER


1 8000-12V HEATER, 12VDC LIQUID 1

2 HT-5/8B HOSE, HEATER .675 I.D. RUBBER BLACK 40’

3 660-1739 FITTING, Y 5/8” I.D. HOSE POLY 2



95

CHAPTER 3


HOT WATER HEATER

1

3

4

2


96

CHAPTER 3


STROBE LIGHT


1 6400X FLASHER, AMBER 1

1


97

CHAPTER 3


ISUZU TOW BAR

1

2


1 PNX - 12000-2 GVWR BRACKET. TOW BAR MOUNTING 1

2 PNX - 12000-1 GVWR KIT, TOW BAR REF


98

CHAPTER 3


NONSKID DECK COATING

1


1 MS-880G DECK, NON SKID, COATING DK GREY 36076 REF


99

CHAPTER 3


BACK UP ALARM


1 EC-SA917 ALARM, BACKUP 1

1


100

1


1 1877T81 METER, HOUR 1

CHAPTER 3


HOUR METER


101

CHAPTER 3


FLUSH AND CHARGE TANK CONTROLS


1 PBE1 BOX, EMERGENCY STOP SWITCH 1

2 JR22DN11R SWITCH, MUSHROOM HEAD EMERGENCY STOP 1

3 807C-1N METER, FLOW—RESETTABLE NICKEL PLATED 1

8225K52 SWITCH, TWIN FOOT PEDAL NEMA4 RATED 15AMP 1

LJ2395 CONNECTOR, CORD 1

COMMERCIAL CONNECTOR, CORD STRAIN RELIEF 3/4” 1

2

1

4

3

5 6


102

CHAPTER 3


FLUSH AND CHARGE TANK


1 PNX-1109-A TANK, CHARGE 120 GALLON 1

2 PNX-1109-B TANK, FLUSH 120 GALLON 1

3 PNX-1107-1 TANK, WASTE 360 GALLON 1

4 PNX-1067-14 TIE DOWN, TANK WASTE 2

5 PNX-1067-13 TIE DOWN, TANK FLUID 1


103

CHAPTER 3



3

5 1

2

4


104

CHAPTER 3


SELECTOR VALVES



1 COMMERCIAL CLAMP, HOSE 1” (#16) SS 5

2 COMMERCIAL NIPPLE, KING 1” MPT X 1” HOSE BARB GALV

5

3 COMMERCIAL NIPPLE 1” X 6” GALV 1

4 COMMERCIAL TEE, 1” FPT GALV 1

5 1342BV08T VALVE, SELECTOR 1” 2


7 COMMERCIAL UNION 1” GALV 2

8 COMMERCIAL VALVE, BALL 1” BRASS 2

9 COMMERCIAL EL, STREET 1” 45 DEG 1

10 COMMERCIAL ELBOW 1” 90 DEG GALV 1

11 COMMERCIAL HOSE, 1” REINFORCED PVC


105

CHAPTER 3


SELECTOR VALVES


10

2 2

2

9

7 6 5

1 6 8

6

1 4 6 7 6

5

8 2 3 1

1


106

CHAPTER 3





1

N9000S-3 PUMP, BRONZE - 1” POSITIVE DISPLACEMENT GEAR- 5/8” SHAFT

1



4 LO70 BUNA SPIDER, BUNA LO70 1

5 PNX-1084-9 COVER, PUMP SHAFT 5

6 40MH10DACSC

MOTOR, HYDRAULIC REF

7 PNX-S0010 PLATE, TL/WT PUMP MOUNTING 1

8 COMMERCIAL ELBOW 1” 90 DEGREE GALV 4

9 K-TB-FM

MOUNT, FOOT - HYDRAULIC MOTOR REF

10 COMMERCIAL NIPPLE, KING 1” MPT X 1” HOSE BARB - GALV

2

11 COMMERCIAL NIPPLE, 1” X CLOSE GALV 1

12 ST-1P TEE, 1” POLY 60 MICRON SCREEN 1

13 COMMERCIAL NIPPLE, 1” X 1” LONG GALV 4

14 COMMERCIAL UNION, 1” GALV 1

15 COMMERCIAL BUSHING, 1” X 3/4” REDUCING 1

16 HC-16 CLAMP, HOSE 1” (#16) S/S 2

17 RTV-1 HOSE, 1” REINFORCED PVC 17’

18 COMMERCIAL NIPPLE, 3/4” X 6” GALV 1

19 COMMERCIAL ELBOW, 3/4” 90 DEGREE GALV 1

20 COMMERCIAL NIPPLE, KING 3/4” MPT X 3/4” HOSE BARB GALV

1


107

CHAPTER 3




2

4

3

13

17

9

13

1

18

7 10

15

16 10

8

11

16

17

PUMP ASSEMBLY MOUNTED ON PLATE

ITEM 2,3 & 4 MOUNTED UNDER COVER

5

6

2

12 14 19


108

CHAPTER 3


FLUSH AND CHARGE TANKS


1 PNX-S0017 BOX, METER ASSEMBLY REF

2 PNX-S0013 BOX, SWIVEL WASTE HOSE 1

3 PNX-S0013 STANDPIPE, STOWAGE NIPPLE 1 4 W2651-15A00 NIPPLE, STOWAGE 4” AIRCRAFT MALE 1

5 35RS LATCH, RUBBER - MINI 1 6 TL-STANDPIPE STANDPIPE, PVC 2” CAP/ 2” MALE ADAPT 1 7 NBF-G2113-SP VENT, SLOSH 1 8 COMMERCIAL COUPLING, 3/4” FPT GALV. 1 9 TL-FILL CAP CAP, ASSEMBLY 2” PVC CAP SLP/ 2” FPT X 2” 2

10 3610K44 GAUGE, LEVEL 18” 2 11 TS630W LIGHT, SPOT LIGHT 12VDC 1 12 PNX- BRACKET, SPOT LIGHT 1 13 8225K52 SWITCH, FOOT TWIN PEDAL SPDT 1 14 LJ2395 CONNECTOR, CORD 1 15 COMMERCIAL CAP, 1” FPT GALV 1 16 PNX-S0013-6 ASSEMBLY, CLEANOUT DOOR 1 17 PBE1 BOX, EMERGENCY STOP SWITCH 1 18 JR22DN11R SWITCH, MUSHROOM HEAD EMERGENCY 1


109

CHAPTER 3



18

17

8

5

11

14

13

15

4

10 9

1

3

12

6

7

2

16


110

CHAPTER 3



P

WASTE TANK

FLUSH TANK CHARGE TANK

FLOW METER

FLUID PUMP

RELIEF VALVE(40 P.S.I.)

CHARGE TANK SOLENOID VALVE

FLUSH TANK SOLENOID VALVE

BALL VALVEBALL VALVE

FLUSH TANKDRAIN

CHARGE TANKDRAIN

WYE STRAINER(60 MICRONS)

DRAIN BACKSOLENOID VALVE

HOSE REELAIRCRAFTCOUPLING


111

CHAPTER 3




112

CHAPTER 3


PLATFORM LIFT OPTION

STANDARD TWO TANK SYSTEM


1 104537 BOX, NON-METALLIC 4 BUTTON PBE-4 1

2 104406 SWITCH, MUSHROOM RED–TURN TO RE-LEASE 1

3 104378 SWITCH, LIFT DOWN, MOMENTARY 1

4 104378 SWITCH, LIFT UP, MOMENTARY 1

5 104378 SWITCH, PUMP, MOMENTARY 1

6 PNX - 05 DECAL, LIFT, PUMP CONTROL 1

7 MR9012 SWITCH, LIGHT, WORK 35W 1



113

4 4 4

4

CHAPTER 3



STANDARD TWO TANK SYSTEM


114

CHAPTER 3



WITH FLUSH AND CHARGE TANKS

ITEM #

PART NUMBER NOMENCLATURE EFF. QTY

1 DG4S4-012B-U-60 VALVE, SELECTOR 1

2 DG4V4-012C-M-U-G5-10 VALVE, DIRECTIONAL CONTROL 1

3 8793011 COIL, VALVE 12 VDC PUMP 1

4 02-337052 COIL, VALVE 12 VDC LIFT UP/ DOWN 2

5 5100-10900 CONNECTOR, DIN 3

6 NFDC-LAN-DBC. CONTROL, FLOW 2

7 RV5-10-S-O-50 VALVE, SYSTEM RELIEF 1

8 2062-12-12S ADAPTOR, #12 MORB X #12 MJIC 90 2

9

10

11

2090-12-12S

2062-12-12S

2021-12-8S

TEE, 3/4” FPT ADAPTOR, 3/4” MPT X #12 MJIC 90 ADAPTOR, 3/4” MPT X #8 MJIC

1

1

1


115

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8

11

4

10

5

3

7

9

1 6

2 4


116

CHAPTER 3





1 PNX-S0025 TANK, HYDRAULIC RESERVOIR 1

2 G605-5-A-1 GAUGE, SITE 1

3 2090-12-12S TEE, 3/4” FPT 1

4 SSF-120-15-4 HEAD, RETURN FILTER 1

5 SF6720 FILTER, RETURN 1

6 2018-12-12S ADAPTOR 3/4MPT X #12 FJIC 1

7 HOSE, HYDRAULIC # 12 S X 90 DEG 63” BOTTOM E DOWN VALVE TO MANIFOLD T PORT

63”

8 HOSE, HYDRAULIC # 12 S X 90 DEG 15” MANIFOLD TOP T PORT TO FILTER INLET 15”

9 HOSE, HYDRAULIC # 12 S X S 89” MANIFOLD LIFT B PORT TO LOCK VALVE V PORT

89”

10 HOSE, HYDRAULIC # 8 S X S 188” HYD PUMP TO MANIFOLD BOTTOM P PORT 188”

11 HOSE, HYDRAULIC # 8 S X S 26”” MANIFOLD PUMP B PORT TO HYD MOTOR INLET

26”

12 HOSE, HYDRAULIC # 8 S X S 33” HYD MOTOR OUT TO MANIFOLD BOTTOM T PORT

33”

13 HOSE, HYDRAULIC # 8 S X 90 DEG 74” MANIFOLD LIFT A PORT TO CYLINDER RETRACT PORT

74”


117

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1

2

5

4

13

10

6

9

12

8

7 3

11


118

CHAPTER 3





1 NFDC-LAN-DBC. CONTROL, FLOW 2

2 210292-6S CAP, # 6 FJIC PRESSURE TEST PORT 1

3 RV5-10-S-O-50 VALVE, SYSTEM RELIEF 1

4 ADO5-P-02-3-S/C MANIFOLD, PARALLEL CIRCUIT 1

5 DBC MANIFOLD, SANDWICH FLOW CONTROL 2


119

CHAPTER 3




1

2

1

3 4

5

5


120

CHAPTER 3





1 104538 BOX, NON-METALLIC 5 BUTTON PBE-5 1

2 104406 SWITCH, MUSHROOM RED–TURN TO RELEASE 1

3 104378 SWITCH, LIFT DOWN, MOMENTARY 1

4 104378 SWITCH, LIFT UP, MOMENTARY 1

5 104378 SWITCH, PUMP, MOMENTARY 1

6 PNX - 05 DECAL, LIFT, PUMP CONTROL 1

7 MR9012 SWITCH, LIGHT, WORK 35W 1


9 M138-C LIGHT, 12 VDC 1


121

CHAPTER 3




6

4

3

7

2

1

5

9

8

CONTROL BOX


122

CHAPTER 3





1 104497 CONTACT BLOCK EMERGENCY SWITCH 1

2 104497 CONTACT BLOCK N.O. 4

3 MR9012 SWITCH, TOGGLE 1


123

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3

2 1


124

CHAPTER 3





1 20726-63-100 CYLINDER, TELESCOPIC 1

2 SPC1-16-P-12T VALVE, PILOT CHECK 1

3 202702-12-12S ADAPTOR, # 12 MORB X # 12 MJIC 1

4 6401-12-12-O ADAPTOR, # 12 MORB X 3/4” MPT 2

5 2090-12-12S TEE, 3/4” MPT 1

6 2021-12-12S ADAPTOR, 3/4” MPT X # 12 MJIC 1

7 2018-12-12S ADAPTOR, 3/4” MPT X # 12 FJIC 1

8 2021-12-8S ADAPTOR, # 12 MPT X # 8 MJIC 1

9 203101-8-8S TEE, # 8 BRANCH FJIC X MJIC X MJIC 1


125

CHAPTER 3




5

6

1

2

4

7

3

9 8


126

CHAPTER 3





1 HOSE, HYDRAULIC # 12 S X 90 DEG 63” BOTTOM E DOWN VALVE TO MANIFOLD T PORT 1

2 HOSE, HYDRAULIC # 8 S X 90 DEG LOCK VALVE PILOT PORT TO CYLINDER RETRACT PORT

1

3 RL50-1500 HOSE, HYDRAULIC # 12 S X S 89” MANIFOLD LIFT B PORT TO LOCK VALVE V PORT 1

4 203101-8-8S TEE, # 8 BRANCH FJIC X MJIC X MJIC 1

5 73-104-01 VALVE, 3/4” CARBON STEEL BALL EMERGENCY DOWN 1


127

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5

1

2

3

4


128

CHAPTER 3




129

CHAPTER 3




130

CHAPTER 3


GRILL GUARD OPTION


1 PNX - 7012 GRILL GUARD 1


131

CHAPTER 4

SECTION 1 - LIST OF VENDORS

ART ATTACK ECCO

1203 W. 1ST STREET 833 W. DIAMOND STREET

FT. PIERCE, FL 34982 BOISE, ID 83705

772-465-5448 800-635-5900

CANFIELD CONNECTOR GOODYEAR RUBBER

8510 FOXWOOD COURT 1912 CENTRAL AVENUE

YOUNGSTOWN, OH 44514 ST. PETERSBURG, FL 33712

330-758-8229 772-822-4672

CROSS MANUFACTURING GRESEN

100 FACTORY STREET 4675 CLARK ROAD

LEWIS, KS 67552 SARASOTA, FL 34233

316-324-5525 941-921-2380

C.W. MILLS EQUIPMENT CO HANNAY REELS

P.O. BOX 246 P.O. BOX 159

SABETHA, KS 66534 WESTERLO, NY 12193-0159

785-284-3454 518-797-3791

DAMAN PRODUCTS, CO. HYCO ALABAMA

3622 N. HOME STREET 618 ARAB THOMPSON ROAD

MISHAWAKA, IN 46544 ARAB, AL 35016

219-259-7841 800-344-5885

DEPPCO PUMP COMPANY HYDRAULIC SUPPLY

P.O. BOX 6820 P.O. BOX 552530

CLEARWATER, FL 33758 FT. LAUDERDALE, FL 33355

772-446-1656 305-888-0229

HYPRO

375 5TH AVENUE NW

NEW BRIGHTON, MN 55112

800-424-9776

LUBE DEVICES

1864 NAGLE AVENUE

MANITOWOC, WI 54220

920-682-6877

MARADYNE

4540 WEST 160TH STREET

CLEVELAND, OH 44135

216-362-0755

MCELROY FLUID POWER

P.O. BOX 580550

TULSA, OK 74158

918-836-9055

MCMASTER CARR SUPPLY

P.O. BOX 7690

CHICAGO, IL 60680-7690

404-349-9700

NAPA GENUINE PARTS

P.O. BOX 409043

ATLANTA, GA 30384-9043


132

CHAPTER 4

SECTION 1 - LIST OF VENDORS

QUALITY TRAILER PARTS SUN HYDRAULICS

5181 US 441 NORTH 1500 W. UNIVERSITY PKWY

OCALA, FL 34475 SARASOTA, FL 34243

888-754-1044 813-355-2983

SAGE PARTS PLUS TECH PRODUCTS, INC.

33B DUBON COURT 105 WILLOW AVENUE

FARMINGDALE, NY 11735 STATEN ISLAND, NY 10305

516-501-1300 718-442-4900

SNAPTITE INC. TEK SUPPLY

6424 WEST RIDGE ROAD 1395 JOHN FITCH BLVD.

ERIE, PA 16506 SOUTH WINDSOR, CT 06074-1001

814-833-6131 800-835-7877

STAUFF TERMINAL SUPPLY

7 WILLIAM DEMAREST PLACE P.O. BOX 1253

WALWICK, NJ 07463 TROY, MI 48099

201-444-7800 248-362-0790

STURDY CORPORATION THOMPSON PUMP

1822 CAROLINA BCH ROAD 4620 CITY CENTER DRIVE

WILMINGTON, N.C. 28401 PORT ORANGE, FL 32129

913-763-2500 800-767-7310

TECH PRODUCTS, INC. TRUCKLITE CO.

105 WILLOW AVENUE 310 E. ELMWOOD AVENUE

STATEN ISLAND, NY 10305 FALCONER, NY 14733

718-442-4900 800-888-7095

TYRONE HYDRAULICS

P.O. BOX 511

CORINTH, MS 38834

601-287-1481

US AIROMIOTIVE

5439 NW 36TH STREET

MIAMI SPRINGS, FL 33166

305-885-4991

VICKERS, INC.

5445 CORPORATE DRIVE

TROY, MI 48007

952-974-7710

WINGS ELECTRO SALES

11300 FORTUNE CIRCLE

WELLINGTON, FL 33414

561-798-6606


133

WARRANTY

Phoenix Metal Products, Inc. warrants the goods to be free from defects in material and

workmanship under normal use and service, for a period of one year from the date of delivery to the original purchaser. Phoenix’s obligation under this warranty shall be limited to the repair or exchange of any part or parts which Phoenix’s examination shall disclose to its satisfaction to be

thus defective.

Phoenix will not be responsible for the transportation charges or expenses incurred in the connection of the replacement or repair or exchange of parts under this warranty.

This warranty shall not extend to (1) vehicle chassis, tires, tubes, batteries, generators, ignition

apparatus or trade accessories (in as much they are usually warranted separately by their respective manufacturers). (2) normal replacement of service items such as filters and spark plugs. (3) deterioration of soft trim and appearance items due to normal use or exposure or, (4) defective

by reason of improper maintenance and/or lubrication, were abused, were not operated in accordance with written instructions supplied by Phoenix, or were repaired or altered other than

by Phoenix or its agent in any way so as in Phoenix’s judgment to affect their stability or reliability.

No agent, employee or representative of Phoenix Metal Products, Inc. has any authority to bind

Phoenix to any affirmation, representation or warranty, other than those set forth herein, made by an agent, employee representative shall not be enforceable by the buyer.

The warranty is expressly in lieu of all warranties, expressed or implied, including the warranties

of merchantability and fitness.

Warranty Claim Procedure

Report defect or deficiency to Phoenix Metal Products, Inc. as soon as it is possible. Non emergency failures should wait until normal business hours.

Direct warranty claims to Warranty department: Brooks Price (772-595-6386)

The Warranty department will assess the claim and will process the necessary order to order re-placement parts or initiate the required corrective action. Any work to be accomplished by other

than Phoenix personnel must be authorized by the Warranty department.

All work done must be documented on a warranty claim form and submitted to Phoenix Metal Products, Inc. for re-imbursement.

Hours Available for Warranty Needs Are: Monday through Friday 7:00 A.M. to 5:30P.M.

———————————————— Signature Required

TL600 TL700 ISUZU W LIFT OPT - GSE Manuals · PDF filephoenix metal products, inc tl600/tl700...

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