ANALYSIS OF RESIDUAL STRESSES AND DISTORTIONS IN TIG-WELDED STAINLESS STEEL PIPE
TiP TiG on Stainless Steel - TIP TIG International AGtiptig-international.com/2013 12 21 TiP TiG On...
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International AG (Switzerland) Färberstrasse 4 CH-8832 Wollerau / SZ [email protected] www.tiptig-international.com Slide 1 of 34 Prepared by: Franco Ferrari ( IWS Cert no.CH-04.071 / IWIP Cert no. CH-12.951) TiP TiG on Stainless Steel Introduction / Demonstration / Training / Loan / contract welding Mr. Franco Ferrari / TiP TiG International AG Business Development / Operation Manger The upgrade for every Power source The new standard Unit 500DCi with remote control box for all applications We like if you can be successful !
Transcript of TiP TiG on Stainless Steel - TIP TIG International AGtiptig-international.com/2013 12 21 TiP TiG On...
International AG (Switzerland)Färberstrasse 4 CH-8832 Wollerau / SZ
Slide 1 of 34Prepared by: Franco Ferrari ( IWS Cert no.CH-04.071 / IWIP Cert no. CH-12.951)
TiP TiG on Stainless Steel Introduction / Demonstration / Training / Loan / contract welding
Mr. Franco Ferrari / TiP TiG International AG
Business Development / Operation MangerThe upgrade for every Power source The new standard Unit 500DCi with remote
control box for all applications
We like if you can be successful !
International AG (Switzerland)Färberstrasse 4 CH-8832 Wollerau / SZ
Slide 2 of 34Prepared by: Franco Ferrari ( IWS Cert no.CH-04.071 / IWIP Cert no. CH-12.951)
In contrast to regular TIG, Pulsed MIG, Flux Cored, MIG CMT, MIG STT and SAW, the TIP TIG process willconsistently enable the highest possible weld quality with the lowest possible weld heat. The constant fed TIP TIGweld wire is always directed to the TIG arc sweet spot which provides uniform melting of the weld wire. The higherweld energy generated with the inert gas and agitated weld pool will produce any weld with the least potential forlack of fusion and the least weld pores - inclusions. TIP TIG welds should produce when necessary the lowestpossible weld joules and the lowest possible weld oxidation. When you reduce the reaction of the atmosphere youcan weld titanium without a gas trail shield. TIP TIG welds will produce the lowest possible weld distortion, theleast weld stresses and require the least weld cleaning.
The lowest possible weld heat from TIP TIG can if required reduce weld dilution which with stainless weldstypically means more chrome and nickel for the welds adding to the weld's corrosion resistance. More chrome forthe weld also means more ferrite which again improves weld crack resistance. With those pulsed MIG, FluxCored, Metal Cored and SAW "clad welds" that require 2 tor more weld layers, with TIP TIG you will like get theclad results often with a single layer. When your welds are the cleanest possible, with TIP TIG you can likelyeliminate stainless weld passivation and eliminate the labour / consumable costs associated with weld grindingand cleaning. With duplex and austenitic welds ferrite control is easy. With any alloys , attaining optimum impactor the best possible mechanical or corrosion properties should always be a simple task. Every steel and alloy willbenefit from a weld that will consistently produce the highest weld quality with the lowest weld heat.
TIP TIG, always superior weld quality and the lowest possible weld heat.
Why TiP TiG !
International AG (Switzerland)Färberstrasse 4 CH-8832 Wollerau / SZ
Slide 3 of 34Prepared by: Franco Ferrari ( IWS Cert no.CH-04.071 / IWIP Cert no. CH-12.951)
SS Material 304 L Pipe and Vessel from 12mm – 40mm wall from root to finish- First class welds one after other with consistent good high quality and always lowest possible heat input.
International AG (Switzerland)Färberstrasse 4 CH-8832 Wollerau / SZ
Slide 4 of 34Prepared by: Franco Ferrari ( IWS Cert no.CH-04.071 / IWIP Cert no. CH-12.951)
SS Material 304 L Pipe and Vessel from 12mm – 40mm wall from root to finish- First class welds one after other with consistent good high quality and always lowest possible heat input.
International AG (Switzerland)Färberstrasse 4 CH-8832 Wollerau / SZ
Slide 5 of 34Prepared by: Franco Ferrari ( IWS Cert no.CH-04.071 / IWIP Cert no. CH-12.951)
SS Material 304 L Pipe and Vessel from 12mm – 40mm wall from root to finish
International AG (Switzerland)Färberstrasse 4 CH-8832 Wollerau / SZ
Slide 6 of 34Prepared by: Franco Ferrari ( IWS Cert no.CH-04.071 / IWIP Cert no. CH-12.951)
Carbone Steel Stainless Steel
SS Material 304 L with Automation weld “Top Quality extraordinary high performance”.
International AG (Switzerland)Färberstrasse 4 CH-8832 Wollerau / SZ
Slide 7 of 34Prepared by: Franco Ferrari ( IWS Cert no.CH-04.071 / IWIP Cert no. CH-12.951)
SS Material 304 L Pipe and Vessel from 12mm – 40mm wall from root to finish- First class welds one after other with consistent good high quality and always lowest possible heat input.
International AG (Switzerland)Färberstrasse 4 CH-8832 Wollerau / SZ
Slide 8 of 34Prepared by: Franco Ferrari ( IWS Cert no.CH-04.071 / IWIP Cert no. CH-12.951)
SS Material 304 L Pipe and Vessel from 12mm – 40mm wall from root to finish- First class welds one after other with consistent good high quality and always lowest possible heat input.
International AG (Switzerland)Färberstrasse 4 CH-8832 Wollerau / SZ
Slide 9 of 34Prepared by: Franco Ferrari ( IWS Cert no.CH-04.071 / IWIP Cert no. CH-12.951)
SS Material 304 L Pipe and Vessel from 12mm – 40mm wall from root to finish- First class welds one after other with consistent good high quality and always lowest possible heat input.
International AG (Switzerland)Färberstrasse 4 CH-8832 Wollerau / SZ
Slide 10 of 34Prepared by: Franco Ferrari ( IWS Cert no.CH-04.071 / IWIP Cert no. CH-12.951)
Root pass
SS Material 304 L Pipe and Vessel from 12mm – 40mm wall from root to finish- First class welds one after other with consistent good high quality and always lowest possible heat input.
International AG (Switzerland)Färberstrasse 4 CH-8832 Wollerau / SZ
Slide 11 of 34Prepared by: Franco Ferrari ( IWS Cert no.CH-04.071 / IWIP Cert no. CH-12.951)
SS Material 304 L Pipe and Vessel from 12mm – 40mm wall from root to finish- First class welds one after other with consistent good high quality and always lowest possible heat input.
Root pass
International AG (Switzerland)Färberstrasse 4 CH-8832 Wollerau / SZ
Slide 12 of 34Prepared by: Franco Ferrari ( IWS Cert no.CH-04.071 / IWIP Cert no. CH-12.951)
SS Material 304 L Pipe and Vessel from 12mm – 40mm wall from root to finish- First class welds one after other with consistent good high quality and always lowest possible heat input.
International AG (Switzerland)Färberstrasse 4 CH-8832 Wollerau / SZ
Slide 13 of 34Prepared by: Franco Ferrari ( IWS Cert no.CH-04.071 / IWIP Cert no. CH-12.951)
SS Material 304 L Pipe and Vessel from 12mm – 40mm wall from root to finish- First class welds one after other with consistent good high quality and always lowest possible heat input.
International AG (Switzerland)Färberstrasse 4 CH-8832 Wollerau / SZ
Slide 14 of 34Prepared by: Franco Ferrari ( IWS Cert no.CH-04.071 / IWIP Cert no. CH-12.951)
SS Material 304 L Pipe and Vessel from 12mm – 40mm wall from root to finish- First class welds one after other with consistent good high quality and always lowest possible heat input.
International AG (Switzerland)Färberstrasse 4 CH-8832 Wollerau / SZ
Slide 15 of 34Prepared by: Franco Ferrari ( IWS Cert no.CH-04.071 / IWIP Cert no. CH-12.951)
SS Material 304 L Pipe and Vessel from 12mm – 40mm wall from root to finish- First class welds one after other with consistent good high quality and always lowest possible heat input.
International AG (Switzerland)Färberstrasse 4 CH-8832 Wollerau / SZ
Slide 16 of 34Prepared by: Franco Ferrari ( IWS Cert no.CH-04.071 / IWIP Cert no. CH-12.951)
SS Material 304 L Pipe and Vessel from 12mm – 40mm wall from root to finish- First class welds one after other with consistent good high quality and always lowest possible heat input.
International AG (Switzerland)Färberstrasse 4 CH-8832 Wollerau / SZ
Slide 17 of 34Prepared by: Franco Ferrari ( IWS Cert no.CH-04.071 / IWIP Cert no. CH-12.951)
SS Material 304 L Pipe and Vessel from 12mm – 40mm wall from root to finish- First class welds one after other with consistent good high quality and always lowest possible heat input.
International AG (Switzerland)Färberstrasse 4 CH-8832 Wollerau / SZ
Slide 18 of 34Prepared by: Franco Ferrari ( IWS Cert no.CH-04.071 / IWIP Cert no. CH-12.951)
SS Material 304 L Pipe and Vessel from 12mm – 40mm wall from root to finish- First class welds one after other with consistent good high quality and always lowest possible heat input.
International AG (Switzerland)Färberstrasse 4 CH-8832 Wollerau / SZ
Slide 19 of 34Prepared by: Franco Ferrari ( IWS Cert no.CH-04.071 / IWIP Cert no. CH-12.951)
SS Material 304 L Pipe and Vessel from 12mm – 40mm wall from root to finish- First class welds one after other with consistent good high quality and always lowest possible heat input.
International AG (Switzerland)Färberstrasse 4 CH-8832 Wollerau / SZ
Slide 20 of 34Prepared by: Franco Ferrari ( IWS Cert no.CH-04.071 / IWIP Cert no. CH-12.951)
SS Material 304 L Pipe and Vessel from 12mm – 40mm wall from root to finish- First class welds one after other with consistent good high quality and always lowest possible heat input.
International AG (Switzerland)Färberstrasse 4 CH-8832 Wollerau / SZ
Slide 21 of 34Prepared by: Franco Ferrari ( IWS Cert no.CH-04.071 / IWIP Cert no. CH-12.951)
SS Material 304 L Pipe and Vessel from 12mm – 40mm wall from root to finish- First class welds one after other with consistent good high quality and always lowest possible heat input.
International AG (Switzerland)Färberstrasse 4 CH-8832 Wollerau / SZ
Slide 22 of 34Prepared by: Franco Ferrari ( IWS Cert no.CH-04.071 / IWIP Cert no. CH-12.951)
SS Material 304 L Pipe and Vessel from 12mm – 40mm wall from root to finish- First class welds one after other with consistent good high quality and always lowest possible heat input.
International AG (Switzerland)Färberstrasse 4 CH-8832 Wollerau / SZ
Slide 23 of 34Prepared by: Franco Ferrari ( IWS Cert no.CH-04.071 / IWIP Cert no. CH-12.951)
SS Material 304 L Pipe and Vessel from 12mm – 40mm wall from root to finish- First class welds one after other with consistent good high quality and always lowest possible heat input.
International AG (Switzerland)Färberstrasse 4 CH-8832 Wollerau / SZ
Slide 24 of 34Prepared by: Franco Ferrari ( IWS Cert no.CH-04.071 / IWIP Cert no. CH-12.951)
SS Material 304 L Pipe and Vessel from 12mm – 40mm wall from root to finish- First class welds one after other with consistent good high quality and always lowest possible heat input.
International AG (Switzerland)Färberstrasse 4 CH-8832 Wollerau / SZ
Slide 25 of 34Prepared by: Franco Ferrari ( IWS Cert no.CH-04.071 / IWIP Cert no. CH-12.951)
SS Material 304 L Pipe and Vessel from 12mm – 40mm wall from root to finish- First class welds one after other with consistent good high quality and always lowest possible heat input.
International AG (Switzerland)Färberstrasse 4 CH-8832 Wollerau / SZ
Slide 26 of 34Prepared by: Franco Ferrari ( IWS Cert no.CH-04.071 / IWIP Cert no. CH-12.951)
SS Material 304 L Pipe and Vessel from 12mm – 40mm wall from root to finish- First class welds one after other with consistent good high quality and always lowest possible heat input.
International AG (Switzerland)Färberstrasse 4 CH-8832 Wollerau / SZ
Slide 27 of 34Prepared by: Franco Ferrari ( IWS Cert no.CH-04.071 / IWIP Cert no. CH-12.951)
SS Material 304 L Pipe and Vessel from 12mm – 40mm wall from root to finish- First class welds one after other with consistent good high quality and always lowest possible heat input.
International AG (Switzerland)Färberstrasse 4 CH-8832 Wollerau / SZ
Slide 28 of 34Prepared by: Franco Ferrari ( IWS Cert no.CH-04.071 / IWIP Cert no. CH-12.951)
SS Material 304 L Pipe and Vessel from 12mm – 40mm wall from root to finish- The welder position setting and start welding
International AG (Switzerland)Färberstrasse 4 CH-8832 Wollerau / SZ
Slide 29 of 34Prepared by: Franco Ferrari ( IWS Cert no.CH-04.071 / IWIP Cert no. CH-12.951)
SS Material 304 L Pipe and Vessel from 12mm – 40mm wall from root to finish- The setting and start welding
International AG (Switzerland)Färberstrasse 4 CH-8832 Wollerau / SZ
Slide 30 of 34Prepared by: Franco Ferrari ( IWS Cert no.CH-04.071 / IWIP Cert no. CH-12.951)
SS Material 304 L Pipe and Vessel from 12mm – 40mm wall from root to finish- Typical welder position on a shell
International AG (Switzerland)Färberstrasse 4 CH-8832 Wollerau / SZ
Slide 31 of 34Prepared by: Franco Ferrari ( IWS Cert no.CH-04.071 / IWIP Cert no. CH-12.951)
SS Material 304 L Pipe and Vessel from 12mm – 40mm wall from root to finish- Its comfortable for the welder- He can weld in any positions relaxed and deliver a first class quality weld all times
International AG (Switzerland)Färberstrasse 4 CH-8832 Wollerau / SZ
Slide 32 of 34Prepared by: Franco Ferrari ( IWS Cert no.CH-04.071 / IWIP Cert no. CH-12.951)
SS Material 304 L Pipe and Vessel from 12mm – 40mm wall from root to finish- Welder in action comfortable and clean welds delivered at all times- No more grinding and safe consumable cost massively
International AG (Switzerland)Färberstrasse 4 CH-8832 Wollerau / SZ
Slide 33 of 34Prepared by: Franco Ferrari ( IWS Cert no.CH-04.071 / IWIP Cert no. CH-12.951)
SS Material 304 L Pipe and Vessel from 12mm – 40mm wall from root to finish - Inter pass cleaning by wire brush only- No more grinding
International AG (Switzerland)Färberstrasse 4 CH-8832 Wollerau / SZ
Slide 34 of 34Prepared by: Franco Ferrari ( IWS Cert no.CH-04.071 / IWIP Cert no. CH-12.951)
SS Material 304 L Pipe and Vessel from 12mm – 40mm wall from root to finish
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Contact Franco [email protected]
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