TIMKEN JAMSHEDPUR- OVERVIEW€¦ · Lean 2011 - Bronze Medal – 1st Position – Most Improved...

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TIMKEN JAMSHEDPUR- OVERVIEW

Transcript of TIMKEN JAMSHEDPUR- OVERVIEW€¦ · Lean 2011 - Bronze Medal – 1st Position – Most Improved...

Page 1: TIMKEN JAMSHEDPUR- OVERVIEW€¦ · Lean 2011 - Bronze Medal – 1st Position – Most Improved Plant. 2012 – Bronze Medal – 3 rd Position – Best Lean Tool Implementation. 2013

TIMKEN JAMSHEDPUR- OVERVIEW

Page 2: TIMKEN JAMSHEDPUR- OVERVIEW€¦ · Lean 2011 - Bronze Medal – 1st Position – Most Improved Plant. 2012 – Bronze Medal – 3 rd Position – Best Lean Tool Implementation. 2013

Jamshedpur Leadership Team

Page 3: TIMKEN JAMSHEDPUR- OVERVIEW€¦ · Lean 2011 - Bronze Medal – 1st Position – Most Improved Plant. 2012 – Bronze Medal – 3 rd Position – Best Lean Tool Implementation. 2013

Roller Lines(2500 m2)

In Matl (600m2)

Service

(600 m2)

JSR Roller Expansion Scope:JSR FACILITY EXPANSION

CurrentRollerLines

FutureRollerLines

Phase 1600 m2

Phase 1625 m2

Phase 11,500 m2

Phase 21,000 m2

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Page 4: TIMKEN JAMSHEDPUR- OVERVIEW€¦ · Lean 2011 - Bronze Medal – 1st Position – Most Improved Plant. 2012 – Bronze Medal – 3 rd Position – Best Lean Tool Implementation. 2013

It’s not the It’s not the mountain we mountain we conquer, but conquer, but

ourselves. ourselves.

Sir Edmund HillarySir Edmund Hillary

Vision 2016Vision 2016

�Grow 2 fold in 3 years�Transform into state–of-art facility�Best Performing plant�Talent Pool supporting Timken in Asia�Green – Environment friendly �Community inclusive

Page 5: TIMKEN JAMSHEDPUR- OVERVIEW€¦ · Lean 2011 - Bronze Medal – 1st Position – Most Improved Plant. 2012 – Bronze Medal – 3 rd Position – Best Lean Tool Implementation. 2013

““““Exceed customers’ expectations

by timely delivery of

zero defect products

at the World’s lowest cost”

PLANT MISSION

Globally Globally CompetitiveCompetitive

•Product Range•Global:

• 0-8” CC TS Bearings

• Rail Cartridge Bearings

• Double Extended Cones

•Regional:

• CC Rollers

•Local:

• Differentiated Products

at the World’s lowest cost”

Operational Values

•Safe Work PracticesSafe Work PracticesSafe Work PracticesSafe Work Practices

•Care for EnvironmentCare for EnvironmentCare for EnvironmentCare for Environment

•Customer CentricityCustomer CentricityCustomer CentricityCustomer Centricity

•First Time Right (RP, RQ, RT)First Time Right (RP, RQ, RT)First Time Right (RP, RQ, RT)First Time Right (RP, RQ, RT)

•Speed, ownership & pride Speed, ownership & pride Speed, ownership & pride Speed, ownership & pride

•Continuous Improvement Continuous Improvement Continuous Improvement Continuous Improvement

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LeanLean

� Deployment of Lean tools to

improve operations e.g. Zone

Control, Enterprise

connectivity, Flow days

reduction

Performance Measures

OPERATING FRAMEWORK

Project ONEProject ONETQMSTQMS

� Create value for the

customer through 100%

TQMS deployment

� Create organizational

connectivity through P One:

Batch size, sequence…

Performance Measures

�Safety

�Customer service

�Quality

�Inventory

�Total Cost

�Growth

�Compliance

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QUALITY

IT’S IN OUR DNA

Cornerstone of our brand promise

Key to our global competitiveness

Our core value

Our quality standards are executed in every plant and process

related to Timken products, regardless of manufacturing location.

QUALITY

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TS 16949

OHSAS

TQMS / P-ONE

Lean

2011 - Bronze Medal – 1st Position – Most Improved Plant.2012 – Bronze Medal – 3rd Position – Best Lean Tool Implementation.2013 - 1st Runner up in most improved plant and best lean tool deployment2014 - Lean Certification for Plant manager and Operations manager2014 – Lean Assessment score 3.8 (Bronze).

ADAPTING BEST PRACTICES

ISO 9000

QS 9000

AAR

ISO 14001

CI

ACI

Page 9: TIMKEN JAMSHEDPUR- OVERVIEW€¦ · Lean 2011 - Bronze Medal – 1st Position – Most Improved Plant. 2012 – Bronze Medal – 3 rd Position – Best Lean Tool Implementation. 2013