TILT KIT FOR MACDON 70/75/75S/1XX - Headsight · combine specific section below). For Kits w/...
Transcript of TILT KIT FOR MACDON 70/75/75S/1XX - Headsight · combine specific section below). For Kits w/...
HEADSIGHT.COM | 574.546.5022
Grain Header Manual09040120g
TILT KIT FORMACDON 70/75/75S/1XX
About Headsight
Headsight Contact InfoHeadsight, Inc. 4845 3B Road Bremen, IN 46506 Phone: 574-546-5022 Fax: 574-546-5760 Email: [email protected] Web: www.headsight.com
Technical AssistancePhone: 574-220-5511
About this Manual
How to use this manualThe instructions in this manual are in the order that they should be completed for new installations. Complete all applicable instructions in each section before proceeding. Note that some sections are labeled to indicate they only apply to certain machines or applications. An index is available in the front of the manual to help find technical information for previously installed systems.
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DisclaimersHeadsight®, Horizon®, Pinpoint®, Insight®, Foresight®, Feathersight® Truesense™ and Truesight® are trademarks of Headsight, Inc. All other trademarks are property of their respective owners.
SuggestionsIf you have any suggestions to improve this manual please call 574-546-5022 or email [email protected].
Headsight’s products are protected by one or more of the following US Patents 6202395, 6833299, 7310931, 7647753 and other patents pending.
Copyright Headsight, Inc. 2018
Table of ContentsAbout Headsight ��������������������������������������������������������������������������������������������� iAbout this Manual ������������������������������������������������������������������������������������������� iInstallation �������������������������������������������������������������������������������������������������� 1
Identify Float Adapter Model: FD70 & 75 ������������������������������������������������������������� 1Installing Sensors - FD70 �������������������������������������������������������������������������������� 2
Left �������������������������������������������������������������������������������������������������������� 2Right ������������������������������������������������������������������������������������������������������ 2
Installing Sensors - FD75 �������������������������������������������������������������������������������� 3Installing Sensors - FD1xx ������������������������������������������������������������������������������ 4Install Wiring: FD1xx ������������������������������������������������������������������������������������ 5
Sensor Wiring ������������������������������������������������������������������������������������������� 5Install Wiring: FD70 & FD75 ���������������������������������������������������������������������������� 6
Sensor Wiring ������������������������������������������������������������������������������������������� 6Main Harness Wiring: FD70 & FD75 Only ���������������������������������������������������������� 7
Calibration ��������������������������������������������������������������������������������������������������10Sensor Adjustment (w/o Insight Box) ����������������������������������������������������������������10Sensor Adjustment (With Insight Box) ���������������������������������������������������������������11Combine Calibration ������������������������������������������������������������������������������������12
CaseIH w/ Gen2 Software & New Holland CR �����������������������������������������������������12CaseIH w/ Gen1 Software ����������������������������������������������������������������������������12JD S-Series ����������������������������������������������������������������������������������������������13JD 70 Series ���������������������������������������������������������������������������������������������13JD 50 and 60 Series ������������������������������������������������������������������������������������13Lexion 400 & 500 ��������������������������������������������������������������������������������������14Lexion 600 & 700 ��������������������������������������������������������������������������������������14AGCO Axial 2009 and Newer �������������������������������������������������������������������������14AGCO 2008 and Earlier, Gleaner ��������������������������������������������������������������������14
Settings ������������������������������������������������������������������������������������������������������15Enable Lateral Tilt ���������������������������������������������������������������������������������������15
CNH ������������������������������������������������������������������������������������������������������15CIH 14-25xx �������������������������������������������������������������������������������������������15JD S-Series ����������������������������������������������������������������������������������������������15JD 50-70 �������������������������������������������������������������������������������������������������15Lexion ��������������������������������������������������������������������������������������������������16AGCO Axial 2009 and Newer �������������������������������������������������������������������������16Gleaner R-S, Early Axial �������������������������������������������������������������������������������16
Adjust Sensitivity ����������������������������������������������������������������������������������������16CIH Flagship, NH-CR, x140 ���������������������������������������������������������������������������16CIH x088, x130 �����������������������������������������������������������������������������������������16CIH 14-25xx ��������������������������������������������������������������������������������������������16JD 70- S-Series ������������������������������������������������������������������������������������������16JD 60 Series STS ����������������������������������������������������������������������������������������16JD 50-60 Series (Non-STS)����������������������������������������������������������������������������17Lexion 400 & 500 ��������������������������������������������������������������������������������������17
Lexion 600 & 700 �������������������������������������������������������������������������������������17AGCO Axial 2009 and Newer �������������������������������������������������������������������������17Gleaner R-S, Early Axial �������������������������������������������������������������������������������17
Operation ���������������������������������������������������������������������������������������������������18Setting Automatic Control Height ���������������������������������������������������������������������18
CNH ������������������������������������������������������������������������������������������������������18John Deere ����������������������������������������������������������������������������������������������18Lexion ���������������������������������������������������������������������������������������������������18AGCO 2009-Up, Except Rxx, Sxx ���������������������������������������������������������������������19AGCO 1998-2008, Rxx, Sxx ��������������������������������������������������������������������������19
Overview ����������������������������������������������������������������������������������������������������20Insight® Navigation ��������������������������������������������������������������������������������������20
How to Navigate ����������������������������������������������������������������������������������������20Meaning of Status Light �������������������������������������������������������������������������������20Resetting Insight® to Defaults �����������������������������������������������������������������������20
Advanced Information ������������������������������������������������������������������������������������21Lexion Calibration Issues ������������������������������������������������������������������������������21
Diagnostics �������������������������������������������������������������������������������������������������22Reading Voltages w/ Sensor Tester �������������������������������������������������������������������22Reading Voltages w/ Insight ��������������������������������������������������������������������������23
Before you Start ���������������������������������������������������������������������������������������23On the Insight® Box������������������������������������������������������������������������������������23
Troubleshooting by Symptom �������������������������������������������������������������������������24Schematics ��������������������������������������������������������������������������������������������������25
HB2-IH8S-31C ������������������������������������������������������������������������������������������25HP2-JD63-31Q (Continued on Next Page) ���������������������������������������������������������26HP2-JD63-31Q (Continued) ��������������������������������������������������������������������������27HB2-CA05-XX �������������������������������������������������������������������������������������������28HP2-AG31-31A (Continued on Next Page) ���������������������������������������������������������29QB3-IH23-XX �������������������������������������������������������������������������������������������30QB3-NHCR-31N ����������������������������������������������������������������������������������������31
Parts ���������������������������������������������������������������������������������������������������������32MacDon Tilt Sensor �������������������������������������������������������������������������������������32Mounting Bracket and Harness �����������������������������������������������������������������������33Exploded Sensor Prints ���������������������������������������������������������������������������������34
STATEMENT OF LIMITED WARRANTY �����������������������������������������������������������������36
1
Installation
Installation
Before working under header always:
1. Perform all combine and header manufacturer safety precautions for servicing header.
2. Insert stop to prevent movement of header.
3. Turn off combine and remove key from ignition.
4. Set combine parking brake.
5. Disconnect all drive shafts from the header.
Identify Float Adapter Model: FD70 & 75
Late FD70 and 2162 headers may use the FD75 mounting style below. Use graphics below to determine mounting style of header. Follow instructions for mounting style on your header. Does not apply to FD1xx headers.
FD75 Mounting Style
has roller arm
FD70 Mounting Style
no roller arm
2
Installation
Installing Sensors - FD70
Left
1. Attach sensor assembly stamped (L) to left side of header float adapter.• Mount Sensor to bolts A
• Remove existing hardware• Use longer hardware provided• Lower bolt must be in hole stamped “70”
• Attach sensor lead with clamp to existing bolt B
2. Attach arm bracket to float arm using existing hole and hardware provided.
• 5/16 x 1¼" bolt & nut for thru holes• ¼" bolt for tapped holes
3. Install sensor linkage rod in center hole of arm bracket and outer hole in sensor assembly arm.• Install with nuts toward inside• Use pre assembled tie rods • Set the length to 6" from center of eyelet to center of
eyelet for initial setting
Right
4. Attach sensor assembly stamped (R) to right side of header float adapter.• Mount Sensor to bolts A
• Remove existing hardware• Use longer hardware provided• Lower bolt must be in hole stamped “70”
• Attach sensor lead with clamp to existing bolt B
5. Attach arm bracket to float arm using existing hole and hardware provided.
• 5/16 x 1¼" bolt & nut for thru holes• ¼" bolt for tapped holes
6. Install sensor linkage rod in center hole of arm bracket and outer hole in sensor assembly arm. • Linkage rod must be installed outside of upper arm
bracket, and inside of sensor arm• Use pre assembled tie rods • Set the length to 6" from center of eyelet to center of
eyelet for initial setting
1A1A
1B
2
3
4A
4A
4B
6 5
3
Installation
Installing Sensors - FD75
Left1. Attach sensor assembly stamped (L) to left side of
header float adapter.• Mount Sensor to bolts A
• Remove existing hardware• Use longer hardware provided• Lower bolt must be in hole stamped “75”
• Attach sensor lead with clamp to existing bolt B
2. Attach arm bracket to float arm using existing hole and hardware provided.
• 5/16 x 1¼" bolt & nut for thru holes• ¼" bolt for tapped holes
3. Install sensor linkage rod in center hole of arm bracket and outer hole in sensor assembly arm.• Install with nuts toward inside• Use pre assembled tie rods • Set the length to 6" from center of eyelet to center of
eyelet for initial setting
Right
1. Attach sensor assembly stamped (R) to right side of header float adapter.• Mount Sensor to bolts A
• Remove existing hardware• Use longer hardware provided• Lower bolt must be in hole stamped “75”
• Attach sensor lead with clamp to existing bolt B
2. Attach arm bracket to float arm using existing hole and hardware provided.
• 5/16 x 1¼" bolt & nut for thru holes• ¼" bolt for tapped holes
3. Install sensor linkage rod in center hole of arm bracket and outer hole in sensor assembly arm. • Linkage rod must be installed outside of upper arm
bracket, and inside of sensor arm• Use pre assembled tie rods • Set the length to 6" from center of eyelet to center of
eyelets
1A
1B1A
2
3
1A
4A
4A
4B
65
4
Installation
Installing Sensors - FD1xx
Left1. Attach sensor assembly stamped (L) to left side of
header float adapter.• Mount Sensor to bolts A & B
• Remove existing hardware• Use longer hardware provided
• Attach sensor lead with clamp to existing bolt B
2. Attach arm bracket to float arm using existing hole and hardware provided.
• 5/16 x 1¼" bolt & nut for thru holes
3. Install sensor linkage rod in center hole of arm bracket and outer hole in sensor assembly arm.• Install with nuts toward inside• Use pre assembled tie rods • Set the length to 6" from center of eyelet to center of
eyelet for initial setting
Right
4. Attach sensor assembly stamped (R) to right side of header float adapter.• Mount Sensor to bolts A & B
• Remove existing hardware• Use longer hardware provided
• Attach sensor lead with clamp to existing bolt B
5. Attach arm bracket to float arm using existing hole and hardware provided.
• 5/16 x 1¼” bolt & nut for thru holes
6. Install sensor linkage rod in center hole of arm bracket and outer hole in sensor assembly arm. • Linkage rod must be installed outside of upper arm
bracket, and inside of sensor arm• Use pre assembled tie rods• Set the length to 6" from center of eyelet to center of
eyelet for initial setting
2
3
1B1A
4A
4B
65
5
Installation
Install Wiring: FD1xx
If your kit includes an Insight Interface unit, Please see mounting instructions in FD75 Wiring section below.
Sensor Wiring1. Inside left hydraulic compartment, connect C45B on
the OEM combine adapter to C40 on the float optimizer harness. C45A should be disconnected.
2. Connect the 3' extension harness HT3812 to the left sensor.
3. Use metal clip & ziptie to mount connector to frame opening as shown.
4. Route harness across and up inside frame column, following piping as needed.
5. Connect to P537 on front of float optimizer top frame, just left of feeder opening.
6. Connect the 6' extension harness HT3813 to the right sensor.
7. Use metal clip & ziptie to mount connector to frame opening as shown.
8. Route harness across behind adjustment tool and up inside frame column.
9. Follow existing wiring/piping across float optimizer to center of head.• Remove piping shield and route wiring behind them
3
7
6
Installation
10. Connect harness to P538 in center of float optimizer
11. Secure harnesses safely away from moving parts.
Install Wiring: FD70 & FD75
Sensor Wiring
1. Connect the 4' extension harness to the left sensor.
2. Route left extension harness to upper left corner of float optimizer.
3. Connect 17' extension harness to the right sensor.
4. Route right extension harness up floating adapter following hydraulic hoses and across to left side securing with zip ties.
7
Installation
Main Harness Wiring: FD70 & FD75 Only
Before mounting Insight, make sure the main harness will reach to the OEM header plug (see combine specific section below).
For Kits w/ Insight Box
1. Mount Insight to back of header with the bracket as shown.
2. Connect the Y101 to the Insight box.
3. Connect sensor extension harnesses.• Connect right sensor extension harness to connector
marked R on main harness• Connect left sensor extension harness to connector
marked L on main harness• Center is not used
For Kits w/o the Insight Box
1. Install the Main harness for your combine (see combine specific section below).
2. Connect sensor extension harnesses.• Connect right sensor extension harness to connector
marked R on main harness• Connect left sensor extension harness to connector
marked L on main harness
C RL
L
R
8
Installation
CNH and JD 50 Series Combines
1. Remove the shield just to the right of the OEM header connector.
2. Remove the 5 small screws (T20) holding the OEM connector in place and remove the flip cap assembly.
3. Slip the OEM connector out of the slot as shown.
4. Connect the Headsight main harness plug to the OEM connector.
5. Slip the Headsight adapter Male plug back into the slot.
6. Reinstall the flip cap assembly. Make sure flange notch aligns properly in the cap assembly.
7. Connect the sensor harnesses to the main harness.
8. Reinstall the shield.
9. Secure all wiring with zip ties.
10. Follow sensor adjustment section of this manual then calibrate combine following operators manual instructions
12
9
Installation
JD 60 Series and AGCO MY2002 and Newer Combines
1. Connect main harness to existing header connector and route opposite connector to combine connection location.
2. Connect Y161 and Y162 inline with MacDon selector harness connection.
3. Secure all wiring with zip ties.
4. Follow sensor adjustment section of this manual then calibrate combine following operators manual instructions.
Lexion Combines
1. Identify the OEM MacDon AHHC sensor in center of header frame.
2. Trace the existing harness from OEM MacDon AHHC sensor to the Multilink.
3. Disconnect the OEM harness from the Multilink port VS2. (See note below)
4. Connect the Headsight harness to the Multilink port VS2 in place of the OEM harness. • The OEM harness and sensor are not used
5. Secure all wiring with zip ties.
6. Follow sensor adjustment section of this manual then calibrate combine following the operators manual instructions.
Some MacDon heads may have the location of Ports VS2 and VS3 reversed. Make sure you trace the harness from the OEM sensor in the middle of the head and replace that harness plug with the Headsight with connector Y501.
VS2 VS3
10
Calibration
Calibration
When calibrating/adjusting sensors, always:• Run reel fully forward for maximum “out front” weight• Ensure Center Link is set to D • Make sure the head has full motion. The float springs cannot be so tight that the head frame floats
up when the head is fully raised• If necessary, loosen the springs during calibration, then retighten to desired setting• NOTE: Lexion combines in particular have this issue, as they raise the head significantly higher
than other combines, causing it to roll back farther and float up more
Sensor Adjustment (w/o Insight Box)
1. Plug in sensor tester to sensor being adjusted.
2. Loosen sensor tie rod linkage jam nuts.
3. Adjust length of tie rod to proper voltage. • Increase length of tie rod to decrease voltage• Decrease length of tie rod to increase voltage• Header raised voltage = 3.5-4.3V• Header lowered voltage = 0.8-1.5V• Sensor change must have a range greater than 2.0V• Voltage range on left and right sensor should match
closely
4. Tighten tie rod linkage jam nuts.
5. Disconnect sensor tester and reconnect extension harness.
11
Calibration
Sensor Adjustment (With Insight Box)
1. Start combine to power the Insight box.
2. Setup Insight box (this will only need to be done the first time you power up Insight.)• Choose Language• Choose Combine Brand• Choose Combine Model • Choose “Draper” as header type• Choose “2” sensors
Before pressing the check button to begin calibrating, be sure to adjust voltages at this screen by adjusting sensors tie rod length.
3. Using the Left and Right voltage inputs displayed on the Insights box, raise and lower the header and adjust the tie rod lengths so the voltages are in the correct range.• Increase length of tie rod to decrease voltage• Decrease length of tie rod to increase voltage• Header raised voltage = 3.5-4.3V• Header lowered voltage = 0.8-1.5V• Sensor change must have a range greater than 2.0V• Voltage range on left and right sensor should match close as possible
4. Tighten tie rod linkage jam nuts.
5. Park the combine on a smooth, level surface, preferably a cement driveway or shop floor.
6. Follow on-screen instructions.• “Raise Header” all the way so that NO sensors
touch the ground and press enter• “Lower Header” all the way down on the skids
and press enter
Raise HeaderThen Press (✓)LEFT RIGHT0.0V 0.0V
12
Calibration
Combine Calibration
You may wish to refer to both your MacDon and combine Owners Manuals for details on Setup and Calibration of the AHC. Also, Headsight has much more detailed combine operation information in specific “combine” manuals available on our website at headsight.com/manuals. Use the manual search to select & download these manuals.
When calibrating/adjusting sensors always:• Run reel fully forward for maximum “out front” weight• Ensure Center Link is set to D • Make sure the head has full motion. The float springs cannot be so tight that the head frame floats
up when the head is fully raised• If necessary, loosen the springs during calibration, then retighten to desired setting• NOTE: Lexions in particular have this issue, as they raise the head significantly higher than
other combines, causing it to roll back farther and float up more
CaseIH w/ Gen2 Software & New Holland CR
For CaseIH Flagship w/ Gen2 Software, Midrange x140, and New Holland CR combines.
If you do not have a “Header” selection under Calibrations, see Gen 1 section
1. Make sure header type under “Toolbox>>Head1” is set correctly.
2. Choose Calibrations>>Header.• Follow the on-screen steps
3. After successful calibration, set initial AHC #1 at lowest height on Macdon indicator.
CaseIH w/ Gen1 Software
For CaseIH Flagship w/Gen 1 Software, 21-25xx, x088, x130, combines.
1. Thresher and header must be off. Lower head fully to ground and hold for 3 seconds. Press and Hold Raise button until head reaches top of motion.• Header should pause ~12” off the ground• NO “S1” header code should appear in the corner post during or after calibration
13
Calibration
JD S-Series
1. Choose Menu>>Combine>>Service>>Calibrations.
2. Perform Feeder House Speed Calibration.• Follow on-screen steps• Press Enter to save Calibration
3. For S680, S690: Perform Feeder House Tilt Speed Calibration.
4. Perform Header Calibration.• Follow on-screen steps• Press Enter to save Calibration
JD 70 Series
1. Choose Service>>Calibrations.
2. Perform Feeder House Speed Calibration.• Follow on-screen steps• Press Enter after each step• Press Enter to save Calibration
3. Perform Header Calibration.• Follow on-screen steps• Press Enter after each step• Press Enter to save Calibration
JD 50 and 60 Series
1. Press button on cornerpost and then press until the screen reads “CAL”.
2. Press and then press until the screen reads “Hdr”.
3. Press screen will read “Hdr – dn” and lower the header completely to the ground.
4. Press screen will read “Hdr – up” and raise the header to the top of its stroke.
5. Press screen will read “EOC” and then press .
6. Press until returned to the main screen.
14
Calibration
Lexion 400 & 500
1. Choose Settings>>Header>>Cutt. Height Limits.
2. Start Thresher and Header.
3. Set throttle to full speed.
4. Perform “Cutt. Height Limits”.
Lexion 600 & 700
1. Choose Icons shown left to right in top bar.
2. Start Thresher and Header.
3. Set throttle to full speed
4. Perform “Learning End Stops”
Lexion 700: You may wish to “block” the feeder on the your Lexion during calibration to improve performance, See Advanced Info
AGCO Axial 2009 and Newer
Massey Ferguson, Challenger and Gleaner A-Series
1. Choose Diagnostics>>Calibrations>>Header. Follow the on-screen steps.
AGCO 2008 and Earlier, Gleaner
Massey Ferguson, Challenger and Gleaner R&S-Series
1. Refer to Combine Owners manual—multistep process.
15
Settings
Settings
Enable Lateral Tilt
CNH
1. Choose Toolbox>>Head2.
2. Enable Lateral Tilt, “Installed” or “Yes”.
3. Header Sensors should also be “Installed” (some combines do not have this option).
CIH 14-25xx
1. Turn on Field Tracker.
JD S-Series
1. Enable on the combine cornerpost.• Header height control• Header height resume• Contour Master
JD 50-701. Enable on the combine cornerpost.
• Header height control• Header height resume• Contour Master
16
Settings
Lexion
1. Set Selector switch is Lateral Tilt Mode (500 shown, 700 similar.)
AGCO Axial 2009 and Newer
1. Make sure the Lateral Tilt switch is on.
Gleaner R-S, Early Axial
1. Enable the lateral tilt Icon.
Adjust Sensitivity
For ALL combines, adjust the sensitivities and/or drop rate as high as possible without causing hunting. This step is CRITICAL for proper operation, as many calls are because of sensitivity set to low, especially on CNH combines.
CIH Flagship, NH-CR, x1402. Choose Toolbox>>Head2.
3. Adjust Height and Tilt Sensitivity to maximum (250), then reduce until head does not bounce.
CIH x088, x1301. Choose Header>>Height or Tilt Sensitivity (Tilt shown).
2. Adjust Height and Tilt Sensitivity to maximum (250), then reduce until head does not bounce.
CIH 14-25xx1. Adjust Balance, Sensitivity, and Gain knobs.
JD 70- S-Series1. Set the AHHC height and tilt sensitivity.
• Press the header button repeatedly until AHHC sensitivity or contour master sensitivity displays• Use scroll knob to adjust sensitivity
JD 60 Series STS1. Set the automatic drop rate.
• Use the knob under the operator’s right-hand armrest
17
Settings
JD 50-60 Series (Non-STS)1. Set the automatic drop rate.
• Use the adjustment on the valve block
2. Set the hydraulic accumulator.• Open the accumulator valve 1 full turn (from closed position)
3. Manually move header from full right tilt to full left tilt.• The target tilt speed is 5-8 seconds• If not correct, download JD 506070S Manual online from our website to for instructions on how to
change tilt orifices
Lexion 400 & 5001. Choose Settings>>Header>>Sensitivity CAC.
• Adjust to optimize performance
Lexion 600 & 700 1. Choose Icons shown Left to right in Top Bar.
2. Choose Sensitivity CAC:• Cutting Height Adjustment: This is Height
sensitivity• Lateral Leveling: Tilt sensitivity• Automatic Drop rate—Suggested-40
AGCO Axial 2009 and Newer1. Choose Header>>Tilt.
• Adjust Sensitivities
2. Choose AHHC.• Adjust Sensitivity
3. Choose Table Settings.• Adjust Flow Rates
Gleaner R-S, Early Axial
1. Adjust sensitivity knobs. • If head bounces vertically at minimal sensitivity, the Headsight Flow Rate
Kit is recommended
18
Operation
Operation
Setting Automatic Control Height
CNH
1. Start Combine.
2. Enable Machine Separator and Header.
3. Setting automatic control height.• CNH all: Manually adjust to lowest height on MacDon indicator • CIH: Press and hold #1 for 2 seconds• NH-CR: Select # 1, Press and hold Resume for 2 seconds • Wavy line mode should engage
4. Adjust the Height point as desired, once Wavy line mode activates.• Use the +/- switch to bump the Height setting• Manually set desired height and hold button as above
John Deere
1. Start Combine.
2. Enable Machine Seperator and Header.
3. Press 2 or 3 resume button on hydro handle to engage AHHC.
4. Turn the AHC dial on the armrest with header control engaged.• Clockwise = higher• Counter-clockwise = lower
Lexion
1. Lower head to desired height .
2. Start Separator and Header.
3. Press and hold the LEFT side of the Header Raise/Lower switch for 2 seconds.• Marker should set to that height on the Left bar graph• Two different heights can be set—tap Left side to toggle between settings• Filled marker is active
19
Operation
AGCO 2009-Up, Except Rxx, Sxx
1. Start Combine.
2. Enable Separator and Header clutches.
3. Using the Select Switch, Select Auto Header Height Mode.
4. Enable Auto Tilt
5. Press the header lower button.
6. Adjust Height as desired with knob .
AGCO 1998-2008, Rxx, Sxx
Module for MY03-08 is shown and MY98-02 is similar, but a different module used.
1. Start Combine.
2. Enable Separator and Header clutches.
3. Enable AHHC & Auto Tilt modes.
4. Press the header lower button.
5. Adjust Height as desired with knob.
20
Overview
Overview
Insight® Navigation
How to NavigateWhen in a menu (selection arrow appears to left side)
• Enter: chooses the selected menu choice• Esc: backs up one menu level• Up: moves up within the menu choices displayed • Down: moves down within the menu choices displayed
When in a screen which allows setting of parameters• Enter: backs up to last menu level AFTER saving• Esc: backs up to last menu level without saving• Up: increases the value• Down: decreases the value
Meaning of Status LightSolid Green:
• System is operating• No errors detected
Solid Red:• System is NOT operating• No height or tilt signals are sent to combine• You have changed settings which require calibration of Insight, are currently in a menu which will
force a calibration if you make any changes, or are in calibration mode
Solid Green with Flashing red:• System is operating• An error has been detected• Repair problem then clear errors
Flashing Red:• System is operating• A sensor has been ignored• See note in Troubleshooting by Error - ER16• Repair system - Recalibrate Insight
Resetting Insight® to DefaultsTo reset all settings hold + for 5 seconds:
• Press and hold ESC then• Press and hold Enter while holding Esc• Hold both for 5 seconds
21
Advanced Info
Advanced Information
Lexion Calibration Issues
For Lexion 6/700 machines with 2011-2014 OEM Lexion software, play in the connection between the header and feeder house can cause the calibration process to not work correctly.
Symptom: When the CAC system is engaged, the header dives into the ground, then recovers to the preset height.
MacDon Flex Draper headers can experience this symptom. Limiting downward over-travel on the float adapter during calibration may solve or reduce this issue. If your feeder can continue to drop more than ½" after the float optimizer reaches maximum normal operating travel downward, it is recommended that you use the following solution:
During the combine calibration process, use blocks under the feeder faceplate to stop further movement downward The block height should stop the feeder just as the solid frame of the float optimizer reaches maximum normal operating travel downward (indicator stops moving).
Many Lexion operators of all models claim that using this technique improves performance in the field, both for the OEM MacDon sensor, and with the Headsight Tilt option.
1. Park the combine and head on a firm, level surface.
2. Make sure head angle is tilted fully forward (set to D).
3. Run reel fully forward for maximum out front weight.
4. Make sure lift springs are not so tight head floats up when fully raised.
5. Lower the head until the skids contact the ground.
6. Level the header/feeder.
7. Continue to lower the feeder while watching the height range indicator. The indicator should drop toward 0-1.
8. When the indicator stops moving, the float optimizer should have reached maximum downward travel.
9. NOTE: it might take several cycles to identify the best height to stop the travel at.
10. Block under the center of the feeder faceplate to make sure feeder cannot lower further.
11. Perform the combine calibration.• Lexion 4-500: Perform “Cutting Height Limits” • Lexion 6-700: Perform “Learning End Stops”
12. Remove the blocking and test operation.
22
Diagnostics
Diagnostics
Reading Voltages w/ Sensor Tester
1. There are to options for testing sensor and wiring.• To test the sensor only, connect the sensor tester directly to the sensor connector• To test the sensor harness, connect the tester to the sensor extension harness at the rear of the
header (Harness must be connected to the sensor)
2. Turn on the sensor tester and read the voltage. Raise and lower header thru its range and watch the voltage change.
3. Typical sensor readings (See Typical sensor readings and Common faults for more information.• Sensor when header is raised: 4.0V (+/- 0.2V) • Sensor when header is completely pressed on the ground: 0.8-1.5V • Smooth change between upper and lower voltages
Common Faults
• Sensor Tester reads 4.75-4.85V, as sensor arm is moved through its range• A & C are reversed in the harness
• Sensor Tester reads 5V, no change• Check wire A (ground) to sensor for open
• Sensor Tester reads 0V, as sensor arm is moved through its range• Check wire C (5V) to sensor for open• Check wire B (signal) from sensor for open• Check that magnet is still in shaft
• Sensor Tester voltage jumps erratically at a point in the rotation• Replace sensor
• Sensor Tester reads 0.3V, as sensor arm is moved through its range• The sensor is beyond its mechanical travel• Sensor operates “backwards” (1.0V-sensor down, 4.0V-sensor up)• Rotate sensor 180 degrees on mounting
• CALL HEADSIGHT BEFORE REPLACING SENSOR (TECH SUPPORT 1-574-220-5511)• The sensor is rarely the cause of problem
23
Diagnostics
Reading Voltages w/ Insight
Before you Start
The Insight box can display both the input voltages it receives from each sensor and the output voltages it is sending to the combine.
Sensor voltage = Insight box input voltage Insight box output voltage = Combine sensor input
On the Insight® Box1. From main menu, go to >> Diagnostics>>Disp Sensor
Voltages.• This shows real-time voltage coming from each sensor
2. For more information about sensor history and status see >>Diagnostics>>Detailed Diagnostics>>(parameter of interest).
• Sensor = signal from sensor in volts• Max = the maximum voltage sent to Insight box from sensor since last calibrated• Min = the minimum voltage sent to Insight box from sensor since last calibrated• Enabled = is this sensor enabled to control height? Yes or No• SetH = the “header raised” voltage set-point recorded during calibration• SetL = the “header lowered” voltage set-point recorded during calibration• Reversed = is the polarity of this sensor reversed? Yes or No
Sensor Voltages
L LC CTR RC R0.0 0.0 0.0 0.0 0.0
Left Sens =0.00VMax=0.00V SetH=5.00VMin=0.00V SetL=0.00VEnabled=N Reversed=N
24
Diagnostics
Troubleshooting by Symptom
Nearly every problem may be resolved by one of the following simple steps:• Make sure each sensor meets the basic requirements discussed above• Properly calibrate • Properly set the combine performance settings
Symptom Problem SolutionSystem does not tilt Tilt function not enabled on
combineCorrect in accordance with the Settings section of this manual
Insight not calibrated (if applicable)
Calibrate Insight
Combine not calibrated Correct in accordance with the Calibration section of this manual
Wiring not installed correctly See Installation SectionSystem does not tilt, FD1xx only OEM tilt plugs not connected See Installation
Make sure C40 is connected to C45B, not C45A
Header/ feeder tilts wrong way (either direction)
Left and right sensor connections reversed on main harness
Correct in accordance with the Installation section of this manual
Sensors incorrectly installed or adjusted
Correct in accordance with the Installation section of this manual
Header/feeder tilts fully one direction only
Sensors incorrectly installed or adjusted
Correct in accordance with the Installation section of this manual
Incorrect calibration Make sure voltages are correct
Make sure springs are not to tight during calibration
Combine will not calibrate header Sensors incorrectly installed or adjusted
Correct in accordance with the Installation section of this manual
Make sure voltage ranges are correct
Incorrect Insight calibration (where applicable)
Calibrate Insight
Head is floating up on float springs when raised
Make sure springs are not to tight during calibration
Header dives then recovers Drop rate set to high Lower Automatic Drop rateLexion Cal issue See Advanced Info
Header response sluggish Height and/or Tilt Sensitivities set too low
Increase sensitivity as much as possible without head hunting
Flow rates set too low (when adjustable)
Increase flow rates as much as possible without head hunting
25
Diagnostics
Schematics
081 LEFT SENSO
R W
HT
087 RIG
HT SEN
SOR
WH
T
012 12V POW
ER R
ED
082 L C SEN
SOR
WH
T
032 RIG
HT H
ZD LT D
k GR
N
150 SWAP 3 PU
R
137 SWAP 2 D
k BLU
022 CH
ASSIS GN
D BLK
070 HEAD
ER TYPE YEL
131 DR
APER - BR
N
130 DR
APER + W
HT
031 LEFT HZD
LT YEL
136 SWAP 1 O
RG
Y311C
OM
BINE
P01LEFT H
GT
P02R
IGH
T HG
T
P05SEN
SOR
V+
P06SEN
SOR
GN
D
P03L C
HG
T
P04R
T C H
GT
P07R
EEL SPEED
P08D
ECK PLATE
P09R
EEL VERT
P10SW
AP 3
P12SEN
SOR
V+
P13SEN
SOR
GN
D
P18D
RAPER
+
P19D
RAPER
-
P20D
ECK +
P22LFT H
ZD LT
P23SEN
SOR
V+
P24STU
BBLE LTS
P25SEN
SOR
GN
D
P26D
ECK -
P27H
EADER
TYPE
P28R
IGH
T HZD
LT
P29SW
ITCH
ED 12V
P30C
HASSIS G
ND
P31FLEX PR
ESSUR
E
Y312H
EADER
P05SEN
SOR
V+
P06SEN
SOR
GN
D
P01L H
GT
P03L C
HG
T
P04R
T C H
GT
P02R
T HG
T
P07R
EEL SPEED
P08D
ECK PLATE
P09R
EEL VERT
P10SW
AP 3
P12SEN
SOR
V+
P13SEN
SOR
V-
P18D
RAPER
+
P19D
RAPER
-
P20D
ECK +
P22LEFT H
ZD LT
P23SEN
SOR
V+
P24STU
BBLE LT
P25SEN
SOR
GN
D
P26D
ECK -
P27H
EADER
TYPE
P28R
IGH
T HZD
LT
P2912V PO
WER
P30C
HASSIS G
ND
P31FLEX PR
ESSUR
E
033 STUBBLE LTS BR
N
S81LEFT H
GT
AG
RO
UN
D
BSIG
NAL
CSEN
SOR
V+
S87R
IGH
T HG
TA
GR
OU
ND
BSIG
NAL
CSEN
SOR
V+
108 AUX SN
R G
ND
Lt BLU
058 AUX SN
R V+ PIN
K
101 SENSO
R G
ND
Lt BLU
051 SENSO
R PW
R PIN
K
100 SENSO
R G
ND
Lt BLU
050 SENSO
R V+ PIN
K
098 REEL SPEED
GR
Y
113 REEL F/A YEL
112 REEL VER
T YEL
091 FLEX PRESSU
RE G
RY
086 RT C
SENSO
R W
HT
NO
TES:
HB2-IH
8S-31C5
HB2-IH8S-31C
26
Diagnostics
045
RIG
HT
HG
T T
AN
100
SEN
SOR
GN
D
Lt B
LUE
041
LEFT
HG
T T
AN
050
SEN
SOR
PW
R P
INK
031
LEFT
HZD
LT
YEL
032
RIG
HT
HZD
LT
Dk.
GR
N
033
STU
BBLE
LTS
BR
N
022
CH
ASSI
S G
ND
BLK
012
12V
POW
ER R
ED
043
CTR
HG
T T
AN
S 8 1
LEFT HEIGHTAGROUND
BSIGNAL
C5V POWER
S 8 7
RIGHT HEIGHTAGROUND
BSIGNAL
C5V POWER
098
REE
L SP
EED
GR
Y
113
REE
L F/
A Y
EL
112
REE
L VE
RT
YEL
131
DR
APER
- B
RN
097
SHAF
T SP
EED
GR
Y
130
DR
APER
+ W
HT
078
REE
L SE
LEC
T D
k BL
U
804
FLO
AT S
OL
2 Y
EL
465A
RH
DEC
K SH
IFT
GR
N
466A
LH
DEC
K SH
IFT
BLU
Y201
CO
MBI
NE
P07
L H
HEI
GH
T
P03
L H
FLO
AT
P09
R H
HEI
GH
T
P20
SEN
SOR
V+
P10
SEN
SOR
GN
D
P01
CR
OP
2 R
P02
CR
OP
1 L
P04
SWIT
CH
ED 1
2V
P05
R H
FLO
AT
P06
TILT
SO
L
P08
REE
L SP
EED
P11
REE
L SO
L
P12
CH
ASSI
S G
ND
P13
LFT
HZD
LT
P14
RIG
HT
HZD
LT
P15
STU
BBLE
LTS
P16
HD
R R
EC 1
P17
HD
R R
EC 3
P18
HD
R R
EC 4
P19
FLEX
SEL
ECT
P21
REE
L SE
LEC
T
P23
R H
SH
IFT
P24
L H
SH
IFT
P25
FLO
AT S
OL
2
P26
DR
APER
+
P27
DR
APER
-
P28
HEA
DER
REC
2
P29
SHAF
T SP
EED
P30
REE
L VE
RT
SIG
P31
REE
L F/
A SI
G
072
HD
R R
EC 2
OR
G
Y202
HEA
DER
P03
CTR
HG
T SN
S
P20
SEN
SOR
V+
P10
SIG
NAL
GN
D
P01
CR
OP
2 R
P02
CR
OP
1 L
P04
SWIT
CH
ED 1
2V
P05
R H
FLO
AT
P06
TILT
SO
L
P08
REE
L SP
EED
P11
REE
L SO
L
P12
CH
ASSI
S G
ND
P13
LEFT
HZD
LT
P14
RIG
HT
HZD
LT
P15
STU
BBLE
LTS
P16
HEA
DER
REC
1
P17
HEA
DER
REC
3
P18
HEA
DER
REC
4
P19
FLEX
SEL
ECT
P21
REE
L SE
LEC
T
P23
R H
SH
IFT
P24
L H
SH
IFT
P25
FLO
AT S
OL
2
P26
DR
APER
+
P27
DR
APER
-
P28
HEA
DER
REC
2
P29
SHAF
T SP
EED
P30
REE
L VE
RT
P31
REE
L F/
A
073
HD
R R
EC 3
OR
G
079
FLEX
SEL
ECT
OR
G
071
HD
R R
EC 1
OR
G
074
HD
R R
EC 4
OR
G
464
REE
L SO
L Y
EL
813
RH
FLO
AT G
RY
803
TILT
DIV
SO
L O
RG
781
CR
OP
1 L
WH
T
782
CR
OP
2 R
WH
T
NO
TES:
HP2
-JD
63-3
1Q3
HP2-JD63-31Q (Continued on Next Page)
27
Diagnostics
137 SWAP 2 D
k BLU
Y161SW
AP EXTP01
L H H
EIGH
T
P02L H
FLOAT
P03R
H H
EIGH
T
P04R
EEL F/A SIG
Y162SW
AP EXTP01
CTR
HG
T SNS
P02C
TR H
GT SN
S
P03SIG
NAL G
ND
P04R
EEL F/A
136 SWAP 1 O
RG
150 SWAP 3 PU
R
157 SWAP 4 BR
N
NO
TES:
HP2-JD
63-31Q3
HP2-JD63-31Q (Continued)
28
Diagnostics
041
LEFT
HG
T T
AN
050
SEN
SOR
PW
R P
INK
Y401
MU
LTI -
VS
2 P03
LEFT
HG
T
P01
SEN
SOR
GN
D
P02
SEN
SOR
5V
P04
RIG
HT
HG
T
S81
LEFT
HG
TA
GR
OU
ND
BSI
GN
AL
C+5
V PO
WER
S87
RIG
HT
HG
TA
GR
OU
ND
BSI
GN
AL
C+5
V PO
WER
045
RIG
HT
HG
T T
AN
100
SEN
SOR
GN
D L
t BLU
NO
TES:
HB2
-CA0
5-XX
1
HB2-CA05-XX
29
Diagnostics
Y501C
OM
BINE
P10LEFT H
GT SIG
P09R
IGH
T HG
T SIG
P25SW
ITCH
ED 12V
P07SEN
SOR
GN
D
P06SEN
SOR
V+
P19H
DR
SELECT
P01R
EEL SPEED
P03R
EEL RETU
RN
P02C
AN H
I
P04C
AN LO
P17R
EEL ENABLE
P18R
EEL ENABLE
P11R
EEL FOR
E
P12R
EEL FOR
E
P13R
EEL AFT
P14R
EEL AFT
P05C
HASSIS G
ND
P16LFT H
ZD LT
P15R
IGH
T HZD
LT
P20STU
BBLE LTS
P08R
EEL VERT SN
R
P21R
EEL F/A SNR
P26H
EAD PITC
H SN
R
P27FLEX SELEC
T
P28FR
ON
T PITCH
P29R
EAR PITC
H
P30FLEX PR
ESSUR
E
100 SENSO
R G
ND
Lt BLU
045 RIG
HT H
GT TAN
041 LEFT HG
T TAN
032 RIG
HT H
AZARD
Dk G
RN
033 STUBBLE LTS BR
N
031 LEFT HAZAR
D YEL
022 CH
ASSIS GN
D BLK
138 REEL EN
ABLE 1
135 REEL AFT BR
N
134 REEL FO
RE W
HT
135 REEL AFT BR
N
134 REEL FO
RE W
HT
139 REEL EN
ABLE 2
004 SIGN
AL GN
D BLK/W
T
098 REEL SPEED
GR
Y
012 12V POW
ER R
ED
Y502H
EADER
P25SW
ITCH
ED 12V
P07SEN
SOR
GN
D
P06SEN
SOR
V+
P19H
DR
SELECT
P01R
EEL SPEED
P03R
EEL RETU
RN
P02C
AN H
I
P04C
AN LO
P17R
EEL ENABLE
P18R
EEL ENABLE
P11R
EEL FOR
E
P12R
EEL FOR
E
P13R
EEL AFT
P14R
EEL AFT
P05C
HASSIS G
ND
P16LEFT H
ZD LT
P15R
IGH
T HZD
LT
P20STU
BBLE LT
P08R
EEL VERT SN
R
P21R
EEL F/A SNR
P26H
EAD PITC
H
P27FLEX SELEC
T
P28FR
ON
T PITCH
P29R
EAR PITC
H
P30FLEX PR
ESSUR
E
050 SENSO
R PW
R PN
K
112 REEL VER
T YEL
113 REEL F/A YEL
079 FLEX SELECT O
RG
091 FLEX PRESSU
RE G
RY
S 81LEFT H
EIGH
TA
GR
OU
ND
BSIG
NAL
C5V PO
WER
S 87R
IGH
T HEIG
HT
AG
RO
UN
D
BSIG
NAL
C5V PO
WER
100 SENSO
R G
ND
Lt BLU
050 SENSO
R PW
R PN
K
071 HD
R R
EC 1 O
RG
079 FLEX SELECT O
RG
114 HEAD
F/A YEL
780 CR
OP IN
R TAN
779 CR
OP IN
L TAN
731 CAN
1 H YEL
732 CAN
1 L Dk G
RN
NO
TES:
HB2-AG
31-31A3
HP2-AG31-31A (Continued on Next Page)
30
Diagnostics
Y101
INSI
GH
T
P11
HG
T SI
GN
AL
P18
TILT
IN L
OW
P16
TILT
SIG
NAL
P17
TILT
IN H
I
P412
V PO
WER
P6G
RO
UN
D
P2H
GT
SNS
V+
P3H
GT
SNS
GN
D
P7LE
FT H
GT
P8C
ENTE
R H
GT
P9R
IGH
T H
GT
QB5
-INPU
TH
ARN
ESS
050
SEN
SOR
PW
R P
NK
100
SEN
SOR
GN
D L
t BLU
087
RIG
HT
SEN
SOR
WH
T
084
CEN
TER
SEN
SOR
WH
T
081
LEFT
SEN
SOR
WH
T
Y302
FIEL
D T
RAC
KER A
TILT
REF
LO
W
BTI
LT S
IGN
AL
CTI
LT R
EF H
IGH
DSW
ITC
HED
12V
EG
RO
UN
D
303
TILT
IN A
Lt B
LUE
122
TILT
BAL
ANC
E G
REY
304
TILT
IN C
PIN
K
001
SIG
NAL
GN
D B
LK
012
12V
POW
ER
RED
301
HEI
GH
T A
Lt G
RN
125
HEI
GH
T SI
GN
AL W
HT
302
HEI
GH
TC
Lt G
RN
Y301
HEI
GH
TA
HG
T R
EF H
I
BH
EIG
HT
SIG
NAL
CH
GT
REF
LO
W
CR
IMP
AND
SO
LDER
R1
- 1k,
1 2 W
CR
IMP
AND
SO
LDER
R2
- 1K,
1 2 W
NO
TES:
QB3
-IH23
-XX
1
QB3-IH23-XX
31
Diagnostics
Y311C
OM
BINE
P27H
EADER
TYPE
P01LEFT H
GT
P03L C
HG
T
P04R
T C H
GT
P02R
IGH
T HG
T
P510V SU
PPLY
P6SIG
NAL G
RO
UN
D
P30C
HASSIS G
ND
P22LFT H
ZD LT
P28R
IGH
T HZD
LT
P24STU
BBLE LTS
P07R
EEL SPEED
P13SEN
SOR
GN
D
P20SW
AP 1
P26SW
AP 2
QB3-IN
PUT
HAR
NESS
001 SIGN
AL GN
D BLK
045 RIG
HT H
GT TAN
012 12V POW
ER R
ED
050 SENSO
R PW
R PN
K
100 SENSO
R G
ND
Lt BLU
087 RIG
HT SEN
SOR
WH
T
084 CEN
TER SEN
SOR
WH
T
081 LEFT SENSO
R W
HT
Y101IN
SIGH
T
P16H
EADER
TYPE
P10LEFT H
GT SIG
P11C
ENTER
HG
T SIG
P12R
IGH
T HG
T SIG
P412V PO
WER
P6G
RO
UN
D
P2H
GT SN
S V+
P3H
GT SN
S GN
D
P9R
IGH
T HG
T
P8C
ENTER
HG
T
P7LEFT H
GT
041 LEFT HG
T TAN
032 RIG
HT H
AZARD
Dk G
RN
033 STUBBLE LTS BR
N
031 LEFT HAZAR
D YEL
022 CH
ASSIS GN
D BLK
Y312H
EADER
P30C
HASSIS G
ND
P22LEFT H
ZD LT
P28R
IGH
T HZD
LT
P24STU
BBLE LT
P07R
EEL SPEED
P13SEN
SOR
V-
P20SW
AP 1
P26SW
AP 2
070 HEAD
ER TYPE YEL
136 SWAP 1 D
k BLU
137 SWAP 2 O
RG
098 REEL SPEED
GR
Y
101 SENSO
R G
ND
Lt BLU
043 CTR
HG
T TAN
043 CTR
HG
T TAN
NO
TES:
QB3-N
HC
R-31N
5
QB3-NHCR-31N
32
Parts
Parts
ITEM QTY. PART NUMBER DESCRIPTION1 AR HT3227 Left sensor (FD70-75)2 AR HT3225 Right sensor (FD70-75)3 AR HT3226 Left sensor (FD1xx)4 AR HT3228 Right Sensor (FD1xx)5 2 HT3233 Arm T bracket6 2 HT3356 Tie Rod7 2 08200102 1/4-0.5” flange bolt8 2 08200136 5/16 -1.25” Bolt9 2 08200145 5/16 Flange Nut
10 4 08200216 3/8-1.5” carriage bolt11 4 08200131 3/8 flange nut12 4 08100102 Cable clamp13 2 08100137 Clip, push on14 10 08300102 8” Zipties
MacDon Tilt Sensor
2
1 3
14
7
135
9 10 11 12
6 8
4
33
Parts
ITEM QTY. PART NUMBER DESCRIPTION1 AR PFB4 FD7x, Left Harness2 AR PFB17 FD7x, Right Harness3 AR HT3812 FD1, Left Harness4 AR HT3813 FD1, Right Harness
Mounting Bracket and Harness
1
4
2
3 4
34
Parts
Exploded Sensor Prints
1234
D
C
B
E
F
G
H
D
C
B
A
E
F
G
H
5678
12345678
ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY1 08200110 M5 FLANGE NUT 22 HT2128 SENSOR 13 HT3235 BRACKET TILT SENSOR RH MACDON FD7X 14 08100103 SNAP RING E-CLIP 15 HT2112 PIVOT BUSHING 16 HT2119 SEAL 17 08200147 M5x20 HEX BOLT 28 HT3307 SHAFT ARM 1
HT3225
UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN INCHESDIMENSIONS W/O TOL ARE BASIC
DATE
JUL 18, 18
PROJECTIONTHIRD ANGLE SHEET 1 OF 1
THE INFORMATION CONTAINED ON THIS DRAWING IS PROPRIETARY TOHEADSIGHT, INC. ANY UNAUTHORIZED USE OF SUCH CONTENTS ISSTRICTLY PROHIBITED.MATERIAL
N/ADESCRIPTION
TILT SENSOR ASSM RH - MD FD7X
HT3225 CHG LEVEL C 01
1
23
45
67 8
1234
D
C
B
E
F
G
H
D
C
B
A
E
F
G
H
5678
12345678
ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY1 08200110 M5 FLANGE NUT 22 HT2128 SENSOR 13 HT3235 BRACKET TILT SENSOR RH MACDON FD7X 14 08100103 SNAP RING E-CLIP 15 HT2112 PIVOT BUSHING 16 HT2119 SEAL 17 08200147 M5x20 HEX BOLT 28 HT3307 SHAFT ARM 1
HT3225
UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN INCHESDIMENSIONS W/O TOL ARE BASIC
DATE
JUL 18, 18
PROJECTIONTHIRD ANGLE SHEET 1 OF 1
THE INFORMATION CONTAINED ON THIS DRAWING IS PROPRIETARY TOHEADSIGHT, INC. ANY UNAUTHORIZED USE OF SUCH CONTENTS ISSTRICTLY PROHIBITED.MATERIAL
N/ADESCRIPTION
TILT SENSOR ASSM RH - MD FD7X
HT3225 CHG LEVEL C 01
1
23
45
67 8
1234
D
C
B
E
F
G
H
D
C
B
A
E
F
G
H
5678
12345678
ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY1 08200110 M5 FLANGE NUT 22 HT2128 SENSOR 13 HT3235 BRACKET TILT SENSOR RH MACDON FD7X 14 08100103 SNAP RING E-CLIP 15 HT2112 PIVOT BUSHING 16 HT2119 SEAL 17 08200147 M5x20 HEX BOLT 28 HT3307 SHAFT ARM 1
HT3225
UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN INCHESDIMENSIONS W/O TOL ARE BASIC
DATE
JUL 18, 18
PROJECTIONTHIRD ANGLE SHEET 1 OF 1
THE INFORMATION CONTAINED ON THIS DRAWING IS PROPRIETARY TOHEADSIGHT, INC. ANY UNAUTHORIZED USE OF SUCH CONTENTS ISSTRICTLY PROHIBITED.MATERIAL
N/ADESCRIPTION
TILT SENSOR ASSM RH - MD FD7X
HT3225 CHG LEVEL C 01
1
23
45
67 8
Right Sensor - FD70-75
Left Sensor - FD70-75
1234
D
C
B
E
F
G
H
D
C
B
A
E
F
G
H
5678
12345678HT3227
UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN INCHESDIMENSIONS W/O TOL ARE BASIC
DATE
JUL 18, 18
PROJECTIONTHIRD ANGLE SHEET 1 OF 1
THE INFORMATION CONTAINED ON THIS DRAWING IS PROPRIETARY TOHEADSIGHT, INC. ANY UNAUTHORIZED USE OF SUCH CONTENTS ISSTRICTLY PROHIBITED.MATERIAL
N/ADESCRIPTION
TILT SENSOR ASSM LH - MD FD7X
HT3227 CHG LEVEL C 01
TOLERANCEx.x = ± .030x.xx = ± .010x.xxx = ± .005
ANGLES = ± 1/2°
ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY1 08200110 M5 FLANGE NUT 22 HT2128 SENSOR 13 HT3237 BRACKET TILT SENSOR LH MACDON FD7X 14 08100103 SNAP RING E-CLIP 15 HT2112 PIVOT BUSHING 16 HT2119 SEAL 17 08200147 M5x20 HEX BOLT 28 HT3307 SHAFT ARM 1
12 3
4 5
67
8
1234
D
C
B
E
F
G
H
D
C
B
A
E
F
G
H
5678
12345678HT3227
UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN INCHESDIMENSIONS W/O TOL ARE BASIC
DATE
JUL 18, 18
PROJECTIONTHIRD ANGLE SHEET 1 OF 1
THE INFORMATION CONTAINED ON THIS DRAWING IS PROPRIETARY TOHEADSIGHT, INC. ANY UNAUTHORIZED USE OF SUCH CONTENTS ISSTRICTLY PROHIBITED.MATERIAL
N/ADESCRIPTION
TILT SENSOR ASSM LH - MD FD7X
HT3227 CHG LEVEL C 01
TOLERANCEx.x = ± .030x.xx = ± .010x.xxx = ± .005
ANGLES = ± 1/2°
ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY1 08200110 M5 FLANGE NUT 22 HT2128 SENSOR 13 HT3237 BRACKET TILT SENSOR LH MACDON FD7X 14 08100103 SNAP RING E-CLIP 15 HT2112 PIVOT BUSHING 16 HT2119 SEAL 17 08200147 M5x20 HEX BOLT 28 HT3307 SHAFT ARM 1
12 3
4 5
67
8
1234
D
C
B
E
F
G
H
D
C
B
A
E
F
G
H
5678
12345678HT3227
UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN INCHESDIMENSIONS W/O TOL ARE BASIC
DATE
JUL 18, 18
PROJECTIONTHIRD ANGLE SHEET 1 OF 1
THE INFORMATION CONTAINED ON THIS DRAWING IS PROPRIETARY TOHEADSIGHT, INC. ANY UNAUTHORIZED USE OF SUCH CONTENTS ISSTRICTLY PROHIBITED.MATERIAL
N/ADESCRIPTION
TILT SENSOR ASSM LH - MD FD7X
HT3227 CHG LEVEL C 01
TOLERANCEx.x = ± .030x.xx = ± .010x.xxx = ± .005
ANGLES = ± 1/2°
ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY1 08200110 M5 FLANGE NUT 22 HT2128 SENSOR 13 HT3237 BRACKET TILT SENSOR LH MACDON FD7X 14 08100103 SNAP RING E-CLIP 15 HT2112 PIVOT BUSHING 16 HT2119 SEAL 17 08200147 M5x20 HEX BOLT 28 HT3307 SHAFT ARM 1
12 3
4 5
67
8
35
Parts
1234
D
C
B
E
F
G
H
D
C
B
A
E
F
G
H
5678
12345678HT3228
UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN INCHESDIMENSIONS W/O TOL ARE BASIC
DATE
JUL 18, 18
PROJECTIONTHIRD ANGLE SHEET 1 OF 1
THE INFORMATION CONTAINED ON THIS DRAWING IS PROPRIETARY TOHEADSIGHT, INC. ANY UNAUTHORIZED USE OF SUCH CONTENTS ISSTRICTLY PROHIBITED.MATERIAL
N/ADESCRIPTION
TILT SENSOR ASSM RH - MD FD1
HT3228 CHG LEVEL C 01
TOLERANCEx.x = ± .030x.xx = ± .010x.xxx = ± .005
ANGLES = ± 1/2°
ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY1 08200110 M5 FLANGE NUT 22 HT2128 SENSOR 13 HT3238 BRACKET TILT SENSOR RH MACDON FD1 14 08100103 SNAP RING E-CLIP 15 HT2112 PIVOT BUSHING 16 HT2119 SEAL 17 08200147 M5x20 HEX BOLT 28 HT3307 SHAFT ARM 1
12
3
45
6
7 8
1234
D
C
B
E
F
G
H
D
C
B
A
E
F
G
H
5678
12345678HT3228
UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN INCHESDIMENSIONS W/O TOL ARE BASIC
DATE
JUL 18, 18
PROJECTIONTHIRD ANGLE SHEET 1 OF 1
THE INFORMATION CONTAINED ON THIS DRAWING IS PROPRIETARY TOHEADSIGHT, INC. ANY UNAUTHORIZED USE OF SUCH CONTENTS ISSTRICTLY PROHIBITED.MATERIAL
N/ADESCRIPTION
TILT SENSOR ASSM RH - MD FD1
HT3228 CHG LEVEL C 01
TOLERANCEx.x = ± .030x.xx = ± .010x.xxx = ± .005
ANGLES = ± 1/2°
ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY1 08200110 M5 FLANGE NUT 22 HT2128 SENSOR 13 HT3238 BRACKET TILT SENSOR RH MACDON FD1 14 08100103 SNAP RING E-CLIP 15 HT2112 PIVOT BUSHING 16 HT2119 SEAL 17 08200147 M5x20 HEX BOLT 28 HT3307 SHAFT ARM 1
12
3
45
6
7 8
1234
D
C
B
E
F
G
H
D
C
B
A
E
F
G
H
5678
12345678HT3228
UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN INCHESDIMENSIONS W/O TOL ARE BASIC
DATE
JUL 18, 18
PROJECTIONTHIRD ANGLE SHEET 1 OF 1
THE INFORMATION CONTAINED ON THIS DRAWING IS PROPRIETARY TOHEADSIGHT, INC. ANY UNAUTHORIZED USE OF SUCH CONTENTS ISSTRICTLY PROHIBITED.MATERIAL
N/ADESCRIPTION
TILT SENSOR ASSM RH - MD FD1
HT3228 CHG LEVEL C 01
TOLERANCEx.x = ± .030x.xx = ± .010x.xxx = ± .005
ANGLES = ± 1/2°
ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY1 08200110 M5 FLANGE NUT 22 HT2128 SENSOR 13 HT3238 BRACKET TILT SENSOR RH MACDON FD1 14 08100103 SNAP RING E-CLIP 15 HT2112 PIVOT BUSHING 16 HT2119 SEAL 17 08200147 M5x20 HEX BOLT 28 HT3307 SHAFT ARM 1
12
3
45
6
7 8
1234
D
C
B
E
F
G
H
D
C
B
A
E
F
G
H
5678
12345678HT3226
UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN INCHESDIMENSIONS W/O TOL ARE BASIC
DATE
JUL 18, 18
PROJECTIONTHIRD ANGLE SHEET 1 OF 1
THE INFORMATION CONTAINED ON THIS DRAWING IS PROPRIETARY TOHEADSIGHT, INC. ANY UNAUTHORIZED USE OF SUCH CONTENTS ISSTRICTLY PROHIBITED.MATERIAL
N/ADESCRIPTION
TILT SENSOR ASSM LH - MD FD1
HT3226 CHG LEVEL C 01
TOLERANCEx.x = ± .030x.xx = ± .010x.xxx = ± .005
ANGLES = ± 1/2°
ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY1 08200110 M5 FLANGE NUT 22 HT2128 SENSOR 13 HT3236 BRACKET TILT SENSOR LH MACDON FD1 14 08100103 SNAP RING E-CLIP 15 HT2112 PIVOT BUSHING 16 HT2119 SEAL 17 08200147 M5x20 HEX BOLT 28 HT3307 SHAFT ARM 1
12 3
45
6
7
8
1234
D
C
B
E
F
G
H
D
C
B
A
E
F
G
H
5678
12345678HT3226
UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN INCHESDIMENSIONS W/O TOL ARE BASIC
DATE
JUL 18, 18
PROJECTIONTHIRD ANGLE SHEET 1 OF 1
THE INFORMATION CONTAINED ON THIS DRAWING IS PROPRIETARY TOHEADSIGHT, INC. ANY UNAUTHORIZED USE OF SUCH CONTENTS ISSTRICTLY PROHIBITED.MATERIAL
N/ADESCRIPTION
TILT SENSOR ASSM LH - MD FD1
HT3226 CHG LEVEL C 01
TOLERANCEx.x = ± .030x.xx = ± .010x.xxx = ± .005
ANGLES = ± 1/2°
ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY1 08200110 M5 FLANGE NUT 22 HT2128 SENSOR 13 HT3236 BRACKET TILT SENSOR LH MACDON FD1 14 08100103 SNAP RING E-CLIP 15 HT2112 PIVOT BUSHING 16 HT2119 SEAL 17 08200147 M5x20 HEX BOLT 28 HT3307 SHAFT ARM 1
12 3
45
6
7
8
1234
D
C
B
E
F
G
H
D
C
B
A
E
F
G
H
5678
12345678HT3226
UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN INCHESDIMENSIONS W/O TOL ARE BASIC
DATE
JUL 18, 18
PROJECTIONTHIRD ANGLE SHEET 1 OF 1
THE INFORMATION CONTAINED ON THIS DRAWING IS PROPRIETARY TOHEADSIGHT, INC. ANY UNAUTHORIZED USE OF SUCH CONTENTS ISSTRICTLY PROHIBITED.MATERIAL
N/ADESCRIPTION
TILT SENSOR ASSM LH - MD FD1
HT3226 CHG LEVEL C 01
TOLERANCEx.x = ± .030x.xx = ± .010x.xxx = ± .005
ANGLES = ± 1/2°
ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY1 08200110 M5 FLANGE NUT 22 HT2128 SENSOR 13 HT3236 BRACKET TILT SENSOR LH MACDON FD1 14 08100103 SNAP RING E-CLIP 15 HT2112 PIVOT BUSHING 16 HT2119 SEAL 17 08200147 M5x20 HEX BOLT 28 HT3307 SHAFT ARM 1
12 3
45
6
7
8
Left Sensor - FD1xx
Right Sensor - FD1xx
STATEMENT OF LIMITED WARRANTY
For Headsight® Products Headsight Inc. (Headsight) warrants its new products to be free from defects in material and workmanship for a period of twelve (12) consecutive months following the date of purchase by the retail purchaser.
Headsight Inc. (Headsight) warrants its new corn sensors assemblies for a period of thirty-six (36) months.
Headsight warrants genuine Headsight replacement parts and components to be free from defects in material and workmanship for a period of six (6) consecutive months following the date of purchase or the remainder of the original equipment warranty period, whichever is longer.
Headsight’s obligation under these warranties shall be limited to repairing or replacing, free of charge to the original purchaser, any part that, in Headsight’s judgment, shows evidence of such defect.
Limitations to Warranty
This warranty does not cover:• Warranty claims directly resulting from improper installation of the product.• Any product damaged by accident, abuse, misuse, or negligence after shipment from Headsight.• Any unauthorized product alteration or modification.• Any unauthorized repairs made with parts other than genuine Headsight parts.• Any repairs performed by anyone other than Headsight or an authorized Headsight dealer unless specifically authorized
by Headsight.
Warranty Procedure• Troubleshooting should be done between farmer/dealer and Headsight through our technical assistance @
574.220.5511. • Labor reimbursement will occur only pre-arranged through Headsight technical assistance and be scheduled to a flat rate
basis or reasonable time allowance in Headsight’s judgment. • There is no mileage reimbursement. • Diagnostic time will not be reimbursed except in pre-arranged circumstances.• Warranty claims should be on typical dealer service work order with a number and name to be attached for any future
correspondence. • All warranty work must be performed, and claims submitted, within thirty (30) days of the occurrence of the claim and
within the warranty period.• All parts removed during warranty repair must be returned to Headsight with Headsight’s Return Form within thirty (30)
days of the occurrence of the claim and within the warranty period.• Headsight, Inc. reserves the right to either inspect the product at the original retail purchaser’s location or require it to be
returned to Headsight, Inc. for inspection.
Limitation of LiabilityHeadsight makes no express warranties other than those, which are specifically described herein. Any description of the goods sold hereunder, including any reference to buyer’s specifications and any descriptions in circulars and other written material published by Headsight is for the sole purpose of identifying such goods and shall not create an express warranty that the goods shall conform to such description.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED. There are no implied warranties of merchantability or fitness of a particular purpose. This warranty states Headsight’s entire and exclusive liability and buyer’s exclusive remedy or any claim for damages in connection with the sale of furnishing of Headsight products, their design, suitability for use, installation or operation, or for any claimed defects herein. HEADSIGHT WILL IN NO EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES WHATSOEVER, NOR FOR ANY SUM IN EXCESS OF THE PRICE RECEIVED FOR THE GOODS FOR WHICH LIABILITY IS CLAIMED.
No representative of Headsight nor any dealer associated with Headsight has the authority to change the items of this warranty in any manner whatsoever, and no assistance to purchaser by Headsight in the repair of operation of any Headsight product shall constitute a waiver of the conditions of this warranty, nor shall such assistance extend or revive it.
Headsight reserves the right to make improvements in design or changes in specifications at any time, without incurring any obligation to owners of units previously sold. Warranty: 1/2017
P 574.546.5022 • F 574.546.57604845 3B Rd • Bremen, IN [email protected]