TIGHITCO Presentation
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TIGHITCO, Inc.TIGHITCO, Inc.Company OverviewCompany Overview
Serving the Aerospace, Defense, Power Generation, Marine, and Industrial Markets
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OwnershipOwnership
Privately Held by The InterTech Group Privately Held by The InterTech Group (N. Charleston, SC)(N. Charleston, SC) Forbes MagazineForbes Magazine
Top 100 Largest Privately Held Companies in USTop 100 Largest Privately Held Companies in US
The InterTech GroupThe InterTech Group Material Technology Business EnterpriseMaterial Technology Business Enterprise Operating Strategy:Operating Strategy:
Acquisition FocusAcquisition Focus Diversified MarketsDiversified Markets Independent & Entrepreneurial Operations Independent & Entrepreneurial Operations Long Term Facility InvestmentLong Term Facility Investment
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Company HistoryCompany History TIGHITCO, Inc.TIGHITCO, Inc.
Insulation Products Group (Atlanta, GA)Insulation Products Group (Atlanta, GA) 1944: Founded as H.I. Thompson Company 1944: Founded as H.I. Thompson Company 1991: Purchased by The InterTech Group 1991: Purchased by The InterTech Group (Charleston, SC)(Charleston, SC)
Ellcott Division (Vernon, CT) - CompositesEllcott Division (Vernon, CT) - Composites 1972: Founded as Ellcott Aerospace1972: Founded as Ellcott Aerospace 1997: Acquired by TIGHITCO, Inc.1997: Acquired by TIGHITCO, Inc.
TIGHITCO – Latinoamerica (San Luis Potosi`, TIGHITCO – Latinoamerica (San Luis Potosi`, Mexico)Mexico)
Composites and Sewn Insulation ProductsComposites and Sewn Insulation Products January 2001: IncorporatedJanuary 2001: Incorporated April 2001: Initiated Production OperationsApril 2001: Initiated Production Operations
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Major CustomersMajor Customers AerospaceAerospace
BoeingBoeing SikorskySikorsky LockheedLockheed Hamilton SundstrandHamilton Sundstrand GE Aircraft EnginesGE Aircraft Engines Northrop GrummanNorthrop Grumman HoneywellHoneywell Rolls-RoyceRolls-Royce
DefenseDefense United States United States GovernmentGovernment
Power Generation, Power Generation, Industrial, and Industrial, and Marine MarketsMarine Markets Cummins Engine Cummins Engine CompanyCompany
Detroit DieselDetroit Diesel GE Power SystemsGE Power Systems GM – Electromotive GM – Electromotive DivisionDivision
CaterpillarCaterpillar New Flyer BusNew Flyer Bus Orion BusOrion Bus MCI BusMCI Bus
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Aerospace Aerospace Product ApplicationsProduct Applications
Commercial and Military Commercial and Military AircraftAircraft
CompositesComposites Floor PanelsFloor Panels Wing SurfacesWing Surfaces FairingsFairings DuctingDucting
Fire ProtectionFire Protection Struts & PylonsStruts & Pylons APU CompartmentsAPU Compartments Thrust ReversersThrust Reversers Fan CowlsFan Cowls Fuel, Air and Hydraulic Fuel, Air and Hydraulic
ValvesValves Insulation SystemsInsulation Systems
Exhaust DuctsExhaust Ducts ECS SystemsECS Systems Cabin Wall InsulationCabin Wall Insulation Aircraft EnginesAircraft Engines
Sewn ProductsSewn Products Cargo Nets and LinersCargo Nets and Liners Straps and ContainersStraps and Containers Hydraulic Splash ShieldsHydraulic Splash Shields
HelicoptersHelicopters CompositesComposites
Floors PanelsFloors Panels Shelf AssembliesShelf Assemblies WorkWork platforms platforms FairingsFairings
Structural Airframe Structural Airframe ComponentsComponents
Sheet Metal Details and Sheet Metal Details and AssembliesAssemblies
Interior PanelsInterior Panels Component AssemblyComponent Assembly Insulation SystemsInsulation Systems
Exhaust DuctsExhaust Ducts Bleed Air DuctingBleed Air Ducting Aircraft EnginesAircraft Engines
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Industrial Industrial Product ApplicationsProduct Applications
Industrial Power GenerationIndustrial Power Generation Exhaust SystemsExhaust Systems Inlet Acoustical TreatmentInlet Acoustical Treatment
Marine EnginesMarine Engines Exhaust Manifolds and TurbosExhaust Manifolds and Turbos
Heavy Equipment (Off Highway, Truck, Bus and Heavy Equipment (Off Highway, Truck, Bus and Rail)Rail)
EGR SystemsEGR Systems Exhaust SystemsExhaust Systems Particulate FiltersParticulate Filters
Missiles Exhaust SystemsMissiles Exhaust Systems Armored VehiclesArmored Vehicles
Crew CompartmentsCrew Compartments Exhaust SystemsExhaust Systems
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Atlanta FacilityAtlanta Facility
TIGHITCO, Inc.1375 Seaboard Industrial Blvd, NWAtlanta, GA 30318-2824
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Atlanta Facility Atlanta Facility SpecificsSpecifics
126,000 Sq. Ft. facility126,000 Sq. Ft. facility Single Shift OperationSingle Shift Operation Support our Customers with:Support our Customers with:
Full Engineering and Design SupportFull Engineering and Design Support Tooling Design and BuildTooling Design and Build Qualification TestingQualification Testing CATIA CATIA Program ManagementProgram Management
Fully Implemented ERP SystemFully Implemented ERP System Visual ManufacturingVisual Manufacturing
High quality productsHigh quality products AS 9100/ISO 9000 CertifiedAS 9100/ISO 9000 Certified
On-time deliveryOn-time delivery Cost Effective SolutionsCost Effective Solutions
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MaterialsMaterials EncapsulationsEncapsulations
Metal FoilsMetal Foils Stainless SteelStainless Steel InconelInconel
Metal MeshMetal Mesh High Temperature High Temperature TextilesTextiles
NextelNextel QuartzQuartz Leached SilicaLeached Silica
Mid-Range Mid-Range TextilesTextiles
E-GlassE-Glass Silicon CoatedSilicon Coated Teflon CoatedTeflon Coated
InsulationsInsulations High TemperatureHigh Temperature
Calcium-Calcium-Magnesium-Magnesium-Silicates or Silicates or Ceramic FiberCeramic Fiber
PaperPaper FeltsFelts BlanketBlanket
HSAHSA MicroporousMicroporous Quartz MattQuartz Matt
Mid-RangeMid-Range FiberglassFiberglass AerogelAerogel
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Thermal Management Thermal Management Selection CriteriaSelection Criteria
Thermal EfficiencyThermal Efficiency Space ConstraintsSpace Constraints DurabilityDurability Maximum TemperatureMaximum Temperature Vibration ResistanceVibration Resistance Ease of FabricationEase of Fabrication CostCost Fire TestsFire Tests
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Products – Metal Products – Metal BlanketsBlankets
Consistent dimensions based on Consistent dimensions based on tooling – highly reproducible tooling – highly reproducible partsparts
Removable to support Removable to support repair/inspectionrepair/inspection
Continuous use temperature up to Continuous use temperature up to 1200F (stainless) or 1600F 1200F (stainless) or 1600F (Inconel)(Inconel)
This process can support price This process can support price reductions with larger reductions with larger quantitiesquantities
Easily installed, durable parts, Easily installed, durable parts, which survive fluid splashwhich survive fluid splash
Requires toolingRequires tooling Re-designs could be costlyRe-designs could be costly Heat paths associated with the Heat paths associated with the
split lines and edgessplit lines and edges
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Products - Integrated Products - Integrated SystemSystem
Much like Metal BlanketsMuch like Metal Blankets May be lower cost option compared May be lower cost option compared
to full metal blanketsto full metal blankets Lighter weight than full metal Lighter weight than full metal
blanketblanket Heat paths from insulated Heat paths from insulated
component to outer shell is component to outer shell is minimized - improved overall minimized - improved overall performance of the systemperformance of the system
Cannot be removed for inspection Cannot be removed for inspection or repairor repair
Parts to be insulated must be Parts to be insulated must be shipped to TIG Hitco – shipped to TIG Hitco – logistics/lead time concernslogistics/lead time concerns
Parts to be insulated will have Parts to be insulated will have metal shell welded to them or metal shell welded to them or require some type of claming require some type of claming devisedevise
May require stand-off ring for May require stand-off ring for welding outer shell onto the unitwelding outer shell onto the unit
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ProductsProducts – Soft Goods – Soft Goods
Rapid prototyping availableRapid prototyping available Slight re-designs can be easily Slight re-designs can be easily
supportedsupported Few heat paths from insulated Few heat paths from insulated
component to exterior of blanketcomponent to exterior of blanket Complex shapes may be very Complex shapes may be very
challenging due to tolerance challenging due to tolerance stack-upsstack-ups
Quilted products availableQuilted products available Parts conforming to tight Parts conforming to tight
envelope or tolerances are envelope or tolerances are difficultdifficult
Cloth selection largely Cloth selection largely determines cost, durability, determines cost, durability, weather resistance, and weather resistance, and temperature use limittemperature use limit
May be susceptible to fluid May be susceptible to fluid ingressingress Silicon based fabric – 500FSilicon based fabric – 500F Teflon based fabric – 600FTeflon based fabric – 600F
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Products – Products – MoldedMolded GoodsGoods
Consistent dimensions Consistent dimensions based on tooling – highly based on tooling – highly reproducible partsreproducible parts
Few heat pathsFew heat paths Easily installed, durable Easily installed, durable
parts, which survive parts, which survive fluid splashfluid splash
Well suited to less Well suited to less complex geometries or complex geometries or flat surfacesflat surfaces
Requires toolingRequires tooling Re-designs could be Re-designs could be
costlycostly Continuous temperature Continuous temperature
use limit 450-500F use limit 450-500F
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DesignDesign Application requirements and Application requirements and environment will largely determine environment will largely determine material selection, product material selection, product configuration and production processconfiguration and production process
Quantity projections will also affect Quantity projections will also affect designdesign
TIG Hitco Engineering is Project BasedTIG Hitco Engineering is Project Based Most parts are modeled in CATIAMost parts are modeled in CATIA
DrawingsDrawings ToolsTools FixturesFixtures Work InstructionsWork Instructions
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TIGLA - FacilitiesTIGLA - Facilities
TIGHITCO LatinoamericaAv. Comision Federal de Electricidad 635-2Zona Industrial “El Potosi”San Luis Potosi, SLP, Mexico CP 78395 Phone: 011-52-444-824-1450 Fax: 011-52-444-824-1449
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TIGLA - CTIGLA - Capabilitiesapabilities
FacilitiesFacilities 48,000 sq ft Facility48,000 sq ft Facility
Expansion OptionsExpansion Options Insulation FabricationInsulation Fabrication
Cutting, Sewing, Finishing, Heat Sealing, Assembly Cutting, Sewing, Finishing, Heat Sealing, Assembly WorkWork
Vacuum Forming, Oven CuringVacuum Forming, Oven Curing Composite FabricationsComposite Fabrications AS 9100/ISO 9000 CertifiedAS 9100/ISO 9000 Certified
EngineeringEngineering Design & Product DevelopmentDesign & Product Development
ProductionProduction Fully Implemented ERP SystemFully Implemented ERP System
Visual ManufacturingVisual Manufacturing Very competent workforce in labor intensive Very competent workforce in labor intensive operationsoperations
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TIGLA - TIGLA - ProductsProducts
Sewn Insulation
Cabin Wall Systems
Composite Insulation
Misc. Sewn Parts
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Ellcott Manufacturing Ellcott Manufacturing CapabilitiesCapabilities 45,000 SF Facility45,000 SF Facility
Metal Bonded & Composite StructuresMetal Bonded & Composite Structures Clean Room FacilitiesClean Room Facilities Autoclave Curing (8’ Diameter x 22 ‘ Length)Autoclave Curing (8’ Diameter x 22 ‘ Length) Oven CuringOven Curing Phosphoric Acid Anodize (PAA) Phosphoric Acid Anodize (PAA) Adhesive Priming CapabilitiesAdhesive Priming Capabilities
Sheet Metal Fabrication & Assembly Sheet Metal Fabrication & Assembly Laser CuttingLaser Cutting Metal FormingMetal Forming Heat TreatingHeat Treating Finishing (Priming & Painting)Finishing (Priming & Painting) Light MachiningLight Machining
High Level Assembly High Level Assembly Material Testing LabMaterial Testing Lab Fully Implemented ERP SystemFully Implemented ERP System Full Engineering and Design SupportFull Engineering and Design Support
Tooling Design and BuildTooling Design and Build CATIA CATIA Program ManagementProgram Management
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SummarySummary
Engineering Design ServicesEngineering Design Services Material SelectionMaterial Selection CATIACATIA In-House Tooling CapabilitiesIn-House Tooling Capabilities
Thermal Management and Fire Thermal Management and Fire Protection SystemsProtection Systems
Composites and Metal WorkComposites and Metal Work Prototype Fabrication CapabilitiesPrototype Fabrication Capabilities Full Scale Production both in the US Full Scale Production both in the US and Mexicoand Mexico
Peter RileyPeter Riley(574) 234-0482(574) 234-0482
[email protected]@rileysales.net
For more Information For more Information Please contact:Please contact: