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© Siemens AG 2015. All rights reserved.Unrestricted

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SIMATIC S7-1500: Modular Controllerfor the Mid to Upper Performance Range

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SIMATIC S7-1500: Modules

max. 32 central modules in rack

CPU DI, DO,AI, AO

...

CM/CP:- Point-to-Point(RS232, RS485)

- PROFIBUS- PROFINET

PS/PM(optional)

TM:- Counting- Position sensing

Single-tier assemblyMulti-tier distributed ET200MP

max. 2 per rackfor backplane bus supply ofsubsequent I/O modules

PSnew powersegment

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SIMATIC S7-1500:Installation and Mounting Positions

Profile rail with integratedmounting rail

Vertical

Horizontal

Backplane is in planning stage

BusverbinderIf no backplane

Bus connector

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SIMATIC S7-1500:Connection Technology/Front Connector

4 jumper linkscan be inserted

Wiring position

Strain relief bymeans of cable ties

EntriegelungslascheRelease latch

Operating position

Wiring position

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SIMATIC S7-1500: CPU-Display → Overview

● Every S7-1500 CPU is delivered with a Display

● Two sizes depending on the CPU type1.36” up to CPU15132.4” as of CPU1515

● Has its own MLFB→ can be ordered as replacement part

● CPU can be operated without the Display

● Removal and insertion possible during running operation→ CPU stays in RUN

● Bilingual display (menu and error/message texts)

● Language can be switched during running operation

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SIMATIC S7-1500: CPU-Display → Menu and Colors

Colors of status information and their meaning:

green RUN of CPU, RUN with pending alarm message

yellow STOP or CPU HOLD

red Error

white Connection setup or connection to CPU lost

Main menu items and their meaning:Overview (CPU status: name, type, MLFB, version)

Diagnostics (display diagnostics buffer, message display)

Settings (CPU settings: addresses, time, operating mode, CPU Reset,protection level, unlock Display when password set)

Modules (status information of modules in the system)

Display (display settings: brightness, display language,energy-saving times, MLFB, version)

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SIMATIC S7-1200/1500: Memory Cards

Serial number of the SD cardProduct versionOrder numberCard sizeSlide switch for write-protect(must not be write-protected)

Write with:● Commercially available SD card reader● Field PG

12345

SIMATIC Memory Card in theS7-1200 / S7-1500:● Load memory● Distribution of programs (only S7-1200)● Firmware update● Documentation● Memory Card Binding● Unlinked DBs● Archiving of data● Module exchange without PG

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TIA Portal: Portal View and Project View

Portal View· Task-oriented

· Fast project entry

Project View· Hierarchical project structuring

· All editors, parameters and data accessible

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Portal View

Selection window forthe selected action

Migration

New project

Switch to Project view

Hardwareand

networkconfiguration

Portals Actions of the selected portal

Accessibledevices

HMIconfiguration

Block Editor

Driveparameterization

User interface language

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Project View

Working area

Details view

Task bar(openededitors)

Projectnavigation(Project tree)

Inspector window- Properties- Info output- Diagnostics

Task Cards(tools)

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Project Tree

Device group

Block group

CPU

Language settingsfor the entire project

Online access

Project

Distributed I/O

PLC tags

CPU program

Local modules(central I/O)

SIMATIC Card Reader

HMI device

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Online Tools,Configuring and Parameterizing the Hardware

Task Cardwith CPU

online ® Status,Diagnostics

offline ® Configuration,Parameterization

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Online Connection via Industrial Ethernet:IP Address and Subnet Mask

MAC Address: 08-00-06-01-74-10

Subnet Mask: 255.255.255.0

IP Address: 192.168.111.10

MAC Address: 08-00-06-01-74-20

Subnet Mask: 255.255.255.0

IP Address: 192.168.111.12

Subnet Node Subnet Node

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Online Access:Accessible Devices in the Portal View

Call onlineaccesses ofProject view

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Accessible Devices in the Project View:CPU Online Access: Reading-out the Diagnostics Buffer

Details for the entry lineselected above

Show / hideinterfaces

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Accessible Devices in the Project View:CPU Online Access: CPU-RUN/STOP, MRES

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Online Access to the CPU:IP Address, Name, Time, FW Update, Memory Card

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Resetting the CPU using the Mode Selector Switch

1. Set the mode selector switch to STOP

within 3 sec !!!

RUNSTOPMRES

2. Press and hold the mode selector switch in the MRESposition until the RUN/STOP LED has flashed 2x slowly

3. Press and hold the mode selector switch in the MRESposition until the RUN/STOP LED begins to flash quickly

4. Set the mode selector switch to RUNA CPU restart is carried out

STOP

Result:With inserted PROGRAM card

® Memory reset

Without inserted card® Reset to factory settings

RUN/STOP LEDof the S7-1500

RUNSTOPMRESRUN

STOPMRES

then let go again

RUNSTOPMRESRUN

STOPMRES

then let go again

RUNSTOPMRES

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Components of the "Devices & Networks" Editor

Deviceconfiguration

andmodule

parameterassignment

Connectionconfiguration

Topologyconfiguration

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Devices & Networks:Device View (Hardware Configuration)

Module parameter assignment® Properties in the Inspector window

Address parameter assignment® (right) section in the working area

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Setpoint Configuration: Creating a Hardware Station

Portal view

Project view

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Inserting / Deleting a Module

Possibleslots

Inserting from theHardware catalog

1xR

Deleting in theNetwork view

deletes entire station

Deleting in the Deviceview deletes

individual modules

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Area for Modules Not Plugged In

Open / close area

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Uploading a Hardware Station into the Project (1)(Hardware with Parameterization and Software)

Select the desired node(device)

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Uploading a Hardware Station into the Project (2)(Hardware with Parameterization and Software)

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CPU Properties: Ethernet Address

Select CPU

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Compiling the Hardware Configuration andDownloading it into the CPU

1xR

Status / Errorinformation

1xR

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Status LEDs of the S7-1500 CPU

RUN/STOP LED

CPU in STOP mode

Maintenance request of an I/O module exists

MAINT LED

Firmware Update successfully completed

Program error, system error or diagnostic problem exists

ERROR LED

CPU in RUN modeCPU in startup (transition from STOP→RUN)

CPU defective;Memory Card defective

CPU Reset or Firmware Update running

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Status LEDs of the Central I/O of the S7-1500 CPU

RUN LED

Module ready for operation

Module error or diagnostic problem exists

ERROR LED

Module running, but has no valid parameter assignment

Module defective

DI/DO 1-Status of channelAI/AO Channel is parameterized and OK

Channel error exists;e.g. wire break, short-circuit ...

Channel status

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Task Description:Creating a Project with an S7-1500 Station

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Exercise 3:Erasing the SIMATIC Memory Card of the CPU

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Exercise 11: Addresses of the DO Module

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Exercise 13: Compiling the Device Configurationand downloading it into the CPU

Download HWstation into CPU

CompileHW station

1xR

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FB withInstance DB

OB = Organization blockFB = Function block

FC = FunctionDB = Data block

Types of Program Blocks

The maximum nesting depthdepends on the CPU!

Legend:

Error

OB_Cycle(OB1)

Organizationblocks

Cycle

Time

Process

Operating systemDB DB

FC

FB

FB

FB

FC

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Structured Programming

Structured ProgramProgram Partitionedinto Areas

The instructions for the individualfunctions are found in individual

blocks. OB_Cycle calls theseblocks one after the other.

Re-usable functions are programmedin individual blocks.

OB_Cycle (or other blocks) callsthese blocks and passes on the

relevant data.

Linear Program

All instructions are foundin one block (usually in

the Organizationblock OB_Cycle)

OB_Cycle(OB1)

Recipe A

Recipe B

Mixer

Outlet

Pump

Outlet

OB_Cycle(OB1)

OB_Cycle(OB1)

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Block Properties (All):Programming Language, Time Stamps

Selecting theProgramming

language

Time stamps

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Downloading Blocks into the CPU:S7-1500 - Memory Concept

Code work memory:§ Logic blocks (FC, FB, OB)

Data work memory:§ Global DBs§ Instance-DBs

§ Technology objects

Retentive memory:Retentive variables from:

§ Global DBs§ Instance-DBs

§ Technology objects§ Bit memories

§ SIMATIC timers / counters

Other memory areas§ Bit memories

§ SIMATIC timers / counters§ Process images(PII/PIQ)

SD Card: CPU load memory• PLC tag table

• PLC data types• Block comments/symbols• Hardware configuration

1xR

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