Thyristors and Disc Devices for Power Supply Applications · Thyristors and Disc Devices for Power...

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Thyristors and Disc Devices for Power Supply Applications PCIM 2014, Nuremberg

Transcript of Thyristors and Disc Devices for Power Supply Applications · Thyristors and Disc Devices for Power...

Page 1: Thyristors and Disc Devices for Power Supply Applications · Thyristors and Disc Devices for Power Supply Applications PCIM 2014, Nuremberg High overload capability High reliability

Thyristors and Disc Devices for Power Supply Applications PCIM 2014, Nuremberg

Page 2: Thyristors and Disc Devices for Power Supply Applications · Thyristors and Disc Devices for Power Supply Applications PCIM 2014, Nuremberg High overload capability High reliability

High overload capability High reliability and life time Broad portfolio

Customer Benefits

PowerBLOCK Modules and Discs: Thyristors and Diodes for Rectifier and Bypass Switch

Thyristor-diode modules TT140N16SOF, TT175N16SOF TT520N22KOF, TT600N16KOF TZ810N22KOF, TZ860N16KOF

High reliable thyristor disc devices T300N16TOF … T3160N16TOF

PowerBLOCK thyristor modules TT60N16SOF … TZ860N16KOF

Product Highlights

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Page 3: Thyristors and Disc Devices for Power Supply Applications · Thyristors and Disc Devices for Power Supply Applications PCIM 2014, Nuremberg High overload capability High reliability

PowerBLOCK Modules and Discs: Thyristors for Static Switch

preferred

source

alternative

source

critical

load

High overload capability High reliability and life time Broad portfolio

Customer Benefits

Product Highlights

Thyristor-diode modules TT140N16SOF, TT175N16SOF TT520N22KOF, TT600N16KOF TZ810N22KOF, TZ860N16KOF

High reliable thyristor disc devices T300N16TOF … T3160N16TOF

PowerBLOCK thyristor modules TT60N16SOF … TZ860N16KOF

Page 3 PCIM 2014 Copyright © Infineon Technologies AG 2014. All rights reserved.

Page 4: Thyristors and Disc Devices for Power Supply Applications · Thyristors and Disc Devices for Power Supply Applications PCIM 2014, Nuremberg High overload capability High reliability

TRENCHSTOP™ 5 A new IGBT Generation for Welding Applications

PCIM 2014, Nuremberg

Page 5: Thyristors and Disc Devices for Power Supply Applications · Thyristors and Disc Devices for Power Supply Applications PCIM 2014, Nuremberg High overload capability High reliability

Improvement at System Level to get best Benefits from TRENCHSTOP™ 5

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Benefit

Reduction of transformer sizes

Smaller heat sink

Smaller PCB Lower amount of resources per kW of output power

H5-Based Improvements

Increased switching frequency

Improved thermal performance

Reduced turn-off losses

A Commercial Welding Machine Redesigned

42% Lower Turn-Off Losses 25% Reduction in Footprint Size

35% Reduction in Weight

Page 6: Thyristors and Disc Devices for Power Supply Applications · Thyristors and Disc Devices for Power Supply Applications PCIM 2014, Nuremberg High overload capability High reliability

H5 IGBT Demonstrator Improved Layout - Ls ~ 80nH

ISOFOIL

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Features

Rectifier build using Rapid Diodes

50A H5-IGBT

Further reduction of stray inductance

Prepared for digital control

Topology changed from H-Bridge to Halfbridge reduced part count

1ED-IGBT-Driver to eliminate optoelectronics for enhanced thermal stability

Physical Appearance

Page 7: Thyristors and Disc Devices for Power Supply Applications · Thyristors and Disc Devices for Power Supply Applications PCIM 2014, Nuremberg High overload capability High reliability

Demonstrator – Thermal Comparison

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0

10

20

30

40

50

60

0 100 200

T

(c-a

) [K

]

tTest [s]

IGBT H5 IGBT H3 IGBT3 (T)

Test Parameters & Findings

fsw=38kHz, Ls~80nH

Iout=200A, ton=toff=60s

IGBT H5 outperformed IGBT H3 by 16K

IGBT H5 outperformed IGBT3 by 35K

Trade-Off between extended lifetime and higher output power possible

Thermal Measurement

Page 8: Thyristors and Disc Devices for Power Supply Applications · Thyristors and Disc Devices for Power Supply Applications PCIM 2014, Nuremberg High overload capability High reliability

TRENCHSTOP™ 5 - Demonstrator 2.0

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2nd Demonstrator

with Ls < 60nH

Additional Achievements

Half the number of devices using TRENCHSTOP™ 5

Size reduction by 45%

Weight reduction by 60%

Half the number of electrolytic capacitors

Switching frequency up to 100kHz

Reduction of transformer Size

Upgrade from analogue to digital control

Eliminate optoelectronic drivers using 1ED-ECO

Page 9: Thyristors and Disc Devices for Power Supply Applications · Thyristors and Disc Devices for Power Supply Applications PCIM 2014, Nuremberg High overload capability High reliability

Summary

The new H5 IGBT outperforms all predecessors in regards of switching losses and thermal performance.

Even the Best in Class devices perform best in holistically optimized systems with reduced stray inductance.

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Page 10: Thyristors and Disc Devices for Power Supply Applications · Thyristors and Disc Devices for Power Supply Applications PCIM 2014, Nuremberg High overload capability High reliability

IGBT Power Modules to Support Power Supply Applications

PCIM 2014, Nuremberg

Page 11: Thyristors and Disc Devices for Power Supply Applications · Thyristors and Disc Devices for Power Supply Applications PCIM 2014, Nuremberg High overload capability High reliability

Low-Power Solutions for Power Supplies

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Module Features

IGBT-Modules to enhance power

density, efficiency and reliability

Low stray inductance

Compact module solutions

Leading chip technologies

FourPACKs, single-phase solutions

Phase legs to build 3-Level NPC1 &

NPC2 solutions

Easy1B & Easy2B

Page 12: Thyristors and Disc Devices for Power Supply Applications · Thyristors and Disc Devices for Power Supply Applications PCIM 2014, Nuremberg High overload capability High reliability

EconoPACK™ 4

200 A – 300 A; 650 V

62mm Common Emitter

200 A – 400 A; 1200 V

EconoPACK™ 4

200 A – 300 A; 650 V

EconoDUAL™ 3

400 A; 650 V

300 A; 1200 V

3-Level Medium-Power Portfolio extensions

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NPC2-Solutions NPC1-Solutions

Page 13: Thyristors and Disc Devices for Power Supply Applications · Thyristors and Disc Devices for Power Supply Applications PCIM 2014, Nuremberg High overload capability High reliability

Power Density – Quo vadis?

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Key Components

TriCore processor

SMPS-Controller

Clamp circuit, SiC-Schottky Diodes

New dual core 2ED-Driver

Prototype power module SiC-JFET+Shunts

Detailed View 20kVA/L Inverter

885cm³, 1.7 kg

22 kVA/L, 11kVA/kg

Page 14: Thyristors and Disc Devices for Power Supply Applications · Thyristors and Disc Devices for Power Supply Applications PCIM 2014, Nuremberg High overload capability High reliability