through thick and thin - TRUMAN | TRUMPF supplier · 2019. 5. 20. · We designed the TruLaser 2025...
Transcript of through thick and thin - TRUMAN | TRUMPF supplier · 2019. 5. 20. · We designed the TruLaser 2025...
Flexible cutting through thick
and thin
Machine Tools / Power Tools
Laser Technology / Electronics
Medical Technology
TruLaser:
Giving you the
sheet metal processing.edge in
The TRUMPF Group is one of the world’s leading manufacturers
of laser and production technology. Our innovations lead the
way, with machine and power tools for sheet metal fabrication
and materials processing, as well as in the laser and medical
industries. We have more than 10,000 laser flatbed machines
in the market which gives us the most experience – worldwide.
Whether you are processing extremely large or small batches,
whether you have a little or a lot of space, whether you are
processing medium or large format, thick or thin sheet –
TRUMPF offers the right machine for every laser cutting need.
Contents:
Page 4 What makes TruLaser machines unique.
Page 6 A precision part in no time.
Page 8 Efficiency brought to a point.
Page 10 TruLaser Series 2000
Page 16 TruLaser Series 3000
Page 22 TruLaser Series 5000
Page 28 TruLaser Series 7000
Page 34 Automation: Components that pay off.
Page 40 TruServices: Programmed for success with TruTops.
Page 42 TruServices: We are there for you.
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TruLaser Series 2000: Space-saving thin sheet machines.We designed the TruLaser 2025 / 2030 as automated systems
from the start. This makes them very compact. TruLaser 2525
has an additional axis, which considerably shortens part
production times.
TruLaser Series 3000: Reliable universal machines.The machines in this series are true all-round talents in laser
cutting and are attractive for their reliability. With these
machines you are ready for any assignment.
TruLaser Series 5000: Productive universal machines.The power packages of the TruLaser Series 5000 with their
single cutting head strategy and high laser output set the
standard for flexibility and cost-effectiveness.
TruLaser Series 7000: Machines for mass production.The machines of the TruLaser Series 7000 can cut in tandem
with their two cutting heads. This makes for maximum
productivity. Even processing oversized sheets is no problem
for these machines.
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Cut what you want.A laser beam enables you to cut nearly any shape, regardless
of its complexity. Its strength lies in the ability to process
the widest range of material types and thicknesses, distortion-
free. Even foil-coated sheets are no match for a laser cutter.
This flexibility is highly advantageous, especially when paired
with a variety of machine models. The edges are smooth and
the finished parts are ready for assembly without requiring
refinishing.
A TruFlow laser’s resonator has a compact design.
What makes
unique.TruLaser machines
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Reliable beam power.Thanks to high beam quality and continuously adjustable laser
output, our lasers have proven themselves in thousands of
industrial applications. Our TruFlow lasers feature an extremely
compact design and high long-term durability. Additionally,
high-frequency laser excitation presents a real advantage.
In contrast to direct current excitation, this process does not
contaminate the laser gas, which means minimal gas consump-
tion and reduced maintenance costs. The magnetic turbo radial
blowers are one of the reasons TruFlow lasers require little
maintenance. The whole system becomes even more econom-
ical by combining superior laser technology with a sophisticated
machine concept.
Faster to the finish.Setup times on our flatbed laser machines are minimal. Our
control and programming technology enables you to easily
convert a drawing into a finished part. What is more, you can
equip your TruLaser with a variety of automation components.
This gives you more processing flexibility, optimizes operating
sequences, and accelerates logistics. Never before has the path
from sheet metal to precision part been so short.
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Bundled expertise.Every TruLaser is packed with years of experience – knowledge
that will play a key role in your operation. The processes we
have developed will increase your cutting speeds and improve
cut quality.
A precisionpart
in no time.
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Faster cutting.FlyLine:
FlyLine is especially effective in producing hole grids: while the
cutting head moves over the sheet at high speeds, the laser
beam switches on and off.
High speed cutting:
Metal plasma vapor is used with a special high-speed cutting
head to increase processing speed.
SprintLine:
The processing sequence and speed is optimized by keeping
axis movements to a minimum.
NitroLine:
NitroLine enables you to use nitrogen at high pressure to cut
through thick aluminum and stainless steel at high speeds.
Better cutting.PierceLine:
This controlled and monitored piercing operation shortens the
piercing cycle, conserves material and reduces machine wear
and tear.
FocusLine:
The FocusLine control mechanism automatically adapts the
position of the laser focus to the type and thickness of the
material.
Laser power control:
The laser output required to cut shapes and corners is auto-
matically adapted to the cutting speed. This enables optimal
cut quality even with pointed edges and small shapes.
More reliable cutting.PlasmaLine:
PlasmaLine monitors process safety when cutting thick stainless
steel. If plasma forms, PlasmaLine reduces the feed speed or
stops axis motion until this potential interference is diminished.
As a result, the cutting edge remains burr-free.
Microweld:
Welding points fixate work pieces independent of the metal
thickness in the sheet.
ControlLine:
ControlLine keeps the distance between the cutting nozzle
and the sheet constant to ensure good cut quality. In addition,
the sensors transmit the sheet position to the controls, which
then adjusts the program for the sheet position. This means
you never have to move the sheet by hand.
LensLine:
LensLine shuts off the laser with lightning speed to protect
the focusing lens from heat disintegration if it becomes dirty.
This avoids the release of poisonous gases and keeps the
beam clean.
ContourLine:
Pulsed cutting allows you to manufacture highly accurate
holes with diameters that are considerably smaller than the
material thickness.
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TruLaser machines are designed to optimally coordinate the
complete manufacturing process. All parts are integrated –
their uses are well thought-out, the learning curve is short and
the energy used is efficiently transformed into productivity.
Sophisticated and safe.The machine enclosure integrates the laser and operator
panel. Macrolon panels keep the process in sight at all times.
TruLaser machines are easily accessible from all sides, which
simplifies handling. And they meet the most stringent safety
standards.
Shortest path to highest speeds.Because your TruLaser operates under the flying optics principle,
you will always achieve the highest processing speeds – regard-
less of how much your workpiece weighs. After all, the laser
beam moves, not the sheet metal. You do not even have to
clamp the blank sheets.
As versatile as your requirements.You can choose among various laser outputs so that it always
matches your part range. And you will not waste time with
the lens position after the material has been changed. The
FocusLine adjustment mechanism maintains the focal position
over the entire work area and adjusts automatically to the ma-
terial type and thickness. This puts less strain on the cutting
head, which means it is exchanged less frequently. When it
becomes necessary, however, it can be done in very little time
with the quick-change mechanism. For TruLaser Series 5000
machines, even that is not necessary. These machines can cut
the whole range of sheet thicknesses with one cutting head.
Efficiencya point.
brought to
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Everything within reach at the control panel.TruLaser machine controls make a lot of things easier: A logical
menu provides all of the information you need for each step
in the process. Integrated tables make the laser easy to use. The
online help function answers the questions where they arise –
at the machine. If online help is not enough, our service
specialists can access your machine – with your permission –
directly through the integrated modem and quickly determine
a solution. This minimizes expensive downtime. Spare and re-
placement parts can be ordered easily in our TRUMPF E-Shop,
which you can access directly from the machine.
Energy-efficient production.For TRUMPF, the topic of energy is more than just a catchword.
We make the entire production process energy-efficient, so
that you can produce as many parts as possible with reason-
able energy expenditure. Consideration of both electricity and
gas usage is part of TRUMPF‘s holistic approach to energy
conservation.
��
TruLaser 2025 | 2030 | 2525
TruLaserSeries
2000
1010
TruLaser 2025 TruLaser 2030 TruLaser 2525
Working range
X axis 2,500 mm 3,000 mm 2,500 mm
Y axis 1,250 mm 1,250/1,500 1 mm 1,250 mm
Z axis 115 mm 115 mm 115 mm
Yp axis 100 mm
Workpiece
Maximum weight 3�0 kg 470/5701 kg 500 kg
Max. speeds
Parallel axis 120 m/min 120 m/min 60 m/min
Simultaneous 170 m/min 170 m/min 85 m/min
TRUMPF
CNC control Siemens Siemens Siemens
Sinumerik 840D Sinumerik 840D Sinumerik 840D
TruLaser 2025 TruLaser 2030 TruLaser 2525
Accuracy 2
Smallest programmable
measurement path 0.001 mm 0.001 mm 0.01 mm
Position deviation Pa ± 0.1 mm ± 0.1 mm ± 0.1 mm
Average
position range Ps ± 0.03 mm ± 0.03 mm ± 0.03 mm
Dimensions and weight 3
Length 10,500 mm 11,400 mm 7,800 mm
Width 5,500 mm 5,500/6,400 1 mm 6,100 mm
Height 2,750 mm 2,750 mm 2,000 mm
Height with
open lift gate 2,700 mm
Weight 15,000 kg 15,100/15,300 1 kg 8,450 kg
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1 Values for the enlarged version.2 The achievable workpiece accuracy depends in part on the workpiece type, pretreatment, sheet size, and its position in the work area.
According to VDI/DGQ 3441, measuring lengths 1 m.3 Approximate values. The exact specifications can be taken from the applicable installation plan.4 For TruLaser 2525.5 For TruLaser 2025 and TruLaser 2030.6 Including suction unit, control, HF generator, and cooling unit.
Laser data TruFlow 2700 4 TruFlow 3200 4 TruFlow 4000 4 TruCoax 2000 5 TruCoax 3200 5
Maximum power 2,700 W 3,200 W 4,000 W 2,000 W 3,200 W
Power range,
adjustable in 1% steps 140 – 2,700 W 160 – 3,200 W 200 – 4,000 W 100 – 2,000 W 160 – 3,200 W
Wavelength 10.6 µm 10.6 µm 10.6 µm 10.6 µm 10.6 µm
Beam mode TEM00 TEM00 TEM01 TEM00 TEM00
Cycle frequency 10 Hz – 10 kHz 10 Hz – 10 kHz 10 Hz – 10 kHz 10 Hz – 10 kHz 10 Hz – 10 kHz
Laser gases CO2 | N2 | He CO2 | N2 | He CO2 | N2 | He Premix gas Premix gas
Maximum sheet thickness
Mild steel 15 mm 20 mm 20 mm 12 mm 20 mm
Stainless steel 6 mm 12 mm 15 mm 6 mm 10 mm
Aluminum 5 mm 8 mm 10 mm 5 mm 8 mm
Electrical power consumption
of entire system 6 22 – 50 kW 25 – 51 kW 33 – 67 kW 26 – 53 kW 32 – 72 kW
TruLaser 2025 TruLaser 2030 TruLaser 2525
Accuracy 2
Smallest programmable
measurement path 0.001 mm 0.001 mm 0.01 mm
Position deviation Pa ± 0.1 mm ± 0.1 mm ± 0.1 mm
Average
position range Ps ± 0.03 mm ± 0.03 mm ± 0.03 mm
Dimensions and weight 3
Length 10,500 mm 11,400 mm 7,800 mm
Width 5,500 mm 5,500/6,400 1 mm 6,100 mm
Height 2,750 mm 2,750 mm 2,000 mm
Height with
open lift gate 2,700 mm
Weight 15,000 kg 15,100/15,300 1 kg 8,450 kg
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Small thin sheet specialists.Compact and specially developed to process thin sheet.
These characteristics make the TruLaser Series 2000 machines
attractive. It is so easy to transport and assemble, you will get
started in record time.
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Automation included.Coordinating lasers, machines, and automation pays off. We
designed the TruLaser 2025 and TruLaser 2030 as compact
automated machines with linear material flow. Each machine
picks up the raw material on one side, processes it and feeds
the processed sheet out the other side of the machine. The
direction of sheet movement always stays the same, so that you
have separate areas for raw material and processed sheets.
To start production, the vacuum frame pulls a blank sheet from
the loading station, carries it to the workstation, and places
it on the cutting table. The vacuum frame then leaves the work
area and prepares the next blank sheet for processing. After
processing is complete, an unloading rack removes the fini-
shed parts, including sheet skeletons, from the work area.
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High productivity right from the start.The compact TruLaser 2525 is ideal for processing mid-size
sheets. The pallet changer placed directly in front of the
machine permits loading and unloading without down time.
The lighter, faster Yp axis is used when processing parts with
predominantly small shapes. The pallet changer is integrated
into the motion unit and reduces the already short processing
time by up to another 30 percent.
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TruLaser 3030 | 3040 | 3060 | 3530
TruLaserSeries
3000
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TruLaser TruLaser TruLaser TruLaser 3030 3040 3060 3530
Working range
X axis 3,000 mm 4,000 mm 6,000 mm 3,000 mm
Y axis 1,500 mm 2,000 mm 2,000 mm 1,500 mm
Z axis 115 mm 115 mm 115 mm 115 mm
Xp axis 300 mm
Workpiece
Maximum weight 710 kg 1250 kg 1,�00 kg 710 kg
Max. speeds
Parallel axis 60 m/min 60 m/min 60 m/min 120 m/min
Simultaneous 85 m/min 85 m/min 85 m/min 170 m/min
TRUMPF
CNC control Siemens Siemens Siemens Siemens
Sinumerik Sinumerik Sinumerik Sinumerik
840D 840D 840D 840D
TruLaser TruLaser TruLaser TruLaser 3030 3040 3060 3530
Accuracy 1
Smallest programmable
measurement path 0.001 mm 0.001 mm 0.001 mm 0.001 mm
Position deviation Pa ± 0.1 mm ± 0.1 mm ± 0.1 mm ± 0.1 mm
Average
position range Ps ± 0.03 mm ± 0.03 mm ± 0.03 mm ± 0.03 mm
Dimensions and weight 2
Length �,300 mm 11,600 mm 16,100 mm �,300 mm
Width 4,600 mm 5,200 mm 5200 mm 4,600 mm
Height 2,000 mm 2,000 mm 2000 mm 2,000 mm
Weight 11,500 kg 16,000 kg 21,500 kg 12,000 kg
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1 The achievable workpiece accuracy depends in part on the workpiece type, pretreatment, sheet size, and its position in the work area. According to VDI/DGQ 3441, measuring lengths 1 m.
2 Approximate values. The exact specifications can be taken from the applicable installation plan.3 Including suction unit, control, HF generator, and cooling unit.
TruLaser TruLaser TruLaser TruLaser 3030 3040 3060 3530
Accuracy 1
Smallest programmable
measurement path 0.001 mm 0.001 mm 0.001 mm 0.001 mm
Position deviation Pa ± 0.1 mm ± 0.1 mm ± 0.1 mm ± 0.1 mm
Average
position range Ps ± 0.03 mm ± 0.03 mm ± 0.03 mm ± 0.03 mm
Dimensions and weight 2
Length �,300 mm 11,600 mm 16,100 mm �,300 mm
Width 4,600 mm 5,200 mm 5200 mm 4,600 mm
Height 2,000 mm 2,000 mm 2000 mm 2,000 mm
Weight 11,500 kg 16,000 kg 21,500 kg 12,000 kg
Laser data TruFlow 2000 TruFlow 2700 TruFlow 3200 TruFlow 4000
Maximum power 2,000 W 2,700 W 3,200 W 4,000 W
Power range,
adjustable in 1% steps 100 – 2,000 W 140 – 2,700 W 160 – 3,200 W 200 – 4,000 W
Wavelength 10.6 µm 10.6 µm 10.6 µm 10.6 µm
Beam mode TEM00 TEM00 TEM00 TEM01
Cycle frequency 10 Hz – 10 kHz 10 Hz – 10 kHz 10 Hz – 10 kHz 10 Hz – 10 kHz
Laser gases CO2 | N2 | He CO2 | N2 | He CO2 | N2 | He CO2 | N2 | He
Maximum sheet thickness
Mild steel 12 mm 15 mm 20 mm 20 mm
Stainless steel 4 mm 6 mm 12 mm 15 mm
Aluminum 3 mm 5 mm 8 mm 10 mm
Electrical power consumption
of entire system 3 20 – 40 kW 23 – 50 kW 26 – 53 kW 32 – 65 kW
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Real individualists.The TruLaser Series 3000 machines stand out for their technical
features and operating range. Just choose the TruLaser that
best corresponds to your requirements and furnish your machine
with the laser that fits your workpiece range.
1�1�
Productivity at the highest level.The TruLaser 3530 sets new standards in processing speeds.
It even has an additional X-direction axis (Xp axis) that carries
the cutting head which is so lightweight it can be accelerated
and decelerated very quickly. This achieves an unrivalled
dynamic, especially for steel sheet metal parts with complex
shapes.
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Your insurance in all disciplines.For all TruLaser Series 3000 machines, an automatic pallet
changer loads and unloads the sheet metal while the machine
is running. That is how you will avoid unproductive downtime.
Using the RotoLas auxiliary unit, the TruLaser 3030, 3040, and
3060 can be retrofitted quickly from flat sheet to tube proces-
sing. A flexible loading system accurately guides the widest
range of tubes and profiles. Using the TruTops Tube program,
which precisely calculates the cutting speed and Z-axis process
motions, the corners of square tubes can also be processed.
You can even design complex through-holes and cuts with
confidence.
Your entry into laser processing with TRUMPF.If you wish, the TruLaser 3030 is available with equipment
that makes entry into laser processing more cost-effective. A
3,200 watt CO2 laser is standard in the TruLaser 3030 Basic
Edition. The machine requires very little space and is easy to
access. To load it, lay a sheet on the pallet and push it into
the machine room.
With RotoLas, you can cut complex shapes in tubes and profiles yourself.
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TruLaser 5030 | 5040 NEW | 5060 NEW
TruLaserSeries
5000
2222
TruLaser TruLaser TruLaser
5030 5040 NEW 5060 NEW
Working range
X axis 3,000 mm 4,000 mm 6,000 mm
Y axis 1,500 mm 2,000 mm 2,000 mm
Z axis 115 mm 115 mm 115 mm
Workpiece
Maximum weight �00 kg 1,800 kg 2,800 kg
Max. speeds
Parallel axis 200 m/min 200 m/min 200 m/min
Simultaneous 300 m/min 300 m/min 300 m/min
TRUMPF CNC Control Siemens Siemens Siemens
Sinumerik 840D Sinumerik 840D Sinumerik 840D
TruLaser TruLaser TruLaser
5030 5040 NEW 5060 NEW
Accuracy 1
Smallest programmable
measurement path 0.001 mm 0.001 mm 0.001 mm
Position deviation Pa ± 0.1 mm ± 0.1 mm ± 0.1 mm
Average position range Ps ± 0.03 mm ± 0.03 mm ± 0.03 mm
Dimensions and weight 2
Length 11,100 mm 13,000 mm 16,�50 mm
Width 4,600 mm 5,400 mm 5,550 mm
Height 2,400 mm 2,400 mm 2,550 mm
Weight 12,000 kg 14,000 kg 16,000 kg
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1 The achievable workpiece accuracy depends in part on the workpiece type, pretreatment, sheet size, and its position in the work area. According to VDI/DGQ 3441, measuring lengths 1 m.
2 Approximate values. The exact specifications can be taken from the applicable installation plan.3 Including suction unit, control, HF generator, and cooling unit.
TruLaser TruLaser TruLaser
5030 5040 NEW 5060 NEW
Accuracy 1
Smallest programmable
measurement path 0.001 mm 0.001 mm 0.001 mm
Position deviation Pa ± 0.1 mm ± 0.1 mm ± 0.1 mm
Average position range Ps ± 0.03 mm ± 0.03 mm ± 0.03 mm
Dimensions and weight 2
Length 11,100 mm 13,000 mm 16,�50 mm
Width 4,600 mm 5,400 mm 5,550 mm
Height 2,400 mm 2,400 mm 2,550 mm
Weight 12,000 kg 14,000 kg 16,000 kg
Laser data TruFlow 5000 TruFlow 6000 TruFlow 7000
Maximum power 5,000 W 6,000 W 7,000 W
Power range,
adjustable in 1% steps 250 – 5,000 W 300 – 6,000 W 350 – 7,000 W
Wavelength 10.6 µm 10.6 µm 10.6 µm
Beam mode TEM01 TEM01 TEM01
Cycle frequency 10 Hz – 10 kHz 10 Hz – 10 kHz 10 Hz – 10 kHz
Laser gases CO2 | N2 | He CO2 | N2 | He CO2 | N2 | He
Maximum sheet thickness
Mild steel 25 mm 25 mm 25 mm
Stainless steel 20 mm 25 mm 30 mm
Aluminum 12 mm 15 mm 20 mm
Electrical power consumption
of entire system 3 33 – 72 kW 43 – 8� kW 43 – 110 kW
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Real power packs.On request, the newest machines of the TruLaser Series 5000
can be equipped with the TruFlow 7000 laser, bringing a full
7,000 watts of power to the sheet. This will allow you to cut
30 mm stainless steel sheets effortlessly while increasing your
cutting speed at the same time. The TruLaser Series 5000 ma-
chines cut all sheet thicknesses with the same cutting head.
2525
The nozzle exchanger automatically changes the nozzles.
With one cutting head through thick and thin.The machines of the TruLaser Series 5000 process all sheet thick-
nesses using the same cutting head. Replacing the cutting
head is no longer necessary. This is particularly helpful when
you process different materials in an automated operation.
However, the new concept also reduces non-productive time
during non-automated operation. The optional nozzle changer
of all machines in the TruLaser Series 5000 even exchanges
the nozzles for you. But that is not all: the FastLine method im-
proves the entire cutting process, reducing waste slag on the
sheet.
Nozzle exchange made easy.We do everything we can, of course, to make sure the sheet
and the cutting head do not collide. However, should it happen
it is not a problem: thanks to the intelligent cutting head
interface, you can simply put the cutting head back in its place
manually. When there are minor collisions, the cutting head
even assumes its correct position automatically. You can con-
tinue working after just a few moments.
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You can also machine tubes and profiles with RotoLas.
Your benefits are what drives us.The drive concept of the TruLaser Series 5000 provides high
dynamics and high productivity through the combination of
linear direct drives in the Y and Z directions and a gantry drive
in the X direction. The range of powerful lasers that you can
install in TruLaser Series 5000 machines will give you much
flexibility regarding sheet thickness. You’ll leave your compe-
tition far behind in cutting 30 mm thick stainless steel. Your
choice of laser depends entirely on the material and sheet
thickness you want to specialize in.
The smarter system reads your thoughts.All machines of the TruLaser Series 5000 are equipped with
modern controls. And you don’t need to work your way through
heavy manuals to master them. The comfortable operating
interface is self-explanatory and relieves you of routine tasks.
The core of the system are the technology tables. With tables
it is easy to set the machines quickly for different materials and
sheet thicknesses. For frequently used materials you activate
the preset laser parameter by pushing a button. Simple pieces
can even be programmed effortlessly at the machine.
Since the market increasingly demands processed tubes and
profiles, you can retrofit the TruLaser 5030 and the TruLaser
5040 NEW with the optional RotoLas for such orders.
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TruLaser 7025 | 7040
TruLaserSeries
7000
2828
TruLaser 7025 TruLaser 7040
Working range
X axis 2,500 mm 2,500 mm
Y axis 1,250 mm 4,000 mm
Z axis 1 115 mm 115 mm
Workpiece
Maximum weight 500 kg 1600 kg
Max. speeds
Parallel axis 215 m/min 215 m/min
Simultaneous 304 m/min 304 m/min
TRUMPF CNC Control Siemens Siemens
Sinumerik 840D Sinumerik 840D
TruLaser 7025 TruLaser 7040
Accuracy 2
Smallest programmable
measurement path 0.001 mm 0.001 mm
Position deviation Pa 0,05 mm 0.05 mm
Average position range Ps 0.02 mm 0.02 mm
Dimensions and weight 3
Length 10,200 mm 15,800 mm
Width 8,800 mm 7,280 mm
Height 2,860 mm 3,0�0 mm
Weight 11,600 kg 16,500 kg
2�2�
1 The working range in the Z direction is reduced by 25 mm on machines with automation.
2 The achievable workpiece accuracy depends in part on the workpiece type, pretreatment, sheet size, and its position in the work area. According to VDI/DGQ 3441, measuring lengths 1 m.
3 Approximate values. The exact specifications can be taken from the applicable installation plan.
4 Including suction unit, control, HF generator, and cooling unit, depending on the processing program.
Laser data TruFlow 3200 TruFlow 3600
Maximum power 3,200 W 3,600 W
Power range,
adjustable in 1% steps 160 – 3,200 W 180 – 3,600 W
Wavelength 10.6 µm 10.6 µm
Beam mode TEM00 TEM00
Cycle frequency 10 Hz – 10 kHz 10 Hz – 10 kHz
Laser gases CO2 | N2 | He CO2 | N2 | He
Maximum sheet thickness
Mild steel 20 mm 20 mm
Stainless steel 12 mm 15 mm
Aluminum 8 mm 10 mm
Electrical power consumption
of entire system 4 38 – 76 kW 40 – �2 kW
3030
Double is better.The idea behind these machines is as simple as it is brilliant:
high productivity through linear drive technology, coupled with
two CO2 lasers and two laser cutting heads. The two lasers in
combination with rapid acceleration and axis speed perform
astonishing things – a parts throughput up to three times higher
than with single head machines with concurrently reduced
parts costs. This is achieved by power of 3,200 or 3,600 watt
and the optimally coordinated beam shape.
The two cutting heads in action.
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Offer with demand.The TruLaser 7025 and the TruLaser 7040 process parts syn- chronously with two cutting heads. Frequently changing material types and thicknesses will not present problems for you, but instead will increase your sales volume. Mid-sized and large lot sizes can be produced more productively with these machines. High part costs are a thing of the past. Even level blanks for small series can be manufactured profitably on TruLaser Series 7000 machines and delivered with short notice. And, you can further increase your productivity with automated loading and unloading.
Frictionless production.The TruLaser 7025 and the TruLaser 7040 are extraordinarily
fast because of their linear drives. The slides shift along the
X and Y axes on permanent magnets with nearly no frictional
force.
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One or two – it‘s up to you.The two cutting heads are each supplied by a TruFlow Laser –
so rest assured that the cutting quality will be consistent
throughout the entire work area when the two are operating
in tandem. Would you rather use only one cutting head? No
problem. Simply disable the other cutting head or purchase
TruLaser Series 7000 machines with only one cutting head
right from the start.
Cutting in XXL.With the TruLaser 7040 you can process sheets up to 14 meters
long. In this process, the sheet is moved through the machine
in several steps with the aid of either an oversized pallet changer
or an oversized supplementary pallet unit.
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Our automation components will enable you to shorten your
production time and produce on demand, even 24/7. You can
simply select and arrange the TRUMPF automation components
you need to meet your individual requirements. Our expert
engineers for automation and warehouse logistics know their
stuff and will help you plan and implement the best solution.
Automation:
thatpay off.
Components
3434
Fully automated.The illustration shows a fully automated TruLaser machine. As
soon as it requests new raw material for processing, the
pallet handling unit removes a pallet from the TruStore 3030
system and places it on the loading cart. Once the loading
cart reaches the LiftMaster, it lifts the blank from the cart and
loads the machine. After processing, the SortMaster removes
the small cut parts which are then placed in boxes or sorted
and placed on pallets. The LiftMaster Sort unloads larger
parts along with the sheet skeleton using its suction
cups and a rake. The LiftMaster Sort first opens the rake to
deposit the sheet skeleton. The finished parts are held by the
suction cups for as long as it takes for them to be placed in
an unloading cart. A cart transports the finished parts to the
TruStore 3030, where they are automatically placed in the
store. Naturally, the machine shown is only one of many auto-
mation variations. Our project engineers will be happy to help
you select the right components.
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Actions
Sheet formats
Max. number of
machines to tie in
Possible machines
LiftMaster Compact
The LiftMaster Compact has a
small footprint. It uses separate
vacuum and rake frames to load
and unload the machine. Since
several steps proceed at the
same time, the cycle time is very
short.
Loading and unloading
3,000 x 1,500 mm
1
TruLaser 3030
TruLaser 3530
TruLaser 5030
LoadMaster
The LoadMaster, the first step
towards automation, loads the
machine’s pallet changer
automatically and dependably
with blank sheets. To do so, it
transports the sheets using
suction cups from the loading
station to the pallet changer.
The LoadMaster is operated
using the LoadMaster operating
panel and pallet changer.
Loading
2,500 x 1,250 mm
3,000 x 1,500 mm
4,000 x 2,000 mm
6,000 x 2,000 mm
1
TruLaser 2525
TruLaser 3030
TruLaser 3040
TruLaser 3060
TruLaser 3530
TruLaser 5030
TruLaser 5040
TruLaser 5060
TruLaser 7025
TruLaser 7040
LiftMaster
The LiftMaster is the entry level
solution for automated loading
and unloading. It combines a
vacuum frame for loading and a
rake for unloading. Its vacuum
frame transports sheets from
the raw material cart to the pallet
changer. The unloading rake
moves the workpieces and sheet
skeletons from the pallet changer
to the finished parts cart.
Loading and unloading
2,500 x 1,250 mm
3,000 x 1,500 mm
4,000 x 2,000 mm
4,000 x 2,500 mm
1
TruLaser 3030
TruLaser 3040
TruLaser 3530
TruLaser 5030
TruLaser 5040
TruLaser 7025
TruLaser 7040
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LiftMaster Linear
The LiftMaster Linear loads and
unloads like the LiftMaster, but
it can also be moved in a linear
fashion. Therefore you can
fasten several carts, warehouse
carts, or pallets to the LiftMaster
Linear. Up to three machines can
be loaded and unloaded very
cost-effectively.
The FMC Controller makes sure
everything runs smoothly.
Loading and unloading
3,000 x 1,500 mm
4,000 x 2,000 mm
3
TruLaser 3030
TruLaser 3040
TruLaser 3530
TruLaser 5030
TruLaser 5040
LiftMaster Store
Compared to the LiftMaster,
the LiftMaster Store shortens
cycle times by up to 40 percent
in the thin sheet range. Its
vacuum frame moves vertically
via the pallet changer and is
connected to a portal, saving
space. It transports sheets from
the store directly to the machine
and back again. Therefore, a
transport cart is not needed.
The FMC Controller makes sure
everything runs smoothly.
Loading and unloading
with storage connection
3,000 x 1,500 mm
4,000 x 2,000 mm
1
TruLaser 3030
TruLaser 3040
TruLaser 3530
TruLaser 5030
TruLaser 5040
SortMaster
The SortMaster reduces manual
labor. It removes finished small
cut parts from the sheet ske-
leton and sorts them. Its 144
individually programmable suc-
tion cups pick up the finished
pieces and distribute them to
containers or place them on
pallets. Whether the parts are
stored or scrapped is up to you.
Unloading/sorting
3,000 x 1,500 mm
4,000 x 2,000 mm
1
TruLaser 3030
TruLaser 3040
TruLaser 3530
TruLaser 5030
TruLaser 5040
LiftMaster Sort
The LiftMaster Sort loads your
machine automatically. After
processing, it initially deposits
the sheet skeleton with the
assistance of a rake. The cut
pieces are held for as long as
it takes for the vacuum frame to
sort and deposit them.
Loading, unloading
and separating
3,000 x 1,500 mm
4,000 x 2,000 mm
1
TruLaser 3030
TruLaser 3040
TruLaser 3530
TruLaser 5030
TruLaser 5040
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LiftMaster Store Linear
The LiftMaster Store Linear is
the top solution for complete
automated production processes.
It connects one or more TruLaser
machines directly to the store.
Cart systems for loading and
unloading are customized to
best support your material flow.
The FMC Controller makes sure
everything runs smoothly.
Loading and unloading
with storage connection
3,000 x 1,500 mm
4,000 x 2,000 mm
3
TruLaser 3030
TruLaser 3040
TruLaser 3530
TruLaser 5030
TruLaser 5040
TruStore
TruStore, the storage system
from TRUMPF, has a modular
design. The basic module is
comprised of only 15 different
parts. Thanks to the modular
principle, you can install up to
four storage towers and then
expand your storage area later
on. Clear interfaces and a simple
operator concept simplify the
work.
Storage
3,000 x 1,500 mm
4,000 x 2,000 mm
-
TruLaser 3030
TruLaser 3040
TruLaser 3530
TruLaser 5030
TruLaser 5040
Pallet carts
Using the pallet carts, you can
process various materials auto-
matically and cost-effectively.
The various raw material stacks
are placed on platforms that
can be arranged either on the
loading or the unloading area
of the TruLaser 2025 or the
TruLaser 2030.
Loading and unloading
2,500 x 1,250 mm
3,000 x 1,500 mm
4,000 x 2,000 mm
4,000 x 2,500 mm
-
TruLaser 2025
TruLaser 2030
TruLaser 2525
TruLaser 3030
TruLaser 3040
TruLaser 3530
TruLaser 5030
TruLaser 5040
TruLaser 7025
TruLaser 7040
Storage solutions from Stopa
For special requirements, we also
offer highly customizable storage
solutions in cooperation with
our partner, Stopa. The modular
STOPACOMPACT offers a lot of
room in the smallest of spaces.
With STOPAUNIVERSAL, you
can implement various formats,
loading heights, and payloads.
Storage
2,500 x 1,250 mm
3,000 x 1,500 mm
4,000 x 2,000 mm
4,000 x 2,500 mm
-
TruLaser 20251
TruLaser 20301
TruLaser 3030
TruLaser 3040
TruLaser 3530
TruLaser 5030
TruLaser 5040
1 Only loading.
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Our automation components reduce the risk of processing
errors. They supply raw materials and execute sorted, finished
workpieces dependably. From semi-automated loading to
a fully automated production cell with store connection – the
choice is up to you.
3�3�
We developed our TruTops Laser software specifically for 2D
laser processing. All our knowledge is bundled into the tech-
nology tables to make programming very easy.
Only three steps to the NC program.In the first step, you can transfer existing production drawings
from your CAD system, or draw them directly in TruTops Laser.
Macros are available for repetitious or unusual geometries,
enabling you to draft drawings more quickly and efficiently.
TruTops Laser closes open shapes, deletes duplicate drawing
elements, and adjusts unclean contour transitions.
TruServices:
for successwith TruTops.
Programmed
4040
In step two, TruTops Laser combines individual parts in a nest
to make the best use of the sheet metal. This assigns both the
areas in between the parts as well as unnecessary interior parts
surfaces. TruTops Laser defines the fastest processing sequence
for the machine. The programming system produces loops or
curves around corners, and generates pierce points as well as
approach and retreat tracks. The system is very familiar with
shape sizes and types so that the laser output is always adjusted
to the application and is always used efficiently.
In step three, the software automatically creates the complete
NC program and transmits it to your machine. You can compile
a complete production plan with detailed specifications for the
processing times from several NC programs.
Standard hardware.TruTops Laser only requires a standard PC with the Windows®
operating system. The software integrates seamlessly into
your in-house network and links to the TruLaser through the
online connection.
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Consulting right from the start.Our service begins even before you decide to purchase a
TruLaser product. We provide you with comprehensive
consultation and, together with you, we determine which
machine you really need. If required, we can also assist
you in disposing of your used machine.
When money is important.When purchasing a TruLaser machine, TRUMPF offers various
financing and leasing options. Leasing eases your liquidity, as
investment-related taxes are not an issue. In addition, leasing
also does not affect the balance sheet. Further, your balance
figures, an important factor for credit rating according to
Basel II, are not influenced.
Let’s go.Your TruLaser is ready for operation almost immediately upon
delivery. Since the machine, programming, and tools come
from one source, there are no interface problems.
TruServices:
therefor you.
We are
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Service made to order.We support you with our customized services throughout the
entire life cycle of your machine. We maintain your machine
and, if required, can also upgrade it with new options. To help
you use your TruLaser to its full potential we will train you and
your employees. If needed, we can fine-tune the machine’s
parameters on site and assist you with optimizing part costs,
production speed, and quality. Should the need arise, our
service representatives can access your machine by modem,
with your approval – downtime and technician field visits are
thereby reduced to a minimum. And, should you need a spare
part, we are available for you 24 hours a day, 365 days a year.
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TRUMPF Werkzeugmaschinen GmbH + Co. KG · P.O. Box · 71252 Ditzingen · GermanyPhone +4� (0) 7156 303-0 · Fax +4� (0) 7156 303-3030�E-mail [email protected] · Homepage www.trumpf.com
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TRUMPF is certified according to DIN EN ISO �001 and VDA 6.4