Thorium Fuel Cycles – AECL Experience - media.cns-snc.ca
Transcript of Thorium Fuel Cycles – AECL Experience - media.cns-snc.ca
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Thorium Fuel Cycles &
Heavy Water Reactors
AECL Experience
Energy From Thorium Event – CNS – UOIT
B. P. Bromley
Advanced Reactor Systems
Computational Reactor Physics
AECL - Chalk River Laboratories
March 22, 2013
Opening Remarks
• There’s nothing magical or mysterious about thorium except:
–3 times abundant as uranium in the earth’s crust – a large resource.
–U-233 (bred from Th-232) has a high 2.2, in both thermal and fast
neutron energy spectrum; can be used for a breeder reactor.
–Pu, Am, Cm, etc. production with Th-based fuels will much lower.
• Any reactor (fast or thermal) can be adapted to use thorium.
• Thermal reactors can operate with lower fissile wt%.
• For thermal spectrum reactor, we want:
–Minimal parasitic neutron absorption; maximum neutron economy.
–Maximum burnup for Th-based fuel for a given fissile content.
– OTT (Once Thru Thorium) Cycle
– SSET (Self-sustaining Equilibrium Thorium) Cycle
– Topping fuel cycles: Th (new + recycled) + (U/Pu) (new + recycled)
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Fundamental Advantage of Heavy Water
• Heavy water has the highest moderating ratio (s/a).
–Slows down neutrons with minimal absorption.
– Better than H (in H2O), better than C (in graphite).
–Can maximize neutron economy, in a thermal-spectrum reactor.
– Save neutrons for fission and breeding new fuel.
• HWR can run on natural uranium and achieve good burnup.
– ~7,500 MWd/t in a CANDU PT-HWR
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Pressure Tube Heavy Water Reactors
(PT-HWR) - Advantages
• Pathway Canada Chose – AECL Pursued.
• Excellent neutron economy.
– High conversion ratios (C.R.>0.8).
– Can operate on natural uranium (NU).
– High fuel utilization; conservation of resources.
• Continuous On-line refuelling.
– Low excess reactivity.
– Higher fuel burnup for a given enrichment.
– 30% more burnup than 3-batch refuelling.
– Maximize uranium utilization (kWh/kg-U-mined).
– High capacity factors (0.8 to 0.95).
– Flexibility in fuel loading – one or more fuel types can be used.
• Modular construction.
– Short, relatively simple fuel bundle design.
– Pressure tubes; replaceable; reactor can be refurbished.
– Local fabrication (do not need heavy forgings).
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PT-HWR
• Operational
Technology.
• Future HWR
variants.
• Potential for
further
improvements.
• Use R&D to
find them.
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PT-HWR / CANDU Reactors
• Designed to maximizes neutron economy.
• Flexible in use of fuel types.
• An existing, proven, and operational technology.
• Supply chain in place.
• Design naturally lends itself to implementation of Th-based fuels.
–Thorium-based fuels have been tested in PT-HWR (NPD-2).
–Thorium bundles have been used in India (in their PT-HWRs).
– Power flattening for start-up cores; alternative to DU.
• Practical implementation time should be relatively short.
• AECL / CRL has helped develop and prove this technology, and
is continually exploring technology improvements to facilitate
implementation and expansion of thorium-based fuel cycles.
– Emphasis on use of solid fuel forms.
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Overview of AECL Experience
• AECL has over 50 years of extensive experience with
Thoria-based fuels – Investments made in thorium fuel cycle R&D since the late 1950’s
– First irradiation conducted in 1962 and the most recent in 2005
• Experience includes
– Fuel Fabrication.
– Irradiation testing.
– Post Irradiation Examination.
– Thorium fuel reprocessing.
– Waste management.
– Critical experiments.
– Reactor physics.
– Conceptual design studies.
– Economic analyses.
– System studies.
Thorium in CANDU / PT-HWR Evolution
AECL - OFFICIAL USE ONLY / À USAGE EXCLUSIF - EACL 8
Once-through
LEU/Th
With U-233
Recycle Build U-233
resource U-233 + Pu
Years
Innova
tion
Once-through
Pu/Th
Once-through
Pu/Th
With U-233
Recycle
U-233
+
Pu
PT-HWR Canadian SCWR
AECL - OFFICIAL USE ONLY / À USAGE EXCLUSIF - EACL 9
Long-term Impact
• Decay heat in spent fuel is a main parameter in
determining the capacity of a long term disposal facility
0.0
0.2
0.4
0.6
0.8
1.0
1.2
1.4
1.6
0 200 400 600 800 1000
De
cay
he
at (
GW
)
Years since end of scenario
Current global cycle, LWRs + HWRs
Transition to once-through thorium in CANDU
Transition to fast reactors
Transition to Th with
U-233 recycle in
CANDU Once-through thorium gives 50%
reduction over current cycle
Once-through thorium gives the
same reduction as fast reactors
Thorium with U-233 gives a 75%
reduction over the current cycle
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Fabrication
• Generally, AECL has targeted a solid solution
of Thoria and the fissile additive.
• Many techniques are capable of achieving
this and they fall into two main categories:
1. Solution blending – sol gel, co-precipitation – Mixing at the atomic level
2. Mechanical mixing – co-milling, high-intensity mixing – Often not a “perfect” solid solution
– Must achieve mixing on the scale of individual particles
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Thorium Pellet Structure
Granular
Homogeneous
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Thoria Irradiation Experience at AECL
Irradiation
Facility
# of experiments Irradiation Time
frame
NPD 1 1976
NRX 20 1962-1992
NRU 28 1966-2005
WR1 18 1970-1980
• Thoria irradiations ongoing since early 1960s
• Irradiations in NRX, NRU and WR-1 research reactors.
• Irradiations in NPD-2
–~20 MWe prototype PT-HWR.
• Pure ThO2, (U,Th)O2 , and (Pu,Th)O2
• NRU still operational.
NRX, NRU, WR-1, NPD
• NPD-2
• WP-1
• NRU
• NRX
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Critical Experiments
• AECL: long history of critical experiments involving
thorium-based fuels.
• Three sets of experiments,
dating back to the 1960’s
– HEU/Th (1966-1968)
– Pu/Th (1986)
– U-233/Th (1990s)
• Performed in the ZED-2
(Zero Energy Deuterium)
critical facility at Chalk River
Laboratories.
–Reaction rate / foil data.
–Reactivity changes due to X
– X = coolant density, temperature, etc.
–Verifies physics; validate computer codes.
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AECL - OFFICIAL USE ONLY / À USAGE EXCLUSIF - EACL 15
Alternative Fuel Bundle and
Core Design Options
Row\Col 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Row\Col
A 0 0 0 0 0 0 0 0 B B B B B B 0 0 0 0 0 0 0 0 A
B 0 0 0 0 0 B B B S S S S S S B B B 0 0 0 0 0 B
C 0 0 0 0 B S S S S S S S S S S S S B 0 0 0 0 C
D 0 0 0 B S S S S S S S S S S S S S S B 0 0 0 D
E 0 0 B S S S S S S S S S S S S S S S S B 0 0 E
F 0 0 B S S S S S S S S S S S S S S S S B 0 0 F
G 0 B S S S S S S S S S S S S S S S S S S B 0 G
H 0 B S S S S S S S S S S S S S S S S S S B 0 H
J B S S S S S S S S S S S S S S S S S S S S B J
K B S S S S S S S S S S S S S S S S S S S S B K
L B S S S S S S S S S S S S S S S S S S S S B L
M B S S S S S S S S S S S S S S S S S S S S B M
N B S S S S S S S S S S S S S S S S S S S S B N
O B S S S S S S S S S S S S S S S S S S S S B O
P 0 B S S S S S S S S S S S S S S S S S S B 0 P
Q 0 B S S S S S S S S S S S S S S S S S S B 0 Q
R 0 0 B S S S S S S S S S S S S S S S S B 0 0 R
S 0 0 B S S S S S S S S S S S S S S S S B 0 0 S
T 0 0 0 B S S S S S S S S S S S S S S B 0 0 0 T
U 0 0 0 0 B S S S S S S S S S S S S B 0 0 0 0 U
V 0 0 0 0 0 B B B S S S S S S B B B 0 0 0 0 0 V
W 0 0 0 0 0 0 0 0 B B B B B B 0 0 0 0 0 0 0 0 W
Row\Col 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Row\Col
Row\Col 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Row\Col
A 0 0 0 0 0 0 0 0 B B B B B B 0 0 0 0 0 0 0 0 A
B 0 0 0 0 0 B B B S S S S S S B B B 0 0 0 0 0 B
C 0 0 0 0 B S S B S S B B S S B S S B 0 0 0 0 C
D 0 0 0 B S S B B S S B B S S B B S S B 0 0 0 D
E 0 0 B S S B S S B B S S B B S S B S S B 0 0 E
F 0 0 B S B B S S B B S S B B S S B B S B 0 0 F
G 0 B S B S S B B S S B B S S B B S S B S B 0 G
H 0 B B B S S B B S S B B S S B B S S B B B 0 H
J B S S S B B S S B B S S B B S S B B S S S B J
K B S S S B B S S B B S S B B S S B B S S S B K
L B S B B S S B B S S S S S S B B S S B B S B L
M B S B B S S B B S S S S S S B B S S B B S B M
N B S S S B B S S B B S S B B S S B B S S S B N
O B S S S B B S S B B S S B B S S B B S S S B O
P 0 B B B S S B B S S B B S S B B S S B B B 0 P
Q 0 B S B S S B B S S B B S S B B S S B S B 0 Q
R 0 0 B S B B S S B B S S B B S S B B S B 0 0 R
S 0 0 B S S B S S B B S S B B S S B S S B 0 0 S
T 0 0 0 B S S B B S S B B S S B B S S B 0 0 0 T
U 0 0 0 0 B S S B S S B B S S B S S B 0 0 0 0 U
V 0 0 0 0 0 B B B S S S S S S B B B 0 0 0 0 0 V
W 0 0 0 0 0 0 0 0 B B B B B B 0 0 0 0 0 0 0 0 W
Row\Col 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Row\Col
Homogeneous
Bundle
Heterogeneous,
Mixed Bundle
Checkerboard
Seed- Blanket
Cores
Annular
Seed-Blanket
Cores 0
0.2
0.4
0.6
0.8
1
1.2
1.4
1 2 3 4 5 6 7 8 9
Fiss
ile U
tiliz
atio
n, R
ela
tive
to
Nat
ura
l Ura
niu
m
CA
ND
U
Checkerboard Core Designs
Annular Core Designs
NU
3.8% Pu
96.2% Th
Hafnium Tube
3 mm thick
Zr Rod
Moderator
CT
PT
Potential to Increase Utilization
• Achieve ~ 20% to 100% higher utilization of fissile fuel
than PT-HWR with NU fuel in an OTT cycle.
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0.0
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1.8
2.0
2.2
0.000 0.005 0.010 0.015 0.020 0.025 0.030 0.035 0.040 0.045 0.050 0.055 0.060
Fiss
ile
Uti
lizat
ion
Rel
ativ
e to
PT-
HW
R-N
U
Volume Fraction of Initial Fissile in Bundle IHM (LEUO2, PuO2, ThO2)
35-LEU/Th - 8-Th
35-LEU/Th
35 LEU/Th - ZrO2 Rod
21-LEU/Th
21 LEU/Th - ZrO2 Rod
35-Pu/Th-8-Th
35-Pu/Th
35-Pu/Th - ZrO2 Rod
21-Pu/Th
21-Pu/Th - ZrO2 Rod
PT-HWR NU
Thorium in China
Evolutionary Approach with HWRs
• Uranium resources limited.
– Use of Canadian know-how - PT-HWRs.
• Use NUE in CANDU-6 (2012-2014).
– RU~0.9 wt%; DU~ 0.25 wt% U-235/U
– NUE ~ 70% RU + 30% DU.
– Behaves the ~same as NU in CANDU.
• Use RU in dedicated EC6 (by ~2019).
• Thorium-based fuels in EC6 ( 2020).
– Collaborate/cooperate w/ Canada.
– Simple, evolutionary design first, based on
43-element bundle carrier.
– LEU in smaller outer 35 pins.
– Th in larger inner 8 pins.
– Core could be mix of NU, RU and Th-based
bundles.
– Build up inventory of U-233 in spent fuel.
– Recycle in future.
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Summary
• Thorium has a great potential benefit for sustainability,
safety, and waste management.
–Goals can be achieved by current commercial reactor designs.
– We don’t need to wait, at least not long.
–PT-HWR’s are operational today, and can be adapted for thorium.
– Small design changes can be implemented quickly.
– More R&D to enable more substantial design changes.
– R&D that will enable practical engineering solutions.
• AECL has 50 years experience in thorium fuel cycles:
–Reactor and fuel design; alternative concepts.
–Fuel fabrication.
– Irradiations + Critical Experiments.
–Reprocessing / Recycling, Waste management.
–Development, Testing & Validation of Analysis Tools.
–Economics and system analyses.
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More Info
• Visit:
• http://www.aecl.ca/site3.aspx
• https://canteach.candu.org/Pages/Welcome.aspx
• http://cns-snc.ca/home
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Acknowledgements
• Bronwyn Hyland
• Jeremy Pencer
• Holly Hamilton
• Laurence Leung
• CRL Library and Report Centres
• Various staff in
–Fuel Development Branch
–Computational Reactor Physics Branch.
–Applied Physics Branch (ZED-2 Facility)
–Thermal-hydraulics Branch
–Fuel Channel and Fuel Channel Safety Branch
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Fast Fission in Fertile Isotopes
• U-238, Th-232
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Th-232
U-238
AECL Work on ADS / HFFR for
U-233 Production from Th-232
• 1962-1982 - Design studies, watching briefs, economic assessments.
–Accelerator-Drive Systems (ADS)
– Spallation fast neutron source driving U or Th blanket.
–Hybrid Fusion Fission Reactors (HFFRs)
– 14-MeV D-T fusion neutrons driving U, U/Th and Th blankets.
–Alternative to reactor-based breeders; high support ratio (10:1).
– Complement existing fleet of high converter PT-HWRs
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Neutron Production by Spallation
• 1 GeV protons or deuterons on Pb/Bi or U target
–~20 neutrons per proton (Pb), ~ 40 neutrons per proton (U)
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Neutron Production in Fissile
Isotopes
• Variation of neutron production per neutron absorted.
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Isotope
Thermal Spectrum**
Fast Spectrum***
U-233 2.28 - 2.30 2.31 – 2.42
U-235 2.03 - 2.07 1.93 - 2.17
Pu-239 1.80 - 2.11 2.49 - 2.68
Pu-241 2.14 - 2.15 2.72
Spectrum-Averaged Neutron Production () for Various Fissile Isotopes ** Approximate range of values in a thermal-spectrum reactor.
*** Approximate range of values in fast-spectrum reactor.
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Overview
• AECL has over 50 years of extensive experience with
Thoria-based fuels – Investments made in Thoria fuel cycle R&D since the late 1950’s
– First irradiation conducted in 1962 and the most recent in 2005
• Experience includes
– Irradiation in Nuclear Power Demonstration reactor (NPD) and 3
experimental reactors
– Manufacturing fuels with a wide range of compositions and pellet
geometries using both novel and traditional fabrication techniques
– Post Irradiation Examination (PIE) studies
• Knowledge gained from various experiments has been
fed into new experiments
• Results indicate that Thoria fuel has always performed
comparably with UO2 and in some cases demonstrated
superior performance
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Fabrication – Fissile Additive
• Generally, AECL has targeted a solid
solution of Thoria and the fissile additive
• Many techniques are capable of achieving
this and they fall into two main categories:
1. Solution blending – sol gel, co-precipitation – Mixing at the atomic level
2. Mechanical mixing – co-milling, high-intensity
mixing – Often not a “perfect” solid solution
– Must achieve mixing on the scale of individual particles
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Fabrication – Sol-Gel
• Microspheres from 15 to > 1000 μm
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Experiment Summary Table
Irradiation
Facility
# of
experiments
Irradiation
Time frame
NPD 1 1976
NRX 20 1962-1992
NRU 28 1966-2005
WR1 18 1970-1980
Each experiment consisted of a series of irradiations
Other irradiations were done and reported in the literature
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Granular Pellet Structure
95% Dense
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Thoria Irradiation Experience at AECL
• Thoria irradiations have been ongoing
since early 1960s
• Irradiations in NRX, NRU and WR-1
research reactors as well as NPD a 20 MWe
power reactor
• Pure Thoria, Thoria-UO2 & Thoria-PuO2
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Post Irradiation Examination
• PIE conducted for most of the individual irradiation Thoria fuels
• Typical PIE data depends on the nature of testing and program objectives and can include:
– Visual exam
– Element profilometry
– Axial gamma scanning
– Element gas puncture and fission gas analysis
– Burnup analysis
– Sheath metallographic exam
– Fuel pellet ceramographic exam
– α -ß-γ autoradiography
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Six Thoria-PuO2 Bundles (1)
• Irradiation performed in NRU
• 36 element Bruce type fuel bundle 86.05
wt% Th and 1.53 wt% Pu in (Th, Pu)O2
• Objectives
–To verify the ability of (Th, Pu)O2 fuel to operate at
significant power outputs to burnups of 42
MWd/kgHE
–To examine the power-ramp performance of
Zircaloy clad (Th, Pu)O2 fuel with ES-242 and
siloxane sheath (CANLUB) coatings
–To determine fission-gas release
–To examine micro-structural changes in the fuel
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Six Thoria-PuO2 Bundles (2)
• Maximum sustained powers from 49-75 kW/m
• Burnups to 45 MWd/kgHE (also maximum power bundle)
• Fission products accumulate
in fuel grain boundary which
limit fuel performance
• Low gas release
• Low sheath strain
• Significant % of PuO2
present as agglomerates
Outer element in Bundle ADC-1
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Thoria Demonstration Irradiation PIE
• Higher than expected gas release due to
granular structure of pellets (WR1-1007 tests)
Granules
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High-Density, Homogeneous Thoria
• 1.5 % U-235,
• 35 MWd/kgHE
• 48 kW/m Max
• Low gas release
• Low sheath strain
• Irradiation is
ongoing
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Conclusions
• AECL has over forty-seven years of experience with
Thoria-based fuel irradiations, with burnups up to 47
MWd/kgHE
• AECL has extensive experience with Thoria fuels having a
wide range of fuel compositions and pellet geometries
• Successful fabrication technology has been developed and
proven in-reactor tests
• Thoria fuel has always performed comparably with UO2,
with some experiments demonstrating superior
performance
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Conclusions
• Thoria-based fuels can achieve superior
performance characteristics to that of UO2
fuels, provided pellet fabrication technologies
are used to achieve a high quality non-granular
microstructure
Critical Experiments at AECL
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Critical Experiments
• AECL has a long history of critical experiments
involving thorium fuels
• Three sets of experiments, dating back to the
1960’s
–HEU/Th
–Pu/Th
–U-233/Th
• Performed in the ZED-2 (Zero Energy Deuterium)
reactor at Chalk River Laboratories
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• HEU/Th (1966)
–98.5% ThO2, 1.5% HEU (93% U-235)
–19-element bundles
–7 test channels
• U-233/Th (1991)
–98.6% ThO2, 1.4%UO2, (97.6% U-233)
–36-element bundles
–7 test channels
• Pu/Th (1986)
–36-element bundles
–97.8% ThO2, 2.2% PuO2 (1.8% fissile)
–7 test channels
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• Requires only 35 bundles
substituted in a reference
lattice compared to about 275
bundles for a critical core
• Can measure void-reactivity
and lattice reactivity for
fuel/coolant temperatures in
the range 25 to 300oC
Substituted Channels
28-Element Reference Lattice
Substitution Experiments
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Physics Experiments in ZED-2
• Substitution Experiments – determine fuel properties (buckling/reactivity) when only a limited amount of fuel (typically seven assemblies) is available
• Flux Maps – copper foils are irradiated to measure the flux shape and derive extrapolation distances
• Reaction Rate (Fine Structure) - provide detailed information about neutron distributions (in space and energy) in and around a fuel channel, as well as fission-rate and conversion ratio data within the fuel.
• Used for qualification of reactor physics codes– program ongoing
Conclusions
• AECL has a long history of critical experiments in the
ZED-2 facility
• These are substitution experiments, with 7 channels of
the test fuel
• Wide variety of experiments have been performed
–Different lattice pitches
–Different coolants
–Heated channels, etc
• These experiments are currently being analysed as
part of a program to qualify physics codes for design of
thorium fuel cycles
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Homogeneous Thorium Fuel
Cycles in CANDU Reactors
Bronwyn Hyland
Global 2009
September 10, 2009
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Overview
• Motivation
• Calculation
• Fuel Design
• Results –Low and high burnup Pu driven once-through
–Low and high burnup Pu driven with U-233 recycle
–Low and high burnup LEU driven once-through
• Conclusions
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Thorium Fuel Configurations
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Thorium Fuel Cycles
• The simplest implementation of a thorium-based
fuel is in a “homogeneous” thorium fuel cycle.
• The CANDU reactor can efficiently exploit thorium
in a homogeneous thorium fuel cycle (a small
amount of fissile material can go a long way)
• The introduction of U-233 recycle can make a
dramatic improvement in fissile utilization
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Calculation
• Lattice cell calculations performed with WIMS-AECL
• 6 cases studied:
Fissile Driver Once-
Through/Recycle
Burnup
(MWd/kg)
Pu Once-Through 20
45
Recycle 20
45
LEU Once-Through 20
45
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Calculation
• Models developed to maximize the amount of
energy derived from thorium
• Report results here on:
–Exit burnup
–Fuel temperature coefficient
–Maximum linear element rating
–Percentage of energy derived from thorium
–Distribution of U-233 and Pa-233 in the bundle
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Fuel Design
• High burnup and recycle cases the fuel was graded
• Reduce size, increase number of fuel pins to
decrease linear element ratings
• Centre pin of zirconia-filled Hf
Centre
Inner
Intermediate
Outer
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Fuel Design
Case Burnup Bundle average Pu
wt% or LEU wt%
Bundle average
U-233 wt%
Pu-driven,
OT
Low 3.5 N/A
High 4.9 N/A
Pu-driven,
Recycle
Low 0.8 1.4
High 2.1 1.4
LEU-driven Low 12.2 N/A
High 14.2 N/A
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Results
Case Burnup
(MWd/kg)
FTC
(μk/ºC)
Max. LER
(kW/m)
% Energy
from Th
Pu-driven,
OT
19 -3.8 56 19
45 -5.0 61 29
Pu-driven,
Recycle
20 -7.5 49 78
44 -7.3 59 66
LEU-driven 20 -12.7 51 25
44 -10.7 60 41
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Pu-Driven, U-233 Recycle
0.0
0.2
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1.0
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2.2
0 5 10 15 20 25
Burnup (MWd/kg)
Inner Ring Intermediate Ring
Outer Ring Total
0.0
0.2
0.4
0.6
0.8
1.0
1.2
1.4
1.6
1.8
0 10 20 30 40 50
Burnup (MWd/kg)
U-2
33 +
Pa-2
33
U-2
33 +
Pa-2
33 +
Th
-232
U-2
33 +
Pa-2
33
U-2
33 +
Pa-2
33 +
Th
-232
20 MWd/kg 45 MWd/kg
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Pu-Driven, U-233 Recycle
0
10
20
30
40
50
60
70
80
90
100
0 5 10 15 20 25
Burnup (MWd/kg)
% o
f T
ota
l F
iss
ion
s
Fissions from Pu239 and Pu241
Fissions from Th232, U233, and U238
0
10
20
30
40
50
60
70
80
90
100
0 10 20 30 40
Burnup (MWd/kg)%
of
To
tal F
iss
ion
s
20 MWd/kg 45 MWd/kg
UNRESTRICTED / ILLIMITÉ
Conclusions
• CANDU reactor can exploit homogeneous thorium fuel cycles
• Low BU Pu-driven case gives the best result for energy from thorium, more energy proportionally required from driver fuel for higher burnup
• For once through cases higher burnup gives higher energy from thorium
• Maximum energy from thorium corresponds to minimum poison in the centre pin
–Results in grading of fissile
–Constrained by LER
UNRESTRICTED / ILLIMITÉ
On-power
Fuelling
Heavy Water
Moderator –
Good neutron
economy
CANDU fuel channel
Simple fuel bundle
Calandria Tube
Pressure Tube
CANDU Reactor
UNRESTRICTED / ILLIMITÉ 58
ZED-2 Reactor
• ZED-2 : Zero Energy Deuterium, successor to ZEEP
• Low-power (200 w), heavy-water moderated reactor
• Tank-type (3.36 meter diameter, 3.35 meter high)
• Peak flux of 1x109 n/cm2/sec
• Designed for CANDU reactor support
• First criticality in September 1960
• Reactor control is via moderator level adjustment
• Primary research activity is support of reactor
physics code development for CANDU reactors
UNRESTRICTED / ILLIMITÉ 59
Cross-Section of ZED-2
Top Shield Doors
Moveable Beam
Experimental
Fuel Rods
Heavy Water
Moderator
Side Shield Doors
Graphite Reflector
Air Duct
Hoist
Heavy Water
Dump Tanks
Heavy Water Pump
Aluminum Tank
(Calandria) Shielding Control Room
Dump Valves Filling Valves Drain Valves
These valves control the heavy water level in the
calandria
UNRESTRICTED / ILLIMITÉ 60
Moderator Level Control
Beam Chain Fuel Rods Aluminum Calandria
Gap
Graphite Reflector Heavy Water
Shut-Off and Drain Valve
Fill Pump
Dump Valve
Reactor Vessel Approximately to scale 100 cm
Top shields
Dump Tank
(1 of 3)
UNRESTRICTED / ILLIMITÉ 61
Typical ZED-2 Fuel Channel
Zircoloy-4
Sheath
Zircoloy-2
Calandria Tube
Zr-2.5%Nb
Pressure Tube
Fuel Calandria Tube
Pressure Tube
Fuel Support
Plate Zr-4
Channel End
Plate Zr-2 Plug (in for
void, out for
cooled)
ZED-2 Calandria floor
UNRESTRICTED / ILLIMITÉ
Pu-Driven Once-Through
0.0
0.2
0.4
0.6
0.8
1.0
1.2
0 5 10 15 20
Burnup (MWd/kg)
Inner RingIntermediate RingOuter RingTotal
0.0
0.2
0.4
0.6
0.8
1.0
1.2
1.4
1.6
0 20 40 60Burnup (MWd/kg)
20 MWd/kg 45 MWd/kg
U-2
33 +
Pa-2
33
U-2
33 +
Pa-2
33 +
Th
-232
U-2
33 +
Pa-2
33
U-2
33 +
Pa-2
33 +
Th
-232
Pu-Driven Recycle, FTC
UNRESTRICTED / ILLIMITÉ 63
-10
-9
-8
-7
-6
-5
-4
-3
-2
-1
0
0 10 20 30
Fu
el Tem
pera
ture
Coeffic
ient
(μk/º
C)
Burnup (MWd/kg) -8
-7
-6
-5
-4
-3
-2
-1
0
0 20 40 60
Fu
el Tem
pera
ture
Co
effic
ient
(μk/º
C)
Burnup (MWd/kg)
20 MWd/kg 45 MWd/kg
UNRESTRICTED / ILLIMITÉ
Pu-Driven Once-Through
0
10
20
30
40
50
60
70
80
90
100
0 5 10 15 20
Burnup (MWd/kg)
% o
f T
ota
l F
iss
ion
s
Fissions from Pu239 and Pu241
Fissions from Th232, U233, and U238
0
10
20
30
40
50
60
70
80
90
100
0 10 20 30 40 50
Burnup (MWd/kg)%
of
To
tal F
iss
ion
s
20 MWd/kg 45 MWd/kg
UNRESTRICTED / ILLIMITÉ
LEU-Driven, Once-Through
0.0
0.2
0.4
0.6
0.8
1.0
1.2
1.4
0 10 20 30
Burnup (MWd/kg)
Inner Ring Intermediate Ring
Outer Ring Total
0.0
0.2
0.4
0.6
0.8
1.0
1.2
1.4
1.6
0 10 20 30 40 50
Burnup (MWd/kg)
U-2
33 +
Pa-2
33
U-2
33 +
Pa-2
33 +
Th
-232
U-2
33 +
Pa-2
33
U-2
33 +
Pa-2
33 +
Th
-232
20 MWd/kg 45 MWd/kg
UNRESTRICTED / ILLIMITÉ
LEU-Driven, Once-Through
0
10
20
30
40
50
60
70
80
90
100
0 5 10 15 20 25
Burnup (MWd/kg)
% o
f T
ota
l F
iss
ion
s
Fissions from U235, U238, Pu239, and Pu241
Fissions from U233 and Th232
0
10
20
30
40
50
60
70
80
90
100
0 10 20 30 40 50
Burnup (MWd/kg)
% o
f T
ota
l F
issio
ns
20 MWd/kg 45 MWd/kg
Pu-Driven Recycle, LER
UNRESTRICTED / ILLIMITÉ 67
0
10
20
30
40
50
60
0 5 10 15 20 25
Lin
ear
Ele
men
t R
ating (
W/c
m)
Burnup (MWd/kg)
Inner
Intermediate
Outer
20 MWd/kg 45 MWd/kg
0
10
20
30
40
50
60
70
0 10 20 30 40 50 Lin
ear
Ele
men
t R
ating
(W
/cm
)
Burnup (MWd/kg)
Inner
Intermediate
Outer
UNRESTRICTED / ILLIMITÉ 68
Other Solution-Based Methods
Solution
impregnation
Sol-gel derived clay
extrusions
UNRESTRICTED / ILLIMITÉ 69
Mechanical Mixing
• Wet and dry processes have been evaluated
• Wet processes aid in the dispersion of the different powders amongst each other but require drying of the slurry – danger of residual granules in pellet structure
• Dry processes – due to the cohesive nature of ceramic-grade powders, the degree of homogeneity achieved is related to the intensity of the process used. Dusty, but no drying stage
UNRESTRICTED / ILLIMITÉ 70
Mechanical Mixing Methods
Homogenizer (Wet)
Turbula (Dry)
Vibratory Mill (Dry)
Attrition Mill (Wet)