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Model P1Product Guide

AutoStream

Part Number: 00900492 (0307)

© 2007 Thiele Technologies, Inc. - Streamfeeder. All rights reserved.

No part of this publication may be reproduced, photocopied, stored on a retrieval system, or transmitted without the express written consent of Thiele Technologies, Inc. - Streamfeeder.

Thiele Technologies, Inc. - Streamfeeder 103 Osborne Road Minneapolis, MN 55432-3120 USA

Tel: 763.502.0000 Fax: 763.502.0100 e-Mail: [email protected] Web: www.streamfeeder.com

Printed in the USA.

�AutoStreAm P1 Product Guide

Contents

BeforeYouBeg�n.......................................................... ��

Who Should Read This Manual .................................................................... iiMessage Conventions .................................................................................. ii

Safety............................................................................ ��Danger ........................................................................................................ iiiWarnings ...................................................................................................... iiiCautions ....................................................................................................... ivLabeling ........................................................................................................vElectrical Noise .............................................................................................vSpecifications ............................................................................................... vi

Sect�on1: AbouttheMach�ne.......................................................1Main Assemblies ...........................................................................................1

Sect�on2: Operat�on.......................................................................3Connecting Power.........................................................................................3Height Adjustment .........................................................................................3Conveyor Set Up...........................................................................................4

Sect�on3: Mechan�calComponents.............................................5Sect�on4: Electr�calSchemat�cs.................................................25

�� AutoStreAm P1 Product Guide

BeforeYouBeg�nWhoShouldReadTh�sManual

This manual was included with your new Streamfeeder AutoStream P1. It provides all the information you need to efficiently operate and maintain the product.

This manual is primarily intended for operators who will be using the AutoStream in their day-to-day operations. Please read it thoroughly before you operate the machine.

Qualified technicians should also be familiar with the information in this manual.

The technical information in this manual is designed for qualified technicians only.

MessageConvent�ons

The following are eight types of messages that appear in this manual which help emphasize information of particular interest:

DANGER signifies an operator action or specific equipment area that can result in serious injury or death if proper precautions are not taken.

WARNING signifies an operator action or specific equipment area that can result in personal injury if proper precautions are not taken.

CAUTION signifies an operator action or specific equipment area that can result in equipment damage if proper precautions are not taken.

ELECTRICAL DANGER signifies an operator action or specific equipment area that can result in personal injury or death from an elec-trical hazard if proper precautions are not taken.

TIP signifies information that is provided to help the operator mini-mize problems in the operation of the machine.

NOTE provides useful additional information that the operator should be aware of to perform a certain task.

CHECK signifies an action that should be reviewed by the operator before proceeding.

IMPORTANT signifies alerting the operator to actions that can poten-tially lead to operational problems or equipment damage if instruc-tions are not followed properly.

��AutoStreAm P1 Product Guide

Make sure you thoroughly read this Section until you become familiar with all the safety issues relating to the safe operation of this machine.

Please read all of the Warnings that follow to avoid possible injury. Although Streamfeeder has made every effort to incorporate safety features into the design of this machine, there are residual risks that do exist that an operator should be aware of to prevent personal injury.

Please read all of the Cautions that follow to prevent damage to the machine. The AutoStream is built with the highest quality materials. However, damage can occur if the machine is not operated and cared for within design guidelines as recommended by Streamfeeder.

• Equipmentinteriorcontainsincoming110-VACelectricalpower.Bodilycontactwiththesehighvoltagescancauseelec-trocution,whichcanresultinseriousinjuryordeath.

• Whenoperatingthesystem,alwaysmakesurethesafetyshieldsareinplace(coveringthebeltsandrollers).Failuretodosomay expose your hands or fingers to moving parts which can causeseriousinjury.

• Whenperformingserviceormaintenanceonthesystem,alwaysturnOffthemainpowerswitch,anddisconnectthesystemfromtheelectricalpowersource.Failuretodosomayexposeyoutodangeroushighvoltageormovingpartswhichcancauseseriousinjury.

• Whenperforminginitialadjustmentspriortooperation,alwaysturnOffthemainpowerswitch,anddisconnectthefeederfromtheelectricalpowersource.Failuretodosomayexposeyoutoapotentialstart-upandmovingpartswhichcancauseseriousinjury.

• Makesureyoualwaysplugthemachineintoa3-prong,proper-lygroundedandfusedelectricalpowersource.Neverremoveordisablethegroundinglugattheoutlet.Failuretofollowthesewarningsmayexposeyoutodangeroushighvoltagewhichcancauseseriousinjury.

Safety

Danger

Warn�ngs

�v AutoStreAm P1 Product Guide

• Donotattempttomakeanyadjustmentswhilethemachineisrunning.Failuretofollowthiswarningmayexposeyoutomov-ingpartswhichcancauseseriousinjury.

• NeverattempttoclearajamfromthemachineuntilyouturnOffthemainpowerswitchanddisconnectthemachinefromtheelectricalpowersource.Failuretodosomayexposeyoutoapotentialstart-upandmovingpartswhichcancauseseriousinjury.

• Donotattempttogainaccesstotheinsideofthefeeder.Referall questions to a qualified technician.

• Whenreplacingfusesinthefeeder(s),alwaysusetheexacttypesuppliedwiththemachineasshippedfromthefactory.IMPORTANT:Alwaysmakesurepowermoduleisreplacedexactlyasremoved.Failuretofollowthiscautioncanresultindamagedelectricalparts.

• Whenperformingroutinecleaningofparts,onlyusethosemethodsandcleaningsolvents(isopropylalcohol)whicharespecified by Streamfeeder. Failure to do so may cause unpre-dictableresultsandwillcausedamagetomachineparts.

• Donotattempttousethemachineforanyotherpurposeotherthan what was recommended by Streamfeeder. Failure to fol-lowthiscautionmaycauseunpredictableperformance,and/ordamagetomachineparts.

• Avoidleavinganyloosecablingnearanymovingparts.Failuretofollowthiscautionmayresultindamagetomachineparts.

• Donotapplylubricantstoanypartofthemachine.

Warn�ngs(cont.)

Caut�ons

vAutoStreAm P1 Product Guide

Electr�calNo�se

Label�ng

The air contains electromagnetic interference (EMI) fields and radio frequency interference (RFI), also known as “electrical noise.” Usually this noise is small enough in size (amplitude) to not be a problem. If intense enough, however, it can cause problems for other electrical equipment.

Streamfeeder has designed the feeder with noise immunity in mind. Even the sensors provided with the machine have a certain amount of noise immunity built-in. However, in extremely noisy environments, these design considerations are not necessarily immune to electrical noise and therefore, operational problems can occur. If you suspect any such electrical noise problems, please report it to a qualified technician.

Streamfeeder has affixed safety labels to those areas of the system where potential operator hazards do exist (such as moving belts or rollers). Shown below are label examples, along with their respective locations.

D�schargeFeedBeltGuards

v� AutoStreAm P1 Product Guide

SystemSpecifications

Maximum Product Size: ............................ 12 x 12 in (304 x 304 mm)

Minimum Product Size: ............................ 3.625 x 5 in (92 x 127 mm)

Min./Max.ProductThickness:................. .003 x .75 in (.076 x 19 mm)

Conveyor Belt Speed............................... Variable up to 300 fpm (7620 mm/min)

ElectricalRequirements:........................... 115vac, 60Hz, 3A

Fusing.......................................................... 2 qty - 5A 250V Slo-Blo 5 x 20 mmCAUTION: Double pole/neutral fusing. For continued protection against fire, replace only with same type and rating of fuse.

TableHeight(adjustablerange):.............. 45-58 in (1143-1473 mm)

Warranty:.................................................. One-year limited

v��AutoStreAm P1 Product Guide

� AutoStreAm P1 Product Guide

The AutoStream Model P1 is designed for reliability, flexibility, and ease of use. All parts required for setup, loading, feeding, sensing and easy operator control is combined into one compact unit. Review the main assemblies to become familiar with names and locations of feeder parts and adjustments. This will help to prepare you for initial setup.

�AboutYourMachine

MainAssemblies

1. BaseAssembly2. ConveyorBelt3. SideGuides4. OperatorStation5. PowerSwitch/Connection,StackMonitoringSensor, Feeder/OperatorStationInterfaceConnections,ExternalRunConnector6. ConveyorHeightAdjustmentCrank

�

2

34

5

6

2AutoStreAm P1 Product Guide

Operator Station

1. Belt Speed Control Knob: Turn clockwise to increase speed, counterclockwise to decrease speed.

2. Forward/Reverse Selector Switch: Selects conveyor direc-tion.

3. Jog: Jogs the conveyor.

4. Stop Button: Stops all motors.

OperatorStation

�

2

3

4

3 AutoStreAm P1 Product Guide

STEP�:ConnectingPower

The AutoStream must only be connected to a 110-120VAC source, and the power entry module must be set for 115V.

1. Before powering on, make sure the 115V tag is showing through the window in the power entry module. If the 220V tag is showing, the module must be opened and the switch block must be removed, turned 180 degrees and re-inserted so the 115V tag shows through the window when the recep-tacle is closed.

2. The AutoStream is protected by two 5A/250V fuses. These fuses are located inside the power entry module. To re-place/inspect the line fuses, open the module and remove the switch block. In each side of the switch block is a 5A/250V fuse. If the fuse has blown, it will normally show discolor-ation. Replace the blown fuse with a new fuse of the same type and rating. Re-insert the switch block, making sure the 115V tag shows through the window when the module is closed.

3. Make sure the power switch is set to the OFF position.

4. Connect the power cord to the AC socket in the power entry module. Connect the other end of the power cord to an earth grounded 110-120VAC outlet.

2OperationOverview

Condition of installment:Warning decals must be visible to machine operator.

Preparing for operation is based on the material you are going to run. The following are basic guidelines. Additional adjustments will be necessary in order to properly feed product. After all the adjustments have been made, be sure to test run to verify the settings.

STEP2:HeightAdjustment

The discharge of the conveyor must be set slightly higher than the component it is feeding. Loosen the lock lever, then turn the height adjustment crank to set the height.


The conveyor belt will continue to advance even if the speed control is turned all the way down. To stop all motors, press the STOP button.

STEP3:ConveyorSetUp

ProcedureThe conveyor side guides are adjustable to accommodate the varying sizes of products. To adjust, loosen the levers and slide the side guides open to allow for wider material or closed to al-low for narrower material.

Place shingled product between the guides. Press the conveyor jog button to advance product toward the feeder.

Place product into the hopper of the feeder below the level of the feeder side guides.

Side Guides Lock Levers

The discharge of the conveyor must be set above the feeder to allow product to fall into the hopper. Release the docking plate by loosening the lock knobs and lever. Then turn the conveyor height adjustment crank to set the height of the conveyor.

The front edge of the conveyor belt must be set approximately1/16 in (depending upon product type) from the product in the feeder hopper. This keeps product that rests above the feeder back wedge from slipping back towards the conveyor. With the docking lock lever tightened, loosen the 2 conveyor base adjust lock knobs to move the conveyor base forward or backward.

Start the feeder and conveyor at slow speed to test. Product discharged from the conveyor must be set at a speed sufficient to strike the feeder's gate plate and fall evenly into the hopper. Adjust the speed controls until the conveyor drops a constant, even level of product into the feeder hopper.

Product evenly dropping into hopper

Correct spacing


3 MechanicalComponents

AUTOSTREAMP1


AUTOSTREAMP1

Diagram PartNumber Description Number

1 P1BASEASSEMBLY 149711122 BELTASSEMBLY 149711023 MOTORASSEMBLY 149711034 MOTORENCLOSUREASSEMBLY 149711245 SIDEGUIDEASSEMBLY 149711046 REMOTEBOXASSEMBLY 149711327 STANDASSEMBLY 51021034NS OPTIONALDOCKINGSTATIONSTANDARDASSEMBLY 14971113NS OPTIONALDOCKINGSTATIONHEAVYASSEMBLY 14971114

NS = NOT SHOWN


P1BASEASSEMBLYAssembly#:14971112


1-1 1 PanelTop 514970151-2 12 SHCS10-32X1 000023351-3 3 SupportDeck 514970241-4 2 Rail 514970111-5 6 MountDeckSupport 514970251-6 1 SupportStand 51497009 4 5LobeKnob 44947121 4 SetScrew1/4-20X1-1/2 000033991-7 6 SHCS10-32X7/8 000033021-8 1 BracketMotorMount 51497027 4 SHCS1/4-20X1 000023901-9 14 FHSHCS10-32X1/2” 000028301-10 3 BlockBeltSupport 514970601-11 9 FHSHCS6-32X3/8 000022351-12 2 SlideRailMount 51497066 6 BHSHCS6-32X3/8 000033141-13 1 BracketHarnessExtension 51497070 1 BHCS10-32X1/2 00002334 1 HarnessSensorExtension 14971121 4 BHCS6-32X1/4 00003305NS 16 NutTSlide1/4-20 51208214NS 15 NutTSlide10-32 51390108NS 1 PhotoSensorMount 51497051NS 1 SensorAssembly 63011038NS 4 WasherFlat#10 00002605NS 1 GraphicSet 51497067NS 4 SetScrew1/4-20X1” 00002390

P1BASEASSEMBLYAssembly#:14971112

Diagram PartNumber Qty Description Number


BELTASSEMBLYAssembly#:14971102


2-1 10 SHCS1/4-20X1 000023902-2 1 ShaftMountRearRight 51497062 2 SHCS,10-32x3/4 000028252-3 1 TimingBelt,5MR375-15 514971442-4 1 PulleyTiming24Tooth 514971412-5 4 BearingBallR8 235000942-6 1 ShaftMountRearLeft 51497063 2 SHCS,10-32x3/4 000028252-7 2 ShaftDrive 51497007 2 RollerDrive 514970142-8 1 BeltTransport 514970162-9 2 MountSide 514970122-10 1 MountDrivenRollerRight 514970172-11 1 MountDrivenRollerLeft 514970182-12 1 TensionerBar 51497140 2 TensionerSpacer 51497143 4 SHCS,8-32x1 00002303 2 SSSCPPT,10-32x1/8 00003352 2 SetScrew,10-32X3 000033792-13 2 SHCS 1/4-20 X 1 3/4 00002329 NS 4 SetScrew10-32X1/4” 00002205NS 1 KeyStock3/16 44852081

BELTASSEMBLYAssembly#:14971102



MOTORASSEMBLYAssembly#:14971103


3-1 1 PulleyTiming48Tooth 514971423-2 10 SHCS1/4-20X1 000023903-3 1 MountMotor 514970283-4 1 Gusset 514970313-5 1 Motor 514970263-6 4 FHSHCS1/4-20X3/4 00003395NS 1 Plug3Pin 53500385NS 3 MalePin 53500386NS 10” Varflex 44649085

MOTORASSEMBLYAssembly#:14971103



MOTORENCLOSUREASSEMBLYAssembly#:14971124


4-1 1 CoverTop 514970644-2 8 BHCS10-32X3/8 000028054-3 1 CoverBack 514970614-4 1 DCDrive 510502524-5 1 ModulePowerAC 446490344-6 8 BHCS6-32X1/4 000033054-7 4 BHCS6-32X1/4 00003305 4 Stand-Off 53500511 1 PCB 44841015 4 PHMSPH6-32X3/8”W/Washer 00002450NS 2 Fuse,5.0A250VSlo-Blo5x20mm 53500558NS 1 CordPower115VACIEC3-Prong 53500002NS 1 HarnessInhibit 14971120NS 1 HarnessPower 14971118NS 1 HarnessMotor 14971116NS 1 HarnessMain 14971115NS 2 Terminals 53500254NS 4 KepsNut 00002121NS 1 Graphic Set 51497067

MOTORENCLOSUREASSEMBLYAssembly#:14971124


1� AutoStreAm P1 Product Guide

SIDEGUIDEASSEMBLYAssembly#:14971104

1�AutoStreAm P1 Product Guide

5-1 1 SideGuide 514970195-2 2 BlockSideGuideAdjust 514970225-3 2 BlockSideGuideAdjust 514971285-4 4 BlockSideGuideMounting 51497023 8 SHCS1/4-20X1-1/4 000033725-5 4 LeverAdjustableRatchet10-32X3/4 435550985-6 4 LeverAdjustableRatchet10-32X1/2 435550975-7 1 SideGuideFront 51497020

SIDEGUIDEASSEMBLYAssembly#:14971104



REMOTEBOXASSEMBLYAssembly#:14971132


6-1 1 E-Stop22mm 53500552 1 ContactBlockNC 513270256-2 1 BlueButton 513790886-3 1 Selector3Position 513790856-4 1 Knob 446750306-5 1 RemoteOperatorStationEnclosure 514600976-6 1 PlateBaseOperatorStation 514600996-7 2 ShoulderBolt 000033216-8 2 FHSHCS1/4-20X3/4 000033956-9 1 RemoteBoxMount 51497068NS 1 HarnessPotentiometer 14971117NS 1 HarnessOperatorSwitch 14971119NS 4 BHCS/SS10-32X3/8 00002805NS 2 CableTieMount 00003402NS 2 CableTieBlack 435SO263

REMOTEBOXASSEMBLYAssembly#:14971132



STANDASSEMBLYAssembly#:51021034


7-1 1 HeavyDutyStand39”(Standard) 51021034 1 HeavyDutyStand29”(Optional) 51021001

STANDASSEMBLYAssembly#:51021034



OPTIONALDOCKINGSTATIONHEAVYDUTYASSEMBLYAssembly#:14971114


OPTIONALDOCKINGSTATIONHEAVYDUTYASSEMBLYAssembly#:14971114


8-1 2 HexHeadBolt1/2-13X1-1/2 000034618-2 2 LockWasher1/2 000034628-3 2 Washer1/2 000034838-4 2 RatchetHandle 514970738-5 2 SupportBar 51497072


OPTIONALDOCKINGSTATIONSTANDARDASSEMBLYAssembly#:14971113


OPTIONALDOCKINGSTATIONSTANDARDASSEMBLYAssembly#:14971113


9-1 2 HexHeadBolt1/2-13X1-1/2 000034619-2 2 LockWasher1/2 000034629-3 2 Washer1/2 000034839-4 2 RatchetHandle 447755079-5 2 DockingStandoff 514970719-6 2 SupportBar 51497069


4 ElectricalSchematics

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