This manual should be considered a permanent part of the...

No part of this publication may be reproduced without written permission.

This publication includes the latest production information available before printing. HondaMotor Co., Ltd. reserves the right to make changes at any time without notice and withoutincurring any obligation.

This manual should be considered a permanent part of the motorcycle and should remainwith the motorcycle when it is resold.

2003 Honda Motor Co., Ltd.

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2004Honda CB250NIGHTHAWKOWNER’S MANUAL

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Introduction

Introduction

Congratulations on choosing your Hondamotorcycle.

When you own a Honda, you’re part of aworldwide family of satisfied customers

people who appreciate Honda’sreputation for building quality into everyproduct.

Before riding, take time to get acquaintedwith your motorcycle and how it works.To protect your investment, we urge youto take responsibility for keeping yourmotorcycle well maintained. Scheduledservice is a must, of course. But it’s just asimportant to observe the break-inguidelines, and perform all pre-ride andother periodic checks detailed in thismanual.

We also recommend that you read thisowner’s manual before you ride. It’s fullof facts, instructions, safety information,and helpful tips. To make it easy to use,the manual contains a detailed list oftopics at the beginning of each section,and both an in-depth table of contents andan index at the back of the book.

As you read this manual, you will findinformation that is preceded by a

symbol. This information isintended to help you avoid damage to yourHonda, other property, or the environment.

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Introduction

Introduction

WARNING:

Read the Warranties Booklet (page )thoroughly so you understand thecoverages that protect your new Hondaand are aware of your rights andresponsibilities.

If you have any questions, or if you everneed special service or repairs, rememberthat your Honda dealer knows yourmotorcycle best and is dedicated to yourcomplete satisfaction.

Please report any change of address orownership to your Honda dealer so wewill be able to contact you concerningimportant production information.

This product contains oremits chemicals known to the State ofCalifornia to cause cancer and birthdefects or other reproductive harm.

California Proposition 65 Warning

You may also want to visit our website atwww.honda.com.

Happy riding!

189

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A Few Words About Safety

Safety Messages

Safety Labels

Safety MessagesDANGER, WARNING, CAUTION

Your safety, and the safety of others, is very important. And operating this motorcycle safelyis an important responsibility.

To help you make informed decisions about safety, we have provided operating proceduresand other information on labels and in this manual. This information alerts you to potentialhazards that could hurt you or others.

Of course, it is not practical or possible to warn you about all hazards associated withoperating or maintaining a motorcycle. You must use your own good judgment.

You will find important safety information in a variety of forms, including:

–– on the motorcycle.

–– preceded by a safety alert symbol and one of three signal words:or .

These signal words mean:

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You WILL be KILLED or SERIOUSLY HURT if youdon’t follow instructions.

You CAN be KILLED or SERIOUSLY HURT if you don’tfollow instructions.

You CAN be HURT if you don’t follow instructions.

A Few Words About Safety

Safety Messages

Safety Headings

Safety Section

Instructions

–– such as Important Safety Reminders or Important Safety Precautions.

–– such as Motorcycle Safety.

–– how to use this motorcycle correctly and safely.

This entire manual is filled with important safety information –– please read it carefully.

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Contents

Contents

..............................Motorcycle Safety .

....................Instruments & Controls .

.....................................Before Riding .

................Basic Operation & Riding .

1

9

23

33

These pages give an overview of thecontents of your owner’s manual. The firstpage of each section lists the topicscovered in that section.

The importance of wearing a helmetand other protective gear, how to makesure you and your motorcycle are readyto ride, and important information aboutloading.

Important safety information youshould know, plus a look at the safety-related labels on your motorcycle. How to start and stop the engine, shift

gears, and brake. Also, ridingprecautions and important informationabout riding with a passenger or cargo.The location and function of indicators

and controls on your motorcycle andoperating instructions for variouscontrols and features.

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Contents

Contents

........‘‘Reporting Safety Defects’’ .

Quick Reference

......................Servicing Your Honda .

.......Taking Care of the Unexpected .

......................Technical Information .

.....................Consumer Information .

..............................Table of Contents .

....................................................Index .

......................................................Tips .

49

133

141

163

185

194

196

200

Why your motorcycle needs regularmaintenance, what you need to knowbefore servicing your Honda, an ownermaintenance schedule, and instructionsfor specific maintenance andadjustment items.

How to store and transport yourmotorcycle and how to be anenvironmentally-responsible rider.

What to do if you have a flat tire, yourengine won’t start, etc.

ID numbers, technical specifications,and other technical facts.

Information on warranties, emissioncontrols, how to get Honda servicemanuals, and...

Sequential listing of topics in thisowner’s manual.

Handy facts about fuel, engine oil, tiresizes, and air pressures.

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1

Motorcycle Safety

Motorcycle Safety

This section presents some of the mostimportant information andrecommendations to help you ride yourmotorcycle safely. Please take a fewmoments to read these pages. This sectionalso includes information about thelocation of safety labels on yourmotorcycle.

.................Important Safety Information . 2..................Accessories & Modifications . 5

...........................................Safety Labels . 7

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2

Important Safety Information

Motorcycle Safety

Always Wear a HelmetYour motorcycle can provide many yearsof service and pleasure if you takeresponsibility for your own safety andunderstand the challenges you can meetwhile riding.

There is much that you can do to protectyourself when you ride. You’ll find manyhelpful recommendations throughout thismanual. The following are a few that weconsider most important.

It’s a proven fact: helmets significantlyreduce the number and severity of headinjuries. So always wear an approvedmotorcycle helmet and make sure yourpassenger does the same. We alsorecommend that you wear eye protection,sturdy boots, gloves, and other protectivegear (page ).24

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3


Motorcycle Safety

Make Yourself Easy to See

Take Time to Learn & Practice

Ride Defensively

You andYour Motorcycle: Riding Tips andPractice Guide,

Some drivers do not see motorcyclesbecause they are not looking for them. Tomake yourself more visible, wear brightreflective clothing, position yourself soother drivers can see you, signal beforeturning or changing lanes, and use yourhorn when it will help others notice you.

Even if you have ridden other motorcycles,take time to become familiar with howthis motorcycle works and handles.Practice in a safe area until you build yourskills and get accustomed to themotorcycle’s size and weight.

Because many accidents involveinexperienced or untrained riders, we urgeall riders to take a certified courseapproved by the Motorcycle SafetyFoundation (MSF). See page .

The most frequent motorcycle collisionhappens when a car turns left in front of amotorcycle. Another common situation isa car moving suddenly into your lane.

Always pay attention to other vehiclesaround you, and do not assume that otherdrivers see you. Be prepared to stopquickly or make an evasive maneuver. Forother riding tips, see the booklet,

which came with yournew motorcycle.

26

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4


Motorcycle Safety

Keep Your Honda in Safe ConditionRide within Your Limits

Don’t Drink and Ride

It’s important to keep your motorcycleproperly maintained and in safe ridingcondition. To help avoid problems, inspectyour motorcycle before every ride andperform all recommended maintenance.Never exceed load limits (page ), anddo not modify your motorcycle (page )or install accessories that would makeyour motorcycle unsafe (page ).

Pushing limits is another major cause ofmotorcycle accidents. Never ride beyondyour personal abilities or faster thanconditions warrant. Remember thatalcohol, drugs, fatigue, and inattention cansignificantly reduce your ability to makegood judgments and ride safely.

Alcohol and riding don’t mix. Even onedrink can reduce your ability to respond tochanging conditions, and your reactiontime gets worse with every additionaldrink. So don’t drink and ride, and don’tlet your friends drink and ride either.

6

5

31

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Improper accessories ormodifications can cause a crash inwhich you can be seriously hurt orkilled.

Follow all instructions in thisowner’s manual regardingaccessories and modifications.

5

Accessories

Accessories & Modifications

Motorcycle Safety

Modifying your motorcycle or using non-Honda accessories can make yourmotorcycle unsafe. Before you considermaking any modifications or adding anaccessory, be sure to read the followinginformation.

We strongly recommend that you use onlygenuine Honda accessories that have beenspecifically designed and tested for yourmotorcycle. Because Honda cannot test allother accessories, you must be personallyresponsible for proper selection,installation, and use of non-Hondaaccessories.Check with your Honda dealer forassistance and always follow theseguidelines:

Make sure the accessory does notobscure any lights, reduce groundclearance and lean angle, limitsuspension travel or steering travel, alteryour riding position, or interfere withoperating any controls.

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6

Modifications

Accessories & Modifications

Motorcycle Safety

We strongly advise you not to remove anyoriginal equipment or modify yourmotorcycle in any way that would changeits design or operation. Such changescould seriously impair your motorcycle’shandling, stability, and braking, making itunsafe to ride.

Removing or modifying your lights,exhaust system, emission control system,or other equipment can also make yourmotorcycle illegal.

Do not install any fairing or windshieldunless it was designed and tested byHonda for your motorcycle. Somefairings or windshields, even smallerones, can cause unstable handling ofyour motorcycle. This is especially trueif the fairing or windshield is poorlydesigned or improperly mounted.Do not add any electrical equipmentthat will exceed the motorcycle’selectrical system capacity (page ).A blown fuse can cause a loss of lightsor engine power (page ).Do not pull a trailer or sidecar with yourmotorcycle. This motorcycle was notdesigned for these attachments, andtheir use can seriously impair yourmotorcycle’s handling.

172

156

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7Motorcycle Safety

Safety Labels

Safety labels on your motorcycle either warn you of potential hazards that could causeserious injury or they provide important safety information. Read these labels carefully anddon’t remove them.

If a label comes off or becomes hard to read, contact your Honda dealer for a replacement.

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8

Safety Labels

Motorcycle Safety

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9

Instruments & Controls


This section shows the location of allgauges, indicators, and controls you wouldnormally use before or while riding yourmotorcycle.

The items listed on this page are describedin this section. Instructions for othercomponents are presented in other sectionsof this manual where they will be mostuseful.

...........................Component Locations . 10...............................................Indicators . 13

Controls & Features..........................................Fuel Valve . 17

.......................................Choke Knob . 17..................................Ignition Switch . 18

........................................Start Button . 19...........................Engine Stop Switch . 19

................Headlight Dimmer Switch . 20............................Turn Signal Switch . 20

.......................................Horn Button . 21.......................Tripmeter Reset Knob . 21

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turn signal switch

horn button

start button

engine stopswitch

headlightdimmer switch

speedometer

fuel fill cap

clutch lever

indicators

ignition switch

throttle grip

rearview mirror

choke knob

rearview mirror

front brakelever

10

Component Locations


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steering lock

passenger footpeg rear brake pedalfootpeg oil filler cap/dipstick

battery

tool kit compartment

11

Component Locations


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passenger footpegside standshift lever footpeg

air cleanerfuel valve owner’s manual storage

helmet holder/seat release

12

Component Locations


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(1) (2) (5) (7)

(8)

(4)(3) (6)

13Instruments & Controls

Indicators

The indicators on your motorcycle keepyou informed, alert you to possibleproblems, and make your riding safer andmore enjoyable. Refer to the indicatorsfrequently. Their functions are describedon the following pages.

(1) speedometer(2) odometer(3) gear range indicator(4) neutral indicator(5) side stand indicator(6) turn signal indicator(7) high beam indicator(8) tripmeter

Odometer & tripmeter read in miles.

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14 Instruments & Controls

Indicators

Lamp Check

When applicable, the high beam, neutral,and side stand indicators come on whenyou turn the ignition switch ON andremain on until you select the low beam,shift out of neutral, or raise the side stand.

If one of these indicators does not comeon when it should, have your Honda dealercheck for burned-out bulbs or otherproblems.

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15Instruments & Controls

Indicators

speedometer Shows riding speed in miles per hour.

gear range indicator Shows proper speed range for each gear.

odometer Shows the total miles ridden.

side stand indicator(amber)

Lights when the side stand is put down to indicatethat the side stand ignition cut-off system (page )is activated.

1

2

3

4

5

neutral indicator (green) Lights when the transmission is in neutral.

35

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Indicators

turn signal indicator(amber)

Flashes when either turn signal operates.

high beam indicator(blue)

Lights when the headlight is on high beam.

tripmeter Shows the number of miles ridden since you lastreset the meter. To zero (0) the tripmeter, turn thetripmeter reset knob.

6

7

8

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－－

(1) fuel valve

(1)

LEFT FRONT

(A) fully on(B) fully off

(1)

((BB))

((AA))

(1) choke knob

17

Fuel Valve

Choke Knob


Controls & Features

RES for extra fuel to get to a gas stationfor refueling.

OFF for parking, storing, ortransportation.

ON normal position for riding.

The three-way fuel valve is used to controlthe flow of fuel from the fuel tank to thecarburetors.

For complete information about fuelingyour motorcycle, see page .

The choke knob may be used whenstarting the engine. See page .36

73

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OFFElectrical circuits on.No electricalcircuits function.

ON

(1)

(1) ignition switch

OFF

FRONTON( )

( )Key Position Function

18

Ignition Switch

Controls & Features


The ignition switch is used for starting andstopping the engine (page ). Theignition key is also used to lock thesteering for theft prevention (page ).Insert the key and turn it to the right forthe ON position.

35

44

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RIGHT HANDLEBAR (2)

(1)

(1) start button(2) engine stop switch

19

Start Button Engine Stop Switch


Controls & Features

Starting Procedure,

When the start button is pushed, the startermotor will crank the engine; the headlightwill automatically go out, but the taillightwill stay on.

The start button ( ) is used for starting theengine. Pushing the button in starts theengine. See page .

The engine stop switch ( ) is used to stopthe engine in an emergency. To operate,push the switch to the OFF position. Theswitch must be in the RUN position tostart the engine, and it should normallyremain in the RUN position even when theengine is OFF.

(cont’d)

1

2

36

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(1)

(2) (3)

(1) headlight dimmer switch(2) turn signal switch (3) horn button

20

Turn Signal Switch

Headlight Dimmer Switch

Controls & Features


If your motorcycle is stopped with theignition switch ON and the engine stopswitch OFF, the headlight and taillightwill remain on, resulting in batterydischarge.

The turn signal switch ( ) is used to signala turn or a lane change. To operate, movethe switch all the way in the properdirection and release it. The appropriateturn signal lights will start blinking.Remember to return the switch to thecenter (off) after completing your turn orlane change.

The headlight dimmer switch ( ) is usedto change between the high and low beamsof the headlight. To operate, turn theswitch to HI for high beam, LO for lowbeam.

1

2

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(4) tripmeter reset knob

(4)

21

Horn Button

Tripmeter Reset Knob

Controls & Features


The horn is used to alert other motorists.To operate, push the horn button ( ).

The reset knob ( ) is used to reset thetripmeter to zero (0) by turning the knob inthe direction shown.

3

4

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？

？

23

Before Riding

Before Riding

Before each ride, you need to make sureyou and your Honda are both ready to ride.To help get you prepared, this sectiondiscusses how to evaluate your ridingreadiness, what items you should check onyour motorcycle, and adjustments to makefor your comfort, convenience, or safety.This section also includes importantinformation about loading.

.....................Are You Ready to Ride . 24.............................Protective Apparel . 24

...................................Rider Training . 26...Is Your Motorcycle Ready to Ride . 27

............................Pre-ride Inspection . 27.....................Load Limits & Guidelines . 30

..............................................Loading . 30.......................................Load Limits . 31

...........................Loading Guidelines . 31

For information about adjusting thesuspension on your Honda, see page .98

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24

Protective Apparel

Are You Ready to Ride?

Before Riding

Before you ride your motorcycle for thefirst time, we urge you to:

Read this owner’s manual.Make sure you understand all the safetymessages.Know how to operate all the controls.

You feel well and are in good physicaland mental condition.

Before each ride, be sure:

If you must carry an extra helmet whileriding, use a commercially-availableelastic cord, strap, or net to secure thehelmet to the seat.

For your safety, we strongly recommendthat you always wear an approvedmotorcycle helmet, eye protection, boots,gloves, long pants, and a long-sleevedshirt or jacket whenever you ride.Although complete protection is notpossible, wearing proper gear can reducethe chance of injury when you ride.Following are suggestions to help youchoose the proper gear.

You are wearing an approvedmotorcycle helmet (with chin straptightened securely), eye protection, andother protective clothing.

Make sure your passenger is ready to ride,too, and is wearing proper gear including ahelmet.

You don’t have any alcohol or drugs inyour system.

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Not wearing a helmet increasesthe chance of serious injury ordeath in a crash.

Be sure you and your passengeralways wear a helmet, eyeprotection, and other protectiveapparel when you ride.

25


Before Riding

(cont’d)

Helmets and Eye ProtectionYour helmet is your most important pieceof riding gear because it offers the bestprotection against head injuries. A helmetshould fit your head comfortably andsecurely. A bright-colored helmet andreflective strips can make you morenoticeable in traffic.

Leather gloves to help protect yourhands.

Sturdy boots with non-slip soles to helpprotect your feet and ankles.

In addition to a helmet and eye protection,we also recommend:

Additional Riding Gear

An open-face helmet offers someprotection, but a full-face helmet offersmore. Regardless of the style, look for aDOT (Department of Transportation)sticker in any helmet you buy. Alwayswear a face shield or goggles to protectyour eyes and help your vision.

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26

Rider Training


Before Riding

Riding Tips

A motorcycle riding suit or jacket forcomfort as well as protection.Bright-colored and reflective clothingcan help make you more noticeable intraffic. Avoid loose clothes that couldget caught on any part of yourmotorcycle.

Developing your riding skills is an on-going process. Even if you have riddenother motorcycles, take time to becomefamiliar with how this motorcycle worksand handles. Practice riding themotorcycle in a safe area to build yourskills. Do not ride in traffic until you getaccustomed to the motorcycle’s controls,and feel comfortable with its size andweight.

We urge all riders to take a certifiedcourse approved by the Motorcycle SafetyFoundation (MSF). New riders shouldstart with the basic course, and evenexperienced riders will find the advancedcourse beneficial. For information aboutthe MSF training course nearest you, callthe national toll-free number: (800) 446-9227.

Other riding tips can be found in thebooklet that came with your

motorcycle.

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Improperly maintaining thismotorcycle or failing to correct aproblem before riding can cause acrash in which you can beseriously hurt or killed.

Always perform a pre-rideinspection before every ride andcorrect any problems.

27

Pre-ride Inspection

Before Riding

Is Your Motorcycle Ready to Ride?

Tires

Chain

Check the following items before you geton the motorcycle:

Before each ride, it’s important to inspectyour motorcycle and make sure anyproblem you find is corrected. A pre-rideinspection is a must, not only for safety,but because having a breakdown, or evena flat tire, can be a major inconvenience.

Look at the tires. If a tireappears low, use an air pressuregauge to check its pressure. Alsolook for signs of excessive wear(page ) or damage to thetires, rims, or spokes.

Check the condition of the chain.Adjust slack and lubricate asneeded (page ).

(cont’d)

104

115

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28


Before Riding

Leaks,LooseParts

Lights

Load Limits

Cargo

Adjustments

Walk around yourmotorcycle and look foranything that appearsunusual, such as a leak orloose cable.

Make sure the headlight,brake light, taillight, andturn signals are workingproperly.

If you are carrying a passenger or cargo,also check the following:

Make sure you do notexceed the load limits(page ).

Check that all cargo issecure.

Adjust the rear suspension(page ) according toyour load.

31

98

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29


Before Riding

Periodic MaintenanceThrottle

Brakes

Indicators

If you haven’t ridden the motorcycle inover a week, you should also check otheritems, such as the oil level and other fluids.See (page ).Periodic maintenance should also be doneat least once a month, no matter how oftenyou ride.

Remember, be sure to take care of anyproblem you find, or have your Hondadealer correct it before you ride.

Check these items after you get on themotorcycle:

Rotate the throttle to checkit moves smoothly withoutbinding.

Pull the brake lever andpress on the brake pedal tocheck that they operatenormally.

Turn the ignition on andcheck for normal operationof the indicators (page ).

56

13

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Overloading or improper loadingcan cause a crash and you can beseriously hurt or killed.

Follow all load limits and otherloading guidelines in this manual.

30

Loading

Load Limits & Guidelines

Before Riding

Your motorcycle has been designed tocarry you and one passenger. When youcarry a passenger, you may feel somedifference during acceleration and braking.But so long as you keep your motorcyclewell-maintained, with good tires andbrakes, you can safely carry loads withinthe given limits and guidelines.

How much weight you put on yourmotorcycle, and how you load it, areimportant to your safety. Anytime youride with a passenger or cargo, you shouldbe aware of the following information.

However, exceeding the weight limit orcarrying an unbalanced load can seriouslyimpair your motorcycle’s handling,braking, and stability. Non-Hondaaccessories, improper modifications, andpoor maintenance can also reduce yoursafety margin.

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352 lbs (160 kg)

30 lbs (14 kg)

31

Loading GuidelinesLoad Limits


Before Riding

maximum weight capacity:

maximum cargo weight:

Your motorcycle is primarily intended fortransporting you and a passenger. Youmay wish to secure a jacket or other smallitems to the seat when you are not ridingwith a passenger.

If you wish to carry more cargo, checkwith your Honda dealer for advice, and besure to read the information regardingaccessories on page .

Following are the load limits for yourmotorcycle:

Improperly loading your motorcycle canaffect its stability and handling. Even ifyour motorcycle is properly loaded, youshould ride at reduced speeds and neverexceed 80 mph (130 km/h) when carryingcargo.

includes the weight of the rider,passenger, all cargo, and all accessories.

The weight of added accessories willreduce the maximum cargo weight youcan carry.

5

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32


Before Riding

Follow these guidelines whenever youcarry a passenger or cargo:

Check that both tires are properlyinflated (page ).If you change your normal load, youmay need to adjust the rear suspension(page ).To prevent loose items from creating ahazard, make sure that all cargo is tieddown securely before you ride.Place cargo weight as low and close tothe center of your motorcycle aspossible.Balance cargo weight evenly on bothsides.Do not attach large or heavy items (suchas a sleeping bag or tent) to thehandlebar, forks, or fender.

107

99

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33

Basic Operation & Riding


This section gives basic riding instructions,including how to start and stop yourengine, and how to use the throttle, clutch,and brakes. It also provides importantinformation on riding with a passenger orcargo.

To protect your new engine and enjoyoptimum performance and service life,refer to Break-in Guidelines (page ).

For information about carburetoradjustment for riding at high altitude, seepage .

........................Safe Riding Precautions . 34............Starting & Stopping the Engine . 35

.........................................Preparation . 35.............................Starting Procedure . 36

..................................Flooded Engine . 38....................How to Stop the Engine . 39

........................................Shifting Gears . 40..................................................Braking . 42...................................................Parking . 44

.........Riding with a Passenger or Cargo . 47175

176

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34

Safe Riding Precautions


Motorcycle Saf ety

Bef ore Riding

Before riding your motorcycle for the firsttime, please review thesection beginning on page 1, and the

section beginning on page.

Even if you have ridden other motorcycles,take time to become familiar with howthis motorcycle works and handles.Practice in a safe area until you build yourskills and get accustomed to themotorcycle’s size and weight.

23

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35

Preparation

Starting & Stopping the Engine


Always follow the proper startingprocedure described below.

For your safety, avoid starting or operatingthe engine in an enclosed area such as agarage. Your motorcycle’s exhaustcontains poisonous carbon monoxide gaswhich can collect rapidly in an enclosedarea and cause illness or death.

Your motorcycle can be started with thetransmission in gear by pulling in theclutch lever before operating the starter.

Your motorcycle is equipped with a sidestand ignition cut-off system. If the sidestand is down––the engine cannot bestarted unless the transmission is in neutral.If the side stand is up––the engine can bestarted in neutral, or in gear with the

clutch lever pulled in. After starting withthe side stand down, the engine will stop ifthe transmission is put in gear beforeraising the side stand.

Before starting, insert the key, turn theignition switch ON, and confirm thefollowing:

The transmission is in NEUTRAL(neutral indicator light ON).The engine stop switch is set to RUN.The fuel valve is ON.

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－－

(1)

(A) fully ON(B) fully OFF

((BB))

((AA))

LEFT FRONT

(1) choke knob

36

Starting Procedure



High Air Temperature.To restart a warm engine, follow theprocedure for

Normal Air Temperature10° 35°C (50° 95°F)

Start the engine, leaving the throttleclosed.

Do not open the throttle when startingthe engine with the choke on. This willlean the mixture, resulting in hardstarting.

If idling is unstable, open the throttleslightly.

If the engine is cold, pull the chokeknob up all the way to fully ON ( ).

Immediately after the engine starts,operate the choke knob to keep fast idle.About a half minute after the enginestarts, push the choke knob ( ) downall the way to fully OFF ( ).

1.

2.

3.

4.

5.

1B

A

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37



Normal AirTemperature.

Extended use of the choke may impairpiston and cylinder wall lubricationand damage the engine.

High Air Temperature35°C (95°F) or aboveDo not use the choke.Open the throttle slightly.Start the engine.

Low Air Temperature10°C (50°F) or belowFollow steps 1-2 under

Snapping the throttle or fast idling formore than about 5 minutes at normal airtemperature may cause exhaust pipediscoloration.

Continue warming up the engine until itruns smoothly and responds to thethrottle when the choke knob is at fullyOFF ( ).

When engine rpm begins to pick up,operate the choke knob to keep fast idle.

1.2.3.

1.

2.

3.

B

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38

Flooded Engine



IfYour Engine Quits or Won’t Start,

High Air Temperature

If the engine fails to start after repeatedattempts, it may be flooded with excessfuel. To clear a flooded engine:

Open the throttle fully.Press the start button for 5 seconds.

If the engine still won’t start, refer topage

.

Start the engine.

Open the throttle slightly.Do not use the choke.

Wait 10 seconds, then press the enginestop switch to RUN.

Follow the startingprocedure:

Push the choke knob down all the wayto fully OFF.

Turn the engine stop switch to OFF.1.

4.

2.

3.

5.

6.7.

8.

143

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39

How to Stop the Engine



Normal Engine StopTo stop the engine, shift into neutral andturn the ignition switch OFF.

The engine stop switch should normallyremain in the RUN position even when theengine is OFF.

If your motorcycle is stopped with theengine stop switch OFF and the ignitionswitch ON, the headlight and taillightwill remain on, resulting in batterydischarge.

Emergency Engine StopTo stop the engine in an emergency, usethe engine stop switch. To operate, turnthe switch to the OFF position.

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shifting pattern

40

Shifting Gears


Downshift to a lower gear before youfeel the engine laboring (lugging) atlow rpm.

Upshift to a higher gear or reducethrottle before engine rpm (speed) getstoo high. Learn the relationship betweenengine sound and the normal shiftingpoints.

Learn to recognize the engagementpoint as you release the clutch lever. Itis at this point the transmission ofpower to the rear wheel resumes.

Close the throttle and pull the clutchlever in completely before shifting.Improper shifting may damage theengine, transmission, and drive train.

As a general rule, shift while moving ina straight line.

Learning when to shift gears comes withexperience. Keep the following tips inmind:

Your motorcycle has five forward gears ina one-down, four-up shift pattern which iscoordinated with a cable-operated clutchsystem.

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41

Shifting Gears


Shif ting Up:

Shif ting Down:

Avoid downshifting to help slow yourmotorcycle when engine rpm is high.Downshifting when engine speed isnear its allowable maximum may over-rev the engine and cause possibledamage.To prevent transmission damage, do notcoast or tow the motorcycle for longdistances with the engine off.

Recommended Shift PointsRide in the highest gear that lets theengine run and accelerate smoothly. Thiswill give you good fuel economy andeffective emissions control. Whenchanging gears under normal conditions,use these recommended shift points:

From 1st to 2nd:From 2nd to 3rd:From 3rd to 4th:From 4th to 5th:

12 mph (20 km/h)19 mph (30 km/h)25 mph (40 km/h)31 mph (50 km/h)

From 5th to 4th:From 4th to 3rd:

22 mph (35 km/h)16 mph (25 km/h)

Pull the clutch lever in when speed dropsbelow 6 mph (10 km/h), when engineroughness is evident, or when enginestalling is imminent; and shift down to 1stgear for acceleration.

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42

Braking


As a general rule, the front braking systemprovides about 70 percent of total stoppingpower.

For full braking effectiveness, use boththe pedal and lever simultaneously. Usingboth braking systems will stop yourmotorcycle faster with greater stability.

To slow or stop, apply the brake lever andbrake pedal smoothly, while downshiftingto match your speed.

Gradually increase braking as you feel the

brakes slowing your speed. The increasein engine compression from downshiftingwill help slow your motorcycle.

To prevent stalling the engine, pull theclutch lever in before coming to acomplete stop. For support, put your leftfoot down first, then your right foot whenyou are through using the brake pedal.

Applying the brakes too hard may causethe wheels to lock and slide, reducingcontrol of your motorcycle. If this happens,release the brake controls, steer straightahead until you regain control, thenreapply the brakes more gently.

Your motorcycle is equipped withmechanically-activated drum brakes.Operating the brake lever applies the frontdrum brake. Depressing the brake pedalapplies the rear drum brake.

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43

Braking


When possible, reduce your speed orcomplete braking before entering a turn.Avoid braking or closing the throttlequickly while turning. Either action maycause one or both wheels to slip andreduce your control of your motorcycle.

Riding with your foot resting on thebrake pedal or your hand on the brakelever may actuate the brakelight, givinga false indication to other drivers. Itmay also overheat the brakes, reducingeffectiveness.

When descending a long, steep grade,use engine compression braking bydownshifting, with intermittent use ofboth brakes. Continuous brakeapplication can overheat the brakes andreduce their effectiveness.

Your ability to brake in a turn and to brakehard in an emergency situation areimportant riding skills. We suggestattending a Motorcycle Safety Foundationexperienced rider training course(page ) to retain these skills.26

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(1) steering lock (2) ignition key(1)

(2)RIGHT FRONT

44

Parking


Look for a level parking area. If youcan’t park on a paved surface, makesure the ground surface is firm,especially under the side stand.If you must park on a hill, leave thetransmission in gear and position therear tire against the curb at a 45 degreeangle.Use the side stand to support themotorcycle while parked.

To lower the side stand, use your footto guide it down. Remember thatlowering the side stand with thetransmission in gear will stop theengine, even if the clutch lever ispulled in. That is a function of theside stand ignition cut-off system.Check that the side stand is down allthe way. The side stand indicatoronly indicates that the side stand

ignition cut-off system (page ) isactivated.

Use the steering lock ( ), which locksthe handlebar in place. Turn thehandlebar all the way to the left. Insertthe ignition key ( ) in the lock and turnit 180 degrees clockwise. Remove thekey.

If you have to park on a soft surface,insert something solid under the sidestand for support.

1.

2.

3.

35

2

1

03/08/21 10:04:01 31KPJ630_053

Riding with a helmet attached tothe holder can interfere with therear wheel or suspension andcould cause a crash in which youcan be seriously hurt or killed.

Use the helmet holder only whileparked. Do not ride with a helmetsecured by the holder.

LEFT REAR

(4)

(4) holder

(3) (2)

(2) helmet holder(3) ignition key

45Basic Operation & Riding

Parking

Turn the fuel valve OFF.

Use the helmet holder ( ) to secureyour helmet with your motorcycle:

Insert the ignition key ( ) and turn itclockwise to unlock the holder ( ).Hang your helmet on the holder.Turn the key counterclockwise tolock the holder and then remove thekey.

4.

5.

2

34

03/08/21 10:04:11 31KPJ630_054

46

Theft-Prevention Tips

Parking


If you decide to use an anti-theft device,select one of good quality and be sure tofollow the manufacturer’s instructions.

Park your motorcycle in a lockedgarage whenever possible. If a garageisn’t available, park in a concealed areaor in a well-lit area with enoughpedestrian traffic to discourage a thief.Always take the ignition key with you.Always use the steering lock (page ),even if you’re parking for just a minuteor two. A thief can easily push anunlocked motorcycle to a waiting truck.In addition to the steering lock, use agood quality anti-theft device madespecifically to lock a motorcycle to asecure object.

Keep your owner’s manual, currentregistration, and insurance informationwith your motorcycle. This will make iteasier for the authorities to find you ifyour motorcycle is stolen and recovered.

44

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47

Riding with a Passenger or Cargo


Load Limits,

Loading Guidelines,

Your motorcycle is designed to carry youand one passenger. Whenever you add apassenger or cargo, you must be carefulnot to exceed the total load limits for thisvehicle ( page ). Makesure your cargo is properly secured( page ).

Also consider adjusting the suspension(page ) for the extra load.

Be aware that carrying a passenger orheavy cargo can affect acceleration,braking, and handling.

Before riding with a passenger, make sureyour passenger is wearing the properprotective apparel (page ).

Tell your passenger to hold the seat strapor your waist, lean with you in the turns,and keep their feet on the passengerfootpegs at all times, even when themotorcycle is stopped at a traffic light.

31

31

24

98

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48 Basic Operation & Riding

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49Servicing Your Honda

Servicing Your Honda

Maintenance, replacement or repair ofthe emission control devices andsystems may be performed by anymotorcycle repair establishment orindividual using parts that are‘‘certified’’ to EPA standards.

Bef ore You Service Your Honda

To help keep your motorcycle in goodshape, this section includes a MaintenanceSchedule for required service, a list ofperiodic checks you should perform atleast once a month, and step-by-stepinstructions for specific maintenance tasks.You’ll also find important safetyprecautions, information on fuels and oils,and tips for keeping your Honda lookinggreat.

For information about the exhaustemission and noise emission requirementsof the U.S. Environmental ProtectionAgency (EPA) and the California AirResources Board (CARB), see page .

For information about replacing fuses, seepage .

(cont’d)

...........The Importance of Maintenance . 52...............................Maintenance Safety . 53

............Important Safety Precautions . 54............................Periodic Maintenance . 56..........................Maintenance Schedule . 58

..............................Maintenance Record . 63

177

156

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50



Service Preparations

Service Procedures

Engine...........................Component Locations . 65

..................................................Tool Kit . 68...........................Tool Kit Compartment .69

.......................Owner’s Manual Storage . 70.........................................Seat Removal . 71

..............................Side Cover Removal . 72

Fluids & Filters........................................................Fuel . 73

..............................................Engine Oil . 76............................................Air Cleaner . 84

................................Crankcase Breather . 86

..................................................Throttle . 87........................................Clutch System . 89

..................................Engine Idle Speed . 93............................................Spark Plugs . 95

Electrical

Chassis.............................................Suspension . 98

..................................................Brakes . 101.....................................................Tires . 106

............................................Side Stand . 113..........................................Drive Chain . 114

..................................................Battery . 121

.................................Appearance Care . 126

03/08/21 10:04:45 31KPJ630_059

＊

＊＊

＊

＊＊

51



The following table summarizes the three types of inspections and servicingrecommendations for your motorcycle. Both the pre-ride inspection and the scheduledmaintenance at the recommended intervals are necessary to assure safe and dependableperformance. The periodic checks provide additional confidence in your motorcycle’sperformance.

more often if you ride frequently or long distances; or anytime you clean your motorcycleunless you have the proper tools and service data and are mechanically qualified

Type of Inspection/Service

Maintenance SchedulePeriodic MaintenancePre-ride Inspection

Refer to page:

interval on schedulemonthlybefore every ride

your Honda dealeryouyou

Who PerformsWhen Performed275658

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Improperly maintaining thismotorcycle or failing to correct aproblem before you ride cancause a crash in which you can beseriously hurt or killed.

Always follow the inspection andmaintenance recommendationsand schedules in this owner’smanual.

52

The Importance of Maintenance


Keeping your motorcycle well-maintainedis absolutely essential to your safety. It’salso a good way to protect yourinvestment, get maximum performance,avoid breakdowns, and have more fun. Aproperly maintained motorcycle will alsohelp to reduce air pollution.

Remember, proper maintenance is theowner’s responsibility. Be sure to inspectyour motorcycle before each ride, performthe periodic checks, and follow theMaintenance Schedule in this section.

If your motorcycle overturns or isinvolved in a crash, be sure your Hondadealer inspects all major parts, even if youare able to make some repairs.

03/08/21 10:05:05 31KPJ630_061

Failure to properly followmaintenance instructions andprecautions can cause you to beseriously hurt or killed.

Always follow the procedures andprecautions in this owner’smanual.

53

Maintenance Safety


This section includes instructions on howto perform some important maintenancetasks. If you have basic mechanical skills,you can perform many of these tasks withthe tools provided with your motorcycle.

Other tasks that are more difficult andrequire special tools are best performed byprofessionals. Wheel removal shouldnormally be handled only by a Hondatechnician or other qualified mechanic.Instructions are included in this manualonly to assist in emergency service.

Some of the most important safetyprecautions follow. However, we cannotwarn you of every conceivable hazard thatcan arise in performing maintenance. Onlyyou can decide whether or not you shouldperform a given task.

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54

Important Safety Precautions

Maintenance Safety


Carbon monoxide poisoning fromengine exhaust.

Burns from hot motorcycle parts.

Injury from moving parts.

Read the instructions before you begin,and make sure you have the tools andskills required.To help prevent the motorcycle fromfalling over, park it on a firm, levelsurface, using the side stand or amaintenance stand to provide support.To reduce the possibility of a fire orexplosion, be careful when workingaround gasoline. Use onlynon-flammable solvent, not gasoline, toclean parts. Keep cigarettes, sparks, andflames away from all fuel-related parts.

Make sure the engine is off before youbegin any maintenance or repairs. Thiswill help eliminate several potentialhazards:

Be sure there isadequate ventilation whenever youoperate the engine.

Letthe engine and exhaust system coolbefore touching.

Do not runthe engine unless instructed to do so.

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55

Maintenance Safety


Remember that your Honda dealer knowsyour motorcycle best and is fully equippedto maintain and repair it. To ensure thebest quality and reliability, use only newgenuine Honda parts or their equivalentsfor repair and replacement. If you have thetools and skills required for additionalmaintenance jobs, you can purchase anofficial Honda Service Manual (page

).186

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56

Periodic Maintenance


In addition to the regularly scheduledmaintenance (page ) and daily pre-rideinspection (page ), consider performingthe periodic checks on the following pageat least once a month, even if you haven’tridden your motorcycle, or as often asonce a week if you ride frequently or forlong distances. It’s a good idea to performthis maintenance any time you clean yourmotorcycle.

Check the odometer reading and performany scheduled maintenance checks that areneeded (page ). Remember, morefrequent checks may be needed for ridingin severe conditions.

2758

58

03/08/21 10:05:27 31KPJ630_065

57

Periodic Maintenance


Tires

Fluids Check the levels of the engine oil (page ). Add the correct fluid asnecessary, and investigate the cause of any low fluid level.Make sure the headlight, brake light, taillight, and turn signals areworking properly.

Lights

Freeplay Check the freeplay of the clutch lever (page ), front brake lever(page ) and rear brake pedal (page ).Check condition, adjust slack, and lubricate as needed (page ).Drive Chain

FusesNuts & Bolts

Make sure you have a full supply of spare fuses.Check the major fasteners and tighten as needed.

Check the air pressure with a gauge and add air if needed (page ).Examine the tread for wear (page ).Look closely for nails, embedded objects, cuts, and other types ofdamage (page ). Roll your motorcycle so you can inspect theentire surface.Check the condition of the rims and spokes.

80

87

106

101 103

108

108

115

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58 Servicing Your Honda

Maintenance Schedule

The required Maintenance Schedule thatfollows specifies how often you shouldhave your motorcycle serviced, and whatthings need attention. It is essential to haveyour motorcycle serviced as scheduled tomaintain safe, dependable performanceand proper emission control.

Some items in the Maintenance Schedulecan be performed with basic mechanicalskills and hand tools. Procedures for theseitems are provided in this manual. Otheritems involve more extensive proceduresand may require special training, tools,and equipment. We recommend that youhave your Honda dealer perform thesetasks unless you have advancedmechanical skills and the required toolsand equipment. Procedures for such itemsin this schedule are provided in an officialHonda Service Manual available forpurchase (page ).

The service intervals in this MaintenanceSchedule are based on average ridingconditions. Some items will need morefrequent service if you ride in unusuallywet or dusty areas or at full throttle.Consult your Honda dealer forrecommendations applicable to yourindividual needs and use.

186

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＊＊＊

＊

＊＊

59



Should be serviced by your Hondadealer, unless you have the proper toolsand service data and are mechanicallyqualified. Refer to the official HondaService Manual (page ).In the interest of safety, we recommendthese items be serviced only by yourHonda dealer.

If you do not feel capable of performing agiven task or need assistance, rememberthat your Honda dealer knows yourmotorcycle best and is fully equipped tomaintain and repair it. If you decide to doyour own maintenance, use only genuineHonda parts or their equivalents for repairor replacement to ensure the best qualityand reliability.

Perform the pre-ride inspection (page )and owner maintenance (page ) at eachscheduled maintenance period.

Each item on the maintenance schedulerequires some mechanical knowledge.Certain items (particularly those marked

and ) may require more technicalinformation and tools. Consult yourHonda dealer.

2758

186

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Summary of Maintenance Schedule Notes& Procedures:

At higher odometer readings, repeat atthe frequency interval established here.Service more frequently if themotorcycle is ridden in unusually wet ordusty areas.

Maintenance Procedures:I: inspect and clean, adjust, lubricate,

or replace, if necessaryC: cleanA: adjustL: lubricateR: replace

Service more frequently if themotorcycle is ridden often at fullthrottle or in the rain.California type only.

NOTES:1.

2.

3.

4.

03/08/21 10:06:00 31KPJ630_069

××

－－

－

－

－

－

＊＊＊＊

＊

＊＊

＊＊

＊＊

＊

1,000 mi

1,000 km

FUEL LINE

FUEL STRAINER SCREEN

THROTTLE OPERATION

CARBURETOR CHOKE

AIR CLEANER

CRANK CASE BREATHER

SPARK PLUGS

VALVE CLEARANCE

ENGINE OIL

ENGINE OIL STRAINER

SCREEN

ENGINE IDLE SPEED

EVAPORATIVE EMISSION

CONTROL SYSTEM

0.6

1.0

I

R

I

8

12.8

I

C

I

I

C

R

I

R

C

I

12

19.2

C

R

C

I

I

R

I

I

16

25.6

I

C

I

I

C

R

I

R

C

I

20

32.0

C

C

I

I

R

I

24

38.4

I

C

I

I

R

C

R

I

R

C

I

I

NOTE

2

3

4

4

6.4

C

C

I

I

R

I

Refer to

page

87

84

86

95

76

93

ODOMETER READING (Note 1)

ITEM

FREQUENCYE

MIS

SIO

NR

ELA

TE

DIT

EM

S



Should be serviced by your Honda dealer, unless you have the proper tools and service data and aremechanically qualified. Refer to the official Honda Service Manual (page ).In the interest of safety, we recommend these items be serviced only by your Honda dealer.

186

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××

－－

－－－－

＊＊

＊＊＊＊＊＊

＊

＊＊

1,000 mi

1,000 kmNOTE

0.6

1.0

I

I

I

I

I

4

6.4

I

I

I

8

12.8

I

I

I

I

I

I

I

I

I

I

12

19.2

I

I

I

16

25.6

I

I

I

I

I

I

I

I

I

I

20

32.0

I

I

I

24

38.4

I

I

I

I

I

I

I

I

I

I

DRIVE CHAIN

BRAKE SHOE WEAR

BRAKE SYSTEM

BRAKE LIGHT SWITCH

HEADLIGHT AIM

CLUTCH SYSTEM

SIDE STAND

SUSPENSION

NUTS, BOLTS, FASTENERS

WHEELS/TIRES

STEERING HEAD BEARINGS

Refer to

page

114

105

101, 103

89

113

ODOMETER READING (Note 1)

ITEM

FREQUENCY

I, L EVERY 500 mi (800 km)

NO

N-E

MIS

SIO

NR

ELA

TE

DIT

EM

S

62



Should be serviced by your Honda dealer, unless you have the proper tools and service data and aremechanically qualified. Refer to the official Honda Service Manual (page ).In the interest of safety, we recommend these items be serviced only by your Honda dealer.

186

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63

Maintenance Record


Miles (km) Odometer Date Performed By: Notes600 (1,000)

4,000 (6,400)8,000 (12,800)

12,000 (19,200)16,000 (25,600)20,000 (32,000)

Keeping an accurate maintenance record will help ensure that your motorcycle is properlymaintained. Retain detailed receipts to verify the maintenance was performed. If themotorcycle is sold, these receipts should be transferred with the motorcycle to the new owner.Make sure whoever performs the maintenance completes this record. All scheduledmaintenance, including the 600 mile (1,000 km) initial maintenance, is considered a normalowner operating cost and will be charged for by your dealer. Use the space under Notes torecord anything you want to remind yourself about or mention to your dealer.

03/08/21 10:06:34 31KPJ630_072

64

Maintenance Record


Miles (km) Odometer Date NotesPerformed By:24,000 (38,400)28,000 (44,800)32,000 (51,200)36,000 (57,600)40,000 (64,000)44,000 (70,400)48,000 (76,800)52,000 (83,200)56,000 (89,600)60,000 (96,000)64,000 (102,400)68,000 (108,800)

03/08/21 10:06:41 31KPJ630_073

front brake leverclutch lever fuel fill cap

65

Component Locations


03/08/21 10:06:49 31KPJ630_074

rear brakeadjusting nut

battery spark plugengine idle speed

tool kit compartment oil filler cap/dipstick

rear spring pre-loadadjuster

rear brake pedal

main fusefuse box

66

Component Locations


03/08/21 10:06:57 31KPJ630_075

side cover drive chain

fuel valve

air cleanerside stand

rear spring pre-load adjuster

owner’s manual storage

front brakeadjusting nut

67

Component Locations


03/08/21 10:07:04 31KPJ630_076

××

(1) tool kit (2) tool kit compartment

(2)

(1)

RIGHT SIDE

68

Tool Kit


The tool kit is stored in the tool kitcompartment (page ). Some roadsiderepairs, minor adjustments, and partsreplacement can be performed with thetools contained in the kit.

pliersstandard/phillips screwdriverscrewdriver handle22 mm box end wrenchextension barspark plug wrenchhandle barpin spannertool bag

10 12 mm box end wrench14 17 mm open end wrench69

03/08/21 10:07:17 31KPJ630_077

(2) (1)

(1) tool kit compartment(2) tool kit(3) ignition key(4) compartment cover

(3)

(4)

RIGHT SIDE


Tool Kit Compartment

The tool kit compartment ( ) is locatedunder the right side cover.

To close the compartment cover, align itstabs and push it in. Turn the keycounterclockwise.Remove the key.

To reach the tool kit ( ), insert theignition key ( ) into the key slot in thecompartment cover ( ).Turn the key clockwise.Open the compartment cover.

1

23

4

03/08/21 10:07:25 31KPJ630_078

(1)(2)

(1) owner’s manual storage bag(2) owner’s manual storage compartment

UNDER SEAT

70

Owner’s Manual Storage


Be careful not to flood this area whenwashing your motorcycle.

Your motorcycle provides storage for theowner’s manual so you’ll have it with youfor easy reference. Store your owner’smanual (and other documents) in theplastic storage bag ( ) in the storagecompartment ( ) under the seat.2

1

03/08/21 10:07:31 31KPJ630_079

(1)

LEFT SIDE

(3)

(4)

(2)

(5)

(6)

(1) ignition key(2) helmet holder(3) seat lock lever

(4) seat(5) prongs(6) fuel tank stay


Seat Removal

Saf ety PrecautionsRefer to on page . RemovalInsert the ignition key (1) into thehelmet holder (2).Turn it clockwise and pull the seat locklever (3) downward.Pull the seat (4) back and up.

Installation

The seat must be removed to access theowner’s manual and to remove the sidecover.

Insert the prongs (5) into the fuel tankstay (6), and the stays at the rear of theframe.Push down on the rear of the seat.Turn the ignition key counterclockwiseto lock the seat, then remove the key.

Be sure to securely lock the seat afterreinstalling it.

54

1.

2.

1.

2.

3.

3.

03/08/21 10:07:43 31KPJ630_080

(1) (2)

(3)

(3)

(1) side cover(2) bolts

(3) studs

(3)

72

Side Cover Removal


Saf ety PrecautionsRefer to on page . Removal

Installation

Remove the seat ( page ).Remove the bolts ( ).Pull out the studs ( ).

The side cover ( ) must be removed forbattery and air cleaner maintenance.

Installation can be done in the reverseorder of removal.

541.2.3.

7123

1

03/08/21 10:07:53 31KPJ630_081

unleaded86 (or higher)

typepump octanenumber

73

Fuel Recommendation

Fuel


Saf ety PrecautionsRefer to on page . Use of lower octane gasoline can causepersistent ‘‘pinging’’ or ‘‘spark knock’’ (aloud rapping noise) which, if severe, canlead to engine damage. Light pingingexperienced while operating under a heavyload, such as climbing a hill, is no causefor concern.

If pinging or spark knock occurs at asteady engine speed under normal load,change brands of gasoline. If pinging orspark knock persists, consult your Hondadealer.

We recommend that you use unleaded fuelbecause it produces fewer engine depositsand extends the life of exhaust systemcomponents.

Your engine is designed to use anygasoline that has a pump octane number of86 or higher. Gasoline pumps at servicestations normally display the pump octanenumber. For information on the use ofoxygenated fuels, see page .

54

182

03/08/21 10:08:02 31KPJ630_082

4.23 US gal (16.0 )

0.85 US gal (3.2 )

(3)

(2)

(1)

(1) ignition key(2) fuel fill cap

(3) filler neck

74

Refueling Procedure

Fuel Capacity

Fuel


Saf ety Precautions

Never use stale or contaminated gasolineor an oil/gasoline mixture. Avoid gettingdirt, dust, or water in the fuel tank.

Refer to on page .

Insert the ignition key ( ) in the fuelfill cap ( ) and turn it clockwise.

Fuel tank capacity, including reserve:

Reserve capacity:

The tank should be refilled as soon aspossible after switching to reserve, and thefuel valve should be returned to the ONposition after refueling to avoid runningout of fuel with no reserve.

1. 12

54

03/08/21 10:08:12 31KPJ630_083

Gasoline is highly flammable andexplosive. You can be burned orseriously injured when handlingfuel.

Stop the engine and keep heat,sparks and flame away.Handle fuel only outdoors.Wipe up spills immediately.

75

Fuel


Open the cap.Add fuel until the level reaches thebottom of the filler neck ( ). Avoidoverfilling the tank. There should be nofuel in the filler neck.

After refueling, align the latch in thecap with the slot in the filler neck. Pushthe cap into the filler neck until it snapsand locks.Remove the ignition key from the cap.Turn the fuel valve ON (if it was set onRES).

2.3.

6.

3

5.

4.

03/08/21 10:08:20 31KPJ630_084

76

Engine Oil


Engine oil quality is a major factor thataffects both the performance and theservice life of the engine.

When running in very dusty conditions, oilchanges should be performed morefrequently than specified in themaintenance schedule.

Change the engine oil as specified in themaintenance schedule on page .

Using the proper oil (page ), andregularly checking, adding, and changingoil will help extend your engine’s life.Even the best oil wears out. Changing oilhelps get rid of dirt and deposits in theengine. Operating the engine with old ordirty oil can damage your engine. Runningthe engine with insufficient oil can causeserious damage to the engine andtransmission.

61

77

03/08/21 10:08:26 31KPJ630_085

＊

＊

MA

SAE 10W-40

Pro Honda GN4 or HP4 (withoutmolybdenum additives) 4-strokeoil, or an equivalent motorcycleoil.

SG or higherexcept oilslabeled as energyconserving on thecircular APIservice label

suggested oil

APIclassification

JASO T 903standard

viscosity(weight)

77

Oil Recommendation


Engine Oil

Suggested oils are equal in performanceto SJ oils that are not labeled as energyconserving on the circular API servicelabel.

03/08/21 10:08:34 31KPJ630_086

NOT RECOMMENDED OK


Engine Oil

Do not use oils with graphite ormolybdenum additives. They mayadversely affect clutch operation.

Your motorcycle does not need oiladditives. Use the recommended oil.

Other viscosities shown in the followingchart may be used when the averagetemperature in your riding area is withinthe indicated range.

Do not use non-detergent, vegetable, orcastor based racing oils.

Do not use API SH or higher oilsdisplaying a circular API ‘‘energyconserving’’ service label on thecontainer. They may affect lubricationand clutch performance.

03/08/21 10:08:44 31KPJ630_087

(1) code number of the sales companyof the oil

(2) oil classification

(1)

(2)


Engine Oil

JASO T 903 standard

There are two classes: MA and MB.Oil conforming to the standard has thefollowing classification on the oilcontainer.

The JASO T 903 standard is an index tochoose engine oils for 4-stroke motorcycleengines.

03/08/21 10:08:50 31KPJ630_088

－

－

RIGHT SIDE(1)

(2)

(3)

(1) oil filler cap/dipstick(2) upper level mark

(3) lower levelmark

80

Checking & Adding Oil

Engine Oil


Saf ety Precautions

Park your motorcycle on its side standon a firm, level surface.

Refer to on page .

Start the engine and let it idle for 3 5minutes.Stop the engine and wait 2 3 minutes.Remove the oil filler cap/dipstick ( )and wipe it clean.Hold the motorcycle in an uprightposition.Insert the oil filler cap/dipstick until itseats, but don’t screw it in.

2.

3.4.

5.

6.

1

1.

54

03/08/21 10:09:00 31KPJ630_089

81

Changing Engine Oil

Engine Oil


Saf ety PrecautionsRefer to on page .If the oil is at or near the upper levelmark ( ) –– you do not have to addoil.If the oil is below or near the lowerlevel mark ( ) –– add therecommended oil until it reaches theupper level mark. (Do not overfill.)

Reinstall the oil filler cap/dipstick.Check for oil leaks.

This procedure requires mechanical skilland professional tools such as a torquewrench, as well as a means for disposingof the drained fluid (page ). If you donot have the skills or the tools, see yourHonda dealer.

Remove the oil filler cap/dipstick andcheck the oil level.

54

7.

2

3

8.9.

139

03/08/21 10:09:10 31KPJ630_090

－－

(2) sealing washer(1) crankcasedrain bolt

LEFT FRONT, UNDER ENGINE

(2) (1)

82

Engine Oil


Drain the Engine Oil:Park the motorcycle on its side stand ona firm, level surface.If the engine is cold, start it and let itidle for 3 5 minutes. Turn the engineoff. Wait 2 3 minutes for the oil tosettle.Place a drain pan under the crankcasedrain bolt ( ).To drain the oil, remove the oil fillercap/dipstick, crankcase drain bolt ( ),and sealing washer ( ).

1.

2.

3.

4.1

21

03/08/21 10:09:20 31KPJ630_091

－

－

18 lbf·ft (25 N·m , 2.5 kgf·m)

1.6 US qt (1.5 )

83

Engine Oil


Add Engine Oil:

Improper disposal of drained f luids isharmf ul to the environment.

Check the condition of the sealingwasher on the drain bolt. Replace thewasher every other time the oil ischanged.Install the drain bolt and tighten it to thespecified torque:

Fill the crankcase with therecommended oil (page ),approximately:

Pour the drained oil into a suitablecontainer and dispose of it in anapproved manner (page ).

Install the oil filler cap/dipstick securely.

Stop the engine and wait 2 3 minutes.Hold the motorcycle upright and checkthat the oil level is at the upper levelmark on the oil filler cap/dipstick (page

).Check that there are no oil leaks.

If a torque wrench is not used forinstallation, see your Honda dealer as soonas possible to verify proper assembly.

Start the engine and let it idle for 3 5minutes.

5.

6.

7.

8.9.

10.11.

12.

77139

80

03/08/21 10:09:33 31KPJ630_092

84

Air Cleaner


Saf ety Precautions

Using the wrong air cleaner may result inpremature engine damage.

Improper or lack of proper air cleanermaintenance can cause poor perf ormanceand premature engine wear.

Refer to on page .

Service the air cleaner more frequently ifyou ride in unusually wet or dusty areas.Your Honda dealer can help youdetermine the correct service interval foryour riding conditions.

Your motorcycle’s air cleaner has veryspecific performance requirements. Use anew genuine Honda air cleaner specifiedfor your model or an air cleaner ofequivalent quality.

Proper air cleaner maintenance canprevent premature engine wear or damage,expensive repairs, low engine power, poorgas mileage, and spark plug fouling.

54

03/08/21 10:09:41 31KPJ630_093

(3)

(5)

(4)

(3) retainer(4) air cleaner(5) tube

(1) screws(2) air cleaner housing cover

LEFT SIDE

LEFT SIDE

(1)

(2)

85

Replacement

Air Cleaner


Remove the seat (page ) and the sidecover (page ).Remove the screws ( ) that secure theair cleaner housing cover ( ).Remove the cover.Pull the retainer ( ) out and remove theair cleaner ( ).

Disconnect the tube ( ) from the aircleaner.Discard the air cleaner.Install a new air cleaner.Install the removed parts in reverseorder of removal.

1.

2.

3.4.

5.

6.7.8.

2

71

1

5

3

72

4

03/08/21 10:09:55 31KPJ630_094

(1) crankcase breather tube plug

(1)

RIGHT SIDE

86

Draining

Crankcase Breather


Saf ety PrecautionsRefer to on page .

Service the crankcase breather morefrequently if your motorcycle is ridden inthe rain or often at full throttle. Service thebreather if you can see deposits in thetransparent section of the drain tube.

Place a drain pan under the crankcasebreather tube plug ( ).Remove the plug to drain the deposits inthe tube.Reinstall the crankcase breather tubeplug.

54

1.

2.

3.

1

03/08/21 10:10:04 31KPJ630_095

－－1/16 1/4 in (2 6 mm)

RIGHT HANDLEBAR

(1) lock nut (2) adjuster

(2)(1)

87

Throttle Freeplay

Throttle



InspectionCheck freeplay at the throttle grip flange.Freeplay:

If necessary, adjust to the specified range.

AdjustmentLoosen the lock nut ( ).Turn the adjuster ( ).After adjustment, check for smoothrotation of the throttle grip from fullyclosed to fully open in all steeringpositions.

1.2.3.

12

54

03/08/21 10:10:14 31KPJ630_096

88

Throttle Inspection

Throttle



Check that the throttle assembly ispositioned properly and the securingbolts are tight.Check for smooth rotation of thethrottle from fully open to fully closedin all steering positions. If there is aproblem, see your Honda dealer.

1.

2.

54

03/08/21 10:10:21 31KPJ630_097

LEFT HANDLEBAR

(1) clutch lever

(1)

89

Clutch Freeplay

Clutch System



Your motorcycle’s manually-activated,wet, multiplate clutch is part of theprimary drive system. Proper freeplayadjustment allows a smooth, gradualengagement when shifting gears.

Improper freeplay adjustment can causepremature clutch wear.

54

03/08/21 10:10:30 31KPJ630_098

－－＋

－－

＋

－

3/8 13/16 in (10 20 mm)

LEFT HANDLEBAR

( )(2)(3)

(( ))

(4)

(2) dust cover(3) upper lock nut(4) upper clutch

cable adjuster

( ) increasefreeplay

( ) decreasefreeplay

90

Clutch System


InspectionCheck freeplay:

If necessary, adjust to the specifiedrange.

Upper AdjustmentAttempt adjustment with the upper clutchcable adjuster first.

Pull back the rubber dust cover ( ).Loosen the upper lock nut ( ).Turn the upper clutch cable adjuster ( )to obtain the specified freeplay.Tighten the upper lock nut and checkthe freeplay again.Install the dust cover.

1.

1.2.3.

4.

34

2

5.

03/08/21 10:10:43 31KPJ630_099

＋－

－－

＋＋

RIGHT SIDE

( ) increase free play( ) decrease free play

(( ))

(( ))(5)(6)

(5) lock nut(6) adjusting nut

91

Clutch System


Lower Adjustment Loosen the upper lock nut ( ) and turnthe upper clutch cable adjuster ( ) allthe way in (to provide maximumfreeplay). Tighten the upper lock nut.Loosen the lower lock nut ( ).Turn the lower adjusting nut ( ) toobtain the specified freeplay.Tighten the lower lock nut and checkthe adjustment.

If the upper clutch cable adjuster isthreaded out near its limit –– or the correctfreeplay cannot be obtained –– attemptadjustment with the lower clutch cableadjuster.

1.

2.3.

4.

34

56

03/08/21 10:10:56 31KPJ630_100

92

Other Inspections & Lubrication

Clutch System


Start the engine, pull the clutch lever in,and shift into gear. Make sure theengine does not stall and the motorcycledoes not creep. Gradually release theclutch lever and open the throttle. Yourmotorcycle should move smoothly andaccelerate gradually.

If you cannot get proper adjustment, or theclutch does not work properly, the cable orclutch friction discs may be worn. Seeyour Honda dealer or refer to the officialHonda Service Manual (page ).

Lubricate the clutch cable with acommercially-available cable lubricantto prevent premature wear andcorrosion.

Check the clutch cable for kinks orsigns of wear. If necessary, have itreplaced.

Check that the clutch lever assembly ispositioned properly and the securingbolts are tight.

5.

186

03/08/21 10:11:02 31KPJ630_101

＋－

－－＋＋

(1) throttle stopscrew

( ) increase( ) decrease

(1)

(( ))(( ))

RIGHT SIDE

93

Idle Speed Adjustment

Engine Idle Speed



Place your motorcycle on its side standon a firm, level surface.

Remember, idle speed adjustment is not a‘‘cure-all’’ for other problems in yourengine’s fuel-delivery system. Adjustingthe idle will not compensate for a faultelsewhere.

The engine must be at normal operatingtemperature for accurate idle speedadjustment.

For information about high altitudecarburetor adjustment, see page .

If the engine is cold, start it and warm itup with ten minutes of stop-and-goriding. Stop the engine.

The best way to assure proper carburetionis to see your Honda dealer for regularlyscheduled servicing, including carburetoradjustment.

1.

2.

54

176

03/08/21 10:11:15 31KPJ630_102

±1,500 100 rpm

94

Engine Idle Speed


Adjust idle speed with the throttle stopscrew ( ).Idle speed (in neutral):

Shift into neutral. Start the engine.Connect a tachometer to the engine.3.

4.5.

1

03/08/21 10:11:21 31KPJ630_103

－

－

－

U20FSR U (DENSO)CR6HSA (NGK)



or

or

or

standardspark plug

forextendedhigh speedriding

for coldclimate(below 5°C,41°F)

95

Spark Plug Recommendation Spark Plug Replacement

Spark Plugs


Using spark plugs with an improper heatrange can cause engine damage.

Saf ety Precautions

Use only the recommended type of sparkplugs in the recommended heat range.

Refer to on page .

Clean any dirt from around the sparkplug bases.

Using the spark plug wrench providedin the tool kit, remove the spark plugs.

(cont’d)

Disconnect the spark plug cap. Takecare to avoid damaging the spark plugwire when disconnecting the cap.

1.

2.

54

3.

03/08/21 10:11:34 31KPJ630_104

－－0.024 0.028 in (0.60 0.70 mm)

(1)(2)

(1) spark plug gap (2) side electrode

96

Spark Plugs


Inspect the electrodes and centerporcelain for deposits, corrosion, orcarbon fouling. If the corrosion ordeposits are heavy, replace the plug.Clean a carbon or wet-fouled plug witha plug cleaner, if available, or a wirebrush.Check the spark plug gap ( ) of eachnew plug, using a wire-type feelergauge. If adjustment is necessary, bendthe side electrode ( ) carefully.The gap should be:

With the plug washers attached, threadthe spark plugs in by hand to preventcross-threading.

4.

5.

6.

1

2

03/08/21 10:11:42 31KPJ630_105

97

Spark Plugs


Improperly tightened spark plugs candamage the engine. If a plug is too loose,a piston may be damaged. If a plug is tootight, the threads may be damaged.

Tighten each spark plug:1/8-1/4 turn after it seats (if the oldplug is good)1/2 turn after it seats (if installing anew plug)

Reinstall the spark plug caps. Take careto avoid pinching any cables or wires.

8.

7.

03/08/21 10:11:49 31KPJ630_106

98

Suspension


The way you ride your motorcycle and thetype of ride you want to experience canalso influence your suspension needs.

Your front and rear suspension systemsuse springs and hydraulic damping devicesthat suspend your weight and most of theweight of your motorcycle.

The spring pre-load for your rearsuspension system adjusts the amount offorce required to begin compression of thespring.

The oil damper systems hydraulicallycontrol the natural compression andrebound of the suspension springs so thattraction and comfort are maintained as thewheels ride over road surfaces.

Lower spring pre-load provides a softerride and is usually preferred for light loadsand smooth roads. Higher spring pre-loadprovides a firmer ride and isrecommended for heavy loads, rough roadconditions, and faster, more challengingriding.

Consider adjusting your rear suspensionpre-load whenever you change yournormal load, by adding or subtracting apassenger, cargo, or accessories, or whenthe road or riding conditions change.

03/08/21 10:11:57 31KPJ630_107

(1)

(2)

(3)

431 2 5

(4)(1) pin spanner(2) extension bar(3) shock absorber(4) spring pre-load adjuster

RIGHT SIDE

99

Rear Suspension Adjustment Rear Suspension Spring Pre-load

Suspension


Saf ety PrecautionsThe rear suspension can be adjusted forrider (and passenger) weight and ridingconditions by changing the spring pre-load.

Do not attempt to disassemble, service, ordispose of the damper; see your Hondadealer. The instructions found in thisowner’s manual are limited to adjustmentsof the shock assembly only.

Refer to on page .54

03/08/21 10:12:07 31KPJ630_108

100

Suspension


The spring pre-load adjuster ( ) haspositions for different load or riding

conditions.

Positions 3 to 5: for when themotorcycle is more heavily loaded.(Also increase spring pre-load forstiffer rear suspension.)

Position 2: standard position.

Position 1: for a light load and smoothroad conditions.

Use the pin spanner ( ) and extension bar( ) to adjust the rear shock spring pre-load.

Make sure that both shock absorbers areadjusted to the same position.

Always adjust the shock absorber positionin sequence (1-2-3-4-5 or 5-4-3-2-1).Attempting to adjust directly from 1 to 5or 5 to 1 may damage the shock absorber.

5

12

4

03/08/21 10:12:15 31KPJ630_109

RIGHT HANDLEBAR

(1) front brake lever

(1)

101

Front Brake Lever Freeplay

Brakes



Mechanically-activated drum brakingsystems on your motorcycle dissipate theheat generated by the friction of the brakeshoes on the drum as the wheels areslowed.

54

03/08/21 10:12:23 31KPJ630_110

－－

＋＋

－－

＋－

3/8 13/16 in (10 20 mm)

LEFT FRONT

(2) (3)

(( ))

(( ))

(2) adjusting nut(3) arm pin

( ) increase free play( ) decrease free play

102

Brakes


Inspection


AdjustmentMake free play adjustments by turningthe adjusting nut ( ) at the brake arm.Make sure the cut-out on the adjustingnut is seated on the brake arm pin ( )after making final free play adjustment.Apply the brake several times andcheck for free wheel rotation after thebrake lever is released.

If proper adjustment cannot be obtainedby this method, see your authorized Hondadealer.

Check freeplay:1.

1.

2.

2

3

03/08/21 10:12:37 31KPJ630_111

－－13/16 1 3/16 in (20 30 mm)

RIGHT FRONT

(1) lock nut(2) stopper bolt

(3) rear brake pedal

(1)

(2)

(3)

103

Rear Brake Pedal Freeplay


Brakes


Pedal Height Adjustment

Place your motorcycle on its side stand.Check freeplay by slowly depressingthe brake pedal ( ) until the brake startsto engage.Freeplay:


Inspection

54

1.

2.

12

1

3

1.2.

The stopper bolt is provided to allowadjustment of the pedal height.

Loosen the lock nut ( ) and turn thestopper bolt ( ).Tighten the lock nut ( ).

03/08/21 10:12:51 31KPJ630_112

＋－

＋＋

－－

RIGHT REAR

(4) adjusting nut(5) arm pin

( ) increase freeplay( ) decrease freeplay

(5)

(( ))

(( ))

(4)

104

Other Inspections

Brakes


Turn the rear brake adjusting nut ( ).Make sure the cut-out on the adjustingnut is seated on the brake arm pin ( ).Apply the brake, release it, and thenspin the wheel and check that it rotatesfreely. Repeat this procedure severaltimes.Check the freeplay. If you can’t adjustthe freeplay properly, see your Hondadealer.

Check that the brake pedal assembly ispositioned properly and the securingbolts are tight.

Adjustment

Make sure the brake rod, brake arm,spring, and fasteners are in goodcondition.

1.

2.

3.

4

5

03/08/21 10:13:03 31KPJ630_113

(1)(3)

(4)(2)

(1) arrow(2) brake arm

(3) reference mark(4) brake panel

LEFT FRONT

(1) arrow(2) brake arm

(3) reference mark(4) brake panel

(1)

(2)(4)

(3)

RIGHT REAR

105

Brake Shoe Wear

Brakes



Place your motorcycle on its side stand.

The front and rear brakes are equippedwith external brake wear indicators that letyou check brake wear without disassembly.Application of the brake control (lever orpedal) causes the arrow on the brake armto move toward a reference mark on thebrake panel.

Apply the brake control (lever or pedal)and check the movement of the arrow( ) on the brake arm ( ). Replace thebrake shoes if the arrow aligns with thereference mark ( ) on the brake panel( ) upon full application of the brake.If replacement is necessary, see yourHonda dealer.

54

1.2.

2

43

1

03/08/21 10:13:16 31KPJ630_114

Using tires that are excessivelyworn or improperly inflated cancause a crash in which you can beseriously hurt or killed.

Follow all instructions in thisowner’s manual regarding tireinflation and maintenance.

106

Air Pressure

Tires


Saf ety Precautions

Properly inflated tires provide the bestcombination of handling, tread life, andriding comfort. Generally, underinflatedtires wear unevenly, adversely affecthandling, and are more likely to fail frombeing overheated. Overinflated tires makeyour motorcycle ride more harshly, aremore prone to damage from road hazards,and wear unevenly.

Refer to on page .

To safely operate your motorcycle, yourtires must be the proper type and size, ingood condition with adequate tread, andcorrectly inflated for the load you arecarrying.

The following pages give detailedinformation on how and when to checkyour air pressure, how to inspect your tires

for wear and damage, and ourrecommendations for tire repair andreplacement.

54

03/08/21 10:13:23 31KPJ630_115

29 psi (200 kPa ,2.00 kgf/cm )29 psi (200 kPa ,2.00 kgf/cm )

front

rear

107

Tires


We recommend that you visually checkyour tires before every ride and use an airpressure gauge to measure the air pressureat least once a month or any time youthink the tires might be low. Even tiresthat are in good condition may lose one totwo psi per month if not checked andadjusted regularly.

Always check air pressure when your tiresare ‘‘cold’’ –– after the motorcycle hasbeen parked for at least three hours. If youcheck air pressure when your tires are‘‘warm’’ –– even if your motorcycle hasonly been ridden for a few miles –– thereadings will be higher. If you let air outof warm tires to match the recommendedcold pressures, the tires will beunderinflated.

The recommended ‘‘cold’’ tire pressuresare:

03/08/21 10:13:31 31KPJ630_116

(1)

(2)

(1) wear indicator(2) wear indicator location mark

108

Inspection

Tires



Whenever you check the tire pressures,you should also look for:

Bumps or bulges in the side of the tireor the tread. Replace any tire that has abump or bulge.Cuts, slits, or cracks in the tires.Replace the tire if you can see fabric orcord.Nails or other foreign objects embeddedin the side of the tire or tread.Excessive tread wear.

Also, if you hit a pothole or hard objectwhile riding, pull to the side of the road assoon as you safely can and carefullyinspect the tires for damage.

Tread Wear

54

03/08/21 10:13:40 31KPJ630_117

0.06 in (1.5 mm)0.08 in (2.0 mm)

frontrear

109

Tire & Tube Repair

Tires


Saf ety Precautions

If You Have a Flat Tire,

For the best performance, you shouldreplace a tire before the tread depth at thecenter reaches the following limits:

If the wear indicators are visible, replacethe tire immediately as it is no longer safe.

Refer to on page .

We strongly recommend that you replace,not repair, any tire that is punctured ordamaged. A repaired tube will not havethe same reliability as a new one, and itmay fail while you are riding. And the tirewill have lower speed and performancelimits than a new one.

A temporary repair can sometimes bemade in an emergency situation.However, since a temporary repair maynot hold, you must ride very slowly,preferably without any cargo or passenger,and have the tire and tube replaced as soonas possible.(For more information on temporaryrepairs, see page

.)

54

148

03/08/21 10:13:50 31KPJ630_118

110

Tire Replacement

Tires



The tires that came on your motorcyclewere designed to match the performancecapabilities of your motorcycle andprovide the best combination of handling,braking, durability, and comfort.

If you decide to only replace the tube butnot the tire, you should not exceed 50 mph(80 km/h) for the first 24 hours, or 80 mph(130 km/h) at any time thereafter. Inaddition, you may not be able to safelycarry as much weight. Repair work shouldbe done by a professional and the wheelshould be balanced before you ride.

If you have a tire and tube professionallyrepaired at a non-Honda facility, werecommend that you have the workchecked by your Honda dealer.

You should replace the tires with tires ofthe same size, load range, and speed ratingas the originals.

54

03/08/21 10:13:57 31KPJ630_119

－

－

90/100 18M/C 54SDUNLOP K300MA

120/90 16M/C 63SDUNLOP K327AG

Installing improper tires on yourmotorcycle can affect handlingand stability. This can cause acrash in which you can beseriously hurt or killed.

Always use the size and type oftires recommended in this owner’smanual.

front

rear

111

Tires


The recommended tires for yourmotorcycle are:

Whenever you replace a tire, remember:Have the wheel balanced after the tire isinstalled.Have the tire replaced by your Hondadealer if possible.

03/08/21 10:14:07 31KPJ630_120

112

Tires


If you have a tire professionally replacedat a non-Honda facility, we recommendthat you have the work checked by yourHonda dealer.

Have a new tube installed whenever atire is replaced. The old tube willprobably be stretched. If installed in anew tire, it could fail.

Important Safety RemindersDo not install a radial tire on thismotorcycle. Mixing bias-ply and radialtires can adversely affect handling andstability.Do not install car tires on thismotorcycle. During installation the tiremay separate from the rim with enoughforce to cause serious injury or death.

03/08/21 10:14:14 31KPJ630_121

LEFT SIDE

(1) side stand spring

(1)

113

Side Stand


Saf ety PrecautionsRefer to on page . Check the spring for damage or loss oftension.Check the side stand ignition cut-offsystem:

Sit astride the motorcycle and put thetransmission in neutral.Raise the side stand.Start the engine.Pull the clutch lever in.Shift the transmission into gear.Lower the side stand all the way.

The engine should stop as you lower theside stand. If the engine doesn’t stop,see your Honda dealer for service.

Check that the side stand assembly isworking properly. If the side stand isstiff or squeaky, clean the pivot areaand lubricate the pivot bolt with cleangrease.

1.

2.3.4.5.6.

54

03/08/21 10:14:26 31KPJ630_122

114

Drive Chain


An endless (riveted master link) chainconnects the countershaft and rear wheelsprockets. The O-ring chain uses rubberrings between the side plates of the pinand roller links to seal in themanufacturer-installed lubricating greaseand keep out moisture and dirt.

Under severe usage, or when themotorcycle is ridden in unusually dusty ormuddy areas, more frequent maintenancewill be necessary.

The service life of the chain depends onproper lubrication and adjustment. Poormaintenance can cause premature wear ordamage to the drive chain or sprockets.

The drive chain should be checked,adjusted, and lubricated as part of the pre-ride inspection (page ).

Before servicing your drive chain, turn theengine OFF, lower the side stand, andcheck that your transmission is in neutral.

It is not necessary to remove or replace thedrive chain to perform the recommendedservice in the Maintenance Schedule.

27

03/08/21 10:14:34 31KPJ630_123

－－13/16 1 3/16 in (20 30 mm)

LEFT SIDE

(1) drive chain

(1)

115

Inspection

Drive Chain



Check slack in the lower drive chain( ) run midway between the sprockets.Drive chain slack should allow thefollowing vertical movement by hand:

Check drive chain slack at severalpoints along the chain. The slack shouldremain constant. If it isn’t, some linksmay be kinked and binding. Lubricatingthe chain will often eliminate bindingand kinking.Inspect the drive chain for:

damaged rollersdry or rusted linkskinked or binding links

excessive wearimproper adjustmentdamaged or missing O-rings

1.

2.

3.

1

54

03/08/21 10:14:44 31KPJ630_124

wornsprocketteeth

REPLACE

damagedsprocketteeth

REPLACE

normal sprocket teethGOOD

116

Drive Chain


Use of a new chain with worn sprocketswill cause rapid chain wear.

Inspect the front and rear sprocket teethfor excessive wear or damage. Ifnecessary, have your Honda dealerreplace a worn sprocket.

Replace the drive chain (page ) if ithas damaged rollers, loose pins, orkinks that cannot be freed. Lubricate thedrive chain (page ) if it appears dryor shows signs of rust. Lubricate anykinked or binding links and work themfree. Adjust chain slack if needed.

4.

120

119

03/08/21 10:14:51 31KPJ630_125

－－13/16 1 3/16 in (20 30 mm)

1 9/16 in (40 mm)

LEFT SIDE

(2)

(3)(2) red zone (3) long index mark

117

Adjustment


Drive Chain

Saf ety Precautions

Wear Inspection The bottom part of the frame may bedamaged by excessive drive chain slack ofmore than:

Drive chain slack should be checked andadjusted, if necessary, every 500 miles(800 km). When operated at sustainedhigh speeds or under conditions offrequent rapid acceleration, the chain mayrequire more frequent adjustments.

Refer to on page .

Check the chain wear label when adjustingthe chain. If the red zone ( ) on the labelaligns with the long index mark ( ) on thechain adjuster plates after the chain hasbeen adjusted to the proper slack, thechain is excessively worn and must bereplaced. The proper slack is:

2

54

3

03/08/21 10:15:00 31KPJ630_126

－－13/16 1 3/16 in (20 30 mm)

(3) (2)(5)

(4)(1)

(4) index mark(5) rear edge of

adjusting slot

LEFT SIDE

(1) rear axle nut(2) lock nut(3) drive chain

adjustment nut

118

Drive Chain


Place the motorcycle on its side standwith the transmission in neutral and theignition switch OFF.

Loosen the lock nuts ( ) on both sidesof the swingarm.Turn both adjusting nuts ( ) an equalnumber of turns until the correct drivechain slack is obtained. Turn theadjusting nuts clockwise to tighten thechain, or counterclockwise to providemore slack. Adjust the chain slack at apoint midway between the drivesprocket and the rear wheel sprocket.Roll the motorcycle forward. Stop andplace it on its side stand. Recheck chainslack. Chain slack should allow thefollowing vertical movement by hand:

Loosen the rear axle nut ( ).

1.

2.

3.

4.

2

3

1

03/08/21 10:15:09 31KPJ630_127

43 lbf·ft (59 N·m , 6.0 kgf·m)

SAE 80 or 90 gear oil

119

Lubrication

Drive Chain


Saf ety Precautions

Torque the rear axle nut to:

If a torque wrench is not used for thisinstallation, see your Honda dealer assoon as possible to verify properassembly. Improper assembly may leadto a loss of braking capacity.

Tighten the adjusting nuts lightly. Then,while holding the adjusting nuts with awrench, tighten the lock nuts.

Refer to on page .

Lubricate every 500 miles (800 km) orsooner if chain appears dry. Lubricant:

Check rear axle nut alignment bymaking sure the chain adjuster indexmarks ( ) align with the rear edge ( )of the adjusting slots.Both marks should correspond. If theaxle is misaligned, turn the right or leftadjusting nut until the marks correspondon the rear edge of the adjusting slotsand recheck chain slack.

5.

6.

7.

54

54

03/08/21 10:15:18 31KPJ630_128

－

RK520MOZ9

DID520VC5or

120

Removal, Cleaning &Replacement

Drive Chain


Saf ety Precautions

Lubricate only with SAE 80 or 90 gear oil.Commercial chain lubricants may containsolvents which could damage the rubberO-rings.

Refer to on page .

The O-rings can be damaged by steamcleaning, high pressure washers, andcertain solvents.

Clean the side surfaces of the chainwith a dry cloth. Use a high flashpointsolvent such as kerosene notgasoline.Do not brush the rubber O-rings.Brushing will damage them. Use of asolvent may also damage the O-rings.Inspect the drive chain for possiblewear or damage.

Replace the drive chain if it has damagedrollers, loose fitting links, damagedO-rings, or otherwise appearsunserviceable.Replacement Chain:

Your motorcycle has an endless (rivetedmaster link) type chain. It should only beremoved or replaced by your Honda dealer.

1.

2.54

03/08/21 10:15:30 31KPJ630_129

121

Battery


WARNING:

Wash hands after handling.

Your battery is a maintenance-f ree typeand can be permanently damaged if thecap strip is removed.

Battery Charging,

Battery Storage,

Your motorcycle has a maintenance-freetype battery. You do not have to check thebattery electrolyte level or add distilledwater as you would with a conventional-type battery.

If you do not expect to ride yourmotorcycle for at least two weeks, werecommend you remove the battery –– orat least disconnect the battery cables(negative cable first).

Electrical accessories use current from thebattery –– even when the ignition is OFF.Limited operation also allows the batteryto discharge. If you have electricalaccessories on your motorcycle –– or donot ride frequently, we recommend thatyou charge the battery frequently (see

page ).

If you plan to store your motorcycle, seepage .

If your battery seems weak and/or isleaking electrolyte (causing slow startingor other electrical problems), see yourHonda dealer.

Battery posts, terminals andrelated accessories contain lead and leadcompounds.

124

122

03/08/21 10:15:39 31KPJ630_130

The battery gives off explosivehydrogen gas during normaloperation.

A spark or flame can cause thebattery to explode with enoughforce to kill or seriously hurt you.

Wear protective clothing and aface shield, or have a skilledmechanic do the batterymaintenance.

122

Battery Storage

Battery


Saf ety Precautions

BatteryCharging,

Refer to on page .

If you plan to store your motorcycle, werecommend you remove the battery andstore it where it can be charged at leastevery 30 days to maintain its service life.

If you do not remove the battery, werecommend disconnecting the batterycables (negative cable first).

You will get the best storage results fromremoving the battery and slow (trickle)charging it every 30 days (see

page ).

Before you remove the battery, be sure toread all the information that follows, aswell as the information on the batterylabel.54

124

03/08/21 10:15:47 31KPJ630_131

－

＋

－＋

RIGHT SIDE

(1) negative ( ) terminal lead(2) positive ( ) terminal lead(3) battery holder(4) bolt(5) nut(6) battery

(6)(2)

(1)

(4)(5)

(3)

123

Battery


Disconnect the negative ( ) terminallead ( ) from the battery first, thendisconnect the positive ( ) terminallead ( ).

The battery is located behind the right sidecover.

Remove the seat (page ) and theside cover (page ).

Remove the battery holder ( ) byremoving the bolt ( ) and nut ( ).Pull the battery ( ) out of the batterybox.

(cont’d)

1. 711

2

2.

3.

4. 6

72

543

03/08/21 10:16:01 31KPJ630_132

(1) ‘‘trickle’’ charger

(1)

124

Battery Charging

Battery


Saf ety Precautions

Charge the battery (see followingsection), unless you have been ridingregularly.Store your battery in an easy-to-reachlocation off the floor, in an areaprotected from freezing temperaturesand direct sunlight.Clean the battery box after removingthe battery for storage. Dry the batterybox and, if paint is missing, re-paint thearea.Slow charge the battery (see followingsection) once every 30 days.

Refer to on page .

Be sure to read the information that camewith your battery charger and follow theinstructions on the battery. Impropercharging may damage the battery.

54

5.

6.

7.

8.

03/08/21 10:16:10 31KPJ630_133

125

Battery


We recommend using a ‘‘trickle’’ charger( ) for home charging. These units can beleft connected for long periods withoutrisking damage to the battery. However,do not intentionally leave the chargerconnected longer than the time periodrecommended in the charger’s instructions.

Avoid using an automotive-type batterycharger. An automotive charger canoverheat a motorcycle battery and causepermanent damage.

1

03/08/21 10:16:14 31KPJ630_134

－－－

－

126

General Recommendations

Appearance Care


Saf ety Precautions

Frequent cleaning and polishing will keepyour Honda looking newer longer.Frequent cleaning also identifies you as anowner who values your motorcycle. Aclean motorcycle is also easier to inspectand service.

Refer to on page .

To clean your motorcycle, you may use:watera mild, neutral detergent and watera mild spray and wipe cleaner/polishera mild spray and rinse cleaner/degreaser and water

Avoid products that contain harshdetergents or chemical solvents thatcould damage the metal, paint, andplastic on your motorcycle.If your motorcycle is still warm fromrecent operation, give the engine andexhaust system time to cool off.Park in a shady area. Washing yourmotorcycle in bright sunlight may causethe finish to fade because water dropletsintensify the sun’s brightness. Spottingis also more likely because surfacewater can dry before you have time towipe it off.Clean your motorcycle regularly toprotect surface finishes.

54

03/08/21 10:16:24 31KPJ630_135

127

Appearance Care


High pressure water (or air) can damagecertain parts of your motorcycle.

We recommend the use of a gardenhose to wash your motorcycle. Highpressure washers (like those at coin-operated car washes) can damagecertain parts of your motorcycle.

After cleaning, inspect for damage,wear, and leaks (fuel, oil).

03/08/21 10:16:29 31KPJ630_136

128

Washing Your Motorcycle with aMild Detergent

Appearance Care



Rinse your motorcycle thoroughly withcool water to remove loose dirt.Fill a bucket with cool water. Mix in amild, neutral detergent, such as dishwashing liquid or a product madeespecially for washing motorcycles orautomobiles.Wash your motorcycle with a sponge ora soft towel. As you wash, check forheavy grime. If necessary, use a mildcleaner/degreaser to remove the grime.

After washing, rinse your motorcyclethoroughly with plenty of clean water toremove any residue. Detergent residuecan corrode alloy parts.Dry your motorcycle with a chamois ora soft towel. Leaving water on thesurface to air dry can cause dulling andwater spots. As you dry, inspect forchips and scratches.Start the engine and let it idle forseveral minutes. The engine heat willhelp dry moist areas.

1.

2.

3.

54

4.

5.

6.

03/08/21 10:16:39 31KPJ630_137

129

Spray Cleaning Your Motorcycle

Appearance Care


Saf ety Precautions

As a precaution, ride your motorcycle ata slow speed and apply the brakesseveral times. This will help dry thebrakes and restore normal brakingperformance.If the inside of the headlight lensappears clouded immediately afterwashing, it should clear after a fewminutes of riding.

Refer to on page .

Avoid using spray cleaner products on thetires or suspension components.

Suggestions for using spray cleaner(s)follow:

7.

54

03/08/21 10:16:46 31KPJ630_138

Apply a spray cleaner/polish and wipe thepaint, chrome, glass, and clear plastic.

Dust and fingerprint smudges.

Light road grime. Spray any difficult-to-reach or very dirtyareas with a spray cleaner/degreaser.Rinse and dry.Apply a spray cleaner/polish and wipe witha non-abrasive cloth.

Apply a high quality chrome/aluminumpolish and wipe with a non-abrasive cloth.

Dull, corroded chrome oraluminum.

Heavy grime. Oil leaks. Brakedust.

Use a spray cleaner/degreaser.If necessary, rub with a sponge. Rinse anddry.Apply a spray cleaner/polish and wipe witha non-abrasive cloth.

Motorcycle Condition Recommended Cleaning

130

Appearance Care


03/08/21 10:16:57 31KPJ630_139

131

Finishing Touches

Appearance Care



After washing your motorcycle, considerusing a commercially-available spraycleaner/polish or quality liquid or pastewax to finish the job. Use only a non-abrasive polish or wax made specificallyfor motorcycles or automobiles. Apply thepolish or wax according to the instructionson the container.

If a surface on your motorcycle is chippedor scratched, your Honda dealer has touch-up paint to match your motorcycle’s color.Be sure to use your motorcycle’s colorcode (page ) when you buy touch-uppaint.

If the frame has a chip that exposes themetal, first apply primer (to preventcorrosion) and then apply the touch-uppaint. Several thin layers of touch-up paintare better than one thick coat.

54

166

03/08/21 10:17:04 31KPJ630_140


03/08/21 10:17:06 31KPJ630_141

133

Tips

Tips

Here’s a few helpful tips on how to storeand transport your Honda, and how to bean environmentally responsiblemotorcycle owner.

............................Storing Your Honda . 134...........Transporting Your Motorcycle . 138

......................You & the Environment . 139

03/08/21 10:17:11 31KPJ630_142

134

Preparation for Storage

Storing Your Honda

Tips

Saf ety Precautions

Honda Motorcycle Winter StorageGuide,

If you won’t be riding for an extendedperiod, such as during the winter,thoroughly inspect your motorcycle andcorrect any problem before storing it. Thatway, needed repairs won’t be forgottenand it will be easier to get your motorcyclerunning again.

Refer to on page .

This procedure requires a means fordraining and disposing of drained fuel(page ).

Change the engine oil (page ).Fill the fuel tank. Make sure the fuel fillcap is properly installed.

We suggest you perform the followingprocedures to keep your motorcycle in topcondition. These storage procedures willreduce the deterioration that can occurduring storage.

For more information about storage, referto the

available from your Honda dealer.

1.2.

54

81139

03/08/21 10:17:21 31KPJ630_143

－Gasoline is highly flammable andexplosive. You can be burned orseriously injured when handlingfuel.

Stop the engine and keep heat,sparks and flame away.Handle fuel only outdoors.Wipe up spills immediately.

135

Storing Your Honda

Tips

(cont’d)

To prevent rusting in the cylinders,perform the following:

Remove the spark plug caps from thespark plugs. Using tape or string,secure the caps to any convenientplastic body part so that they arepositioned away from the spark plugs.Remove the spark plugs from theengine and store them in a safe place.Do not connect the spark plugs to thespark plug caps.Pour a tablespoon (15 20 cc) ofclean engine oil into each cylinderand cover the spark plug holes with apiece of cloth.

Drain the carburetors into an approvedgasoline container and dispose of it inan approved manner (page ).If storage will last longer than onemonth, carburetor draining is important,to assure proper performance afterstorage.

3. 4.

139

03/08/21 10:17:29 31KPJ630_144

136

Storing Your Honda

Tips

With the engine stop switch in theRUN position, press the start buttonseveral times to crank the engine anddistribute the oil.Reinstall the spark plugs and sparkplug caps.

Remove the battery and charge it fully.Store it in an area protected fromfreezing temperatures and directsunlight. Slow charge the battery (page

) once a month.Wash and dry your motorcycle. Waxall painted surfaces. Apply rust-inhibiting oil to the chrome pieces.Lubricate the drive chain (page ).Inflate the tires to their recommendedpressures (page ).

Store your motorcycle in an unheatedarea, free of dampness, away fromsunlight, with a minimum of dailytemperature variation.Place your motorcycle on blocks to liftboth tires off the floor.Cover your motorcycle with a porousmaterial. Avoid using plastic or similarnon-breathing, coated materials thatrestrict air flow and allow heat andmoisture to accumulate.

5.

6.

7.8.

9.

10.

11.

124

119

106

03/08/21 10:17:39 31KPJ630_145

137

Removal from Storage

Tips

Storing Your Honda


Uncover and clean your motorcycle.If your motorcycle has been stored formore than four months –– change theengine oil (page ).If your motorcycle has been stored formore than two months –– ask yourHonda dealer to drain and replace thefuel.Charge the battery (page ) asrequired. Install the battery.Lubricate the drive chain (page ).Perform a pre-ride inspection (page ),then test-ride your motorcycle at lowspeeds.

1.2.

3.

4.

5.6.

54

27

81

124

119

03/08/21 10:17:51 31KPJ630_146

138

Transporting Your Motorcycle

Tips

When contacting a towing or transportingservice, be sure to ask if they have aflatbed area, a loading ramp or powerramp to safely lift the motorcycle, andmotorcycle tie-down straps.

If your motorcycle needs to be transported,it should be carried on a motorcycle trailer,or a truck or trailer with a flatbed area. Forinformation about 24-hour emergencyassistance, see page . Do not tow yourmotorcycle, as towing can seriouslydamage the transmission.

191

03/08/21 10:17:56 31KPJ630_147

139

You & the Environment

Tips

Choose Sensible Cleaners.

Recycle Wastes.Owning and riding a motorcycle can beenjoyable, but you must do your part toprotect nature.

Following are tips on how you can be anenvironmentally-responsible motorcycleowner.

Use abiodegradable detergent when you washyour motorcycle. Avoid aerosol spraycleaners that containchlorofluorocarbons (CFCs) whichdamage the atmosphere’s protectiveozone layer. Don’t throw cleaningsolvents away; see the followingguidelines for proper disposal.

It’s illegal andthoughtless to put used engine oil in thetrash, down a drain, or on the ground.Used oil, gasoline, coolant, andcleaning solvents contain poisons thatcan hurt refuse workers andcontaminate our drinking water, lakes,rivers, and oceans. Before changingyour oil, make sure you have the propercontainers. Put oil and other toxicwastes in separate sealed containers andtake them to a recycling center. Callyour local or state office of publicworks or environmental services to finda recycling center in your area, and toget instructions on how to dispose ofnon-recyclable wastes.

03/08/21 10:18:02 31KPJ630_148

140 Tips

03/08/21 10:18:04 31KPJ630_149

141

Taking Care of the Unexpected


This section discusses the more commonproblems that can occur with yourmotorcycle while you’re riding. It tellsyou how to evaluate each problem andwhat actions you can take to try to resumeriding. If the problem cannot be safelysolved, this section also gives instructionson the proper way to have yourmotorcycle transported.

For information about transporting yourmotorcycle, see page .

..............................General Guidelines . 142If Your Engine Quits or

..........................................Won’t Start . 143.......................If You Have a Flat Tire . 148

....................................If a Fuse Blows . 156........................................If You Crash . 160

........................If You Lose Your Key . 161.......If Your Battery Is Low (or Dead) . 162

138

03/08/21 10:18:10 31KPJ630_150

142

General Guidelines



Remember to take along your owner’smanual, the tool kit that came with yourmotorcycle, and any other items (such astire repair supplies and additional tools)that might help you solve a problem onyour own.

Should you ever have a problem whileriding, please follow these guidelines:

Always put personal safety first.Take time to assess the situation andyour options before deciding what to do.If the problem is relatively minor andyou have the tools, supplies, and skillsto make a temporary repair, be sure tohave permanent repairs made as soon aspossible.Do not continue riding if you are hurt oryour motorcycle is not in safe ridingcondition.

Additional recommendations for specificproblems follow.

Keeping your motorcycle well-maintainedis the best way to reduce the possibility ofhaving a problem on the road. However,since problems can arise even with well-maintained machines, you may considersubscribing to an emergency roadsideservice plan. (USA only: For informationabout the Honda Rider’s Club of America,see page .)193

03/08/21 10:18:19 31KPJ630_151

－－

143

If Your Engine Quits or Won’t Start


Starter motor doesn’t operate

Starter motor works,but the engine won’t start

Proper operation and maintenance canprevent starting and engine performanceproblems. In many cases, the cause of theproblem may be a simple operationaloversight.

If you have a problem starting theengine or experience poor engineperformance the following informationmay help you. If you can’t correct theproblem, see your Honda dealer.

If your motorcycle won’t start, listen asyou press the start button. If you don’thear the starter motor turning, refer to the

symptom. Ifyou can hear the starter motor workingnormally, refer to the

symptom.

03/08/21 10:18:24 31KPJ630_152

SYMPTOM:WHAT TO DOPOSSIBLE CAUSE

ignition switch OFF Turn the ignition switch ON.transmission not in neutral Shift into neutral.side stand down (whentransmission not in neutral)

Raise the side stand. Put the transmission inneutral, pull the clutch lever in, or raise the sidestand.

blown fuse Replace with a new fuse of the same rating (page).

battery lead loose Tighten the battery lead.dead battery Charge the battery (page ). If charging doesn’t

help, see your Honda dealer.faulty starter motor If all possible causes are negative, the starter

motor may be faulty. See your Honda dealer.

156

124

Starter motor doesn’t operate.

144



03/08/21 10:18:39 31KPJ630_153

WHAT TO DOSYMPTOM:

loose or unconnected sparkplug caps

out of fuelSee (page ).Fill the fuel tank.

flooded engine

engine stop switch OFF Turn the engine stop switch to RUN.

Install the ignition coil connectors and ignition coilssecurely. If the engine still won’t start, see yourHonda dealer.

weak batteryloose battery cables Tighten the battery terminal bolts.

Charge the battery (page ). If charging doesn’thelp, see your Honda dealer.

POSSIBLE CAUSE

38

124

Starter motor works, but the engine won’t start.

Flooded Engine

145



03/08/21 10:18:52 31KPJ630_154

WHAT TO DOPOSSIBLE CAUSESYMPTOM:

Raise the side stand. Start again.

SYMPTOM:

idles roughly, too fast, stalls Check engine idle adjustment (page ). If theproblem persists, see your Honda dealer.

POSSIBLE CAUSE WHAT TO DO

side stand down

runs erratically, misfiresblubbers (rich fuel mixture)

See your Honda dealer.See your Honda dealer.

93

Engine starts, but stalls as you shift into gear.

Engine starts, but runs poorly.

146



03/08/21 10:19:06 31KPJ630_155

WHAT TO DOPOSSIBLE CAUSESYMPTOM:

sooty exhaust (rich fuelmixture)

pre-ignition (runs on afterignition switched OFF)

detonates or pings underload

afterfires (backfires)

See your Honda dealer.

If applicable, switch to the recommended octanegasoline (page ) or change your brand ofgasoline. If the problem persists, see your Hondadealer.See your Honda dealer.See your Honda dealer.

73

Engine starts, but runs poorly. (cont’d)

147



03/08/21 10:19:18 31KPJ630_156

148

If You Have a Flat Tire


A flat tire is always unwelcome,especially if you are far from help. If youthink you are losing air, or you hit apothole or hard object, pull safely to theside of the road so you can inspect thetires and assess the situation. (Be sure topark on a firm, level surface and use theside stand for support.) You shouldexamine the tire treads and sidewalls forforeign objects or damage.

If a tire has major damage or the bead hascome loose from the rim, there is probablynot much you can do except have yourmotorcycle transported to a Honda dealeror other qualified service facility. (USAonly: For information about 24-houremergency roadside assistance, see page

.) Even with a simple puncture, thismay be the safest and least troublesome

solution. For transporting instructions, seepage .

Honda does not recommend that you makea temporary repair to a tube-type tire.However, if you decide to make atemporary repair so you can get to aservice facility, ride cautiously at reducedspeed and have the tube and tire replacedbefore you ride again.

193

138

03/08/21 10:19:24 31KPJ630_157

Riding your motorcycle with atemporary tire or tube repair canbe risky. If the temporary repairfails, you can crash and beseriously injured or killed.

If you must ride with a temporarytire repair, ride slowly andcarefully and do not exceed 30mph (50 km/h) until the tire andtube are replaced.

149

Should You Repair or Replace aTire or Tube?



Due to the uncertainty of any temporaryrepair, you should ride slowly (not over 30mph, 50 km/h) and carefully (preferablywithout a passenger or cargo) until the tireand tube are replaced. Stop frequently and

check the air pressure. If the tire is losingpressure, it may be unsafe to continueriding. As the tire gets low, it will affectthe handling of your motorcycle(especially with a passenger and cargo)and it may overheat and blow out.

We strongly recommend that you replace,not repair, any tire or tube that ispunctured or damaged, even if the tire hasonly a minor puncture. For a fulldiscussion of repairs and replacement, seethe text beginning on page .110

03/08/21 10:19:30 31KPJ630_158

(2)(1)LEFT FRONT

(3)

(4)

(5)

(1) speedometer cable set screw(2) speedometer cable(3) front brake adjusting nut(4) brake cable(5) front axle nut

150

Emergency Front WheelRemoval/Installation




Park your motorcycle on a firm, levelsurface.Raise the front wheel off the ground byplacing a support block under theengine.

Remove the speedometer cable setscrew ( ) and disconnect thespeedometer cable ( ).

Removal

We recommend wheel removal be doneonly by your Honda dealer or anotherqualified mechanic. Do not attempt toremove the wheel on your own. Wheelremoval requires mechanical skill andprofessional tools.

Remove the front brake adjusting nut( ), and disconnect the brake cable ( )from the brake arm.Remove the front axle nut ( ).

1.

54

2.

3.1

24.

3 4

5. 5

03/08/21 10:19:42 31KPJ630_159

RIGHT FRONT

(6)

(1)

(3)

(2)

(1) tang(2) slot

(3) brake panel

LEFT FRONT

(6) front axle shaft

151



(cont’d)

Installation

Make sure the tang ( ) on the left frontfork leg is located in the slot ( ) in thebrake panel ( ).

Remove the front axle shaft ( ), wheeland side collar. Install the side collar and position the

wheel between the fork legs. Insert thefront axle shaft from the right side,through the left fork leg and wheel hub.

1.6.

12

3

6

03/08/21 10:19:59 31KPJ630_160

43 lbf·ft (59 N·m , 6.0 kgf·m)

152



Operate the front brake and pump thefork several times. Check for freewheel rotation after the brake isreleased. Recheck the wheel if the brakedrags or the wheel does not rotate freely.

Install the brake cable and front brakeadjusting nut.

Tighten the front axle nut to thespecified torque:

If a torque wrench was not used forinstallation, see your Honda dealer as soonas possible to verify proper assembly.Improper assembly may lead to loss ofbraking capability.

Install the speedometer cable andtighten the screw securely.

2.

3.

4.

5.

03/08/21 10:20:07 31KPJ630_161

RIGHT REAR

(1)

(3)

(1) brake adjusting nut(2) brake rod(3) brake arm(4) brake stopper arm

(6)(5)

(4)

(2)

(5) cotter pin(6) stopper arm

nut

153

Emergency Rear WheelRemoval/Installation




Park your motorcycle on a firm, levelsurface.Raise the rear wheel off the ground byplacing a support block under theengine.Remove the rear brake adjusting nut ( ),

disconnect the brake rod ( ) from thebrake arm ( ) by pushing down on therear brake pedal.

Removal

We recommend wheel removal be doneonly by your Honda dealer or anotherqualified mechanic. Do not attempt toremove the wheel on your own. Wheelremoval requires mechanical skill andprofessional tools.

3. 1

2

1.

2.

54

3

03/08/21 10:20:24 31KPJ630_162

LEFT REAR

(8) drive chain

(8)

(7)

RIGHT REAR(9)

(7) rear axle nut(9) rear axle shaft

154



Disconnect the brake stopper arm ( )from the brake panel by removing thecotter pin ( ), stopper arm nut ( ),washer and rubber grommet.

Remove the rear axle nut ( ) whileholding the axle at the other end with awrench.

Remove the rear axle shaft ( ), rearwheel and side collars from theswingarm.

Remove the drive chain ( ) from therear sprocket by pushing the rear wheelforward.

7.

6.

5.4. 7

8

9

65

4

03/08/21 11:08:03 31KPJ630_163

43 lbf·ft (59 N·m , 6.0 kgf·m)

16 lbf·ft (22 N·m , 2.2 kgf·m)

155



If a torque wrench was not used forinstallation, see your Honda dealer as soonas possible to verify proper assembly.Improper assembly may lead to loss ofbraking capability.

Used cotter pins may not effectivelysecure fasteners. Always replace usedcotter pins with new ones.

After installing the wheel, apply thebrake several times. Check for freewheel rotation after the brake isreleased. Recheck the wheel if the brakedrags or the wheel does not rotate freely.

Installation

Adjust the drive chain (page ) andrear brake pedal free play (page ).

Connect the brake rod to the brake arm.

Reassemble the brake stopper arm.Tighten the stopper arm nut to thespecified torque:

Install the side collars.Place the wheel into the swingarm andinstall the drive chain over the rearsprocket.Insert the rear axle shaft from the rightside, through the right swingarm, brakepanel, wheel hub.

Tighten the rear axle nut to thespecified torque:

3.

4.

2.

5.

1.

115101

6.

7.

8.

03/08/21 10:20:50 31KPJ630_164

20A10A

main fuseother fuses

156

If a Fuse Blows


All of the electrical circuits on yourmotorcycle have fuses to protect themfrom damage caused by excess currentflow (short circuit or overload).

If something electrical on your motorcyclestops working, the first thing you shouldcheck for is a blown fuse.Determine from the chart on the circuitfuse box cover which fuse or fuses controlthat component. Check those fuses first,but check all the fuses before lookingelsewhere for another possible cause ofthe problem. Replace any blown fuses andcheck component operation.

The circuit fuse boxes (including sparefuses) are located under the seat.

Recommended Fuses

To prevent an accidental short circuit,turn the ignition switch OFF beforechecking or replacing the fuses.

The main fuse is located on the startermotor magnetic switch ( ) under theseat.

1.

2

03/08/21 10:20:59 31KPJ630_165

(1)

(4)

UNDER SEAT

(1) main fuse(2) wire connector(3) starter magnetic switch(4) spare main fuse

(2)

(3)

157

If a Fuse Blows


Disconnect the wire connector ( ) ofthe starter magnetic switch ( ).

Remove the fuse box cover ( ) fromthe fuse box ( ).

Reconnect the wire connector.

Pull the fuse out. If the main fuse isblown, install a new main fuse ( ).

To access the main fuse ( ), removethe seat (page ).

Install the seat.

To check or replace a circuit fuse, pullthe old fuse out of its retaining clips.Look for a burned wire inside the fuse.If the fuse is blown ( ), replace it witha spare fuse ( ) of the same rating orlower.

3.

4.

2.

5.6.7.

8.

9.

71

56

4

1 23

For access to the circuit fuses,removethe seat (page 71 ).

78

03/08/21 10:21:08 31KPJ630_166

(6)

(5)

(5) fuse box cover(6) fuse box

(7)

(8)

UNDER SEAT

(8) spare fuses

(7) blown fuse

158

If a Fuse Blows


Replacing a f use with one that has ahigher rating greatly increases the chanceof damage to the electrical system.

If you do not have a replacement fuse withthe proper rating for the circuit, install onewith a lower rating.

Install the fuse box cover.Install the seat.

10.11.

03/08/21 10:21:19 31KPJ630_167

159

If a Fuse Blows


If you do not have a spare fuse and youcannot ride the motorcycle without fixingthe problem, take a fuse of the same ratingor a lower rating from one of the othercircuits that you can do withouttemporarily.

If you replace a blown fuse with a sparefuse that has a lower rating, replace thefuse with the correct rating as soon as youcan. Also remember to replace any sparefuses that were installed.

If the replacement fuse of the same ratingburns out in a short time, there is probablya serious electrical problem on yourmotorcycle. Leave the blown fuse in thatcircuit and have your motorcycle checkedby your Honda dealer.

03/08/21 10:21:25 31KPJ630_168

160

If You Crash


Transporting Your Motorcycle,

Personal safety is your first priority afterany accident. If you or anyone else hasbeen injured, take time to assess theseverity of the injuries and whether it issafe to continue riding. Call foremergency assistance if needed. Alsofollow applicable laws and regulations ifanother person or vehicle is involved inthe accident.

If you decide you are capable of ridingsafely, carefully inspect your motorcyclefor damage and determine if it is safe toride. Check the tightness of critical nutsand bolts securing such parts as thehandlebar, control levers, brakes, andwheels.

If there is minor damage, or you areunsure about possible damage, ride slowlyand cautiously. Sometimes, crash damageis hidden or not immediately apparent, soyou should have your motorcyclethoroughly checked at a qualified servicefacility as soon as possible. Also, be sureto have your Honda dealer check theframe and suspension after any seriouscrash.

If your motorcycle cannot be ridden, seepage .138

03/08/21 10:21:31 31KPJ630_169

161

If You Lose Your Key


Be sure to record your key number in theQuick Reference section at the rear of themanual. You’ll need this number to have aduplicate key made.

A lost key won’t be a problem if you takepreventative action. Store one duplicatekey in a safe place at home and carry asecond duplicate in your wallet.

If you lose your key and aren’t carrying aduplicate, either get your spare or haveone made. If you don’t know your keynumber, call the dealer you purchasedyour Honda from. They may have it listedin their records. If they don’t, transportyour motorcycle to them or the nearestHonda dealer. The dealer will probablyhave to remove the ignition switchassembly to find the key number so theycan make a key for you.

03/08/21 10:21:36 31KPJ630_170

162 Taking Care of the Unexpected

If Your Battery Is Low (or Dead)

Jump starting is not recommended,especially if you use an automobile battery.The greater amperage of an automobilebattery when the car engine is running candamage your motorcycle’s electricalsystem.

Bump starting is also not recommended.

If you can’t charge the battery or itappears unable to hold a charge, contactyour Honda dealer.

03/08/21 10:21:40 31KPJ630_171

163

Technical Information


This section contains dimensions,capacities, and other technical data, plusinformation on government requirementsand how to break-in your motorcycle.

..........................Vehicle Identification . 164....................License Plate Installation . 167

......................................Specifications . 168.............................Break-in Guidelines . 175

High Altitude Carburetor...........................................Adjustment . 176

..................Emission Control Systems . 177................................Oxygenated Fuels . 182

03/08/21 10:21:45 31KPJ630_172

(1) VIN

(1)

LEFT SIDE

164

Serial Numbers

Vehicle Identification


The frame, VIN, and engine serialnumbers are required when you registeryour motorcycle. They may also berequired when ordering replacement parts.You may record these numbers in theQuick Reference section at the rear of thismanual.

The VIN (vehicle identification number)appears on the Safety Certification Labelattached to the left side of the steeringhead.

03/08/21 10:21:54 31KPJ630_173

RIGHT SIDE

(2) frame number (3) engine number

(2) (3)LEFT SIDE

165



The frame number ( ) is stamped on theright side of the steering head.

The engine number ( ) is stamped on theleft side of the crankcase.

32

03/08/21 10:22:07 31KPJ630_174

(1) color label

(1)

UNDER SEAT

166

Color Label & Code



The color code is helpful when orderingreplacement parts. You may record thecolor and code in the Quick Referencesection at the rear of this manual.

The color label is attached to the frameunder the seat. Remove the seat (page )to check the label.

71

03/08/21 10:22:15 31KPJ630_175

(1)REAR

(2)

(2) washers(1) license plate

167Technical Information

License Plate Installation

When you install a license plate ( ), besure to use the washers ( ) under theheads of the plate mounting screws, asshown, to prevent possible vibrationdamage to the plate.

The washers are placed in a plastic bag inthe document compartment.

21

03/08/21 10:22:23 31KPJ630_176

82.4 in (2,092 mm)29.2 in (741 mm)42.8 in (1,087 mm)56.3 in (1,430 mm)6.3 in (160 mm)

287 lbs (130 kg)289 lbs (131 kg) California only

overall lengthoverall widthoverall heightwheelbaseground clearance

dry weight

Dimensions

Weight

168

Specifications


03/08/21 10:22:35 31KPJ630_177

unleaded gasoline, pump octane number of 86 or higher

4.23 US gal (16.0 )0.85 US gal (3.2 )

1.9 US qt (1.8 )1.6 US qt (1.5 )

API Service Classification SG or higher except oilslabeled as energy conserving on the circular API servicelabel, SAE 10W-40, JASO T 903 standard MA,Pro Honda GN4 or HP4 (without molybdenum additives)4-stroke oil , or an equivalent motorcycle oilSAE 80 or 90 gear oil

including reserve

after disassembly:after draining:

fuelrecommendationfuel tank capacityfuel tank reserveengine oil capacity

engine oilrecommendation

drive chainlubricant

Fuel & Lubricants

169

Specifications


03/08/21 10:22:46 31KPJ630_178

－－

－

－－±

× ×

Operator and one passenger

rider, passenger, all cargo and accessories

14.3 cu-in (234 cm )

9.2 : 1

CR5HSA (NGK)U20FSR U (DENSO)U16FSR U (DENSO)

CR7HSA (NGK) U22FSR U (DENSO)

0.003 in (0.08 mm)0.003 in (0.08 mm)

0.024 0.028 in (0.60 0.70 mm)1,500 100 rpm

CR6HSA (NGK)

352 lbs (160 kg)

2.09 2.09 in (53.0 53.0 mm)

intake:exhaust:

oror

or

passenger capacitymaximum weightcapacity

displacementbore & strokecompression ratiospark plug (standard)spark plug(cold climate)spark plug (highspeed riding)valve clearance(cold)spark plug gapidle speed

Capacities

Engine Specifications

170

Specifications


03/08/21 10:23:03 31KPJ630_179

3.6312.8461.7771.3331.0830.9132.357

14 teeth33 teeth

chainDID520VC5 RK520MOZ9

drive (engine) sprocket:driven (rear wheel) sprocket:

or

primary reductiongear ratio, 1st2nd3rd4th5thfinal reductionstandardsprocket sizesfinal drive

Power Transmission

171

Specifications


03/08/21 10:23:17 31KPJ630_180

－－

－

28°46’4.3 in (108 mm)90/100 18M/C 54S120/90 16M/C 63S29 psi (200 kPa , 2.00 kgf/cm )

29 psi (200 kPa , 2.00 kgf/cm )

12 V 7 Ah0.16 kW

castertrailtire size, fronttire size, reartire pressure, front(cold)tire pressure, rear(cold)

batterygenerator

Chassis & Suspension

Electrical

172

Specifications


03/08/21 10:23:29 31KPJ630_181

12V-60/55W12V-3/32CP12V-32CP12V-32CP12V-3.4W12V-3.4W12V-3.4W

12V-3.4W

12V-3.4W

(rear)(front)

headlight

turn signal lights

high beamindicator

turn signalindicator

neutral indicatorinstrument lights

brake/tail light

side standindicator

Lights

173

Specifications


03/08/21 10:23:41 31KPJ630_182

20A10A

18 lbf·ft (25 N·m , 2.5 kgf·m)43 lbf·ft (59 N·m , 6.0 kgf·m)43 lbf·ft (59 N·m , 6.0 kgf·m)

mainother fuses

oil drain boltfront wheel axlerear wheel axle nut

Fuses

Torque Specifications

174

Specifications


03/08/21 10:23:51 31KPJ630_183

175

Break-in Guidelines


Help assure your motorcycle’s futurereliability and performance by payingextra attention to how you ride during thefirst 300 miles (500 km).

During this period, avoid full-throttlestarts and rapid acceleration.

03/08/21 10:23:55 31KPJ630_184

176

High Altitude Carburetor Adjustment


Your engine’s air-fuel mixture becomesoverly rich when operated at high altitudes.Above 6,500 feet (2,000 m), a richmixture can cause driveability problems,reduce engine performance, and increasefuel consumption. To compensate, youcan have the carburetors adjusted for highaltitude riding. See your Honda dealer.

However, the carburetors must be returnedto standard factory specifications beforeriding again at lower altitudes (below5,000 feet, 1,500 m). See your Hondadealer.

Sustained riding at lower altitudes with thelean high-altitude setting may cause roughidling, stalling, or engine damage fromoverheating.

03/08/21 10:24:01 31KPJ630_185

(2) vacuum hose routing diagram label

(1)

(2)

UNDER SEAT

(1) vehicle emission control informationlabel

177

Emission Control Systems


Exhaust Emission RequirementsThe U. S. Environmental ProtectionAgency (EPA) and the California AirResources Board (CARB) require thatyour motorcycle comply with applicableexhaust emissions standards during itsuseful life, when operated and maintainedaccording to the instructions provided.

The Vehicle Emission ControlInformation label ( ) is attached to theframe below the seat.

The Vacuum Hose Routing Diagram label( ) is attached on the rear fender underthe seat (California only).

1

2

03/08/21 10:24:07 31KPJ630_186

178



Source of Exhaust EmissionsNoise Emission Requirements

Warranty Compliance

The combustion process produces carbonmonoxide (CO), oxides of nitrogen (NOx),and hydrocarbons (HC). Control ofhydrocarbons and oxides of nitrogen isvery important because, under certainconditions, they react to formphotochemical smog when subjected tosunlight. Carbon monoxide does not reactin the same way, but it is toxic.

Honda Motor Co., Ltd. utilizes leancarburetor settings and other systems toreduce carbon monoxide andhydrocarbons.

The EPA also requires that motorcyclesbuilt after January 1, 1983 comply withapplicable noise emission standards forone year or 3,730 miles (6,000 km) afterthe time of sale to the ultimate purchaser,when operated and maintained accordingto the instructions provided.

Compliance with the terms of theDistributor’s Warranties for HondaMotorcycle Emission Control Systems isnecessary in order to keep the emissionssystem warranty in effect.

03/08/21 10:24:12 31KPJ630_187

179

Evaporative Emission Control System(California only)

Exhaust Emission Control System



This motorcycle complies with therequirements of the California AirResources Board (CARB) evaporativeemission regulations. Fuel vapor from thefuel tank and carburetor is directed intothe charcoal canister and air cleaner whereit is absorbed and stored while the engineis stopped. When the engine is runningand the purge control diaphragm valve isopen, fuel vapor in the charcoal canisterand air cleaner is drawn into the enginethrough the carburetor.

The exhaust emission control systemconsists of lean carburetor settings, and noadjustment should be made except idlespeed adjustment with the throttle stopscrew.

03/08/21 10:24:17 31KPJ630_188

180

Crankcase Emission Control System Problems That May Affect MotorcycleExhaust Emissions



The engine is equipped with a closedcrankcase system to prevent dischargingcrankcase emissions into the atmosphere.Blow-by gas is returned to the combustionchamber through the air cleaner and thecarburetor.

If you are aware of any of the followingsymptoms, have the vehicle inspected andrepaired by your authorized Hondamotorcycle dealer.

Symptoms:Hard starting or stalling after startingRough idleMisfiring or backfiring duringaccelerationAfter-burning (backfiring)Poor performance (driveability) andpoor fuel economy

1.2.3.

4.5.

03/08/21 10:24:22 31KPJ630_189

181

Noise Emission Control System



TAMPERING WITH THE NOISECONTROL SYSTEM IS PROHIBITED:U. S. federal law prohibits, or Canadianprovincial laws may prohibit the followingacts or the causing thereof: ( ) Theremoval or rendering inoperative by anyperson, other than for purposes ofmaintenance, repair or replacement, of anydevice or element of design incorporatedinto any new vehicle for the purpose ofnoise control prior to its sale or delivery tothe ultimate purchaser or while it is in use;or ( ) the use of the vehicle after suchdevice or element of design has beenremoved or rendered inoperative by anyperson.

Removal of, or puncturing the muffler,baffles, header pipes or any othercomponent which conducts exhaustgases.Removal of, or puncturing of any partof the intake system.Lack of proper maintenance.Replacing any moving parts of thevehicle, or parts of the exhaust or intakesystem, with parts other than thosespecified by the manufacturer.

AMONG THOSE ACTS PRESUMEDTO CONSTITUTE TAMPERING ARETHE FOLLOWING ACTS:1.

2.

3.4.

1

2

03/08/21 10:24:28 31KPJ630_190

182

Oxygenated Fuels


If you use an oxygenated fuel, be sure it isunleaded and meets the minimum octanerating requirement.Before using an oxygenated fuel, try toconfirm the fuel’s contents. Some states/provinces require this information to beposted on the pump.

The following are the EPA-approvedpercentages of oxygenates:

MTBE (Methyl Tertiary Butyl Ether) 15%by Volume

You may use gasoline containing up to15% MTBE by volume.

Some conventional gasolines are beingblended with alcohol or an ethercompound. These gasolines arecollectively referred to as oxygenatedfuels. To meet clean air standards, someareas of the United States use oxygenatedfuels to help reduce emissions.

ETHANOL (ethyl or grain alcohol) 10%by Volume

You may use gasoline containing up to10% ethanol by volume. Gasolinecontaining ethanol may be marketedunder the name ‘‘Gasohol.’’

03/08/21 10:24:35 31KPJ630_191

183

Oxygenated Fuels


Oxygenated f uels can damage paint andplastic. Damage caused by spilled f uel isnot covered by warranty.

Fuel system damage or performanceproblems resulting from the use of anoxygenated fuel containing more than thepercentages of oxygenates mentionedabove are not covered under warranty.

Oxygenated fuels can damage paint andplastic. Be careful not to spill fuel whenfilling the fuel tank. Wipe up any spillsimmediately.

If you notice any undesirable operatingsymptoms, try another service station orswitch to another brand of gasoline.

METHANOL (methyl or wood alcohol)5% by Volume

You may use gasoline containingmethanol containing up to 5% methanolby volume as long as it also containscosolvents and corrosion inhibitors toprotect the fuel system. Gasolinecontaining more than 5% methanol byvolume may cause starting and/orperformance problems. It may alsodamage metal, rubber, and plastic partsof your fuel system.

03/08/21 10:24:42 31KPJ630_192

184 Technical Information

03/08/21 10:24:44 31KPJ630_193

185

Consumer Information


This section contains information on yourwarranty and how to get an official Hondaservice manual.

............................Authorized Manuals . 186.............................Warranty Coverage . 189

.................................Warranty Service . 190................................Contacting Honda . 191

.............................Your Honda Dealer . 192.....................The Honda Rider’s Club . 193...................Reporting Safety Defects . 194

03/08/21 10:24:49 31KPJ630_194

＊

＊

$36.00

$48.00

$16.00

61KPJ03

61CM001

31KPJ630

2004 CB250 Service Manual

Common Service Manual

2004 CB250 Owner’s Manual

Publication Item No. Description Price Each

Prices are subject to change without notice and without incurr ing obligation.

186

Authorized Manuals


The Service Manual (Publication Item No. ) used by your authorized Hondadealer is available from Helm, Inc.

Also available, but not necessary, to service your model is the Honda Common ServiceManual (Publication No. 61CM001 ), which explains theory of operation and basic serviceinformation for various systems common to all Honda motorcycles, motor scooters andATVs.

These Honda manuals are written for the professional technician, but most mechanically-capable owners should find them easy to use if they have the proper tools and observe propersafety standards. Special Honda tools are necessary for some procedures.

61KPJ03

03/08/21 10:24:58 31KPJ630_195

＊

＊

－－

Orders are mailed within 10 days. Please allow adequate time for

delivery.

Prices are subject to change without notice and without incurring

obligation.

$4.00

Grand Total

Handling Charge

Mich. Purchasers

Add 6 % Sales Tax

Sub Total

Publication

Item No.

Item Description Qty. Price

Each

Total

Price

187Consumer Information

Order On-Line: www.helminc.com

Order Toll Free: 1-888-CYCLE93

OR

(NOTE: For Credit Card Orders Only)

(1-888-292-5393)

Monday Friday 8:00 AM 6:00 PM EST

By completing this form you can order the materials desired. You can pay by check ormoney order, or charge to your credit card. Mail to Helm, Inc. at the address shown on theback of this order form (USA only).

03/08/21 10:25:08 31KPJ630_196

－

NOTE: Dealers and Companies please provide dealer or company name, and also the name of the person to whose attention theshipment should be sent.

Customer Name Attention

Zip CodeStateCity

Daytime Telephone Number

Check here if your billing address is different from theshipping address shown above.

Check or money order enclosed payable to Helm Inc.U.S. funds only. Do not send cash.

MasterCard

VISA

Discover

Account Number

Date

These Publications cannot be returned for credit without receiving advance authorization within 14 days of delivery. On returns, a restocking fee maybe applied against the original order.

Expiration: Mo. Yr.

Customer Signature

Apartment NumberStreet Address - No P. O. Box Number

( )

P.O. BOX 07280, DETROIT, MICHIGAN 48207HELM

PAYMENT

SHIP

TO

188 Consumer Information

PAYMENT

SHIP

TO

03/08/21 10:25:24 31KPJ630_197

189

Warranty Coverage


Your new Honda is covered by thesewarranties:

Motorcycle Limited WarrantyExhaust Emission WarrantyNoise Control Warranty

It is important to realize that yourwarranty applies to defects in material orworkmanship of your Honda. Yourwarranty coverage does not apply tonormal wear or deterioration associatedwith using the motorcycle.

Your warranty coverage will not bevoided if you choose to perform your ownmaintenance. However, you should havethe proper tools and service informationand be mechanically qualified. Failuresthat occur due directly to impropermaintenance are not covered.There are responsibilities, restrictions, and

exclusions which apply to these warranties.Please read the Warranties Booklet givento you by your Honda dealer at the time ofpurchase. Be sure to keep your Hondaowner’s card with your WarrantiesBooklet.

Almost all of your warranty coverage canbe extended through the Honda ProtectionPlan. For more information, see yourHonda dealer.

03/08/21 10:25:32 31KPJ630_198

190

Warranty Service


Please remember that recommendedmaintenance interval servicing is notincluded in your warranty coverage.Additionally, your warranty does notapply to the normal wear of items (such asbrakes, tires, etc.).

If you believe you have a problem withyour motorcycle, call the servicedepartment of your Honda dealer. Makean appointment for an inspection anddiagnosis. Remember, as the owner of themotorcycle, you will be asked to authorizethat inspection. Your dealer will give youthe results of the inspection. If theproblem is covered under warranty, yourdealer will perform the warranty repairsfor you.

If you have questions about warrantycoverage or the nature of the repair, it isbest to talk to the service manager of yourHonda dealer.

Sometimes, in spite of the best intentionsof all concerned, a misunderstanding mayoccur. If you aren’t satisfied with yourdealer’s handling of the situation, wesuggest you discuss your problem with theappropriate member of the dealership’smanagement team. If the problem hasalready been reviewed with the ServiceManager, Parts Manager, Sales Manager,etc., contact the Owner of the dealershipor their designated representative.

03/08/21 10:25:39 31KPJ630_199


Contacting Honda

Your owner’s manual was written to covermost of the questions you might ask aboutyour Honda. Any questions not answeredin the owner’s manual can be answered byyour Honda dealer. If your dealer doesn’thave the answer right away, they will getit for you.

Motorcycle Division, American HondaMotor Co., Inc., P.O. Box 2220, Torrance,CA 90509-2220, mailstop: 100-4W-5B,telephone: (310) 532-9811.

Canada: Refer to the Warranties Bookletthat was supplied with your vehicle.

Please include the following informationin your letter:

name, address, and telephone numberproduct model, year, and frame/VINserial numberdate of purchasedealer name and address

We will likely ask your Honda dealer torespond, or possibly acknowledge yourcomments directly.

If you have a difference of opinion withyour dealer, please remember that eachdealership is independently owned andoperated. That’s why it’s important towork to resolve any differences at thedealership level.

If you wish to comment on yourexperiences with your Honda or with yourdealer, please send your comments to thefollowing address:

03/08/21 10:25:46 31KPJ630_200


Your Honda Dealer

Once you purchase your new Honda, getfamiliar with the organization of yourHonda dealer so you can utilize the fullrange of services available.

The service department is there to performregular maintenance and unexpectedrepairs. It has the latest available serviceinformation from Honda. The servicedepartment will also handle warrantyinspections and repairs.

The sales department offers the HondaProtection Plan to extend almost all ofyour warranty coverage.Your Honda dealer can inform you aboutcompetition and other riding events inyour area. You’ll also find that your dealeris a source of information about AmericanHonda’s Rider Education Centers and theHonda Rider’s Club of America.

We’re sure you’ll be as pleased with theservice your Honda dealer continues toprovide after the sale as you are with thequality and dependability of your Honda.

The parts department offers GenuineHonda parts, Pro Honda products,Hondaline accessories. and the samequality that went into your Honda can befound in Genuine Honda replacementparts. You’ll also find comparable qualityin the accessories and products availablefrom the parts department.

03/08/21 10:25:53 31KPJ630_201


The Honda Rider’s Club

Honda Red Rider,

One of the best ways to get the mostenjoyment from owning your Honda is tojoin the Honda Rider’s Club of America(HRCA). Your purchase of a newmotorcycle, scooter or ATV from aparticipating Honda dealer entitles you toa complimentary one-year membership.The HRCA has hundreds of dealer-sponsored chapters throughout the USA.Some of the HRCA membership benefitsinclude:

24-hr. emergency roadside assistancefor your Honda or transport vehicle.Transportation for your Honda ortransport vehicle to the nearest Hondadealer or service facility if roadsideassistance can’t get you going again.Reimbursement (to $75) for motorcycleand scooter rider training from theMotorcycle Safety Foundation. Free

ATV rider training is available from theSpecialty Vehicle Institute of Americawith the purchase of a new Honda ATV.A subscription to abi-monthly insider’s magazine for allmembers.Special members-only HRCA website.Discounts from HRCA partners forboth on and off-road riding schools andadventure packages.Hospitality at national events.

Contact your Honda dealer for moreinformation or call: 1-800-847-HRCA.For a complete list of all HRCA benefitsand services, refer to your HRCAmembership benefits manual or visit ourwebsite at www.honda.com.

Optional insurance, club pin, patch, etc.

03/08/21 10:26:02 31KPJ630_202


Reporting Safety Defects

If you believe that your vehicle has adefect which could cause a crash or couldcause injury or death, you shouldimmediately inform the National HighwayTraffic Safety Administration (NHTSA)in addition to notifying American HondaMotor Co., Inc.

To contact NHTSA, you may either callthe Auto Safety Hotline toll-free at1-800-424-9393 (or 366-0123 inWashington, D.C. area) or write to:NHTSA, U.S. Department ofTransportation, Washington, D.C. 20590.

You can also obtain other informationabout motor vehicle safety from theHotline.

If NHTSA receives similar complaints, itmay open an investigation, and if it findsthat a safety defect exists in a group ofvehicles, it may order a recall and remedycampaign. However, NHTSA cannotbecome involved in individual problemsbetween you, your dealer, or AmericanHonda Motor Co., Inc.

03/08/21 10:26:08 31KPJ630_203


03/08/21 10:26:10 31KPJ630_204

？

？

196

Table of Contents

Table of Contents

..................MOTORCYCLE SAFETY . 1

.......INSTRUMENTS & CONTROLS . 9

...............................BEFORE RIDING . 23

The following presents the contents ofeach section of your owner’s manual.

.................Important Safety Information . 2..................Accessories & Modifications . 5

...........................................Safety Labels . 7

...........................Component Locations . 10...............................................Indicators . 13

Controls & Features..........................................Fuel Valve . 17

.......................................Choke Knob . 17..................................Ignition Switch . 18

........................................Start Button . 19...........................Engine Stop Switch . 19

................Headlight Dimmer Switch . 20............................Turn Signal Switch . 20

.......................................Horn Button . 21

.......................Tripmeter Reset Knob . 21

.....................Are You Ready to Ride . 24.............................Protective Apparel . 24

...................................Rider Training . 26...Is Your Motorcycle Ready to Ride . 27

............................Pre-ride Inspection . 27.....................Load Limits & Guidelines . 30

..............................................Loading . 30.......................................Load Limits . 31

...........................Loading Guidelines . 31

03/08/21 10:26:15 31KPJ630_205

197

Table of Contents

Table of Contents

.....BASIC OPERATION & RIDING . 33 ...........SERVICING YOUR HONDA . 49Bef ore You Service Your Honda

Service Preparations

(cont’d)

........................Safe Riding Precautions . 34............Starting & Stopping the Engine . 35

.........................................Preparation . 35.............................Starting Procedure . 36

..................................Flooded Engine . 38....................How to Stop the Engine . 39

........................................Shifting Gears . 40..................................................Braking . 42...................................................Parking . 44

.........Riding with a Passenger or Cargo . 47 ...........................Component Locations . 65..................................................Tool Kit . 68

..........................Tool Kit Compartment . 69.......................Owner’s Manual Storage . 70

.........................................Seat Removal . 71..............................Side Cover Removal . 72

...........The Importance of Maintenance . 52...............................Maintenance Safety . 53

............Important Safety Precautions . 54............................Periodic Maintenance . 56..........................Maintenance Schedule . 58

..............................Maintenance Record . 63

03/08/21 10:26:22 31KPJ630_206

198

Table of Contents

Table of Contents

SERVICING YOUR HONDA (cont’d)

.....................................................TIPS . 133

Service Procedures

Fluids & Filters

Chassis

Electrical

Engine

........................................................Fuel . 73..............................................Engine Oil . 76............................................Air Cleaner . 84

................................Crankcase Breather . 86

..................................................Throttle . 87........................................Clutch System . 89

..................................Engine Idle Speed . 93............................................Spark Plugs . 95

.............................................Suspension . 98..................................................Brakes . 101

.....................................................Tires . 106............................................Side Stand . 113..........................................Drive Chain . 114

..................................................Battery . 121

.................................Appearance Care . 126

............................Storing Your Honda . 134...........Transporting Your Motorcycle . 138

......................You & the Environment . 139

03/08/21 10:26:32 31KPJ630_207

199

Table of Contents

Table of Contents

TAKING CARE OF THE.................................UNEXPECTED . 141

.....TECHNICAL INFORMATION . 163

......CONSUMER INFORMATION . 185

.................TABLE OF CONTENTS . 196

................................................INDEX . 200

QUICK REFERENCE

..............................General Guidelines . 142If Your Engine Quits or

..........................................Won’t Start . 143.......................If You Have a Flat Tire . 148

....................................If a Fuse Blows . 156........................................If You Crash . 160

........................If You Lose Your Key . 161.......If Your Battery Is Low (or Dead) . 162

..........................Vehicle Identification . 164....................License Plate Installation . 167

......................................Specifications . 168.............................Break-in Guidelines . 175

High Altitude Carburetor...........................................Adjustment . 176

..................Emission Control Systems . 177................................Oxygenated Fuels . 182

............................Authorized Manuals . 186.............................Warranty Coverage . 189

.................................Warranty Service . 190................................Contacting Honda . 191

.............................Your Honda Dealer . 192....................The Honda Rider’s Club . 193...................Reporting Safety Defects . 194

03/08/21 10:26:36 31KPJ630_208

200

Index

Index

A C

B

..................................................battery . 121brakes,

..........................front lever freeplay . 101...........................rear pedal freeplay . 103

.........................................shoe wear . 105...................................................braking . 42

..............................break-in guidelines . 175

.........................................capacity, fuel . 74............carburetor, altitude adjustment . 176

..................................care, appearance . 126..........................................chain, drive . 114.............................................choke knob . 17

...................cleaning, appearance care . 126.........................................clutch system . 89

............................................color label . 166compartment,

.................................owner’s manual . 70................................................tool kit . 69

...............................................accessories . 5..................................air pressure, tires . 106

........................................altitude, high . 176...............American Honda, contacting . 191

.................................apparel, protective . 24...................................appearance care . 126

03/08/21 10:26:42 31KPJ630_209

201

Index

Index

D

E

F

(cont’d)

component locations,......................indicators and controls . 10

.......................................maintenance . 65.........................consumer information . 185

..................................customer service . 191

......................................defects, safety . 194...........................................drive chain . 114

.....................emission control systems . 177engine,

...............................................flooded . 38...........................................idle speed . 93

.............................................number . 165

.......................................................oil . 76...............................................pinging . 73...............................................starting . 35

.........................................stop switch . 19..............................................stopping . 39

........................................won’t start . 143.........................................environment . 139

..................................................flat tire . 148.......................................flooded engine . 38

......................................frame number . 165

03/08/21 10:26:49 31KPJ630_210

202

Index

Index

G

H

I

fuel,.......................................oxygenated . 182

................................recommendation . 73......................................tank capacity . 74

...................................................valve . 17.....................................................fuses . 156

.......................................gap, spark plug . 96.................................................gasohol . 182..................................................gasoline . 73

.......................headlight dimmer switch . 20.........................................helmet holder . 45

....high altitude carburetor adjustment . 176

...............................high beam indicator . 16Honda,

........................................contacting . 191.....................................Rider’s Club . 193

................................................dealer . 192.........................Honda service manual . 186

.............................................horn button . 21

..........................identification, vehicle . 164..................................idle speed, engine . 93

.........ignition cutoff system, side stand . 35.......................................ignition switch . 18

................................................indicators . 13................................inspection, pre-ride . 27

03/08/21 10:26:55 31KPJ630_211

203

Index

Index

M

N

K

L

................................................key, lost . 161...................................................kit, tool . 68

............................................labels, safety . 6.............................................lamp check . 14

......................license plate installation . 167...........................................limit, weight . 31

..............................................load limits . 31..................................loading guidelines . 31

location, components,.........................indicators & controls . 10

.......................................maintenance . 65..........................................lock, steering . 44

maintenance,.........................................importance . 52

..............................................periodic . 56.................................................record . 63..................................................safety . 53

.............................................schedule . 58....................................manual, service . 186

..........................maximum weight limit . 31...........................................modifications . 6

.....................................numbers, serial . 164

03/08/21 10:27:02 31KPJ630_212

204

Index

Index

R

P

O

................................................odometer . 13oil,

.................................................engine . 76..................................operating controls . 17

.........................owner’s manual storage . 70..................................oxygenated fuels . 182

...................................................parking . 44......................................pinging, engine . 73

............................................plugs, spark . 95pre-load, suspension

.....................................................rear . 99.................................pre-ride inspection . 27

..........................problems, unexpected . 141

..................................protective apparel . 24

removal,.....................................................seat . 71

...........................................side cover . 72.......................reporting safety defects . 194

......................................rider training . 2, 26............................Rider’s Club, Honda . 193

riding,...................................basic operation . 33

..............................................clothing . 24.........................................precautions . 34

....................................................safety . 2..............................safety precautions . 34

.....................with passenger or cargo . 47

03/08/21 10:27:09 31KPJ630_213

205

Index

Index

S

(cont’d)

safety,........................important precautions . 54

....................................................labels . 7..............................reporting defects . 194..............................riding precautions . 34

...........................schedule, maintenance . 58...........................................seat removal . 71

......................................serial numbers . 164service,

...........................................customer . 191............................................manuals . 186...........................................warranty . 190

.........................................shifting gears . 40.................................side cover removal . 72

.............................................side stand . 113..........side stand ignition cutoff system . 35

............................................spark knock . 73

.............................................spark plugs . 95.......................................specifications . 168

...........................................speedometer . 15............................................stand, side . 113.............................................start button . 19

starting,.................................................engine . 35

................................troubleshooting . 143...........................................steering lock . 44

................................stop switch, engine . 19......................................stopping engine . 39

storage,.......................................motorcycle . 134

.................................owner’s manual . 70suspension,

...............rear suspension adjustment . 99.........rear suspension spring pre-load . 99

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206

Index

Index

T

V

switch,...............................headlight dimmer . 20

...............................................ignition . 18..........................................turn signal . 20

...............................theft prevention tips . 46tires,

.......................................air pressure . 106....................................................flat . 148

..........................................replacing . 110....................................................tool kit . 68

.....................................training, rider . 2, 26..............transporting your motorcycle . 138

.................................................tripmeter . 16...............................tripmeter reset knob . 21.............................trouble, unexpected . 141

......................troubleshooting, starting . 143

...............................turn signal indicator . 16

..............................................valve, fuel . 17..........vehicle identification no. (VIN) . 164

03/08/21 10:27:19 31KPJ630_215

207

Index

Index

W

warranty,...........................................coverage . 189...........................................extended . 189

..............................................service . 190....................washing your motorcycle . 128

............................................weight limit . 31wheels,

...................................front removal . 150.....................................rear removal . 153

03/08/21 10:27:23 31KPJ630_216

208 Memo

03/08/21 10:27:25 31KPJ630_217

Quick Reference

Quick Reference

How To Avoid Costly RepairsThe following is a brief, but importantcollection of information you need toknow about your Honda. You’ll also findspace to record important notes. The engine of your Honda can be the most

expensive component to repair. Propermaintenance, especially the use of therecommended fluids and filters, preventspremature wear and damage.

Frequent causes of costly repairs are:Engine oil: insufficient quantity,improper oil.Air cleaner: dirty, leaking because ofimproper installation (poor seal).

Record important information on thefollowing page:

03/08/21 10:27:32 31KPJ630_218

Quick Reference

Quick Reference

VIN/Frame No.Engine No.Frame No.Ignition Key No.Color LabelOwner’s Name

AddressCity/StatePhone

Dealer’s NameAddressCity/StatePhoneService Mgr.

03/08/21 10:27:37 31KPJ630_219

4.23 US gal (16.0 )0.85 US gal (3.2 )

352 lbs (160 kg)

Quick Reference

Quick Reference

Initial: 600 miles (1,000 km)Regular: every 4,000 miles (6,400 km)Check the following items each time before you ride (page ): tires,chain, leaks, loose parts, throttle, brakes, indicators, lights.

unleaded gasoline, pump octane number 86 or higher

Engine Oil

Fuel/Capacity

PeriodicChecks

Pre-rideInspection

ScheduledMaintenance

Check the following items monthly (page ): tires, fluids, lights,freeplay, drive chain, fuses, nuts & bolts.

API Service Classification SG or higher except oils labeled asenergy conserving on the circular API service label,SAE 10W-40, JASO T 903 standard MA,Pro Honda GN4 or HP4 (without molybdenum additives) 4-stroke oilor an equivalent motorcycle oil

MaximumWeightCapacity

rider, passenger, all cargo and accessories

reserve:

27

57

03/08/21 10:27:49 31KPJ630_220

－

－

－－－

90/100 18M/C 54SDUNLOP K300MA

120/90 16M/C 63SDUNLOP K327AG

29 psi (200 kPa , 2.00 kgf/cm )29 psi (200 kPa , 2.00 kgf/cm )

CR6HSA (NGK)CR5HSA (NGK)

CR7HSA (NGK)

U20FSR U (DENSO)U16FSR U (DENSO)

U22FSR U (DENSO)20A10A

oror

or

Quick Reference

Quick Reference

Tires

Tire Pressure(cold)Spark Plugs

Fuses

Front:

Rear:

Front:Rear:

main:other:

standard:cold climate:high speed riding:

03/08/21 10:28:00 31KPJ630_221

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