THERMOPLASTIC INDUSTRIAL PIPING SYSTEMS · Polypropylene Piping System Polypropylene • Low...

| THERMOPLASTIC INDUSTRIAL PIPING SYSTEMS |

chemline.com

Thermoplastic Piping Systems

In the fieldÊ Polypropylene (PP)

Ë PolyPure® Unpigmented PP

Ì ECTFE (Halar®)

Í PVDF

Î Dual Containment

Ï Polypropylene (PP)

AirPro® Polyethylene

Ê

Ì

Î

Í

Ë

Ï

Systems Page

Single Containment Polypropylene – PP 3 Polypure® Unpigmented Polypropylene – UPP 4 PVDF 5 ECTFE (Halar®) 6 Chem Proline® 7 Asahitec® 8 AirPro® Polyethelyne for Compressed Air – Blue PE, Black PE 9 MineLine II – PE 10

Dual Containment PP/PE/PVDF 11

Thermoplastic Manifolds PVC/CPVC/PP/PE/PVDF/ECTFE 12

NoFireTM PP-RCT for Sprinker Systems 13

Welder Certification Program 13

Welder Technology & Shop and Field Pipe Fabrication 14-15

Fluoropolymer Tubing/ChemFlareTM – Single & Dual Containment 16-17

Welder Machine Size Range & Selection Tool 18-19

PipingSystems• Polypropylene (PP)

Pipe & Fittings 1/2” to 56”

• Polypure® Unpigmented PP Piping System 1/2” to 4”

• PVDF Pipe & Fittings to 12”

• ECTFE (Halar®) Pipe & Fittings 1” to 4”

• AirPro® Polyethylene Piping System 1/2” to 12”

• Sani-Tech® PP & PVDF Piping Systems 1/2” to 4”

• Dual Containment Pipe & Fittings

• Custom Fabrication

• Manifold Fabrication

2 | TIPS 06-18 | www.chemline.com

5o1968 • 2018

Years

Polypropylene Piping System

Polypropylene

• Low specific gravity• High operating temperature• High creep resistance• High heat aging stability• Easily welded• High chemical resistance• High abrasion resistance• Good elasticity• Low frictional resistance to fluids

• Suitable for food applications

characteristics

• Aggressive industrial chemicals up to 90oC (194oF)

• Potable liquids• Slurries• Food industry• Cold and hot water supply for sanitary installations

• Floor heating systems• Suction and/or exhaust piping systems

applications

• PP-H: –5 to 90oC (23 to 194oF) • PP-R: –20 to 90oC (–4 to 194oF)

temperature range

Operating Temperature

Operating PeriodYears

Permissible Operating Pressure

50

50

50

50

50

50

50

25

10

10

Permissible Operating Pressures

oF

50

68

86

104

122

140

158

176

194

203

SDR 41PN 2.5

psi

42

36

30

29

23

21

14

10

10

7

SDR 33PN 3.2

psi

52

46

38

36

30

26

18

13

12

10

SDR 26PN 4psi

67

58

49

46

38

34

22

18

14

12

SDR 17.6PN 6psi

102

87

73

70

58

51

34

26

22

18

SDR 11PN 10psi

170

150

122

116

96

86

56

43

36

30

SDR 7.4PN 16psi

266

232

190

182

150

134

87

67

57

47

oC

10

20

30

40

50

60

70

80

90

95

Special blends of PP such as flame retardant and electro-conductive PP.

Black PP-R: Black pigment is added to the PP which gives it much better UV resistance.

Unpigmented PP-R: Contains no colour additives and can be used for high purity water piping systems. This material is not UV resistant.

PP-H-s: Additives make this PP more fire retardant and increases stiffness making it well suited for ventilation. It is not UV resistant.

PP-R-el: High carbon black content makes, PPR-el conductive as well as UV resistant. Electro-static charges generated by the flow of fluids or dust can develop in thermoplastic piping systems presenting a danger in volotile environements. This conductive material can be grounded.

PP-R-s-el: This PP material has both flame retardant and electrically conductive properties.

Polypropylene is a member of the polyolefin family and is used in a wide variety of applications from acids and alkalies to organic solvents and even pure water. PP is one of the best materials to use for systems exposed to varying pH levels, as many plastics do not handle both acids and bases well. PP is ductile at ambient temperature and demonstrates good impact strength. It also has good thermal stability up to 90oC (194oF) compared to other thermoplastics such as HDPE and PVC. It is not recommended for use with strong oxidizing acids, aromatics and chlorinated hydrocarbons.

Polypropylene is available in two grades: • Homopolymer (PP-H) made from Type I resin conforming to ASTM D 4101, produced from 100% propylene monomer

• Copolymer (PP-R) made from Type II resin produced from 94% propylene with 6% ethylene. Copolymer resins generally exhibit better impact strength.

Polypropylene (PP-R and PP-H) comply with various food regulations (FDA, OENORM B 5014 Part 1, BGA, KTW guidelines).

special types of polypropylene

product range (odmm)¹

pipe: 12 – 1,400butt fusion fittings: 20 – 630electro fusion fittings: 20 – 710socket fusion fittings: 20 – 110accessories (flanges): 20 – 630

PP

Polypropylene

1Range varies depending on specific fitting. See price list for details.

www.chemline.com | TIPS 06-18 | 3

Polypure® Unpigmented Polypropylene Piping System


Unpigmented Polypropylenecharacteristics

applications

temperature range

• Low specific weight• High operating temperature• High creep strength• High heat aging stability• Good weldability• High chemical resistance• High abrasion resistance• Good elasticity• Low frictional resistance• Usable on food applications

• USP purified water systems• Deionized water systems• RO water systems• Electronics industry chemical distribution systems

• Photographic chemical processing

• Food industry• Biotechnology process piping• Semiconductor manufacturing drain systems

• Universities• Hospitals

•UPP: –20 to 90oC (–4 to 194oF)

Unpigmented Polypropylene (UPP) is produced from high-purity virgin random copolymer (PP-R) made up of 94% propylene with 6% ethylene conforming to ASTM D 4101 and DIN 16774 resulting in an extremely pure product. U-PP shows excellent purity levels when tested in standard static leach tests (better than High-purity PVC) and has a superior surface quality (Ra = 0.4 to 1.5 μm), making it ideal for high-purity systems.

UPP complies with the various food regulations (FDA, OENORM B 5014 Part 1, BGA, KTW guidelines) and USP Class VI .

UPP is not UV resistant.


pipe: 20 – 110butt fusion fittings: 20 – 110socket fusion fittings: 20 – 63accessories (flanges): 20 – 110

UPP

Unpigmented Polypropylene



50

50

50

50

50

50

50

25

10

10


oF

50

68

86

104

122

140

158

176

194

203

SDR 11PN 10

psi

170

150

122

116

96

86

56

43

36

30

oC

10

20

30

40

50

60

70

80

90

95


PVDF Piping System

PVDF

• High operating temperature• Good mechanical properties• High heat aging stability• Good weldability• High chemical resistance• High abrasion resistance• Low frictional resistance• Self-extinguishing• High resistance to permeation• High resistance to UV and gamma radiation

characteristics

• Bromine processing• Corrosive chemicals• Electronics manufacturing• Food industry• Universities• Hospitals• Pulp mill bleaching• Sanitary applications• Ultrapure water

applications

• –40 to 121oC (–40 to 250oF)

temperature range

PVDF (Polyvinylidene fluoride) is an extremely pure fluorocarbon polymer that does not contain UV stabilizers, thermo stabilizers, softeners, lubricants or flame-retardant additives. It is particularly suitable for ultra-pure water and for the transport of clear chemical liquids in the semi-conductor industry. It is recognized for its high mechanical strength over a large working temperature range, excellent resistance to most corrosive chemicals and many organic solvents, excellent abrasion resistance and excellent against the effects of UV and gamma radiation.

PVDF offers excellent fire protection without flame-retardant additives (V-O rating according to the UL-94 vertical flame test) and during combustion has only a slight amount of smoke development. PVDF is non toxic and imparts no odours or tastes into the fluid. PVDF is made from Type II resin conforming to ASTM D3222, and conforms to various regulations: FDA , NSF 61, USP Class VI; ROHS.

PVDF is also recognized by the Canadian Food Inspection Agency by “Letter of No-Objection” for use in any food applications.


pipe: 16 – 400butt fusion fittings: 20 – 315electro fusion fittings: 20 – 63socket fusion fittings: 20 – 110accessories (flanges): 20 – 315

PVDF


PVDF




SDR 33PN 10

50

50

50

50

50

50

50

50

50

25


oF

68

86

104

122

140

158

176

203

230

248

bar

8.64

7.76

7.04

6.08

5.52

4.88

4.16

2.32

1.28

1.04

bar

13.6

12.2

11.1

9.5

8.6

7.8

6.6

3.6

2.0

1.6

SDR 21PN 16

psi

198

178

162

138

126

113

95

52

29

23

oC

20

30

40

50

60

70

80

95

110

120

psi

125

113

102

88

80

70

60

34

18

15


ECTFE (Halar®) Piping System


ECTFE (Halar®)

characteristics

applications

temperature range

ECTFE (Halar®) is suitable for many applications, especially where requirements include high chemical resistance:• Excellent resistance to mineral and oxidized acids, alkaline, metal-etching products, liquid oxygen, chlorine and all organic solvents. Exceptions are hot amines, sodium and potassium.

• High impact resistance• High abrasion resistance• High resistance to UV and gamma radiation

• High pressure load resistance• High insulating and electrical resistance properties

• High flame retardancy• High resistance to microorganism growth

• Low frictional resistance

• Chemical feed systems• High-purity water systems• Process piping

• –76 to 150oC (–105 to 302oF)• short term exposure to 170oC (338oF)

ECTFE (Halar®) is a durable copolymer of ethylene and chlorotrifluoroethylene and is resistant to a wide variety of corrosive chemicals and organic solvents including strong acids, chlorine, and aqueous caustics and is best known by its trade name Halar. It has excellent abrasion resistance and electrical properties, extremely low permeability and excellent against the effects of UV and gamma radiation.

ECTFE offers excellent fire protection without flame-retardant additives (V-O rating according to the UL-94 vertical flame test).

ECTFE is not subject to chemically induced stress cracking from strong acids, bases, or solvents; is the best material for handling sodium hypochlorite and is compliant with USP Class VI and NSF-61 regulations.


pipe: 20 – 110butt fusion fittings: 20 – 110valves: 20 – 63accessories (flanges): 20 – 110

ECTFE

ECTFE (Halar®)




SDR 33PN 10

50

50

50

50

50

25

25

25

15

10


oF

50

68

86

104

122

140

158

176

194

203

psi

95

83

72

62

51

43

35

28

22

18

bar

6.6

5.8

5.0

4.2

3.5

3.0

2.4

1.9

1.5

1.3

bar

10.6

9.2

8.0

6.8

5.7

4.8

3.9

3.0

2.4

2.2

SDR 21PN 16

psi

153

134

116

98

82

70

57

44

35

31

oC

10

20

30

40

50

60

70

80

90

95

Chem Proline® Advanced PE Piping System

Chem Proline®

• Excellent resistance to compressor oils and moist ambient air

• Excellent stress cracking resistance

• High impact resistance• High abrasion resistance• Wide temperature range (–50oC to 60oC)

• Very good weldability• Installation is fast, flexible and low cost

• Corrosion resistance• Low frictional resistance• Lower flow noise level

characteristics

• Food• Packaging• Mining• Engineering• Automotive• Transportation• Construction• Laboratories• Maintenance workshops• Other manufacturing and processing operations

• Semiconductor

applications

• –50 to 60oC (–58 to 140oF)

temperature range

To enable the use of PE 100 materials in new application areas, research by raw material suppliers has focused in the past few years on a material property that is generally known as "resistance to slow crack growth" or "stress crack resistance". Chem Proline® PE100-RC piping systems are specifically designed to resist the effects of “slow crack growth”. By means of process optimization in raw material production and special copolymerization methods, the raw material suppliers have developed PE 100 materials with outstanding stress crack resistance. These types of materials are known as "PE 100-RC”. PE 100 and PE 100-RC materials have basically identical properties, the main technical advantage of PE 100-RC is the significantly higher resistance to slow crack growth. This is expressed by the requirements for the full notch creep test, which is >8760 hours for PE 100-RC in comparison to 300 hours of regular PE 100 material. Slow crack growth testing is used to indicate useful life of certain chemicals in piping systems. Chem Proline® PE100-RC can be installed right in rough-dug trenches, so no sand and pebble grading is required due to extreme resistance to point loads, which saves on installation time and costs.


pipe: 20 – 315electro fusion fittings: 20 – 110socket fusion fittings: 20 – 110butt fusion fittings: 125 – 315valves: 20 – 110accessories (flanges): 20 – 315


Polyethylene

Operating Temp

Operating PeriodYears1


SDR 7.4 PN 16

50

50

50

15

5


oC

20

30

40

50

60

oF

68

86

104

122

140

psi

230

200

180

165

140

bar

16.0

14.0

12.5

11.4

9.8

SDR 11 PN 10

psi

150

130

111

91

74

bar

10.0

8.6

7.4

6.0

4.9


PE100RC

Asahitec® Piping System


Asahitec®

characteristics

applications

temperature range

PP-RCT is suitable for many applications:• High impact resistance• High abrasion resistance• High pressure load resistance• High insulating and electrical resistance properties

• Low frictional resistance

• Potable water• HVAC-hot water and chilled water

• Food and beverage grade water

• Hydronics• Sports stadiums & arenas• Commercial buildings• Residential buildings• Institutional buildings• Government buildings• Schools and universities• Hospitals• Hotels and apartments

• –20 to 90oC (–4 to 194oF)

PP-RCT is the latest advancement in polypropylene polymers and has a wide range of benefits for commercial plumbing systems. It has a more complex crystalline structure that provides greater pressure capabilities at higher temperatures than conventional PP materials. When utilized in a piping system, these enhanced mechanical properties make it suitable for higher temperature applications such as boiler and hot water systems. They also create lighter and thinner piping while maintaining the necessary system pressure ratings. PP-RCT can also be extruded in a multilayer pipe with fiber core middle layer. This core reduces the impact of thermal expansion on the piping system.

This material also allows larger support spacing, making it easier to replace metal piping without re-engineering a piping system. Our new PP-RCT piping systems fall in line with LEED’s guidelines and are considered environmentally friendly, as well as energy efficient. PP-RCT (polypropylene co-polymer – random crystallinity temperature)material is the latest PP resin development in the polypropylene family.

The resin manufacturing process enhances the crystalline structure of the co-polymer, which enables pipes produced from the material to operate at higher stresses at elevated temperatures. With more than a 50 percent improvement in long-term (50 years) strength over PP-R, PP-RCT piping systems allow designers to choose thinner walled pipes and possibly smaller diameter pipes. Thinner walls mean larger bores providing higher flow rates and greater efficiencies and cost savings.


pipe: 20 – 630socket fusion fittings: 20 – 125butt fusion fittings: 160 – 630valves: 20 – 63accessories (flanges): 20 – 110

Polypropylene

PP-RCT

AirPro® Compressed Air Piping System

AirPro®

• Excellent resistance to compressor oils and moist ambient air

• Excellent stress cracking resistance

• High impact resistance• High abrasion resistance• Wide temperature range (–50oC to 60oC)

• Very good weldability• Installation is fast, flexible and low cost

• Corrosion resistance• Low frictional resistance• Lower flow noise level

characteristics

• Food• Packaging• Mining• Engineering• Automotive• Transportation• Construction• Laboratories• Maintenance workshops• Other manufacturing and processing operations

• Semiconductor

applications

• –50 to 60oC (–58 to 140oF)

temperature range

AirPro® piping systems are specifically designed for compressed air. It is made of blue high density polyethylene (HDPE) resin. AirPro® is extremely ductile, light weight, corrosion resistant, and has minimal system pressure drop. Installation is faster, more flexible and installed cost is lower than metal systems.

AirPro® is not affected by condensate and moist environments which cause most metal systems to scale, pit or corrode, resulting in increased system pressure drop. It is chemically resistant to synthetic and mineral oils in the air released by compressors2. 2 Consult factory for actual recommendations.


pipe: 20 – 315electro fusion fittings: 20 – 110socket fusion fittings: 20 – 110butt fusion fittings: 160 – 315valves: 20 – 110accessories (flanges): 20 – 315

BluePE


Polyethylene

Operating Temp

Operating PeriodYears1


SDR 7.4 PN 16

50

50

50

15

5


oC

20

30

40

50

60

oF

68

86

104

122

140

psi

230

200

180

165

140

bar

16.0

14.0

12.5

11.4

9.8

quick + easy installationThe AirPro® light weight design allows for easy installation. The system is assembled using socket fusion equipment for joining thermoplastics. Hand held and bench machine welders are available from Chemline for purchase or rent. 1/2” to 1-1/4” is easily welded manually. For larger sizes it is recommended to use a bench machine. No previous welding experience is required. Electro fusion couplings are available for hard to reach areas.

BlackPE

SDR 11 PN 10

psi

150

130

111

91

74

bar

10.0

8.6

7.4

6.0

4.9


MineLine II Piping System


MineLine II

characteristics

applications

temperature range

• Excellent abrasion resistance• High chemical resistance• Low frictional resistance• Good weldability• High Operating Temperature (Mineline PPR)

• Low specific weight• Good Elasticity

• Slurries• Dewatering• Tailings

MineLine II PE: • –50 to 30oC (–58 to 86oF)

The Chemline PE Mineline II piping features excellent abrasion resistance superior to that of any other plastic, steel and lined/unlined concrete pipes in mining slurry applications. An extended operating temperature range, chemical resistance and bonded layers of similar materials means that pressure ratings are met, abrasion is reduced and UV attack is minimized. Welding and installation is quick and easy, ensuring a long service life with very little down-time. Delamination and stress due to differential expansion rates are also eliminated.

pe product range (odmm)pipe: 63 – 1200

PE

Polyethylene



PermissibleOperating Pressure

SDR 17.6PN 6

50

50

50

50

15

5

2

Permissible Operating Pressuresfor MineLine Polyethylene

oF

50

68

86

104

122

140

158

psi

138

116

97

84

68

56

45

SDR 11PN 10

psi

220

186

157

135

110

89

72

oC

10

20

30

40

50

60

70

Dual Containment Piping Systems

Dual Containment

Dual-containment is suitable for many applications, especially where requirements include high chemical resistance:• Wide range of materials, sizes and combinations to suit each application

• Materials can be changed partway through a system to suit media and pressure changes throughout the entire system

• Wide range of high-quality fittings designed to maintain system alignment and assist installation

• Butt welding system eliminates the use of costly electrofusion couplings

• Specialty fittings and components enhance ease of installation and utilization of the system

characteristics

• Industrial and chemical processing waste lines

• Pressurized transfer lines• Pharmaceutical plants• Steel mills and plating shops• Waste treatment• Sulfuric acid or caustic soda• Bulk storage of chemicals such as sodium hydroxide and aluminum nitrate

• Sulfuric, nitric, and hydrofluoric acids for wet stations in semiconductor plants

• Sewage systems for pharmaceutical wastewater

applications

Refer to individual material brochures for specific operating temperatures.

temperature range

Dual Containment systems are engineered to protect our eco-system from the dangers of exposed aggressive chemicals. These systems should be specified in areas where there are chemicals transported above work stations, underground or for any other potential safety hazards due to exposure to the media. Dual containment is available in combinations of welded PE100RC, PP, PVDF and ECTFE for containment (outer) pipes and carrier (inner) pipes. This mix and match feature allows system designers to specify pipe material and ratings based on media and pressure changes throughout an entire system. PE, PVC and CPVC unified containment/carrier systems are also available in welded or cemented versions for chemical drainage applications

connection methodsThe connection method depends on the combination of containment versus carrier pipe materials. Welding is used for PE100RC, PP, PVDF and ECTFE, whether on carrier or containment pipe. The particular combination will result in either simultaneous or staggered welding. Cementing is used on PVC and CPVC dual containment systems in the same way as for single piping systems.

system componentsContainment Pipe – Provides leak protectionCarrier Pipe – Transportation of the mediaAnular Space – Area between the carrier and containment pipes where leak detection takes placeLeak Detection System – Sensor and indicator

leak detectionAn important aspect of dual-containment systems is the specification for leak detection, especially in buried systems. Pressurized systems should have automated leak detection wired to shut-off valves in case a leak is detected. Drainage system should have at least a manual leak-detection system in place.

Leak Detection Systems Types:

Manual – Manual operation, locates leaks within a zone, is cost effective and relatively simple engineeringElectronic Low-Point – Automated operation, locates leaks within a zone, is cost effective and relatively simple engineeringContinuous Cable – Precise automated detection for leaks and requires more engineering for installation

series: welded dual containmentsiZes: 3x1 to 20x160ratings: 150 psi & drainage

Suitable for manual, low-point or continuous cable leak detection

PP PVDF ECTFE

PP

series: dual extruded dual containmentsiZes: 2x1 to 6x4ratings: 100 psi & drainage

Suitable for manual and low-point leak detection

series: cemented dual containmentsiZes: 2x1/2 to 8x4ratings: Schedule 40x40, 80x40 & 80x80

Suitable for manual, low-point or continuous cable leak detection

PVC CPVC


PE100RC

PE100RC

Chemline thermoplastic manifolds are fabricated using butt fusion, not hot air hand welding or socket fusion. Saddles are welded by a CNC machine. The resulting product is stronger, more reliable and cost effective. Dimensional tolerances are tighter also.

cnc welding technology offersExact Weld Temperatures, Pressures and Times are Controlled• Better weld quality and resulting reliability

Dimensions are Controlled Exactly• Precise dimensional tolerances for spigot spacing,

orientation and offsets

Welding Parameters are Recorded and Downloadable (heat, pressure, operation times for heat soak, cooling, etc.)• Manufacturing traceability and quality

assurance

Repeatable Manufacturing Process• An identical replacement manifold of the same

quality can be made years later

other featuresPressure Tested• For quality assurance

Unlimited Branch Options• Spigot, threaded, flanged, hosebarbs, ends

for valves, installation adaptors for flow meters, multiple branch rows and different port sizes

Thermoplastic Manifolds


Manifolds

product range (odmm)

pipe: 90 – 280 (3” – 12”)branch: 20 – 110 (1/2” – 4”)1

PVC CPVC PP ECTFE PE

11-to-3 rule, the branch size should not be bigger than 1/3 of the manifold pipe size

applications

approvals

• Waste water treatment systems

• Waste treatment systems• Ice rinks• Minerals processing• Soil remediation• Mixing tanks in fish farms• Solar water heating

• Available in NSF-61 approved material for water purification equipment or NSF-pw approved material for potable water use

• Canadian Food Inspection Agency approved for use with food products (PVDF only)


Fire Attenuation Sprinkler System

Chemline’s Welder Certification Program qualifies students to weld various plastics using various welding machines in accordance with ASME B31.1, B31.3 and CSA B51. The Welder Certification Program allows students to weld plastics, perform basic visual checks of welds, and understand basic piping layout. Certification documents such as the Fusion Procedure Specification (FPS), Fusing Procedure Qualification Record (PQR), Fusing Machine Operator Qualification Record (FPQ), are used to facilitate the official registration of pressure piping systems with local authorities for total quality control during projects.

product range (odmm)

pipe: 20 – 160fittings: 20 – 160valves: 20 – 160

PP-RCT

applications

approvals

• Fire attentuation sprinkler systems for commerical, institutional and public buildings

• FM Approval Class 1635

Chemline’s new NoFire™ faser type pipe is made of PP-RCT reinforced with an intermediate layer of special fibres. The system includes PP-RCT fittings and valves designed for use in wet pipe automatic sprinkler systems.NoFire™ has obtained certification for firefighting systems according to FM Approval Class 1635.NoFire™ is fast and simple with fusion welding. No sealants or adhesives are required. Branches are made with saddle welding, even after the installation of the main piping.

Welder Certification Program

Polypropylene

Welding Tech

PipeWeldingMachines• For PP, PPR, PE, PVDF, PFA

or ECTFE (Halar®) pipe, fittings and valve ends

• Butt or socket fusion models available for rent or purchase

• Butt welding machines types are heating element or non-contact infra red (IR)

• Field or shop fabrication machines available for all pipe size ranges

• T.S.S.A. Approved Welding Procedure

W3511 Socket Fusion Welder with contact heating element– PE, PP, PVDF, AirPro® PE, PPR

SP63M Mobile Butt Fusion Welder with non-contact IR (Infrared) heating element– PE, PP, UPP, PVDF, ECTFE

JIG Tool for Handheld – PE, PP, PVDF, AirPro® PE, PPR

Maxiplast Butt Fusion Welder with contact heating element– PE, PP, PVDF, ECTFE

W4900 Hydraulic Butt Fusion Welder with contact heating element– PE, PP, PVDF, ECTFE

Contact Socket Fusion Handheld Welder– PE, PP, PVDF, AirPro®

Hot Air Fusion Welder for field or shop– PVC, PE, PP, PVDF

PipeWeldingTools

Adjustable Rollerstand

Electric Miniplaner Pipe Chamfer 315 Rotation Circular Saw

Pipe Peeler

Outside Debeader

PP ECTFE PVDFUPPBluePE

BlackPE PFA

High Performance Electro Fusion Welder– PE, PP, PVDF

SPA 600 Weld Log Recorder for 4900

CNC 3.0 Control Unit for 4900• Representing Widos

Welding Machines and Tools in Canada

PP-RCTPP-RCT


Shop + Field Pipe Fabrication

Shop PipingFabrication• Panels

• Manifolds

Field PipingFabrication• On site piping system

installation services

Ê Ë

Ì

Ê

Ê PVDF butt fusion pipe skid

Ë PP fabricated pipe fittings

Ì PP pipe butt fusion procedure

Ê Ë Ì

Î

Í

Ï

Ê Dual Containment PP pipe on-site installation

Ë PP pipe system installed

Ì Dual Containment PE/ECTFE (Halar®) welding

Í PP pipe butt weld prep

Î AirPro® PE socket fusion pipe welding

Ï AirPro® PE socket fusion pipe welding

PanelRefurbishment•Shop fabrication• Field fabrication

Ê Shop fabricated PVDF butt fusion skid pre-fabrication

Ë Field fabricated PFA fabricated ChemFlare system fittings

Ë


Fluoropolymer Tubing/ChemFlareTM

PFA Tube,Fittings,Valves• PFA Tube, ChemFlare™

Fittings, Valves and Tools 1/8” to 1”. Single wall and dual containment systems available.

ChemFlareTM End Connectors• All Chemline valves with True Union ends are

available with ChemFlareTM end connections• For sodium hypochlorite chemical feed systems• Weldless design• No welding or curing waiting time, may be pressure

tested immediately• Single wall and dual containment available• Includes PFA tube, fittings, junction boxes and

dripleg fittings• PVC, CPVC, PP and PVDF• For True Union valve sizes: 1/2”, 3/4” & 1”• Tubing sizes: 1/4”, 3/8”, 1/2”, 3/4” & 1”

ChemFlareTM

Single WallSystemsTubing• PFA (perfluoroalkoxy) tubing

is the choice for applications involving extreme chemical resistance combined with high temperature exposure

• FEP (fluorinated ethylene propylene) tubing is an economical choice for tubing applications requiring chemical resistance in combination with broad temperature exposure

Fittings• Fittings are manufactured

from virgin high purity PFA or PVDF resin providing chemical resistance and ultra-high purity

• Fittings are compatible and interchangeable with all other fine-threaded flare fitting systems. These fittings can be used with PFA, FEP and PTFE tubing.

• Fitting size range is from 1/4” through 1-1/4” in all the popular fitting configurations.

AfterBefore


Fluoropolymer Tubing/ChemFlareTM

ChemFlareTM

DualContainmentSystemsTubing• The carrier (inner) tube of

High Purity PFA is used for primary transportation of harsh chemicals. The containment (outer) tube, extruded from FEP is used for containment, is translucent, which permits effortless examination of the carrier tube.

Specialty Fittings• Dripleg Fittings

• Dual containment tubing assemblies

• Dual containment splitter boxes

• Junction Boxes

DualContainmnent

Dripleg Fittings

JunctionBox

Dripleg Fittings

FlaringMachines& Tools• Bench top machines

• Flare tools

• Torque wrenches

UniversalFlare Tool

FlareTool

Cold FlaringTool

Hot AirGun

TorqueWrenches

ChemFlaring bench top moulding machine for tube

flaring 1/4” to 1”

ChemFlaring bench moulding machine for tube flaring 1/4” to 1”


pip

e ty

pe

W49

00

W55

00

W61

00

HSO

C1

3500

Ben

ch

mat

eria

l & w

all t

hick

ness

Min

ipla

st

Max

ipla

st

PE/PP SDR11 x 33

PE/PP SDR33 x 33

PVDF x PVDF SDR21

ECTFE1 x ECTFE1 SDR21

PE/PP SDR17 x PVDF SDR21

PE/PP SDR17 x ECTFE1 SDR21

mat

eria

lsw

eld

ing

mac

hine

s

1/2” – 4”

1/2” – 4”

–

1/2” – 4”

1/2” – 4”

1/2” – 4”

–

–

Welding Machine Size Range & Selection Toolsi

ngle

pip

e

PP SDR11

PP SDR33

AirPro® PE100 SDR7

AirPro® PE100 SDR11

PVDF SDR21

ECTFE1 SDR21

PTFE

Backwelding

dua

l co

ntai

nmen

tsi

mul

tane

ous

wel

din

g

3” x 1”

to

4” x 2”

3” x 1”

to

4” x 2”

3” x 1”

to

4” x 2”

3” x 1”

to

4” x 2”

3” x 1”

to

4” x 2”

3” x 1”

to

4” x 2”dual

con

tain

men

tst

agge

red

wel

ding

1-1/2” – 6”

1-1/2” – 6”

1-1/2” – 4”51-1/2” – 6”

1-1/2” – 6”

1/2” – 4”

–

–

4” x 1-1/2”

to

6” x 3”

4” x 1-1/2”

to

6” x 3”

4” x 1-1/2”

to

6” x 3”

4” x 1-1/2”

to

4” x 2”

4” x 1-1/2”

to

6” x 3”44” x 1-1/2”

to

6” x 3”4

3” – 12”

3” – 12”

3” – 4”53” – 12”

3” – 12”

–

–

–

6” x 3”

to

12” x 8”

8” x 4”

to

12” x 8”

6” x 3”

to

12” x 8”

–

6” x 3”

to

12” x 8”46” x 3”

to

8” x 4”4

8” – 20”

8” – 20”

–

8” – 20”

8” – 12”

–

–

–

12” x 8”

to

20” x 16”

12” x 8”

to

20” x 16”

8” x 4”

to

12” x 8”

–

12” x 8”

to

14” x 10”4

–

12” – 24”

12” – 24”

–

12” – 24”

–

–

–

–

16” x 12”

to

24” x 20”

16” x 12”

to

24” x 20”

–

–

–

–

1/2” – 2”

1/2” – 2”

1/2” – 2”

1/2” – 2”

1/2” – 2”

–

–

–

–

–

–

–

–

–

1/2” – 4”

1/2” – 4”

1/2” – 4”

1/2” – 4”

1/2” – 4”

–

–

–

–

–

–

–

–

–

Key: Pipe dimensions based on nominal OD of metric piping; imperial piping can be welded with special parts on special request in all but the largest pipe size.

1 With special high-temperature heater plate; 2 For use on inner pipe only; 3 SP110S.10S model only for use on imperial pipe;4 Requires special split heater plate for outer piping only. Add rental cost for specific unit from chart below to welder above. 5 For pipe-to-pipe butt fusion only. 6 Also available with CNC.

Manual

Contact Butt Fusion Contact Socket Fusion

Hydraulic6 Manual

rent

alra

tes 75.00

300.00

900.00

tim

e

Daily

Weekly

Monthly

140.00

500.00

1,550.00

250.00

1,000.00

3,900.00

390.00

1,550.00

6,000.00

660.00

1,870.00

10,320.00

30.00

120.00

360.00

90.00

360.00

1,080.00H

SOC

2

2-1/2” – 5”

2-1/2” – 5”

2-1/2” – 5”

2-1/2” – 5”

2-1/2” – 5”

–

–

–

–

–

–

–

–

–

50.00

200.00

600.00

too

l ren

tal r

ates

Welder – Maxi Split 3” x 1” 75.00 300.00 900.00



Welder – W4900 Split 6” x 3” 100.00 400.00 1,200.00

Welder – W4900 Split 8” x 4” 100.00 400.00 1,200.00

Welder – W4900 Split 10” x 6” 100.00 400.00 1,200.00

Welder – W4900 Split 12” x 8” 100.00 400.00 1,200.00

Welder – W5500 Split 12” x 8” 125.00 500.00 1,500.00

Welder – W5500 Split 14” x 10” 125.00 500.00 1,500.00

dua

l co

ntai

nmen

tst

agge

red

wel

din

gsp

lit h

eate

r re

ntal

rat

es

pipe size (mm) daily rental weekly rental monthly rental


Key: Pipe dimensions based on nominal OD of metric piping; imperial piping can be welded with special parts on special request in all but the largest pipe size.

1 With special high-temperature heater plate; 2 For use on inner pipe only; 3 SP110S.10S model only for use on imperial pipe;4 Requires special split heater plate for outer piping only. Add rental cost for specific unit from chart below to welder above. 5 For pipe-to-pipe butt fusion only. 6 Also available with CNC.

Welding Machine Size Range & Selection ToolWelding Machine Size Range & Selection Toolp

ipe

typ

e

SP31

5S

SP11

0B

SIB

– 2

HP

F

HA

30 –

400

mat

eria

l & w

all t

hick

ness

SP11

0/.1

0S

SP25

0S

PE/PP SDR11 x 33

PE/PP SDR33 x 33

PVDF x PVDF SDR21

ECTFE1 x ECTFE1 SDR21

PE/PP SDR17 x PVDF SDR21

PE/PP SDR17 x ECTFE1 SDR21

mat

eria

lsw

eld

ing

mac

hine

s

1/2” – 4”

1/2” – 4”

–

1/2” – 4”

1/2” – 4”

1/2” – 4”

1/2” – 2”3–

sing

le p

ipe

PP SDR11

PP SDR33

AirPro® PE100 SDR7

AirPro® PE100 SDR11

PVDF SDR21

ECTFE1 SDR21

PTFE

Backwelding

dua

l co

ntai

nmen

tsi

mul

tane

ous

wel

din

g

3” x 1”

to

4” x 2”

3” x 1”

to

4” x 2”

3” x 1”

to

4” x 2”

3” x 1”

to

4” x 2”

3” x 1”

to

4” x 2”23” x 1”

to

4” x 2”2dual

con

tain

men

tst

agge

red

wel

ding

4” – 10”

4” – 10”

–

4” – 10”

4” – 10”

–

–

–

4” x 2”

to

10” x 6”

4” x 2”

to

10” x 6”

4” x 2”

to

10” x 6”

4” x 2”

8” x 4”

to

14” x 10”2

8” x 4”2

4” – 12”

4” – 12”

–

4” – 12”

4” – 12”

–

–

–

4” x 2”

to

12” x 8”

4” x 2”

to

12” x 8”

4” x 2”

to

12” x 8”

4” x 2”

8” x 4”

to

12” x 8”2

8” x 4”2

1/2” – 4”

1/2” – 4”

–

1/2” – 4”

1/2” – 4”

–

–

–

–

–

–

–

–

–

3/4” – 2”

3/4” – 2”

–

–

3/4” – 2”

–

–

–

–

–

–

–

–

–

1/2” – 4”

1/2” – 4”

–

–

1/2” – 2”

1/2” – 4”

1/2” – 2”

–

–

–

–

–

–

–

–

–

–

–

–

–

–

1/2” – 24”

–

–

–

–

–

–

IR–M

inip

last

/2

1/2” – 4”

1/2” – 4”

–

1/2” – 4”

1/2” – 4”

1/2” – 4”

–

–

3” x 1”

to

4” x 2”

3” x 1”

to

4” x 2”

3” x 1”

to

4” x 2”

3” x 1”

to

4” x 2”

3” x 1”

to

4” x 2”23” x 1”

to

4” x 2”2

ElectroFusion

Infrared Butt Fusion

CNC

Beadless Butt Fusion Hot AirFusion

Manual CNC

rent

alra

tes 75.00

300.00

900.00

tim

e

Daily

Weekly

Monthly

390.00

1,550.00

5,000.00

410.00

1,620.00

5,250.00

530.00

2,100.00

6,800.00

350.00

1,400.00

4,200.00

185.00

740.00

2,200.00

180.00

750.00

2,500.00

50.00

200.00

600.00

too

l ren

tal r

ates

Miniplaner – Electric 20 – 10 40.00 160.00 450.00

Adjustable Rollerstand 20 – 315 20.00 60.00 220.00

Pipe Chamfering Tool 1 16 – 75 20.00 60.00 180.00

Pipe Chamfering Tool 2 32 – 250 25.00 75.00 225.00

Sanitary Flange Former (PP, PVDF) 3/4” – 2” 130.00 520.00 1,560.00

Pipe Peeling Tool 1 25 – 125 40.00 160.00 480.00

Pipe Peeling Tool 2 110 – 500 55.00 220.00 660.00

315 Rotation Saw 110 – 315 100.00 380.00 1,150.00

Outside Debeader 110 – 160 10.00 30.00 110.00

Outside Debeader 180 – 315 15.00 45.00 165.00

SPA 600 Weld Log Recorder – – – –

CNC 3.0 Control Unit – – – –

too

l

pipe size (mm) daily rental weekly rental monthly rental


Distributed by:

55 Guardsman Road, Thornhill, Ontario, Canada, L3T 6L2

tel. 905.889.7890 fax. 905.889.8553 toll free. 1.800.930.CHEM (2436) email. [email protected]

chemline.comISO 9001:2015 CERTIFIED

http://www.chemline.com/

THERMOPLASTIC INDUSTRIAL PIPING SYSTEMS · Polypropylene Piping System Polypropylene • Low...

Documents

Transcript of THERMOPLASTIC INDUSTRIAL PIPING SYSTEMS · Polypropylene Piping System Polypropylene • Low...