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8/18/2019 Thermocol Cups, Glass and Plates - Market Survey cum Detailed Techno Economic Feasibility Project Report
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Thermocol Cups
Glass and Plates
Market Survey cum
Detailed Techno Economic
Feasibility Project Report
8/18/2019 Thermocol Cups, Glass and Plates - Market Survey cum Detailed Techno Economic Feasibility Project Report
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Introduction
Thermocol is formed by
the synthesizing of spherical particles
consisting of air (at a
rate of 98%) contained
within an infinitenumber of hollow cells.
These cells, forming a
structure of pellets
fused together, give
consistency and rigidity
to the final product.
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Of fundamental importance is
the treatment with the vapor,
which, as well as having a
technical function during the
manufacturing process, renders
the product hygienic through
sterilization. Thermocol is a good
resister of cold and heat but sinceit is a petroleum product it
dissolves in any solvent of
petroleum.
The advantages are many: the product’s
manufacturer requires very little energy, thereby
allowing full weight to be given to ecological
consideration.
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Foamed plastics materials
have achieved a high
degree for importance in
the plastic industry.Foams can be made soft
and flexible to hard and
rigid. Expanded
polystyrene is one of such
foams. It may be used
such as thermal insulation
material; acoustictreatments shock
protective packaging, etc.
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Its properties can be
varied widely in
manufacture to meet
both general and specific
demands.
Today the demand onthe global styrene
market is on a gradual
rise. The EPS and ABS
demand rise is the key driver of the styrene
market development.
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PROJECT AT A GLANCE
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PROJECT AT A GLANCE (Rs. in lacs)
COST OF PROJECT MEANS OF FINANCE
Particulars Existing Proposed Total Particulars Existing Proposed Total
Land & Site Development Exp. 0.00 25.00 25.00Capital 0.00 124.11 124.11
Buildings 0.00 71.20 71.20Share Premium 0.00 0.00 0.00
Plant & Machineries 0.00 244.02 244.02Other Type Share Capital 0.00 0.00 0.00
Motor Vehicles 0.00 8.00 8.00Reserves & Surplus 0.00 0.00 0.00
Office Automation Equipments 0.00 34.00 34.00Cash Subsidy 0.00 0.00 0.00
Technical Knowhow Fees & Exp. 0.00 15.00 15.00 Internal Cash Accruals 0.00 0.00 0.00
Franchise & Other Deposits 0.00 0.00 0.00 Long/Medium Term Borrowings 0.00 372.33 372.33
Preliminary& Pre-operative Exp 0.00 3.00 3.00Debentures / Bonds 0.00 0.00 0.00
Provision for Contingencies 0.00 24.00 24.00Unsecured Loans/Deposits 0.00 0.00 0.00
Margin Money - Working Capital 0.00 72.22 72.22
TOTAL 0.00 496.44 496.44TOTAL 0.00 496.44 496.44
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PROJECT AT A GLANCE
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Year Annualised Book
Value
Debt Dividend Retained Earnings Payout Probable
Market Price
P/E Ratio Yield Price/ Book
Value
EPS CEPS Per Share Per Share Per Share
No.of
Times
Rs Rs Rs Rs Rs % Rs % Rs %
1-2 5.10 9.41 15.10 24.00 0.00 100.00 5.10 0.00 5.10 1.00 0.00
2-3 7.72 11.45 22.82 18.00 0.00 100.00 7.72 0.00 7.72 1.00 0.00
3-4 10.35 13.57 33.17 12.00 0.00 100.00 10.35 0.00 10.35 1.00 0.00
4-5 12.92 15.71 46.10 6.00 0.00 100.00 12.92 0.00 12.92 1.00 0.00
5-6 15.42 17.84 61.52 0.00 0.00 100.00 15.42 0.00 15.42 1.00 0.00
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PROJECT AT A GLANCE
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Year D. S. C. R. Debt / -
Deposits
Debt
Equity
as-
Equity
Total Net
Worth
Return
on Net
Worth
Profitability Ratio Assets
Turnover
Ratio
Current
Ratio
Individual umulative Overall GPM PBT PAT Net
Contribut
ion
P/V
Ratio
(Number of times) (Number of times)
Initial 3.00 3.00
1-2 1.37 1.37 1.59 1.59 2.84 13.98% 6.56% 4.92% 516.93 40.19% 1.82 1.13
2-3 1.63 1.49 0.79 0.79 1.74 15.73% 9.47% 6.39% 475.39 31.68% 1.96 1.31
3-4 1.96 1.64 1.96 0.36 0.36 1.11 16.91% 11.55% 7.49% 540.26 31.50% 2.00 1.53
4-5 2.35 1.79 0.13 0.13 0.74 17.71% 13.03% 8.31% 605.13 31.36% 1.96 1.76
5-6 2.84 1.96 0.00 0.00 0.50 18.25% 14.11% 8.93% 670.00 31.25% 1.88 2.41
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PROJECT AT A GLANCE
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BEP
BEP - Maximum Utilisation Year 5
Cash BEP (% of Installed Capacity) 47.19%
Total BEP (% of Installed Capacity) 51.67%
IRR, PAYBACK and FACR
Internal Rate of Return .. ( In %age ) 27.09%
Payback Period of the Project is ( In Years ) 2 Years 3 Months
Fixed Assets Coverage Ratio ( No. of times ) 9.458
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Table of Contents
of theProject Report
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1. Rourkela: City Profile & Geotechnical
Site Characterization
1.1. General
1.2. Physical Characteristics
1.3. Climate & Rainfall
1.4. Map
1.5. Culture & Languages
1.6. Transportation And Communications
1.7. Economy & Industry
1.8. Major Industries
2. Introduction
8/18/2019 Thermocol Cups, Glass and Plates - Market Survey cum Detailed Techno Economic Feasibility Project Report
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3. Uses & Applications
4. Properties Of Thermocol
5. Environmental Benefits
6. B.I.S Specification
6.1. Is : 4671
–
1968
7. Market Survey
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8. Export & Import Statistics Data Of India
8.1. Export Statistics Data For Eps Disposable
8.2. Import Statistics Data For Eps Disposable
9. Raw Material & Availability
9.1. Mould-making
10. Main Equipment And Technical
Parameter
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11. Manufacturing Process
11.1. Basic Raw Material Required:
11.2. Basic Plant And Machinery Required:
11.3. Process:
12. Process Flow Diagram
12.1. Flow Diagram For Eps (Thermocol) Plates
12.2. Flow Diagram For Expanded Poly Styrene
Cups & Glass
13. Suppliers Of Plant & Machinery
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14. Suppliers Of Raw Material
15. Plant Layout
16. Raw Material, Product & Machinery
Photographs
16.1. Raw Material Photographs
16.2. Product Photographs
16.3. Machinery Photographs
17. Quotation Of Plant, Machinery And
Equipments From Supplier
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• Project at A Glance Annexure
•
Assumptions for Profitability
workings ………………………………
• Plant Economics…………………………………………………………2
• Production Schedule……………………………………………………3
•
Land & Building
…………………………………………………………4
Factory Land & Building
Site Development Expenses
• Plant & Machinery………………………………………………………5
Indigenous Machineries
Other Machineries (Miscellaneous, Laboratory etc.)
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Project Financials
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• Other Fixed Assets……………………………………………………6
Furniture & Fixtures
Pre-operative and Preliminary Expenses
Technical Knowhow
Provision of Contingencies
•
Working Capital Requirement Per Month
……………………………
7
Raw Material
Packing Material
Lab & ETP Chemical Cost
Consumable Store
•
Overheads Required Per Month And Per Annum
…………………
8
Utilities & Overheads (Power, Water and Fuel Expenses
etc.)
Royalty and Other Charges
Selling and Distribution Expenses
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•
Salary and Wages
……………………………………………………
9
•
Turnover Per Annum
…………………………………………………
10
•
Share Capital
…………………………………………………………
11
Equity Capital
Preference Share Capital
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• Annexure 1 :: Cost of Project and Means ofFinance
• Annexure 2 :: Profitability and Net Cash Accruals
Revenue/Income/Realisation
Expenses/Cost of Products/Services/Items Gross Profit Financial Charges Total Cost of Sales
Net Profit After Taxes Net Cash Accruals
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• Annexure 3 :: Assessment of Working Capital
requirements
Current Assets Gross Working. Capital
Current Liabilities Net Working Capital Working Note for Calculation of Work-in-process
• Annexure 4 :: Sources and Disposition of Funds
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• Annexure 5 :: Projected Balance Sheets
ROI (Average of Fixed Assets) RONW (Average of Share Capital) ROI (Average of Total Assets)
• Annexure 6 :: Profitability ratios
D.S.C.R Earnings Per Share (EPS)
Debt Equity Ratio
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• Annexure 7 :: Break-Even Analysis
Variable Cost & Expenses
Semi-Var./Semi-Fixed Exp. Profit Volume Ratio (PVR)
Fixed Expenses / Cost B.E.P
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• Annexure 8 to 11 :: Sensitivity Analysis-
Price/Volume
Resultant N.P.B.T
Resultant D.S.C.R
Resultant PV Ratio
Resultant DER
Resultant ROI
Resultant BEP
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• Annexure 12 :: Shareholding Pattern and Stake Status
Equity Capital
Preference Share Capital
• Annexure 13 :: Quantitative Details-Output/Sales/Stocks
Determined Capacity P.A of Products/Services
Achievable Efficiency/Yield % of Products/Services/Items
Net Usable Load/Capacity of Products/Services/Items
Expected Sales/ Revenue/ Income of Products/ Services/Items
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•
Annexure 14 :: Product wise domestic SalesRealisation
• Annexure 15 :: Total Raw Material Cost
• Annexure 16 :: Raw Material Cost per unit
• Annexure 17 :: Total Lab & ETP Chemical Cost
• Annexure 18 :: Consumables, Store etc.,
• Annexure 19 :: Packing Material Cost
•
Annexure 20 :: Packing Material Cost Per Unit
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• Annexure 21 :: Employees Expenses
• Annexure 22 :: Fuel Expenses
• Annexure 23 :: Power/Electricity Expenses
• Annexure 24 :: Royalty & Other Charges
• Annexure 25 :: Repairs & Maintenance Exp.
• Annexure 26 :: Other Mfg. Expenses
• Annexure 27 :: Administration Expenses
• Annexure 28 :: Selling Expenses
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• Annexure 29 :: Depreciation Charges – as per Books (Total)
• Annexure 30 :: Depreciation Charges – as per Books (P & M)
• Annexure 31 :: Depreciation Charges - As per IT Act WDV(Total)
•
Annexure 32 :: Depreciation Charges - As per IT Act WDV(P & M)
• Annexure 33 :: Interest and Repayment - Term Loans
• Annexure 34 :: Tax on Profits
• Annexure 35 :: Projected Pay-Back Period And IRR
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o Textiles And Readymade Garments
o Waste Management & Recycling
o Wood & Wood Productso Water Industry(Packaged Drinking Water & Mineral Water)
o Wire & Cable
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