Thermo Plastic Pressure Pipe Systems - Bin Moosa & DalyFittings (inch size) BS 4346 Part 1, BS EN...
Transcript of Thermo Plastic Pressure Pipe Systems - Bin Moosa & DalyFittings (inch size) BS 4346 Part 1, BS EN...
Thermo Plastic Pressure Pipe SystemsProduct Range and Technical Installation Guide
TPPTM2 JANUARY 2014
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Effast from Polypipe Italia is a well-established brand name that
is recognised throughout both the industrial process market and
construction industries for its market-leading range of
thermoplastic pipework systems suitable for use within industrial
applications. The company now provides these components to
customers all over the world and leads the way in the research
and development of advanced new solutions that satisfy the
specific needs of the market.
Polypipe, with its large UK based manufacturing capabilities, has
developed Effast’s comprehensive product portfolio such that it
now offers a proven and effective solution to virtually any
requirement. No matter what the project, the Effast range can
offer the perfect combination of pressure pipe fittings, ball,
butterfly, diaphragm and actuated valves, compression joints,
adaptors and other fittings. Normally available in both metric
and imperial dimensions these products are suited to many
different commercial applications in such areas as food and
beverage processing, chemical manufacture, water treatment
and agriculture.
Outstanding performance and reliability have come to
represent the hallmarks by which Polypipe’s Effast products are
recognised and with these products also carrying BSI Kitemark
accreditation and conforming to various other European
standards they can be specified with complete confidence.
Dedicated to supporting its customers at every stage the
company also complements its products and systems with a full
technical information and support service, while a nationwide
distribution network means that products are readily available,
even when needed next day.
For further information please see our contact details on the back
cover of this brochure.
Product Guide
UNI EN ISO 9001:2008UNI EN ISO 14001:2004
NF 055; NF EN 1452;NF T 54-029
BS 5392-1:1976
Certificate no 1111094 (PVC)Certificate no 1111095 (ABS)
C - IT. 04.B.00412
UNI EN ISO 1452-3:2010No iscrizione 295
BS EN 1452-3:2000 (PVC)BS 5392-1:1976
BRL-K 17301
Produkt gemäß das Arbeitsblatt DVGW W720 und die Richtlinien UBA (KTW) getestet
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Contents
Effast Product Code Guide 4
Material and Applications 5
PVCu
PVCu Introduction 8
PVCu Metric Pipe 9
PVCu Metric Plain Fittings 10 - 18
PVCu Metric BSP Fittings 19 - 23
PVCu Imperial Plain Fittings 24 - 27
PVCu Imperial BSP Fittings 27 - 30
PVCu Imperial Threaded Fittings 31 - 36
Flowmeters 37
PVCu Valve Introduction 38 - 46
PVCu Industrial Ball Valves 47 - 50
PVCu Economy Ball Valves 51 - 53
PVCu Check Valves 53 - 55
PVCu Air Release Valves 55
PVCu Foot Valves 56
PVCu Inline Strainers 57
PVCu Swing Check Valves 57
PVCu 3 Way Ball Valves 57 - 58
PVCu Butterfly Valves 58 - 59
Actuated Valves 60 - 62
PVCu Diaphragm Valves 62 - 63
ABS
ABS Introduction 64 - 67
ABS Pipes 67
ABS Plain Fittings 68 - 72
ABS BSP Fittings 72 - 74
ABS Industrial Ball Valves 75
ABS Check Valves 75 - 76
ABS Actuated Valves 76
Red ABS
Red ABS Introduction 77
Red ABS Pipe and Fittings 78
Polypropylene
PP Introduction 79 - 80
Socket fusion welding 81
Jointing methods 82
PP Plain Fittings 83 - 84
PP Threaded Fittings 84 - 86
PP Check Valves 87
PP Butt Weld Fittings 88 - 90
PP Pressure Pipes 91
Accessories
PTFE Tape 92
Glue 92
Cleaner 92
Pipe Brackets 92
Pipe Hanger Spacing 93
PVC and ABS Valve Spares 94
Valve Handles 95
Seal Kits for Valves 95
Technical Information
Materials Selection 96 - 100
Storage, Handling and Installation 101 - 106
Methods of Jointing 107 - 109
Pipe and Fittings Dimensions 110 - 112
Chemical Resistence 113 - 118
Engineering and Flange Data Tables 119
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Effast product code guide
40 60
30
30 40
30
3040 15
BOX TYPES = small 40 x 30 x 15 cm
M = medium 40 x 30 x 30 cm
L = large 60 x 40 x 30 cm
S = small 0.5 kg
M = medium 0.6 kg
L = large 1.0 kg
EUROPALLET24 box large
48 box medium
96 box small
Packing in boxes
ConnectionA = BS
B = BS-MM
C = BS-BSP
D = MM
E = BSP
G = MM / BSP
H = Socket Fusion
N = FIL. NPT
Q = BSP M/F
Size:Lettera ultima poszione indica FIL. e/o Secondo Diametro(0 finale = INC / Lettera = FIL)
A = 16 - 3/8
B = 20 - 1/2
C = 25 - 3/4
D = 32 - 1”
E = 40 - 11/4
F = 50 - 11/2
G = 63 - 2
H = 75 - 21/2
I = 90 - 3”
L = 110 - 4”
M = 125 - 5”
N = 140
O = 160 - 6
P = 180
Q = 200
R = 225 - 8”
S = 250
T = 280 - 10”
U = 315 - 12”
V = 355
Actuated ValveEBK/electric
EFV/electric
PBK/pneumatic
PFV/pneumatic
Figure
G 025 C
CategoryR = Fitting
F = Butterfly Valve
G = Fitting
H = Flowmeter
B = Ball Valves
C = Check Valves
S = Clip
T = Pipe
R G
MaterialA = ABS
R = PVC
G = Fitting
P = PP
S = AQUA Range
R GO
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Materials & Applications
PVCu Typical ApplicationsMost Widely Used Plastic Material Industrial Process SystemsLarge Choice of Fittings Water Treatment and Chemical DosingExcellent Chemical Resistance Food & Beverage Rigid Construction Swimming Pools and Spas
Cold Water SupplyABSWide Temperature Range Chilled WaterHigh Impact Strength Boosted Cold WaterAbrasion Resistance Plant RoomsNon Toxic Chemical & Pharmaceutical
PolypropyleneHigh Impact Strength Chemical Process SystemsGood Thermal and Electrical Insulator Metal FinishingExcellent Chemical Resistance Chemical DosingHigh Temperatures (<110°C)
Applications Guide ABS PVCu PP-H
Acids and Alkalis ✓ ✓ ✓A/C and Refrigeration ✓Biotechnology ✓ ✓ ✓Boosted Cold Water ✓Condensate ✓Chemical Dosing ✓ ✓ ✓Chemical Drainage ✓Chilled Water ✓Compressed Air
De-Mineralised Water ✓ ✓ ✓
Applications Guide ABS PVCu PP-H
Effluent Treatment ✓ ✓Electro Plating ✓ ✓ ✓Film Processing ✓ ✓ ✓Food Processing & Beverages ✓ Gas ✓Glycol Systems ✓Hot Cold Water ✓ ✓Hot Corrosive Materials ✓Hot Water ✓Irrigation ✓ ✓
Applications Guide ABS PVCu PP-H
Marine / Brine ✓Pharmaceutical ✓ ✓ ✓Potable Water ✓ ✓Pulp and Paper ✓ ✓Semi Conductor ✓ ✓ ✓Slurries ✓Sprinklers
Swimming Pools ✓ ✓Water& Sewage Treatments ✓ ✓ ✓Water Industry ✓ ✓
All Effast materials are suitable for a number of applications. The table below details common applications and the appropriate Effast materials for that situation
Materials Product Range Size Range Certifications/Norms ApplicationsPVC UH
Solvent cement metric british standard fitting 16mm to 315mm3/8” to 8”
IIP No099/2005NF No 63-1P-01KIWA 21166/01
Swimming pools - spasUnplastifiedHigh DensityPolyvinyl Chloride Adaptor Fittings BS/Metric 1/2” to 4” EN1452
Threaded fittings mix solvent cement + threaded 16mm to 110mm3/8” to 4” WRAS-BSI KITE MARK 60041 Agriculture-Irrigation - Foodstuff Industry
Metric/BS/BSP Threaded ball & check valves 16mm to 110mm1/2” to 4”
Metric fittings in accordance to ISO 727 - DIN 8063 - EN1452-4 Building Industry low temperature H&C
Butterfly valves DN 65 to DN 300(63mm to 315mm) NFT 54/028 EN1452-4 Water treatment - potable water
supply - effluents
Electrical & pneumatical ball valves 20mm to 110mm BS fittings in accordance to BS4346/1 EN1452-4 Chemical processing (-10oc + 60oc)
Electrical & pneumatical butterfly valves 63mm to 315mm EN1452-4ABS Solvent cement british standard fittings 1/2” to 8” WRAS - BSI KITE MARK 60042 Food & beverage, water & sewerage
treatmentAcrylonitriteBuladiene Styrene British standard ball & check valves 3/8” to 4”
ABS BS fittings in accordance to BS 5392 part 1 and BS 21
Refrigeration - good resistance to diluted inorganic acids.
Electrical & pneumatical ball valves BS standard 1/2” to 4”Salts, animal fats & oils, organic acids (-40oc + 60oc) -chilled water - air conditioning - vacuum demineralized water
PPHFittings for Polyfusion 20mm to 63mm DIN 16962
UNIPLAST 383 Industrial applications - (chemical & pharmaceutical)good resistance to acids, alkalis, salts, organic solventsPolypropylene
Homopolymer Threaded fittings 1/2” to 2”
Ball valves & check valves Polyfusion - Threaded 20mm to 63mmDIN 16962UNIPLAST 383ISO 228/1
Suitable up to 90oc
All threads in accordance to ISO 7/1, EN 10226, ISO 228/1
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PVCu Pipe & Fittings
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PVCu Pipe & Fittings
PVCu Pipe SystemsUnplasticised polyvinyl chloride (PVCu) is one of the most widely
used thermoplastic materials for pipe installations.
Being odourless and tasteless it is suitable for conveying potable
water and many food products. PVCu has excellent chemical
resistance.
The good flow characteristics are the result of the smooth bore and
has good resistance to abrasion. It is light in weight, easy to join
together making PVCu a good alternative to the more traditional
materials.
PVCu is resistant to most solutions of acids, alkalis, salts and
solvents that can be mixed with water. Additional information in
this respect can be obtained from our Technical Department.
MaterialsPolypipe Effast PVCu is stabilised with compounds conforming to
the EEC safety levels for vinyl chloride momomer (VCM) and the
WRAS requirements for use with potable water.
Colour
PVCu products are recognised by their dark grey colour.
Chemical ResistanceThe chemical resistance properties of PVCu are excellent: it is
resistant to most solutions of acids, alkalis and salts and to solvents
that can be mixed with water. PVCu is not resistant to aromatic and
chlorinated hydrocarbons.
StandardsIndividual products are in compliance with appropriate Standards:
Fittings (inch size) BS 4346 Part 1, BS EN 1452 Part 3
Pipe (inch size) BS 3505/6, BS EN 1452 Part 2
Fittings (mm size) DIN 8063, ISO 727, KIWA K504, EN1452-3
Pipe (mm size) EN 1452 Part 2
Threaded fittings BS 21, DIN 2999, ISO7/1, EN10226, ISO228/1
Solvent cement BS 4346 Part 3
PVC-UH Valves EN 1452-4
WRAS ApprovalWater Regulations Advisory Scheme. Approved product for potable
water
Kitemark Licence Fittings No. KM 60041
Imperial and Metric SizesThe following notes may be helpful to those unfamiliar with the
different ways of describing metric and imperial sizes when specifying
pipe or fittings.
When specifying imperial pipe fittings and other components
reference is made to the nominal size of the pipe bore in inches and
fractions of an inch.
Metric Systems are specified by reference to the outside diameter of
the pipe expressed in millimetres.
As a general guide the following table gives a comparison between
metric and imperial sizes up to 8 inches. It is important to understand
that metric sizes are not simply inch sizes which have been converted
into millimetres and called metric. The actual equivalents are slightly
different (except for Imperial size 21/2 inches and metric size 75mm
and 5 inches and 140mm which happen to coincide exactly) and are
not interchangeable.
Imperial Sizes (inches) Metric Sizes (mm)
Nominal bore Pipe outside dia. Pipe outside dia. Nominal bore
3/8” 17.1 16 10
1/2” 21.4 20 15
3/4” 26.7 25 20
1” 33.6 32 25
11/4” 42.2 40 32
11/2” 48.3 50 40
2” 60.3 63 50
21/2” 75.2 75 65
3” 88.9 90 80
4” 114.3 110 100
5” 140.2 140 125
6” 168.3 160 150
8” 219.1 225 200
Temperature range 0°C – 60°C
Thermal ExpansionThe thermal coefficient of linear expansion for PVCu is 7.8 x 10-5m/m.°CIt is necessary in certain situations to make special provision for this expansion and contraction.Thermal expansion of PVCu is compared with other materials, in the following chart.
PVCu Pipe & Fittings
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Pressure Ratings Fittings & Valves ImperialUnless otherwise indicated the pressure ratings are as follows
Product Size Pressure Rating
Solvent Cement Fittings 3/8" - 6" 15 bar (217 PSI)
Solvent Cement Fittings 8" 9 bar (130 PSI)
Adaptor Fittings BS/Metric 1/2" - 4" 15 bar (217 PSI)
Valves 3/8" - 2" 16 bar (232 PSI)
Valves 2 1/2" - 4" 10 bar (145 PSI)
All pressure ratings are at 20°C
Pressure Ratings Fittings & Valves MetricUnless otherwise indicated the pressure ratings are as follows
Product Size mm Pressure Rating
SOLVENT CEMENT FITTINGS 16 - 160 16 bar (232 PSI)
SOLVENT CEMENT FITTINGS 200 - 315 10 bar (145 PSI)
SOLVENT CEMENT VALVES 16 - 63 16 bar (232 PSI)
SOLVENT CEMENT VALVES 75 - 110 10 bar (145 PSI)
THREADED FITTINGS 3/8" - 4" 16 bar (232 PSI)
THREADED VALVES 3/8" - 2" 16 bar (232 PSI)
THREADED VALVES 2.1/2" - 4" 10 bar (145 PSI)
All pressure ratings are at 20°C
Temperature & Pressure RelationshipTemp°C Class C Class D Class E
BAR PSI BAR PSI BAR PSI
0 9.0 130 12.0 173 15.0 217
20 9.0 130 12.0 173 15.0 217
30 8.1 117 10.8 155 13.5 195
35 7.2 104 9.6 138 12.0 173
40 6.3 91 8.4 121 10.5 152
45 5.4 78 7.2 104 9.0 130
50 4.0 58 5.4 78 6.7 97
55 2.7 39 3.6 52 4.5 65
60 1.3 19 1.8 26 2.2 32
All threaded fittings are parallel threaded unless stated. ie. BSP female and BSP male are parallel. BSPT = BSP taper thread
General properties of PVCuPVCu is thermally stable in the temperature range 0°C to 60°C,
however at low temperatures the impact strength of PVCu
decreases. It is therefore not recommended for use at very low
temperatures unless there is no likelihood of the piping materials
being disturbed or subjected to impact damage. PVCu is free from
toxic metals thus ensuring that it is physiologically harmless for
drinking water and foodstuffs applications.
Some important advantages of PVCu are:
• Extensive choice of component parts
• Wide range of applications
• Good chemical and corrosion resistance
• Safe for potable water applications
• Low friction loss
• Self extinguishing
• High mechanical strength
• Simplified installation techniques using solvent cement welding
• Approved for potable water applications
Properties of PVCu (Average values)
Property Value
Density 1.38 g/cm3
Tensile Strength 55 N/mm2
Elongation at Break >30 %
Impact Strength No crack kJ/m2 (23°C)
Modulus of Elasticity (Young’s Modulus) 3000 N/mm2
Coefficient of Linear Expansion 0.08 mm/m °C
Maximum Operating Temperature 60°C
Minimum Operating Temperature 0°C
Vicat Softening Point >76°C (VST/B 50)
Water Absorption <4 mg/cm3
Surface Resistance Approx. 1013 Ω
Thermal Conductivity 0.140 W/m · K
Flammability V-0 UL94
Colour 7011 Dark Grey RAL
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PVCu Pipe & Fittings
Useful InformationThe following information may be helpful in understanding the specification of metric and imperial sizes and pressure ratings when selecting pipe.
When specifying imperial pipe, fittings and other components, reference is made to the nominal size of the pipe bore in inches and fractions of an inch. With metric systems, reference is made to the outside diameter and is expressed in millimetres. It is important to note that with the exception of 2½"/75mm and 5"/140mm the systems are not interchangeable.
For temperature and pressure relationship for PVCu pipes, please see page 7.
For imperial and metric size information for PVCu pipes, please see page 6.
PVCu metric pressure pipes
PVCu pressure pipes
Nominal Size Pressure rating
16 - 16 Bar
20 - 16 Bar
25 - 16 Bar
32 - 16 Bar
40 10 Bar 16 Bar
50 10 Bar 16 Bar
63 10 Bar 16 Bar
75 10 Bar 16 Bar
90 10 Bar 16 Bar
110 10 Bar 16 Bar
160 10 Bar 16 Bar
200 10 Bar 16 Bar
225 10 Bar 16 Bar
250 10 Bar 16 Bar
315 10 Bar 16 Bar
PVCu imperial pressure pipes
PVCu pressure pipes
Nominal Size Pressure rating
1/2" Class E
3/4" Class E
1" Class E
11/4" Class E
11/2" Class E
2" Class E
3" Class E
4" Class E
6” Class E
8" Class E
Pipes typically supplied in 6m lengths, plain ended
Also available with solvent weld or rubber ring sockets by special request
Please contact your local Effast distributor for further details
For applications requiring specific material approvals, please check with your local distributor prior to installation
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PVCu solvent cement fittings metric
Elbow 90° plain
Nominal Size Code L Z E Pack Weight (GR)
16 RDRGOD0160 14 9 23 S 13
20 RDRGOD0200 16 11 27 S 20
25 RDRGOD0250 19 14 33 M 35
32 RDRGOD0320 22 17 41 M 60
40 RDRGOD0400 26 23 50 M 90
50 RDRGOD0500 31 28 61 L 135
63 RDRGOD0630 38 34 75 L 220
75 RDRGOD0750 44 40 89 L 375
90 RDRGOD0900 51 48 106 L 600
110 RDRGOD1100 61 58 129 L 1060
125 RDRGOD1250 69 66 145 L 1350
140 RDRGOD1400 76 72 164 L 2000
160 RDRGOD1600 86 81 188 L 3200
200* RDRGOD2000 106 102 232 L 5850
225* RDRGOD2250 119 115 258 L 7500
250* RDRGOD2500 131 188 287 L 12480
280* RDRGOD2800 147 210 325 L 17000
315* RDRGOD3150 164 236 359 L 23370
Elbow 45° plain
Nominal Size Code L Z E Pack Weight (GR)
16 RDRGYD0160 14 6 23 S 10
20 RDRGYD0200 16 11 27 S 17
25 RDRGYD0250 19 6 33 M 30
32 RDRGYD0320 22 8 41 M 47
40 RDRGYD0400 26 10 50 M 77
50 RDRGYD0500 31 12 61 L 115
63 RDRGYD0630 38 15 75 L 190
75 RDRGYD0750 44 18 89 L 310
90 RDRGYD0900 51 21 106 L 485
110 RDRGYD1100 61 25 128 L 835
125 RDRGYD1250 69 27 145 L 1080
140 RDRGYD1400 76 32 164 L 1640
160 RDRGYD1600 86 36 184 L 2100
200* RDRGYD2000 106 43 232 L 5000
225* RDRGYD2250 119 49 258 L 6200
250* RDRGYD2500 131 58 286 L 7700
280* RDRGYD2800 146 62 320 L 10460
315* RDRGYD3150 164 66 359 L 15500
GOD
GYD
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PVCu Pipe & FittingsPVCu Pipe & Fittings
PVCu solvent cement fittings metric
Socket plain
Nominal Size Code L Z E Pack Weight (GR)
16 RDRMAD0160 14 3 23 S 9
20 RDRMAD0200 16 3 27 S 15
25 RDRMAD0250 19 3 33 M 23
32 RDRMAD0320 22 3 41 M 36
40 RDRMAD0400 26 3 50 M 60
50 RDRMAD0500 31 3 61 L 85
63 RDRMAD0630 38 3 75 L 145
75 RDRMAD0750 44 4 88 L 222
90 RDRMAD0900 51 5 106 L 353
110 RDRMAD1100 61 6 129 L 605
125 RDRMAD1250 69 7 145 L 840
140 RDRMAD1400 76 8 161 L 1100
160 RDRMAD1600 86 8 182 L 1400
200 RDRMAD2000 106 10 227 L 2600
225* RDRMAD2250 119 11 258 L 4100
250* RDRMAD2500 131 11 272 L 6000
280* RDRMAD2800 146 10 320 L 7630
315* RDRMAD3150 164 12 355 L 9780
Tee 90° plain
Nominal Size Code L Z E Pack Weight (GR)
16 RDRTID0160 14 9 24 S 15
20 RDRTID0200 16 11 28 M 25
25 RDRTID0250 19 14 34 M 44
32 RDRTID0320 22 17 42 M 75
40 RDRTID0400 26 21 51 M 120
50 RDRTID0500 31 26 61 L 172
63 RDRTID0630 38 33 75 L 300
75 RDRTID0750 44 39 89 L 495
90 RDRTID0900 51 47 106 L 790
110 RDRTID1100 61 57 129 L 1330
125 RDRTID1250 69 67 146 L 2100
140 RDRTID1400 76 71 163 L 2550
160 RDRTID1600 86 81 188 L 4100
200* RDRTID2000 106 102 232 L 7200
225* RDRTID2250 119 114 258 L 9700
250* RDRTID2500 131 128 286 L 13250
280* RDRTID2800 146 144 319 L 17840
315* RDRTID3150 164 162 360 L 25300
MAD
TID
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PVCu solvent cement fittings metric
Cap plain
Nominal Size Code L H E Pack Weight (GR)
16 RDRCAD0160 14 26 23 S 7
20 RDRCAD0200 16 30 27 S 10
25 RDRCAD0250 19 34 33 S 18
32 RDRCAD0320 22 38 42 S 30
40 RDRCAD0400 26 43 50 M 45
50 RDRCAD0500 31 48 61 M 65
63 RDRCAD0630 38 56 75 M 110
75 RDRCAD0750 44 67 89 M 208
90 RDRCAD0900 51 78 106 L 325
110 RDRCAD1100 61 81 128 L 500
125 RDRCAD1250 69 103 145 L 670
140 RDRCAD1400 76 114 162 L 920
160* RDRCAD1600 86 127 181 L 1120
200* RDRCAD2000 106 145 227 L 1680
225* RDRCAD2250 120 165 255 L 2978
Bend 90° short radius plain
Nominal Size Code L Z E Pack Weight (GR)
20 RDRCUD0200 16 40 27 M 30
25 RDRCUD0250 19 50 33 M 50
32 RDRCUD0320 22 64 41 M 92
40 RDRCUD0400 26 80 50 M 165
50 RDRCUD0500 31 100 61 L 270
63 RDRCUD0630 38 126 76 L 490
75 RDRCUD0750 44 150 90 L 990
90 RDRCUD0900 51 180 110 L 1600
110 RDRCUD1100 61 220 132 L 2150
Reducing socket plain
Nominal Size Code L1 L2 Z E2 Pack Weight (GR)
20 x 25 x 16 RDRRLD020A 16 14 6 23 S 15
20 x 25 x 20 RDRRLD020B 19 16 6 28 S 25
25 x 32 x 16 RDRRLD025A 22 19 6 33 S 35
25 x 32 x 20 RDRRLD025B 26 22 10 41 S 75
25 x 32 x 25 RDRRLD025C 31 26 12 50 S 110
32 x 40 x 20 RDRRLD032B 38 26 17 50 S 140
32 x 40 x 25 RDRRLD032C 38 31 12 61 S 130
32 x 40 x 32 RDRRLD032D 44 38 18 75 S 295
40 x 50 x 25 RDRRLD040C 51 44 16 88 M 525
40 x 50 x 32 RDRRLD040D 61 51 17 106 M 530
40 x 50 x 40 RDRRLD040E 69 61 17 129 M 580
50 x 63 x 32 RDRRLD050D 76 61 18 129 M 905
50 x 63 x 40 RDRRLD050E M
50 x 63 x 50 RDRRLD050F M
63 x 75 x 40 RDRRLD063E M
63 x 75 x 50 RDRRLD063F M
CAD
CUD
RLD
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PVCu Pipe & Fittings
PVCu solvent cement fittings metric
Reducing socket plain
63 x 75 x 63 RDRRLD063G M
75 x 90 x 50 RDRRLD075F M
75 x 90 x 63 RDRRLD075G M
75 x 90 x 75 RDRRLD075H M
90 x 110 x 50 RDRRLD090F M
90 x 110 x 63 RDRRLD090G M
90 x 110 x 75 RDRRLD090H M
90 x 110 x 90 RDRRLD090I M
110 x 125 x 63 RDRRLD110G M
110 x 125 x 75 RDRRLD110H L
110 x 125 x 90 RDRRLD110I L
110 x 125 x 110 RDRRLD110L L
125 x 140 x 90 RDRRLD125I L
125 x 140 x 110 RDRRLD125L L
125 x 140 x 125 RDRRLD125M L
140 x 160 x 110 RDRRLD140L L
140 x 160 x 125 RDRRLD140M L
160 x - x 140 RDRRLD160N L
200 x - x 160 RDRRLD200O L
Tee 45° plain
Nominal Size Code L Z1 Z2 Pack Weight (GR)
20 RDRTYD0200 16 7 29 S 36
25 RDRTYD0250 19 7 36 S 59
32 RDRTYD0320 22 8 44 M 103
40 RDRTYD0400 26 10 54 M 125
50 RDRTYD0500 31 12 65 M 254
63 RDRTYD0630 38 14 80 M 420
RDRTYD0750
Cross 90° plain
Nominal Size Code L Z E Pack Weight (GR)
20 RDRCRD0200 16 11 28 S 30
25 RDRCRD0250 19 14 34 S 60
32 RDRCRD0320 22 17 42 M 110
40 RDRCRD0400 26 21 51 M 180
50 RDRCRD0500 31 26 61 M 270
63 RDRCRD0630 38 33 75 M 510
75 RDRCRD0750 M 710
90 RDRCRD0900 L 950
110 RDRCRD1100 L 1840
CRD
TYD
RLD
14
PVCu solvent cement fittings metric
Tee 90° reduced on branch plain
Nominal Size Code L1 L2 Z1 E1 E2 Pack Weight (GR)
20 x 16 RDRTRD020A 16 14 11 28 24 S 26
25 x 16 RDRTRD025A 19 14 14 34 28 M 40
25 x 20 RDRTRD025B 19 16 14 34 28 M 42
32 x 16 RDRTRD032A 22 14 17 42 24 M 68
32 x 20 RDRTRD032B 22 16 17 42 28 M 69
32 x 25 RDRTRD032C 22 19 17 42 34 M 70
40 x 20 RDRTRD040B 26 16 21 51 28 M 105
40 x 25 RDRTRD040C 26 19 21 51 34 M 107
40 x 32 RDRTRD040D 26 22 21 51 42 M 112
50 x 20 RDRTRD050B 31 16 26 61 28 L 155
50 x 25 RDRTRD050C 31 19 26 61 34 L 157
50 x 32 RDRTRD050D 31 22 26 61 42 L 162
50 x 40 RDRTRD050E 31 26 26 61 51 L 168
63 x 25 RDRTRD063C 38 19 33 75 34 L 270
63 x 32 RDRTRD063D 38 22 33 75 42 L 275
63 x 40 RDRTRD063E 38 26 33 75 51 L 277
63 x 50 RDRTRD063F 38 31 33 75 61 L 278
75 x 40 RDRTRD075E 44 26 39 89 51 L 465
75 x 50 RDRTRD075F 44 31 39 89 61 L 465
75 x 63 RDRTRD075G 44 38 39 89 75 L 478
90 x 50 RDRTRD090F 51 31 47 106 61 L 703
90 x 63 RDRTRD090G 51 38 47 106 75 L 713
90 x 75 RDRTRD090H 51 44 47 106 89 L 730
110 x 50 RDRTRD110F 61 31 57 129 61 L 1250
110 x 63 RDRTRD110G 61 38 57 130 75 L 1265
110 x 75 RDRTRD110H 61 44 57 130 89 L 1260
110 x 90 RDRTRD110I 61 51 57 130 106 L 1295
125 x 90 RDRTRD125I L
125 x 110 RDRTRD125L L
140 x 90 RDRTRD140I L
140 x 110 RDRTRD140L L
140 x 125 RDRTRD140M L
160 x 90 RDRTRD160I 86 51 82 188 106 L 3750
160 x 110 RDRTRD160L 86 61 82 188 129 L 3800
160 x 140 RDRTRD160N 86 76 82 184 163 L 3940
TRD
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PVCu Pipe & Fittings
PVCu solvent cement fittings metric
Union plain. Available also with FMP o-rings on request.
Nominal Size Code L Z1 Z2 E Pack Weight (GR)
16 RDRBOD0160 14 3 10 34 S 30
20 RDRBOD0200 16 3 10 42 S 42
25 RDRBOD0250 19 3 10 52 M 70
32 RDRBOD0320 22 3 10 59 M 97
40 RDRBOD0400 26 3 12 72 M 115
50 RDRBOD0500 31 3 14 79 M 216
63 RDRBOD0630 38 3 18 96 M 350
75* RDRBOD0750 44 3 18 119 L 580
90* RDRBOD0900 51 5 18 134 L 760
110* RDRBOD1100 61 5 18 163 L 1340
Full faced flange drilled to BS4504 NP10/16 plain
Nominal Size Code L Z E f HOLES S Pack Weight (GR)
20 RDRFFD0200 16 5 95 14 4 11 S 78
25 RDRFFD0250 19 5 105 14 4 12 S 105
32 RDRFFD0320 22 5 115 14 4 14 S 143
40 RDRFFD0400 26 5 142 18 4 15 M 220
50 RDRFFD0500 31 5 152 18 4 16 M 280
63 RDRFFD0630 38 5 165 18 4 18 M 380
75 RDRFFD0750 44 6 185 18 4 19 M 505
90 RDRFFD0900 51 7 200 18 8 20 M 685
110 RDRFFD1100 61 8 220 18 8 22 L 940
Blanking flange drilled to BS4504 NP10/16. Operating pressure show at 20°C
Nominal Size Code E S I HOLES Pack Weight (GR)
20 RDRFCD0200 95 11 65 4 S 76
25 RDRFCD0250 105 12 75 4 S 104
32 RDRFCD0320 115 14 85 4 S 140
40 RDRFCD0400 142 15 100 4 M 220
50 RDRFCD0500 152 16 110 4 M 280
63 RDRFCD0630 165 18 125 4 M 370
75 RDRFCD0750 185 19 145 4 M 495
90 RDRFCD0900 200 20 160 8 M 655
110 RDRFCD1100 220 22 180 8 M 850
125 RDRFCD1250 230 24 190 8 M 950
140 RDRFCD1400 250 26 210 8 M 1165
160 RDRFCD1600 285 28 240 8 L 1610
200 RDRFCD2000 340 30 295 8 L 2480
225 RDRFCD2250 340 30 295 8 L 2480
BOD
FFD
FCD
16
PVCu solvent cement fittings metric
PVCu Backing Ring Drilled to BS4504 NP10/16
mm D Code d E S l f Holes Bolts Weight (GR)
15 20 RDRFLD0200 28 95 11 65 14 4 M12x55
20 25 RDRFLD2500 34 105 12 75 14 4 M12x60 55
25 32 RDRFLD0320 42 115 14 85 14 4 M12x60 85
32 40 RDRFLD0400 51 142 15 100 18 4 M16x70 120
40 50 RDRFLD0500 62 152 16 110 18 4 M16x75 175
50 63 RDRFLD0630 78 165 18 125 18 4 M16x80 210
65 75 RDRFLD0750 92 185 19 145 18 4 M16x90 300
80 90 RDRFLD0900 110 200 20 160 18 4 M16x90 355
100 110 RDRFLD1100 135 220 22 180 18 8 M16x100 430
110 125 RDRFLD1250 149 230 24 190 18 8 M16x100
125 140 RDRFLD1400 167 250 26 210 18 8 M16x110 520
150 160 RDRFLD1600 190 285 28 240 22 8 M20x120 585
200 200 RDRFLD2000 235 340 30 295 22 8 M20x120 700
200 225 RDRFLD2250 250 340 30 295 22 8 M20x120 960
225 250 RDRFLD2500 280 395 34 350 22 12 M20x120 1230
250 280 RDRFLD2800 309 396 30 350 22 12 M20x120 1150
300 315 RDRFLD3150 349 449 31 400 22 12 M20x120
Stub flange (serrated face) plain
Nominal Size Code L Z d E Pack Weight (GR)
20 RDRQRD0200 16 3 27 34 S 10
25 RDRQRD0250 19 3 33 41 S 16
32 RDRQRD0320 22 3 41 50 S 25
40 RDRQRD0400 26 3 50 61 M 40
50 RDRQRD0500 31 3 61 73 M 60
63 RDRQRD0630 38 3 76 90 M 105
75 RDRQRD0750 44 3 90 106 L 160
90 RDRQRD0900 51 5 107 125 L 280
110 RDRQRD1100 61 5 131 150 L 445
125 RDRQRD1250 74 4 146 168 L 540
140 RDRQRD1400 78 6 163 188 L 740
160 RDRQRD1600 86 7 185 213 L 1000
200* RDRQRD2000 106 7 232 254 L 2000
225* RDRQRD2250 119 7 248 274 L 1700
250* RDRQRD2500 131 9 279 308 L 2300
280* RDRQRD2800 147 15 307 327 L 3650
315* RDRQRD3150 165 16 346 377 L 4950
FLD
QRD
17
PVCu Pipe & Fittings
PVCu solvent cement fittings metric
Flat Gaskets for Stub Flanges
Inches mm Code E S Weight (GR)
1/2" 20 RGRGQP0200 29 2 20
3/4" 24 RGRGQP0250 35 2 21
1" 29 RGRGQP0320 44 2 26
11/4" 40 RGRGQP0400 61 2 29
11/2" 50 RGRGQP0500 70 2 34
2" 63 RGRGQP0630 90 3 35
21/2" 75 RGRGQP0750 106 3 38
3" 90 RGRGQP0900 125 3 40
4" 110 RGRGQP1100 150 4 43
5” 125 RGRGQP1250 168 4 47
5" 140 RGRGQP1400 188 4 59
6" 160 RGRGQP1600 213 4 73
8” 200 RGRGQP2000 254 4 80
8" 225 RGRGQP2250 274 4 88
10” 250 RGRGQP2500
12” 315 RGRGQP3150
Hose adaptor
Nominal Size Code Pack Weight (GR)
16 x 16 x 18 RDRPGD0160 S 14
20 x 20 x 22 RDRPGD0200 S 20
25 x 25 x 27 RDRPGD0250 S 30
32 x 30 x 32 RDRPGD0320 M 47
40 x 40 x 42 RDRPGD0400 L 72
50 x 50 x 52 RDRPGD0500 L 135
63 x 60 x 64 RDRPGD0630 M 208
Reducing bush plain
Nominal Size Code L1 L2 Z Pack Weight (GR)
A B
20 x 16 RDRRCD020A 16 14 2 S 3
25 x 16 RDRRCD025A 19 14 5 S 10
25 x 20 RDRRCD025B 19 16 3 S 6
32 x 16 RDRRCD032A 22 14 8 S 15
32 x 20 RDRRCD032B 22 16 6 S 15
32 x 25 RDRRCD032C 22 19 3 S 10
40 x 20 RDRRCD040B 26 16 10 S 25
40 x 25 RDRRCD040C 26 19 7 S 30
PGD
GQPEPDM
RCD
18
PVCu solvent cement fittings metric
Reducing bush plain
Nominal Size Code L1 L2 Z Pack Weight (GR)
A B
40 x 32 RDRRCD040D 26 22 4 S 16
50 x 25 RDRRCD050C 31 19 12 S 45
50 x 32 RDRRCD050D 31 22 9 S 40
50 x 40 RDRRCD050E 31 26 5 S 30
63 x 32 RDRRCD063D 38 22 16 M 83
63 x 40 RDRRCD063E 38 26 12 M 78
63 x 50 RDRRCD063F 38 31 7 M 61
75 x 40 RDRRCD075E 44 26 18 M 120
75 x 50 RDRRCD075F 44 31 13 M 122
75 x 63 RDRRCD075G 44 38 6 M 80
90 x 50 RDRRCD090F 51 31 20 M 210
90 x 63 RDRRCD090G 51 38 13 M 195
90 x 75 RDRRCD090H 51 44 7 M 140
110 x 63 RDRRCD110G 61 38 23 M 372
110 x 75 RDRRCD110H 61 44 17 M 370
110 x 90 RDRRCD110I 61 51 10 M 275
125 x 75 RDRRCD125H 69 44 25 L 412
125 x 90 RDRRCD125I 69 51 18 L 450
125 x 110 RDRRCD125L 69 61 8 L 275
140 x 90 RDRRCD140I 76 51 25 L 550
140 x 110 RDRRCD140L 76 61 15 L 510
140 x 125 RDRRCD140M 76 69 7 L 320
160 x 110 RDRRCD160L 86 61 25 L 820
160 x 125 RDRRCD160M 86 69 17 L 725
160 x 140 RDRRCD160N 86 76 10 L 555
200 x 160* RDRRCD200O 96 86 10 L 710
225 x 160* RDRRCD225O 119 86 33 L 1700
225 x 200* RDRRCD225Q 119 106 13 L 1360
250 x 160* RDRRCD250O 132 87 45 L 3050
250 x 200* RDRRCD250Q 132 97 35 3500
250 x 225* RDRRCD250R 132 107 25 2150
280 x 225* RDRRCD280R 146 119 27 2630
315 x 200* RDRRCD315Q 165 107 58 8650
315 x 225* RDRRCD315R 165 120 45 8100
315 x 250* RDRRCD315S 165 132 33 5080
RCD
19
PVCu Pipe & Fittings
PVCu adaptor fittings metric
Elbow 90°plain/BSP female threaded
Nominal Size G Code L1 L2 Z1 Z2 E Pack Weight (GR)
16 x 3/8" BSPF RGRGOG016A 14 11 9 12 23 S 13
20 x 1/2" BSPF RGRGOG020B 16 15 11 12 28 S 20
25 x 3/4" BSPF RGRGOG025C 19 16 14 17 34 M 35
32 x 1" BSPF RGRGOG032D 22 19 17 20 42 M 60
40 x 11/4" BSPF RGRGOG040E 26 21 21 26 51 M 90
50 x 11/2" BSPF RGRGOG050F 31 21 26 36 61 L 155
63 x 2" BSPF RGRGOG063G 38 26 33 45 75 L 265
75 x 21/2" BSPF RGRGOG075H 44 30 39 53 89 L 400
90 x 3" BSPF RGRGOG090I 51 33 47 65 106 L 670
110 x 4" BSPF RGRGOG110L 61 39 57 79 129 L 1055
Tee 90° plain/BSP female threaded branch
Nominal Size G Code L1 L2 Z1 Z2 E Pack Weight (GR)
16 x 3/8" BSPF RGRTIG016A 14 11 9 12 23 S 17
20 x 1/2" BSPF RGRTIG020B 16 15 11 12 28 M 30
25 x 3/4" BSPF RGRTIG025C 19 16 14 17 34 M 45
32 x 1" BSPF RGRTIG032D 22 19 17 20 42 M 75
40 x 11/4" BSPF RGRTIG040E 26 21 21 26 51 M 120
50 x 11/2" BSPF RGRTIG050F 31 21 26 36 61 L 195
63 x 2" BSPF RGRTIG063G 38 26 33 45 75 L 335
75 x 21/2" BSPF RGRTIG075H 44 30 39 53 89 L 505
90 x 3" BSPF RGRTIG090L 51 33 47 65 106 L 810
110 x 4" BSPF RGRTIG110L 61 39 57 79 129 L 1325
Socket plain/BSP female threaded
Nominal Size G Code L1 L2 Z E Pack Weight (GR)
16 x 3/8” BSPF RGRMAG016A 14 11 6 23 S 9
20 x 1/2" BSPF RGRMAG020B 17 15 4 28 S 18
25 x 3/4" BSPF RGRMAG025C 20 16 6 34 M 25
32 x 1" BSPF RGRMAG032D 23 19 7 42 M 38
40 x 11/4" BSPF RGRMAG040E 28 21 7 51 M 60
50 x 11/2" BSPF RGRMAG050F 32 21 7 61 M 95
63 x 2" BSPF RGRMAG063G 39 26 7 75 M 165
75 x 21/2" BSPF RGRMAG075H 44 30 8 89 M 215
90 x 3" BSPF RGRMAG090I 51 33 9 106 M 340
110 x 4" BSPF RGRMAG110L 61 39 10 129 L 550
GOG
TIG
MAG
20
PVCu adaptor fittings metric
Union plain/BSP female threaded. Available also with FMP o-rings on request
Nominal Size G Code L1 L2 Z1 Z2 F E Pack Weight (GR)
16 x 3/8" BSPF RGRBOG016A 14 11 3 14 3/4" 34 S 30
20 x 1/2" BSPF RGRBOG020B 16 15 3 11 1" 42 S 42
25 x 3/4" BSPF RGRBOG025C 19 16 3 13 11/4" 52 M 70
32 x 1" BSPF RGRBOG032D 22 19 3 13 11/2" 59 M 95
40 x 11/4" BSPF RGRBOG040E 26 21 3 17 2" 72 M 155
50 x 11/2" BSPF RGRBOG050F 31 21 3 24 21/4" 79 M 240
63 x 2" BSPF RGRBOG063G 38 26 3 30 23/4" 96 M 405
75 x 21/2"* BSPF RGRBOG075H 44 30 3 32 31/2" 119 L 625
90 x 3"* BSPF RGRBOG090I 51 33 5 36 4" 134 L 865
110 x 4"* BSPF RGRBOG110L 61 39 5 40 5" 163 L 1340
Spigot plain/BSP female threaded
Nominal Size G Code L1 L2 E Z Pack Weight (GR)
16 x 3/8" BSPF RGRAFG016A 14 12 23 22 S 16
20 x 1/2" BSPF RGRAFG020B 16 15 28 24 S 20
20 x 3/4" BSPF RGRAFG020C 16 16 34 24 S 25
25 x 1/2" BSPF RGRAFG025B 19 15 28 27 M 20
25 x 3/4" BSPF RGRAFG025C 19 16 34 27 M 25
25 x 1" BSPF RGRAFG025D 19 19 42 27 M 40
32 x 3/4" BSPF RGRAFG032C 22 16 34 30 M 32
32 x 1" BSPF RGRAFG032D 22 19 42 30 M 43
40 x 1" BSPF RGRAFG040D 26 19 42 36 M 50
40 x 11/4" BSPF RGRAFG040E 26 21 51 36 M 65
50 x 11/4” BSPF RGRAFG050E 31 21 55 41 M 78
50 x 11/2" BSPF RGRAFG050F 31 21 58 41 M 73
50 x 2" BSPF RGRAFG050G 31 26 72 41 M 80
63 x 2" BSPF RGRAFG063G 38 26 72 48 M 135
75 x 2" BSPF RGRAFG075G 44 26 72 53 M 175
75 x 21/2" BSPF RGRAFG075H 44 30 89 58 L 225
75 x 3" BSPF RGRAFG075I 44 33 103 58 M 295
90 x 21/2" BSPF RGRAFG090H 51 30 89 65 L 275
90 x 3" BSPF RGRAFG090I 51 33 103 65 L 310
90 x 4" BSPF RGRAFG090L 51 39 130 65 L 450
110 x 3" BSPF RGRAFG110I 61 33 103 76 L 440
110 x 4" BSPF RGRAFG110L 61 39 130 76 L 480
BOG
AFG
21
PVCu Pipe & Fittings
PVCu adaptor fittings metric
Socket or spigot plain/BSP male threaded
Nominal Size Code L1 L2 L3 H O Pack Weight (GR)
12 x 16 x 3/8" RGRAMG012A 12 14 11 36 22 S 6
16 x 20 x 3/8" RGRAMG016A 14 16 11 40 24 S 10
16 x 20 x 1/2" RGRAMG016B 14 16 15 43 24 S 11
20 x 25 x 3/8" RGRAMG020A 16 19 11 43 30 S 15
20 x 25 x 1/2" RGRAMG020B 16 19 15 46 30 S 16
20 x 25 x 3/4" RGRAMG020C 16 19 16 47 30 S 18
25 x 32 x 1/2" RGRAMG025B 19 22 15 49 36 M 25
25 x 32 x 3/4" RGRAMG025C 19 22 16 50 36 M 26
25 x 32 x 1" RGRAMG025D 19 22 19 53 36 M 28
32 x 40 x 3/4" RGRAMG032C 22 26 16 54 46 M 42
32 x 40 x 1/2” RGRAMG032C 22 26 15 53 46 M 39
32 x 40 x 1" RGRAMG032D 22 26 19 57 46 M 42
32 x 40 x 11/4" RGRAMG032E 22 26 21 60 46 M 45
40 x 50 x 1" RGRAMG040D 26 31 19 64 55 M 71
40 x 50 x 11/4" RGRAMG040E 26 31 21 67 55 M 72
40 x 50 x 11/2" RGRAMG040F 26 31 21 67 55 M 73
50 x 63 x 11/4" RGRAMG050E 31 38 21 74 65 M 115
50 x 63 x 11/2" RGRAMG050F 31 38 21 74 65 M 113
50 x 63 x 2" RGRAMG050G 31 38 26 78 65 M 120
63 x 75 x 11/2" RGRAMG063F 38 44 21 80 80 M 180
63 x 75 x 2" RGRAMG063G 38 44 26 84 80 M 181
63 x 75 x 21/2" RGRAMG063H 38 44 30 91 80 L 188
75 x 90 x 2" RGRAMG075G 44 52 26 94 95 M 270
75 x 90 x 21/2" RGRAMG075H 44 52 30 99 95 M 280
75 x 90 x 3" RGRAMG075I 44 52 33 102 95 L 292
90 x 110 x 21/2" RGRAMG090H 51 61 30 110 115 L 470
90 x 110 x 3" RGRAMG090I 51 61 33 113 115 L 475
90 x 110 x 4" RGRAMG090L 51 61 39 118 115 L 485
110 x 125 x 3" RGRAMG110I 61 66 33 115 130 L 475
110 x 125 x 4" RGRAMG110L 61 66 39 120 130 L 500
110 x 125 x 5” RGRAMG110M 61 66 39 120 130 L 510
Adaptor Male Threaded
Nominal Size G Code L1 L2 L3 H O Pack Weight (GR)
90 x 3” RGRADG090I 44 51 33 97 115 L 330
110 x 4” RGRADG110L 51 61 39 108 130 L 520
160 x 6” RGRADG160O 86 48 146 L 1333
AMG
ADG
22
ADG
PVCu adaptor fittings metric
Adaptor bush
Nominal Size G Code Pack Weight (GR)
25 x 1/2” RGRRCG025B S 8
32 x 3/4” RGRRCG032C S 10
40 x 1” RGRRCG040D S 17
50 x 1 1/4” RGRRCG050E M 30
63 x 1 1/2” RGRRCG063F M 72
75 x 2” RGRRCG075G M 105
90 x 2 1/2” RGRRCG090H M 154
110 x 3” RGRRCG110I M 300
Adaptor Union Socket Plain
Nominal Size G Code Pack Weight (GR)
50 x 1 1/2” RGRBMGO50F L 330
50 x 2” RGRBMG050G L 520
63 x 2” RGRBMG063G L 1333
Union Brass
Nominal Size G Code Pack Weight (GR)
20 x 1/2” RGRBNG020B S 190
25 x 3/4” RGRBNG025C M 242
32 x 1” RGRBNG032D M 324
40 x 1 1/4” RGRBNG040E M 480
50 x 1 1/2” RGRBNG050F M 645
63 x 2” RGRBNG063G M 1010
75 x 2 1/2” RGRBNG075H L 1550
90 x 3” RGRBNG090I L 2140
Union Brass
Nominal Size G Code Pack Weight (GR)
20 x 1/2” RGRBBG020B S 172
25 x 3/4” RGRBBG025C M 210
32 x 1” RGRBBG032D M 280
40 x 1 1/4” RGRBBG040E M 400
50 x 1 1/2” RGRBBG050F M 490
63 x 2” RGRBBG063G M 820
75 x 2 1/2” RGRBBG075H L 1340
90 x 3” RGRBBG090I L 1650
Elbow 90° Plain/BSP Female with Stainless Reinforcing Ring
Nominal Size G Code L1 L2 Z1 Z2 E Pack Weight (GR)
20 x 1/2" BSPF RGRGOR020B 16 15 11 12 28 S 24
25 x 3/4" BSPF RGRGOR025C 19 16 14 17 34 M 43
32 x 1" BSPF RGRGOR032D 22 19 17 20 42 M 72
40 x 11/4" BSPF RGRGOR040E 26 21 21 26 51 M 106
50 x 11/2" BSPF RGRGOR050F 31 21 26 36 61 L 175
63 x 2" BSPF RGRGOR063G 38 26 33 45 75 L 289
RCG
BMG
BNG
BBG
GOR
23
PVCu Pipe & Fittings
GOR
TIR
MAR
AFR
PVCu adaptor fittings metric
Tee 90° plain/BSP female threaded branch with stainless steel reinforcing ring
Nominal Size G Code L1 L2 Z1 Z2 E Pack Weight (GR)
20 x 1/2" BSPF RGRTIR020B 16 15 11 12 28 M 34
25 x 3/4" BSPF RGRTIR025C 19 16 14 17 34 M 53
32 x 1" BSPF RGRTIR032D 22 19 17 20 42 M 87
40 x 11/4" BSPF RGRTIR040E 27 21 21 26 51 M 136
50 x 11/2" BSPF RGRTIR050F 32 21 26 36 61 L 215
63 x 2" BSPF RGRTIR063G 39 26 33 45 75 L 359
Socket plain/BSP female threaded with stainless steel reinforcing ring
Nominal Size G Code L1 L2 Z E Pack Weight (GR)
20 x 1/2" BSPF RGRMAR020B 16 15 4 28 S 22
25 x 3/4" BSPF RGRMAR025C 19 16 6 34 M 33
32 x 1" BSPF RGRMAR032D 22 19 6 42 M 50
40 x 11/4" BSPF RGRMAR040E 27 21 8 51 M 76
50 x 11/2" BSPF RGRMAR050F 32 21 13 61 M 115
63 x 2" BSPF RGRMAR063G 39 26 15 75 M 189
Spigot plain/BSP female threaded with stainless steel reinforcing ring
Nominal Size G Code L1 L2 E Z Pack Weight (GR)
20 x 1/2" BSPF RGRAFR020B 16 15 28 24 S 24
20 x 3/4 BSPF RGRAFR020C S
25 x 1/2 BSPF RGRAFR025B M
25 x 3/4" BSPF RGRAFR025C 19 16 34 27 M 33
25 x 1 BSPF RGRAFR025D M
32 x 3/4 BSPF RGRAFR032C M
32 x 1" BSPF RGRAFR032D 22 19 42 30 M 55
40 x 1 BSPF RGRAFR040D M
40 x 11/4" BSPF RGRAFR040E 27 21 51 36 M 81
50 x 11/4 BSPF RGRAFR050E M
TIR
MAR
AFR
24
CAA
PVCu solvent cement fittings
Elbow 90° plain BS
Nominal Size Code L Z E Pack Weight (GR)
3/8" RARGOA0160 15 9 23 S 13
1/2" RARGOA0200 17 11 27 S 20
3/4" RARGOA0250 20 14 33 M 35
1" RARGOA0320 23 17 41 M 60
11/4" RARGOA0400 27 23 51 M 90
11/2" RARGOA0500 31 28 61 L 135
2" RARGOA0630 38 34 75 L 220
21/2" RARGOA0750 44 40 89 L 375
3" RARGOA0900 52 48 106 L 600
4" RARGOA1100 63 58 133 L 1060
5" RARGOA1400 76 72 164 L 2000
6" RARGOA1600 90 81 198 L 3200
8"* RARGOA2250 119 115 258 L 7500
Elbow 45° plain BS
Nominal Size Code L Z E Pack Weight (GR)
3/8" RARGYA0160 15 6 23 S 10
1/2" RARGYA0200 17 5 27 S 17
3/4" RARGYA0250 20 6 33 M 30
1" RARGYA0320 23 8 41 M 47
11/4" RARGYA0400 27 10 50 M 77
11/2" RARGYA0500 31 12 61 M 115
2" RARGYA0630 38 15 75 L 190
21/2" RARGYA0750 44 18 89 L 310
3" RARGYA0900 52 21 106 L 485
4" RARGYA1100 63 25 133 L 835
5" RARGYA1400 76 32 164 L 1640
6" RARGYA1600 90 36 198 L 2100
8"* RARGYA2250 119 49 258 L 6200
Bend 90° short radius plain BS
Nominal Size Code L Z E Pack Weight (GR)
1/2" RARCUA0200 17 39 27 300 30
3/4" RARCUA0250 20 49 33 150 50
1" RARCUA0320 23 63 41 100 92
11/4" RARCUA0400 27 80 50 50 165
11/2" RARCUA0500 31 100 61 60 270
2" RARCUA0630 38 126 76 30 490
21/2" RARCUA0750 44 150 90 20 990
3" RARCUA0900 51 180 110 12 1600
4" RARCUA1100 63 220 133 6 2150
Socket plain BS
Nominal Size Code L Z E Pack Weight (GR)
3/8” RARMAA0160 15 3 23 S 9
1/2" RARMAA0200 17 3 27 S 15
3/4" RARMAA0250 20 3 33 M 23
1" RARMAA0320 23 3 41 M 36
11/4" RARMAA0400 27 3 50 M 60
11/2" RARMAA0500 31 3 61 L 85
2" RARMAA0630 38 3 76 L 145
21/2" RARMAA0750 44 4 90 L 222
3" RARMAA0900 51 5 110 L 353
4" RARMAA1100 63 6 133 L 605
5" RARMAA1400 76 8 161 L 1100
6" RARMAA1600 90 8 198 L 1400
8"* RARMAA2250 119 11 258 L 4100
# Refer to metric equivalent
GOA
GYA
CUA
MAA
25
PVCu Pipe & Fittings
PVCu solvent cement fittings
Tee 90° plain BS
Nominal Size Code L Z E Pack Weight (GR)
3/8" RARTIA0160 15 9 24 S 15
1/2" RARTIA0200 17 11 28 M 25
3/4" RARTIA0250 20 14 34 M 44
1" RARTIA0320 23 17 42 M 75
11/4" RARTIA0400 27 21 51 M 120
11/2" RARTIA0500 31 26 61 L 172
2" RARTIA0630 38 33 75 L 300
21/2" RARTIA0750 44 39 89 L 495
3" RARTIA0900 52 47 106 L 790
4" RARTIA1100 63 57 133 L 1330
5" RARTIA1400 76 71 163 L 2550
6" RARTIA1600 90 81 198 L 4100
8"* RARTIA2250 119 114 258 L 9700
Cap plain BS
Nominal Size Code L H E Pack Weight (GR)
3/8" RARCAA0160 15 26 23 S 7
1/2" RARCAA0200 17 30 27 S 10
3/4" RARCAA0250 20 34 33 S 18
1" RARCAA0320 23 38 42 M 30
11/4" RARCAA0400 27 43 50 M 45
11/2" RARCAA0500 31 48 61 M 65
2" RARCAA0630 38 56 75 M 110
21/2" RARCAA0750 44 67 89 M 208
3" RARCAA0900 52 78 106 L 325
4" RARCAA1100 63 81 133 L 500
5" RARCAA1400 76 114 162 L 920
6" RARCAA1600 90 127 198 L 1120
8"* RARCAA2250 119 165 255 L 2978
Reducing bush plain BS
Nominal Size Code L1 L2 Z FIG Pack Weight (GR)
1/2" x 3/8" RARRCA020A 17 15 2 A S 3
3/4" x 1/2" RARRCA025B 20 17 3 A S 6
1" x 1/2" RARRCA032B 23 17 6 B S 15
1" x 3/4" RARRCA032C 23 20 3 A S 10
11/4" x 1" RARRCA040D 27 23 4 A S 16
11/2" x 3/4" RARRCA050C 31 20 12 B M 45
11/2" x 1" RARRCA050D 31 23 9 B M 40
11/2" x 11/4" RARRCA050E 31 27 5 A M 30
2" x 1" RARRCA063D 38 23 16 B M 83
2" x 11/4" RARRCA063E 38 27 12 B M 78
2" x 11/2" RARRCA063F 38 31 7 A M 61
21/2" x 11/2" RARRCA075F 44 31 13 B M 122
21/2" x 2" RARRCA075G 44 38 6 A M 80
3" x 11/2" RARRCA090F 52 31 20 B M 210
3" x 2" RARRCA090G 52 38 13 B M 195
3" x 21/2" RARRCA090H 52 44 7 A M 140
4" x 2" RARRCA110G 63 38 23 B M 372
4" x 3" RARRCA110I 63 52 10 A M 275
5" x 4" RARRCA140L 76 63 15 B L 510
6" x 4" RARRCA160L 90 63 25 B L 830
8" x 6"* RARRCA225O 119 90 33 B L 1700
# Refer to metric equivalent
TIA
CAA
RCA
26
PVCu solvent cement fittings
Union plain BS. Unions up to 2" 15 bar (20°C), above 2" 10 bar (20°C)
Nominal Size Code L Z1 Z2 F E Pack Weight (GR)
3/8" RARBOA0160 15 3 10 3/4" 34 S 30
1/2" RARBOA0200 17 3 10 1" 42 S 42
3/4" RARBOA0250 20 3 10 11/4" 52 M 70
1" RARBOA0320 23 3 10 11/2" 59 M 97
11/4" RARBOA0400 27 3 12 2" 72 M 115
11/2" RARBOA0500 31 3 14 21/4" 79 L 216
2" RARBOA0630 38 3 18 23/4" 96 L 350
21/2"* RARBOA0750 44 3 18 31/2" 119 L 580
3"* RARBOA0900 52 5 18 4" 134 L 760
4"* RARBOA1100 63 5 18 5" 163 L 1340
Stub flange (serrated face) plain BS
Nominal Size Code L Z d S E Pack Weight (GR)
1/2" RARQRA0200 17 3 27 6 34 S 10
3/4" RARQRA0250 20 3 33 7 41 S 16
1" RARQRA0320 23 3 41 7 50 S 25
11/4" RARQRA0400 27 3 50 8 61 M 40
11/2" RARQRA0500 32 3 61 8 73 M 60
2" RARQRA0630 39 3 76 9 90 M 105
21/2" RARQRA0750 44 3 90 10 106 L 160
3" RARQRA0900 52 5 108 11 125 L 280
4" RARQRA1100 63 5 133 12 150 L 445
5" RARQRA1400 76 6 165 13 188 L 740
6" RARQRA1600 90 7 193 13 218 L 1000
8"* RARQRA2250 119 7 248 19 274 L 1700
# Refer to metric equivalent
PVCu full face flanges (drilled)
Drilled to BS 10 table D&E plain BS
Nominal Size Code L Z E f I S HOLES Pack Weight (GR)
1/2" RARFFA0200 17 5 95 14 67 11 4 S 78
3/4" RARFFA0250 20 5 105 14 73 12 4 S 105
1" RARFFA0320 23 5 115 14 83 14 4 S 143
11/2" RARFFA0500 32 5 152 18 98 16 4 M 280
2" RARFFA0630 38 5 165 18 115 18 4 M 380
3" RARFFA0900 51 7 200 18 146 20 8 M 685
4" RARFFA1100 63 8 220 18 178 22 8 L 940
# Refer to metric equivalent
BOA
QRA
FFA
27
PVCu Pipe & Fittings
PVCu full face flanges (drilled)
Drilled to BS 4504 NP10/16 plain BS
Nominal Size Code L Z E f I S HOLES Pack Weight (GR)
1/2" RARFNA0200 17 5 95 14 65 8 4 S 78
3/4" RARFNA0250 20 5 105 14 75 9 4 S 105
1" RARFNA0320 23 5 115 14 85 16 4 S 143
11/4" RARFNA0400 27 5 142 18 100 17 4 M 220
11/2" RARFNA0500 32 5 152 18 110 17 4 M 280
2" RARFNA0630 38 5 165 18 125 20 4 M 380
21/2" RARFNA0750 44 6 185 18 145 19 4 M 505
3" RARFNA0900 51 7 200 18 160 22 8 M 685
4" RARFNA1100 63 8 220 18 180 23 8 L 940
# Refer to metric equivalent
PVCu adaptor fittings
Elbow 90° plain/BSP female threaded BS/Metric
Nominal Size G Code L1 L2 Z1 Z2 E Pack Weight (GR)
1/2"x1/2” BSPF RCRGOC020B 17 15 11 12 28 S 20
3/4" x 3/4” BSPF RCRGOC025C 20 16 14 17 34 M 35
1" x 1” BSPF RCRGOC032D 23 19 17 20 42 M 60
11/4" x 11/4” BSPF RCRGOC040E 27 21 21 26 51 M 90
11/2" x 11/2” BSPF RCRGOC050F 32 21 26 36 61 L 155
2" x 2” BSPF RCRGOC063G 39 26 33 46 75 L 265
21/2" x 21/2” BSPF RCRGOC075H 44 30 39 53 89 L 400
3" x 3” BSPF RCRGOC090I 52 33 47 65 106 L 670
4” x 4” BSPF RCRGOC110L L 1055
Adaptor socket plain BS/Metric
Nominal Size Code L Z E Pack Weight (GR)
1/2" x 20 RBRMAB020B 16 3 27 S 16
3/4" x 25 RBRMAB025C 19 3 33 M 25
1" x 32 RBRMAB032D 22 3 41 M 39
11/4" x 40 RBRMAB040E 27 3 52 M 53
11/2" x 50 RBRMAB050F 32 3 61 L 101
2" x 63 RBRMAB063G 39 3 75 L 178
3" x 90 RBRMAB090I 52 5 10 L 381
4" x 110 RBRMAB110L 67 6 133 L 750
6" x 160 RBRMAB160O 89 8 198 L 1695
FNA
GOC
MAB
28
PVCu adaptor fittings
Tee 90° plain/BSP female threaded BS/Metric
Nominal Size G Code L1 L2 Z1 Z2 E Pack Weight (GR)
1/2" x 1/2” BSPF RCRTIC020B 17 15 11 12 28 M 30
3/4" x 3/4” BSPF RCRTIC025C 19 16 14 17 34 M 45
1" x 1” BSPF RCRTIC032D 23 19 17 20 42 M 75
11/4" x 11/4” BSPF RCRTIC040E 27 21 21 26 51 M 120
11/2" x 11/2” BSPF RCRTIC050F 32 21 26 36 61 L 195
2" x 2” BSPF RCRTIC063G 39 26 33 46 75 L 335
21/2" x 21/2” BSPF RCRTIC075H 44 30 39 53 89 L 505
3" x 3” BSPF RCRTIC090I 52 33 47 65 106 L 810
4” x 4” BSPF RCRTIC110L L 1325
Socket plain/BSP female threaded BS/Metric
Nominal Size G Code L1 L2 Z E Pack Weight (GR)
1/2" x 1/2” BSPF RCRMAC020B 17 15 4 28 S 18
3/4" x 3/4” BSPF RCRMAC025C 20 16 6 34 M 25
1" x 1” BSPF RCRMAC032D 23 19 7 42 M 38
11/4" x 11/4” BSPF RCRMAC040E 27 21 7 51 M 60
11/2" x 11/2” BSPF RCRMAC050F 32 21 7 61 M 95
2" x 2” BSPF RCRMAC063G 39 26 7 75 M 165
21/2" x 21/2” BSPF RCRMAC075H 44 30 8 89 M 215
3" x 3” BSPF RCRMAC090I 52 33 9 106 L 340
4" x 4” BSPF RCRMAC110L 63 39 10 133 L 550
Spigot plain/BSP female threaded BS/Metric
Nominal Size G Code L1 L2 E Z Pack Weight (GR)
1/2" x 1/2” BSPF RCRAFC020B 17 15 28 24 S 20
3/4" x 3/4” BSPF RCRAFC025C 20 16 34 27 M 25
1" x 1” BSPF RCRAFC032D 23 19 42 30 M 43
11/4" x 11/4” BSPF RCRAFC040E 27 21 51 36 M 65
11/2" x 11/2” BSPF RCRAFC050F 32 21 58 41 M 73
2" x 2” BSPF RCRAFC063G 39 26 72 48 M 135
21/2" x 21/2” BSPF RCRAFC075H 44 30 89 58 L 225
Socket plain/BSP male threaded BS/Metric
Nominal Size G Code L1 L2 L3 H O Pack Weight (GR)
1/2" x 3/4” x 1/2” BSPF RCRAMC020B 17 20 15 46 30 S 15
3/4" x 1” x 3/4” BSPF RCRAMC025C 20 23 16 50 36 M 26
1" x 11/4” x 1” BSPF RCRAMC032D 23 27 19 57 46 M 40
11/4" x 11/2”x 11/4” BSPF RCRAMC040E 27 32 21 67 55 M 75
11/2" x 2” x 11/2” BSPF RCRAMC050F 32 39 21 74 65 M 113
2" x 21/2” x 2” BSPF RCRAMC063G 39 44 26 84 80 M 150
21/2" x 3”x 21/2” BSPF RCRAMC075H 44 52 30 99 95 M 270
3" x 4”x 3” BSPF RCRAMC090I 52 63 33 113 115 L 475
4" x 5”x 4” BSPF RCRAMC110L 63 66 39 120 130 L 500
TIC
MAC
AFC
AMC
29
PVCu Pipe & Fittings
PVCu adaptor fittings
Union plain/BSP female threaded BS/Metric. Unions up to 2" 15 bar (20°C).* Maximum working pressure: 10 bar (145 psi) at 20°C Supplied with EPDM O ring–for FPM O ring see Accessories section
Nominal Size G Code L1 L2 Z1 Z2 F E Pack Weight (GR)
1/2" x 1/2” BSPF RCRBOC020B 17 15 3 11 1" 42 S 42
3/4" x 3/4” BSPF RCRBOC025C 20 16 3 13 11/4" 52 M 70
1" x 1” BSPF RCRBOC032D 23 19 3 13 11/2" 59 M 95
11/4" x 11/4” BSPF RCRBOC040E 27 21 3 17 2" 72 M 155
11/2" x 11/2” BSPF RCRBOC050F 32 21 3 24 21/4" 79 M 240
2" x 2” BSPF RCRBOC063G 39 26 3 30 23/4" 96 M 405
21/2" x 21/2”* BSPF RCRBOC075H 44 30 3 32 31/2" 119 L 625
3" x 3”* BSPF RCRBOC090I 52 33 5 36 4" 134 L 865
4" x 4”* BSPF RCRBOC110L 61 39 5 40 5" 163 L 1340
Reducing bush plain/BSP female threaded BS/Metric
Nominal Size G Code L1 D G Pack Qty Weight (GR)
1/2" x 3/8" BSPF RCRRCC020A 16 1/2" 3/8" 10 5
3/4" x 1/2" BSPF RCRRCC025B 19 3/4" 1/2" 10 8
1" x 3/4" BSPF RCRRCC032C 22 1" 3/4" 10 15
Composite union plain/BSP female brass threaded BS/Metric
Nominal Size G Code E L1 Z1 Z2 Pack Qty Weight (GR)
1/2" x 1/2” BSPF RCRBBC020B 28 45 3 8 1 165
3/4" x 3/4” BSPF RCRBBC025C 36 49 3 8 1 290
1" x 1” BSPF RCRBBC032D 42 52 3 8 1 310
11/4" x 11/4” BSPF RCRBBC040E 53 60 3 8 1 450
11/2" x 11/2” BSPF RCRBBC050F 59 68 3 9 1 490
2" x 2” BSPF RCRBBC063G 74 81 3 10 1 950
21/2" x 21/2” BSPF RCRBBC075H 93 94 3 16 1 1357
3" x 3” BSPF RCRBBC090I 105 103 5 14 1 1663
Composite union plain/BSP male taper brass threaded BS/Metric
Nominal Size G Code E L1 Z1 Pack Qty Weight (GR)
1/2" x 1/2” BSPTM RCRBNC020B 28 58 3 1 175
3/4" x 3/4” BSPTM RCRBNC025C 36 69 3 1 238
1" x 1” BSPTM RCRBNC032D 42 72 3 1 324
11/4" x 11/4” BSPTM RCRBNC040E 53 86 3 1 469
11/2" x 11/2” BSPTM RCRBNC050F 59 92 3 1 595
2" x 2” BSPTM RCRBNC063G 74 109 3 1 982
21/2" x 21/2” BSPTM RCRBNC075H 93 127 3 1 1663
3" x 3” BSPTM RCRBNC090I 105 139 5 1 2184
BOC
RCC
BBC
BNC
30
PVCu adaptor fittings
Elbow 90° plain/BSP female threaded with stainless steel reinforcing ring BS/Metric
Nominal Size G Code L1 L2 Z1 Z2 Pack Weight (GR)
1/2" x 1/2” BSPF RCRGOCR020B 17 15 11 12 S 24
3/4" x 3/4” BSPF RCRGOCR025C 20 16 14 17 M 43
1" x 1” BSPF RCRGOCR032D 23 19 17 20 M 72
11/4" x 11/4” BSPF RCRGOCR040E 27 21 21 27 M 106
11/2" x 11/2” BSPF RCRGOCR050F 32 21 26 37 L 175
2" x 2” BSPF RCRGOCR063G 39 26 33 46 L 289
Tee 90° plain/BSP female threaded branch with stainless steel reinforcing ring BS/Metric
Nominal Size G Code L1 L2 Z1 Z2 Pack Weight (GR)
1/2" x 1/2” BSPF RCRTICR020B 17 15 11 12 M 34
3/4" x 3/4” BSPF RCRTICR025C 20 16 14 17 M 53
1" x 1” BSPF RCRTICR032D 23 19 17 20 M 87
11/4" x 11/4” BSPF RCRTICR040E 27 21 21 27 M 136
11/2" x 11/2” BSPF RCRTICR050F 32 21 26 37 L 215
2" x 2” BSPF RCRTICR063G 39 26 33 46 L 359
Socket plain/BSP female threaded with stainless steel reinforcing ring BS/Metric
Nominal Size G Code L1 L2 Z E Pack Weight (GR)
1/2" BSPF RCRMACR020B 17 15 4 28 S 22
3/4" BSPF RCRMACR025C 20 16 6 34 M 33
1" BSPF RCRMACR032D 23 19 6 42 M 50
11/4" BSPF RCRMACR040E 27 21 8 51 M 76
11/2" BSPF RCRMACR050F 32 21 13 61 M 115
2" BSPF RCRMACR063G 39 26 15 75 M 189
Spigot plain/BSP female threaded with stainless steel reinforcing ring BS/Metric
Nominal Size G Code L1 L2 E Z Pack Weight (GR)
1/2" BSPF RCRAFCR020B 17 15 28 24 S 24
3/4" BSPF RCRAFCR025C 20 16 34 27 M 33
1" BSPF RCRAFCR032D 23 19 42 30 M 55
11/4" BSPF RCRAFCR040E 27 21 51 36 M 81
11/2" BSPF RCRAFCR050F 32 21 58 41 M 93
2" BSPF RCRAFCR063G 39 26 72 44 10 159
GOC
MAC
AFC
TIC
31
PVCu Pipe & Fittings
PVCu threaded fittings
Elbow 90° BSP female threaded Metric
Nominal Size G Code L1-L2 Z1-Z2 E Pack Weight (GR)
3/8" BSPF RERGOE016A 11 12 24 S 15
1/2" BSPF RERGOE020B 15 12 28 S 22
3/4" BSPF RERGOE025C 16 17 34 M 37
1" BSPF RERGOE032D 19 20 42 M 60
11/4" BSPF RERGOE040E 21 26 51 M 95
11/2" BSPF RERGOE050F 21 36 62 L 180
2" BSPF RERGOE063G 26 45 77 L 310
21/2" BSPF RERGOE075H 30 53 89 L 425
3" BSPF RERGOE090I 33 65 106 L 740
4" BSPF RERGOE110L 39 79 129 L 1050
Elbow 45° BSP female threaded Metric
Nominal Size G Code L Z E Pack Weight (GR)
1/2" BSPF RERGYE020B 15 6 28 S 18
3/4" BSPF RERGYE025C 16 9 34 S 30
1" BSPF RERGYE032D 19 11 42 M 50
11/4" BSPF RERGYE040E 21 15 51 M 80
11/2" BSPF RERGYE050F 21 22 62 L 155
2" BSPF RERGYE063G 26 26 77 L 275
21/2" BSPF RERGYE075H 30 31 89 L 360
3" BSPF RERGYE090I 33 38 106 L 620
4" BSPF RERGYE110L 39 46 129 L 830
Tee 90° BSP female threaded Metric
Nominal Size G Code L1-L2 Z1-Z2 E Pack Weight (GR)
3/8" BSPF RERTIE016A 11 12 24 S 18
1/2" BSPF RERTIE020B 15 12 28 M 30
3/4" BSPF RERTIE025C 16 17 34 M 50
1" BSPF RERTIE032D 19 20 42 M 75
11/4" BSPF RERTIE040E 21 26 51 M 120
11/2" BSPF RERTIE050F 21 36 62 L 240
2" BSPF RERTIE063G 26 45 77 L 410
21/2" BSPF RERTIE075H 30 53 89 L 540
3" BSPF RERTIE090I 33 65 106 L 880
4" BSPF RERTIE110L 39 79 129 L 1310
GOE
GYE
TIE
32
PVCu threaded fittings
Socket BSP female threaded Metric
Nominal Size G Code L Z E Pack Weight (GR)
3/8" BSPF RERMAE016A 11 6 23 S 8
1/2" BSPF RERMAE020B 15 7 27 S 20
3/4" BSPF RERMAE025C 16 7 33 M 25
1" BSPF RERMAE032D 19 8 41 M 45
11/4" BSPF RERMAE040E 21 8 50 M 65
11/2" BSPF RERMAE050F 21 8 61 M 70
2" BSPF RERMAE063G 26 8 75 M 125
21/2" BSPF RERMAE075H 30 9 88 M 190
3" BSPF RERMAE090I 33 10 106 M 290
4" BSPF RERMAE110L 39 11 129 L 460
Union BSP female threaded Metric
Nominal Size G Code L Z1 Z2 F E Pack Weight (GR)
3/8" BSPF RERBOE016A 11 6 14 3/4" 34 S 27
1/2" BSPF RERBOE020B 15 4 11 1" 42 S 45
3/4" BSPF RERBOE025C 16 6 13 11/4" 52 M 72
1" BSPF RERBOE032D 19 6 13 11/2" 59 M 100
11/4" BSPF RERBOE040E 21 8 17 2" 72 M 160
11/2" BSPF RERBOE050F 21 13 24 21/4" 79 M 264
2" BSPF RERBOE063G 26 15 30 23/4" 96 M 455
21/2"* BSPF RERBOE075H 30 17 32 31/2" 119 L 635
3"* BSPF RERBOE090I 33 23 36 4" 134 L 905
4"* BSPF RERBOE110L 39 27 40 5" 163 L 1355
Plug BSP male threaded Metric
Nominal Size G Code L H O Pack Weight (GR)
3/8" BSPM RERTAE016A 11 23 19 1200 8
1/2" BSPM RERTAE020B 15 29 24 650 10
3/4" BSPM RERTAE025C 16 30 30 400 15
1" BSPM RERTAE032D 19 33 36 500 25
11/4" BSPM RERTAE040E 21 39 46 350 40
11/2" BSPM RERTAE050F 21 39 50 280 45
2" BSPM RERTAE063G 26 43 65 160 80
21/2" BSPM RERTAE075H 30 51 80 80 137
3" BSPM RERTAE090I 33 56 95 50 210
4" BSPM RERTAE110L 39 63 120 36 340
MAE
BOE
TAE
33
PVCu Pipe & Fittings
PVCu threaded fittings
Cap BSP female threaded Metric
Nominal Size G Code L H E Pack Weight (GR)
3/8" BSPF RERCAE016A 11 22 23 1000 7
1/2" BSPF RERCAE020B 15 21 28 500 15
3/4" BSPF RERCAE025C 16 23 34 300 17
1" BSPF RERCAE032D 19 26 42 180 20
11/4" BSPF RERCAE040E 21 29 51 120 35
11/2" BSPF RERCAE050F 21 32 61 230 50
2" BSPF RERCAE063G 26 37 75 120 80
21/2" BSPF RERCAE075H 30 50 89 60 190
3" BSPF RERCAE090I 33 53 103 30 270
4" BSPF RERCAE110L 39 59 130 25 420
Reducing bush BSP male threaded/BSP female threaded Metric
Nominal Size Code L1 L2 Z O Pack Weight (GR)
1/2” x 1/4” RERRCE020A 15 11 16 24 S 10
3/4" x 1/2" RERRCE025B 16 15 13 30 S 13
1" x 3/4" RERRCE032C 19 16 15 36 M 20
11/4" x 1" RERRCE040D 21 19 16 46 M 35
11/2" x 11/4" RERRCE050E 21 21 14 50 M 37
2" x 11/2" RERRCE063F 26 21 18 65 M 67
21/2" x 2" RERRCE075G 30 26 21 80 M 135
3" x 21/2" RERRCE090H 33 30 20 95 M 160
4" x 3" RERRCE110I 39 33 24 120 L 380
Reducing piece BSP female threaded/BSP female threaded Metric
Nominal Size Code L1 L2 Z E1 E2 Pack Weight (GR)
1/2" x 3/8" RERMRE020A 15 11 6 28 23 S 17
3/4" x 1/2" RERMRE025B 16 15 7 34 27 M 25
1" x 3/4" RERMRE032C 19 16 7 42 33 M 40
11/4" x 1" RERMRE040D 21 19 8 51 41 M 62
11/2" x 11/4" RERMRE050E 21 21 8 58 50 M 72
2" x 11/2" RERMRE063F 26 21 8 72 61 M 115
21/2" x 2" RERMRE075G 30 26 8 89 75 M 128
3" x 21/2" RERMRE090H 33 30 9 103 88 L 286
4" x 3" RERMRE110I 39 33 10 130 106 L 436
CAE
RCE
MRE
34
PVCu threaded fittings
Reducing piece BSP female threaded/BSP male threaded Metric
Nominal Size Code L1 L2 Z O E Pack Weight (GR)
3/8” x 1/2" RERMGE016B 11 15 22 30 28 S 16
1/2” x 3/4" RERMGE020C 15 16 24 36 34 S 22
3/4” x 1" RERMGE025D 16 19 26 46 42 S 37
1” x 11/4" RERMGE032E 19 21 30 55 51 M 59
11/4” x 11/2" RERMGE040F 21 21 33 60 58 M 75
11/2” x 2" RERMGE050G 21 26 34 75 72 M 110
2” x 21/2" RERMGE063H 26 30 38 90 89 M 190
21/2” x 3" RERMGE075I 30 33 44 105 103 M 262
3” x 4" RERMGE090L 33 39 48 130 130 M 350
Reducing nipple BSP male threaded/BSP male threaded Metric
Nominal Size Code L1 L2 H O Pack Weight (GR)
1/2" x 3/8" RERNRE020A 15 11 38 24 S 10
3/4" x 1/2" RERNRE025B 16 15 43 30 S 17
1" x 3/4" RERNRE032C 19 16 47 36 M 25
11/4" x 1" RERNRE040D 21 19 56 46 M 42
11/2" x 11/4" RERNRE050E 21 21 58 50 M 48
2" x 11/2" RERNRE063F 26 21 62 65 M 80
21/2" x 2" RERNRE075G 30 26 73 80 M 138
3" x 21/2" RERNRE090H 33 30 82 95 M 208
4" x 3" RERNRE110I 39 33 90 120 M 340
Reducing piece BSP male threaded/BSP female threaded
Nominal Size Code L1 L2 Z E O Pack Weight (GR)
1/2" x 3/8" RERRIE020A 15 11 24 23 24 S 12
3/4" x 3/8" RERRIE025A 16 11 25 23 30 S 16
3/4" x 1/2" RERRIE025B 16 15 26 28 30 S 20
1" x 3/8" RERRIE032A 19 11 28 23 36 M 25
1" x 1/2" RERRIE032B 19 15 29 28 36 M 26
1" x 3/4" RERRIE032C 19 16 30 34 36 M 26
11/4" x 1/2" RERRIE040B 21 15 33 28 46 M 42
11/4" x 3/4" RERRIE040C 21 16 33 34 46 M 43
11/4" x 1" RERRIE040D 21 19 33 42 46 M 46
11/2" x 3/4" RERRIE050C 21 16 34 34 50 M 46
11/2" x 1" RERRIE050D 21 19 34 42 50 M 50
11/2" x 11/4" RERRIE050E 21 21 34 51 55 M 60
2" x 1" RERRIE063D 26 19 37 42 65 M 85
MGE
NRE
RIE
35
PVCu Pipe & Fittings
PVCu threaded fittings
Reducing piece BSP male threaded/BSP female threaded
Nominal Size Code L1 L2 Z E O Pack Weight (GR)
2" x 11/4" RERRIE063E 26 21 37 51 65 M 85
2" x 11/2" RERRIE063F 26 21 37 58 65 M 87
21/2" x 11/4" RERRIE075E 30 21 43 51 80 M 140
21/2" x 11/2" RERRIE075F 30 21 43 58 80 M 138
21/2" x 2" RERRIE075G 30 26 43 72 80 M 142
3" x 11/2" RERRIE090F 33 21 47 58 95 M 200
3" x 2" RERRIE090G 33 26 47 72 95 M 205
3" x 21/2" RERRIE090H 33 30 47 89 95 L 215
4" x 2" RERRIE110G 39 26 53 72 120 L 325
4" x 21/2" RERRIE110H 39 30 53 89 120 L 330
4" x 3" RERRIE110I 39 33 53 103 120 L 350
Barrel nipple BSP male taper threaded Metric
Nominal Size G Code L H Pack Weight (GR)
G
1/2” BSPT RERBNE020B 14 44 S 11
3/4” BSPT RERBNE025C 16 50 M 19
1” BSPT RERBNE032D 19 56 M 36
11/4” BSPT RERBNE040E 21 62 M 51
11/2” BSPT RERBNE050F 24 75 M 64
2” BSPT RERBNE063G 32 87 M 119
21/2” BSPT RERBNE075H 29 87 M 178
3” BSPT RERBNE090I 30 105 L 355
4” BSPT RERBNE110L 37 128 L 420
Backnut BSP female threaded
Nominal Size G Code E H O Pack Weight (GR)
1/2" BSPF RERNUE020B 28 13 38 S 13
3/4" BSPF RERNUE025C 33 14 43 S 16
1" BSPF RERNUE032D 46 16 56 M 30
11/4" BSPF RERNUE040E 50 18 65 M 35
11/2" BSPF RERNUE050F 60 19 72 M 45
2" BSPF RERNUE063G 80 21 94 M 90
21/2" BSPF RERNUE075H 95 23 105 M 180
3" BSPF RERNUE090I 110 27 125 M 235
4" BSPF RERNUE110L 140 31 154 M 350
NUE
BNE
RIE
36
PVCu threaded fittings
Tank connector BSP male threaded/spigot serrated
Nominal Size Code L H D1 D2 O Pack Weight (GR)
1/2” RERASE020B S 32
3/4” RERASE025C S 42
1” RERASE032D S 93
11/4” RERASE040E M 118
11/2” RERASE050F M 163
2” RERASE063G M 280
21/2” RERASE075H L 419
3” RERASE090I L 680
4” RERASE110L L 1019
Tank connector BSP male threaded/spigot serrated
Nominal Size Code L H D1 D2 O Pack Weight (GR)
3/8” x 16 x 18 RERPGE016A 12 64 16 18 19 S 15
1/2” x 20 x 22 RERPGE020B 15 70 20 22 24 S 20
3/4” x 25 x 27 RERPGE025C 17 76 25 27 30 S 30
1” x 30 x 32 RERPGE032D 20 80 32 34 36 M 50
11/4” x 40 x 42 RERPGE040E 22 92 40 42 46 L 70
11/2” x 50 x 52 RERPGE050F 23 99 50 52 50 M 118
2” x 60 x 64 RERPGE063G 26 118 60 63 65 M 190
ASE
PGE
37
PVCu ValvesFlowmeters
Flowmeter with Transparent PVC-U Body and PVDF Float
Flowmeter with Transparent PVC-U Body and PVDF Float
Nominal Size Code Description
16 / 1.5-15 HDRFLU016A PVC 16 MM - M. RANGE 1.5-15
16 / 2.5-25 HDRFLU016B PVC 16MM - M. RANGE 2.5-25
16 / 5-50 HDRFLU016C PVC 16MM - M. RANGE 5-50
16 / 10-100 HDRFLU016D PVC 16MM - M. RANGE 10-100
20 / 8-80 HDRFLU020A PVC 20MM - M. RANGE 8-80
20 / 15-150 HDRFLU020B PVC 20MM - M. RANGE 15-150
20 / 20-200 HDRFLU020C PVC 20MM - M. RANGE 20-200
32 / 15-150 HDRFLU032AE PVC 32MM - M. RANGE 15-150
32 / 30-300 HDRFLU032BC PVC 32MM - M. RANGE 30-300
32 / 50-500 HDRFLU032CC PVC 32MM - M. RANGE 50-500
32 / 100-1000 HDRFLU032DC PVC 32MM - M. RANGE 100-1000
32 / 50-500 HDRFLU032C PVC 32MM - M. RANGE 50-500
32 / 100-1000 HDRFLU032D PVC 32MM - M. RANGE 100-1000
40 / 150-1500 HDRFLU040A PVC 40MM - M. RANGE 150-1500
40 / 250-2500 HDRFLU040B PVC 40MM - M. RANGE 250-2500
50 / 200-2000 HDRFLU050A PVC 50MM - M. RANGE 200-2000
50 / 300-3000 HDRFLU050B PVC 50MM - M. RANGE 300-3000
50 / 600-6000 HDRFLU050C PVC 50MM - M. RANGE 600-6000
63 / 600-6000 HDRFLU063B PVC 63MM - M. RANGE 600-6000
63 / 1000-10000 HDRFLU063C PVC 63MM - M. RANGE 1000-10000
63 / 1500-15000 HDRFLU063D PVC 63MM - M. RANGE 1500-15000
Variable are flowmetersThe flow meter operates on the float principle and is used for flow rate measurements in closed pipelines. The medium flows through the
vertically installed flow meter from bottom to top. This raises the float and shows the current flow rate on the scale on the
measuring device. The read-off edge corresponds to the largest diameter of the float.
The flow meters come as standard with a water scale and a % scale, and two set-point indicators.
Special features
• Fracture-proof and corrosion-resistant
• Radially removable
• Special adhesive scales for liquid and gaseous media
• Holder for accessories (limit value contacts)
• Measuring tube carries the DN label, and also the measuring
range and material
• PVDF floats and stops as standard
• Measuring ranges 1.5 – 15.000 l/h
Dimensions
Description DN L Lm
1.5 - 15 10 165 122.5 - 25 155 - 50 1710 - 100 208 - 80 15 185 2215 - 150 2320 - 200 2615 - 150 25 20030 - 30050 - 500100 - 1000
Dimensions
Description DN L Lm
50 - 500 25 350 400100 - 1000150 - 1500 32 350 408250 - 2500200 - 2000 40 350 418300 - 3000600 - 6000600 - 6000 50 350 4321000 - 100001500 - 15000
SCALE FOR H2O (Suitable also for demineralized H2O) PVC pipe (max 60°C) - PVC floater
38
PVCu Valves
39
PVCu Valves
PVCu Valves
PVCu Valves
Technical Features• Ballocked in place on both sides (BK-BX-SX)
• Fully roundball smoothed by special turning machine
• PTFE ball seating’s
• Nominal pressure: sizes up to 63/2” NP 16 bars, sizes 75/2 ½”
and above NP 10 bars
• Sealing adjustment and disassembling by key incorporated on
the handle (no need of any separate tool) (BK-BX-SX)
• Handle in shock resistant ABS
• Each “Effast Industrial” valve BK is tested against any leakage
internal or external
• “Effast” valves are manufactured with a PVC-uH compound
fit for contact with potable water in accordance with
regulations in force in Italy, France, Germany, Holland, U.K.
and Scandinavian countries.
• Use: Fluids (excluding for DN.25, dangerous fluids, group
1 with vapour tension at 60oc 0.5bar higher then the
atmospheric pressure).
PVC-uH ball valvesTorque: Ball Valves
Pressure loss: Ball Valves
Maximum working pressure: Ball Valves
Flow rate: Ball Valves D mm G DN
16 3⁄8” 15 190
20 1⁄2” 15 190
25 3⁄4” 20 380
32 1” 25 700
40 1 1⁄4” 32 1000
50 1 1⁄2” 40 1700
63 2” 50 3200
75 2 1⁄2” 65 5000
90 3” 80 7000
110 4” 100 10000
PVC-uH foot valvesMaximum working pressure: Foot Valves
16/20½ 1 1 1½ 2 2½ 3 4
25 32 40 50 63 75 90 110 D3 8 3 4 1 4
NmBK - BX
30
2424
10
75
321.5
bar PSI
Co
16
14
12
10
8
6
4
2
00-20-40 20 40 60 80
227.6
199.1
170.7
142.2
113.8
85.3
55.9
28.4
0
DN 10÷50
PN16
PN10DN 65÷100
bar PSI
Co
16
14
12
10
8
6
4
2
00-20-40 20 40 60 80
227.6
199.1
170.7
142.2
113.8
85.3
55.9
28.4
0
DN 10÷50
PN16
PN10DN 65÷100
bar
1
0.1
10 100 100 1.000 10.000
0.01
0.001L/m
DN100
DN80
DN65
DN50
DN40
DN32
DN25
DN20
DN15
40
PVC-uH butterfly valvesMaximum working pressure: Butterfly Valves
Maximum torque at maximum working pressure: Butterfly Valves
D 63-75 90 110 125 140 160 200-225
DN 65 80 100 125 125 150 200
Nm 18 18 30 40 65 75 90
Pressure loss: Butterfly Valves
Maximum working pressure: Butterfly Valves
Minimum opening pressure: Butterfly ValvesD mm 20 25 32 40 50 63 75 90 110
G 1⁄2” 3⁄4” 1” 11⁄4” 11⁄2” 2” 21⁄2” 3” 4”
DN 15 50 25 32 40 50 65 80 100
bar 0.002 0.002 0.002 0.004 0.004 0.006 0.010 0.010 0.040
10 bar
bar121110
987654321
-10 0 10 20 30 40 50 60 70 80 90 100 Co
bar1
0.1
0.01
0.001
1 10 100 1000 10000
DN
15D
N20
DN
25D
N32
DN
40D
N50
bar PSI
Co
16
14
12
10
8
6
4
2
00-20-40 20 40 60 80
227.6
199.1
170.7
142.2
113.8
85.3
55.9
28.4
0
DN 10÷50
PN16
PN10DN 65÷100
41
PVCu Valves
PVC-uH Industrial ball valves - “BK” and”BK1” range
No Description Material No Description Material
1 Handle ABS 7 Ball PVC-uH
2 Push rod O-Rings EPDM/FPM 8 Body O-Ring EPDM/FPM
3 Push rod PVC-uH 9 Gaskets carrier PVC-uH
4 Body PVC-uH 10 O-Rings under socket EPDM/FPM
5 O-Rings under seatings EPDM/FPM 11 Sockets PVC-uH
6 Ball seating PTFE 12 Nuts PVC-uH
All valves can be cupplied with ASTM or NPT socket ends
PVC-uH ball valves with adjustable seating - “BX” range
No Description Material No Description Material
1 Handle ABS 7 Ball PVC-uH
2 Push rod O-Rings EPDM 8 Body O-Ring EPDM
3 Push rod PVC-uH 9 Gaskets carrier PVC-uH
4 Body PVC-uH 10 O-Rings under socket EPDM
5 O-Rings under seatings EPDM 11 Sockets PVC-uH
6 Ball seating PTFE 12 Nuts PVC-uH
All valves can be cupplied with ASTM or NPT socket ends
42
PVC-uH ball valves with adjustable seating - “SX” range
No Description Material No Description Material
1 Handle ABS 7 Ball PVC-uH
2 Push rod O-Rings EPDM/FPM 8 Body O-Ring EPDM/FPM
3 Push rod PVC-uH 9 Gaskets carrier PVC-uH
4 Body PVC-uH 10 O-Rings under socket EPDM/FPM
5 O-Rings under seatings EPDM/FPM 11 Sockets PVC-uH
6 Ball seating PTFE 12 Nuts PVC-uH
All valves can be cupplied with ASTM or NPT socket ends
PVC-uH ball valves “BV” range
No Description Material No Description Material
1 Handle ABS 8 Body O-Ring EPDM
2 Push rod O-Rings EPDM 9 Gaskets carrier PVC-uH
3 Push rod PVC-uH 10 O-Rings under socket EPDM
4 Body PVC-uH 11 Sockets PVC-uH
6 Ball seating PE 12 Nuts PVC-uH
7 Ball PVC-uH
All valves can be cupplied with ASTM or NPT socket ends
43
PVCu Valves
PVC-uH ball valves “SV” range
No Description Material No Description Material
1 Handle ABS 8 Body O-Ring EPDM
2 Push rod O-Rings EPDM 9 Gaskets carrier PVC-uH
3 Push rod PVC-uH 10 O-Rings under socket EPDM
4 Body PVC-uH 11 Sockets PVC-uH
6 Ball seating PE 12 Nuts PVC-uH
7 Ball PVC-uH
All valves can be cupplied with ASTM or NPT socket ends
PVC-uH butterfly valves “FV” range
No Description Material No Description Material
1 Handle ALL 7 Anti-friction ring PTFE
2 Plate ALL 8 O-Ring EPDM/FPM
3 Disc PVC-uH 9 Push-rod GI/SS
4 Gasket EPDM/FPM 10 Support GI/SS
5 Body PVC-uH 11 Bolt SS
6 Retainging ring GI/SS 12 Plug PP
Available with hand wheel gear box and push-rod SS
44
PVC-uH check valves “CV” range
No Description Material No Description Material
1 Body PVC-uH 6 Support PVC-uH
2 Spring SS/SS-PTFE 7 O-Ring under sockets EPDM/FPM
3 Swivel Plug PVC-uH 8 Sockets PVC-uH
4 Body O-Ring EPDM/FPM 9 Nuts PVC-uH
5 O-Ring EPDM/FPM
All valves can be cupplied with ASTM or NPT socket ends
PVC-uH foot valves “HV” range
No Description Material No Description Material
1 Body PVC-uH 6 Support PVC-uH
3 Swivel plug PVC-uH 7 O-Ring under sockets EPDM/FPM
4 Body O-Ring EPDM/FPM 8 Sockets PVC-uH
5 O-Ring EPDM/FPM 9 Nuts PVC-uH
All valves can be cupplied with ASTM or NPT socket ends
45
PVCu Valves
PVC-uH air release valves “AV” range
No Description Material
1 Body PVC-uH 6 Support PVC-uH
3 Swivel plug PVC-uH 7 O-Ring under sockets EPDM/FPM
4 Body O-Ring EPDM/FPM 8 Sockets PVC-uH
5 O-Ring EPDM/FPM 9 Nuts PVC-uH
All valves can be cupplied with ASTM or NPT socket ends
46
Electric Actuated valves
Ball valves
• Ball locked in place on both sides
• Fully round ball smoothed by special turning machine
• PTFE ball seating’s
• Body: PVC
• Gaskets: EPDM/FPM
• Nominal Pressure: Size up to 63/2” NP 16 Bars, sizes 75/2 ½ “
and above NP 10 bars.
• Sealing adjustment and disassembling by key incorporated on
the handle (no need of any separate tool)
Butterfly valve
• Used for fast control and on/off operations
• Size range from ø63mm up to 225mm (2” – 8”)
• Working pressure: 10 bar at 200c
• Body: PVC
• Disc: PVC
• Gasket: EPDM/FPM
• General Features:
• Assembly ISO 5211 – Electrical protection IP 65- Manual
override – Visual position indicator – n. 2 additional limit
switch contacts – Voltages: 12-24-48-110- 220/240V
Accessories
• Safety block, Electric Heater, Transducer 4-20 mA or 0-10 V
• Effast” valves are manufactured with a PVC compound fit for
contact with potable water in accordance with regulations in
force in Italy, France, Germany, Holland, U.K. and Scandinavian
countries.
• Use: Fluids (excluding for DN.25, dangerous fluids, group
1 with vapour tension at 60oc 0.5bar higher then the
atmospheric pressure).
Pneumatically Actuated valves
Ball valves
Ball locked in place on both sides
Fully round ball smoothed by special turning machine
PTFE ball seating’s
Gaskets: EPDM/FPM
Nominal Pressure: Size up to 63/2” NP 16 Bars, sizes 75/2 ½ “ and
above NP 10 bars.
Sealing adjustment and disassembling by key incorporated on the
handle (no need of any separate tool)
Butterfly valve
• Used for fast control and on/off operations
• Size range from ø63mm up to 225mm (2” – 8”)
• Working pressure: 10 bar at 200c
• Body: PVC
• Disc: PVC
• Gasket: EPDM/FPM
General Features:
Assembly ISO 5211 – Electrical protection IP 65- Manual override
– Visual position indicator – n. 2 additional limit switch contacts –
Voltages: 12-24-48-110- 220/240V.
Accessories:
Switch box IP67 with position indicator, Electrchemical SPDT 250 V
ac 10A, Indictive proximity “NAMUR”, Box explosion safe, Solenoid
valves “NAMUR” – 3 Way - % Way.
Each “Effast Industrial” valveis tested against any leakage internal
or external.
Effast” valves are manufactured with a PVC compound fit for
contact with potable water in accordance with regulations in force
in Italy, France, Germany, Holland, U.K. and Scandinavian countries.
47
PVCu Valves
PVCu manual Ball Valves–IndustrialPN = Maximum working pressure (bar) at 20°C
Double Union Ball Valve Plain Sockets
Nominal Size Code EPDM Code FPM E B L Z H C PN Weight (GR)
16 BDRBKD0160 BDRBKD016V 50 51 16 46 78 65 16 140
20 BDRBKD0200 BDRBKD020V 50 51 16 46 78 65 16 140
25 BDRBKD0250 BDRBKD025V 60 58 19 52 90 70 16 200
32 BDRBK1D0320 BDRBK1D032V 68 65 22 60 104 82 16 300
40 BDRBK1D0400 BDRBK1D040V 80 76 26 68 120 92 16 450
50 BDRBK1D0500 BDRBK1D050V 94 88 31 78 140 105 16 690
63 BDRBK1D0630 BDRBK1D063V 115 104 38 93 169 123 16 1150
75 BDRBKD0750 BDRBKD075V 168 137 44 139 227 168 10 3100
90 BDRBKD0900 BDRBKD090V 168 138 51 139 242 168 10 3250
110 BDRBKD1100 BDRBKD110V 210 166 61 160 282 190 10 5500
Double Union Ball Valve BSP Female Threaded Sockets
Nominal Size G Code EPDM Code FPM E B L Z H C PN Weight (GR)
3/8" BSPF BERBKE016A BERBKE016V 50 51 16 46 78 65 16 140
1/2" BSPF BERBKE020B BERBKE020V 50 51 16 46 78 65 16 140
3/4" BSPF BERBKE025C BERBKE025V 60 58 19 52 90 70 16 200
1" BSPF BERBK1E032D BERBK1E032V 68 65 22 60 104 82 16 300
11/4" BSPF BERBK1E040E BERBK1E040V 80 76 24 68 116 92 16 450
11/2" BSPF BERBK1E050F BERBK1E050V 94 88 24 78 126 105 16 690
2" BSPF BERBK1E063G BERBK1E063V 115 104 28 93 149 123 16 1150
21/2" BSPF BERBKE075H BERBKE075V 168 137 33 139 205 168 10 3050
3" BSPF BERBKE090I BERBKE090V 168 138 36 139 212 168 10 3200
4" BSPF BERBKE110L BERBKE110V 210 166 42 160 244 190 10 5400
Double Union Ball Valve Plain Sockets BS
Nominal Size Code EPDM Code FPM E B L Z H C PN Weight (GR)
3/8" BARBKA0160 BARBKA016V 50 51 16 46 78 65 16 140
1/2" BARBKA0200 BARBKA020V 50 51 17 46 78 65 16 140
3/4" BARBKA0250 BARBKA025V 60 58 20 52 90 70 16 200
1" BARBK1A0320 BARBK1A032V 68 65 23 60 104 82 16 300
11/4" BARBK1A0400 BARBK1A040V 80 76 27 68 120 92 16 450
11/2" BARBK1A0500 BARBK1A050V 94 88 31 78 140 105 16 690
2" BARBK1A0630 BARBK1A0a63V 115 104 38 93 169 123 16 1150
21/2" BARBKA0750 BARBKA075V 168 137 44 139 227 168 10 3100
3" BARBKA0900 BARBKA090V 168 138 51 139 242 168 10 3250
4" BARBKA1100 BARBKA110V 210 166 63 160 282 190 10 5500
# Refer to metric equivalent
BK1DEPDM/FPM
BK1AEPDM/FPM
BK1EEPDM/FPM
48
PVCu manual Ball Valves–IndustrialPN = Maximum working pressure (bar) at 20°C
Flanged Double Union Solvent Cement
Nominal Size Code EPDM Code FPM DNNo
ForiI H E B C L/m ∆p=1bar Weight (GR)
20 BDRBKF0200 BDRBKF020V 15 4 65 130 95 51 65 190 300
25 BDRBKF0250 BDRBKF025V 20 4 75 150 105 58 70 380 430
32 BDRBKF0320 BDRBKF032V 25 4 85 160 115 65 82 700 620
40 BDRBKF0400 BDRBKF040V 32 4 100 180 140 76 92 1000 920
50 BDRBKF0500 BDRBKF050V 40 4 110 200 150 88 105 1700 1300
63 BDRBKF0630 BDRBKF063V 50 4 125 230 165 104 123 3200 2100
75 BDRBKF0750 BDRBKF075V 65 4 145 290 185 137 168 5000 4200
90 BDRBKF0900 BDRBKF090V 80 8 160 310 200 138 168 7000 4800
110 BDRBKF1100 BDRBKF110V 100 8 180 350 228 166 190 10000 7600
HDPE Spigots for Electrofusion of Butt Weld
Nominal Size Code E B L Z H C PN Weight (GR)
20 BDRBKP0200 50 51 67 46 180 65 16 140
25 BDRBKP0250 60 58 75 52 202 70 16 140
32 BDRBKP0320 68 65 95 60 250 82 16 200
40 BDRBKP0400 80 76 94 68 256 92 16 300
50 BDRBKP0500 94 88 94 78 266 105 16 450
63 BDRBKP0630 115 104 96 93 285 123 16 690
75 BDRBKP0750 168 137 109 139 357 168 10 1150
90 BDRBKP0900 168 138 121 139 381 168 10 3100
110 BDRBKP1100 210 166 128 160 416 190 10 3250
Double Union Ball Valve Metric
Nominal Size G Code E B L Z H C PN Pack Weight (GR)
16 BSPF BDRBXD0160 50 51 16 46 78 65 16 S 140
20 BSPF BDRBXD0200 50 51 17 46 78 65 16 S 140
25 BSPF BDRBXD0250 60 58 20 52 90 70 16 S 200
32 BSPF BDRBXD0320 68 65 23 60 104 82 16 M 300
40 BSPF BDRBXD0400 80 76 27 68 120 92 16 M 450
50 BSPF BDRBXD0500 94 88 31 78 140 105 16 M 690
63 BSPF BDRBXD0630 115 104 38 93 169 123 16 M 1150
75 BSPF BDRBXD0750 168 137 44 139 227 168 10 M 3100
90 BSPF BDRBXD0900 168 138 51 139 242 168 10 M 3250
110 BSPF BDRBXD1100 210 166 63 160 282 190 10 M 5500
# Refer to metric equivalent
BKF
BKP
BXD
49
PVCu Valves
PVCu manual Ball Valves–IndustrialPN = Maximum working pressure (bar) at 20°C
Double union, BSP, threaded
Nominal Size G Code E B L Z H C PN Pack Weight (GR)
3/8” BSPF BERBXE016A 50 51 16 46 78 65 16 S 140
1/2” BSPF BERBXE020B 50 51 17 46 78 65 16 S 140
3/4” BSPF BERBXE025C 60 58 20 52 90 70 16 S 200
1” BSPF BERBXE032D 68 65 23 60 104 82 16 M 300
11/4” BSPF BERBXE040E 80 76 27 68 120 92 16 M 450
11/2” BSPF BERBXE050F 94 88 31 78 140 105 16 M 690
2” BSPF BERBXE063G 115 104 38 93 169 123 16 M 1150
21/2” BSPF BERBXE075H 168 137 44 139 227 168 10 M 3100
3” BSPF BERBXE090I 168 138 51 139 242 168 10 M 3250
4” BSPF BERBXE110L 210 166 63 160 282 190 10 M 5500
Double Union Ball Valve with Solvent Cement Sockets EPDM Seals
Nominal Size G Code E B L Z H C PN Pack Weight (GR)
3/8” BSPF BARBXA0160 50 51 16 46 78 65 16 S 140
1/2” BSPF BARBXA0200 50 51 17 46 78 65 16 S 140
3/4” BSPF BARBXA0250 60 58 20 52 90 70 16 S 200
1” BSPF BARBXA0320 68 65 23 60 104 82 16 M 300
11/4” BSPF BARBXA0400 80 76 27 68 120 92 16 M 450
11/2” BSPF BARBXA0500 94 88 31 78 140 105 16 M 690
2” BSPF BARBXA0630 115 104 38 93 169 123 16 M 1150
21/2” BSPF BARBXA0750 168 137 44 139 227 168 10 M 3100
3” BSPF BARBXA0900 168 138 51 139 242 168 10 M 3250
4” BSPF BARBXA1100 210 166 63 160 282 190 10 M 5500
Flanged Double Union Solvent Cement
Nominal Size Code DNNo
ForiI H E B C L/m ∆p=1bar Weight (GR)
20 BXF0200 15 4 65 130 95 51 65 190 300
25 BXF0250 20 4 75 150 105 58 70 380 430
32 BXF0320 25 4 85 160 115 65 82 700 620
40 BXF0400 32 4 100 180 140 76 92 1000 920
50 BXF0500 40 4 110 200 150 88 105 1700 1300
63 BXF0630 50 4 125 230 165 104 123 3200 2100
75 BXF0750 65 4 145 290 185 137 168 5000 4200
90 BXF0900 80 8 160 310 200 138 168 7000 4800
110 BXF1100 100 8 180 350 228 166 190 10000 7600
# Refer to metric equivalent
BXF
BXA
BXE
50
PVCu manual Ball Valves–IndustrialPN = Maximum working pressure (bar) at 20°C
HDPE Spigots for Electrofusion of Butt Weld
Nominal Size Code E B L Z H C PN
20 BDRBXP0200 50 51 67 46 180 65 16
25 BDRBXP0250 60 58 75 52 202 70 16
32 BDRBXP0320 68 65 95 60 250 82 16
40 BDRBXP0400 80 76 94 68 256 92 16
50 BDRBXP0500 94 88 94 78 266 105 16
63 BDRBXP0630 115 104 96 93 285 123 16
75 BDRBXP0750 168 137 109 139 357 168 10
90 BDRBXP0900 168 138 121 139 381 168 10
110 BDRBXP1100 210 166 128 160 416 190 10
Single Union Metric
Nominal Size Code E B L Z H C PN Pack Weight (GR)
20 BDRSXD0200 50 51 17 46 78 65 16 S 140
25 BDRSXD0250 60 58 20 52 90 70 16 S 200
32 BDRSXD0320 68 65 23 60 104 82 16 S 300
40 BDRSXD0400 80 76 27 68 120 92 16 M 450
50 BDRSXD0500 94 88 31 78 140 105 16 S 690
63 BDRSXD0630 115 104 38 93 169 123 16 M 1150
75 BDRSXD0750 168 137 44 139 227 168 10 M 3100
90 BDRSXD0900 168 138 51 139 242 168 10 M 3250
110 BDRSXD1100 210 166 63 160 282 190 10 M 5500
Single union, BSP threaded
Nominal Size Code E B L Z H C PN Pack Weight (GR)
1/2” BERSXE020B 50 51 16 46 78 65 16 S 140
3/4” BERSXE025C 60 58 19 52 90 70 16 S 200
1” BERSXE032D 68 65 22 60 104 82 16 S 300
11/4” BERSXE040E 80 76 26 68 120 92 16 M 450
11/2” BERSXE050F 94 88 31 78 140 105 16 S 690
2” BERSXE063G 115 104 38 93 169 123 16 M 1150
21/2” BERSXE075H 168 137 44 139 227 168 10 M 3100
3” BERSXE090I 168 138 51 139 242 168 10 M 3250
4” BERSXE110L 210 166 61 160 282 190 10 M 5500
# Refer to metric equivalent
BXP
SXD
SXE
51
PVCu Valves
PVCu manual Ball Valves–WaterPN = Maximum working pressure (bar) at 20°C
Double Union Ball Valve Plain Sockets EPDM Seals
Nominal Size Code E B L Z H C PN Pack Weight (GR)
3/8" BARBVA0160 50 51 16 46 78 65 16 S 140
1/2" BARBVA0200 50 51 17 46 78 65 16 S 140
3/4" BARBVA0250 60 58 20 52 90 70 16 S 200
1" BARBVA0320 68 65 23 60 104 82 16 M 300
11/4" BARBVA0400 80 76 27 68 120 92 16 M 450
11/2" BARBVA0500 94 88 31 78 140 105 16 M 690
2" BARBVA0630 115 104 38 93 169 123 16 M 1150
21/2" BARBVA0750 168 137 44 139 227 168 10 M 3100
3" BARBVA0900 168 138 51 139 242 168 10 M 3250
4" BARBVA1100 210 166 63 160 282 190 10 M 5500
Double Union Ball Valve Plain Sockets EPDM Seals Metric
Nominal Size Code E B L Z H C PN Pack Weight (GR)
16 BDRBVD0160 50 51 16 46 78 65 16 S 140
20 BDRBVD0200 50 51 16 46 78 65 16 S 140
25 BDRBVD0250 60 58 19 52 90 70 16 S 200
32 BDRBVD0320 68 65 22 60 104 82 16 M 300
40 BDRBVD0400 80 76 26 68 120 92 16 M 450
50 BDRBVD0500 94 88 31 78 140 105 16 M 690
63 BDRBVD0630 115 104 38 93 169 123 16 M 1150
75 BDRBVD0750 168 137 44 139 227 168 10 M 3100
90 BDRBVD0900 168 138 51 139 242 168 10 M 3250
110 BDRBVD1100 210 166 61 160 282 190 10 M 5500
Double Union Ball Valve BSP Female Threaded Sockets EPDM Seals
Nominal Size G Code E B L Z H C PN Pack Weight (GR)
3/8" BSPF BERBVE016A 50 51 16 46 78 65 16 S 140
1/2" BSPF BERBVE020B 60 58 19 52 90 70 16 S 140
3/4" BSPF BERBVE025C 68 65 22 60 104 82 16 S 200
1" BSPF BERBVE032D 80 76 26 68 120 92 16 M 300
11/4" BSPF BERBVE040E 94 88 31 78 140 105 16 M 450
11/2" BSPF BERBVE050F 115 104 38 93 169 123 16 M 690
2" BSPF BERBVE063G 168 137 44 139 227 168 10 M 1150
21/2" BSPF BERBVE075H 168 138 51 139 242 168 10 M 3050
3" BSPF BERBVE090I 210 166 61 160 282 190 10 M 3200
4" BSPF BERBVE110L 210 166 42 160 244 190 10 M 5400
Double Union ASTM
Nominal Size G Code E B L Z H C PN Pack Weight (GR)
20 BSPF BSRBVS0200 50 51 16 46 78 65 16 S 140
25 BSPF BSRBVS0250 60 58 19 52 90 70 16 S 200
32 BSPF BSRBVS0320 68 65 22 60 104 82 16 M 300
40 BSPF BSRBVS0400 80 76 26 68 120 92 16 M 450
50 BSPF BSRBVS0500 94 88 31 78 140 105 16 M 690
63 BSPF BSRBVS0630 115 104 38 93 169 123 16 M 1150
75 BSPF BSRBVS0750 168 137 44 139 227 168 10 M 3050
90 BSPF BSRBVS0900 168 138 51 139 242 168 10 M 3200
110 BSPF BSRBVS1100 210 166 61 160 282 190 10 M 5400
# Refer to metric equivalent
BVA
BVD
BVE
BVS
52
PVCu manual Ball Valves–WaterPN = Maximum working pressure (bar) at 20°C
Double Union NPT Threaded
Nominal Size G Code E B L Z H C PN Pack Weight (GR)
20 BSPF BNRBVN020B 50 51 16 46 78 65 16 S 140
25 BSPF BNRBVN025C 60 58 19 52 90 70 16 S 200
32 BSPF BNRBVN032D 68 65 22 60 104 82 16 M 300
40 BSPF BNRBVN040E 80 76 26 68 120 92 16 M 450
50 BSPF BNRBVN050F 94 88 31 78 140 105 16 M 690
63 BSPF BNRBVN063G 115 104 38 93 169 123 16 M 1150
75 BSPF BNRBVN075H 168 137 44 139 227 168 10 M 3050
90 BSPF BNRBVN090I 168 138 51 139 242 168 10 M 3200
110 BSPF BNRBVN110L 210 166 61 160 282 190 10 M 5400
Double Union JIS
Nominal Size G Code E B L Z H C PN Pack Weight (GR)
20 BSPF BJRBVJ0200 50 51 16 46 78 65 16 S 140
25 BSPF BJRBVJ0250 60 58 19 52 90 70 16 S 200
32 BSPF BJRBVJ0320 68 65 22 60 104 82 16 M 300
40 BSPF BJRBVJ0400 80 76 26 68 120 92 16 M 450
50 BSPF BJRBVJ0500 94 88 31 78 140 105 16 M 690
63 BSPF BJRBVJ0630 115 104 38 93 169 123 16 M 1150
75 BSPF BJRBVJ0750 168 137 44 139 227 168 10 M 3050
90 BSPF BJRBVJ0900 168 138 51 139 242 168 10 M 3200
110 BSPF BJRBVJ1100 210 166 61 160 282 190 10 M 5400
Double Union JIS
Nominal Size Code E B L Z H C PN Pack Weight (GR)
1/2" BARSVA0200 50 51 17 46 78 65 16 S 140
3/4" BARSVA0250 60 58 20 52 90 70 16 M 200
1" BARSVA0320 68 65 23 60 104 82 16 M 300
11/4" BARSVA0400 80 76 27 68 120 92 16 M 450
11/2" BARSVA0500 94 88 31 78 140 105 16 M 690
2" BARSVA0630 115 104 38 93 169 123 16 M 1150
21/2" BARSVA0750 168 137 44 139 227 168 10 M 3100
3" BARSVA0900 168 138 51 139 242 168 10 M 3250
4" BARSVA1100 210 166 63 160 282 190 10 M 5500
Single Union Ball Valve Plain Sockets EPDM Seals
Nominal Size Code E B L Z H C PN Pack Weight (GR)
20 BDRSVD0200 50 51 16 46 78 65 16 S 140
25 BDRSVD0250 60 58 19 52 90 70 16 M 200
32 BDRSVD0320 68 65 22 60 104 82 16 M 300
40 BDRSVD0400 80 76 26 68 120 92 16 M 450
50 BDRSVD0500 94 88 31 78 140 105 16 M 690
63 BDRSVD0630 115 104 38 93 169 123 16 M 1150
75 BDRSVD0750 168 137 44 139 227 168 10 M 3100
90 BDRSVD0900 168 138 51 139 242 168 10 M 3250
110 BDRSVD1100 210 166 61 160 282 190 10 M 5500
# Refer to metric equivalent
BVN
BVJ
SVA
SVD
53
PVCu Valves
PVCu manual Ball Valves–WaterPN = Maximum working pressure (bar) at 20°C
Single Union Ball Valve BSP Female Threaded Sockets EPDM Seals
Nominal Size G Code E B L Z H C PN Pack Weight (GR)
1/2" BSPF BERSVE020B 50 51 16 46 78 65 16 S 140
3/4" BSPF BERSVE025C 60 58 19 52 90 70 16 M 200
1" BSPF BERSVE032D 68 65 22 60 104 82 16 M 300
11/4" BSPF BERSVE040E 80 76 24 68 116 92 16 M 450
11/2" BSPF BERSVE050F 94 88 24 78 126 105 16 M 690
2" BSPF BERSVE063G 115 104 28 93 149 123 16 M 1150
21/2" BSPF BERSVE075H 168 137 33 139 205 168 10 M 3050
3" BSPF BERSVE090I 168 138 36 139 212 168 10 M 3200
4" BSPF BERSVE110L 210 166 42 160 244 190 10 M 5400
Single union, BSP, threaded M-F
Nominal Size Code DN L Z H E B C Pack Weight (GR)
SVQ 20 x 1/2” BQRSVQ020B 15 16 55 71 50 51 65 S 140
25 x 3/4” BQRSVQ025C 20 19 61 80 60 58 70 S 200
32 x 1” BQRSVQ032D 25 22 68 90 68 65 82 M 300
40 x 11/4” BQRSVQ040E 32 24 84 108 80 76 92 M 450
50 x 11/2” BQRSVQ050F 40 24 97 121 94 88 105 M 690
63 x 2” BQRSVQ063G 50 28 119 147 115 104 123 M 1150
Single union, BSP, threaded M-F
Nominal Size Code E B L Z H C PN Pack Weight (GR)
C
B
DN E
LZH
20 x 1/2” BERSGE020B 50 51 16 46 106 65 16 M 129
25 x 3/4” BERSGE025C 60 58 19 52 118 70 16 M 202
32 x 1” BERSGE032D 68 65 22 60 135 82 16 M 298
# Refer to metric equivalent
PVCu check valvesMaximum working pressure for valves 16–63 (1/2”–2”) 16 bar (232 psi), for valves 75–110 (21/2”–4”) 10 bar (145 psi) at 20°C
Check Valve Plain Sockets with Stainless Steel Spring Seals BS
Nominal Size Code EPDM Code FPM L Z H Pack Weight (GR)
1/2" CARCVA0200 CARCVA0200V 17 46 78 S 110
3/4" CARCVA0250 CARCVA0250V 20 52 90 S 180
1" CARCVA0320 CARCVA0320V 23 60 104 M 250
11/4" CARCVA0400 CARCVA0400V 27 68 120 M 380
11/2" CARCVA0500 CARCVA0500V 31 78 140 M 600
2" CARCVA0630 CARCVA0630V 38 93 169 M 1000
21/2" CARCVA0750 CARCVA0750V 44 139 227 M 2800
3" CARCVA0900 CARCVA0900V 51 139 242 M 3000
4” CARCVA1100 CARCVA1100V 61 160 282 M 5000
# Refer to metric equivalent
SVE
SGE
CVAEPDM/FPM
54
PVCu check valvesMaximum working pressure for valves 16–63 (1/2”–2”) 16 bar (232 psi), for valves 75–110 (21/2”–4”) 10 bar (145 psi) at 20°C
Check Valve Plain Sockets with Stainless Steel Spring Seals Metric
Nominal Size Code EPDM Code FPM L Z H Pack Weight (GR)
20 CDRCVD0200 CDRCVD020V 16 46 78 S 110
25 CDRCVD0250 CDRCVD025V 19 52 90 S 180
32 CDRCVD0320 CDRCVD032V 22 60 104 M 250
40 CDRCVD0400 CDRCVD040V 26 68 120 M 380
50 CDRCVD0500 CDRCVD050V 31 78 140 M 600
63 CDRCVD0630 CDRCVD063V 38 93 169 M 1000
75 CDRCVD0750 CDRCVD075V 44 139 227 M 2800
90 CDRCVD0900 CDRCVD090V 51 139 242 M 3000
110 CDRCVD1100 CDRCVD110V 61 160 282 M 5000
Check Valve BSP Female Threaded Sockets with Stainless Steel Spring Seals BS
Nominal Size G Code EPDM Code FPM L Z H Pack Weight (GR)
1/2" BSPF CERCVE020B CERCVE020V 16 46 78 S 110
3/4" BSPF CERCVE025C CERCVE025V 19 52 90 S 180
1" BSPF CERCVE032D CERCVE032V 22 60 104 M 250
11/4" BSPF CERCVE040E CERCVE040V 24 68 116 M 380
11/2" BSPF CERCVE050F CERCVE050V 24 78 126 M 600
2" BSPF CERCVE063G CERCVE063V 28 93 149 M 1000
21/2" BSPF CERCVE075H CERCVE075V 33 139 205 M 2800
3" BSPF CERCVE090I CERCVE090V 36 139 212 M 3000
4” BSPF CERCVE110L CERCVE110V 42 160 244 M 5000
Check Valve Plain Sockets with PTFE Coated Spring Seals BS
Nominal Size Code EPDM Code FPM L Z H Pack Weight (GR)
1/2" CARCVAT0200 CARCVAT020V 17 46 78 S 110
3/4" CARCVAT0250 CARCVAT025V 20 52 90 S 180
1" CARCVAT0320 CARCVAT032V 23 60 104 M 250
11/4" CARCVAT0400 CARCVAT040V 27 68 120 M 380
11/2" CARCVAT0500 CARCVAT050V 31 78 140 M 600
2" CARCVAT0630 CARCVAT063V 38 93 169 M 1000
21/2" CARCVAT0750 CARCVAT075V 44 139 227 M 2800
3" CARCVAT0900 CARCVAT090V 51 139 242 M 3000
Check Valve Plain Sockets with PTFE Coated Spring Seals Metric
Nominal Size Code EPDM Code FPM L Z H Pack Weight (GR)
20 CDRCVDT0200 CDRCVDT020V 16 46 78 S 110
25 CDRCVDT0250 CDRCVDT025V 19 52 90 S 180
32 CDRCVDT0320 CDRCVDT032V 22 60 104 M 250
40 CDRCVDT0400 CDRCVDT040V 26 68 120 M 380
50 CDRCVDT0500 CDRCVDT050V 31 78 140 M 600
63 CDRCVDT0630 CDRCVDT063V 38 93 169 M 1000
75 CDRCVDT0750 CDRCVDT075V 44 139 227 M 2800
90 CDRCVDT0900 CDRCVDT090V 51 139 242 M 3000
# Refer to metric equivalent
CVDEPDM/FPM
CVEEPDM/FPM
CVA-TEPDM/FPM
CVD-TEPDM/FPM
55
PVCu Valves
PVCu check valvesMaximum working pressure for valves 16–63 (1/2”–2”) 16 bar (232 psi), for valves 75–110 (21/2”–4”) 10 bar (145 psi) at 20°C
Check Valve BSP Female Threaded Sockets with PTFE Coated Spring Seals
Nominal Size G Code EPDM Code FPM L Z H Pack Weight (GR)
1/2" BSPF CERCVET020B CERCVET020V 16 46 78 S 110
3/4" BSPF CERCVET025C CERCVET025V 19 52 90 S 180
1" BSPF CERCVET032D CERCVET032V 22 60 104 M 250
11/4" BSPF CERCVET040E CERCVET040V 24 68 116 M 380
11/2" BSPF CERCVET050F CERCVET050V 24 78 126 M 600
2" BSPF CERCVET063G CERCVET063V 28 93 149 M 1000
21/2" BSPF CERCVET075H CERCVET075V 33 139 205 M 2800
3" BSPF CERCVET090I CERCVET090V 36 139 212 M 3000
# Refer to metric equivalent
PVCu air release valvesMaximum working pressure for valves 16–63 (1/2”–2”) 16 bar (232 psi), for valves 75–110 (21/2”–4”) 10 bar (145 psi) at 20°C
Air Release Valve Plain Sockets with EPDM Seals BS
Nominal Size Code L Z H Weight (GR)
1/2" CARAVA0200 17 46 78 110
3/4" CARAVA0250 20 52 90 180
1" CARAVA0320 23 60 104 250
11/4" CARAVA0400 27 68 120 380
11/2" CARAVA0500 31 78 140 600
2" CARAVA0630 38 93 169 1000
21/2" CARAVA0750 44 139 227 2800
3" CARAVA0900 51 139 242 3000
4” CARAVA1100 61 160 282 5000
Air Release Valve Plain Sockets with EPDM Seals Metric
Nominal Size Code L Z H Weight (GR)
20 CDRAVD0200 16 46 78 110
25 CDRAVD0250 19 52 90 180
32 CDRAVD0320 22 60 104 250
40 CDRAVD0400 26 68 120 380
50 CDRAVD0500 31 78 140 600
63 CDRAVD0630 38 93 169 1000
75 CDRAVD0750 44 139 227 2800
90 CDRAVD0900 51 139 242 3000
110 CDRAVD1100 61 160 282 5000
Air Release Valve BSP Female Threaded Sockets with EPDM Seals
Nominal Size G Code L Z H Weight (GR)
1/2" BSPF CERAVE020B 16 46 78 110
3/4" BSPF CERAVE025C 19 52 90 180
1" BSPF CERAVE032D 22 60 104 250
11/4" BSPF CERAVE040E 24 68 116 380
11/2" BSPF CERAVE050F 24 78 126 600
2" BSPF CERAVE063G 28 93 149 1000
21/2" BSPF CERAVE075H 33 139 205 2800
3" BSPF CERAVE090I 36 139 212 3000
4” BSPF CERAVE110L 42 160 244 5000
# Refer to metric equivalent
CVE-TEPDM/FPM
AVA
AVD
AVE
56
PVCu foot valves
Double union, metric solvent cementing
Nominal Size Code L Z H Pack Weight (GR)
20 CDRHVD0200 16 46 78 S 110
25 CDRHVD0250 19 52 90 S 180
32 CDRHVD0320 22 60 104 M 250
40 CDRHVD0400 26 68 120 M 380
50 CDRHVD0500 31 78 140 M 600
63 CDRHVD0630 38 93 169 M 1000
75 CDRHVD0750 44 139 227 M 2800
90 CDRHVD0900 51 139 242 M 3000
110 CDRHVD1100 61 160 282 M 5000
Double union, BSP, threaded
Nominal Size Code L Z H Pack Weight (GR)
1/2” CERHVE020B 16 46 78 S 110
3/4” CERHVE025C 19 52 90 S 180
1” CERHVE032D 22 60 104 M 250
1 1/4” CERHVE040E 24 68 116 M 380
11/2” CERHVE050F 24 78 126 M 600
2” CERHVE063G 28 93 149 M 1000
21/2” CERHVE075H 33 139 205 M 2800
3” CERHVE090I 36 139 212 M 3000
4” CERHVE110L 42 160 244 M 5000
Double union, BS, solvent cementing
Nominal Size Code L Z H Pack Weight (GR)
1/2” CARHVA0200 17 46 78 S 110
3/4” CARHVA0250 20 52 90 S 180
1” CARHVA0320 23 60 104 M 250
11/4” CARHVA0400 27 68 120 M 380
11/2” CARHVA0500 31 78 140 M 600
2” CARHVA0630 38 93 169 M 1000
21/2” CARHVA0750 44 139 227 M 2800
3” CARHVA0900 51 139 242 M 3000
4” CARHVA1100 61 160 282 M 5000
Strainer (HVD - HVE)
Nominal Size Code Weight (GR)
1/2” CDRZVD0200 4
3/4” CDRZVD0250 7
1” CDRZVD0320 9
11/4” CDRZVD0400 14
11/2” CDRZVD0500 17
2” CDRZVD0630 28
21/2” CDRZVD0750 89
3” CDRZVD0900 110
4” CDRZVD1100 123
# Refer to metric equivalent
HVD
HVE
HVA
ZVD
57
PVCu Valves
PVCu in line strainersMaximum working pressure for valves 16–63 (1/2”–2”) 16 bar (232 psi), for valves 75–110 (21/2”–4”) 10 bar (145 psi) at 20°C
Ball check valve
Nominal Size Code A mm B C D Weight (GR)
1” CERCPE032D 26/34 207 114 65.5 500
11/4” CERCPE040E 33/42 143 114 65.5 400
11/2” CERCPE050F 40/49 154 135 80 1000
2” CERCPE063G 50/60 179 160 88.5 800
21/2” CERCPE075H 66/76 198 189 110 1600
3” CERCPE090I 80/90 276 225 133 2800
# Refer to metric equivalent
PVCu swing check valve
O rings EPDM
Nominal Size Code Inch DN A B C PN Weight (GR)
63 CDPCKD0630 2” 50 109 20 32 10 254
75 CDPCKD0750 2½” 65 129 20 40 10 302
90 CDPCKD0900 3” 80 144 20 52 10 392
110 CDPCKD1100 4” 100 164 22 70 10 541
125 CDPCKD1250 5” 110 170 25 83 10 629
140 CDPCKD1400 5” 125 195 24 92 10 759
160 CDPCKD1600 6” 150 220 26 112 6 1075
200 CDPCKD2000 8” 200 245 34 140 6 1430
225 CDPCKD2250 8” 200 275 34 150 6 2130
# Refer to metric equivalent
PVCu 3 way ball valvesMaximum working pressure: 10 bar (145 psi) at 20°C
3 Way Ball Valve L Port O Rings Plain Ends
Nominal Size Code EPDM Code FPM G L L1 A Z t D H B Y C PN
25 BDRBTD025L BDRBTE025L 3/4” 120 126 20 70 81.5 51.5 63 60 16
32 BDRBTD032L BDRBTE032L 1” 200 206 120 127 22.5 70 81.5 51.5 63.5 60 16
50 BDRBTD050L BDRBTE050L 11/2” 261 267 162 171 31.5 101 107.5 73 85.5 81 16
63 BDRBTD063L BDRBTE063L 2” 296 302 181 193 38.5 121.5 116.5 85 96.5 90.5 16
# Refer to metric equivalent
CPE
CKD
BDT-L EPDM
BTE-L FPM
58
PVCu 3 way ball valvesMaximum working pressure: 10 bar (145 psi) at 20°C
3 Way Ball Valve T Port O Rings Plain Ends
Nominal Size Code EPDM Code FPM D L L1 A Z t D H B Y C PN
25 BDRBTD025T BDRBTE025T 3/4” 120 126 20 70 81.5 51.5 63 60 16
32 BDRBTD032T BDRBTE032T 1” 200 206 120 127 22.5 70 81.5 51.5 63.5 60 16
50 BDRBTD050T BDRBTE050T 11/2” 261 267 162 171 31.5 101 107.5 73 85.5 81 16
63 BDRBTD063T BDRBTE063T 2” 296 302 181 193 38.5 121.5 116.5 85 96.5 90.5 16
3 Way Ball Valve T Port Plain BS O Rings Plain Ends
Nominal Size Code EPDM Code FPM D L L1 A Z t D H B Y C PN
3/4" BARBTA025L BARBTA025T 3/4" 120 126 20 70 81.5 51.5 63 60 16
1" BARBTA032L BARBTA032T 1" 200 206 120 127 22.5 70 81.5 51.5 63.5 60 16
11/2" BARBTA050L BARBTA050T 11/2" 261 267 162 171 31.5 101 107.5 73 85.5 81 16
2" BARBTA063L BARBTA063T 2" 296 302 181 193 38.5 121.5 116.5 85 96.5 90.5 16
# Refer to metric equivalent
PVCu butterfly valves–economy/industrialMaximum working pressure: 63—140mm (2”—5”): 10 bar (145 psi) at 20°C
Butterfly Valve–Economy Hand Operated EPDM Seals
mm Inches Code DN A B C E S G f l m Weight (GR)
63-75 2-21/2" FDRFVD0750 50-65 2-2½ 129.5 165 110 27.5 45 10 18 125 228 1770
90 3" FDRFVD0900 80 3" 233 130 123 31 57 11 18 160 240 2050
110 4" FDRFVD1100 100 4" 253 152 143 31 58 11 18 180 240 2290
125 5” FDRFVD1250 125 5" 264 170 148 31 62 11 18 190 240 2700
140 5" FDRFVD1400 125 5" 284 185 159 31 63 11 18 210 240 2960
160 6" FDRFVD1600 150 6" 312 216 169 31 73 14 22 240 340 3730
200 8" FDRFVD2000 200-225 8" 370 273 200 31 83 14 22 295 340
225 10” FDRFVD2250 200 8" 370 273 200 31 83 14 22 295 340 5700
250 10” FDRFVD2500 250 10” 570 321 - - 108 - 22 350 340 9982
315 12” FDRFVD3150 315 12” 695 370 - - 131 - 22 400 340 22000
# Refer to metric equivalent
BDT-T EPDM
BTE-T FPM
BTA-L EPDM
BTA-TFPM
FVD
59
PVCu Valves
PVCu butterfly valves–economy/industrialMaximum working pressure: 63—140mm (2”—5”): 10 bar (145 psi) at 20°C
Butterfly Valve–Economy Hand Operated FPM Seals
mm Inches Code DN A B C E S G f l m Weight (GR)
75 2-21/2" FDRFVD075V 50-65 2-2½ 129.5 165 110 27.5 45 10 18 125 228 1770
90 3" FDRFVD090V 80 3" 233 130 123 31 57 11 18 160 240 2050
110 4" FDRFVD110V 100 4" 253 152 143 31 58 11 18 180 240 2290
125 5” FDRFVD125V 125 5" 264 170 148 31 62 11 18 190 240 2700
140 5" FDRFVD140V 125 5" 284 185 159 31 63 11 18 210 240 2960
160 6" FDRFVD160V 150 6" 312 216 169 31 73 14 22 240 340 3730
200 8" FDRFVD200V 200-225 8" 370 273 200 31 83 14 22 295 340
225 10” FDRFVD225V 200 8" 370 273 200 31 83 14 22 295 340 5700
250 10” FDRFVD250V 250 10” 570 321 - - 108 - 22 350 340 9982
315 12” FDRFVD315V 315 12” 695 370 - - 131 - 22 400 340 22000
# Refer to metric equivalent
PVCu butterfly valves–economy/industrialMaximum working pressure: Maximum working pressure: 63-140mm ( 2”-5”) 10 Bar (145PSI) at 20ºC and 160-315mm ( 6 and 8”) 6 Bar (90PSI) at 20ºC
Butterfly Valve–Complete EPDM O rings
mm Inches Code DN A C E S G L N Weight (GR)
75 21/2" FDRFVF0750 50-65 2-2½ 129.5 110 27.5 45 10 47 154 3000
90 3" FDRFVF0900 80 3" 233 123 31 57 11 56 169 4270
110 4" FDRFVF1100 100 4" 253 143 31 58 11 66 190 5000
125 5” FDRFVF1250 125 5" 264 148 31 62 11 78 218 6000
140 5" FDRFVF1400 125 5" 284 159 31 63 11 84 231 6800
160 6" FDRFVF1600 150 6" 312 169 31 73 14 92 257 8600
200 8" FDRFVF2000 200 8" 370 200 31 83 14 113 309 13600
225 10” FDRFVF2250 200 8" 370 200 31 83 14 126 335 14000
250 10” FDRFVF2500 250 10" 570 - - - - - 363 21235
315 12” FDRFVF3150 315 12” 695 - - - - - 482 42590
Butterfly Valve–Complete FPM O rings
mm Inches Code DN A C E S G L N Weight (GR)
75 21/2" FDRFVF063V 50-65 2-2½ 129.5 110 27.5 45 10 47 154 3000
90 3" FDRFVF090V 80 3" 233 123 31 57 11 56 169 4270
110 4" FDRFVF110V 100 4" 253 143 31 58 11 66 190 5000
125 5” FDRFVF125V 125 5" 264 148 31 62 11 78 218 6000
140 5" FDRFVF140V 125 5" 284 159 31 63 11 84 231 6800
160 6" FDRFVF160V 150 6" 312 169 31 73 14 92 257 8600
200 8" FDRFVF200V 200 8" 370 200 31 83 14 113 309 13600
225 10” FDRFVF225V 200 8" 370 200 31 83 14 126 335 14000
250 10” FDRFVF250V 250 10" 570 - - - - - 363 21235
315 12” FDRFVF315V 315 12” 695 - - - - - 482 42590
# Refer to metric equivalent
FVD-V
FVF
FVF-V
60
PVCu Electrically Actuated Double Union Ball Valves(220–240 volt) (110 volt)
Electrically actuated double union ball valve–plain sockets EPDM seals
Nominal Size Code 12/24v Code 85/240v D Weight (GR)
16 BDREBKJA0160 BDREBKYA0160 3/8” 1840
20 BDREBKJA0200 BDREBKYA0200 1/2” 1840
25 BDREBKJA0250 BDREBKYA0250 3/4” 1900
32 BDREBK1JA0320 BDREBK1YA0320 1” 1900
40 BDREBK1JA0400 BDREBK1YA0400 11/4” 2050
50 BDREBK1JA0500 BDREBK1YA0500 11/2” 2250
63 BDREBK1JA0630 BDREBK1YA0630 2” 2650
75 BDREBKJA0750 BDREBK0750 21/2” 5400
90 BDREBKJA0900 BDREBKYA0900 3“ 8000
110 BDREBKJA1100 BDREBKYA1100 4” 8000
# Refer to metric equivalent
PVCu Pneumatically Actuated Double Union Ball Valves Fail Safe Closed
Double Acting
Nominal Size Code D inch DN E H O R S Z Weight (GR)
16 BDRPBK016D 3/8" 10 110 78 45 209 110 46 790
20 BDRPBK020D ½" 15 110 78 45 209 110 46 790
25 BDRPBK025D ¾" 20 116 90 48 209 110 52 850
32 BDRPBK032D 1" 25 126 104 52,5 209 110 60 950
40 BDRPBK040D 1¼" 32 141 120 60 209 120 68 1100
50 BDRPBK050D 1½" 40 157 140 66 273 130 78 1690
63 BDRPBK063D 2" 50 177 169 75 295 150 93 2150
75 BDRPBK075D 2½" 65 234 227 110 405 220 139 5500
90 BDRPBK090D 3" 80 234 242 110 405 220 139 5650
110 BDRPBK110D 4" 100 275 282 132.5 447 255 160 8200
Spring return
Nominal Size Code D inch DN E H O R S Z Weight (GR)
16 BDRPBK016S 3/8" 10 110 78 45 209 110 46 790
20 BDRPBK020S ½" 15 110 78 45 209 110 46 790
25 BDRPBK025S ¾" 20 116 90 48 209 110 52 850
32 BDRPBK032S 1" 25 126 104 52,5 209 110 60 950
40 BDRPBK040S 1¼" 32 141 120 60 209 120 68 1100
50 BDRPBK050S 1½" 40 157 140 66 273 130 78 1690
63 BDRPBK063S 2" 50 177 169 75 295 150 93 2150
75 BDRPBK075S 2½" 65 234 227 110 405 220 139 5500
90 BDRPBK090S 3" 80 234 242 110 405 220 139 5650
110 BDRPBK110S 4" 100 275 282 132.5 447 255 160 8200
# Refer to metric equivalent
EBK
PBK-D
PBK-S
61
PVCu Valves
PVCu Pneumatically Actuated Double Union Ball Valves Fail Safe Closed
Actuation Kit
Code Description
BDRKITB10320 Nylon + PVC Support + Bolts
BDRKITB10400 Nylon + PVC Support + Bolts
BDRKITB10500 Nylon + PVC Support + Bolts
BDRKITB10630 Nylon + PVC Support + Bolts
# Refer to metric equivalent
PVCu Electrically Actuated Butterfly Valves
Electrically Actuated Butterfly Valve
Nominal Size Code EPDM Code FPM DN A B C D R S T V H K Weight (GR)
63-75 RDREFV0630 FDREFVYA0750 65 192.5 165 110 104 392,5 48 108 168 18 x 4 125/145 2890
90 RDREFV0900 FDREFVYA0900 80 213 200 113 75 413 56 108 168 18 x 8 160 3160
110 RDREFV1100 FDREFVYA1100 100 233 220 123 77 433 56 108 168 18 x 8 180 3400
125 RDREFV1250 FDREFVYA1250 125 244 230 128 77 444 59 108 168 18 x 8 190 3810
140 RDREFV1400 FDREFVYA1400 125 264 251 139 87 464 60 108 168 18 x 8 210 4070
160 RDREFV1600 FDREFVYA1600 150 292 285 149 113 492 70 108 168 18 x 8 240 4840
200-225 RDREFV2250 FDREFVYA2250 200 345 273 180 135 592 71 200 216 22 x 8 295 6920
250 FDREFV2500 225 503 321 755 108 214 235 22x12 350 15182
315 FDREFV3150 315 503 370 790 131 214 235 22x12 400 27200
# Refer to metric equivalent
PVCu Pneumatically Actuated Butterfly Valves
Spring return
Nominal Size Code D inch DN A B C D R S T V Weight (GR)
63-75 FDRPFV0750S 21/2” 65 192.5 165 110 104 392.5 48 120 216 3340
90 FDRPFV0900S 3” 80 213 200 113 75 413 56 120 216 3610
110 FDRPFV1100S 4” 100 233 220 123 77 433 56 120 216 4400
125 FDRPFV1250S 5” 125 244 230 128 77 444 59 137 290 7110
140 FDRPFV1400S 5” 125 264 251 139 87 464 60 137 290 7370
160 FDRPFV1600S 6” 150 292 285 149 113 492 70 137 290 8140
200-225 FDRPFV2000S 8” 200 345 273 180 135 592 71 172 368 9920
# Refer to metric equivalent
EFV
PFV-S
62
PVCu Pneumatically Actuated Butterfly Valves
Double acting
Nominal Size Code D
63-75 FDRPFV0750D 21/2”
90 FDRPFV0900D 3”
110 FDRPFV1100D 4”
125 FDRPFV1250D 5”
140 FDRPFV1400D 5”
160 FDRPFV1600D 6”
200-225 FDRPFV2000D 8”
# Refer to metric equivalent
Diaphragm valves
Diaphragm Valves Manually Operated
Nominal Size Code A A1 øB ød øD H1 R t LA
20 MDRMVD0200 81 94.0 70 25 60 31.0 G 1 1/2 15 116
25 MDRMVD0250 81 94.0 70 32 60 31.0 G 1 1/2 15 116
32 MDRMVD0320 139 155.0 139 40 83 42.5 G 2 1/4 21 154
40 MDRMVD0400 139 155.0 139 50 83 42.5 G 2 1/4 21 154
50 MDRMVD0500 142 158.0 139 63 103 52.5 G 2 3/4 26 182
63 MDRMVD0630
Diaphragm Valves Pneumatically Actuated
Nominal Size Code
20 MDRMPD0200
25 MDRMPD0250
32 MDRMPD0320
40 MDRMPD0400
50 MDRMPD0500
63 MDRMPD0630
# Refer to metric equivalent
PFV-D
MVD
MFD
63
PVCu Valves
Diaphragm valves
Angle Seat Globe Valves Plastic
Nominal Size Code A A1 B ød øD H1 R t LA
20 MDRMID0200 135 33 105 25 60 31.0 G1 1/2 15 116
25 MDRMID0250 135 33 105 32 60 31.0 G1 1/2 15 116
32 MDRMID0320 222 79 151 40 83 42.5 G2 1/4 21 154
63 MDRMID0630
Diaphragm Valve Pneumatically Actuated
Nominal Size Code DN C G H L Z Weight (GR)
40 MDRMMD0400 32 38 1/4 73 204 150 1.100
50 MDRMMD0500 40 38 1/4 73 192 130 1.150
63 MDRMMD0630 50 45 1/4 80 224 148 1.700
1” x 11/4” MERMME032E
11/4” x 11/4” MERMME040E
# Refer to metric equivalent
MID
MMD-MME
64
ABS Fittings
65
ABS
ABS FittingsABS Pipe SystemsABS (Acrylonitrile Butadiene Styrene) is highly rated as a
thermoplastic pipework system and is used in many applications
such as food and beverage processing as well as water and sewerage
treatment and many other industries.
ABS has good chemical resistance with high impact strength.
ABS is non toxic and conforms to the toxicological requirements of
the British Plastic Federation, British Industrial Biological Research
Association Code of Practice for food usage 45/5.
It also fulfils the EEC requirements for plastic materials in contact
with foodstuffs.
ABS systems are lightweight, rigid and easy to install using a solvent
cement.
ColourABS products are recognised by their light grey colour.
Chemical ResistancePolypipe Effast ABS has good resistance to most diluted inorganic
acids, salts, animal fats and oils and organic acids. It is not resistant
to organic solvents, alcohol, petrol, acetic acid or vegetable oils.
Recommendations can be given by our Technical Department
regarding the resistance of ABS to specific chemicals.
StandardsIndividual products are in compliance with appropriate
British Standards:
Fittings (inch size) BS 5392 Part 1
Pipe (inch size) BS 5391
Threaded fittings BS 21, DIN 2999, ISO7
Solvent Cement BS 4346 Part 3
Imperial and Metric SizesThe following notes may be helpful to those unfamiliar with the
different ways of describing metric and imperial sizes when specifying
pipe or fittings.
When specifying Imperial pipe fittings and other components
reference is made to the nominal size of the pipe bore in inches and
fractions of an inch.
Metric Systems are specified by reference to the outside diameter of
the pipe expressed in millimetres.
As a general guide the following table gives a comparison between
metric and imperial sizes up to 8 inches. It is important to understand
that metric sizes are not simply inch sizes which have been converted
into millimetres and called metric. The actual equivalents are slightly
different (except for Imperial size 21/2 inches and metric size 75mm
and 5 inches and 140mm which happen to coincide exactly) and are
not interchangeable.
Temperature and PressureIt is suitable for use over a wide temperature range from
-40°C to +60°C at pressures up to 15 bar. Please consult the
temperature/pressure relationship chart for specific ratings. It is
important to remember that if the temperature is increased above
20°C then the pressure must be reduced.
ABS in sub-zero temperaturesABS Pipe systems are suitable for temperatures as low as
-40°C, however it is necessary as with any other pipeline to
take preventative measures to ensure the pipeline fluid does
not freeze, as freezing would cause subsequent damage to the
system.
Thermal expansionThe thermal coefficient of linear expansion for ABS is
10.1 x 10-5m/m.°C. It is necessary in certain situations to make
special provision for this expansion and contraction. Thermal
expansion of ABS is compared with other materials, in the
following chart.
General Information Temperature range-40°C to +60°CSize rangeImperial Solvent weld 1/2” – 8”Threaded 1/2” – 4”
WRAS ApprovalWater Regulations Advisory Scheme.
Approved product for potable water
Kite Mark LicenceFittings No. KM 60041
Imperial Sizes (inches) Metric Sizes (mm)
Nominal bore Pipe outside dia. Pipe outside dia. Nominal bore
3/8” 17.1 16 10
1/2” 21.4 20 15
3/4” 26.7 25 20
1” 33.6 32 25
11/4” 42.2 40 32
11/2” 48.3 50 40
2” 60.3 63 50
21/2” 75.2 75 65
3” 88.9 90 80
4” 114.3 110 100
5” 140.2 140 125
6” 168.3 160 150
8” 219.1 225 200
66
Pressure Ratings Fittings & Valves ImperialUnless otherwise indicated the pressure ratings are as follows
PRODUCT SIZE PRESSURE RATING
Fitting Solvent Cement 1/2” – 6” 15 bar (217psi)8” 9 bar (130psi)Fittings Threaded 3⁄8” – 4” 10 bar (145psi)Valves 3⁄8” – 2” 16 bar (232psi)Valves 21/2” – 4” 10 bar (145psi)
All pressure ratings are at 20°C
All threaded fittings are parallel thread unless otherwise stated.
ie: BSP Female and BSP Male are Parallel
BSPT = Tapered Thread
Temperature & Pressure Relationship
Temp°C Class C Class D Class E
BAR PSI BAR PSI BAR PSI
0 9.0 130 12.0 173 15.0 217
20 9.0 130 12.0 173 15.0 217
30 8.1 117 10.8 155 13.5 195
35 7.2 104 9.6 138 12.0 173
40 6.3 91 8.4 121 10.5 152
45 5.4 78 7.2 104 9.0 130
50 4.0 58 5.4 78 6.7 97
55 2.7 39 3.6 52 4.5 65
60 1.3 19 1.8 26 2.2 32
Fitting Solvent Cement 16–160 16 bar (232psi)200–225 10 bar (145psi)Valves 20–63 16 bar (232psi)Valves 75–110 10 bar (145psi)
All pressure ratings are at 20°C
Pressure Ratings Fittings & Valves MetricUnless otherwise indicated the pressure ratings are as follows
67
ABS
Useful InformationThe following information may be helpful in understanding the
specification of metric and imperial sizes and pressure ratings when
selecting pipe.
When specifying imperial pipe, fittings and other components, reference
is made to the nominal size of the pipe bore in inches and fractions of an
inch. With metric systems, reference is made to the outside diameter and
is expressed in millimetres. It is important to note that with the exception
of 2½"/75mm and 5"/140mm the systems are not interchangeable.
Temperature and pressure relationship for ABS pipes
Class C Class E
Temperature (°C) bar (psi) bar (psi)
–40 9.0 (130) 15.0 (217)
–20 9.0 (130) 15.0 (217)
0 9.0 (130) 15.0 (217)
20 9.0 (130) 15.0 (217)
30 8.1 (117) 13.5 (195)
40 6.3 (91) 10.5 (152)
50 4.5 (65) 7.5 (108)
60 2.7 (39) 4.5 (65)
Imperial and metric size information
Imperial sizes Metric sizes
Nominal Pipe Pipe Nominal
bore (inches) outside diameter (mm) outside diameter (mm) bore (mm)
3/8" 17.1 16 10
½" 21.4 20 15
¾" 26.7 25 20
1" 33.6 32 25
1¼" 42.2 40 32
1½" 48.3 50 40
2" 60.3 63 50
2½" 75.2 75 65
3" 88.9 90 80
4" 114.3 110 100
5" 140.2 140 125
6" 168.3 160 150
8" 219.1 225 200
ABS pressure pipes 6m lengths BS plain end
Description Product code
Pressure pipe class C / Pn 9
1" TAAT0C0320
11/4" TAAT0C0400
11/2" TAAT0C0500
2" TAAT0C0630
21/2" TAAT0C0750
3" TAAT0C0900
4" TAAT0C1100
6" TAAT0C1600
8" TAAT0C2250
Pressure pipe class E / Pn 15
1/2" TAAT0E0200
3/4" TAAT0E0250
1" TAAT0E0320
11/4" TAAT0E0400
11/2" TAAT0E0500
2" TAAT0E0630
3" TAAT0E0900
4" TAAT0E1100
Pressure pipe class T / Pn 12
1/2" TAAT0T0200
3/4" TAAT0T0250
1" TAAT0T0320
11/4" TAAT0T0400
11/2" TAAT0T0500
2" TAAT0T0630
68
ABS solvent cement fittings BS* Maximum working pressure: 9 bar (130 psi) at 20°C. For backing rings and gaskets see Accessories section
Elbow 90° Plain
Nominal Size Code L Z E Pack Weight (GR)
1/2" RAAGOA0200 17 11 27 M 13
3/4" RAAGOA0250 20 14 33 M 20
1" RAAGOA0320 23 17 41 M 35
11/4" RAAGOA0400 27 22 51 M 56
11/2" RAAGOA0500 32 26 61 L 117
2" RAAGOA0630 37 34 75 L 222
21/2" RAAGOA0750 44 39 90 L 301
3" RAAGOA0900 52 45 107 L 509
4" RAAGOA1100 63 59 133 L 948
5" RAAGOA1400 79 68 164 L 1543
6" RAAGOA1600 93 85 198 L 2961
8*" RAAGOA2250 116 116 258 L 6567
Elbow 45° Plain
Nominal Size Code L Z E Pack Weight (GR)
1/2" RAAGYA0200 17 5 27 S 12
3/4" RAAGYA0250 20 6 33 M 18
1" RAAGYA0320 23 8 41 M 31
11/4" RAAGYA0400 27 10 52 M 47
11/2" RAAGYA0500 32 12 61 L 97
2" RAAGYA0630 39 15 75 L 176
21/2" RAAGYA0750 44 18 90 L 231
3" RAAGYA0900 52 21 107 L 390
4" RAAGYA1100 63 25 133 L 649
6" RAAGYA1600 90 36 198 L 2306
8"* RAAGYA2250 112 52 253 L 3820
Socket Plain
Nominal Size Code L Z E Pack Weight (GR)
1/2" RAAMAA0200 17 3 27 S 11
3/4" RAAMAA0250 20 3 33 M 16
1" RAAMAA0320 23 3 41 M 25
11/4" RAAMAA0400 27 3 52 M 39
11/2" RAAMAA0500 32 3 61 L 74
2" RAAMAA0630 37 3 75 L 132
21/2" RAAMAA0750 44 4 90 L 164
3" RAAMAA0900 52 5 107 L 283
4" RAAMAA1100 67 6 133 L 526
5" RAAMAA1400 76 8 164 L 833
6" RAAMAA1600 90 8 198 L 1294
8"* RAAMAA2250 120 10 253 L 3391
A-GOA
A-GYA
A-MAA
69
ABS
ABS solvent cement fittings BS* Maximum working pressure: 9 bar (130 psi) at 20°C. For backing rings and gaskets see Accessories section
Tee 90° Plain
Nominal Size Code L Z E Pack Weight (GR)
1/2" RAATIA0200 17 11 27 M 17
3/4" RAATIA0250 20 14 33 M 27
1" RAATIA0320 23 17 41 M 50
11/4" RAATIA0400 27 21 52 M 79
11/2" RAATIA0500 32 26 61 L 116
2" RAATIA0630 37 33 75 L 284
21/2" RAATIA0750 44 39 90 L 394
3" RAATIA0900 52 45 107 L 657
4" RAATIA1100 63 62 133 L 1131
5" RAATIA1400 76 71 164 L 2032
6" RAATIA1600 93 86 198 L 3755
8"* RAATIA2250 116 116 258 L 8453
Cap Plain
Nominal Size Code L H E Pack Weight (GR)
1/2" RAACAA0200 17 37 27 S 9
3/4" RAACAA0250 20 31 33 S 12
1" RAACAA0320 23 35 41 S 21
11/4" RAACAA0400 27 42 52 M 30
11/2" RAACAA0500 32 47 61 M 59
2" RAACAA0630 39 48 75 M 104
21/2" RAACAA0750 44 59 90 M 137
3" RAACAA0900 52 81 107 L 235
4" RAACAA1100 63 99 133 L 397
6" RAACAA1600 90 132 191 L 1021
8"* RAACAA2250 119 165 255 L 2311
Bend 90° Short Radius Plain
Nominal Size Code L H E Pack Qty Weight (GR)
1/2" RAACUA0200 17 40 30 M 55
3/4" RAACUA0250 20 50 36 M 55
1" RAACUA0320 23 64 44 M 90
11/4" RAACUA0400 27 80 54 M 156
11/2" RAACUA0500 32 100 63 L 256
2" RAACUA0630 39 126 78 L 445
21/2" RAACUA0750 44 150 94 L 777
3" RAACUA0900 51 180 113 L 1361
A-TIA
A-CAA
A-CUA
70
ABS solvent cement fittings BS* Maximum working pressure: 9 bar (130 psi) at 20°C. For backing rings and gaskets see Accessories section
Union Plain
Nominal Size Code L Z1 Z2 F E Pack Weight (GR)
1/2" RAABOA0200 17 3 10 1" 42 S 31
3/4" RAABOA0250 20 3 10 11/4" 52 M 49
1" RAABOA0320 23 3 10 11/2" 59 M 67
11/4" RAABOA0400 27 3 12 2" 72 M 115
11/2" RAABOA0500 32 3 14 21/4" 79 M 164
2" RAABOA0630 39 3 18 23/4" 96 M 288
21/2"* RAABOA0750 44 3 18 31/2" 119 L 434
3"* RAABOA0900 52 5 18 4" 134 L 599
4"* RAABOA1100 63 5 18 5" 163 L 876
Cross 90° Plain
Nominal Size Code L Z E Weight (GR)
1" RAACRA0320 23 17 42 110
11/2" RAACRA0500 31 26 61 270
2" RAACRA0630 38 33 75 510
Reducing Socket Plain
Nominal Size Code L1 L2 Z E1 E2 Pack Weight (GR)
11/4" x 1" RAAMRA040D 27 23 5 51 42 10 49
11/2" x 11/4" RAAMRA050E 32 27 5 61 52 10 84
2" x 11/2" RAAMRA063F 39 32 5 75 62 10 155
4" x 3" RAAMRA110I 63 52 4 130 108 1 524
Stub Flange (Serrated Face) Plain
Nominal Size Code L Z d S E Pack Weight (GR)
1/2" RAAQRA0200 17 3 27 6 34 S 8
1" RAAQRA0320 23 3 41 7 50 S 18
11/2" RAAQRA0500 32 3 61 8 73 M 50
2" RAAQRA0630 39 3 76 9 90 M 91
21/2" RAAQRA0750 44 3 90 10 106 L 118
3" RAAQRA0900 52 5 108 11 125 L 209
4" RAAQRA1100 63 5 134 12 155 L 330
5" RAAQRA1400 76 5 165 13 188 L 563
6" RAAQRA1600 90 6 197 14 218 L 816
8"* RAAQRA2250 119 7 248 19 274 L 1580
A-BOA
A-CRA
A-MRA
A-QRA
71
ABS
ABS solvent cement fittings BS* Maximum working pressure: 9 bar (130 psi) at 20°C. For backing rings and gaskets see Accessories section
Reducing Bush Plain
Nominal Size Code L1 L2 Z FIG Pack Weight (GR)
A
B
3/4" x 1/2" RAARCA025B 20 17 3 A S 6
1" x 1/2" RAARCA032B 20 17 6 B S 16
1" x 3/4" RAARCA032C 23 20 3 A S 10
11/4" x 1" RAARCA040D 27 23 4 A S 20
11/2" x 3/4" RAARCA050C 32 20 12 B M 39
11/2" x 1" RAARCA050D 32 23 9 B M 42
11/2" x 11/4" RAARCA050E 32 27 5 A M 22
2" x 1" RAARCA063D 39 23 16 B M 69
2" x 11/4" RAARCA063E 39 27 12 B M 71
2" x 11/2" RAARCA063F 39 32 7 A M 54
21/2" x 11/2" RAARCA075F 45 31 14 B M 93
21/2" x 2" RAARCA075G 44 39 5 A M 95
3" x 11/2" RAARCA090F 52 32 20 B M 169
3" x 2" RAARCA090G 52 39 13 B M 143
3" x 21/2" RAARCA090H 52 44 8 A M 96
4" x 2" RAARCA110G 63 39 24 B M 336
4" x 3" RAARCA110I 63 52 11 A M 258
5" x 4" RAARCA140L 77 65 12 A M 415
6" x 4" RAARCA160L 90 63 27 B M 745
8" x 6"* RAARCA225O 118 91 27 B M 1559
PVCu full face flanges (drilled) BSFor gaskets see Accessories section
Full Face Flange Drilled to BS 10 Table E Plain
Nominal Size Code L Z E f I S HOLES Pack Weight (GR)
1" RAAFFA0320 23 4 115 14 83 16 4 S 145
11/2" RAAFFA0500 32 4 152 18 98 17 4 M 270
2" RAAFFA0630 38 4 165 18 115 20 4 M 380
3" RAAFFA0900 51 7 200 18 146 22 4 M 526
4" RAAFFA1100 61 5 220 18 178 23 8 L 663
Full Face Flange Drilled to BS 4504 NP10/16 Plain
Nominal Size Code L Z E f I S HOLES Pack Weight (GR)
1" RAAFNA0320 23 4 115 14 85 16 4 S 145
11/4" RAAFNA0400 27 4 142 18 100 17 4 M 220
11/2" RAAFNA0500 32 4 152 18 110 17 4 M 270
2" RAAFNA0630 38 4 165 18 125 20 4 M 380
21/2" RAAFNA0750 44 4 185 18 145 19 4 M 465
3" RAAFNA0900 51 7 200 18 160 22 8 M 524
4" RAAFNA1100 61 5 220 18 180 23 8 L 666
# Refer to metric equivalent
A-RCA
A-FFA
A-FNA
72
ABS blanking flanges BSMaximum working pressure: 2” 15 bar (217 psi) at 20°C For gaskets see Accessories section
Blanking Flange Drilled to BS4504 NP10/16
Nominal Size Code E S I f HOLES Pack Weight (GR)
2" RAAFCA0630 165 18 125 18 4 M 300
3" RAAFCA0900 200 20 160 18 8 M 524
4" RAAFCA1100 220 22 180 18 8 M 660
# Refer to metric equivalent
ABS adaptor fittings BSMaximum working pressure: 9 bar (130 psi) at 20°C . For gaskets see Accessories section
Elbow 90° Plain/BSP Female Threaded
Nominal Size G Code L1 L2 Z1 Z2 E Pack Weight (GR)
1/2" BSPF RCAGOC020B 17 15 11 12 28 S 16
3/4" BSPF RCAGOC025C 20 16 14 17 34 M 28
1" BSPF RCAGOC032D 23 19 17 20 42 M 49
11/4" BSPF RCAGOC040E 27 21 21 27 51 M 76
11/2" BSPF RCAGOC050F 32 21 26 37 61 L 163
2" BSPF RCAGOC063G 39 26 33 46 75 L 308
3" BSPF RCAGOC090I 51 35 47 66 106 L 549
Tee 90° Plain/BSP Female Threaded
Nominal Size G Code L1 L2 Z1 Z2 E Pack Weight (GR)
1/2" BSPF RCATIC020B 17 15 11 12 28 M 25
3/4" BSPF RCATIC025C 20 16 14 17 34 M 38
1" BSPF RCATIC032D 23 19 17 20 42 M 69
11/4" BSPF RCATIC040E 27 21 21 27 51 M 106
11/2" BSPF RCATIC050F 32 21 26 37 61 L 213
2" BSPF RCATIC063G 39 26 33 46 75 L 380
3" BSPF RCATIC090I 51 36 47 66 106 L 674
Socket Plain/BSP Female Threaded
Nominal Size G Code L1 L2 Z E Pack Weight (GR)
1/2" BSPF RCAMAC020B 17 15 4 28 S 15
3/4" BSPF RCAMAC025C 20 16 6 34 M 22
1" BSPF RCAMAC032D 23 19 6 42 M 37
11/4" BSPF RCAMAC040E 27 21 8 51 M 60
11/2" BSPF RCAMAC050F 32 21 13 61 M 104
2" BSPF RCAMAC063G 39 26 15 89 M 161
3" BSPF RCAMAC090I 52 33 9 106 L 343
# Refer to metric equivalent
A-FCA
A-GOC
A-TIC
A-MAC
73
ABS
ABS adaptor fittings BSMaximum working pressure: 9 bar (130 psi) at 20°C . For gaskets see Accessories section
Adaptor Plain Male Spigot/BSP Female Threaded
Nominal Size G Code L1 L2 E Z Pack Weight (GR)
1/2" BSPF RCAAFC020B 17 15 28 24 S 19
3/4" BSPF RCAAFC025C 20 16 34 27 M 27
1" BSPF RCAAFC032D 23 19 42 30 M 43
11/4" BSPF RCAAFC040E 27 21 51 36 M 68
11/2" BSPF RCAAFC050F 32 21 58 41 M 73
2" BSPF RCAAFC063G 39 25 72 48 M 115
Adaptor Female Plain/BSP Male Threaded
Nominal Size G Code L1 L2 L3 H O Pack Weight (GR)
1/2" BSPM RCAAMC020B 17 19 15 46 30 S 16
3/4" BSPM RCAAMC025C 20 22 16 50 36 M 28
1" BSPM RCAAMC032D 23 27 19 57 46 M 48
11/4" BSPM RCAAMC040E 27 32 21 66 55 M 54
11/2" BSPM RCAAMC050F 32 39 21 74 65 M 113
2" BSPM RCAAMC063G 39 44 25 84 80 M 184
3" BSPM RCAAMC090I 52 61 33 113 115 L 356
4" BSPM RCAAMC110L 63 66 39 120 130 L 454
Reducing Bush Plain/BSP Female Threaded
Nominal Size G Code L1 D G Pack Weight (GR)
1/2" x 3/8" BSPF RCARCC020A 16 1/2" 3/8" S 2
3/4” x 1/2" BSPF RCARCC025B 19 3/4" 1/2" S 5
1" x 3/4" BSPF RCARCC032C 22 1" 3/4" S 9
Elbow 90° Plain/BSP Female Threaded with Stainless Reinforcing Ring
Nominal Size G Code L1 L2 Z1 Z2 E Pack Weight (GR)
1/2" BSPT RCAGOCR020B 17 15 11 12 28 10 20
3/4" BSPF RCAGOCR025C 20 16 14 17 34 10 36
1" BSPF RCAGOCR032D 23 19 17 20 42 10 61
11/4" BSPF RCAGOCR040E 27 21 21 27 51 10 92
11/2" BSPF RCAGOCR050F 32 21 26 37 61 10 183
2" BSPF RCAGOCR063G 39 26 33 46 75 10 332
# Refer to metric equivalent
A-AFC
A-AMC
A-RCC
A-GOC
74
ABS adaptor fittings BSMaximum working pressure: 9 bar (130 psi) at 20°C . For gaskets see Accessories section
Tee 90° Plain/BSP Female Threaded Branch with Stainless Reinforcing Ring
Nominal Size G Code L1 L2 Z1 Z2 E Pack Weight (GR)
1/2" BSPT RCATICR020B 17 15 11 12 28 1 29
3/4" BSPF RCATICR025C 20 16 14 17 34 1 46
1" BSPF RCATICR032D 23 19 17 20 42 1 81
11/4" BSPF RCATICR040E 27 21 21 27 51 1 122
11/2" BSPF RCATICR050F 32 21 26 37 61 1 233
2" BSPF RCATICR063G 39 26 33 46 75 1 404
Socket Plain/BSP Female Threaded with Stainless Reinforcing Ring
Nominal Size G Code L1 L2 Z E Pack Weight (GR)
1/2" BSPT RCAMACR020B 17 15 4 28 1 19
3/4" BSPF RCAMACR025C 20 16 6 34 1 30
1" BSPF RCAMACR032D 23 19 6 42 1 49
11/4" BSPF RCAMACR040E 27 21 8 51 1 76
11/2" BSPF RCAMACR050F 32 21 13 61 1 124
2" BSPF RCAMACR063G 39 26 15 89 1 185
Adaptor Plain Male Spigot/BSP Female Threaded with Stainless Reinforcing Ring
Nominal Size G Code L1 L2 E Z Pack Weight (GR)
1/2" BSPF RCAAFCR020B 17 15 28 24 1 23
3/4" BSPF RCAAFCR025C 20 16 34 27 1 35
1" BSPF RCAAFCR032D 23 19 42 30 1 55
11/4" BSPF RCAAFCR040E 27 21 51 36 1 84
11/2" BSPF RCAAFCR050F 32 21 58 41 1 93
2" BSPF RCAAFCR063G 39 25 72 48 1 139
# Refer to metric equivalent
A-TIC
A-MAC
A-AFC
75
ABS
ABS manual ball valves–industrial BSPN = Maximum working pressure (bar) at 20°C
Double Union Ball Valve Plain Sockets Seals
Nominal Size Code EPDM Code FPM E B L Z H C PN Weight (GR)
3/8" BAABKA0160 BAABKA016V 50 51 16 46 78 65 16 112
1/2" BAABKA0200 BAABKA020V 50 51 17 46 78 65 16 112
3/4" BAABKA0250 BAABKA025V 60 58 20 52 90 70 16 160
1" BAABK1A0320 BAABKA032V 68 65 23 60 104 82 16 240
11/4" BAABKA0400 BAABKA040V 80 76 27 68 120 92 16 360
11/2" BAABK1A0500 BAABKA050V 94 88 31 78 140 105 16 552
2" BAABK1A0630 BAABKA063V 115 104 38 93 169 123 16 920
21/2" BAABKA0750 BAABKA075V 168 137 44 139 227 168 10 2480
3" BAABKA0900 BAABKA090V 168 138 51 139 242 168 10 2680
4" BAABKA1100 BAABKA110V 210 166 63 160 282 190 10 4400
# Refer to metric equivalent
ABS check valves BSMaximum working pressure for valves 16–63 (1/2”–2”) 16 bar (232 psi)
Check Valve Plain Sockets Stainless Steel Spring Seals
Nominal Size Code EPDM Code FPM L Z H Weight (GR)
1/2" CAACVA0200 CAACVA0200V 17 46 78 88
3/4" CAACVA0250 CAACVA0250V 20 52 90 144
1" CAACVA0320 CAACVA0320V 23 60 104 200
11/4" CAACVA0400 CAACVA0400V 27 68 120 304
11/2" CAACVA0500 CAACVA0500V 31 78 140 480
2" CAACVA0630 CAACVA0630V 38 93 169 800
Check Valve Plain Sockets PTFE Coated Spring EPDM Seals
Nominal Size Code L Z H Pack Weight (GR)
3/8" CAACVAT0160 16 46 78 S 88
1/2" CAACVAT0200 17 46 78 S 88
3/4" CAACVAT0250 20 52 90 S 144
1" CAACVAT0320 23 60 104 M 200
11/4" CAACVAT0400 27 68 120 M 304
11/2" CAACVAT0500 31 78 140 M 480
2" CAACVAT0630 38 93 169 M 800
# Refer to metric equivalent
A-BK1AEPDM/FPM
A-CVAEPDM/FPM
A-CVA
76
ABS air release valves BSNP10/16 blanking flanges available, For gaskets see Accessories section
Air Release Valve Plain Sockets with Seals
Nominal Size Code EPDM Code FPM L Z H Pack Weight (GR)
3/8" CAAAVA0160 CAAAVA0160V 16 46 78 S 88
1/2" CAAAVA0200 CAAAVA0200V 17 46 78 S 88
3/4" CAAAVA0250 CAAAVA0250V 20 52 90 S 144
1" CAAAVA0320 CAAAVA0320V 23 60 104 M 200
11/4" CAAAVA0400 CAAAVA0400V 27 68 120 M 304
11/2" CAAAVA0500 CAAAVA0500V 31 78 140 M 480
2" CAAAVA0630 CAAAVA0630V 38 93 169 M 800
# Refer to metric equivalent
ABS Electrically Actuated Double Union Ball Valves BS(220 — 240 Volt) (110 Volt)
Plain Sockets EPDM Seals
Nominal Size Code Weight (GR)
1/2" BAAEBKY0200 1840
3/4" BAAEBKY0250 1900
1" BAAEBKY0320 1900
11/4" BAAEBKY0400 2050
11/2" BAAEBKY0500 2250
2" BAAEBKY0630 2650
21/2" BAAEBKY0750 5400
3" BAAEBKY0900 8000
4" BAAEBKY1100 8000
# Refer to metric equivalent
ABS pneumatically actuated double union ball valves fail safe closed BS
Plain Sockets EPDM Seals
Nominal Size Code
1/2" BAAPBK0200
3/4" BAAPBK0250
1" BAAPBK0320
11/4" BAAPBK0400
11/2" BAAPBK0500
2" BAAPBK0630
21/2" BAAPBK0750
3" BAAPBK0900
4" BAAPBK1100
# Refer to metric equivalent
A-AVA
A-EBK
77
ABS Red Pipe & Fittings
ABS Red Pipe & Fittings
78
ABS Red Pipes
90o Bend
Nominal Size Code Pack Weight (GR)
3/4" RAACUA025R M 50
45o Elbow
Nominal Size Code Pack Weight (GR)
3/4" RAAGYA025R M 30
Socket
Nominal Size Code Pack Weight (GR)
3/4" RAAMAA025R M 23
90o Tee
Nominal Size Code Pack Weight (GR)
3/4" RAATIA025R M 24
Cap
Nominal Size Code Pack Weight (GR)
3/4" RAACAA025R S 18
Union with O-ring
Nominal Size Code Pack Weight (GR)
3/4" RAABOA025R M 18
ABS Red Pipes
Nominal Size Code Pack Weight (GR)
3/4" TAAT16025R M 1000
# Refer to metric equivalent
CUA
GYA
MAA
TIA
CAA
BOA
TAAT
79
Polypropylene
PPH Fittings & Valves
80
Polypropylene Pipe SystemsPolypipe Effast has developed a range of polypropylene valves and
fittings and will continue to increase the range of products.
Polypropylene pipe work systems are widely used in industrial
processing applications, because of its good characteristics.
Polypropylene offers good resistance to abrasion, good thermal
properties and is suitable for working at higher temperatures than
PVCu and ABS.
ColourPolypropylene material is beige-grey in colour.
Chemical ResistancePolypropylene has good chemical resistance. It is resistant to
acids, alkalis, salts and to a number of organic solvents.
StandardsIndividual products are in compliance with appropriate
British and European Standards:
Fittings DIN 16962
Threaded fittings BS 21, DIN 2999, ISO 7
Pressure RatingMaximum 10 bar at 20°C unless otherwise stated.
PP-H in sub-zero temperaturesPP-H Pipe systems are suitable for temperatures as low as -10°C,
however it is necessary as with any other pipeline to take preventative
measures to ensure the pipeline fluid does not freeze, as freezing
would cause subsequent damage to the system.
Thermal expansionThe thermal coefficient of linear expansion for PP-H is
15 x 10-5m/m.°C
It is necessary in certain situations to make special provision for this
expansion and contraction. Thermal expansion of PP-H is compared
with other materials, in the following chart.
General Information Temperature range-10°C to +110°C
81
PolypropyleneSocket fusion welding
The Effast Polypropylene range is connected by socket fusion welding.Socket fusion welding in dimensions of 16mm to 110mm, however
special reinforcement collars will be required for 16mm joints.
The principle of socket fusion welding is constant however small
differences in technique may occur on machinery from different
suppliers. It is important to note that only like materials can be
joined.
Below are details of the socket fusion process and illustrations to
show the process. During the pr
During the process strict adherence to the safety protocols should
be given at all times.
Preparing the equipment.It is possible to use hand held socket fusion machines when joining
materials in dimensions from 20mm to 63mm, however a bench
top machine is preferred if any quantity of joints is required. The
equipment should be clean and in good working order before any
operation takes place. Careful attention should be given when
following the tool set up as shown in the machine protocols. After
the tool set up is completed the heater should be allowed to heat
for 10 to 15 minutes, until the joining tools have reached their
required temperature. A digital thermometer should be used to
check the temperature before welding commences. It should be
noted that during operation the welding area should be protected
from draughts, dust and adverse weather conditions likely to
corrupt the joint integrity.
Preparing the pipe and fittings.The pipe in all cases should be cut with a sharp set of pipe cutters
suitable for cutting plastic piping, as this will provide a square end
suitable for socket fusion welding. It is important to ensure both
the pipes and the fittings are clean and free from oil, water and
grit before heating takes place. The pipe is peeled to remove the
oxidised layer of material caused by UV radiation from the joint
area. After the pipe is peeled, both the interior of the fitting and
the peeled area of the pipe may be wiped with an alcohol wipe.
Ensure there are no scrapings or chips of material attached to the
pipe.
Technical Information.The socket fusion of PP requires temperatures between 250 and
270 degrees Celsius on the heating tool before joining can be
undertaken. Joining is determined by depth and shear pressure as
the two preheated parts are brought together, one inside the other.
The necessary times relevant to the joining process are; heating
time, change over time, fixing time and cooling time. These are
shown in the table.
The welding process.After the set up and preparation has been completed in line with
the machine instructions guide. The newly prepared pipes and
fittings can be introduces to the heat source ensuring that both
the pipe and the fitting are entered to the correct depth. They
are then allowed to heat for the pre determined time. A bead of
molten material should be visible forming on both the pipe and
the fitting as heating takes place. When the time has elapsed, the
pipe and fitting can be removed from the heat source. A change
over time is shown on the table, this should be adhered to. The two
parts should be joined together ensuring that the pipe is entered
to the stop point inside the fitting. The joint should be held in
position, and then allowed to cool in line with the correct table of
parameters. A uniform double weld bead should be visible around
the neck of the fitting, and a single weld bead should be evident
inside the fitting. Testing can take place 1 hour after the last weld is
complete.
Heating times for socket fusion joints in PP. (DVS 2207, part 11)
Pipe od in mm Min wall thickness in mm Heating time in secs Change over time in secs max Cooling time in mins
16 2.0 5
20 2.5 5 4 2
25 2.7 7
32 3.0 8
40 3.7 12 6 4
50 4.6 18
63 3.6 24
75 4.3 30 8 6
90 5.1 40
110 6.3 50 10 8
82
Jointing methods
The Effast Polypropylene range is jointed by socket fusion however there are two further jointing techniques.For reference only the images below detail the socket fusion and also butt fusion and electro fusion techniques.
Socket fusion Butt fusion Electro fusion
Heating spigot
Heatingsocket
Heatingelement
Pipe orFitting
Fitting
Heatingelement
Pipe orFitting
Pipe orFitting
Electro-fusionsocketPipe
Weldingleads
Individual parts Individual parts Individual parts
Heating Heating Heating
Finished joint Finished joint Finished joint
83
Polypropylene
Polypropylene socket fusion fittings
Socket Fusion Elbow 90° Plain
Nominal Size Code L Z E Pack Weight (GR)
20 PFIGOI0200 16 11 29 S 17
25 PFIGOI0250 18 14 36 M 28
32 PFIGOI0320 20 18 43 M 45
40 PFIGOI0400 22 22 53 L 70
50 PFIGOI0500 25 27 66 L 130
63 PFIGOI0630 30 32 82 L 230
Socket Fusion Elbow 45° Plain
Nominal Size Code L Z E Pack Weight (GR)
20 PFIGYI0200 16 5 29 S 15
25 PFIGYI0250 18 6 36 M 24
32 PFIGYI0320 20 8 43 M 36
40 PFIGYI0400 22 10 53 M 58
50 PFIGYI0500 25 12 66 L 92
63 PFIGYI0630 30 14 82 L 170
Socket Fusion Tee 90° Plain
Nominal Size Code L Z E Pack Weight (GR)
20 PFITII0200 16 11 29 M 20
25 PFITII0250 18 14 36 M 37
32 PFITII0320 20 18 43 M 58
40 PFITII0400 22 22 53 M 92
50 PFITII0500 25 27 66 L 146
63 PFITII0630 30 32 82 L 280
Socket Fusion Socket Fusion Socket Plain
Nominal Size Code Z L E Pack Weight (GR)
20 PFIMAI0200 3 16 29 S 12
25 PFIMAI0250 4 18 36 M 18
32 PFIMAI0320 3 20 43 M 28
40 PFIMAI0400 4 22 53 M 42
50 PFIMAI0500 4 25 66 L 65
63 PFIMAI0630 4 30 82 L 104
# Refer to metric equivalent
GOH
GYH
TIH
MAH
84
Polypropylene socket fusion fittings
Socket Fusion Reducing Socket Plain
Nominal Size Code L1 L2 Z E1 E2 Pack Weight (GR)
25 x 20 PFIMRI025B 16 18 6 29 36 S 11
32 x 20 PFIMRI032B 16 20 6 29 43 S 15
32 x 25 PFIMRI032C 18 20 6 36 43 S 18
40 x 25 PFIMRI040C 18 22 10 36 53 M 23
40 x 32 PFIMRI040D 20 22 10 43 53 M 25
50 x 32 PFIMRI050D 20 25 12 43 66 M 48
50 x 40 PFIMRI050E 22 25 12 53 66 M 53
63 x 32 PFIMRI063D 20 30 18 43 82 M 71
63 x 40 PFIMRI063E 22 30 17 53 82 M 78
63 x 50 PFIMRI063F 25 30 13 66 82 M 80
Socket Fusion Cap Plain
Nominal Size Code L H E Pack Weight (GR)
20 PFICAI0200 16 27 29 S 9
25 PFICAI0250 18 30 36 S 13
32 PFICAI0320 20 34 43 M 22
40 PFICAI0400 22 38 53 M 33
50 PFICAI0500 25 44 66 M 52
63 PFICAI0630 30 51 82 M 86
Socket Fusion Stub Flange (Serrated) Plain
Nominal Size Code L Z d S E Pack Weight (GR)
20 PFIQRI0200 16 3 27 6 34 S 7
25 PFIQRI0250 18 3 33 7 41 S 11
32 PFIQRI0320 20 3 41 7 51 S 15
40 PFIQRI0400 22 3 50 8 61 M 24
50 PFIQRI0500 25 3 61 8 73 M 34
63 PFIQRI0630 30 3 76 9 90 M 60
Socket Fusion Union Plain. Supplied with EPDM O ring–for FPM O ring see Accessories section
Nominal Size Code L Z1 Z2 F E Pack Weight (GR)
20 PFIBOI0200 16 3 11 1" 42 S 38
25 PFIBOI0250 18 3 13 11/4" 52 M 58
32 PFIBOI0320 20 3 15 11/2" 59 M 80
40 PFIBOI0400 22 7 16 2" 72 M 118
50 PFIBOI0500 25 3 26 21/4" 79 M 170
63 PFIBOI0630 30 11 25 23/4" 96 M 285
# Refer to metric equivalent
Threaded fittings PPH fiberglass reinforced
Plug
Nominal Size Code L H O Weight (GR)
1/2” PFFTAF0200 15.0 29 24 10
3/4” PFFTAF0250 16.3 30 30 15
1” PFFTAF0320 19.1 33 36 25
11/4” PFFTAF0400 21.4 39 46 40
11/2” PFFTAF0500 21.4 39 50 45
2” PFFTAF0630 25.7 43 65 80
# Refer to metric equivalent
RLH
CAH
QRH
BOH
TAEH
85
Polypropylene
Threaded fittings PPH fiberglass reinforced
Reducing Bush
Nominal Size Code L1 L2 Z O Weight (GR)
3/4”x 1/2” PFFRCF025B 16.3 15.0 13.3 30 13
1”x 3/4” PFFRCF032C 19.1 16.3 14.8 36 20
11/4”x 1” PFFRCF040D 21.4 19.1 16.3 46 35
11/2”x 11/4” PFFRCF050E 21.4 21.4 14.0 55 37
2”x 11/2” PFFRCF063F 25.7 21.4 18.3 65 67
Reducing Nipple
Nominal Size Code L1 L2 H O Weight (GR)
3/4” x 1/2” PFFNRF025B 13.3 15.0 43 30 17
11/4” x 1” PFFNRF032C 19.1 16.3 47 36 26
11/4” x 1” PFFNRF040D 21.4 21.4 56 46 42
11/2” x 11/4” PFFNRF050E 21.4 21.4 58 50 48
2” x 11/2” PFFNRF063F 25.7 21.4 62 65 81
Nipple
Nominal Size Code L H O Weight (GR)
1/2” PFFNIF0200 11 32 19 11
3/4” PFFNIF0250 11 42 24 9
1” PFFNIF0320 15 42 30 11
11/4” PFFNIF0400 16 50 36 18
11/2” PFFNIF0500 19 58 36 28
2” PFFNIF0630 21 58 50 46
Adaptor Socket
Nominal Size Code L1 L2 Z E O Weight (GR)
20 x 1/2” PFPMAP020B 16.5 15 6 28 32 15
25 x 3/4” PFPMAP025C 18.5 16 7 34 36 20
32 x 1” PFPMAP032D 20.5 19 7 43.5 46 32
40 x 11/4” PFPMAP040E 22.5 22 7 50 55 50
50 x 11/2” PFPMAP050F 25.5 22 9 60 65 80
63 x 2” PFPMAP063G 30.5 26 9 78 80 140
90° Elbow
Nominal Size Code L Z E Weight (GR)
1/2” PFFGOF0200 16 11 29 17
3/4” PFFGOF0250 18 14 36 28
1” PFFGOF0320 20 18 43 45
11/4” PFFGOF0400 22 22 53 70
11/2” PFFGOF0500 25 27 66 130
2” PFFGOF0630 30 32 82 230
# Refer to metric equivalent
RCEH
NREH
NIEH
MAT
GOEH
86
Threaded fittings PPH fiberglass reinforced
90° Tee
Nominal Size Code L Z E Weight (GR)
1/2” PFFTIF0200 16 11 29 20
3/4” PFFTIF0250 18 14 36 37
1” PFFTIF0320 20 18 43 58
11/4” PFFTIF0400 22 22 53 92
11/2” PFFTIF0500 25 27 66 146
2” PFFTIF0630 30 32 82 280
Socket
Nominal Size Code Z L E Weight (GR)
1/2” PFFMAF0200 3 16.5 30.5 12
3/4” PFFMAF0250 3.5 18.5 36 18
1” PFFMAF0320 3 20.5 43.5 28
11/4” PFFMAF0400 4 22.5 53.5 42
11/2” PFFMAF0500 4 25.5 66 65
2” PFFMAF0630 4 30 82 104
Threaded Union with O-Ring with EPDM O ring can also beSupplied with FPM O ring
Nominal Size Code L Z1 Z2 F E Weight (GR)
1/2” PFFBOF0200 16 3 11 1” 42 38
3/4” PFFBOF0250 18 3 13 11/4” 52 58
1” PFFBOF0320 20 3 15 11/2” 59 80
11/4” PFFBOF0400 22 7 16 2” 72 118
11/2” PFFBOF0500 25 3 26 21/4” 79 170
2” PFFBOF0630 30 11 25 23/4” 96 285
# Refer to metric equivalent
TIEH
MAT
BOEH
87
Polypropylene
Polypropylene industrial ball valvesPN = Maximum working pressure (bar) at 20°C
Double union, metric Fusion Socket
Nominal Size Code EPDM Code FPM D Inch DN L Z H E B C L/m ∆p=1bar Weight (GR)
20 BHPBKH0200 BHPBKH020V 1/2” 15 16.5 46.5 79.5 48 51 65 190 80
25 BHPBKH0250 BHPBKH025V 3/4” 20 18.5 54 91 58 58 70 380 140
32 BHPBKH0320 BHPBKH032V 1” 25 20.5 61 102 65 65 82 700 200
40 BHPBKH0400 BHPBKH040V 1 1/4” 32 22.5 73 118 78 76 92 1000 300
50 BHPBKH0500 BHPBKH050V 1 1/2” 40 25.5 89 140 85 88 105 1700 490
63 BHPBKH0630 BHPBKH063V 2” 50 30 106 166 102 104 123 3200 820
Double union, BSP threaded
Nominal Size Code EPDM Code FPM D Inch DN L Z H E B C L/m ∆p=1bar Weight (GR)
20 BHPBKEH020B BHPBKEH020V 1/2” 15 16.5 46.5 79.5 48 51 65 190 80
25 BHPBKEH025C BHPBKEH025V 3/4” 20 18.5 54 91 58 58 70 380 140
32 BHPBKEH032D BHPBKEH032V 1” 25 20.5 61 102 65 65 82 700 200
40 BHPBKEH040E BHPBKEH040V 1 1/4” 32 22.5 73 118 78 76 92 1000 300
50 BHPBKEH050F BHPBKEH050V 1 1/2” 40 25.5 89 140 85 88 105 1700 490
63 BHPBKEH063G BHPBKEH063V 2” 50 30 106 166 102 104 123 3200 820
# Refer to metric equivalent
Polypropylene check valvesFor dimensions see PVCu equivalent–PVCu Section
Check Valve Fusion Sockets EPDM/FPM Seals
Nominal Size Code EPDM Code FPM D Inch DN L Z H E L/m ∆p=1bar Weight (GR)
20 CHPCVH0200 CHPCVH020V 1/2” 15 16.5 46.5 79.5 48 190 63
25 CHPCVH0250 CHPCVH025V 3/4” 20 18.5 54 91 58 380 125
32 CHPCVH0320 CHPCVH032V 1” 25 20.5 61 102 65 700 170
40 CHPCVH0400 CHPCVH040V 1 1/4” 32 22.5 73 118 78 1000 250
50 CHPCVH0500 CHPCVH050V 1 1/2” 40 25.5 89 140 85 1700 425
63 CHPCVH0630 CHPCVH063V 2” 50 30 106 166 102 3200 710
Check Valve BSP Threaded EPDM/FPM Seals
Nominal Size Code EPDM Code FPM D Inch DN L Z H E L/m ∆p=1bar Weight (GR)
20 BSPF CHPCVEH020B CHPCVEH020V 1/2” 15 16 46.5 79.5 48 190 63
25 BSPF CHPCVEH025C CHPCVEH025V 3/4” 20 19 54 91 58 380 125
32 BSPF CHPCVEH032D CHPCVEH032V 1” 25 22 61 102 65 700 170
40 BSPF CHPCVEH040E CHPCVEH040V 1 1/4” 32 26 73 118 78 1000 250
50 BSPF CHPCVEH050F CHPCVEH050V 1 1/2” 40 31 89 140 85 1700 425
63 BSPF CHPCVEH063G CHPCVEH063V 2” 50 38 106 166 102 3200 710
# Refer to metric equivalent
BKHEPDM/FPM
BKEHEPDM/FPM
CVHEPDM/FPM
CVEHEPDM/FPM
88
Polypropylene butt welding fittings
90o Elbow
Nominal Size Code Weight (GR)
20 RHPGOH020L
25 RHPGOH025L
32 RHPGOH032L
40 RHPGOH040L
50 RHPGOH050L
63 RHPGOH063L
75 RHPGOH075L
90 RHPGOH090L
110 RHPGOH110L
90o Elbow
Inches Code Weight (GR)
20 RHPCUH020L
25 RHPCUH025L
32 RHPCUH032L
40 RHPCUH040L
50 RHPCUH050L
63 RHPCUH063L
75 RHPCUH075L
90 RHPCUH090L
110 RHPCUH110L
Stub flanges ISO/DIN
Inches Code Weight (GR)
32 RHPQRH032L
40 RHPQRH040L
50 RHPQRH050L
63 RHPQRH063L
75 RHPQRH075L
90 RHPQRH090L
110 RHPQRH110L
# Refer to metric equivalent
GOH-L
CUH-L
QRH-L
89
Polypropylene
Polypropylene butt welding fittings
Stub flanges ISO/DIN
Inches Code Weight (GR)
20 RHPQRH020A
25 RHPQRH025A
32 RHPQRH032A
40 RHPQRH040A
50 RHPQRH050A
63 RHPQRH063A
75 RHPQRH075A
90 RHPQRH090A
45o Elbow
Nominal Size Code Weight (GR)
50 RHPGYH050L
63 RHPGYH063L
75 RHPGYH075L
90 RHPGYH090L
110 RHPGYH110L
Tee
Nominal Size Code Weight (GR)
32 RHPTIH032L
40 RHPTIH040L
50 RHPTIH050L
63 RHPTIH063L
75 RHPTIH075L
90 RHPTIH090L
110 RHPTIH110L
Cap
Nominal Size Code Weight (GR)
20 RHPCAH020L
25 RHPCAH025L
32 RHPCAH032L
40 RHPCAH040L
50 RHPCAH050L
63 RHPCAH063L
75 RHPCAH075L
90 RHPCAH090L
110 RHPCAH110L
# Refer to metric equivalent
QRH-L
GYH-L
TIH-L
CAH-L
90
Polypropylene butt welding fittings
Female threaded adaptor NPT
Nominal Size Code Weight (GR)
20 RHPAFN020L
25 RHPAFN025L
32 RHPAFN032L
40 RHPAFN040L
50 RHPAFN050L
63 RHPAFN063L
75 RHPCAH075L
Female threaded adaptor GAS
Nominal Size Code Weight (GR)
20 RHPAFH020L
25 RHPAFH025L
32 RHPAFH032L
40 RHPAFH040L
50 RHPAFH050L
63 RHPAFH063L
Male threaded adaptor NPT
Nominal Size Code Weight (GR)
20 RHPAMN020L
25 RHPAMN025L
32 RHPAMN032L
40 RHPAMN040L
50 RHPAMN050L
63 RHPAMN063L
Male threaded adaptor GAS
Nominal Size Code Weight (GR)
20 RHPAMH020L
25 RHPAMH025L
32 RHPAMH032L
40 RHPAMH040L
50 RHPAMH050L
63 RHPAMH063L
# Refer to metric equivalent
AFN-L
AMN-L
AFH-L
AMH-L
91
Polypropylene
Polypropylene pressure pipes
Presure pipes
Nominal Size Code sp. mm Weight (GR)
20 THPT100200 1.9
25 THPT100250 2.3
32 THPT100320 2.9
40 THPT100400 3.7
50 THPT100500 4.6
63 THPT100630 5.8
75 THPT100750 6.8
90 THPT100900 8.2
110 THPT101100 10.0
# Refer to metric equivalent
92
Solvent cement and PTFE tape
PTFE Tape. Recommended for sealing threaded joints.
Size Code Weight (GR)
12mm GGPTEF0120 10
Glue
Size Code
125ml PLUMEFF1250
250ml PLUMEFF2500
500ml PLUMEFF5000
1000ml PLUMEFF1000
Effast-Tite is a solution of polyvinyl in a mixture of solvents containing tetrahydrofuran to cement PVC pipes and fittings developed with a special solvent that evaporate fast. When flexible pipes are cemented respect one our of drying time, for immediate testing use maximum 3 bars after twenty minutes (up to 160 mm). It can be used with or without cleaner.
Glue for Lagre Diameters
Size Code
500ml PLUMBIGS0500
1000ml PLUMBIGS1000
Large-Tite is developed with special solvents that evaporate slowly. Pressure testing after 24 h. (above 10°), do not use this solvent cement below 5°C, during the first 10 minutes do not charge mechanically.
Cleaner
Size Code
1000ml PLUDET1000
Prepare surface of PVC pipes and fittings cleaning any residual dirt. Can be used with glue containing tetrahydrofuran.
# Refer to metric equivalent
Pipe clips, clamps and bracketsCentral fixing hole 5.5mm diameter
Pipe Bracket with Safety Clip
Nominal Size Code B H Pack Weight (GR)
50 RDRPTD0500 17 71 M 20
63 RDRPTD0630 18 84 M 25
75 RDRPTD0750 19 97 S 33
90 RDRPTD0900 20 113 S 49
110 RDRPTD1100 23 134 S 74
125 RDRPTD1250 25 145 S 95
140 RDRPTD1400 27 167 S 135
160 RDRPTD1600 S 340
# Refer to metric equivalent
PTD
93
Accessories
PVC–Pipes PN 10 + PN 16
d mm 20°C 30°C 40°C 50°C 60°C
16 80 70 50continuous support
20 90 80 60
25 95 85 65 55 40
32 105 90 70 60 45
40 120 110 90 70 55
50 140 130 110 85 65
63 150 140 120 95 70
75 165 155 135 110 80
90 180 170 150 125 95
110 200 190 170 145 115
125 210 200 185 160 125
140 225 215 195 170 140
160 240 230 210 185 155
200 255 240 225 200 170
225 270 260 240 215 185
PE–Pipes PN 10
d mm 20°C 30°C 40°C 50°C 60°C
20 75 70 65 65 60
25 80 80 75 70 65
32 90 90 85 80 75
40 100 100 95 90 85
50 115 110 105 100 95
63 130 125 120 115 105
75 140 135 130 125 115
90 155 150 145 135 130
110 170 165 160 150 140
125 185 175 170 160 150
140 195 185 180 170 155
160 210 200 190 180 170
200 235 220 210 200 186
225 250 235 220 210 200
225 270 260 240 215 185
PP–Pipes PN 10
d mm 20°C 30°C 40°C 50°C 60°C 80°C 100°C
16 75 70 70 65 65 55 40
20 80 75 70 70 65 60 45
25 85 85 85 80 75 70 50
32 100 95 95 90 85 75 55
40 110 110 105 100 95 85 60
50 125 120 115 110 105 90 70
63 140 135 130 125 120 105 80
75 155 150 145 135 130 115 85
90 165 165 155 150 145 125 95
110 185 180 175 165 160 140 105
125 200 190 185 180 170 150 110
140 210 205 195 190 180 155 115
160 225 225 210 200 190 165 125
180 240 240 225 215 200 170 130
200 250 250 235 225 215 185 135
225 265 260 250 240 230 200 145
PVDF–Pipes PN 10
d mm 20°C 30°C 40°C 50°C 60°C 80°C 100°C
16 85 80 75 70 65 60 55
20 95 90 80 75 70 65 60
25 100 95 90 85 80 75 70
32 110 100 95 90 85 80 75
40 125 115 110 100 95 90 80
50 140 130 120 115 110 100 95
63 150 140 130 120 115 105 100
75 165 155 140 130 125 115 110
90 180 165 155 145 135 125 120
110 200 185 175 160 150 140 130
125 210 195 185 170 160 150 140
140 225 210 195 180 170 160 150
160 240 225 210 195 185 170 160
200 255 240 225 210 200 185 175
225 270 255 240 225 215 200 190
Pipe hanger spacing for horizontal piping
94
PVCu and ABS valve spares
PVCu Valve Nut
Inches mm Code
1/2" 20 BDRGHI0200
3/4" 25 BDRGHI0250
1" 32 BDRGHI0320
11/4" 40 BDRGHI0400
11/2" 50 BDRGHI0500
2" 63 BDRGHI0630
3" 90 BDRGHI0900
4" 110 BDRGHI1100
PVCu Socket End Connectors Plain
Nominal Size Code
3/8" BERMAN0160
1/2" BERMAN0200
3/4" BERMAN0250
1" BERMAN0320
11/4" BERMAN0400
11/2" BERMAN0500
2" BERMAN0630
21/2" BERMAN0750
3" BERMAN0900
4" BERMAN1100
Spring
Inches mm Code
1/2" 20 CDRMOL0200
3/4" 25 CDRMOL0250
1" 32 CDRMOL0320
11/4" 40 CDRMOL0400
11/2" 50 CDRMOL0500
2" 63 CDRMOL0630
3" 75-90 CDRMOL0900
Spring
Inches mm Code
1/2" 20 CDRMOX0200
3/4" 25 CDRMOX0250
1" 32 CDRMOX0320
11/4" 40 CDRMOX0400
11/2" 50 CDRMOX0500
2" 63 CDRMOX0630
3" 75-90 CDRMOX0900
# Refer to metric equivalent
GHI
MAN
CDR-MOL
CDR-MOX
95
Accessories
PVCu and ABS valve spares
Industrial Ball Valve Handle Orange
Inches mm Code Blue Code Red D(mm)
1/2" BDRHBN0200 BDRHAN0200 20
3/4" BDRHBN0250 BDRHAN0250 25
1" BDRHBN0320 BDRHAN0320 32
11/4" BDRHBN0400 BDRHAN0400 40
11/2" BDRHBN0500 BDRHAN0500 50
2" BDRHBN0630 BDRHAN0630 63
3" BDRHBN0900 BDRHAN0900 75-90
4" BDRHBN1100 BDRHAN1100 110
EPDM/FPM and PTFE Seal Kits for Industrial Ball Valves
Inches mm Code EPDM Code FPM D(mm)
1/2" BDRKIT0200 BDRKIT020V 20
3/4" BDRKIT0250 BDRKIT025V 25
1" BDRKIT0320 BDRKIT032V 32
11/4" BDRKIT0400 BDRKIT040V 40
11/2" BDRKIT0500 BDRKIT050V 50
2" BDRKIT0630 BDRKIT063V 63
21/2" BDRKIT0750 BDRKIT075V 75
3" BDRKIT0900 BDRKIT090V 90
4" BDRKIT01100 BDRKIT0110V 110
# Refer to metric equivalent
HBN
KIT
96
Material selection
In order to select the most suitable material for a pipe system the
following factors need to be considered –
• The medium or fluid to be conveyed and its chemical composition
• Operating pressure
• Operating temperature
These factors are interlinked and only when all are addressed can
the correct material be selected.
There are a number of properties which are key to the suitability of
a material to fulfil the factors above.
General properties
Density
Is a measure of the mass of a given volume, polymers have the
lowest density of all classes of engineering materials.
Energy content
The amount of energy released during the combustion of the
substance. Polyolefines such as PE, PP and PB contain approximately
the same energy as heating oil at 44MJ/kg.
Recycle fraction
Usually represented by a number between 0 and 1 without units.
Higher fractions indicate materials which are likely to be recycled.
Thermoplastics can be recycled, polyethylene offers one of the
highest recyle factors of polymers at approximately 0.6.
Mechanical properties
Tensile
Tensile testing is performed by the elongation of a test specimen
until it breaks. Values obtained from the resulting curve of stress
against elongation include.
• Yield stress
• Percentage of elongation
• Modulus of elasticity
• Impact
Impact testing is performed to measure the ability of a material to
withstand impact. The use of a notched test is necessary to produce
a break in ductile materials.
Hardness
Testing the hardness of a material involves the application of a
defined load through a defined surface area. Dependent on the
type of test the resulting indentation or penetration is recorded as a
measure of the material hardness.
Thermal properties
Thermal expansion coefficient
The rate of expansion or contraction due to a change in
temperature differs between material types. Although the amount
of expansion per metre for each degree change in temperature
may appear small, the expansion of a long pipe length through a
moderate change in temperature can be significant. Where plastics
are to be joined to other materials consideration should be given
to the possible stresses within the connection due to different
coefficient values.
Thermal conductivity
Indication of the transfer of heat through the material. Higher
values indicate a material which allows the passage of heat more
readily. Lower values imply a better insulating material.
Electrical properties
Dielectric strength
The maximum electric field strength a material can intrinsically
withstand without failure of its insulating properties. Poor
conductors usually support electrostatic fields
Surface resistivity
The resistance to the flow of electrical current over the surface of
a material. Engineering plastics are inherently good insulators with
high surface resistance values of 1014 and above. Resistivity can be
reduced through the addition of conductive additives to the base
polymer.
The following is a list of abbreviations used in this catalogue:
ABS Acrylonitrile–Butadiene–Styrene
ASA American Standards Association
BSP British Standard Pipe (Thread)
DIN Deutsche Industrie Normen(German Industrial Standards)
EPDM Ethylene Propylene Rubber
FPM Fluorine Rubber (e.g. Viton)
GR Weight in grammes
ISO International Standardisation Organisation
NBR Nitrile Rubber
NP Nominal Pressure
PE Polyethylene
PP Polypropylene
PTFE Polytetrafluoroethylene (e.g. Teflon)
PVCu Unplasticised Polyvinyl Chloride
SP Standard Pack
PN Pressure Rating
97
Material selection
Picture supplied courtesy of Sterling Hydrotec.
Comparative properties of PVCu, ABS and PP
Property PVCu-Rigid ABS High Impact
General
Composition (CH2-CH-CI)n (CH2-CH-CH2—CH-CN-C6H4)n
Density (Mg/m³) 1.35 to 1.55 1.03 to 1.07
Energy Content (Mj/kg) 85 to 106 85 to 120
Recycle Fraction 0.15 to 0.25 0.45 to 0.55
Mechanical
Young's Modulus of elasticity (GPa) 2.2 to 3.5 2.1 to 2.8
Elastic Limit (MPa) 35 to 52 40 to 45
Tensile Strength (MPa) 30 to 70 45 to 48
Compressive Strengh (MPa) 55 to 60 55 to 60
Ductility 0.1 to 3 0.06 to 0.07
Endurance Limit (MPa) 27 to 31.2 24 to 27
Fracture Toughness (MPa.m½) 1 to 2 2.3 to 2.6
Hardness Vickers 10.6 to 15.6 5.6 to 12.2
Poisson's Ratio 0.38 to 0.43 0.38 to 0.42
Thermal
Normal Service Temperature (°C) 0 to 60 -40 to 60
Thermal Expansion (mm/m.°C) 0.055 to 0.095 0.070 to 0.100
Specific Heat (J/kg.K) 1000 to 1100 1500 to 1510
Thermal Conductivity (W/m.K) 0.24 to 0.26 0.17 to 0.24
Electrical
Dielectric Constant 3.1 to 3.2 2.8 to 3.3
Resistivity (1013 ohm.m) 3.16 to 10 6.31 to 15.8
98
Temperature and pressure relationship for pipes, PVCu imperial
Class C Class D Class E
Temperature (°C) bar psi bar psi bar psi
0 9.0 130 12.0 174 15.0 217
20 9.0 130 12.0 174 15.0 217
30 8.1 117 10.8 156 13.5 195
35 7.2 104 9.6 139 12.0 174
40 6.3 91 8.4 121 10.5 152
45 5.4 78 7.2 104 9.0 130
50 4.0 58 5.4 78 6.7 97
55 2.7 39 3.6 52 4.5 65
60 1.3 18 1.8 26 2.2 31
Temperature and pressure relationship for pipes, ABS imperial
Class C Class D Class E
Temperature (°C) bar psi bar psi bar psi
-40 9.0 130 12.0 174 15.0 217
-20 9.0 130 12.0 174 15.0 217
0 9.0 130 12.0 174 15.0 217
20 9.0 130 12.0 174 15.0 217
30 8.1 117 11.3 163 13.5 195
40 6.3 91 8.5 123 10.5 152
50 4.5 65 6.3 91 7.5 108
60 2.7 39 3.8 55 4.5 65
Temperature and pressure relationship for pipes, PVCu metric
Pipe pressure rating (bar)
Temperature (°C) PN10 PN16
0 10.0 16.0
20 10.0 16.0
30 8.0 12.8
35 7.1 11.8
40 6.4 10.2
45 5.1 8.2
50 4.4 7.0
55 3.3 5.2
60 2.6 4.1
Temperature and pressure relationship for pipes, PP-H metric (PN10)
Pipe pressure rating (bar)
Temperature (°C) 50 Years 25 Years 10 Years 1 Year
20 10.0 10.6 11.0 12.3
40 6.2 6.6 6.9 8.0
60 3.8 4.1 4.3 5.2
80 – 1.6 2.0 3.5
95 – – 0.9 2.3
110 – – – 1.6
99
Selection of pipeline systems
Pipeline system selection
Pipeline system selection is usually based on a number
of parameters: -
• The effect of working conditions such as pressure, temperature
and the fluid carried.
• Flow rate of the fluid usually governs the pipe size.
PVCu (imperial sizes) pressure ratings– fittings, valves and pipes
Product Size–inchesPressure rating at 20°C
psi bar
Fittings
Solvent cement½–6 217 15
8,10 and 12 130 9
Threaded 3/8–4 145 10
Union½–2½ 174 12
3–4 145 10
Flange Blanks
1–2 232 16
2½–4 145 10
5–6 87 6
Valves
Ball3/8–2 232 16
2½–4 145 10
3 Way ball ¾–2 145 10
Diaphragm ½–2 145 10
Butterfly 3–5 145 10
6 87 6
Knife gate 1½–4 36 2.5
Check3/8–2 232 16
2½–3 145 10
Wafer check2–6 145 10
8 87 6
Pipes
Class E ½–6 217 15
Class D 1¼–6 174 12
Class C 2–12 130 9
Class TThreading and machining only
3/8–2 174 12
PVCu (metric sizes) pressure ratings– fittings, valves and pipes
Product Size–mmPressure rating at 20°C
bar psi
Fittings
Solvent cement16–160 16 232
200–315 10 145
Metric solvent x BSP adaptor
16 x ³/8" - 110–4"
10 145
Valves
Ball16–63 16 232
75–110 10 145
Diaphragm 20–63 10 145
Butterfly 90–140 10 145
160 6 87
Check16–63 16 232
75–90 10 145
Pipes
PN rated 16–315 10 and 16 145 and 232
PP-H (metric sizes) pressure ratings– fittings, valves and pipes
Product Size–mm (inches)
Pressure rating at 20°C
bar psi
Fittings
Socket fusion 16–110 10 145
Valves
Ball union end/ socket fusion
20–63 (½"- 2") 10 145
Ball union end/ threaded BSP (½"–2") 10 145
Butterfly
90–140(3"–5") 10 145
160–225(6"–8") 6 87
Check 20–63(½"–2") 10 145
Pipes
PN rated 16–110 10 145
100
ABS (imperial sizes) pressure ratings– fittings, valves and pipes
Product Size–inches (mm)
Pressure rating at 20°C
psi bar
Fittings
Solvent cement
½–4 217 15
5–6 174 12
8 145 10
Threaded BSP 3/8–3 145 10
Union½–2½ 174 12
3–4 145 10
Flange Blanks
1–2 232 16
2½–4 145 10
5–6 87 6
Valves
Ball
3/8–2(16–63mm)
232 16
2½–4(75–110mm) 145 10
Check
3/8–2(16–63mm)
232 16
2½–3(75–90mm) 145 10
Pipes
Class E 3/8–4 217 15
Class D 6 174 12
Class C 1–8 130 9
Class TThreading and machining only
3/8–2 174 12
Valve selectionValve selection is based upon a number of key parameters: -
• The primary valve body material is selected along with the
material best suited for the pipe system.
• Thereafter valve selection will depend on the properties of the
conveyed medium and the valve characteristics themselves, as
shown in table.
• The compatibility of the seal material to the conveyed medium
within the known operating parameters must be confirmed,
which can be determined by reference to the valve seal
behaviour in table.
• Additionally, valves have another important characteristic
known as torque rating which is very important in actuated
applications.
For more information regarding the
selection of valves for actuation and the relevant torque figures,
please ask for a copy of the full Effast Technical Catalogue.
Valve selection
Valve features Ball valve Butterfly valve Diaphragm valve
Standard seal EPDM, FPM EPDM, FPM EPDM
Flow Full Restricted Restricted
Flow adjustment Limited, not positive
Good, positive
Good, positive
Frictional pressure loss Low Medium High
Behaviour water hammer Fair Limited Limited
Valve seal behaviour
Seal features Ball valve Butterfly valve Diaphragm valve
Liquid, particle free Good Good Good
Liquid, particulate or crystal forming
Limited, needs regular cleaning
Good, but needs occasional cleaning Good
Liquid, viscous Good Limited Limited
Gases Good Good Limited
101
Storage, handling and installation
Introduction
One of the key parts of a successful installation comes from the
way that plastic pipes and components are stored and handled.
This chapter deals with the installation of plastic pipeline systems
and describes the methods for preserving structural integrity and
compensating for thermal expansion.
Storage and handling
Pipe is often stored directly on the ground or supported in racks or
pallets and the following conditions should be observed: -
• Ensure that the ground surface is level and cleared of debris to
prevent the pipes from becoming bent, scored and damaged.
• Pipes should never be stacked more than 6 layers high and in
hot climates this should be restricted to 4 layers. Large bore
pipes should not be stacked greater than 1 metre high, thus
avoiding ovality due to heat and pressure.
• Pipes of different diameters and wall thickness should be
stacked separately. If this is not practical the larger diameter
and thicker walled pipes should be stored at the bottom of the
stack.
• Pipe racks should be constructed to provide full support to each
pipe layer. Side supports should be at least 100mm wide and be
placed at regular intervals of 1.2 metres along the pipe length.
• Narrow straps to support the pipe stack should be avoided.
• Pipes can be stored in palletised stacks as long as the pallets and
not the pipes support the stack weight and pallets should be
stacked no more than 3 pallets high for short periods only.
• Pipes and fittings stored for an extended period of time should
be protected from direct sunlight to avoid UV degradation.
Fittings should be stored using a method that allows air
circulation such as porous hessian sacks, boxes or on shelves.
The whole purpose of correct handling is to avoid damage to
pipes and should encompass loading, transit and unloading of the
pipes. The following guidelines should be addressed when
handling pipes: -
• Pipes should be loaded and unloaded manually without
dragging them over the ground, as this causes damage.
However if handling pallets of pipe by forklift ensure that
the forks do not cause damage.
• Flatbed vehicles should be used to distribute pipe loads and the
largest diameter pipe should be loaded first with the smaller
pipe loaded on top or nested inside to avoid damage. Do not
drop pipes off the vehicle when off loading but handle and
stack them correctly.
Installation of plastic pipes
Thermoplastics expand and contract to a far greater extent than
metals and the following sketch provides a comparison between
some metals and plastics: -
There are two factors to consider when calculating expansion or
contraction in pipes: -
• Environmental temperature (external temperature) at which
the pipe will stabilise prior to installation.
• Fluid temperature (internal temperature) which is the
operational temperature of the pipeline system.
The change in length due to thermal expansion or contraction in a
pipeline system is determined by the following formula: -
Where ∆L Expansion (∆Le) or contraction (∆Lc) in mm
∆T Difference in temperature between the installation and the
operating temperatures in °C (=T operate–T install)
L Length of pipe when installed δCoefficient of expansion
Comparison of thermal expansion of plastics and metals
102
Flexible arms in pipeline installations
Flexible arms or expansion bellows are used in order to avoid the
associated stresses generated from a pipe’s change in length due
to expansion or contraction. Expansion bellows are not a prime
concern of this document and the installer is advised to seek
specialist guidance from the manufacturers of such products. The
flexibility of plastics permits expansion or contraction to be
compensated for by means of either directional change within a
pipe system (single flexible arm) or by the installation of expansion
loops consisting of two flexible arms (double flexible arm), as
shown in the following illustrations: -
Pre-stressing flexible arms
Sometimes changes of length (∆L) can only be channelled in one
direction, possibly due to a flexible section having to operate in a
confined space. When this occurs the flexible arm can be pre-
stressed achieving the following:-
• The flexible arm can be reduced in length
• The flexible arm will straighten under working conditions
thus relieving a large amount of stress
• The installation will look better when in service
Single arm
Double arm (expansion loop)
(∆Lc) (∆Le)
a
(∆Lc)(∆Le)
ab
Fixed point
Table 6.3 Thermoplastic material constant (Cm)
Thermoplastic material Constant
PVCu 33.5
ABS 32.7
PP 30.0
PE 26.0
Solution
Single arm Double arm
a = 970mm a = 686mm
Worked example
A 40mm ABS pipe (Cm = 32.7) has expanded in length by
22mm, what is the length required for single and double flexible
arm arrangements?
How to find the flexible arm (a) length
To calculate the length of a flexible arm () the following formulae
can be used: -
Single arm:
Double arm:
Where a Flexible arm length (mm)
D Pipe outside diameter (mm)
∆L Expansion or Contraction (mm) for single arm, for double
arm use ∆L/2 Cm Constant for material, see table 6.3
103
Storage, handling and installation
Solution
StepOperating temperature (oC)
30 8
Calculate temperature difference∆T (=T operate–T install)
= 30–10
= +20°C
= 8–10
= -2°C*
Calculate change in length due to expansion and contraction
∆L = ∆T x L x δ(δ = 0.078 for PVCu)
= 20 x 30 x 0.078
= 46.8mm
= -2 x 30 x 0.078
= -4.68mm*
Select length of flexible arm or compensator
Take the greater value (change inlength) regardless of whether it is dueto expansion or contraction that can accommodate the maximum movement.
In this case ∆L = 46.8mm
For example PVCu will expand 0.078mm per metre for every 1°C raised in mid-wall temperature above the installation temperature.
Please note that the temperature difference is the difference between the installation temperature and the working temperature, in degrees Celsius (°C).
Coefficient of linear expansion for thermoplastics (δ)
Thermoplasticmaterial
Coefficient δ(10-5m/m°C)
Length/temperature equivalent (mm/m°C)
PVCu 7.8 0.078
ABS 10.1 0.101
PP 15.0 0.150
PE 20.0 0.200
* Please note a (-) minus value represents the difference in temperature (it is not a subzero) and hence it causes a contraction of the length of the pipe.
Worked example
Find the expansion and contraction on a 4” diameter PVCu pipe
system installed at 10°C, where the maximum and minimum
operating temperatures are 30°C and 8°C respectively and the
overall length of the installation is 30m.
Calculated expansion for 1 metre length pipe
Temperature difference (°C)
Expansion (mm)Comment
PVCu ABS
1 0.078 0.101
2 0.156 0.202
3 0.234 0.303For the temperature range not on the chart add the factors
4 0.312 0.404
5 0.390 0.505
6 0.468 0.606
7 0.546 0.707 i.e.For PVCu @ 37°C
8 0.624 0.808
9 0.702 0.909 20°C = 1.560mm
10 0.780 1.010 +17°C = 1.326mm
11 0.858 1.111
12 0.936 1.212 37°C = 2.886mm
13 1.014 1.313
14 1.092 1.414
15 1.170 1.515
16 1.248 1.616
17 1.326 1.717
18 1.404 1.818
19 1.482 1.919
20 1.560 2.020
104
• Full support of the pipeline can be achieved by running along
suitable channel and restraining it from lateral movement.
• Pipelines which are suspended have to be supported by brackets
spaced at predetermined intervals (see the following tables).
• Limiting Rings PVCu and ABS: These can be made by cutting a
small length (dissecting 1/3rd of the circumference) of class ‘C’
or 10 bar pipe of the same outside diameter of the carrier pipe.
The remaining segment can be sprung open and then solvent
welded into place on the carrier pipe.
Supports, brackets and limiting rings
Brackets
Pipe brackets need to be made with the inside diameter of the
bracket marginally larger than the pipe outer diameter. This allows
free lineal movement of the pipe and avoids inhibiting expansion
or contraction. They should also be smooth, to avoid damage to
the outer surface of the pipe.
Tables are based on class E pipe (15 bar) or the PN16 metric rating.
For pipes of a lower rating the spacing will be closer, derate as
follows: -
• Class D (12 bar) and PN12 rated pipe x 0.75
• Class C (9 bar) and PN10 rated pipe x 0.62
Loose brackets–axial movement is required without constraint
A loose bracket allows axial movement.
A sliding bracket allows movement along a flat supporting surface.
Hanging bracket allows radial and axial movement.
Fixed brackets–axial movement constrained or controlled
A bracket on either side prevents axial movement.
A bracket between two pipe sockets or limiting rings prevents axial movement.
A bracket to control pipe movement in one direction.
Plastic pipe systems support and bracketing
Plastic pipe systems require regular support which can vary
according to pipe material, size and wall dimension of the pipe,
the weight (density) of the liquid carried and the temperature of
the pipe wall. There are three types of mechanism which support
or restrain pipe movement: Restrained within a channel;
supported with clips or brackets at predetermined intervals and
limiting rings to restrict axial movement.
105
Storage, handling and installation
Bracket spacing for gases and liquids PVCu PN 16 metric pipe and class E (15 bar) imperial pipe
Pipe size Bracket spacing in metres
mm inch 20°C 30°C 40°C 50°C 60°C
16 3/8 0.80 0.70 0.50 * *
20 ½ 0.90 0.80 0.60 * *
25 ¾ 1.00 0.90 0.70 0.55 0.40
32 1 1.10 0.95 0.75 0.60 0.45
40 1¼ 1.20 1.10 0.90 0.70 0.55
50 1½ 1.30 1.20 1.00 0.80 0.60
63 2 1.40 1.30 1.10 0.90 0.65
75 2½ 1.50 1.40 1.20 1.00 0.70
90 3 1.60 1.50 1.30 1.20 0.85
110 4 1.90 1.80 1.60 1.30 1.10
125 - 2.10 2.00 1.85 1.60 1.25
140 5 2.20 2.10 1.90 1.65 1.35
160 6 2.30 2.20 2.00 1.75 1.50
225 8 2.60 2.45 2.30 2.00 1.75
250 – 2.80 2.70 2.55 2.20 1.95
280 10 3.20 3.00 2.85 2.50 2.15
315 12 3.60 3.40 3.20 2.80 2.45
Bracket spacing for gases and liquids–ABS class E pipe (15 bar)
Pipe size Bracket spacing in metres
inch 20°C 30°C 40°C 50°C 60°C
3/8 0.80 0.75 0.65 0.60 0.50
½ 0.90 0.80 0.75 0.65 0.55
¾ 1.00 0.95 0.85 0.75 0.70
1 1.10 1.00 0.95 0.80 0.75
1¼ 1.20 1.10 1.00 0.90 0.80
1½ 1.25 1.20 1.10 0.95 0.85
2 1.40 1.30 1.20 1.00 0.90
2½ 1.50 1.35 1.25 1.15 1.00
3 1.60 1.45 1.35 1.20 1.05
4 1.80 1.65 1.55 1.35 1.20
5 2.00 1.80 1.70 1.50 1.30
6 2.10 1.90 1.80 1.60 1.40
8 2.30 2.10 1.90 1.70 1.50
* Implies full support requirement.
106
Bracket spacing for gases and liquids–polypropylene metric 10 bar rated pipe
Pipe size Bracket spacing in metres
mm 20°C 40°C 60°C 80°C 100°C
16 0.74 0.68 0.63 0.54 0.39
20 0.79 0.69 0.64 0.59 0.44
25 0.84 0.82 0.74 0.69 0.49
32 0.99 0.94 0.84 0.74 0.54
40 1.05 1.03 0.94 0.84 0.59
50 1.20 1.14 1.04 0.89 0.69
63 1.38 1.29 1.18 1.04 0.79
75 1.53 1.43 1.28 1.13 0.84
90 1.63 1.53 1.43 1.23 0.93
110 1.84 1.73 1.58 1.38 1.04
The Z dimensionThe following steps should be undertaken in preparation for a
pipeline installation: -
• Prepare a basic sketch of the pipeline system, including fittings.
• Enter the dimensions of the pipes and fittings and the centre to
centre measurement of each section either by measuring on site
or from the engineer’s drawings.
• Calculate the cut length of each piece of pipe between fittings
to enable correct overall assembled length of section as follows:
L = M–Z1–Z2
Where L Cut length of pipe
M Centre to centre length between fittings
Z1–Z2 Linear Dimensions of fittings
As an example, the installation notes for a PVCu pipe would
appear as follows: -
M centre to centre = 1200mm
Less Z1 flange = 4mm
Less Z2 bend = 80mm
- 84mm
L cut length pipe = 1116mm
Z dimension
Jointing methods for Plastic pipe systems
This deals with the four key methods of joining plastic pipes and the selection of a jointing method is dependent on the pipe material
and its characteristics.
Table below is a guide to the selection of the type of joint which can be used for the particular pipe material.
4 = Suitable 8 = Not suitable
Thermoplastic jointing methods
Method PVCu Thermoplastic material ABS PP and PE
Solvent cement 4 4 8
Solvent cement is formulated to chemically solvate the surfaces of pipes and fittings, so that when they are pushed together the softened surfaces intermix and cure into a hard, strong and leak-free joint.Materials welded this way must be alike, i.e. PVCu to PVCu and ABS to ABS. Not PVCu to ABS or vice versa.
Mechanical 4 4 4
This method uses threads and flanges to connect the different parts of pipeline systems.
Fusion 8 8 4
Fusion jointing involves heating the two components to be joined, so that the fusion/melt temperature on each surface is reached simultaneously. The two melted surfaces are then brought together at a pressure designed to produce a homogenous joint when cooled. The resulting joint will have an equivalent strength and pressure rating as the original pipe. Contact Polypipe for further details.
Compression 4 4 4
Compression jointing consists of compressing a rubber ring between the inner wall of the fitting and the outer wall of the pipe to be jointed. Compression joints can be used to connect different types of pipe, both plastic and metal. As long as the correct fitting is selected, taking into account the outside diameters of the different types of pipe work, then a satisfactory joint can be made. Note: Compression joints are designed primarily for use on water pipelines.Contact Polypipe for further details.
107
Methods of jointing
PVCu and ABS solvent jointing procedure
Procedure Equipment
Important information:
• Always use Personal Protective Equipment–gloves and eye protection
• Always carry out work in a well ventilated area
• Always refer to Material Safety Data Sheets
• Dispose of waste responsibly
• Failure to follow the jointing procedure may invalidate any warranties given
1. Cut the pipe at right angles to its axis and to the required length. Deburr the cut end of the pipe with a sharp knife or scraper.
Pipe cutter SawScraper or knife
2. Chamfer the leading edge of the pipe at approximately 15° to 30°. This will prevent the solvent cement being wiped from both the pipe and fitting when mated together and will also help to build up a ring of solvent around the chamfer, thus ensuring a proper seal.
Chamfering tool Fine disc anglegrinder, file orabrasive paper80–100 grit
Pipe Size
3/8” (16mm)
½”–1½” (20–50mm)
2”–8” (63–225mm)
Chamfer Size (mm)
2
3–4
5–6
3. Mark the pipe back from the chamfered end to a length equal to the socket depth plus 5mm. This mark will act as a visual indicator to show that the pipe is fully inserted into the socket.
Marker pen
4. Roughen the pipe surface (up to the indicator mark) and the inside of the socket with abrasive cloth or paper. Do not roughen the pipe and fitting to the extent that the clearance between them is noticeably increased.
Abrasivepaper/cloth80–100 grit
5. Clean the inner surface of the socket and the surface of the pipe up to the mark using a lint free cloth or absorbent paper dampened with Effast solvent cleaner.
Lint free cloth orabsorbent paperEffast solvent cleaner
108
PVCu and ABS solvent jointing procedure–continued
Procedure Equipment
Select the correct solvent cement, PVCu to PVCu, ABS to ABS. (failure to use the recommended solvent cement may invalidate any warranties given)Apply the cement straight from the tin and ensure all relevant surfaces are covered.
Read the instructions on the tin.Avoid using excessive amounts ofsolvent cement.
Effast PVCu cementEffast ABS cementBrush (half the diameter of the socket)
Joints are normally made in temperatures between 5–25°C and in dry conditions, damp or wet conditions can adversely effect the solvent jointing procedure. The maximum time before the cement is too dry for jointing is approximately 3 minutes. In hot weather this time is reduced. The joint must be made whilst the cement is still wet.At temperatures below 5°C the curing time will be considerably increased.
7. Push fittings/pipe together without twisting and ensure that they are aligned and fully engaged (the indicator mark should be in line with the edge ofthe socket) then hold the assembly for a short time as specified.
Pipe Size
3/8”–2” (16mm–63mm)2½”–4” (75–119mm)5”–8” (140–225mm)10”–12” (250–315mm)
Holding Time(minutes)
½¾12
When the joint is made, an O-ring of cement is formed between the pipe chamfer and the internal socket wall. This ring helps to ensure seal integrity. A bead of cement will show around the external junction of the pipe and fitting, this should be wiped off leaving the outer part of the joint clean. Do not disturb for at least 10–15 minutes to ensure that the weld integrity is maintained. After this period, the assembly can be carefully handled, prepared for further jointing or left for the recommended curingtime which is:Up to 8” (225mm) ambient temperature constantly above 5°C After 8 hours The joint will have cured enough to withstand the working pressure.
After 24 hours The pipe system can be fully pressure tested.The number of operators:For joints of up to 2½” (75mm) 1 person is required, from 3” (90mm) up to 6” (160mm) 2 persons are needed, for 8” (225mm) and above 3 people are required.Pipe work should be ventilated during the joining and curing processes. Never seal a pipe system which has been newly jointed as the trapped vapours can cause damage. Positive ventilation with a small air blower is recommended to purge systems with multiple joints.
Recommended joints per litre of Effast cement
Pipe size Thermoplastic material
inch mm PVCu ABS
3/8–1 16–32 300 400
1¼–2 40–63 120 175
2½–3 75–90 50 70
4 110 30 45
5 140 20 30
6 160 15 25
8 200–225 8 15
10 250–280 3 4
12 315 3 4
109
Methods of jointing
Important points
• Heavy equipment should be supported independently from the
pipeline. i.e. valves, strainers, etc.
• Pipe clips should be made to allow linear expansion of the
pipeline and if lined the lining should be of a material
compatible with the pipeline.
• Mastics, intumescent mastics, adhesive tapes and labels should
not be used (as many degrade plastics), unless manufacturers
provide documents of adhesive or mastic compatibility.
• Insulation must be considered very carefully, as a number of
foam rubber insulation products and their adhesives may not
be compatible with plastic pipes.
Adhesives should only be used to bond the foam edges
together and should never be used to bond the insulation to
the pipeline. Refer to manufacturers for compatibility data. For
example, compatible insulations are fibre wools (Rockwool),
polystyrene, etc.
• Trace heating tapes: Don’t use tapes covered with plasticized
PVC as this can react with thermoplastic pipes. Tapes with
sheaths made from woven wire, polyester or silicone rubber are
acceptable.
• Oils: A number of synthetic oils are not suitable for use with
plastic pipelines. Oils such as esters, organic phosphates and
polyalkylene glycols should be avoided.
• Health and safety: Solvent cement and cleaning fluid give off
vapours that are dangerous to health. During jointing the work
place must be well ventilated.
Solvent jointing, "Do Nots"
• Make joints in rain or wet conditions.
• Use dirty brushes or cleaning rags.
• Use the same brushes with different solvent cements.
• Dilute or thin solvent cements with cleaner.
• Leave solvent cement tins open as the contents will evaporate
and the cement performance will be reduced.
• Use near naked lights or smoke whilst jointing as solvents are
highly flammable.
• Make joints in a confined space as solvents emit hazardous
vapours.
Mechanical jointing procedure–threaded fittings–plastic to plastic
An extensive range of threaded fittings are available, mostly
parallel threaded but some tapered. Thread compatibility is an
essential aspect of jointing. For jointing such parts follow
these steps: -
1. Select compatible thread i.e. Parallel to Parallel, never Parallel
to taper or vice versa.
2. Use PTFE tape to seal the joint. If sealant pastes are used they
must be compatible with the plastic components.
3. Hand tighten and if necessary tighten further to a maximum of
1/4 turn using a strap wrench.
PVCu class 7 and ABS class T pipes, sizes 3⁄8”up to 2” are
manufactured with a thick wall to enable threads to be cut.
Flanges–plastic to plastic/metal
Flanges are suitable for joining metals or rubbers to plastics.
Jointing such parts follow these steps: -
1. Ensure flanges are parallel, close to each other and allow a gap
for the gasket.
2. Insert gasket, ensure that the bolt holes are aligned.
3. Use flat washers between bolt head, the nut and the flange.
Flange joint
Composite unions–metal to plastics union joint
Composite
NOTE: If metal thread is used in conjunction with a plastic thread then the temperature should not vary by more than 5°C.
110
DIN 8077/8078 PP-H (metric) pipe dimensions
Diameter (mm) Wall thickness (mm)
Outside diameter Mean outside diameter 6 bar 10 bar
Minimum Maximum Min Max Min Max
16 16 16.3 – – 2.0 2.4
20 20 20.3 1.8 2.2 2.5 3.0
25 25 25.3 1.8 2.2 2.7 3.2
32 32 32.3 2.0 2.4 3.0 3.5
40 40 40.4 2.3 2.8 3.7 4.3
50 50 50.5 2.9 3.4 4.6 5.3
63 63 63.6 3.6 4.2 5.8 6.6
75 75 75.7 4.3 5.0 6.9 7.8
90 90 90.9 5.1 5.9 8.2 9.3
110 110 111.0 6.3 7.2 10.0 11.2
EN1452 part 2 PVCu (metric) pipe dimensions
Outside diameter (mm)Average wall thickness (mm)
6 bar 10 bar 16 bar
16
20 1.5
25 1.9
32 1.6 2.4
40 1.9 3.0
50 1.5 2.4 3.7
63 1.9 3.0 4.7
75 2.2 3.6 5.6
90 2.7 4.3 6.7
110 2.7 4.2 6.6
125 3.1 4.8 7.4
140 3.5 5.4 8.3
160 4.0 6.2 9.5
180 4.4 6.9 10.7
200 4.9 7.7 11.9
225 5.5 8.6 13.4
250 6.2 9.6 14.8
280 6.9 10.7 16.6
315 7.7 12.1 18.7
Safety factor c = 2.5
Safety factor c = 2
111
Pipe and fittings dimensions
DIN 8061 PVCu (metric) pipe dimensions DIN 8063 PVCu (metric) fitting dimensions
Diameter (mm) Average wall thickness (mm) Diameter (mm)
Outside diameterMean outside diameter
6 bar 10 bar 16 bar Nominal size
Mean socket internal diameter at midpoint of socket depth
Minimum Maximum Minimum Maximum
16 16 16.2 – – 1.2 16 16.1 16.3
20 20 20.2 – – 1.5 20 20.1 20.3
25 25 25.2 – 1.5 1.9 25 25.1 25.3
32 32 32.2 – 1.8 2.4 30 32.1 32.3
40 40 40.2 1.8 1.9 3.0 40 40.1 40.3
50 50 50.2 1.8 2.4 3.7 50 50.1 50.3
63 63 63.2 1.9 3.0 4.7 63 63.1 63.3
75 75 75.3 2.2 3.6 5.6 75 75.1 75.3
90 90 90.3 2.7 4.3 6.7 90 90.1 90.3
110 110 110.3 3.2 5.3 8.2 110 110.1 110.4
125 125 125.3 3.7 6.0 9.3 125 125.1 125.4
140 140 140.4 4.1 6.7 10.4 140 140.2 140.5
160 160 160.4 4.7 7.7 11.9 160 160.2 160.5
180 180 180.4 5.3 8.6 13.4 180 180.3 180.6
200 200 200.4 5.9 9.6 14.9 200 200.3 200.8
225 225 225.5 6.6 10.8 16.7 225 – –
250 250 250.5 7.3 11.9 18.6 250 – –
280 280 280.6 8.2 13.4 20.8 280 – –
315 315 315.6 9.2 15.0 23.4 315 – –
BS 3505 PVCu (imperial) pipe dimensionsBS 4346 part 1 PVCu
(imperial) fitting dimensions
Diameter Wall thickness (mm) Diameter (mm)
Nominal size
(inch)
Meanoutside
diameter(mm)
Individual outside
diameter(mm)
Class C9.0 bar
Class D12.0 bar
Class E15.0 bar
Class 712.0 bar
Mean socket internal diameter at midpoint
of socket depthAverage Individual Average Individual Average Individual Average
Min Max Min Max Min Max Min Max Min Max Min Max
3/8” 17.0 17.3 17.0 17.3 – – – – – – 1.9 1.5 1.9 – 17.1 17.3
½” 21.2 21.5 21.2 21.5 – – – – – – 2.1 1.7 2.1 4.0 21.3 21.5
¾” 26.6 26.9 26.6 26.9 – – – – – – 2.5 1.9 2.5 4.2 26.7 26.9
1” 33.4 33.7 33.3 33.8 – – – – – – 2.7 2.2 2.7 4.8 33.5 33.7
1¼” 42.1 42.4 42.0 42.5 – – – 2.7 2.2 2.7 3.2 2.7 3.2 5.2 42.2 42.4
1½” 48.1 48.4 48.0 48.5 – – – 3.0 2.5 3.0 3.7 3.1 3.7 5.5 48.2 48.4
2” 60.2 60.5 60.0 60.7 3.0 2.5 3.0 3.7 3.1 3.7 4.5 3.9 4.5 5.9 60.3 60.5
2½* 75.0 75.3 75.0 75.3 3.6 – – – – – 5.6 – – – 75.1 75.3
3” 88.7 89.1 88.4 89.4 4.1 3.5 4.1 5.3 4.6 5.3 6.5 5.7 6.6 – 88.8 89.1
4” 114.1 114.5 113.7 114.9 5.2 4.5 5.2 6.8 6.0 6.9 8.3 7.3 8.4 – 114.2 114.5
5* 140.0 140.4 139.4 141.0 6.3 5.5 6.4 8.3 7.3 8.4 10.1 9.0 10.4 – 140.1 140.4
6” 168.0 168.5 167.4 169.1 7.5 6.6 7.6 9.9 8.8 10.2 12.1 10.8 12.5 – 168.2 168.5
8” 218.8 219.4 218.0 220.2 8.8 7.8 9.0 11.6 10.3 11.9 14.1 12.6 14.5 – 219 219.4
10” 272.6 273.4 271.6 274.4 10.9 9.7 11.2 14.3 12.8 14.8 17.5 15.7 18.1 – – –
12” 323.4 324.3 322.2 325.5 12.9 11.5 13.3 17.0 15.2 17.5 20.8 18.7 21.6 – – –
NOTE: All PVCu ball valve imperial socket ends are manufactured in accordance with BS 4346 part 1 for mean socket internal diameter. The mean outside diameter of a pipe is arrived at either by taking the average of any two outside diameter measurements when measured at right angles to each other or by measuring with a circumference tape. * Sizes 2½” and 5” are not British Standard sizes but the equivalent metric size. They have been included for continuity of size only.
112
BS 5391 ABS (imperial) pipe dimensions BS 5392 part 1 ABS (imperial) fitting dimensions
Diameter Wall thickness (mm)
Minimum socket depth (mm)
Mean socket internal diameter (mm)
Nom size
(inch)
Meanoutside
diameter(mm)
Individual outside
diameter(mm)
Class B6.0 bar
Class C9.0 bar
Class D12.0 bar
Class E15.0 bar
Class T12.0 bar
Root Mouth
Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max
3/8 17.0 17.3 17.0 17.3 – – – – – – 1.6 1.8 3.4 3.6 14.5 16.9 17.3 17.1 17.3
½ 21.2 21.5 21.2 21.5 – – – – – – 1.9 2.1 3.5 3.7 16.5 21.1 21.4 21.3 21.5
¾ 26.6 26.9 26.6 26.9 – – – – – – 2.4 2.6 3.5 3.7 19.5 26.4 26.8 26.7 26.9
1 33.4 33.7 33.4 33.7 – – 1.9 2.1 2.5 2.7 3.0 3.3 4.2 4.5 22.5 33.2 33.6 33.5 33.7
1¼ 42.1 42.4 42.0 42.4 – – 2.4 2.6 3.1 3.4 3.8 4.1 5.1 5.5 27.0 47.9 42.3 42.2 42.5
1½ 48.1 48.4 48.0 48.5 – – 2.7 3.0 3.6 3.9 4.4 4.7 5.8 6.2 30.0 47.9 48.3 48.2 48.6
2 60.2 60.5 60.0 60.7 – – 3.4 3.7 4.5 4.9 5.4 5.8 7.0 7.4 36.0 60.0 60.4 60.3 60.7
2½ 75.0 75.3 75.0 75.3 – – 3.6 – – – 5.6 – – – Refer to metric equivalent
3 88.7 89.1 88.4 89.4 – – 5.0 5.3 6.5 6.9 8.0 8.5 – – 50.5 88.5 88.9 89.0 89.3
4 114.1 114.5 113.7 114.9 – – 6.4 6.9 8.4 8.9 10.3 10.9 – – 63.0 113.9 114.3 114.4 114.8
5 140.0 140.4 140.0 140.4 – – 6.7 – – – 10.4 – – – Refer to metric equivalent
6 168.0 168.5 167.4 169.1 6.1 6.4 9.4 10.4 12.3 13.3 – – – – 90.0 167.8 168.3 168.4 168.8
8 218.8 219.4 218.1 220.2 8.4 8.8 12.2 13.2 – – – – – – 115.5 218.7 219.1 219.3 219.9
NOTE: All ABS ball valve imperial socket ends are manufactured in accordance with BS 5392 part 1 for mean socket internal diameter. The mean outside diameter is arrived at either by taking the average of any two outside diameter measurements when measured at right angles to each other or by measuring with a circumference tape.
113
Guide to chemical resistance
Guide to chemical resistance
The use of thermoplastic pipe systems within the domestic and
industrial markets is now widespread. Thermoplastics have not
only replaced traditional materials such as steel, ductile iron and
copper within the water industry, but have also replaced expensive
lined metal and glass systems within the chemical industries.
Because of this diversity of use, it is essential that the most
suitable plastic material is matched to its proposed application.
This section will provide a guide to compatible material selection.
The information within this section has been collated from tests
carried out by both national and international standards
organisations (ISO) as well as tests performed by independent test
houses. The tests were based on the use of pure chemicals. For
mixed chemicals, we would advise that pilot tests should be
undertaken in order to ascertain the resistance of the material
under these circumstances.
Chemical resistance classifications
The chemical resistance section should only be looked on as a
general guide. Changes to the composition, concentrations or
working conditions under which chemicals are used, can alter the
resistance of the material.
Pipe joints: solvent cement
ABS pipe joints, made with “Effast” ABS solvent cement, are
classed as resistant as the material itself. PVCu pipe joints, made
with “Effast” PVCu solvent cement, are normally classed as
resistant as the material. However the following chemicals and
their concentrations are the exception.
Media Concentration
Hydrochloric acid, HCL 25% and above
Hydrofluoric acid, HF All concentrations
Nitric acid, HNO3 20% and above
Sulphuric acid, H2SO4 70% and above
Joints in contact with the above acids can only be classed as being
conditionally resistant. To make joints classed as resistant, “Dytex”
solvent cement made by “Henkel” or an equivalent should be
used.
Pipe joints: fusion
Fusion joints are regarded as generally having the same chemical
resistance as the material itself. However the jointing process can
leave a certain amount of residual stress within the joint.
Seals and seat materials
The working life of seals and seat materials is often different from
that of the pipe system and greatly dependent on the working
conditions involved.
The following table outlines their general resistance.
Terminology for chemical resistance tables
Symbol/term Description
+ Resistant
0 Conditionally resistant
– Not resistant
"Blank" Where section is blank there is no test data available
Technical grade Technically pure
SaturatedMedia has reached its maximum absorption in water
at ambient temperature, which is the point where there can be no further absorption.
Aqueous A solution below maximum absorption, expressed as a percentage (%) of saturation (concentration)
Suspension Insoluble or partially soluble solid carried in an aqueous base normally prepared at ambient temperature
CommercialProprietaryIndustrial
Self explanatory, grades of chemical named brands in general use
Seal and seat material
Material type Resistance
EPDM–Ethylene Propylene RubberSatisfactory resistance to most
aggressive chemicals, not suitable for oils or fat
FPM–Fluorine Rubber The most resistant of theelastomers to solvents
NBR–Nitrile Rubber Not resistant to oxidisingagents, but resists petrol and oils
PTFE–Polytetrafluoroethylene Resists all the chemicals shown in tables
114
Material °C ConcentrationPVCu ABS EPDM FPM
20 40 60 20 40 60 80 20 40 60 80 20 60 80 100 120
Acetaldehyde technically pure – – + 0 – 0 –
40%, aqueous solution 0 – – + + + + + 0 0
Acetic Acid technically pure, 0 – – 0 –
glacial 10% aqueous + + 0 + 0 – + + 0 0 –
Acetic Acid Anhydride technically pure – – 0 –
Acetone technically pure – – + + + –
Acrylonitrile technically pure – – + + 0 0 –
Adipic Acid saturated, aqueous + + 0 – + + + + +
Alcoholic Spirits app. 40% ethyl alcohol + – + +
Allyl Alcohol 96% 0 – – 0 0 0 0 –
Aluminium Chloride saturated + + + + + + 0 + + + + + + + +
Aluminium Sulphate cold saturated, aqueous + + + + + + 0 + + + + + +
Ammonia gaseous, tech. pure + + + – + +
Ammonium Acetate aqueous, all – + + + 0 + +
Ammonium Hydrogen Fluoride 50%, aqueous + + 0 – + +
Ammonium Compounds: See Sodium
Amyl Acetate technically pure – – 0 –
Amyl Alcohol technically pure + + 0 – + + + 0
Aniline technically pure – – – 0 0
Aniline Hydrochloride aqueous, saturated + 0 – + + + + 0 –
Antimony Trichloride 90%, aqueous + + – + +
Aqua Regia + 0 – – 0
Arsenic Acid 80%, aqueous + + 0 + + + 0 + + + + + + + +
Barium Hydroxide aqueous, saturated + + 0 + + + 0 + + + + + + +
Barium Salts aqueous, all + + + + + + 0 + + + + + + +
Beef Tallow Emulsion, Sulphonated usual commercial + – +
Beer usual commercial + + + + + + 0 + +
Benzaldehyde aqueous, saturated – – + + + + +
Benzene technically pure – – – +
Benzine free of lead and aromatic compounds + + + – – + +
Benzoic Acid aqueous, all + + 0 + + 0 – – + + + 0
Benzyl Alcohol technically pure 0 – + 0
Bleaching Lye 12.5% active chlorine aqueous + + 0 0 + +
Borax aqueous, all + + 0 0 + + + + + + +
Boric Acid aqueous, all + + 0 + + + 0 + + + + + + + +
Brine, Sea Water + + 0 + + + + + + + + + + + +
Bromine, Liquid technically pure – – – +
Butadiene technically pure + – – 0
Butane technically pure + + – +
Butanediol aqueous, 10% + 0 – + + + + +
Butanol technically pure + + 0 – + + + + 0
Butyl Acetate technically pure – – + – 0 –
Butyl Phenol, P–Tertiary technically pure 0 – – – 0
Butylene Glycol technically pure + + 0 + + + 0 + + + + 0
Butylene Liquid technically pure + – 0 +
Butyric Acid technically pure + – 0 0
Calcium Bisulphate cold saturated, aqueous + + + + + +
Calcium Chloride saturated, aqueous, all + + 0 + + + 0 + + + + + + + +
Calcium Hydroxide aqueous, saturated + + + + + + 0 + + + + + + + +
Calcium Hypochlorite cold saturated, aqueous + + + + – + + + + + +
Calcium Nitrate 50%, aqueous + + + + + 0 + + + + + +
Carbon Dioxide (Carbonic Acid) technically pure, moist + + 0 + + + 0 + + + + + + +
Carbon Disulphide technically pure – – – +
Carbon Tetrachloride technically pure – – – + +
Caustic Soda Solution up to 40%, aqueous + + 0 + + + 0 + + + 0 –
(Sodium Hydroxide) up to 50%, aqueous + + + + + + 0 + + 0 –
Chloral Hydrate technically pure – – 0 0
Chloric Acid 10%, aqueous + + 0 – + + + –
Chlorine moist, 97% gaseous 0 – 0 +
anhydrous, tech. 0 – 0 +
= No Data – = Not Recommended 0 = Conditionally Resistant + = Resistant
115
Guide to chemical resistance
Material °C ConcentrationPVCu ABS EPDM FPM
20 40 60 20 40 60 80 20 40 60 80 20 60 80 100 120
Chlorine pure liquid, technically pure – – – 0
Chlorine Water saturated 0 0 0 0 0 0
Chloroacetic Acid, Mono 50%, aqueous + + – 0 –
Chloroenzene technically pure – – – –
Chloroethanol technically pure – – 0 –
Chloroform technically pure – – – 0
Chlorosulphonic Acid technically pure 0 – – –
Chrome Alum (Chromium Potassium Sulphate) cold saturated, aqueous + + + + + + 0 + + + + + + + +
Chrome Acid all, aqueous + – 0 + 0
Cider + + + + +
Citric Acid 10% aqueous + + 0 + + + 0 + + + + +
Copper Salts all, aqueous + + 0 + + + 0 + + + + + + +
Corn Oil technically pure 0 0 0 – + +
Cresol cold saturated, aqueous 0 – – +
Crotonic Aldehyde technically pure – – + +
Cyclohexane technically pure – – – +
Cyclohexanol technically pure + + + – – +
Cyclohexanone technically pure – – 0 –
Detergents (Washing Powders) usual washing lathers + + 0 – + + + + +
Dextrine (Starch Gum) usual commercial + + + + + + 0 + + + + +
Dibutyl Ether technically pure – – – + 0
Dibutyl Phthlate technically pure – – 0 0
Dibutyl Sebacate technically pure – – + +
Dichloroacetic Acid technically pure + + 0 – + + + 0 –
Dichloroacetic Acid Methtl Esher technically pure – – + + 0 –
Dichlorobenzene technically pure – – – +
Dichloroethylene technically pure – – – 0
Diesel Oil + + 0 – +
Diethylamine technically pure 0 – 0
Di-Isobutyl Ketone technically pure – – 0 –
Dimethyl Formamide technically pure – – 0 +
Dimethylamine technically pure 0 – 0 –
Ethyl Acetate technically pure – – 0 0 0 –
Ethyl Alcohol technically pure, 96% + + 0 – + + + + 0 0
Ethyl Alcohol + Acetic Acid fermentation mixture + + 0 – + + 0 0 0 0
Ethyl Benzene technically pure – – – 0
Ethyl Chloride technically pure – – – 0
Ethyl Ether technically pure – – – –
Ethylene Chloride technically pure – – 0 0 – + 0
Ethylene Diamine technically pure 0 – + + + 0 –
Ethylene Glycol technically pure + + + + + + 0 + + + + + 0
Ethylene Oxide technically pure, liquid – – 0 –
Fatty Acids >C6 technically pure + + + – – +
Fatty Alcohol Sulphonates aqueous + + 0 – + + + + +
Ferric Chloride saturated + + + – + + + 0 + + + + +
Ferric Nitrate saturated + + + + 0 – + + 0 – + + + + +
Ferrous Sulphate + + + + + + 0 + + + + + + + + +
Fluosilicic Acid 32%, aqueous + + + + + + 0 0 0 – –
Formaldehyde 40%, aqueous + + + + + 0 + + + + +
Formamide technically pure – – + 0
Formic Acid technically pure + 0 – – + + + 0 –
Fruit Juices + + + + + + 0 + + + + + + + + +
Fuel Oil + 0 0 – + +
Furfuryl Alcohol technically pure – – 0 –
Gelatine all, aqueous + + + + + 0 + + +
Glucose all, aqueous + + 0 + + + 0 + + + + + + + +
Glycerine technically pure + + + + + 0 + + + 0 + 0 –
Glycocoll 10%, aqueous + + + + + +
Glycolic Acid 37%, aqueous + + + + +
Heptane technically pure + + – – + +
= No Data – = Not Recommended 0 = Conditionally Resistant + = Resistant
116
Material °C ConcentrationPVCu ABS EPDM FPM
20 40 60 20 40 60 80 20 40 60 80 20 60 80 100 120
Hexane technically pure + + – – + +
Hydrazine Hydrate aqueous + – + +
Hydrobromic Acid 50%, aqueous + + + + + + + 0 – + + 0 –
Hydrochloric Acid up to 10%, aqueous + + 0 + + 0 – + + + + + + +
up to 36%, aqueous + + 0 – + 0 – + –
Hydrocyanic Acid technically pure + + 0 + + + 0 +
Hydrofluoric Acid up to 10%, aqueous + 0 0 + + – + 0
40%, aqueous + – – +
70%, aqueous + – – +
Hydrogen technically pure + + + + + + 0 + + + + + + + +
Hydrogen Chloride tech. pure, gaseous + + 0 – + + + + +
Hydrogen Peroxide 3%, aqueous + + 0 + + + 0 – + –
30%, aqueous + + – 0 – + 0 –
90%, aqueous – 0 0
Hydrogen Sulphide technically pure + + + + + 0 – + 0 –
Iodine Solution 6.5% iodine in ethanol – – + +
Iron Salts all, aqueous + + 0 + + + + + + + + + +
Iso-Octane technically pure + – – +
Isopropyl Alcohol technically pure + – + + + 0 + + 0
Isopropyl Ether technically pure – – – –
Lactic Acid 10%, aqueous + 0 – + 0 – 0 0 0 – + 0 0
Lanolin technically pure + 0 + + + 0 0 – + +
Lead Acetate aqueous, saturated + + + + + + 0 + + + + +
Linseed Oil technically pure + + 0 + 0 – + +
Lubricating Oils + + + 0 – + + 0 –
Magnesium Salts all, aqueous + + 0 + + + + + + + + + +
Maleic Acid cold saturated, aqueous + + 0 + 0 – + + –
Mercury pure + + + + + + + + + +
Mercury Salts cold, saturated, aqueous + + 0 + + + + + +
Methane (Natural Gas) technically pure + + – +
Methanol all + + 0 – + + + 0 0
Methyl Acetate technically pure – – 0 –
Methyl Amine 32%, aqueous 0 – + +
Methyl Bromide technically pure – – – 0
Methyl Chloride technically pure – – 0 –
Methylene Chloride technically pure – – – 0
Methyl Ethyl Ketone technically pure – – + 0 –
Milk + + + + + + 0 + +
Molasses + + 0 + + 0 + + + + + + +
Monochloroacetic Acid Ethyl Ester technically pure 0 – + 0
Monochloroacetic Acid Methyl Ester technically pure 0 – + 0
Morpholin technically pure – – 0 +
Naphthalene technically pure – – – + +
Nickel Salts cold saturated, aqueous + + 0 + + + – + + + + + + + +
Nitric Acid 5%, aqueous + + + + 0 – + + 0 + 0 –
up to 40%, aqueous + + 0 – + + 0 + + 0
65%, aqueous 0 0 – – – + –
Nitrobenzene technically pure – – – 0
Nitroluene (O-, M-, P-) technically pure – – – 0 –
Nitrous Gases diluted, moist, anhydrous + 0 0 + + 0 + +
Oleic Acid technically pure + + + + 0 – – + –
Olive Oil + + + + – + + +
Oxalic Acid cold saturated, aqueous + + + + + 0 0 0 – + 0 –
Oxygen technically pure + + + + + + – + + + + + + + + +
Ozone cold saturated, aqueous + + – + 0 – + –
Palmitic Acid technically pure + – 0 – + –
Palm Oil, Palm Nut Oil + – + 0 – + +
Paraffin Emulsions usual comm., aqueous + + – – + + +
Paraffin Oil + + 0 + + + 0 – + + 0
Perchloric Acid 10%, aqueous + + 0 + + + + + 0 + + 0
= No Data – = Not Recommended 0 = Conditionally Resistant + = Resistant
117
Guide to chemical resistance
Material °C ConcentrationPVCu ABS EPDM FPM
20 40 60 20 40 60 80 20 40 60 80 20 60 80 100 120
Perchloric Acid 70%, aqueous 0 – + + + 0 + + 0
Perchloroethylene (Tetrachloroethylene) technically pure – – – + +
Petroleum technically pure + – – + 0
Petroleum Ether technically pure + + + – – + 0
Petroleum Jelly technically pure 0 – – – + + + + +
Phenol up to 90%, aqueous 0 – – + –
Phenylhydrazine technically pure – – 0 + 0
Phenylhydrazine Hydrochloride aqueous 0 – + + 0 + 0 –
Phosgene gaseous, technically pure + 0 0 – + + + + 0
Phosphoric Acid 85%, aqueous + + + + + 0 – + + + 0 + + + 0
Phosphorous Pentoxide technically pure + + + + + + + + +
Photographic Developer usual commercial + + 0 + + 0 + + +
Photographic Emulsion + + + + + + +
Photographic Fixer usual commercial + + 0 + + 0 + + +
Phthalic Acid saturated, aqueous + 0 – – + + 0 –
Picric Acid 1%, aqueous + – + + 0 + + 0
Potash (Potassium Carbonate) cold saturated, aqueous + + + + + 0 + + +
Potassium Permanganate cold saturated, aqueous + + 0 – + + + + + +
Potassium Compounds: See Sodium
Propane technically pure, liquid + + – +
Propanol, N- And Iso- technically pure + 0 0 – + + + + +
Propionic Acid 50%, Aqueous + + 0 – + + + + 0
Propylene Glycol technically pure + + + 0 + + + + 0
Propylene Oxide technically pure 0 – + –
Pyridine technically pure – – + 0 – 0 –
Silicone Oil + 0 – + 0 – + +
Silver Salts cold saturated, aqueous + + 0 + + + 0 + + + + +
Soap Solution all, aqueous + + 0 + + + 0 + + + + +
Sodium Acetate all, aqueous + + + + 0 + + + 0 + + 0
Sodium Benzoate cold saturated, aqueous + + 0 – + + + 0 + + 0
Sodium Bicarbonate cold saturated, aqueous + + + + + + + + + +
Sodium Bisulphate 10%, aqueous + + 0 + + + 0 + + + +
Sodium Bisulphite all, aqueous + 0 – + + + 0 + + + 0 0 –
Sodium Bromate all, aqueous + 0 + + + 0 + + + + +
Sodium Bromide all, aqueous + + 0 + + + 0 + + + + + +
Sodium Carbonate (Soda) cold saturated, aqueous + + + + + + 0 + + + + + +
Sodium Chlorate all, aqueous + + 0 + + + 0 + + + 0 + + +
Sodium Chloride all, aqueous + + 0 + + + 0 + + + + + + + +
Sodium Chlorite diluted, aqueous 0 + + + + +
Sodium Chromate 10%, aqueous + + 0 + + + 0 + + + + +
Sodium Disulphate all, aqueous + + 0 + + + + +
Sodium Dithionite (Hyposulphite) up to 10%, aqueous + + 0 + + + + +
Sodium Fluoride cold saturated, aqueous + + + + + 0 + + + + +
Sodium Hydroxide See Caustic Soda
Sodium Hypochlorite aqueous (12.5% active) + + 0 – + +
Sodium Iodide all, aqueous + + 0 + + + 0 + + + + +
Sodium Nitrate cold saturated, aqueous + + 0 + + + + + + +
Sodium Nitrite cold saturated, aqueous + + + + 0 + + + + +
Sodium Oxalate cold saturated, aqueous + + 0 + +
Sodium Persulphate cold saturated, aqueous + + 0 + + + + + + + +
Sodium Phosphate cold saturated, aqueous + + 0 + – + + + + +
Sodium Silicate all, aqueous + + 0 + + + 0 + + + + +
Sodium Sulphate cold saturated, aqueous + + 0 + + + 0 + + 0 + + +
Sodium Sulphide cold saturated, aqueous + + 0 + + + 0 + + + –
Sodium Sulphite cold saturated, aqueous + + 0 + + + + + + +
Sodium Thiosulphate cold saturated, aqueous + + 0 + – + + + + +
Spirits (Brandy) usual commercial + + + – + + + + + + 0
Stannous Chloride cold saturated, aqueous + 0 0 + + + 0 – + +
Starch Solution all, aqueous + + + + + + + + + +
Stearic Acid technically pure + + + + + + + 0 + 0
= No Data – = Not Recommended 0 = Conditionally Resistant + = Resistant
118
Material °C ConcentrationPVCu ABS EPDM FPM
20 40 60 20 40 60 80 20 40 60 80 20 60 80 100 120
Succinic Acid all, aqueous + + + + + + + + +
Sugar Syrup usual commercial + + 0 + + + 0 + + + + + + +
Sulphur technically pure 0 – – – + + +
Sulphur Dioxide all, moist, + + 0 – + + 0 – + –
technically pure, liquid – – 0 0
Sulphur Trioxide – – – +
Sulphuric Acid up to 30%, aqueous + + 0 + + 0 0 + + + 0 + + 0 –
up to 50%, aqueous + + + + 0 – + + 0 – + + 0
up to 80%, aqueous + + + – + 0 – + 0 –
up to 90%, aqueous + + – 0 – +
up to 96%, aqueous + + 0 – – +
Sulphurous Acid saturated, aqueous + + 0 – + 0 – + 0 –
Tallow technically pure + + + + + + + + + +
Tannic Acid all, aqueous + + + + +
Tartaric Acid all, aqueous + + 0 + + + 0 – + +
Tetrachloroethane technically pure – – – 0
Tetraethyl Lead technically pure + – 0 +
Tetrahydrofurane technically pure – – – –
Thionyl Chloride technically pure – – – –
Toluene technically pure – – – 0 –
Tributylphosphate technically pure – – + –
Trichloroethylene technically pure – – – +
Trichloroacetic Acid 50%, aqueous + 0 – 0 –
Trichloroethane (Methylchloroform) technically pure – – – +
1,2,2-Trifluoroethane (Freon 113) technically pure + + – +
Tricesyl Phosphate technically pure – – – –
Triethanolamine technically pure 0 – – +
Triethylamine technically pure + –
Trioctyl Phosphate technically pure – – – –
Turpentine Oil technically pure + 0 – – + +
Urea + + 0 – + + + + +
Urine + + 0 + + + + + + +
Vegetable Oils And Fats + 0 + + – + +
Vinegar + + + + + + 0 + 0 – 0 –
Vinyl Acetate – + + 0 – + +
Vinyl Chloride – – 0 +
Waste Gases, Alkaline + + + – + + + + + + 0 –
Waste Gases Containing:
- Carbon Oxides all + + + + + + + + + + +
- Hydrochloric Acid all + + + + + + 0 + + + +
- Hydrogen Fluoride traces + + + + + 0 + + +
- Nitrous Gases traces + + + + + + 0 + + + 0
- Sulphur Dioxide traces + + + + + + + + + +
- Sulphur Trioxide traces + + + + + + 0 + + +
- Sulphuric Acid all + + + + + + 0 + + +
Water, Condensed + + 0 + + + – + + 0 + + +
Water, Distilled, De-Ionised + + + + + + – + + 0 – + + + + +
Water, Drinking + + + + + + – + + 0 + + + +
Wax Alcohol technically pure + + + – – + +
Wetting Agents up to 5%, aqueous + + 0 + + +
Wines, Red And White usual commercial + + + + 0 + +
Wine Vinegar usual commercial + + + + + + 0 0 –
Yeast all, aqueous + + + + + +
Xylene technically pure – – – + –
Zinc Salts all, aqueous + + 0 + + + + + + +
= No Data – = Not Recommended 0 = Conditionally Resistant + = Resistant
The data in the tables is based on information from the raw material suppliers, gained using direct contact between the chemical and the unprocessed raw material. The resistance of any of the finished products against these media has not been verified. There is no given or intended legally binding assurance of material properties or of suitability for a specific purpose. Materials must be tested under actual service conditions to determine the suitability for a specific application.
119
Engineering data & flange tables
Volumetric rate of flow (liquid)
litre litre per minute l/min cubic metre per hour m3/h cubic foot per hour ft3/h cubic foot per minute
ft3/muk gallon per minute uk
gal/minus gallon per minute us
gal/min us barrel/d
1 60 3.6001 127.136 2.1189 13.1986 15.8508 543.456
0.0167 1 0.0600 2.1189 0.3532 0.22 0.2642 9.0576
0.2778 16.6666 1 35.3147 0.5886 3.6662 4.4029 150.956
0.0079 0.4719 0.0283 1 0.1067 0.1038 0.1247 4.2746
0.4719 28.316 1.6990 60 1 6.2288 7.4805 256.475
0.0758 4.546 0.2728 9.6326 0.1605 1 1.201 41.1754
0.0631 3.7853 0.2271 8.0208 0.1337 0.8327 1 4.28570.0018 0.1104 0.0066 0.2339 0.0039 0.0243 0.0292 1
Pressure and liquid head
kilogram force per square centimetre
pound force per square inch
foot of water inch of water metre of water centimetre of mercury inch of mercury
a bar b kgf/cm2 c lbf/in2 d atm e ft h2o in h2o m h2 cm hg in hg f mm hg
1 1.0197 14.5038 0.9869 33.4553 401.463 10.1972 75.0062 29.530 29.530
0.9807 1 14.2233 0.9878 32.8084 393.701 10 73.556 28.959 28.959
0.0689 0.0703 1 0.0609 2.3067 27.68 0.7031 5.1715 2.036 2.036
1.0133 1.0332 14.6959 1 33.889 406.782 10.3323 76.0 29.9213 29.9213
0.0299 0.0305 0.4335 0.0295 1 12 0.3048 2.242 0.8827 0.8827
0.0025 0.0025 0.0361 0.0025 0.0833 1 0.0254 0.1868 0.0734 0.0734
0.0981 0.1000 1.422 0.0968 3.2808 39.3701 1 7.3556 2.896 2.896
0.0133 0.0136 0.1934 0.0132 0.4461 5.3524 0.136 1 0.3937 0.3937
0.0339 0.0345 0.4911 0.0334 1.133 13.5951 0.3453 2.54 1 10.0013 0.0014 0.0193 0.0013 0.446 0.5352 0.0136 0.1 0.0394 0.0394
a1 bar = 105N/m2 b Technical (metric) atmosphere (at) c Often denoted non-technically as psi d International standard atmosphere e At density 1g/cm3 f Also known as torr
Dimesions of flanges (mm)
flange size bs4504 pn6 bs4504 pn10 bs4504 pn16inch n.b.mm nominal pcd od bolt no bolts pcd od bolt no bolts pcd od bolt no bolts1/2” 20 15 55 80 M10 4 65 95 M12 4 65 95 M12 43/4” 25 20 65 90 M10 4 75 105 M12 4 75 105 M12 41” 32 25 75 100 M10 4 85 115 M12 4 85 115 M12 4
11/4” 40 32 90 120 M12 4 100 140 M16 4 100 140 M16 411/2” 50 40 100 130 M12 4 110 150 M16 4 110 150 M16 4
2” 63 50 110 140 M12 4 125 165 M16 4 125 165 M16 421/2” 75 65 130 160 M12 4 145 185 M16 4 145 185 M16 4
3” 90 80 150 190 M16 4 160 200 M16 8 160 200 M16 84” 110 100 170 210 M16 4 180 220 M16 8 180 220 M16 85” 140 125 200 240 M16 8 210 240 M16 8 210 240 M16 86” 160 150 225 265 M16 8 240 285 M20 8 240 285 M20 88” 225 200 280 320 M16 8 295 340 M20 8 295 340 M20 12
10” 280 250 335 375 M16 12 350 395 M20 12 355 405 M24 1212” 315 300 395 440 M20 12 400 445 M20 12 410 460 M24 12
flange size bs10 table d bs10 table e asa 150inch n.b.mm nominal pcd od bolt no bolts pcd od bolt no bolts pcd od bolt no bolts1/2” 20 15 67 95 1/2” 4 67 95 1/2” 4 67 95 1/2” 43/4” 25 20 73 102 1/2” 4 73 102 1/2” 4 73 102 1/2” 41” 32 25 83 114 1/2” 4 83 114 1/2” 4 83 114 1/2” 4
11/4” 40 32 87 121 1/2” 4 87 121 1/2” 4 87 121 1/2” 411/2” 50 40 98 133 1/2” 4 98 133 1/2” 4 98 133 1/2” 4
2” 63 50 114 152 5⁄8” 4 114 152 5⁄8” 4 114 152 5⁄8” 421/2” 75 65 127 165 5⁄8” 4 127 165 5⁄8” 4 127 165 5⁄8” 4
3” 90 80 146 184 5⁄8” 4 146 184 5⁄8” 4 146 184 5⁄8” 44” 110 100 178 216 5⁄8” 4 178 216 5⁄8” 4 178 216 5⁄8” 45” 140 125 210 254 5⁄8” 8 210 254 5⁄8” 8 210 254 5⁄8” 86” 160 150 235 279 5⁄8” 8 235 279 5⁄8” 8 235 279 5⁄8” 88” 225 200 292 337 5⁄8” 8 292 337 5⁄8” 8 292 337 5⁄8” 8
10” 280 250 356 406 3/4” 8 356 406 3/4” 8 356 406 3/4” 812” 315 300 406 457 3/4” 12 406 457 3/4” 12 406 457 3/4” 12
120
121
Notes
122
123
Notes
Information in this publication must not be reproduced in whole or in part without the permission of Polypipe. The contents are given in good faith and no warranty is given or implied in respect of such information. Polypipe reserve the right to amend this specification without prior notice and all transactions are subject to our standard Conditions of Sale.
and are registered Trademarks of Polypipe. All Polypipe products are protected by Design Right under CDPA 1988. Copyright © 2014 Polypipe. All rights reserved.
IMPORTANT NOTICEThis Document has been prepared as a guide only. Data, discussion and conclusions developed herein are for information only and are not intended for use without independent substantiation. Potential users should apply the information at their own discretion.
Thermo Plastic Pressure Pipe Systems
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