Thermal Engineering2

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    THERMAL ENGINEERING -2 PROBLEMS

    1.Write the complete combustion equation for methane?

    Ans:

    CH4+2O22H2O+CO2

    2.write the stichiometric combustion equation for methane?

    Ans: normal air contains 79% of nitrogen and 21% of oxygen

    So for every 21 moles of oxygen there are 79 moles of nitrogen

    so,1 mole of oxygen contains 79/27 moles of nitrogen i.e; 3.76

    moles of nitrogen.The combustion equation is :

    CH4+2(O2+(3.76N2))2H2O+CO2+7.52N2

    Mass of fuel :12+4(1)=16g

    Mass of air=2(2(16)+3.76(2(14)))

    =274.56g

    So fuel to air ratio:mass or fuel/mass of air=16/274.56=0.0582

    3.Calculate the stichiometric fuel air ratio of iso octane?

    Ans:2C8H8+25(O2+3.76N2)18H2O+16CO2+94N2

    Molecular weight of iso octane=2(8(12)+8(1))

    =228g

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    Molecular weight of air=25(2(16)+3.76(2(14)))

    =3432g

    Fuel to air ratio:

    Mass of fuel/mass of air= 228/3432=0.066

    4.calculate the equivalence ratio of iso octane with 120% of

    theoretical air?

    Ans: we know that from previous problem the fuel to air ratio

    of a stichiometric equation is 0.066

    Mass of fuel in that stichiometric equation is:228g

    Mass of air is:3432g

    In this problem it is given that 120% of stichiometric (or)

    theoretical air is used so in this actual equation mass of air

    is:1.2*3432g

    Mass of air in actual equation is=4118g

    So the actual fuel air ratio is:228/4118=0.0553

    So the equivalence ratio is: actual fuel-air ratio/stichiometric

    (or)theoretical fuel air ratio

    =0.0553/0.066

    =0.8378

    4. calculate the equivalence ratio of a engine running with

    propane as fuel if:

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    a)80% of theoretical air is used

    b)110% of theoretical air is used

    c)30% of excess air is used

    d)10% of efficient air is used

    ans:

    the stichiometric combustion equation of propane is:

    C3H8+5(O2+3.76(N2))3CO2+4H2O+18.8N2

    Mass of fuel used is:3(12)+8(1)=44g

    Mass of air used:5(2(16)+3.76(2(14)))=686.4g

    Fuel to air rato is:44/686.4=0.0641

    Now we see the special cases given:

    a)80% of theoretical air is used

    mass of stichiometric air in above equation is :686.4

    80% of the above quantity is =0.8*686.4

    =549.12g

    So the fuel to air ratio inyhis equation is :44/549.12=0.08012

    So the equivalence ratio is :0.08012/0.0641=1.25

    b)110% of theoretical air:

    mass of air in this case is:1.1*686.4=755.04g

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    so the fuel to air ratio is:44/755.04=0.05828

    so the equivalence ratio is:0.05828/0.0641=0.9092

    c)30% of excess air

    so 30% of excess air means 130% of stichiometric

    air:1.3*686.4=892.32g

    so actual fuel air ratio is:44/892.32=0.0493

    so the equivalenca ratio is:0.0493/0.0641=0.7692

    d)10% of excess air so multiply 686.4g of stichiometric mass of

    air with 1.1 so we get mass air is:755.04g

    so the fuel air ratio is:44/755.04=0.0582

    so the equivalence ratio is:0.0582/0.0641=0.9091

    6.An engine which is operating with propane as fuel has the dry

    exhaust analysis as follows:4.9% of CO2, 9.79% of CO, 2.45%of O2, by volume basis then calculate the equivalence ratio?

    Ans:

    If the given data constitutes a total of 17.14 of the exhaust gas

    the the remaing contene would be nitrogen which is obtained by

    subtracting this value from 100

    So the value of nitrogen in the exhaust is 100-17.14=82.86%

    The stichiometric equation can be wriyyen as follows:

    XC3H8+Y(O2+3.76(N2))4.9CO2+9.79CO+2.45O2+82.86N2

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    Now we equate the total no.of atoms of each element on reactant

    side and product side:

    First we equate carbon atoms:

    No. Of carbon atoms on reactant side:3X

    No.of carbon atoms on product side:9.79+4.9=14.69

    Equating the carbon atoms on both sides:

    3X=14.69

    X=4.89

    Similarly if we equate no.of atoms of nitrogen on both sides:

    No.of nitrogen molecules on reactant side:3.76Y

    No.of nitrogen molecules on product side:82.86

    Equating both:

    3.76Y=82.86

    Y=22.03

    So the resultant equation is:

    4.89(C3H8)+22.03(O2+3.76(N2))4.9CO2+9.79CO+2.45O2+82.

    86N2The mass of air is:22.03(2(16)+(3.76(2(14)))=3024.27g

    The mass of fuel is:4.89(3(12)+8(1))=215.16g

    Fuel to air rato is:215.16/3024.27=0.07114

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    From the previous problem the stichiometric fuel-air ratio

    is:0.0641

    So the equivalent ratio is:0.07114/0.0641=1.1586

    7.A given coal sample contains 85% carbon, 6% O2, 6%H2, by

    weight and the remaining is inexhaustible then determine the

    minimum amount air required to burn completely 1 Kg of air?

    Ans:

    The actual combustion equation for the given data is:

    85/12C+6/32O2+6/2H2+Y(O2+3.76N2)n2CO2+n3H2O+n4N2

    Equating atoms on both sides:

    n2=85/12

    n3=6/2=3

    Equating oxygen on both sides:

    6/32+Y=n2+n3/2

    We get Y=8.3925

    So the mass of air is=8.3925(2(16)+3.76(2(14)))=1152.1224Kg

    That is if we take 100 Kg of fuel the amount of oxygen required

    to completely burn is 1152.122Kg

    For 1 Kg of fuel the amount of air required is 11.52Kg

    8.Find the chemical formula of fuel if when it is completely

    burnt the wet analysis gives 80%N2 and 3%H2O?

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    Ans:

    As per the given data the remaining amount should be carbon di

    oxide which is:100-(80+3)=17%

    Cn1Hn2+Y(O2+3.76N2)17CO2+3H2O+80N2

    When same element atoms are compared on both sides :

    n1=17

    n2=6

    So the chemical formula of the fuel is C17H6

    9.The following is the complete analysis of a sample of petrol by

    weight 85% carbon, 15% hydrogen, calculate the equivalence

    ratio of the mixture if the dry analysis of the fuel Gives the

    following results :

    CO2-9.2%, CO-6.44%, O2-1.38%

    Ans:

    From the given data excluding the water we get

    The combustion equation based on the following data;

    n0(85/12(C)+15(H))+n1(O2+3.76(N2))9.2CO2+6.44CO+1.38O

    2+n2H2O+n3N2

    On comparing elements on both sides first carbon:

    n0(85/12)=9.2+6.44=15.64

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    n0=2.208

    on comparing hydrogen:

    15(2.208)=2n2;

    n2=16.56

    on comparing oxygen:

    2n1=2(9.2)+6.44+2(1.38)+16.56

    2n1=44.16

    n1=22.08

    mass of air=22.08(2(16)+3.76(28))=3031.1424g

    mass of fuel:100(2.208)g

    so the actual fuel air ratio is:220.8/3031.142=0.07284

    10.For a sample of hydro carbon fuel ultimate analysis gives855carbon, 155 hydrogen, by weight calculate the actual fuel-air

    ratio of the mixture if the dry analysis shows the following

    results:

    8.28% of CO2 , 7.35% of CO, 1.84 %of O2, 82.53% N2

    Ans:

    The combustion equation for the following data is :

    n0(85/12C+15/1H)+n2(O2+3.76(N2))8.28CO2+7.35CO+1.84O

    2+n3H2O+82.53N2

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    comparing carbon atoms on both sides we get:

    85/12(n0)=8.28+7.35

    n0=2.206

    comparing hydrogen atoms on both sides:

    2.206(15)=2n3

    n3=16.545

    comparing O2 atoms on both sides:

    2n2=2(8.28)+7.35+2(1.84)+16.545

    n2=22.06

    so mass of air is:22.06(2(16)+3.76(28))=3028.39g

    mass of fuel:2.206(100)=220.6g

    so fuel to air ratio is:220.6/3028.39=0.07284

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    1]A 4-stroke v6 engine of 3L capacity operates at 1500 rpm. If

    the compression ratio is 9. Calculate for square engine

    (a) Bore

    (b) Stroke

    (c) Vc and Vs

    (d) Average Piston speed

    (f) Crank offset

    (g) Volume at BDC

    Answer:

    N=1500rpm

    vs=3/6 l =0. 5*10^-3 m^3

    C. r=vs+vc/vc

    9=0.005+vc/vc

    Therefore, vc=6. 25*10^-5 m^3

    As it is square cylinder, B/S=1, So, B=S

    THEREFORE, vs=3. 14*B*B*S/4Therefore, B=S=0. 086m

    And, S*2=a so, a=0. 043m

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    2]A 4 stroke V6 engine of 4L capacity. It operates at a speed of

    1500 rpm. If its compression ratio is 6. Find the following:

    (A) Bore

    (B) Stroke

    (C) Swept volume

    (D) Volume at BDC

    (E) Average piston speed

    (F) Clearence volume

    (G) Crank offset

    Answer:

    Given, engine is ovr-sqrd, and B/S=1.6

    we knw, Vs=3.14*(B^2)*S/4

    on sub 1st in 2nd eqn, we get Vs=3.14((1.6S)^2)*S

    so,Vs=2.01(S^3)

    and givn Vs=4/8 l=0.0005m^3

    so eqtn both we get S=62.9mm so,B=1.6S=>B=100.6mm

    givn, c.r=6

    we knw c.r=Vs+Vc/Vc=6

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    subs in c.r formula, we get Vc=0.0001m^3

    to find avg piston speed,Vp=2SN/60

    so, Vp=2*0.0629*1500/60

    => Vp=3.145m/s

    crank offset a=S/2=62.9/2=31.45mm

    volume at bdc, Vs=Vbdc-vtdc

    we knw Vs=0.0005m^3 and Vtdc=0.0001m^3

    so, Vbdc=0.0006m^3

    3]For a 4 stroke petrol square engine whose crank offset a=

    40mm, Vc =10% of Vs, N= 1200 rpm.

    Find :

    S Vp C.R. Distance between crank axis and pin axis if L=120mm. Number of sparks to be produced in 1 second. Angle is 20.

    as we knw, S=2a

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    S=2*40=80mm

    givn, Vc=10%Vs

    c.r=Vs+Vc/Vc

    so, c.r=0.1Vs+Vs/0.1Vs

    => c.r=11

    since it is sq. cylinder,B=S =>B=80mm

    Vs=3.14(B^2)S/4

    since, B=S

    so, Vs=3.14*(S^3)

    so, Vs=3.14(0.08^3)=4.02*10^-4 m^3

    Vp=2SN/60=2*0.08*1200/60=3.2m/s

    r=((c^2)-(a^2)+(2*r*a*cosp))^(1/2)

    here, givn ang.p=20 deg and c=0.12m

    so on subs in formula we get, r=147.7mm

    for 2 strokes, 1 spark is produced,

    so, for 1200 rpm, 600 sparks are produced

    for 1 min 600 sparks are produced so for 1 sec 10 sparks are

    produced.

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    4]A single 4 stroke S.I. Engine operates with an engine on Cv=

    40MJ/kg. It consumes 0.01 kg of fuel in one minute. If it runs

    with 1800 rpm develops 8Nm torque, mechanical efficiency is

    90% and Nvol. =92%. Ma/Mf=11. Find:

    (a) B.P.

    (b) I.P.

    (c) Nbth, Niso

    (d) Vs

    (e) Break specific fuel consumption

    (f) Indicated and brake mean effective power.

    Answer:

    CV=40MJ/kg

    m=0.01kg

    N=1800rpm

    T=8Nm

    mech eff.=0.9, vol eff.=0.92, ma/mf=11.1

    mf*CV=(0.01*40000*1000)=4*10^5

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    Brk pwr= BP=Tw= T*2*3.14*N/60= 8*2*3.14*1800/60=

    1507.96W= 1.51kW

    Indctd pwr= IP= BP/mech eff= 1510/.9 = 1.675kW

    Frictnl powr= FP= IP-BP= 167.56W

    brk thrml eff= BP/heat lbrtd= 1507.2*60/(4*10^5)= 22.6%

    indctd thrml eff =1675*60/(4*10^5)= 25.13%

    vol eff=(mass of actual air entering)/(mass of theoretical air

    entering)

    as we know, ma/mf=11 so, ma=11*0.4/60=0.00183kg

    so, 0.92=0.00183/(Vs*Pa) = 0.00183/(Vs*1.2)

    so, Vs=0.00166m^3

    Indicatd sp fuel consmtn=mf/IP=

    Break sp fuel consmtn=mf/BP=0.01/(60*1507.96)=1.1*(10^-4)

    kg/kWhr

    Indictd mean eff pr Pim=(IP*60)/(Vs*(N/2)*k)

    here k=no of cylinders=1

    so on sub these values in above formula we get Pim=67.269kW

    simlrly for Break mean effective pr we sub BP instead of IP in

    formula,

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    on doing that we get Pib=60.522kW

    5]Gasoline 4 cylinder square engine working on 4 strokedevelops a B.P. of 2.2 kW. A Morse test was conducted on this

    engine & B.P. obtained when each cylinder was made

    inoperative by short circuiting the spark plug are 14.9 kW, 14.3

    kW, 14.8 kW and 14.5 kW resp. The test was conducted at

    constant speed. Find:

    (a) Ip

    (b) Nmech

    (c) Brake mean effective power

    (D) Indicative mean effective power when all cylinders are

    firing.

    Take bore= 80mm speed= 3000rpm.

    we knw, IP= IP(1)+IP(2)+IP(3)+IP(4)

    IP(1)=BP(4)-BP(3)=22-14.9=7.1

    IIIly, IP(2)=7.7kw, IP(3)=7.2kW, IP(4)=7.5kW

    so, IP=7.1+7.7+7.2+7.5= 29.5Kw

    mech eff= BP/IP=0.746= 74.6%

    Bore=Stroke as it is a sq engine giv.

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    so B=S=0.08m

    as we knw,V=3.14*(B^2)*s= 3.14*(0.08^3)= 4.021*(10^-4) m^3

    Pbm=BP/(k*V*0.5*(N/60))

    here BP=22000W, N=3000rpm

    on sub foll values in formula, weget Pbm=5.47bar

    IIIly to get Pim, we substitue BP instead of IP in same formula,

    on doing so we get, Pim=7.34bar

    6) A cylinder engine running at 1250 rpm delivers 21 kW. The

    average torqe when one cylinder is cut off 110Nm. Cv of fuel is

    43 MJ/kg. The engine uses 360g of fuelfor delivering 1kWh

    power. Find indictd thrml effncy:

    (a) B.P.= 21kW N=1250 rpm, T(when cylinder is cut) =

    110Nm, CV=43MJ/kg= 43000kJ/kg

    BP of 3 cylinders = T of 3 cylinders * W

    T*2*3.14*N/60= 110*2*3.14*1250/60= 14399W

    IP(1 cylinder) = BP(4 cylinders)-BP(3 cylinders)= 21000-14399=

    6601W

    So, IP(4 cylinders)= 4* IP(1 cylinder)= 4*6601= 26.404kW

    We knw, brk sp fuel consmtn=mf/BP

    So,(360*10^-3)/(3600*1000)= mf/21000 so, mf=0.0021kg/S

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    As we knw, indctd thrml eff= IP/(mf*CV)=

    26.404/(0.0021*43000)=0.2924

    Indctd thrml eff=29.24%

    7)A single cylinder 2 stroke I.C. engine when tested following

    observations are available:

    Area of indicated diagram = 3cm2

    Length of indicated diagram= 4cm

    Brake drum diameter= 120 cm

    Dead weight on brake= 380N

    Spring balance reading= 50N

    Fuel consumption= 2.8 kg/h

    Calorific value of fuel= 42000 kJ/kg

    Cylinder diameter= 16 cm

    Piston stoke =20 cm

    Calculate frictional power, mechanical efficiency , specific fuel

    consumption efficiency.

    Mean efftv pr= = 0.75cm

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    So, in bars mean efftv pr= 0.75*spring const= 0.75*10= 7.5

    bars= 750000W

    Pim=(IP*60)/(V*N)

    V=3.14*(B^2)*S/4= 3.14*(0.2^2)*(0.16)/4= 0.0040212 m^3

    750000= (IP*60)/(0.0040212*400)= 20.1kW

    T=(Wd-Ws)*D/2= (380-50)*1.2/2= 198Nm

    BP=T*2*3.14*N/60 = 198*2*3.14*400/60= 8.293kW

    Frictnl pwr= IP-BP=20.1-8.293= 11.807kW

    Mech eff= BP/IP= 8.293/20.1= 0.4126= 41.26%

    Brk spcfc fuel consm=mf/BP =2.8/20.1= 0.139kg/kWh

    Indctd thrml eff=IP/(mf*CV)= (20.1*1000)/(2.8*42000)=

    0.1709= 17.09%

    AIR STANDARD EFFICIENCY

    (air std) = 1 1/(rc(-1))

    Cp/Cv = =1.4(air)

    RELATIVE EFFICIENCY

    (relative)= (brake thermal)/(air std)

    NUMERICAL

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    Q1. A SIX CYLINDER 4-STROKE GASOLINE ENGINE HAVING BORE=90mm,

    STROKE=100mm, rC=8, (RELATIVE)=60%,WHEN BRAKE SPECIFIC FUEL

    CONSUMPTION(BSFC)=3009g/kWh. ESTIMATE CALORIFIC VALUE(C.V.) OF

    FUEL, FUEL CONSUMPTION IF, PBM=8.5bar, N=2500r.p.m.

    A1.

    PBM= (60*BP)/(VS*6*N/2)

    (8.5*105*(0.1)(0.090)2*2500*6)/(4*2*60)=BP

    B.P.=67.593Kw

    BSFC=mf/BP

    3.009*67.593=mf

    mf=0.0564kg/s

    (air std)=1 1/(rc(-1))

    (air std)=1 1/80.4

    (air std)=0.564

    (brake thermal)=BP/HL

    (brake thermal)=67593/(CV*0.0564)

    0.60=67593/(CV*0.564*0.0564)

    C.V.=3.54MJ/kg

    HEAT BALANCE QUESTIONS

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    Q1. FOLLOWING OBSERVATIONS WERE RECORDED DURING A TRIAL ON A

    FOUR STROKE DIESEL ENGINE. POWER ABSORBED BY NON-FIRING ENGINE

    WHEN DRIVEN BY ELECTRIC MOTOR IS 10kW. SPEED=1750rpm,

    T=327.4Nm, mf=15kg/h, CV=42MJ/kg. AIR SUPPLIED

    =4.75kg/min. COOLING WATER SUPPLIED=16kg/min. OUTLET TEMP OF

    COOLING WATER=65.8C, TEMP OF EXHAUST GASES=400C, ROOM

    TEMP=20.8C. FIND BP, MECH EFFICIENCY, BRAKE SPECIFIC FUEL

    CONSUMPTION AND ALSO, DRAW HEAT BALANCE SHEET ON HOUR,

    MINUTE, kW AND % BASIS.

    A1.

    BP=T*

    BP=327.4*(2*1750/60)

    BP=59.999kW

    HEAT LIBERATED(HL)=mf*CV

    HL=(15/3600)*42*103

    HL=175kJ/s

    BSFC=mf/BP

    BSFC=15/59.999

    BSFC=0.250kg/kWh

    INDICATED POWER(IP)=BP+FP

    IP=59.999+10000

    IP=69.999kW

    (mech)=BP/IP

    (mech)=(59.999/69.999)*100

    (mech)=85%

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    COOLING LOSSES(EC)=mw*CP*T

    EC=(16/60)*4.18*103*(65.8-20.8)

    EC=50160W

    EXHAUST LOSSES(Eg)=me* CP*T

    Eg=me*1.05*103*(400-20.8)

    me=ma+mf

    me=(4.75/60)+(15/3600)

    me=0.0833kg/s

    Eg=0.0833*1.05*103*(400-20.8)

    Eg=33166.728W

    UNACCOUNTED LOSSES=Qs-(BP+EC+Eg)

    UNACCOUNTED LOSSES=175*10-3-(59.999*103+50160+33166.72)

    UNACCOUNTED LOSSES=31674.28W

    HEAT BALANCE SHEET

    Type of

    Energy

    kW Hour Minute %

    Heat

    Supplied

    175 630000 10500 100

    BP 59.999 215996.4 3599.94 34.28Cooling

    Losses50.160 180576 3009.6 28.66

    Exhaust

    Losses

    33.166 119397.6 1989.96 18.95

    Unaccounted

    Losses

    31.674 114026.4 1900.44 18.09

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    Q2. A 2 STROKE ENGINE WAS MOTORED WHEN METER READING WAS

    1.5kW. THEN, THE TEST ON THE ENGINE WAS CARRIED OUT FOR 1 HOUR

    AND THE FOLLOWING OBSERVATIONS WERE RECORDED. BRAKE

    TORQUE=120Nm, SPEED=600rpm, FUEL USED=2.5kg/h,

    CV=40.3MJ/kg, COOLING WATER USED=818kg/h. RISE IN TEMP OF COOLING

    WATER=25C, AIR FUEL RATIO=32:1. DETERMINE BP,IP, (MECH), INDICATED

    THERMAL EFFICIENCY AND DRAW HEAT BALANCE SHEET ON

    MINUTE,SECOND AND % BASIS.

    A2.

    BP=2NT/60

    BP=(2*600*120)/60

    BP=7539.82W

    FP=1500W

    IP=BP+FP

    IP=7539.82+1500

    IP=9039.82W

    (INDICATED THERMAL)=IP/(CV*mf)

    (INDICATED THERMAL)=(9039.82/(2.5*40.3*106))*100

    (INDICATED THERMAL)=32.30%

    (mech)=BP/IP

    (mech)=(7539.82/9039.82)*100

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    (mech)=83%

    TOTAL HEAT SUPPLIED=mf*CV

    TOTAL HEAT SUPPLIED=(2.5/3600)*40.3*106

    TOTAL HEAT SUPPLIED=27986.11W

    COOLING LOSSES(EC)=mw*CP*T

    EC=(818/3600)*4.18*103*10

    EC=9497.88W

    EXHAUST LOSSES(Eg)=me* CP*T

    Eg=me*1.05*103*(345-25)

    ma/mf=32

    ma=2.5*32

    ma=80kg/h

    ma=0.022kg/s

    me=ma+mf

    me=0.023kg/s

    Eg=0.023*1.05*103*(400-20.8)

    Eg=7728W

    UNACCOUNTED LOSSES=Qs-(BP+EC+Eg)

    UNACCOUNTED LOSSES=3220W

    HEAT BALANCE SHEET

    Type of

    Energy

    Second Minute %

    Heat

    Supplied

    27986.11 1679166.6 100

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    BP 7539.8 4.52*105 26.94

    Cooling

    Losses

    9497.88 569872.8 33.94

    Exhaust

    Losses

    7728 463680 27.61

    Unaccounted

    Losses

    3220 193200 11.50