Thermal conductivity of individual carbon nanofibers · 2016-12-27 · has analyzed thermal...

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Thermal conductivity of individual carbon nanofibers Eric Mayhew, Vikas Prakash * Department of Mechanical Engineering, Case Western Reserve University, 2123 Martin Luther King Jr. Drive, Glennan Building, Cleveland, OH 44106, USA ARTICLE INFO Article history: Received 8 November 2012 Accepted 17 June 2013 Available online 24 June 2013 ABSTRACT In the present paper, we present results of thermal conductivity measurements in commer- cially-available, chemical vapor deposition grown, heat-treated and non-heat-treated indi- vidual carbon nanofibers (CNFs). The thermal conductivity measurements are made using the T-type probe experimental configuration using a Wollaston wire probe inside a high res- olution scanning electron microscope. The results show a significant increase in the ther- mal conductivity of CNFs that are annealed at 2800 °C for 20 h when compared with the non-heat-treated CNF samples. When adjusted for thermal contact resistance, the highest measured thermal conductivity is 449 ± 39 W/m-K. The average thermal conductivity of the heat-treated samples is 163 W/m-K, while the average thermal conductivity of the non- heat-treated samples is 4.6 W/m-K. The results demonstrate the importance of the quality of the CNFs, in particular their heat treatment (high temperature annealing), in controlling their thermal conductivity for thermal management applications. Ó 2013 Elsevier Ltd. All rights reserved. 1. Introduction Although a relatively large body of literature exists for ther- mal conductivity measurements in large diameter carbon fi- bers (CFs) [1–6], only a few measurements of thermal conductivity have been reported in individual carbon nanofi- bers (CNFs) [7]. The individual CFs for which thermal conduc- tivity measurements are available in the literature have outer diameters ranging from 4 to 71.4 lm [1,2], and their room temperature thermal conductivities range from 12 to 1950 W/m-K [1–6]. This relatively large variation in the mea- sured thermal conductivity of CFs can be attributed to the dif- ferences in sample diameter, synthesis method employed, resultant defect structure, and heat treatment [1,2,7]. Here- mans and Beetz [2] were the first to show that heat-treatment of CFs (at 3000 °C) significantly improved their room tempera- ture thermal conductivity. The high thermal conductivity of the heat-treated CFs suggest the potential use of CFs and per- haps CNFs as thermal interface materials [3,4,8]. Most CFs and CNFs are synthesized in any one of the fol- lowing three ways: (1) carbonization of spun polyacrylonitrile (PAN-based fibers), (2) carbonization of spun petroleum pitch (pitch-based fibers), and (3) carbon chemical vapor deposition (CVD), usually using methane or benzene [1]. The simplicity of the CVD process suggests that the production of vapor grown CFs and CNFs can be much less expensive than for their PAN-based and pitch-based counterparts [8]. The oppor- tunity for wide-spread use of CVD grown CNFs along with their potential for dramatic improvement in thermal conduc- tivity by heat treatment provide the motivation for the pres- ent study. While a number of thermal conductivity measurements have been made on heat-treated and non-heat-treated CFs, to the best of authors’ knowledge only one previous study 0008-6223/$ - see front matter Ó 2013 Elsevier Ltd. All rights reserved. http://dx.doi.org/10.1016/j.carbon.2013.06.048 * Corresponding author: Fax: +1 216 368 6440. E-mail address: [email protected] (V. Prakash). CARBON 62 (2013) 493 500 Available at www.sciencedirect.com journal homepage: www.elsevier.com/locate/carbon

Transcript of Thermal conductivity of individual carbon nanofibers · 2016-12-27 · has analyzed thermal...

Page 1: Thermal conductivity of individual carbon nanofibers · 2016-12-27 · has analyzed thermal conductivity of individual CNFs [7]; the CNFs used in the study had a diameter of approximately

C A R B O N 6 2 ( 2 0 1 3 ) 4 9 3 – 5 0 0

.sc ienced i rec t .com

Avai lab le a t www

journal homepage: www.elsevier .com/ locate /carbon

Thermal conductivity of individual carbonnanofibers

0008-6223/$ - see front matter � 2013 Elsevier Ltd. All rights reserved.http://dx.doi.org/10.1016/j.carbon.2013.06.048

* Corresponding author: Fax: +1 216 368 6440.E-mail address: [email protected] (V. Prakash).

Eric Mayhew, Vikas Prakash *

Department of Mechanical Engineering, Case Western Reserve University, 2123 Martin Luther King Jr. Drive,

Glennan Building, Cleveland, OH 44106, USA

A R T I C L E I N F O

Article history:

Received 8 November 2012

Accepted 17 June 2013

Available online 24 June 2013

A B S T R A C T

In the present paper, we present results of thermal conductivity measurements in commer-

cially-available, chemical vapor deposition grown, heat-treated and non-heat-treated indi-

vidual carbon nanofibers (CNFs). The thermal conductivity measurements are made using

the T-type probe experimental configuration using a Wollaston wire probe inside a high res-

olution scanning electron microscope. The results show a significant increase in the ther-

mal conductivity of CNFs that are annealed at 2800 �C for 20 h when compared with the

non-heat-treated CNF samples. When adjusted for thermal contact resistance, the highest

measured thermal conductivity is 449 ± 39 W/m-K. The average thermal conductivity of the

heat-treated samples is 163 W/m-K, while the average thermal conductivity of the non-

heat-treated samples is 4.6 W/m-K. The results demonstrate the importance of the quality

of the CNFs, in particular their heat treatment (high temperature annealing), in controlling

their thermal conductivity for thermal management applications.

� 2013 Elsevier Ltd. All rights reserved.

1. Introduction

Although a relatively large body of literature exists for ther-

mal conductivity measurements in large diameter carbon fi-

bers (CFs) [1–6], only a few measurements of thermal

conductivity have been reported in individual carbon nanofi-

bers (CNFs) [7]. The individual CFs for which thermal conduc-

tivity measurements are available in the literature have outer

diameters ranging from 4 to 71.4 lm [1,2], and their room

temperature thermal conductivities range from 12 to

1950 W/m-K [1–6]. This relatively large variation in the mea-

sured thermal conductivity of CFs can be attributed to the dif-

ferences in sample diameter, synthesis method employed,

resultant defect structure, and heat treatment [1,2,7]. Here-

mans and Beetz [2] were the first to show that heat-treatment

of CFs (at 3000 �C) significantly improved their room tempera-

ture thermal conductivity. The high thermal conductivity of

the heat-treated CFs suggest the potential use of CFs and per-

haps CNFs as thermal interface materials [3,4,8].

Most CFs and CNFs are synthesized in any one of the fol-

lowing three ways: (1) carbonization of spun polyacrylonitrile

(PAN-based fibers), (2) carbonization of spun petroleum pitch

(pitch-based fibers), and (3) carbon chemical vapor deposition

(CVD), usually using methane or benzene [1]. The simplicity

of the CVD process suggests that the production of vapor

grown CFs and CNFs can be much less expensive than for

their PAN-based and pitch-based counterparts [8]. The oppor-

tunity for wide-spread use of CVD grown CNFs along with

their potential for dramatic improvement in thermal conduc-

tivity by heat treatment provide the motivation for the pres-

ent study.

While a number of thermal conductivity measurements

have been made on heat-treated and non-heat-treated CFs,

to the best of authors’ knowledge only one previous study

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494 C A R B O N 6 2 ( 2 0 1 3 ) 4 9 3 – 5 0 0

has analyzed thermal conductivity of individual CNFs [7]; the

CNFs used in the study had a diameter of approximately

152 nm and a room temperature thermal conductivity of

13 W/m-K. Moreover, the CNF samples analyzed in [7] were

as received, and thus non-heat treated. The dramatic increase

in thermal conductivity of CFs after the high temperature

annealing step suggests that CNFs may also show improve-

ment in thermal conductivity with annealing heat treatment.

Heat treatment of CFs, CNFs, and multiwall carbon nanotubes

(MWCNTs) at temperatures up to 3000 �C has been shown to

remove defects and impurities, such as left over metal cata-

lysts, as well as increase the crystallinity of the graphite

planes [9–12]. More continuous graphene planes as well as re-

moval of defects increases the phonon mean free path, and

consequently the thermal conductivity of the annealed sam-

ples [9]. In the present study we focus on the extent to which

heat treatment improves the thermal conductivity in CVD

grown CNFs.

Many studies have explored thermal properties of test

specimens by measuring the third harmonic voltage in a 3x

experimental set-up as the sample is Joule heated with an

alternating current [9,13,14]. The ‘‘T-type probe’’ is one meth-

od that can employ third harmonic voltage detection to make

thermal conductivity measurements. For the T-type probe

method, a suspended wire of known electrical resistivity

and temperature coefficient of resistance is Joule heated by

a current source until it reaches a steady-state. A sample is

attached, and the reduction in the spatially averaged temper-

ature of the probe wire is measured via the change in voltage.

The sample thermal conductivity is determined from the

average temperature drop and the sample geometry. The

method has been used to great effect in studying thermal

Fig. 1 – SEM images of CNF batches from which individual sam

Nanomaterials Research heat-treated batch US 4460). (C) and (D

transport in individual nanostructures, including CFs and

multi-walled carbon nanotubes [3,4,9,13]. In the present study

thermal conductivity of both heat-treated and non-heat-

treated CNF specimens is determined using the 3x, Wollaston

wire, T-type probe method.

2. Experimental methods

2.1. Three omega analysis

In the present study, thermal conductivity measurements are

made in individual CNFs using a Wollaston wire T-type probe

inside a scanning electron microscope (SEM) [9,13]. The Woll-

aston wire is Joule heated using an alternating current, and

the third harmonic voltage across the wire is measured. The

thermal resistance and thermal conductivity of the specimen

are deduced from an analytic model that relates the third har-

monic voltage, the drop in average temperature of the wire

when the sample is attached, and the thermal conductivity

of the sample [3,4,9,13].

The configuration, technique, and analysis used in this study

for making the thermal conductivity measurements of CNFs are

described in detail by Bifano et al. [9]. The platinum probe

wire is heated by an alternating current IðtÞ ¼ I1x sin xt ¼I1x;RMS

ffiffiffi2p

sin xt, where I1x is the current amplitude, and I1x;RMS

is the RMS current. The Joule heating in the wire is given by

QðtÞ ¼ I2ðtÞReo ¼ I21x;RMSReoð1� cos 2xtÞ; ð1Þ

where Reo is the electrical resistance of the probe wire at zero

current. The spatially averaged temperature of the wire above

the ambient temperature, hðtÞ, is directly proportional to the

Joule heating by the thermal transfer function Zo such that

ples are selected. (A) and (B) are representative of US

) are representative of US 4450.

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C A R B O N 6 2 ( 2 0 1 3 ) 4 9 3 – 5 0 0 495

hðtÞ ¼ ZoQðtÞ: ð2Þ

The electrical resistance of the probe wire changes accord-

ing to ReðtÞ ¼ Reo½1þ ahðtÞ�, where a is the temperature coeffi-

cient of resistance of the wire. The RMS Joule heating is

defined to be QRMS � I21x;RMSReo. When the wire is Joule heated,

the third harmonic voltage across the wire is given by

V3x;RMS ¼12

aZoI1x;RMSQRMSReo: ð3Þ

Defining the third harmonic RMS electrical resistance as

Re3x;RMS � V3x;RMS=I1x;RMS, the third harmonic resistance is

found to be directly proportional to the RMS Joule heating by

Re3x;RMS ¼12

aReoZoQRMS: ð4Þ

The thermal transfer function is determined experimen-

tally by measuring the slope of Re3x;RMS versus QRMS .

2.2. Theoretical considerations: thermal transfer function

The steady state response of the probe wire is modeled in one

dimension by

kPd2h

dx2 ¼ �QRMS

APLP; ð5Þ

Fig. 2 – Raman intensity versus wavenumber (785-nm excitatio

and (B) heat-treated sample batch US4460. Raman intensity is n

where x is the position marked from the midpoint of the wire,

kP is the thermal conductivity of the wire, AP is the cross-

sectional area of the wire, and LP is the length of the wire.

Heat loss due to convention and radiation can be neglected

[9] because the experiments are conducted in vacuum in a

high resolution SEM and involve only small temperature rises.

Using constant ambient temperature boundary conditions at

the ends of the wire and a heat flux out of the wire where the

sample is attached, the spatially averaged temperature is

given as

h ¼ 112

QRMSRth;P 1� 34ð1þ g�1Þ�1

� �¼ QRMSZo; ð6Þ

where the thermal resistance of the probe and sample are gi-

ven by Rth;P ¼ LP=kPAP and Rth;S ¼ LS=kSAS; respectively. The ra-

tio of thermal resistances, g, is defined by g � Rth;P=4Rth;S.

2.3. Experimental procedure

When no sample is attached, i.e. g ¼ 0, the thermal resistance

of the probe wire is deduced using Eqs. (4) and (6) to be

Rth;P ¼24

aReo

DRe3x;RMS

DQRMS

� �ð7Þ

The ratio of the slopes is then defined as

n wavelength) of (A) non-heat-treated sample batch US4450

ormalized by the D peak.

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496 C A R B O N 6 2 ( 2 0 1 3 ) 4 9 3 – 5 0 0

/ �ðDRe3x;RMS=DQRMSÞWith Sample

ðDRe3x;RMS=DQRMSÞNo Sample

ð8Þ

and the sample thermal resistance can be found via Eqs. (6),

(7), and (8), as

Rth;S ¼14

Rth;P3

4ð1� /Þ � 1

� �ð9Þ

The thermal conductivity of the sample can then be deter-

mined from kS ¼ LS=Rth;sAS, where the cross-sectional area is

AS ¼ pðr2o � r2

i Þ. Many studies have shown CNFs to have hollow

cores, like tubes [5,15–17], with inner diameters shown to be

in the range from 2 to 50 nm [17]. In the present study, the in-

ner radius, ri, is taken to be much smaller than the outer ra-

dius, ro, such that r2i =r

2o � 1. The effective cross-sectional

area of the sample can therefore be approximated as

AS ¼ pr2o .

Fig. 3 – SEM micrographs of heat-treated sample experiments. E

with the CNF connecting the probe wire to the manipulator. The

thermal conductivities of (A) 378 ± 48 W/m-K, (B) 434 ± 38 W/m-K

and (F) 123 ± 14 W/m-K. The values are not corrected for therma

3. CNF samples

The two sample groups examined in this study are: (1) CNF

samples grown using thermal CVD, and (2) CNF samples

grown using thermal CVD, which are then thermally an-

nealed at 2800 �C for 20 h. The as-grown CNFs were procured

from US Nanomaterials Research (US4450) and are referred to

as ‘‘non-heat-treated’’ samples. The thermally annealed or

‘‘heat-treated’’ samples were obtained from US Nanomateri-

als Research, Inc. (Serial number US4460).

SEM micrographs of the samples (Fig. 1) reveal large

amounts of amorphous carbon throughout the heat-treated

batch when compared with the non-heat-treated batch. SEM

micrographs of individual CNFs also show the presence of

amorphous carbon attached to the surfaces. In addition the

comparison of the heat-treated and non-heat-treated sample

ach image shows the probe wire above the manipulator tip

samples representing the heat-treated group have measured

, (C) 16.2 ± 2.5 W/m-K, (D) 241 ± 19 W/m-K, (E) 78 ± 7 W/m-K,

l contact resistance.

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Table 1 – Non-heat-treated sample dimensions and thermalconductivities.

Experimentnumber

Length(lm)

Averagediameter (nm)

Thermalconductivity(W/m-K)

1 13.5 ± 0.3 489 ± 39 9.7 ± 1.63 10.7 ± 0.3 446 ± 11 2.5 ± 0.34 12.7 ± 0.1 390 ± 23 2.5 ± 0.35 3.59 ± 0.06 292 ± 27 2.2 ± 0.46 19.9 ± 0.2 273 ± 20 7.2 ± 1.0

23 6.94 ± 0.06 151 ± 11 3.1 ± 0.4

C A R B O N 6 2 ( 2 0 1 3 ) 4 9 3 – 5 0 0 497

images indicate that the heat treatment process promotes fu-

sion of adjacent CNFs.

3.1. Raman spectroscopy

Raman spectroscopy is used to examine the improvement in

graphitization and reduction of defects in the heat-treated

samples when compared to the non-heat-treated samples.

The excitation wavelength used for this assessment was

785 nm. The analysis of the sample quality is made by observ-

ing the ratio of the D band peak intensity (�1330 cm�1) and

the G-band peak intensity (�1875 cm�1). The D band is asso-

ciated with the loss of symmetry of atoms at the graphene

sheet boundaries, which appears in the form of defects and

carbonaceous impurities [18]. The G band is associated with

the sp2 bonding in carbon systems, and indicates the degree

of graphitization in the sample [19]. Thus, a lower D/G ratio

of band intensity indicates that the sample batch has fewer

defects and a higher degree of graphite crystallinity. Since

there are currently no standards for D/G ratio for CNFs by

which to judge the quality of the batches, only a qualitative

comparative study of the CNF batches can be conducted. It

should also be noted that the band peaks are a result of an

average of all of the samples in the area excited by the laser

and not of individual samples.

Fig. 2A and B compare the Raman intensity of the heat-

treated and non-heat-treated sample batches. The Raman

intensities are normalized with respect to the D-peak. Fig. 2

shows evidence of significant defect healing and improved

graphitization.

Fig. 4 – SEM micrographs of non-heat-treated sample experimen

tip with the CNF connecting the probe wire to the manipulator.

measured thermal conductivities of (A) 9.7 ± 1.6 W/m-K, (B) 2.5 ±

corrected for thermal contact resistance.

4. Results and discussion

4.1. Thermal conductivity measurements

To determine the effect that heat treatment has on CNF ther-

mal conductivity, 15 heat-treated CNFs (Fig. 3) and 6 on non-

heat-treated CNFs (Fig. 4) were tested in the present study.

The heat-treated batch produced a mean thermal conduc-

tivity of 160 ± 139 versus 4.5 ± 3.1 W/m-K for the non-heat-

treated samples. The large standard deviations associated

with the average values reflect the large variation in individ-

ual sample thermal conductivity, not uncertainty in the mea-

surements. The values of length, diameter, and thermal

conductivity are listed in Tables 1 and 2 for the non-heat-

treated and heat-treated samples, respectively.

ts. Each image shows the probe wire above the manipulator

The samples representing the non-heat-treated group have

0.3 W/m-K, and (C) 3.1 ± 0.4 W/m-K. The values are not

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Table 2 – Heat-treated sample dimensions and thermalconductivities.

Experimentnumber

Length(lm)

Averagediameter(nm)

Thermalconductivity(W/m-K)

8 9.28 ± 0.03 339 ± 70 24.5 ± 9.89 492 ± 2 536 ± 96 196 ± 67

10 100.4 ± 0.3 412 ± 30 134 ± 1911 16.7 ± 0.4 226 ± 21 117 ± 2212 102.5 ± 0.4 369 ± 15 66.8 ± 5.613 53.9 ± 0.2 187 ± 24 382 ± 9714 50.5 ± 0.3 206 ± 13 378 ± 4915 32.8 ± 0.2 235 ± 6 139 ± 816 26.1 ± 0.1 171 ± 8 434 ± 3817 7.85 ± 0.08 200 ± 15 16.2 ± 2.518 31.4 ± 0.2 199 ± 8 241 ± 1919 10.3 ± 0.1 112 ± 5 77.8 ± 7.320 204.8 ± 0.1 228 ± 40 48.5 ± 16.621 30.0 ± 0.2 244 ± 14 123 ± 1422 28.2 ± 0.2 218 ± 36 24.4 ± 7.9

498 C A R B O N 6 2 ( 2 0 1 3 ) 4 9 3 – 5 0 0

A Welch’s T-test for unequal sample size and unequal var-

iance produced a p-value of 0.0007, indicating that the heat

treatment of the samples produced statistically significant

differences in thermal conductivity.

The largest value of thermal conductivity is 434 ± 38 W/m-

K, measured on a sample having an average diameter of

171 nm and a length of 26.1 lm. Even the maximum value

for these samples is much lower than highest reported value

for a vapor grown carbon fiber of 1950 W/m-K [1]. Fig. 5 plots

the thermal conductivities versus the sample diameters.

Fig. 5 – Thermal conductivity measurements of heat-treated an

The values are not adjusted for thermal contact resistance.

4.2. Thermal contact resistance

Bifano et al. [9] demonstrated the importance of improving

the thermal contacts for the Wollaston wire, T-type probe

experiments. To decrease the thermal contact resistance

(TCR), samples are attached to the Wollaston wire by appli-

cation of platinum electron beam induced deposition (EBID)

inside of the SEM. The TCR for multi-wall carbon nanotubes

(MWCNT) tested using the Wollaston wire, T-type probe

method was calculated by utilizing an anisotropic diffusive

mismatch model including the fin resistance due to the

platinum EBID [9]. The calculated thermal contact resis-

tance, when subtracted from the total thermal resistance,

resulted in approximately a 5% increase in the thermal con-

ductivity of the MWCNT samples [9]. By modeling the CNFs

in the same way, as graphitic planes, a similar analysis can

be conducted. The total thermal contact resistance for the

CNF-wire contact and the CNF-manipulator contact can be

written as

RTCR ¼2ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi

hPkSAS

ptanh LC

ffiffiffiffiffiffiffiffihP

kSAS

q� � ð10Þ

The heat transfer coefficient is h ¼ 1=Rb, where Rb is the

boundary resistance. Bifano et al. [9] estimated boundary

resistance values of Rb ¼ 5:79� 10�9 K-m2=W for a pure plati-

num EBID and Rb ¼ 5:18� 10�9 K-m2=W for an amorphous

carbon EBID. The fin perimeter is P ¼ pDo=2þ b, where Do is

the sample outer diameter, and b is the contact width, esti-

mated from the elastic properties of the sample and wire

[9,20]. The sample-wire contact length, LC, is measured inside

the SEM.

d non-heat-treated samples plotted against sample length.

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Fig. 6 – Thermal conductivity of heat-treated and non-heat-treated samples adjusted for thermal contact resistance plotted

against sample length. The values are adjusted by subtracting the estimated thermal contact resistance from the measured

thermal resistance.

C A R B O N 6 2 ( 2 0 1 3 ) 4 9 3 – 5 0 0 499

The TCR and adjusted thermal conductivity are obtained

iteratively because the TCR requires a thermal conductivity

for the calculation. For the CNF samples, the TCR accounted

for an average 1.7% increase in the thermal conductivity.

Fig. 6 shows the thermal conductivity adjusted for TCR. The

average adjusted thermal conductivities for the heat-treated

and non-heat-treated samples are 163 and 4.6 W/m-K,

respectively. The highest thermal conductivity adjusted for

TCR is 449 ± 39 W/m-K.

5. Summary

In the present study, thermal conductivity measurements

are made in individual CNFs using a Wollaston wire, T-type

probe method inside of an SEM [9,13]. The results of the

study indicate that significant improvements in thermal

conductivity are obtained by heat treatment of CNFs to

2800 �C for 20 h. The average measured thermal conductivity

of the heat-treated batch is 160 W/m-K when compared to

the much lower average of 4.5 W/m-K for the as-grown

non-heat-treated samples. The highest measured thermal

conductivity when adjusted for TCR is 449 ± 39 W/m-K.

Raman spectroscopy also indicated an improvement in the

degree of crystallinity for the heat-treated samples. The

results suggest that the quality and heat-treatment of CNFs

are important considerations for potential use in thermal

management applications.

Acknowledgements

The authors would like to thank Dr. M.F.P. Bifano for all his

assistance in executing the experiments. The authors would

like to acknowledge the financial support of the Ohio Space

Grant Consortium. The authors would finally like to acknowl-

edge the support of the Air Force Office of Scientific Research

(AFOSR) grant FA9550-08-1-0372 (Program Manager: Dr. ‘‘Les’’

Lee), AFOSR MURI FA9550-12-0037 (Program Manager: Dr.

Joycelyn Harrison), and NSF Major Research Instrument Grant

NSF MRI CMMI-0922968.

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