Theory of turbo machinery / Turbomaskinernas teori Chapter 3 · 2009-09-09 · LTH /...
Transcript of Theory of turbo machinery / Turbomaskinernas teori Chapter 3 · 2009-09-09 · LTH /...
Theory of turbo machinery / Turbomaskinernas teori
Chapter 3
LTH / Kraftverksteknik / JK
2D cascades
Let us first understand the facts and then we may seek the causes. (Aristotle)
LTH / Kraftverksteknik / JK
2D cascades
High hub-tip ratio (of radii)
• negligible radial velocities
• 2D cascades directly applicable
Low hub-tip ratio
• Blade speed varying
• Blades twisted from hub to tip
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2D cascades
FIG. 3.1. Compressor cascadewind tunnels. (a) Conventional low-speed, continuousrunning cascade tunnel (adapted from Carter et al. 1950).(b) Transonic/supersoniccascade tunnel (adapted from Sieverding 1985).
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2D cascades
How long must the “infinite” direction be to make derivatives negligible?
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2D cascades
FIG. 3.2. Compressor cascade and blade notation.
( )y x• Camber line
• Profile thickness ( )t x
a
x
t y
( )b y a=• Max camber
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2D cascades
FIG. 3.2. Compressor cascade and blade notation.
s• Spacing
• Stagger angle
• Camber angleChange in angle of the camber line
• Blade entry angle
• Blade exit angle
• Inlet flow angle
• Incidence
ξ
θ
1 'α
2 'α
1α
i
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2D cascades (incompressible)
FIG. 3.3. Forces and velocities in a blade cascade.
• Continuity:
1 1 2 2cos cos xc c cα α= =
• Momentum (x and y):
( )2 1X p p s= −
( )1 2x y yY sc c cρ= −
or
( )21 2tan tanxY scρ α α= −
Forces per unit depth!
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2D cascades Energy losses
( )2 1X p p s= −
• Loss in total pressure from skin friction 0Δp
( )2 20 1 21 2
Δ 12
p p p c cρ ρ
−= + −
( ) ( ) ( )( )2 2 2 21 2 1 2 1
21 2 2
2x xy y y y y yc cc c c c c c c c− = + − + = + −
( )1 2x y yY sc c cρ= −
0 1 2Δ tan tan tan2 m
p X Y X Ys s s s
α α αρ ρ ρ ρ ρ
+− −= + = + Def of αm
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2D cascades Energy losses
• Dimensionless forms are obtained normalizing with axial or absolute velocity :
02
Δ2x
pc
ζρ
=
021
Δ2
pc
ωρ
=
• Pressure rise coefficient and tangential force coefficientare
2 12 22 2px x
p p XCc scρ ρ−
= =
2 2fx
YCscρ
=
tanp f mC C α ζ= −
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2D cascades Lift and drag
FIG. 3.4. Lift and drag forces exerted by a cascade blade (of unit span) upon the fluid.
cosm x mc c α=
sin cossin cos
m m
m m
L X YD Y X
α αα α
= += −
Lift and drag forces are same as Y and X, but in the coordinates of the blades
FIG. 3.5. Axial and tangential forces exertedby unit span of a bladeupon the fluid.
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2D cascades Lift and drag
( )21 2 0
0
tan tan sec Δ sinΔ cos
x m m
m
L sc s pD s p
ρ α α α α
α
= − −
=
Rearranging previous equations:
( )21 2 0
2 2
02 2
tan tan sec Δ sin2 2
Δ cos2 2
x m mL
m m
mD
m m
sc s pLCc l c l
s pDCc l c l
ρ α α α αρ ρ
αρ ρ
− −= =
= =
Dimension less forms are
sec 1 cosα α=
( ) 21 2
2sec tan tan secfmLm
D
CCLD C
α α α αζ ζ
= = − = (3.20)
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2D cascades Lift and drag
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2D cascades Circulation and lift
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2D cascades Efficiency of a compressor cascade
Compressor blade cascade efficiency defined as diffuser efficiency:
( )2 1
2 21 2 2Dp pc c
ηρ
−=
−so that 0Δ 0p = when 1Dη =
( )( )
( ) ( )
2 20 1 2 02 1
22 2 2 21 21 2 1 2
-Δ 2 Δ1tan tan tan2 2D
x m
p c c pp pcc c c c
ρη
ρ α α αρ ρ
+ −−= = = −
−− −
Using equations 3.7, 3.9 and 3.25
21sin 2
DD
L m
CC
ηα
= −
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2D cascades Efficiency of a compressor cascade
,2
4 cos 2 0 45degsin 2
D mDm opt
m L m
CC
αη αα α∂
= = ⇒ =∂
Assuming constant ratio between lift and drag const.D LC C =
may be found by differentiation:21sin 2
DD
L m
CC
ηα
= −An optimum of
,max21 D
DL
CC
η = −
And the corresponding efficiency becomes
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2D cascades Efficiency of a compressor cascade
FIG. 3.6. Efficiency variation with average flow angle (adapted from Howell 1945).
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2D cascades
FIG. 3.7. Streamline flow through cascades (adapted from Carter et al. 1950).
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2D cascades
FIG. 3.8. Contraction of streamlines due to boundary layer thickening(adapted from Carter et al. 1950).
LTH / Kraftverksteknik / JK
2D cascades
• Experimental Techniques in separate lecture
• Experiments should help determining
Blade shape (thickness, max camber, position…)
Space chord ratio
Deviation
…..
http://www.pagendarm.de/trapp/programming/java/profiles/NACA4.html
• Generalized experiments
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2D cascades Fluid deviation
FIG. 3.2. Compressor cascade and blade notation.
Incidence is chosen by designer
With limited number of blades:
2 2'α α≠So that the deviation may be defined as
2 2 'δ α α= −
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2D cascades
FIG. 3.12. Compressor cascade characteristics (Howell 1942). (By courtesy of the Controller of H.M.S.O., Crown copyright reserved).
1 1 'i α α= −
1 2ε α α= −
Incidence:
Deflection:
LTH / Kraftverksteknik / JK
2D cascades Generalizing experimental results
2 2 'δ α α= −
Deviation by Howell: Nominal deviation a function of camber and space chord ratio:
( )* nm s lδ θ=
( ) *2
0.50.23 2 500
nm a l a=
= +
with the following constants for compressor cascades
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2D cascades Generalizing experimental results
FIG. 3.18. Variation of nominal deflection with nominal outletangle for several space/chordratios (adapted from Howell 1945).
Example 3.1, Howell: ( )* *2, , Ref s lε α=
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2D cascades Optimum space chord ratio of turbineblades (Zweifel)
FIG. 3.27. Pressure distribution around a turbine cascade blade (after Zweifel 1945).
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2D cascades Optimum space chord ratio of turbineblades (Zweifel)
22idY c bρ=
Maximum tangential load (force per unit span)
b is passage width, fig 3.27
Ratio of real to ideal load for minimum losses is around 0.8
( ) ( )22 1 22 cos tan tan 0.8T
id
Y s bY
Ψ α α α= = + ≈
For specified inlet and outlet angles s b or s l may be determined