The World of Automatic Lubrication - Spectra UK …spectra-uk.com/perma-products/catalogue.pdf ·...

PER01-051582 Katalog-FRA/ENG 01.06.2006 10:45 Uhr Seite 1

Product Catalog

The World of Automatic Lubrication


The company 1

Success factors 2/3

Industries 4/5

Applications 6/7

perma CLASSIC 8/9

perma FUTURA 10/11

Index

perma FROST 12/13

perma STAR VARIO 14/15

perma STAR CONTROL 16/17

perma PRO MP-6 18/19

perma PRO C MP-6 20/21

perma ECOSY 22/23

perma NET 24/25

Special lubricants 26/27Standard program

CWL / OGL / 28/29Special accessories

Accessories 30/31

Part number 32/33index

Part number 34/35indexHelpful information

Service 36


1 | perma | The company

High-tech products and customer oriented solutionsset the standard in lubrication technology

In order to offer state of the art productsand to conform to globally accepted manu-facturing standards, perma products arecontinuously tested and inspected. perma-tec was already certified in 1997 accordingto DIN EN ISO 9001.

Meeting customer expectations has alwaysbeen the focus of our quality management.The close, trusting cooperation with com-petent partners enables us to provide ourcustomers with the quality they expect.Constant product advancements set thestandards for new solutions in lubricationtechnology.

The name perma stands for innovative andcreative solutions in lubrication technology.Single- and multi-point lubrication systemsfrom perma-tec can be found in all typesof industries and applications everywherein the world. perma-tec is the innovativeleader of single-point lubrication systemsand supplies more single-point lubricationsystems than any other manufacturerworldwide. To hold this position, we investextensively in research and development.Our success is based on great ingenuitywith automatic lubrication systems. Morethan 40 years of experience, continuousthinking ahead, and the constant imple-mentation of new ideas result in exceptionalsolutions that meet even the highest tech-nical requirements. We are very committedto our customers and involve them in allnew product developments from start tofinish. This close supplier–customer part-nership enables us to consistently improvethe quality of our products and services.perma employees all over the world culti-vate close and regular customer contact.They offer excellent service with competentand practical advice and customized sol-utions. perma-tec has a network of sub-sidiaries and competent partners in morethan 60 countries.

Key data in companyhistory

> 1934 Formation of the metal ware factoryfor house- and kitchen appliances inBad Kissingen

> 1964 Invention and patent ofperma CLASSIC single-pointlubrication system

> 1989 Sale / take-over by privateinvestment group

> 1991 New management andextensive reorganization

> 1995–2004 Foundation of subsidiaries(H-T-L perma)in USA (1995),France (1995), Spain (1996), Italy (1997),England (1998), Australia (2004)

> 2000 Change of company name toperma-tec GmbH & Co. KG

perma-tec facts and figures

155

101

Australia, England, France, Italy,Spain, USA

Employees Germany

Turnover 2005 (not consolidated)

Percentage of foreign turnover

Subsidiaries H-T-L perma

Distributor network

40 mill. Euro

67 %

in more than 60 countries

Employees world-wide


perma lubrication systems can noticeably increase the operating efficiency and productivity ofyour equipment and production facility. More than 50 % of premature bearing failures can beavoided with correctly implemented automatic lubrication. Our versatile product portfolio ofreliable, precise, and fully automatic lubrication systems offers the ideal product for manydifferent applications. Your maintenance costs decrease while service life of your bearings,chains, guideways and other machinery components increases. With perma automatic lubricationsystems workplace safety is improved, compared to manual lubrication. Not only is there lesstime spent around operating equipment, but in many cases the lubrication system can be awayfrom the lubricated machine components at a safe and easy point to access. Meanwhile, timesaved on lubrication can be invested into other value adding preventative maintenance.

Reduced maintenance time, lower cost and increased safety –Your benefits from perma lubrication systems

2/3 | perma | Success factors


20%

5%

20%

20%

20%

15%

24h 90%

!

1 2

3 4

Your advantages with fully automatic,individual lubrication systems from perma

> Compared to manual lubrication with a greasegun, the advantages of automatic lubricationsystems speak for themselves.

Advantagesat a glance:

> Maintenance cost reduction andincreased equipment reliabilitya) less contamination and reduced

wearb) fewer breakdowns and premature

failuresc) increased equipment service life

> Improved workplace safety throughautomation

> Precise lubrication> Consistently high lubricant quality> Competitive advantage through

innovation> Most extensive product range in

lubrication systems> High application flexibility> High ability to deliver> High availability of various custom

designed lubricants> Global network with sales partners in

over 60 countries, and perma subsi-diaries in 6 countries

More and more companies are switchingfrom manual to automatic lubrication sys-tems because they are more effective andeconomical in the long run. To ensure thatour customers can utilize all of the manyadvantages that our products offer, weprovide individual solutions for all types ofapplications. Our experts in Research andDevelopment consistently work on productimprovements with our customers andpartners.

A prerequisite for trouble-free machine andequipment operation is a permanent andsufficient supply of the right lubricant toall lubrication points. If a bearing is notcorrectly or sufficiently lubricated, it willfail long before it has reached its ratedservice life. Single- and multi-point lubri-cation systems from perma supply the op-timal lubricant amount to all types oflubrication points; 24 hours a day – everyday. This guarantees a reliable, clean, andprecise supply of lubricant until the nextscheduled perma exchange. Depending onproduct type, you get up to 24 months offully automatic lubrication on either elec-trochemical or electromechanical basis.No more awkward and messy manual lub-rication with a grease gun and as a resultwork place safety will be improved – espe-cially in dangerous areas. Accidents canbe reduced by 90 % when switching frommanual to automatic lubrication. Unsched-uled equipment downtime is kept at aminimum, increasing your production effi-ciency. perma products are extremely flex-ible and can therefore be used in manydifferent industries such as mining, steel,power generation, automotive manufactu-ring, and many others. You choose the lu-bricant, the lubrication period and the exact

amount of lubricant that your equipmentrequires. Our temperature-independentsingle- or multi-point lubrication systemswill not only solve simple lubrication prob-lems, but also the most difficult ones.A complete plant or machinery system canbe controlled and individually lubricatedfrom one central point. Besides all of theseproduct advantages, our customers alsoprofit from our extensive support in theafter-sales service.

Solidcontamination

Liquidcontamination

Othercauses

Unsuitablelubricant

Insufficientlubricant Aged

lubricant

perma lubrication systems could eliminate 55 % of all roller bearing failures

Causes of roller bearing failures

lubricateme!

up to 24months


perma manufactures and sells single- and multi-point lubrication systems for all typesof applications. Today, perma lubrication systems are used in every industry all overthe world. In order to provide the best solution for each individual application, we involveour customers in the development process from start to finish. Customers from mining,steel, power plants, machine building, automotive industry, food industry, plastic andchemical industry trust automatic lubrication systems from perma.

Industries around the world rely onperma lubrication systems

4/5 | perma | Industries


> Mining

Rough conditions, as in the cement, quarrying, and mining industries, require maintenance-free, precise and permanent lubrication. At the same time it isextremely important that all lubrication points and seals (between shaft andbearing housing) are totally protected against environmental influences.

> Automotive industry

At every manufacturing stage of the vehicle, specially suited automaticlubrication systems from perma reliablysupply all types of lubrication points with the correct amount of lubricant. High-end solutions like perma NETensure that each lubrication point – even in long production lines –is individually lubricated.

> Power plants

Safety and economic efficiency are twoof the most important aspects for powerplant operators. perma automaticlubrication systems minimize equip-ment failures caused by incorrectlubrication. This increases safety and reliability of power plants and preventspower outages.

> Food industry

Food manufacturers depend on anextremely hygienic working environ-ment. Automatic lubrication systems from perma are clean, safe andeconomical. Dirt and contamination, often generated by manual lubrication,are avoided.

> Chemical industry

Safety – one of the most importantfactors in all areas of the chemicalindustry. perma automatic lubricationsystems guarantee the required safetyand cleanliness. They prevent contami-nation of equipment with drops ofexcess lubricant and ensure uninter-rupted, maintenance-free, long-term lubrication.

> Steel

Equipment in the steel industry issubjected to the roughest ambientconditions, especially extremely high temperatures. Wrong and insufficient lubrication causes unnecessarymaintenance down-time. perma offerslubrication systems specially designedfor machines and equipment operatedunder such extreme conditions.

> Mechanical engineering

Precision is the key to success inmechanical engineering. This includesprecise lubrication of equipment suchas roller and sliding bearings, linear guides, chains, and other moving com-ponents. perma lubrication systems arecapable of providing individual lubrica-tion on demand. Maintenance-freepermanent lubrication minimizes down-time caused by unscheduled mainten-ance and results in higher effectivenessand economic efficiency.

> The right lubrication solutionfor each industry


The smallest malfunction, even if it only affects one component of the equipment,can cause machine breakdowns resulting in high repair costs. Production downtimesthat are caused by incorrect lubrication can be prevented with automatic perma lubricationsystems. On electric motors, pumps, blowers and in hard to reach places, permalubrication systems guarantee uninterrupted, maintenance-free, long-term lubricationfrom 1 to 24 months. They also prevent contamination caused by dust, moisture andothers by hermetically sealing lubrication points.

Reliability, cleanliness and maximum productivity,even under the most extreme conditions

6/7 | perma | Applications


> E-motors, pumps, compressors

High capacity, well kept motors and engines are extremely important for a smoothoperation. Automatic lubrication systems from perma provide uninterrupted,maintenance-free lubrication to pumps, motors and compressors for a pre-set periodof 1 to 24 months. They offer safe lubrication even at hard to reach places andprevent contamination caused by dust, moisture and others by providing a lubricantseal between harsh operating conditions and machinery components.

> Machine components (e.g. roller bearings)

Automatic lubrication systems from perma permanently and reliably dischargethe correct lubricant and the required lubricant amount to your critical systemcomponents. With perma lubrication systems you will achieve noticeable wearreduction of your equipment. At the same time, it is protected against corrosionand external contamination. Service life of bearings will be extended andmaintenance costs reduced.

> Conveyor systems

Materials handling conveyors are used in many different industries and applicationsand are often subjected to harsh environments with high levels of contamination.Automatic lubrication systems from perma withstand even extreme environmentsand ensure trouble-free operation, without additional maintenance downtime orexpensive repairs caused by incorrect lubrication. Dirt contamination of the bearingcaused by manual lubrication is eliminated. Industrial accidents from ”slips andtrips” are kept at a minimum and maintenance time is reduced.

> perma – the best lubrication forequipment and machines

Manual lubrication Permanent lubrication

Over-lubrication

Insufficient lubrication

Theory In practice

Over-lubrication

Insufficient lubrication

Time line Time line

Op

tim

um

Op

tim

um

perma lubrication


The prerequisite for trouble-free operation is the uninterrupted supply of sufficient,fresh lubricant to all lubrication points. perma CLASSIC lubrication systems offer predictableand consistent lubrication. The reliable operating principle is based on an electrochemicalreaction. perma CLASSIC can be used in any type of industry and millions of them arebeing used worldwide.

CLASSICRobust, simple, reliable – the world’s most trusted lubricator

8/9 | Electrochemical single-point lubrication systems | CLASSIC


4 5 8 12 15 16 >18 252 3 5 4 8 8 18 101 1 3 2 6 4 12 6

<1 2 1 3 2 6 3<1 1 <1 2 1 3 1

Simple operation

By tightening the activating screw, the gas generator drops into the electrolyte fluidwhere it starts an electrochemical reaction that builds up pressure (up to 4 bar/58 psi) and causes the piston to move forward. The lubricant is continuously injectedinto the lubrication point. When the lubricant cartridge is empty, the piston becomesclearly visible in the discharge indicator cap, showing that the lubricant has beenfully discharged. The lubrication period is determined by different color activatorscrews (1, 3, 6, or 12 months).

piston

lubricant

activator screw

gas generator

electrolytefluid

R 1/4 outside thread

sturdymetalhousing

Temp.-average: 0 °C/+32 °FTemp.-average: +10 °C/+50 °FTemp.-average: +20 °C/+68 °FTemp.-average: +30 °C/+86 °FTemp.-average: +40 °C/+104 °FActivating screw

Discharge

period (months)Discharge periods CLASSICInitial delay*

(days)

Discharge

period (months)

Initial delay*

(days)

Discharge

period (months)

Initial delay*

(days)

Discharge

period (months)

Initial delay*

(days)

yellow green red gray* Time required until first lubricant discharge takes place (without counter-pressure, under laboratory conditions)

Advantages at a glance

> Improved safety and lower costs than manual lubrication

> Controlled and consistent lubrication –small amounts in short intervals

> Constant supply of fresh lubricant to bearing seals under high contaminationconditions

> No external power supply necessary> 4 different discharge periods possible

(120cc in 1, 3, 6, or 12 months)> Reliable supply of lubricant> Lubricant quality in the lubrication point

is kept at a high level> Transparent discharge indicator cap

shows when the unit is empty> Can be mounted up to 1 m away from

the lubrication point with a flexible tube> Simple exchange by hand – no tools

necessary> Can be used in Ex-proof areas

> For information about our SELECT

software and operating instructions

please refer to page 36

> For part numbers please see page 32

Product characteristics

- Single-point lubrication- Metal housing- Flexible plastic mount point- Plastic discharge indicator cap- Electrochemical drive- Fully automatic, reliable,

no maintenance- Works in any position, even under water- Ambient temperature 0 to +40 °C/+32

to +104 °F- Pressure build-up: max. 4 bar/58 psi- Ex-proof certified. Explosion protection

class: II 2 GD c IIC T6 80°CX,I M2 cX and 0 °C/+32 °F < Ta <

+40 °C/+104 °F (please observe special installation guidelines

in the operating instructions)

- Electrolyte liquid: environmentallyfriendly citric acid

- Lubricant volume 120cc- 4 differently colored activating screws

(black sealing ring) for 4 dischargeperiods:yellow = 1 month; green = 3 months;red = 6 months; gray = 12 months

Applications

perma CLASSIC is used for single-point-lubrication of roller- and sliding bearings,chains, open gears, guideways, and othersystem components. Applications canbe found in mining, steel- and the auto-motive industry, as well as in mechanicalengineering.

Discharge period(at +20 °C/+68 °F with SF01 grease)

Lubricant volume

Pressure build-up

1, 3, 6 or 12 months (activatorscrews with black sealing ring)

120cc

0 to +40 °C/+32 to +104 °F

Max. 4 bar/58 psi

Housing design

Drive

Ambient temperature

Metal with plastic cap

Electrochemical

Technical data CLASSIC

0.80.6


perma FUTURA is the perfect single-point lubrication system for every industry.It is especially useful for equipment in hygienically clean environments like the foodindustry. perma FUTURA is also ideal for use in corrosion causing production areas.

FUTURAFor high-corrosion and hygienically clean environments

10/11 | Electrochemical single-point lubrication systems | FUTURA


4 5 8 12 15 16 >18 252 3 5 4 8 8 18 101 1 3 2 6 4 12 6

<1 2 1 3 2 6 3<1 1 <1 2 1 3 1

Simple operation

By tightening the activating screw, the gas generator drops into the electrolytefluid where it starts an electrochemical reaction that builds up pressure (up to4 bar/ 58 psi) and causes the piston to move forward. The lubricant is continuouslyinjected into the lubrication point. The transparent casing permits easy monitoringof the amount of lubricant discharged. The lubrication period is determined bydifferent color activator screws (1, 3, 6, or 12 months).

piston

lubricant

activator screw

gas generator

electrolytefluid


transparentplastichousing

Temp.-average: 0 °C/+32 °FTemp.-average: +10 °C/+50 °FTemp.-average: +20 °C/+68 °FTemp.-average: +30 °C/+86 °FTemp.-average: +40 °C/+104 °FActivating screw

Discharge

period (months)Discharge periods FUTURAInitial delay*

(days)

Discharge

period (months)

Initial delay*

(days)

Discharge

period (months)

Initial delay*

(days)

Discharge

period (months)

Initial delay*

(days)

yellow green red gray* Time required until first lubricant discharge takes place (without counter-pressure, under laboratory conditions)



> Controlled and consistent lubrication –small amounts in short intervals

> Constant supply of fresh lubricant to bearing seals under high contaminationconditions

> No external power supply necessary> 4 different discharge periods possible

(100cc in 1, 3, 6, or 12 months)> Reliable supply of lubricant> Lubricant quality in the lubrication point

is kept at a high level> Visible control of remaining lubricant

via transparent housing> Can be mounted up to 1 m away from


necessary> Can be used in Ex-proof areas





Applications

perma FUTURA is used for single-pointlubrication of roller- and sliding bearings,chains, open gears, guide-ways, and othercomponents. This lubrication system isideal for use in areas that must be kepthygienically clean (e. g. food industry) andin environments which are highly corrosive.


- Single-point lubrication- Transparent plastic housing- Electrochemical drive- Non-corrosive and recyclable- Function control via transparent housing- Fully automatic, reliable, no maintenance- Works in any position, even under water- Ambient temperature 0 to +40 °C/+32

to +104 °F- Pressure build-up: max. 4 bar/58 psi- Ex-proof certified. Explosion protection

class: II 2 GD c IIC T6 80°CX,I M2 cX and 0 °C/+32 °F < Ta <

+40 °C/+104 °F (please observe special installation guidelines

in the operating instructions)

- Electrolyte liquid: environmentallyfriendly citric acid

- Discharge indicator shows when unitis empty

- Lubricant volume 100cc- 4 differently colored activating screws

(pink sealing ring) for 4 dischargeperiods:yellow = 1 month; green = 3 months;red = 6 months; gray = 12 months

Housing design

Drive

Discharge period(at +20 °C/+68 °F with SF01 grease)

Lubricant volume

Ambient temperature

Pressure build-up

Transparent plastic

Electrochemical

1, 3, 6 or 12 months (activatorscrews with pink sealing ring)

100cc

0 to +40 °C/+32 to +104 °F

Max. 4 bar/58 psi

Technical data FUTURA

0.80.6


Lubrication of machines, roller bearings, chains or gears used in extremely low ambienttemperatures can be a problem. perma FROST was especially designed for use intemperatures ranging from -25 °C to +10 °C / -13 °F to +50 °F. perma FROST can dischargegrease or oil for up to 26 weeks, depending on the temperature.

FROSTPerfect for sub-freezing environments

12/13 | Electrochemical single-point lubrication systems | FROST


1 <126

1426

137

10

Reliable lubrication for lowambient temperatures

The operation principle of perma FROST is identical to that of our otherelectrochemical lubrication systems CLASSIC and FUTURA. In addition, it hasa special feature that makes it suitable for use in sub-freezing environments.It is the ideal lubricator for bearings, chains, linear guides and other systemcomponents used in cold stores, refrigerating machines and aggregates, andfor lifts operated during the winter.

piston

lubricant

activator screw

gas generator

electrolytefluid


sturdymetalhousing

Temp.-average: +10 °C/+50 °F

Temp.-average: -10 °C/+14 °F

Activating screw

Discharge period (weeks)Discharge periods FROST Initial delay* (days)

black* Time required until first lubricant discharge takes place (without counter-pressure, under laboratory conditions)

Temp.-average: 0 °C/+32 °F

Temp.-average: -20 °C/-4 °FTemp.-average: -25 °C/-13 °F



> Controlled and permanent lubrication– small amounts in short intervals

> No external power supply required> Discharge period depends on ambient

temperature (120cc in 1 to 26 weeks)> Reliable supply of lubricant to the

lubrication point> Lubricant quality in the lubrication point

is kept at a high level> Transparent discharge indicator cap

shows when the unit is empty> Can be mounted up to 1 m away from


necessary






- Single-point lubrication- Metal housing- Plastic discharge indicator cap- Electrochemical drive- Fully automatic, reliable,

no maintenance- Works in any position- Ambient temperature -25 to +10 °C/

-13 to +50 °F- Pressure build-up: max. 4 bar/58 psi- Electrolyte liquid: environmentally

friendly acetic acid- Indicates when unit is empty- Lubricant volume 120cc- Black activator screw

Applications

perma FROST has proven itself as the idealsingle-point lubricator for roller- and slidingbearings, drive-, transport- and heavy loadchains, sliding guides, open gears andsealings in low temperature areas of-25 to +10 °C/-13 to +50 °F. Applicationscan be found on lifts that are operatedduring the winter and cold storage houses– and in many other areas with extremelow ambient temperatures.

Housing design

Drive

Discharge period

Lubricant volume

Ambient temperature

Pressure build-up

Metal with plastic cap

Electrochemical

1 to 26 weeks(with black activator screw)

120cc

-25 to +10 °C/-13 to +50 °F

Max. 4 bar/58 psi

Technical data FROST


perma STAR VARIO is available in three different sizes: With a volume of 60cc, 120cc,or 250cc it is the perfect lubricator for different discharge volume requirements andperiods. The user can select the discharge period (1, 3, 6 or 12 months) and the exactlubricant dosage required by the equipment, and easily set and re-set the lubricatoron site. The operating status is constantly displayed via the LED function lights.

STAR VARIOThree different sizes for customized lubrication

14/15 | Electromechanical single-point lubrication systems | STAR VARIO





> No external power supply required> Works independent of temperature and

vibration> LED signals operating conditions

(operating, empty, malfunction)> Re-usable drive unit> Transparent housing permits visual

control of remaining lubricant> Non-corrosive transparent plastic

housing> Pressure build-up to 5 bar/75 psi allows

use of flexible tube extensions up to 3 m> Several precise discharge amounts can

be selected to meet the individual re-quirement of each lubrication point: onedrive – 3 different volumes






– Fully automatic, temperatureindependent and precise

- Transparent plastic housing- Electromechanical drive (battery-

operated)- Re-usable drive is environmentally

friendly- 3 different volumes available (LC-unit

60cc, 120cc, 250cc) – exchange on site possible

- 4 discharge settings (1, 3, 6, 12 months)possible

- Pressure build-up to 5 bar/75 psi max.- Ambient temperature from -10 to

+50 °C/+14 to +122 °F- Protected against dust and splash water (as in IP54), non-corrosive- Aluminum version “Heavy Duty”

available upon request (for operation under extreme conditions, e.g.temporary high temperature)

Application

perma STAR VARIO is used for single-pointlubrication of roller- and sliding bearings,chains, open gears, guides and othercomponents. perma STAR VARIO is theideal lubricator for applications that requireprecise lubricant metering even where theambient temperature is subject to signi-ficant fluctuations.

Drive

Exchange set

Plastic

Precise lubrication independentof ambient temperature

perma STAR VARIO consists of an exchange set (filled STAR LC-unit and batterypack) and an electromechanical drive unit with transparent cover. The drive unitcan build up pressure to 5 bar/75 psi. Its operation is fully automatic, temperatureindependent and precise. The drive can be re-used and is therefore environmentallyfriendly. The STAR LC-units (Lubrication Cartridges) are made of transparentplastic and permit constant visual control of the amount of lubricant discharged.

„VOL“ S60

Discharge STAR VARIO

„VOL“ M120

„VOL“ L250

* discharge amount per day (under laboratory conditions)

drive unit

LC-unit(transparentplastic)

battery


ON/OFFswitch

piston

lubricant

2.00 cc/day

4.00 cc/day

8.33 cc/day

0.67 cc/day

1.33 cc/day

2.78 cc/day

0.33 cc/day

0.67 cc/day

1.39 cc/day

0.17 cc/day

0.33 cc/day

0.69 cc/day

1 month* 3 months* 6 months* 12 months*

Housing design

Discharge period

Filled LC-unit & battery pack

60cc, 120cc or 250cc

Technical data

Pressure build-up

STAR VARIO

Lubricant volume

Ambient temperature

1, 3, 6 or 12 months

-10 to +50 °C/+14 to +122 °F

Max. 5 bar/75 psi

Electromechanical,re-usable


perma STAR CONTROL immediately supplies the lubrication point with oil or grease andworks precise and temperature independent. The unique feature of perma STAR CONTROLis its connection to machine-control which also turns it ON and OFF. Therefore it isespecially useful on equipment where lubrication is to take place only when the machineis in operation, and where a feedback signal to PLC is required.

STAR CONTROLPLC-controlled lubrication

16/17 | Electromechanical single-point lubrication systems | STAR CONTROL





> Power supply via machine (no battery pack exchange required)

> Works independent of temperature andvibration

> Re-usable drive unit> Pressure build-up to 5 bar/75 psi allows

the use of flexible tube extensions up to 3 m

> LED signals operating conditions(operating, empty, malfunction)

> Transparent housing permits visual control of remaining lubricant

> Non-corrosive transparent plastichousing

> Discharge amounts can be selected according to individual lubrication pointrequirements and depending on machineoperating time

> Signals current operating conditionsto PLC

> Exchange manually – no tools required





Application

perma STAR CONTROL is used for lubri-cation of roller- and sliding bearings,chains, open gears, guides, and seals.Machine downtimes can be reduced dras-tically when perma STAR CONTROL is usedin applications that require lubrication totake place only when the machine isrunning. Connection to PLC is possible.

Precision lubrication with machine-controland impulse mode

The main difference between the battery-operated STAR VARIO and STARCONTROL is that the perma STAR CONTROL is directly connected to themachine's control unit. Power (direct voltage) and control come from themachine. The lubrication system only works when power is supplied by themachine. perma STAR CONTROL can also be operated in impulse mode:as soon as voltage is impressed, perma STAR CONTROL discharges the setdischarge amount once. Before it will discharge again, voltage must beinterrupted for at least 5 seconds and then impressed again.


- Fully automatic, temperature independent, precise

- Electromechanical drive (external powersupply required)

- Transparent plastic housing- Re-usable drive is environmentally

friendly- 3 different LC-unit volumes available

(60cc, 120cc, 250cc) and exchange on site possible

- Various discharge amounts- Impulse-controlled lubrication possible- Pressure build-up to 5 bar/75 psi max.- Operating temperature -10 to +50 °C/

+14 to +122 °F- Protected against dust and splash water (as in IP54), non-corrosive- EX-version available upon request

Housing design

Drive

Exchange set

Discharge period

Ambient temperature

Plastic

Electromechanical, external powersupply (15…30V DC / typ. 0.2A)

Filled LC-unit

-10 to +50 °C/+14 to +122 °F

Pressure build-up

Lubricant volume

Time-controlled / Impulse-controlled

60cc, 120cc or 250cc

Technical data

Max. 5 bar/75 psi

STAR CONTROL

„VOL“ S60 8.33 cc/100h

3 months* 6 months* 12 months*

16.67 cc/100h

34.72 cc/100h

2.78 cc/100h

5.56 cc/100h

11.57 cc/100h

1.39 cc/100h

2.78 cc/100h

5.79 cc/100h

0.69 cc/100h

1.39 cc/100h

2.89 cc/100h

2.11 cc/Impuls 1.06 cc/Impuls 0.53 cc/Impuls 0.26 cc/Impuls

„VOL“ M120

„VOL“ L250

Impulse version

1 month*

* discharge amount per 100h (under laboratory conditions)

Discharge perma STAR CONTROL

drive unit

LC-unit(transparentplastic)

M8 cableconnection


piston

lubricant


perma PRO is a battery-operated multi-point lubrication system with a lubricant volume ofeither 250cc or 500cc. The discharge period can be individually set from 1 day up to 24 months.perma PRO MP-6 functions as a multi-point lubrication system and can individually supply2 – 6 lubrication points. No pressure is lost due to direct lubricant distribution. perma PRO canalso be used as a single-point lubrication system without the MP-6 distributor.

PRO MP-6The stand-alone multi-point lubrication systemfor up to 6 lubrication points

18/19 | Electromechanical multi-point lubrication systems | PRO MP-6



> Longer grease lines possible> Operates in extreme applications> Stand-alone system through battery-

operation> Ergonomic operating method because

of the variable selection of 2 – 6 outlets> Exact dosing of lubricant amount even

for settings up to 24 months> No external power supply necessary> User-friendly operation> Visible piston and LED display offer a

quick visual control and exact informa-tion about settings and remaininglubricant

> User-friendly exchange of LC-units> MP-6: powered and controlled by perma

PRO; lubricant is directly distributed without any pressure loss; display shows details about each outlet

> Requires little mounting space> Flexible plastic tubes up to a length of

5 m are possible; metal tubes are not necessary






- High operating pressure up to 25 bar/ 360 psi

- Wide application temperature range of-20 to +60 °C/-4 to +140 °F

- Ergonomically designed compact metalhousing

- Discharge period can be set from 1 dayup to 24 months

- Two LC-unit sizes (def.: Lubrication Cartridge): 250cc and 500cc

- Battery-operated, stand-alone lubrication system

- Two push buttons with display in menuformat

- Visible piston and LED display- Lubricant in the reservoir is not under

pressure- Bayonet catch- Individual lubrication of 2 – 6 lubrication

points via direct distributor MP-6- Can be used as a single-point lubrication

system- User-friendly operation

Application

The battery-operated perma PRO MP-6is a multi-point lubrication system. It canlubricate up to 6 lubrication points on roller-and sliding bearings of motors, generators,pumps, and fans, as well as on linear units,e.g. robot systems. Applications range fromwind energy to steel industry, paperindustry, mining / quarries, and automobileindustry. perma PRO can also be used asa single-point lubrication system in theseapplications.

Discharge period

Metal housing / transparent plastic

Electromechanical ramp pump

Pressure build-up

The user-friendly lubrication systemfor higher demands

perma PRO provides precise lubrication even under extreme conditions.The pressure build-up to 25 bar/360 psi allows the use of longer grease lines(up to 5 m). The lubricant is distributed directly and without any loss of pressure.The display offers information about each individual outlet. perma PRO guaranteesexact lubricant doses even over longer periods (up to 24 months). It is very easyto operate, requires little mounting space, and is therefore extremely user-friendly.

PRO MP-6

tubeconnection8 x 1.5 mm

LC-unit

drive unit

directdistributorMP-6

display

MP-6 cable

Discharge formula PRO MP-6: Volume of PRO LC-unit x Manual lubrication period in days ÷ 30 ÷ Lubricant amount per lubrication point÷ Number of lubrication points = Setting of PRO MP-6 in months

Example: lubrication period: every 2 weeks; lubricant amount: 10cc; number of lubrication points: 4; ordered PRO LC-unit: 500ccCalculation of setting: 500 x 14 ÷ 30 ÷ 10 ÷ 4 = 5.83 months (setting: 6 months)

(Result x 4.3 = Setting by weeks) (Result x 30 = Setting by days)

Material

Drive

Exchange set

Lubricant volume

Ambient temperature

PRO LC-unit (250cc / 500cc)plus battery pack

Adjustable from 1 day to 24 months

250cc or 500cc

-20 to +60 °C/-4 to +140 °F

Technical data

Max. 25 bar/360 psi


perma PRO C MP-6 is a machine-controlled multi-point lubrication system with alubricant volume of 250cc or 500cc. The lubrication period is determined by the machine’scontrol unit. perma PRO C MP-6 can be individually set for 2 – 6 lubrication points.The direct distributor MP-6 dispenses without pressure loss. Without the distributorMP-6, perma PRO C can also be operated as a single-point lubrication system.

PROC MP-6The PLC-controlled multi-point lubrication system

20/21 | Electromechanical multi-point lubrication systems | PROC MP-6


Higher economic efficiency with PLC-control

perma PRO C is a PLC-controlled multi-point lubrication system. Lubrication canbe adjusted to meet the requirements of the machine that is lubricated. Duringextended downtimes of the machine, the lubrication system goes into a “waitingfunction” and does not discharge until the machine continues to operate. The functionstatus can be monitored via a PLC-control system (e.g. warning lights) and is alsodisplayed by the lubricator’s LED signal. perma PRO C with distributor MP-6 can beoperated with two volumes (250cc and 500cc) and can lubricate up to 6 lubricationpoints. High pressure build-up (to 25 bar/360 psi) allows operation with long tubes.

LC-unit

drive unit

direct distributorMP-6

display

tube-connection8 x 1.5 mm

M12 cable-connection

MP-6 cable

Discharge formula PRO C MP-6: Volume of PRO LC-unit ÷ 7.2 ÷ Lubricant amount per 100 operating hours÷ Number of lubrication points = Setting of PRO C MP-6 in months

Example: Lubricant amount: 10cc per 100 operating hours; number of lubrication points: 4; ordered PRO LC-unit: 500ccCalculation of setting: 500 ÷ 7.2 ÷ 10 ÷ 4 = 1.74 months (setting: 2 months)

(Results x 4.3 = Setting by weeks) (Result x 30 = Setting by days)


> Longer grease lines possible> Operates in extreme applications> Ergonomic> Exact lubricant dosing according to

machine requirements> User-friendly operation> Re-transmission of the function to the

control unit of the machine (e.g. OK, malfunction or empty LC)

> Display offers visual control and exactinformation about settings and re-maining lubricant

> User-friendly exchange of LC-units> MP-6: powered and controlled by perma

PRO C; lubricant is directly distributedwithout pressure loss; display shows details about each outlet

> Requires little mounting space> Advantages over central lubrication

systems: flexible plastic tubes up to 5 m;no metal tubes; easy access without pressure loss even at hard to reach lubrication points






- High operating pressure up to 25 bar/ 360 psi

- Wide application temperature range of-20 to +60 °C/-4 to +140 °F

- Ergonomically designed compact metalhousing

- Variable discharge periods via PLC-control / impulse setting

- Two LC-unit sizes (def.: Lubrication Cartridge): 250cc and 500cc

- Two push buttons with display in menuformat

- Visible piston and LED display- Lubricant in the reservoir is not under

pressure- Bayonet catch- Individual lubrication of 2 – 6 lubrication

points via direct distributor MP-6- PLC-controlled multi-point lubrication

system- Can be used as a single-point lubrication

system- User-friendly

Application

The PLC-controlled perma PRO C MP-6 isa multi-point lubrication system. It canlubricate up to 6 lubrication points on roller-and sliding bearings of motors, generators,pumps, and fans, as well as on linear units,e.g. robot systems. Applications range fromwind energy to steel industry, paperindustry, mining / quarries, and automobileindustry. perma PRO C can also be usedas a single-point lubrication system in allof these applications.

Material

Drive

Exchange set

Lubricant volume

Ambient temperature

Metal housing / transparent plastic

Electromechanical ramp pump

PRO LC-unit (250cc / 500cc)

Machine-controlled

-20 to +60 °C/-4 to +140 °F

Technical data

Pressure build-up Max. 25 bar/360 psi

PROC MP-6

Power supply External power supply(15…30V DC/typ. 0.2A)

Discharge period

250cc oder 500cc


perma ECOSY is a compact multi-point lubrication system that features a clear construction and multiplefunctionality. It can supply up to 6 lubrication points with oil. Each outlet’s discharge amount can be setindividually and separately from the other outlets. Data about machine operating conditions is collectedand transmitted to the lubrication system by a sensor or by the PLC. This ensures lubrication as needed.perma ECOSY is basically maintenance-free; it only requires simple refills of the oil tank.

ECOSYThe compact multi-point oil lubrication system with integrated sensors

22/23 | Electromechanical multi-point lubrication systems | ECOSY



> Sturdy PE-housing> Reservoir and electronic housing in one

compact sturdy unit> Mains supply safely integrated in the

housing> Pump integrated in reservoir> Menu-driven configuration> Easy access to all connection points

1–6 outlets selectable> High pressure build-up to 10 bar/

145 psi at each outlet> Individual supply of each lubrication

point (dosage as required)> Easy installation with tubes

(up to 10 m)> Discharges oil with viscosity of

65 – 2000 mm²/s (at 40 °C/104 °F)> Signaling of fill level and operating

status to external control systemspossible

> Independent, freely programmablecontrol unit

> Economical: reduced oil amount; lessoil contamination of surrounding areas

> Installation away from danger zones> Easy refill> Integrated fixing device






- Compact construction- Innovative distributor function- Pre-configured interfaces- User-friendly operation via 4 display

buttons- Display with scroll menu- Low temperature shut-off function;

indication on display- Reserve shown on display and reserve-

signal output- Displays “sensor function OK”- Sturdy metal drive unit- Up to 6 outlets individually adjustable

via menu- Display options: language

(English/German), temperature (°C / °F)- Selectable working modes: sensor-,

time-, or impulse mode- Malfunctions indicated by display and

separate malfunction signal output

Exact oil dosage for every application

perma ECOSY both optimizes and minimizes the lubricant consumption in oillubrication. At the same time, the ECOSY can supply up to 6 lubrication points.Each lubrication point is individually supplied with a precise amount of oil.perma ECOSY can easily be adjusted to meet the different requirements ofvarious applications by programming it to discharge a certain amount in acertain time, or to discharge according to operating hours. The extensive rangeof accessories enables you to easily access every application point.

Application

perma ECOSY is designed for use on drive-and transport chains, sliding guides andopen gears. The system is especially usefulfor lubrication of industrial chains. With itsinterval lubrication, perma ECOSY suppliesall contact areas of chains with the idealamount of lubricant. The result: A clearlyvisible wear reduction and protectionagainst corrosion and contamination.

Reservoir volume

Number of outlets

Refill

Discharge period

Pump capacity

Operating temperature

7 liters

On-site, manually

Machine-controlled / time-controlled

0 – 999 ml / 1000 hprogrammable in 1 ml steps

-20 to +60 °C/-4 to +140 °F

Technical data

Max. working pressure 10 bar/145 psi

ECOSY

Input supply voltage 85 – 240 V AC 50/60 Hz / typ. 20W

1 to 6

distributorcontrolpanel

tubeconnection6 x 1 mm

oilreservoir

oil refill opening


perma NET is a lubrication system that connects several individual and independentmulti-point lubrication systems with each other via a cable. Configuration and monitoringof the whole system is done centrally with the NET Control Center (NCC). Malfunctions,warnings, or necessary cartridge exchanges are immediately signaled by the NCC. permaNET can lubricate up to 600 lubrication points; each lubrication point with the requiredlubricant and the ideal amount. With a possible cable length of up to 1000 meters, orwith up to 100 individual Net Drives, the systems can be arranged throughout the wholeproduction hall, with easy monitoring from one central point.

NETHighend solution centrally controls and monitors

up to 600 lubrication points

24/25 | Electromechanical multi-point lubrication systems | NET



> Clear overview of all lubrication systemscentrally at the NCC

> Individual and optimum lubricant supplyfor up to 600 lubrication points

> Monitoring, control, configuration, anddirect connection to each lubrication system from one central location

> “Communication” with all integrated multi-point lubrication systems

> Integration of already existingequipment possible

> Interfaces for superior systems and controls

> Data management of all data accruedin the system

> Lubricant consistency and amount canvary within the system according to therequirements of each application

> Long pipe-work (as in central lubrica-tion) is eliminated. Individual lubricationsystems are connected with a cable

> The lubricant amount at each lubrica-tion point can be individually set andreset at any time

> Up to 100 Net Drives can be operated in one NET system

> Total cable length of up to 1000 mpossible

> Lubricants with solid content arepossible with direct distributor MP-6





perma NET saves system costs

perma NET is a centrally configured and monitored lubrication network consistingof up to 100 individual multi-point lubrication systems of the PRO series (NETDrives). Each Net Drive can be individually programmed to match the differentrequirements of various lubrication points. All units within the network areconfigured and monitored via a central control panel (NCC). Configurations canbe changed at any time. Immediate updates on operating conditions and thecapability to control all multi-point lubrication systems individually reduces machinedowntimes to a minimum. This will have a long term positive effect on your systemcosts. We will be glad to help you with the conceptual design of the system.

Application

perma NET is used on roller- and slidingbearings, sliding guides, transport chains,open gears, and seals. In combination withdiverse multi-point lubrication systems forvarious lubrication points, perma NET isextremely versatile. Each lubrication pointcan be individually supplied with the ideallubricant and the optimal amount, even onlarge systems with numerous lubricationpoints.


The perma NET lubrication system includesseveral components: perma NET ControlCenter (NCC) for central control and moni-toring; perma NET Drive multi-point lub-rication system; direct distributor permaMP-6; NET Power (connection betweenthe power supply unit and NCC); NET I/O(for integration of external equipment).

> NET Control Center (NCC)

- Central control and monitoring unit- Displays current operating status of

each lubrication system- Central programming and config-

uration for all lubrication systems

> NET Drive

- Programmed and adjusted centrallyat NCC

- Internal monitoring and transmissionof operating status to NCC

- Functions as a multi-point lubricationsystem in combination with directdistributor MP-6

- Individual discharge amount can be programmed for up to 6 outlets at the NCC

- Direct lubricant distribution without pressure loss

- Monitoring of each individual outlet(Please contact your local supplier for more detailedinformation)

monitor

NET Control Center (NCC)

M12 connection cable

control keys

2 – 100 (supplies up to 600 lubrication points)Max. number of Net Drives

Connections

Lubricant amount

Operating temperature

250cc or 500cc

Technical data

Pressure build-up Max. 25 bar/360 psi

NET

CAN-Bus and power supply, monitor,keyboard, Ethernet, ISDN

-20 to +60 °C/-4 to +140 °F


26/27 | Lubricants | Special lubricants – Standard program

Insufficient lubrication is the most common cause for bearing damage. This often leadsto equipment failures. Most damages could be avoided with a suitable lubricant for therespective application. Correct lubrication is a basic requirement for long service lives ofbearings, machines and other equipment. Selecting a suitable lubricant for a roller bearingfor instance, depends on load, speed, temperature, and ambient conditions.

perma offers individual lubrication solutions for all types of applications. A suitablelubricant with the right lubrication system ensures that the consistency and the dosageof the lubricant are most useful for the application. Machine failures can be avoided,system costs can be drastically reduced.

With the right lubricant – longer service lifefor plant and machinery


-30 °C upto +130 °C

Multipurpose grease(DIN KP2K-30)

SF 01 Li-Ca2 Min.

Extreme pressure grease(DIN KPF2K-30)

SF 02 Li+MoS22 Min. -30 °C upto +120 °C

High temp. grease 220(DIN KE1T-20)

SF 03 PHS0/1 Syn. -20 °C upto +220 °C

High performance grease(DIN K1S-20)

SF 04 PHS0/1 Min./Syn.

-20 °C upto +160 °C

High temp./extreme pressuregrease (DIN KPF1S-20)

SF 05 PHS+MoS20/1 Min. -20 °C upto +160 °C

SF 06 AL-Complex0 Min. -20 °C upto +130 °C

220

105

174

500

500

220

Lubricants for roller and

sliding bearings

NLGI-

class

Thickener Base Temp.

range

Application/

Remark

Viscosity

at 40 °C

Low temp. grease(DIN KHC2N-50)

SF 08 Li-Complex2 Syn. -50 °C upto +150 °C

100

Multipurpose oil(DIN CLP100)

SO 32 -- Min. -10 °C upto +100 °C

–

High performance oil(DIN CLPE320)

SO 14 -- Syn. -20 °C upto +250 °C

100

320


SF 02 Li+MoS22 Min. -30 °C upto +120 °C

105

Lubricants for chains

Lubricants for open gears


SF 04 PHS0/1 Min./Syn.

Standard, EP,high-performance

High-performance, EP, rollerbearings, open gears

High operating temp.,bearing temp. up to +220 °C


High operating temp.,high performance

Narrow feed lines

Low operating temp.electr. motors

Liquid grease(DIN K0G-20)

Drive-, conveyor-, control- andload chains

High-performance, slidingbearings, open gears

Li-Complex -50 °C upto +150 °C

100

High operating temp.,bearing temp. up to +160°C

500


SF 08 2 Syn. Low operating temp.,electr. motors

SO 14

-20 °C upto +160 °C


-High performance oil(DIN CLPE320)

Syn. -20 °C upto +250 °C

320-

Standard, EP,high-performance

High-performance, slidingbearings, open gears

Low operating temp.,electr. motors

–



Multipurpose grease(DIN KP2K-30)



Li-Complex

SO 14High performance oil(DIN CLPE320)

220

Lubricants for sliding guideways


SF 02 2 Min. -30 °C upto +120 °C

SF 08 2 Syn. -50 °C upto +150 °C

Multipurpose oil(DIN CLP100)

-

Min. -10 °C upto +100 °C

SO 32 -

105

100

100

SF 04 0/1 Min./Syn.

-20 °C upto +160 °C

500

Li+MoS2

SF 01 2 Min. -30 °C upto +130 °C

-

-

Syn. -20 °C upto +250 °C

320

PHS

Li-Ca

Bio grease(DIN KPE2K-40)

SF 09 PHS2 Syn. -40 °C upto +140 °C

Sliding- and roller bearings,open gears

Bio oil low viscosity(DIN CLPE100)

SO 64 -- Syn. -25 °C upto +160 °C

Chains and guideways

Bio oil high viscosity(DIN CLPE460)

SO 69 -- Syn. -20 °C upto +160 °C

Chains and guideways

100

100

460

Food grade grease(DIN K1K-40)

SF 10 AL-Complex1/2 Min./Syn.

-40 °C upto +120 °C

Registered according toNSF-H1

Food grade oil(DIN CLPH220)

SO 70 -- Syn. -25 °C upto +130 °C

Registered according toNSF-H1

230

220

> Additional special lubricants available on request > part numbers on page 32/34

Lubricants for foodand pharma industry

Biologically decomposable

lubricants for all applications


28/29 | Special applications | CWL / OGL / Special accessories

OGL (Open Gear Lubrication)

> The OGL works in any direction and with many module sizes

> Lubricant effects the completecontact area

> Easy installation and permanentdischarges of small lubricant dosessave time and lubricant

The OGL system is a special solution for applying grease to open gears. An elasticrubber applicator (paddle) is mounted between the teeth. The connected permalubricator pushes grease into the rubber applicator. When the wheel turns,the paddle applies grease to the flange of each tooth. Since the OGL only appliessmall grease amounts, it is both economical and environmentally friendly.The no-wear and maintenance-free OGL system offers ideal lubrication for opengears.

CWL (Crane Wheel Lubrication)

> Reduces crane downtime caused byunscheduled maintenance

> Reduces maintenance costs byincreasing life of wheel flanges

> Quick and easy installation

The perma CWL kit is an automatic lubrication system designed for the lubricationof wheel flanges on cranes. The set consists of a perma STAR VARIO with LC-unit 250cc and the CWL applicator assy. The lubricator perma STAR VARIO pusheslubricant through a tube into the CWL applicator assy. The spring loaded applicatorapplies it to the wheel flange.

When the crane wheel turns, the special lubricant is transported from the wheelflange to the side of the sliding rail. This reduces the wear on the wheel flangeand extends the crane's operating time.

> Special solutions for special applications –designed by perma


Lubrication Box

> The ideal accessory for chainlubrication

Oil lubrication box with oil reservoir for chain lubrication (e. g. on transport chains),where lubrication must be done from underneath.> Round brush can be re-ordered separately> Lubrication boxes can also be special ordered for open gear lubrication

with grease. Please call us for order details.

Rail oiler with felt / brush insert

> The ideal accessory for sliding guidelubrication

To be used for oil lubrication of sliding guides(e. g. on elevator guides, high lift guides).> please state gap width when ordering

> Special accessories are manufactured on request> For part numbers please see page 33/34


30/31 | Overview | Accessories

Reducers / Oil throttles

Reducer G1/2 26 0011 500Reducer G1/8 26 0011 501

Reducer G1/8 (inside) G1/4 (outside) 26 0011 503

Reducer G3/4 26 0011 504

Reducer G3/8 26 0011 505

Reducer M6 26 0011 511

Reducer M8x1 26 0011 514

Reducer M8 26 0011 515

Reducer M10x1 (see pic. above left) 26 0011 518

Reducer M10 26 0011 520

Reducer M12 26 0011 524

Reducer M12x1 26 0011 525

Reducer M12x1.5 26 0011 526

Reducer M14x1.5 26 0011 528

Reducer M14 26 0011 529

Reducer M16 26 0011 530

Reducer M16x1.5 26 0011 531

Oil throttle (up to + 60 °C)(see pic. above right)

26 0011 810

Oil throttle (up to +150 °C) 26 0011 811

Reducer R1/4 26 0011 533

Tube connections / Tubes

Tube connection for perma (see pic. above left)

Tube connection G1/4 (see pic. above right)

Tube connection G1/8

Nylon tube 1 mØ 8 mm up to +80 °C

Teflon tube 1 mØ 8 mm up to +250 °C

perma clamp (see pic. above left)

perma Clip (see pic. above middle)

Bracket (see pic. above right)

Insert for bracket

26 001 100

26 001 105

26 001 150

Brackets

> perma offers an extensive rangeof connection parts for your perma lubrication system

26 0011 151

Tube connection for perma (brass)

Tube connection G1/4 (brass)

26 001 202

26 001 203

26 001 204

26 001 250

26 001 260

26 001 205

26 001 206


Swiveling screw fitting G1/4, 90° 26 0011 360

Mounting angles / mounting plate

Mounting angle 50 x 50 x 70 x 2.5 mm(see pic. above left)

Mounting angle 50 x 70 x 70 x 2.5 mm

Mounting angle 50 x 100 x 70 x 2.5 mm

26 001 650

26 001 651

26 001 652

Mounting plate 110 x 70 x 2.5 mm(see pic. above right)

26 001 653

Brushes

Oil brush round Ø 20 mm G1/4(see pic. above left)

26 001 400

Brush 40 x 30 mm G1/4* 26 001 410

Brush 60 x 30 mm G1/4*(see pic. above right)

26 001 411

Brush 100 x 30 mm G1/4 * 26 001 412

STAR support flange / protection cap

Support flange STAR (see pic.) 26 001 620

Protection cap STAR (protection against moisture) 26 001 619

Angle 45° G1/4 (see pic. above right)

Angle 45° M6

Angle 45° M8x1

Angle 45° M10x1

Angle 90° G1/4 (see pic. above left)

Angle 90° M6

Angle 90° M8x1

Angle 90° M10x1

26 0011 350

26 0011 353

26 0011 354

26 0011 355

26 0011 300

26 0011 304

26 0011 305

26 0011 306

T-adapter G1/4

Hexagon nipple R1/4

Sleeve R1/4

26 0011 600

26 0011 602

26 0011 605

> More accessories available on request

*Available also with lateral bore hole

Extensions

Extension G1/4 30 mm (see pic. above) 26 0011 700

Extension G1/4 45 mm 26 0011 701

Extension G1/4 75 mm 26 0011 702

Extension G1/4 115 mm 26 0011 705

Accessories stainless steelAngles

Insert for Bracket 26 0012 151Tube connection for perma 26 0012 202

Tube connection G1/4 26 0012 203

Angle 90° G1/4 (see pic. above left) 26 0012 350

Reducer M8x1 26 0012 514

Reducer M8 26 0012 515

Reducer M10x1 26 0012 518

Extension G1/4 45 mm 26 0012 701

Extension G1/4 75 mm 26 0012 702

Oil throttle (up to +60° C) 26 0012 810

Reducer M6 26 0012 511

Angle 45° G1/4 (see pic. above right) 26 0012 300

Reducer G1/8 26 0012 501

Bracket 26 0012 150


32/33 | Overview | Part number index

Single-point lubrication CLASSIC FUTURA FROST

Multipurpose grease

Extreme pressure grease

High temp. grease 220

High performance grease

High temp./extreme pressure grease

Liquid grease

Low temp. grease

Bio grease

Food grade grease (NSF H1)

High performance oil

Multipurpose oil

Bio oil (low viscosity)

Bio oil (high viscosity)

Food grade oil (NSF H1)

SF 01

SF 02

SF 03

SF 04

SF 05

SF 06

SF 08

SF 09

SF 10

SO 14

SO 32

SO 64

SO 69

SO 70

06 001 137

06 002 137

06 003 137

06 004 137

06 005 137

06 006 137

06 008 137

06 009 137

06 010 137

06 414 137

06 432 137

06 464 137

06 469 137

06 470 137

01 001 001

01 002 001

01 003 001

01 004 001

01 005 001

01 006 001

01 008 001

01 009 001

01 010 001

01 414 001

01 432 001

01 464 001

01 469 001

01 470 001

14 001 229

14 002 229

14 004 229

14 008 229

14 009 229

14 010 229

14 414 229

14 432 229

14 464 229

14 470 229

Activating screw 1 month/yellow

Activating screw 3 months/green

Activating screw 6 months/red

Activating screw 12 months/gray

Activating screw black

20 001 001

20 001 003

20 001 006

20 001 012

20 002 001

20 002 003

20 002 006

20 003 055

20 002 012

162 003 387

162 005 387

162 006 387

162 469 387

STAR VARIO Drive unit

STAR VARIO Battery pack

STAR CONTROL Drive unit

STAR CONTROL Cable (5m)

21 002 381

21 000 000

21 003 383

26 004 001

STAR VARIO / STAR CONTROL S60 M120 L250

Multipurpose grease





Liquid grease

Low temp. grease

Bio grease



Multipurpose oil




SF 01

SF 02

SF 03

SF 04

SF 05

SF 06

SF 08

SF 09

SF 10

SO 14

SO 32

SO 64

SO 69

SO 70

16 001 348

16 002 348

16 003 348

16 004 348

16 005 348

16 006 348

16 008 348

16 009 348

16 010 348

16 414 348

16 432 348

16 464 348

16 469 348

16 470 348

160 001 385

160 002 385

160 003 385

160 004 385

160 005 385

160 006 385

160 008 385

160 009 385

160 010 385

160 414 385

160 432 385

160 464 385

160 469 385

160 470 385

162 001 387

162 002 387

162 004 387

162 008 387

162 009 387

162 010 387

162 414 387

162 432 387

162 464 387

162 470 387

-

-

-

-

-

-

-

-

--


Special Equipment

Rail oiler – brush / gap width 8 mm



Rail oiler – brush / gap width 28.58 mm

27 004 001

27 004 002

27 004 003

27 004 004

Rail oiler with felt insert, gap width 5 mm 27 003 001

Chain lubrication box 26 002 955

Rotating brush for chain lubrication box 26 001 957

Lubrication pocket for gearwheel lubrication 26 002 950

High temp. brush with nylon bristlesup to +180° C 40 x 30 mm G1/4 26 001 420



High temp. brush with stainless steelbristles up to +350°C 40 x 30 mm G1/4 26 001 430

High temp. brush with stainless steelbristles up to +350° C 60 x 30 mm G1/4 26 001 431

High temp. brush with stainless steelbristles up to +350° C 100 x 30 mm G1/4 26 001 432

PRO / PRO C components

PRO Drive unit

PRO C Drive unit

PRO LC-unit cover 250cc


PRO LC-unit 250cc filled with SF 04


PRO Battery B

PRO Battery B plus (low temperature)

PRO Distributor MP-6 (Please state numberof outlets and which outlets should be activated)

2290 001 601

2290 002 602

2299 101 000

2299 102 000

2220 004 608

2230 004 609

2299 001 606

2299 002 607

2291 000 000

NET Components

NET Control Center (NCC)

NET Power (Power supply)

NET I/O

NET Termination resistor

NET connector plug NCC

NET connector plug

NET cable, per meter

PRO NET Drive unit

2399 103 000

2399 105 000

2399 104 000

2399 106 000

2399 103 001

2399 103 002

2399 103 003

2390 001 605





2299 101 000

2299 102 000

2220 004 608

2230 004 609PRO/Distributor MP-6 connecting cable (14 cm)

PRO/Distributor MP-6 connecting cable (200 cm)

2291 000 001

2291 000 002

PRO C M12 cable (5m)

PRO C M12 cable (10m)

PRO Protection box – single

PRO Protection box – double

PRO mounting device

2291 000 003

2291 000 004

27 005 059

27 005 019

Accessories PRO / PRO C / NET

27 008 007

6 Tube connectors G1/8 straight 8 x 1.5 mm

8 Code pins for MP-6 Distributor

4 Plugs G1/8 for MP-6

-

-

-

6 Tube connectors G1/8 90° 8 x 1.5 mm

8 Code pins for MP-6 Distributor

4 Plugs G1/8 for MP-6

-

-

-

PRO tube 8 x1.5 mm, per meter

Tube connector G1/8 straight 8 x 1.5 mm

Tube connector G1/8 90° 8 x 1.5 mm


Tube connector G1/4 90° 8 x 1.5 mm


Tube pre-fill adapter

Extension for MP-6 G1/8 16 mm

Extension for MP-6 G1/8 36 mm

27 008 009

27 008 010

27 008 011

27 005 011

27 005 012

27 005 013

27 005 058

27 008 023

27 008 024

27 005 051

27 005 052



PRO Accessory box ”90°” (free of chargefor first order of MP-6)

PRO Accessory box ”straight” (free of chargefor first order of MP-6) 6 tube connectorsG1/8 straight 8 x1.5 mm


70 001 001+70 023 010

70 001 002+70 023 010

70 001 003+70 023 010

70 001 004+70 023 010

70 001 005+70 023 010

70 001 006+70 023 010

70 001 008+70 023 010

70 001 009+70 023 010

70 001 010+70 023 010

28 001 000

28 002 000

28 003 000

28 004 000

28 005 000

28 006 000

28 008 000

28 009 000

28 010 000

70 001 414+70 023 011

70 001 432+70 023 011

70 001 464+70 023 011

70 001 470+70 023 011

70 001 469+70 023 011

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

SF 01

SF 02

SF 03

SF 04

SF 05

SF 06

SF 08

SF 09

SF 10

SO 14

SO 32

SO 64

SO 69

SO 70

ECOSY

ECOSY Basic

ECOSY Standard

ECOSY Exclusive

ECOSY tube black 6 x 1 mm

ECOSY tube transparent 6 x 1 mm

30 000 010

30 000 011

30 000 012

27 005 016

27 005 008

Tube connector G1/4 straight 6 x 1 mm

Tube connector G1/8 straight 6 x 1 mm

Tube connector M5 straight 6 x 1 mm

Tube connector G1/8 90° 6 x 1 mm

Oil throttle

70 300 134

26 003 904

70 300 128

70 300 127

ECOSY Accessories

26 0011 810

ECOSY special brush for large chains(with tapped bore M6)

ECOSY special brush for large chains(with through hole)

ECOSY special mounting bracketleft for special brush

ECOSY special mounting bracketright for special brush

ECOSY spacer

ECOSY impulse sensor

ECOSY filling level sensor

27 005 056

27 005 057

70 300 017

70 300 018

70 300 013

70 300 040

70 300 092

Cartridges Grease cartridge 400 g Container 1 kg Container 1 l

Multipurpose grease





Liquid grease

Low temp. grease

Bio grease



Multipurpose oil




OGL Lubrication System

OGL mounting set with400g cartridge

OGL system (paddle)

STAR VARIO Drive unit

27 007 381

27 007 000

21 002 381

LC-unit L250 filled with S250

STAR VARIO Battery pack

162 250 387

21 000 000

OGL re-order parts

CWL Lubrication System

CWL mounting set without400g cartridge

CWL Applicator Assy

27 006 300

27 006 001

CWL re-order parts

CWL mounting set with400g cartridge 27 006 381

CWL Applicator insert-replacement 27 006 002

STAR VARIO Drive unit 21 002 381

LC-unit L250 filled with S292 162 292 387

STAR VARIO Battery pack 21 000 000

34/35 | Overview | Part number index / Helpful information

ECOSY Special Equipment


Want to switch from manual lubrication to perma lubrication?We help you find the ideal solution for your application

> Check lubrication point: If your greasefitting is 1/8“, you will need a 1/4“ to 1/8“ adapter (perma units are 1/4“).

> Installing the lubricator: Activatelubricator and screw it into lubrication point hand tight. Observe operatinginstructions.

> Check location: For hard to reach or dangerous areas, you might needextensions or other accessories, whichmust be pre-filled with the lubricant being used in the lubrication system.Connections must be sealed.

Electrochemical single-point lubrication systems:

– For first time use: Remove grease fittingat the lubrication point. If your grease fitting is 1/8“, you will need a 1/4“ to 1/8“ adapter. If your grease fitting is 1/4“, you can direct mount. Use a custom sealant.

– When using an oil-filled perma CLASSIC/FUTURA/FROST, it is necessary to mount a non-return valve between lubrication point and lubricator.

– Pre-lube lubrication point and all accessories (extensions, reducers, etc.)with the same lubricant that is used inthe lubricator.

– Look at the activator screw and check if it contains the gas generating pellet.

– Hold lubricator with the opening facingdown. Screw the selected activator handtight into the bottom of the lubricator.

– When the activator becomes hand tight,put a screw driver through the top ringof the activator and turn until the ring breaks off at the intended breaking point.

– To ensure that the gas generating pellethas fallen from the activator into the lubricator, simply shake the lubricatorto hear the pellet rattle inside. If you can hear a slight rattle, the lubricator has been activated.

Electromechanical single-point lubrication systems:

– If possible, install perma STAR verticallywith nozzle down (always required for oil-filled STARs). Support flange is recommended.

– Pre-lube all accessories and tubes(extensions, angles, etc.) with the samelubricant that is contained in the lubricator.

– Remote installations require a grease line. We recommend a flexible hose (inside diameter at least 6 mm).

– Select an installation position that is easy and safe to access, and protectedfrom high pressure water jets, falling material, corrosive chemicals, strong vibration, and extreme temperature.

– Insert new battery set (STAR VARIO)or connect to machine (STAR CONTROL).

– Set code switch “VOL” on the drive unit(STAR VARIO / CONTROL) to the correctsize of LC-unit being used.

– Set code switch “TIME” on the drive unit(STAR VARIO / CONTROL) to the selectedlubrication period.

– To start perma STAR VARIO turn ON/OFF switch on the drive unit cover from position “OFF” to “ON”.

For every application theright lubricant

Every application has different ambientconditions: e. g. hard to reach location,strong vibration, extreme temperatures.perma offers the most effective lubricantfor every application or condition.

> Select from over 200 lubricants.

Our lubricant program ranges from

standard- and biological grease, high

pressure- and fluid grease, food grade

grease, all the way to high and low

temperature grease and oil.

In general

perma offers a variety of automatic lubri-cation systems for various applications.You may choose electrochemical (CLASSIC,FUTURA, FROST) or electromechanical(STAR, PRO) systems. Both types requirebasic installation and operating guidelines.

> Certifications


Customer Service is not just a slogan for us –we mean it!

Homepage-Download center

Log in and download operating instructions,installation guide lines, and product infor-mation for all perma lubrication systems:> www.perma-tec.com

Info-CD and softwareperma SELECT

Ask for our CD-ROM with brochures andvideos about perma lubrication systems.

Our easy to use perma SELECT programwill help you choose the right lubricator,lubricant, and settings for each individualapplication.

Up-to-date informationfrom perma all over theworld

We will be glad to share our knowledgewith you. perma experts at our company inGermany and our partners world-wide willanswer your questions and give you thenewest information about our products andtheir use.

Technical support you cancount on

perma experts offer technical support whenyou need it (e.g. lubricant selection, typeof lubricator, lubricator setting), either onthe phone or on-site. You may also contactus for additional technical literature.

We will assessyour need on-site

If requested, we will come to your premisesto see how many and what type of lubri-cation systems you need. This enables usto access your equipment and find out yourexact needs. Afterwards we will submita detailed offer without obligation.

Service wheneveryou need us

Service teams all over the world will pro-fessionally install your lubrication systemsand, if requested, work out a servicecontract with you.

Our service contract usually includes:- How often and when maintenance is

required- General and visual check of all

lubrication points- Cleaning of lubrication points- Delivery of required lubrication systems- Installing of new lubrication systems- Maintaining a lubrication- and

maintenance plan- Disposal of used lubrication systems

36 | Overview | Service

Operating manuals andinstallation instructions

Please refer to the operating manuals forsafety notes, and to our installation instruc-tions for helpful mounting directions.For details about services offered in yourcountry, please contact your local permadistributor.

Product training

We are glad to share our complete know-how about the perma product range in ourtraining sessions (German or English).


Impressum

Published by:

perma-tec GmbH & Co. KGHammelburger Str. 2197717 EuerdorfGermany

Contact:

Tel: +49(0)9704 609-0Fax: +49(0)9704 609-50E-mail: [email protected]: www.perma-tec.com

Designed by:

Buena la Vista AG, Würzburg

List of illustrations:

page 2, 4, 5, 6, 36: Getty Images GmbHpage 5: zefa visual media gmbhpage 5, 7, 26: FAG, Klaus-Ulrich Köhler

95/05/06 DS 100 EAAll rights reservedSubject to change without notice


Presented by:

perma-tec GmbH & Co. KG

Hammelburger Str. 2197717 EuerdorfGermany

www.perma-tec.com

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