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The Very Best for Chocolate

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Welcome

MF-hamburg is an internationally active company which specializes in designing and manufacturing of equipment for the food, confectionery and bakery industries.

MF-hamburg has 25 years experience in innovative equipment, which has enabled the company to provide systems for problematic and challenging pro-duct lines. This has resulted in a strong market position for MF-hamburg.

Everything at MF–hamburg revolves around chocolate; high gloss, long shelf life and good snap when consumed. Our know-how has made us a respected supplier to the confectionery and food industry.

MF-hamburg is an innovative designer and manufacturer of high quality machines with optimum process control, which delivers complete production lines for many applications. The company is capable in the design and supply of highly customized solutions, while maintaining a high degree of machine reliability and meeting expected capacity and product demands. The machinery covers the entire range from extruding to tempering, to enrobing, decorating and cooling process. Whether you need a complete line or a single machine, our confectionery systems meet the highest industry standards.

Trendsetter in creativity, construction and processes, MF-hamburg provides new opportunities to the industry and allows customers to meet new demands. In close collaboration with the customer, efficient production solutions are deve-loped, which satisfy every aspect for a future-oriented investment.

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Hygiene

MF-hamburg focuses on hygiene and food safety with continuous optimisati-on of our equipment for easy access and secure handling.

As far as possible, our machines and components automatically undergo self-cleaning throughout production. As an option the product line, „R“ is offered with an integral robotic cleaning addition.

All other components of the MF-hamburg equipment are easily accessible for cleaning, offering the highest comfort level. The production run is therefore minimally impacted and operators are at no risk of injury.

Optimal Cleaning Process

• Ideal Material for Cleaning (Stainless Steel)• No corners, edges or holes that cannot be accessed• Easy access or removable parts• No slotted screws or countersunk screws• Continuous, smooth welds• No edges for dirt, possible dust or product to accumulate• Use of food-safe materials – purchasing documentation

according to VO 1935/2004• Designed to meet all safety and hygenic regulations

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S TA R COATEasy Clean Enrobers

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UT 1350 line(Easy Change) with Double Cover and Double Blower as well as Blow-off Station at the Infeed Table

Easy Clean Enrobers

The STARCOAT enrobing lines are designed to the highest hygiene standards, ensuring an efficient coating operation and production of high quality finished products using chocolate, compound, icings, caramel or any other type of coating. Available in the standard wor-king widths of 420 mm to 2000 mm and allowing a fast changeover of coating within one machine. They also offer several additional benefits and exceptional details:

• flexible, modular build to allow for functional expansion• Easy operation due to PLC controls and

touch screen HMI• Easy access for cleaning and maintenance• All stainless steel for the highest hygiene

standards

Precision-made components for the highest product quality:

• Precision enrobing system for uniform coating• Precision blowing station• Uniform vibrating station• Built-in filtration for homogeneous curtain and

elimination of foreign particles• Integrated, simultaneously working operation

system for temperature control and pre-crystallization control ensuring: stable viscosity, excellent gloss and extended shelf life

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Mass Change

The STARCOAT series is specially designed for quick change-overs in one machine.

The removable trough is available with optionally integrated tem-pering system (integrated tempering with Model UMT) as well as a bottom wave system and coating station. Designed to be removable, they can be easily wheeled to the cleaning area by means of a specially designed service trolley. During this procedure, the coating trough can be connected to a heated docking station and thus remain ready for operation immediately after re-assembling.

The filtration system for the coating process can be cleaned or exchanged during operation and therefore ensures:

• Uniform curtain• Prevention of an unwanted chocolate build-up• Smooth operation of the subsequent process steps

UMT 1050 lineWith integrated temperature control unit for fast product change.

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Cleaning Process

The STARCOAT Series allows for an easy and time-saving cleaning, due to the “Easy Clean System” that reduces to a minimum the interrup-tion of the production’s process.

After shutting down the system you can remove the bottoming stati-on and the coating station and transfer these onto a service trolley to be wheeled to a wash-down area. Other components such as the detailer shaft, blowing station can be also be removed and placed on the service trolley. To wash the machine you can replace the removable chocolate pump with a wash-out trolley that is equipped with a high pressure water pump and hose with spray nozzle, to wash down the wire mesh belt and other sections of the machine.

UT 620 EA lineEnrober Easy Acess with folding infeed table and cooling tunnel

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Belt widthMINI 420 mmMIDI 620 mmMAXI 820-1300 mmXXL 1400-2500 mm

UMT coating system with inte-grated tempering unit

UT coating system for external tempering

UC coating system for compound

DUOor

Triple

coating system for two- or three-colour-enro-bing

W with CIP-System for water-cleaning

CC coating system for caramel mass

IC coating system for ice cream or sugar glazing

R coating system with robot-supported cleaning

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Eco X X X O X O XStandard X X X X X O XEasy Change X X X X X X XEasy Access X X X X X X XEasy Access R X X X X X X X

Exchangeability:X = YesO = No = combined = combined or separated

TYPE SERIES OPTIONS

The Starcoat Series

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S TA R CO O LUniversal Cooling Tunnels

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Cooling technology

STARCOOL cooling tunnels are an integral part of the STARCOAT enrobing technology. They can also be used for the pre-cooling of bars and other products in the confectionery and food industries. Accurately adjusted process parameters ensure an optimum integrity and stability of the product even under the most demanding conditions.

STARCOOL cooling tunnels are 100% modular and available in stan-dard working widths of 420mm to 2000mm and combined to the pro-duction length specified. In addition to the traditional cooling tunnels, we offer solutions for high cooling performance requirements as well as multi-level cooling tunnels.

MF–hamburg uses radiation cooling as well as convection cooling, which can be applied independently. All cooling tunnels are fitted with water cooled bottom plates, which can also be temperature con-trolled along the zones. Special attention is given to meet the need for uniform air distribution, speed and temperature throughout the entire working-width.

MF–hamburg’s cooling tunnels are fabricated from stainless steel. Hoods are easily opened from both sides, which allows for easy inspec-tion and cleaning of all the tunnel zones, parts and aggregates. Tunnels are fitted with air filters for elimination of dust particles leading to higher reliability and hygienically produced finished products. An air drying system can be supplied upon request.

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HKJ 1050-2LHigh performance cooling tunnel with two stages

CKV/CKB/CKU Cooling tunnel with radiation and convection for coat or alternatively convection for product cooling

HKJ High speed cooling tunnel for product cooling

IK Impinging cooling tunnel for higher performance

HKJ-2L 2-stages cooling tunnel for small space requirement

HKJ-3L 3-stages cooling tunnel for small space requirement

HKJ-HY Anti-allergic cooling tunnel

Cooling Process

MF-Hamburg offers a large bandwidth at cooling processes for the optimization of your production process:

Thanks to MF-hamburg’s technology products can be cooled to an exact degree at any point in the process.

All cooling tunnels allow for individualized tempe-rature zones.

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S TA R T E M PUniversal Tempering Units

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Tempering

Chocolate has to solidify with the right crystal configuration to obtain high gloss, delicate melting characteristics, good contraction, and desi-red color. This is accomplished by exposing the chocolate to precisely controlled cooling and heating steps while simultaneously homoge-nizing the chocolate. Once stabilized, the chocolate can be used for enrobing, decorating and molding.

Being the first determining factor for every chocolate process, tempe-ring machines set the foundation for a perfect product. MF-hamburg’s tempering machines are equipped with a pre-crystallization stage which complements and enhances the Starcoat enrobing machines for chocolate coating. Furthermore, Starcoat enrobers can also be used to apply compound, nougat and other types of coatings that are common-ly used in the confectionery and other snack food industries.

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All types of Tempering Machines

Plate-TemperMF-hamburg’s Plate-Temper is a high capacity tempering machine

made for tempering different chocolate-masses and cocoa-butter. The throughput of the temperer is infinitely adjustable in order to adapt it to the requirement of production‘s process. The Plate-Temper can be also equipped with an Aeration-System to produce aerated chocolates or compounds.

Snail-TemperSuitable for use in production of coated granules, e.g. nuts, raisins,

etc.

Nougat-TemperThe MF-hamburg Nougat-Temper is designed for tempering high

viscose nougat masses in combination with a cooling tunnel to set up a continuous nougat sheet. Optionally available is a nitrogen connec-tion that can be added to aerate the nougat.

Options

Rework SystemFor melting and tempering reworks.

Anti-allergicFor the highest hygiene standards, all stainless steel and easy to

clean. Easy access to all the important production parts.

TMTT 2000with integrated sieve, tank, chocolate pump and decrystallization

TMT 150 -200 PMini Temper

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The Startemp Series

The STARTEMP tempering machines fulfill all requirements with regard to hygiene, quick cleaning and coating changeover. They can be set up as stand-alone units or as integrated tempering machines inside MF-hamburg’s enrobers. The integrated tempering systems are mounted on tracks, a patented solution, so they can be wheeled to an external docking station or to a wash-down area. Simultaneously the remainder of machine is kept free for access.

Our STARTEMP family for chocolate tempering and compound conditioning equipment is available for capacities from 100 to 3,000 kg/hr to match the whole range of our STARCOAT enrobers.

micro 25 – 50 kg/hmini 150 kg/h

200 kg/hmidi 300 - 400 kg/h

500 kg/h

750 kg/h

1000 kg/h

1250 kg/h

1500 kg/h

2000 kg/h

2500 kg/h

3000 kg/h

3500 kg/h

4000 kg/h

All models are equipped with a de-crystallization, precooling, crystallization and re-heat zones.

micro Micro Temp for use in laboratory and product developmentmini/midi Mini tempering machine for feeding decorating units, etc. (mobile)TM External tempering units with 4-zone temperingTMT With integrated tank and sieve stationTMTC Including tank, sieve station and refrigeration unit

TMUTempering system for integration into enrobing machines with working widths from 420 mm up to 2,000 mm. By means of a docking station can also serve as an external, exchangeable tempering unit.

TMTT Plate Tempering Machine with integrated tank and sieve stationTMN Designed for nougat

CUCompound conditioning units for precise tempering of compounds for enrobing, decorating and depositing applications

CUT Compound Conditioner with integrated tank and sieve stationTMTT HY Hygiene Plate-Temper anti-allergic

TYPE PERFORMANCE

TM 1000 N nougat temper with mat former

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S TA R C U TCutting machines

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Cross Cutting Machine (Guillotine)

Our machines use the newest technology and are user friendly.Cleaver and run along are fitted with Servo drives.150 cuts per minute with the run along Optional equipment up to

1200 cuts per minute.

Long Cutting Machine (Slitter)

This equipment is ideally suited for praline and bolt carpets.Precisely made knives ensure the even quality of the cut for sugary

product as well as for cereal bars.

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E X T R U D E RPiston-ExtruderPump-ExtruderDouble Torsion Bar Extruder

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Extruding

MF-hamburg extruders offer you the possibility to increase your pro-duct range by duplex and triplex products in ropes or as wire-cut single pieces, as well as twisted, and deposited 3-dimensional products. The smart and robust design achieves high accuracy and makes life easy for production and maintenance personnel.

• Easy operation through touch screen• Easy change from single-piece-forming with wire cutter to dressing

or trace or rope extrusion• Excellent weight accuracy through volumetric piston extrusion with

single piston operation, i.e. one piston per nozzle, giving a precise pump dosing.

• Easy cleaning and fast change of templates due to the open construction.

• Versatile forming through single-forming, rope-forming or dual-extru-sion (working with two different masses or colors) (Duplex)

• Perfect integration with MF-hamburg lines

MF-hamburg Extruders are available as pump, piston or double torsi-on bar for heavy product.

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EX 820 T For Piston or Pump Extrusion

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P E R I P H E R A L D E V I C E S

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Accessories

MF–hamburg offers a wide range of optional production equip-ment to complement the production process, e.g. feeding device, bottomers, sprinkling device as well as several types of chocolate decorators.

MF–hamburg supplies turn-key systems including all required equipment such as chocolate tanks, refrigeration, water chilling and tempering systems, chocolate pumps, systems networking, piping, etc.

DZY 1050 twinMobile Decorating System

NBV 3x400Nut Alignment with Vacuum Conveyor

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MF-hamburg GmbHMaschinen und AnlagenbauBaeckerbarg 4 -7 · 22889 Tangstedt · GermanyPhone: +49 4109 / 25 19 42 – 0 · Fax: – 6www.mf-hamburg.com · info@mf-hamburg.com