The ultimate series “Miracle Technology”mhg-mediastore.net/download/B001 MStar/B001E MSTAR...

110
Corner radius High power full slotting Slotting and drilling High power corner radius High helix- multi flute “Miracle Technology” The ultimate series MSTAR01E

Transcript of The ultimate series “Miracle Technology”mhg-mediastore.net/download/B001 MStar/B001E MSTAR...

Page 1: The ultimate series “Miracle Technology”mhg-mediastore.net/download/B001 MStar/B001E MSTAR ENGLISH.pdf · MSTAR Highlights. 5 2 & 4 flute 2, 3 & 4 flute 2, 3 & 4 flute 2 & 4 flute

Corner radius

High powerfull slotting

Slotting and drilling

High powercorner radius

High helix-multi flute

“Miracle Technology”

The ultimate series

MS

TAR

01E

Page 2: The ultimate series “Miracle Technology”mhg-mediastore.net/download/B001 MStar/B001E MSTAR ENGLISH.pdf · MSTAR Highlights. 5 2 & 4 flute 2, 3 & 4 flute 2, 3 & 4 flute 2 & 4 flute
Page 3: The ultimate series “Miracle Technology”mhg-mediastore.net/download/B001 MStar/B001E MSTAR ENGLISH.pdf · MSTAR Highlights. 5 2 & 4 flute 2, 3 & 4 flute 2, 3 & 4 flute 2 & 4 flute
Page 4: The ultimate series “Miracle Technology”mhg-mediastore.net/download/B001 MStar/B001E MSTAR ENGLISH.pdf · MSTAR Highlights. 5 2 & 4 flute 2, 3 & 4 flute 2, 3 & 4 flute 2 & 4 flute

Long NeckTaper Neck Series

High HelixEnd Mill Series

For SmallAutomatic Lathes

For Rib Milling

General Use Series

38 Series/1907 Sizes

MSTARHighlights

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5

2 & 4 flute

2, 3 & 4 flute

2, 3 & 4 flute

2 & 4 flute

4, 6 & 8 flute

2 flute

2 & 4 flute

2 & 4 flute

P8 - 19

P20 - 27

P6 - 7

P28 - 31

P32 - 45

P46 - 53

P54 - 73

P74 - 89

P90 - 107

4 flute

P108 - 109

MSTAR

GENERAL MACHINING

TAPER - TAPER BALL NOSE

SELECTION CHART

HIGH SPEED GEOMETRY

SMALL LATHE TYPE

LONG NECK

CORNER RADIUS

HIGH HELIX

BALL NOSE

VARIBLE HELIX

INDEXINDEEXEX

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6

;MSTAR

UWC

UWC

MS

MS

MS UWC

MS UWC

UWCMS

UWCMS

MS UWC

UWCMS

UWCMS

UWCMS

UWCMS

MS UWC

MS UWC

UWCMS

MS UWC

MS UWC

MS UWC

MS

MS

MS

UWC

UWC

UWC

P H M NS

MS2MS

MS2JS

&0.2─&20 p11

&0.1─&12 p13

p19

p19

p19

p21

p25

p27

p31

p31

p35

p43

p31

p23

p38

2

p11

p15

p09

p12

p16

p17

p20

p24

p26

p28

p29

p32

p40

p30

p22

p36

p08

p14

MS2SS

MS2LS

&0.1─&12

&0.2─&12

++ ++ + +

++ ++ + +

++ ++ + +

++ ++ + +

++ ++ + +

++ ++ + +

++ ++ + +

++ ++ + +

++ ++ + +

++ ++ + +

++ ++ + +

++ ++ + +

++ ++ + +

MS4MC&1─&20

MS4JC&1─&12

MS4SC&1─&12

4

MS4EC&3─&14

4

4

4

MS3ES

MS2ES2

2

3

&3─&12

&3─&12

MS2XL

MS2XL6 &0.3─&2.5

&0.2─&6

MS4XL &1─&10

MS4MCaaaE

MS4JCaaaE

&1─&16

&1─&12

MS3MCaaaE&1─&12

MS2MCaaaE&2─&12

4

2

3

++ ++ + +

++ ++ +

++ ++ + +

++ ++ + +

++ ++ + +3

MSMHD

MSSHD

MSMHZD&1─&20

Hig

h he

lix

p45p44

p18

++ ++ + +

++ ++ + +

+

+ p49

p47

p48

p46&3─&20

&2─&25

Squ

are

Gen

eral

END MILL SELECTION CHARTFe

atur

e

No.

of f

lute

s

Size

rang

e

Coa

ting

Subs

trat

e

Cut

ting

cond

ition

s

Dim

ensi

ons

Type

Gro

up Code Shape

Work material Page number

Carb

on st

eel, A

lloy s

teel

Allo

y st

eel(-

40HR

C)

Hard

ened

stee

l(-55H

RC)

Hard

ened

stee

l(55H

RC-)

Auste

nitic

stainl

ess s

teel

Titaniu

m alloy

, Heat r

esista

nt alloy

Cop

per a

lloy

Alu

min

ium

allo

y

Gra

phite

Hig

h sp

eed

geom

etry

Sm

all l

athe

Long

nec

k

MST

AR

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7

;MSTAR

MS

MS

UWC

UWC

MS UWC

MS UWC

MS UWC

UWCMS

UWCMS

MS UWC

UWCMS

MS UWC

UWCMS

MS UWC

MS UWC

MS UWC

MS UWC

MS

MS

UWC

UWC

MS

MS

UWC

UWC

p109

p51

p53

p56

p56

p59

p72

p73

p76

p82

p86

p103

p101

p79

p61

p100

p109

p53

p108

p50

p52

p54

p55

p58

p62

p70

p74

p80

p84

p102

p94

p107p104

p78

p60

p90

p108

p52

2

2

4

MS2MBR0.25─R6

MS2XLBR0.1─R3

MS2XBR0.1─R2

MS4MRB &3─&20

MS2MRB&1─&12

MSMHDRB&2─&20

MS2XLRB&1─&6

MS2MT&0.2─&10

MS2MTBR0.2─R1.5

MS4LTBR0.3─R1

MS4LT&0.2─&3

6

8

MS6MHaaaE

MS8MHaaaE

&6─&16

&20

MS2SBaaaE

MS2MBaaaE

R1─R6

R1─R6

++ ++ + +

++ ++ + +

++ ++ + +

++ ++ + +

++ ++ + +

++ ++ + +

++ ++ + + +

++ ++ + +

++ ++ + +

++ ++ + +

++ ++ + +

++ ++ + +

++ ++ + +

+

+

++ ++ + +

++ ++ + +

P H M NS

++ ++ + +

++ ++ + +

++ ++ + +

+

+

+

4

MSMHVaaaE

MSSHVaaaE

MSJHD

&6─&20

&6─&20

&2─&20

++ ++ + +MS2SBR0.1─R6

Hig

h he

lix

Squ

are

4

MS4MRB...E p89p88

Gen

eral

Rib

mill

ing

Bal

lC

orne

r Rad

ius

Long

neck

Tape

r Tape

rba

ll

++ : 1st recommendation / + : 2nd recommendation

Feat

ure

No.

of f

lute

s

Size

rang

e

Coa

ting

Subs

trat

e

Cut

ting

cond

ition

s

Dim

ensi

ons

Type

Gro

up Code Shape

Work material Page number

Carb

on st

eel, A

lloy s

teel

Allo

y st

eel(-

40HR

C)

Hard

ened

stee

l(-55H

RC)

Hard

ened

stee

l(55H

RC-)

Auste

nitic

stainl

ess s

teel

Titaniu

m alloy

, Heat r

esista

nt alloy

Cop

per a

lloy

Alu

min

ium

allo

y

Gra

phite

Hig

hhe

lixG

ener

al

MST

AR

Page 8: The ultimate series “Miracle Technology”mhg-mediastore.net/download/B001 MStar/B001E MSTAR ENGLISH.pdf · MSTAR Highlights. 5 2 & 4 flute 2, 3 & 4 flute 2, 3 & 4 flute 2 & 4 flute

a

8

;MSTAR

MS

TA

R E

ND

MIL

LS

y

: Stock standard

P11

MS2SS

MS2SSD0010D0020D0030D0040D0050D0060D0070D0080D0090D0100D0120D0150D0180D0200D0250D0300D0400D0500D0600D0700D0800D0900D1000D1100D1200

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.2 1.5 1.8 2 2.5 3 4 5 6 7 8 9101112

0.15 0.3 0.45 0.6 0.75 0.9 1.1 1.2 1.4 1.5 1.8 2.3 2.7 3 3.8 4.5 6 7.5 910.51213.51516.518

40404040404040404040404040404045505050606070707575

444444444444444666688

10101212

2222222222222222222222222

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

D1 ap L1 D4 N

1111111111111111112121212

D1=0.1 0.1<D1

0 ─ -0.010 ─ -0.02

30°

D1<3

UWC

3<D1

MS

øD4

L1

ap

øD1

øD4

L1

ap

øD1

15°

End mill, Short cut length, 2 flute

2 flute end mill for general use. Unit : mm

Type

Stoc

kDia.Order Number

Length of Cut Overall Length Shank Dia. No. ofFlutes

Type1

Type2

(10° for ø0.1)

CUTTING CONDITIONS

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9

;MSTAR

MS

TA

R E

ND

MIL

LS

a

y

: Stock standard

MS2MS

MS2MSD0020D0030D0040D0050D0060D0070D0080D0090D0100D0110D0120D0130D0140D0150D0160D0170D0180D0190D0200D0210D0220D0230D0240D0250D0260D0270D0280D0290D0300D0310D0320D0330D0340D0350D0360D0370D0380D0390

0.20.30.40.50.60.70.80.911.11.21.31.41.51.61.71.81.922.12.22.32.42.52.62.72.82.933.13.23.33.43.53.63.73.83.9

0.40.60.811.21.41.61.822.22.42.62.833.23.43.63.844.24.44.64.855.25.45.65.866.26.46.66.877.27.47.67.8

4040404040404040404040404040404040404040404040404040404045454545454545454545

44444444444444444444444444446666666666

22222222222222222222222222222222222222

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

D1 ap L1 D4 N

11111111111111111111111111111111111111

0 ─ -0.020 ─ -0.03

D1<3 3<D1

D1<1212<D1

30°UWC MS

øD4

øD4

L1

ap

L1ap

øD1

øD1

15°

øD4

L1

ap

øD1

Unit : mm

Type

Stoc

kDia.Order Number

Length of Cut Overall Length Shank Dia. No. ofFlutes

End mill, Medium cut length, 2 flute

2 flute end mill for general use.

Type1

Type2

Type3

CUTTING CONDITIONSP11

Page 10: The ultimate series “Miracle Technology”mhg-mediastore.net/download/B001 MStar/B001E MSTAR ENGLISH.pdf · MSTAR Highlights. 5 2 & 4 flute 2, 3 & 4 flute 2, 3 & 4 flute 2 & 4 flute

10

;MSTAR

y

a

: Stock standard

MS2MSD0400D0410D0420D0430D0440D0450D0460D0470D0480D0490D0500D0510D0520D0530D0540D0550D0560D0570D0580D0590D0600D0650D0700D0750D0800D0850D0900D0950D1000D1100D1200D1600D1800D2000

4 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 5 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 6 6.5 7 7.5 8 8.5 9 9.5101112161820

8 8.2 8.4 8.6 8.8 9 9.2 9.4 9.6 9.81010.210.410.610.81111.211.411.611.81213141516171819202224323640

505050505050505050505050505050505050505050606060607070707075759090

100

6666666666666666666668888

101010101212161620

2222222222222222222222222222222222

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

D1 ap L1 D4 N

1111111111111111111121112111212232

MS2MS 0 ─ -0.020 ─ -0.03

D1<3 3<D1

D1<1212<D1

30°UWC MS

øD4

øD4

L1

ap

L1ap

øD1

øD1

15°

øD4

L1

ap

øD1

Type

Stoc

kDia.Order Number

Length of Cut Overall Length Shank Dia. No. ofFlutes

Unit : mm

The diameter tolerance is only applied to items produced after July 2006.

End mill, Medium cut length, 2 flute

2 flute end mill for general use.

Type1

Type2

Type3

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11

;MSTAR

MS

TA

R E

ND

MIL

LS

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.5 2 2.5 3 4 5 6 810121620

40,00040,00040,00040,00040,00040,00040,00040,00040,00040,00040,00030,00024,00020,00015,00012,00010,000

8,0006,4005,4002,4001,900

40100200600

1,0001,2001,4001,6001,8002,0003,0003,0002,6002,3002,0001,6001,4001,000

900820380320

40,00040,00040,00040,00040,00040,00040,00040,00040,00032,00032,00024,00019,00016,00012,000

9,0007,0005,6004,5003,8001,2001,000

40100200600960

1,2001,4001,6001,6001,6001,9001,9001,6001,4001,200

900700550500450100

80

0.0010.0020.0050.010.0150.020.020.030.040.060.120.180.250.300.400.500.600.801.001.00

0.0010.0020.0050.010.0150.020.020.030.040.060.080.100.130.150.200.250.300.400.500.50<0.8<1

<3<4

D

<D

Workmaterial

Revolution(min-1)

Feed rate(mm/min)

Dia.(mm)

Depth ofcut

D:Dia.

End mill, Medium cut length, 2 fluteEnd mill, Short cut length, 2 fluteMS2SS MS2MS

<Please refer to the list above for depth of cut.

<Please refer to the list above for depth of cut.

Revolution(min-1)

Feed rate(mm/min)

Carbon steel, Alloy steel, Tool steelPre-hardened steel

(─45HRC)Ck55, 070M55

Alloy steel, Tool steel(45─55HRC)

W.Nr. 1.2344(H13), X20Cr13

1) If the rigidity of the machine or the workpiece installation is very low, or chattering is generated, please reduce the revolution and the feed rate proportionately.2) When slotting with end mills with &3 or larger, reduce the revolution to 50─70% and the feed rate to 40─60%.3) When drilling, please lower the feed rate by 70%.

Depth of cutap (mm)

Depth of cutap (mm)

CUTTING CONDITIONS

y y

Page 12: The ultimate series “Miracle Technology”mhg-mediastore.net/download/B001 MStar/B001E MSTAR ENGLISH.pdf · MSTAR Highlights. 5 2 & 4 flute 2, 3 & 4 flute 2, 3 & 4 flute 2 & 4 flute

12

;MSTAR

MS

TA

R E

ND

MIL

LS

a

y

: Stock standard

MS2JS 0 ─ -0.010 ─ -0.02

D1=0.10.1<D1

MS2JSD0010D0020D0030D0040D0050D0060D0070D0080D0090D0100D0120D0150D0180D0200D0250D0300D0400D0500D0600D0800D1000D1200

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.2 1.5 1.8 2 2.5 3 4 5 6 81012

0.3 0.6 0.9 1.2 1.5 1.8 2.1 2.4 2.7 3 3.6 4.5 5.4 6 7.5 9121518243036

40404040404040404040404040404045505050709090

44444444444444466668

1012

2222222222222222222222

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

D1 ap L1 D4 N

1111111111111111112222

3<D1D1<3D1<3

30°UWC MS

øD4

L1apøD

1

øD4

øD1

L1

ap

15°

End mill, Semi long cut length, 2 flute

2 flute end mill for general use. Unit : mm

(10° for ø0.1)

Type

Stoc

kDia.Order Number

Length of Cut Overall Length Shank Dia. No. ofFlutes

The diameter tolerance is only applied to items produced after July 2006.

Type1

Type2

Page 13: The ultimate series “Miracle Technology”mhg-mediastore.net/download/B001 MStar/B001E MSTAR ENGLISH.pdf · MSTAR Highlights. 5 2 & 4 flute 2, 3 & 4 flute 2, 3 & 4 flute 2 & 4 flute

13

;MSTAR

MS

TA

R E

ND

MIL

LS

a

y

CUTTING CONDITIONS

MS2JS

0.10.20.30.40.50.60.70.80.91 1.52 2.53 4 5 6 8

10 12

40,00040,00040,00032,00025,00021,00018,00016,00014,00013,000

8,5006,4005,1004,2003,4002,9002,5001,9001,6001,300

─────────

606060606580

100120130130120

(40)(45)(55)(60)(60)(60)(60)(60)(60)(60)(60)(60)(60)(60)(60)(60)(60)(60)(60)(60)

40,00040,00032,00024,00019,00016,00014,00012,00011,000

9,5006,4004,8003,8003,4002,7002,3002,0001,5001,3001,100

─────────

45454545556580

100100100100

(40)(45)(45)(45)(45)(45)(45)(45)(45)(45)(45)(45)(45)(45)(45)(45)(50)(50)(50)(50)

40,00040,00027,00020,00016,00013,00011,000

9,9008,8008,0005,3004,0003,2002,6002,1001,8001,5001,200

950800

(1,600)(1,350)(1,100)

(900)(710)(600)

─────────

3535354040506075807575

(35)(35)(35)(35)(35)(35)(35)(35)(35)(35)(35)(35)(40)(40)(30)(30)(30)(30)(30)(30)

40,00032,00021,00016,00013,00011,000

9,1008,0007,1006,4004,2003,2002,5002,1001,7001,5001,3001,000

800670

―――――――――2525252525354050505050

(25)(25)(25)(25)(25)(25)(25)(25)(25)(25)(25)(25)(25)(25)(25)(25)(25)(25)(25)(25)

D D

<2D

<0.02D (D< &0.5)<0.05D (D <&0.5)

<0.05D

(D>&1)(D>&1)

<0.02D

<0.02D (D<&0.5)<0.05D (&0.5<D<&1)<0.1D (&1<D<&2)<0.2D (D>&2)

<2.5D

Carbon steel( ─ 30HRC)

Ck55, 070M55Cast iron GG25

Alloy steel, Tool steelPre-hardened steel

(30 ─ 45HRC)W.Nr. 1.2344(H13)

Austenitic stainless steelX5CrNi1810

X5CrNiMo17122

Hardened steel(45 ─ 55HRC)

W.Nr. 1.2344(H13)

End mill, Semi long cut length, 2 flute

Depth ofcut

D:Dia.( ) : Indicates standard revolution and feed rate for slotting.

Workmaterial

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Dia.(mm)

(MAX.0.5mm)

1) Please use 4 fluted end mills for workpiece of 55 ─ 60HRC.2) When cutting austenitic stainless steels and wear resistant alloys, the use of non-water-soluble cutting fluid is especially effective.3) If the rigidity of the machine or the workpiece installation is very low, or chattering is generated, please reduce the revolution and the feed rate proportionately.4) When drilling, please lower the feed rate by 70%.

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14

;MSTAR

MS

TA

R E

ND

MIL

LS

y

: Stock standard in Japan

MS2LS

MS2LS D0020 D0030 D0040 D0050 D0060 D0070 D0080 D0090 D0100 D0150 D0200 D0250 D0300 D0400 D0500 D0600 D0800 D1000 D1200

0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.5 2 2.5 3 4 5 6 81012

0.8 1.2 1.6 2 2.4 2.8 3.2 3.6 4 6 81012162024324048

404040404040404040404050505060607090

110

44444444444466668

1012

2222222222222222222

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

D1 ap L1 D4 N

1111111111111112222

0 ─ -0.02

3<D1D1<3D1<3

MSUWC

øD4

øD1

L1

ap

øD4

L1

ap

øD1

15°

30°

End mill, long cut length, 2 flute

2 flute end mill for general use. Unit : mm

Type

Stoc

kDia.Order Number

Length of Cut Overall Length Shank Dia. No. ofFlutes

Type1

Type2

a

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15

;MSTAR

MS

TA

R E

ND

MIL

LS

yMS2LS

y

0.20.30.40.50.60.70.80.91 1.52 2.53 4 5 6 8

10 12

40,00040,00040,00040,00033,00028,00025,00022,00020,00013,00010,000

9,0008,0006,0004,8004,0003,0002,4002,000

400600700800800800800800800800800800800600480400300240200

0.0010.0050.0070.010.0150.0150.020.030.040.100.150.200.200.200.300.300.300.300.30

30,00035,00030,00024,00021,00018,00016,00015,00013,000

9,0006,7006,0005,2004,0003,2002,6002,0001,6001,300

250420420380480480480500500500500500460340280210170140110

0.0010.0050.0070.010.010.0150.020.030.040.100.150.200.200.200.200.200.300.300.30

y

34568

1012

3,5002,8002,2001,8001,6001,4001,200

370370330300270240200

0.050.060.060.060.080.100.10

2,6002,1001,7001,5001,100

900750

250200160140140140120

0.030.030.030.030.040.050.06

D

<3D

CUTTING CONDITIONS

End mill, Long cut length, 2 flute

<Please refer to the list above for depth of cut.

<Please refer to the list above for depth of cut.

D:Dia.

D:Dia.

Slotting

Side milling

Workmaterial

Revolution(min-1)

Feed rate(mm/min)

Dia.(mm)

Workmaterial

Depth of cut ap(mm)

Revolution(min-1)

Feed rate(mm/min)

Depth of cut ap(mm)

Revolution(min-1)

Feed rate(mm/min)

Dia.(mm)

Depth of cut ap(mm)

Revolution(min-1)

Feed rate(mm/min)

Depth of cut ap(mm)

Depth ofcut

Depth ofcut

1) Please use VCLD for workpiece of 45HRC.2) Vibration is liable to occur in the initial stages of machining, but after machining 1─2m the machining becomes stable and vibration could disappear.3) Side milling with large depth of cuts with end mills less than &3 is not recommended. When side milling, divide the cutting depth into several times paths. 4) If chattering occurs, reduce the revolution and the feed rate proportionately and also reduce the depth of cut.5) When drilling, please lower the feed rate by 70%.

Carbon steel(─30HRC)

Ck55, 070M55Cast iron GG25

Alloy steel, Tool steelPre-hardened steel

(30─45HRC)W.Nr. 1.2344(H13), 070M55

Alloy steel, Tool steelPre-hardened steel

(30─45HRC)W.Nr. 1.2344(H13), 070M55

Carbon steel(─30HRC)

Ck55, 070M55Cast iron GG25

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16

;MSTAR

MS

TA

R E

ND

MIL

LS

a

y

: Stock standard

P23CUTTING CONDITIONS

MS4SCD0100D0150D0200D0250D0300D0400D0500D0600D0800D1000D1200

1 1.5 2 2.5 3 4 5 6 81012

1.5 2.3 3 3.8 4.5 6 7.5 9121518

4040404050505050607075

444466668

1012

44444444444

a

a

a

a

a

a

a

a

a

a

a

D1 ap L1 D4 N

11111112222

MS4SC 0 ─ -0.02

30°UWC MS

øD4

apL1

øD1

øD1

øD4

apL1

15°

Type

Stoc

kDia.Order Number

Length of Cut Overall Length Shank Dia. No. ofFlutes

Type1

Type2

End mill, Short cut length, 4 flute

4 flute end mill for general use. Unit : mm

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17

;MSTAR

MS

TA

R E

ND

MIL

LS

a

y

: Stock standard: Stock standard in Japan

MS4MCD0100D0150D0200D0250D0300D0350D0400D0450D0500D0550D0600D0650D0700D0750D0800D0850D0900D0950D1000D1100D1200D1400D1600D1800D2000

1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 6.5 7 7.5 8 8.5 9 9.510111214161820

2.5 3.8 5 6.3 7.5 91011.512.5141516.517.5192021.522.5242527.53035404550

40404040505050505050506060606070707070759090

100100110

444466666668888

10101010121212161620

4444444444444444444444444

a

a

a

a

a

s

a

s

a

s

a

s

s

s

a

s

s

s

a

s

a

s

a

a

a

D1 ap L1 D4 N

1111111111211121112123232

MS4MC 0 ─ -0.020 ─ -0.03

D1<1212<D1

*

*

*

***

***

*

****

30°UWC MS

øD4

apL1

øD1

øD1

øD4

apL1

15°

øD1

øD4

apL1

Type

Stoc

kDia.Order Number

Length of Cut Overall Length Shank Dia. No. ofFlutes

Type1

Type2

Type3

The diameter tolerance is only applied to items produced after July 2006.

End mill, Medium cut length, 4 flute

4 flute end mill for general use. Unit : mm

* Expand

P19CUTTING CONDITIONS

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18

;MSTAR

MS

TA

R E

ND

MIL

LS

a

y

: Stock standard

MS4JCD0100D0150D0200D0250D0300D0400D0500D0600D0800D1000D1200

1 1.5 2 2.5 3 4 5 6 81012

4 6 81012162024324048

40404050505060607090

110

444466668

1012

44444444444

a

a

a

a

a

a

a

a

a

a

a

D1 ap L1 D4 N

11111112222

MS4JC 0 ─ -0.02

D1<3

30°UWC MS

øD4

apL1

øD1

øD1

øD4

apL1

15°

Type

Stoc

kDia.Order Number

Length of Cut Overall Length Shank Dia. No. ofFlutes

Type1

Type2

End mill, Semi long cut length, 4 flute

4 flute end mill for general use. Unit : mm

The diameter tolerance is only applied to items produced after July 2006.

Page 19: The ultimate series “Miracle Technology”mhg-mediastore.net/download/B001 MStar/B001E MSTAR ENGLISH.pdf · MSTAR Highlights. 5 2 & 4 flute 2, 3 & 4 flute 2, 3 & 4 flute 2 & 4 flute

19

;MSTAR

MS

TA

R E

ND

MIL

LS

a

1 1.5 2 2.5 3 4 5 6 810121620

40,00040,00030,00024,00020,00015,00012,00010,000

8,0006,4005,4002,4001,900

3,0004,5004,5003,9003,5003,0002,4002,1001,5001,4001,200

550480

0.060.120.180.250.300.400.500.600.801.001.00

32,00032,00024,00019,00016,00012,000

9,0007,0005,6004,5003,8001,2001,000

2,4003,6003,6003,0002,7002,4001,8001,4001,100

950860120100

0.060.080.100.130.150.200.250.300.400.500.50

MS4SC MS4MC

D

< D

< 3< 4

< 0.8< 1

CUTTING CONDITIONS

D:Dia.

<Please refer to the list above for depth of cut.

<Please refer to the list above for depth of cut.

Revolution(min-1)

Feed rate(mm/min)

Dia.(mm)

Workmaterial

Depth ofcut

End mill, Short cut length, 4 flute

End mill, Medium cut length, 4 flute

End mill, Medium cut length, 4 flute

Revolution(min-1)

Feed rate(mm/min)

Carbon steel, Alloy steel, Tool steelPre-hardened steel

(─45HRC)Ck55, 070M55

Alloy steel, Tool steel(45─55HRC)

W.Nr. 1.2344(H13), X20Cr13

1) When slotting with end mills with &3 or larger, reduce the revolution to 50─70% and the feed rate to 40─60%.

2) When drilling, please lower the feed rate by 70%.

Depth of cutap (mm)

Depth of cutap (mm)

1 1.5 2 2.5 3 4 5 6 81012

11,1007,4005,6004,5003,7003,0002,6002,3001,7001,4001,200

8585858590

110140170180180170

9,5006,4004,8003,8003,4002,7002,3002,0001,5001,3001,100

659090909090

110140140140140

8,0005,3004,0003,2002,6002,1001,8001,5001,200

950800

50505055607085

110110110110

6,4004,2003,2002,5002,1001,7001,5001,3001,000

800670

3535353535505570707070

MS4JC

D D

<0.02D

<2.5D

<0.1D (D<&2)<0.2D (D>&2)

<2D

<0.05D

D:Dia.

<0.05D (MAX. 0.5mm)

Depth ofcut

Workmaterial

Revolution(min-1)

Feed rate(mm/min)

Dia.(mm)

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

1) The above table shows cutting conditions for standard side milling. For slotting, please reduce feed rate only to 50% of the table figure. Please set the revolution rate at 80% and the feed rate at 40% when slotting austenitic stainless steels.2) When drilling, please lower the feed rate by 70%.

Carbon steel( ─ 30HRC)

Ck55, 070M55Cast iron GG25

Hardened steel(45 ─ 55HRC)

W.Nr. 1.2344(H13)

Austenitic stainless steelX5CrNi1810

X5CrNiMo17122

Alloy steel, Tool steelPre-hardened steel

(30 ─ 45HRC)W.Nr. 1.2344(H13)

y y

y

Page 20: The ultimate series “Miracle Technology”mhg-mediastore.net/download/B001 MStar/B001E MSTAR ENGLISH.pdf · MSTAR Highlights. 5 2 & 4 flute 2, 3 & 4 flute 2, 3 & 4 flute 2 & 4 flute

20

;MSTAR

MS

TA

R E

ND

MIL

LS

a

y

: Stock standard

MS2MCD0200ED0300ED0400ED0500ED0600ED0800ED1000ED1200E

5050505050607575

666668

1012

22222222

a

a

a

a

a

a

a

a

11112222

2 3 4 5 6 81012

6 8111313192226

D1< 3 3<D1< 6 6<D1< 12

0 ─ -0.020-0.015 ─ -0.038-0.020 ─ -0.047

MS2MCaaaE

D1 ap L1 D4 N

UWC 35°

øD4

øD4

L1ap

L1ap

øD1

øD1

15°

MS

End mill, Medium cut length, 2 flute, Centre cutting

End mill for a wide range of applications. Unit : mm

Type2

Type1

Type

Stoc

kDia.Order Number

Length of Cut Overall Length Shank Dia. No. ofFlutes

Page 21: The ultimate series “Miracle Technology”mhg-mediastore.net/download/B001 MStar/B001E MSTAR ENGLISH.pdf · MSTAR Highlights. 5 2 & 4 flute 2, 3 & 4 flute 2, 3 & 4 flute 2 & 4 flute

21

;MSTAR

MS

TA

R E

ND

MIL

LS

a

2 3 4 5 6 81012

15,00010,000

7,5006,0005,0004,0003,2002,700

600600600600600520450410

10,0007,0005,2004,2003,5002,8002,2001,900

400400400400400350300270

9,1006,0004,5003,6003,0002,4001,9001,600

300300300300300260230210

8,0005,0004,0003,2002,7002,0001,6001,300

120120120120120110100100

2 3 4 5 6 81012

6,4004,2003,2002,5002,1001,6001,3001,000

210210210210210170160130

3,2002,1001,6001,3001,000

800600530

5050505045454040

MS2MCaaaE

<0.1D (D< &3)<0.2D (D> &3)

<0.2D (D> &2)

<1.5D

<0.05D

<1D

D D<0.05D (D=&2)<0.1D (D>&2)

<0.1D (D< &3)<0.2D (D> &3)

<0.2D (D> &2)

<1.5D

D

<0.05D

D

Workmaterial

Depth ofcut

D:Dia.

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Dia(mm)

Carbon steel, Alloy steel( ─ 30HRC)Cast iron

Alloy steel, Tool steelPre-hardened steel

(30 ─ 45HRC)

Stainless steel Hardened steel(45 ─ 55HRC)

Workmaterial

Depth ofcut

D:Dia.

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Dia(mm)

Titanium High NickelInconel

1) When using high efficiency conditions, the surface speeds/feeds can be increased by 2-3 times the above values.

CUTTING CONDITIONS

End mill, Medium cut length, 2 flute, Centre cuttingy

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22

;MSTAR

MS

TA

R E

ND

MIL

LS

a

a

y

: Stock standard

D1< 3 3<D1< 6 6<D1< 12

0 ─ -0.020-0.015 ─ -0.038-0.020 ─ -0.047

MS3MCaaaE

MS3MCD0100ED0150ED0200ED0300ED0400ED0500ED0600ED0800ED1000ED1200E

40405050505050607575

44666668

1012

3333333333

a

a

a

a

a

a

a

a

a

a

1111112222

1 1.5 2 3 4 5 6 81012

2.5 4 6 8111113192224

D1 ap L1 D4 N

L1

ap

øD1

øD1

L1

ap

øD4

øD4

35°UWC MS

15°

End mill, Medium cut length, 3 flute, Centre cutting

End mill for slotting and end milling applications.Special flute geometry for high feed rates. Unit : mm

Type1

Type2

Type

Stoc

kDia.Order Number

Length of Cut Overall Length Shank Dia. No. ofFlutes

Page 23: The ultimate series “Miracle Technology”mhg-mediastore.net/download/B001 MStar/B001E MSTAR ENGLISH.pdf · MSTAR Highlights. 5 2 & 4 flute 2, 3 & 4 flute 2, 3 & 4 flute 2 & 4 flute

23

;MSTAR

MS

TA

R E

ND

MIL

LS

a

1 1.5 2 3 4 5 6 81012

1 1.5 2 3 4 5 6 81012

20,00012,80010,000

6,4005,0004,0003,1002,4001,9001,600

380360360360360360360290260230

10,0006,4005,0003,0002,4002,0001,6001,2001,000

800

90121

90909090907070

109

40,00030,00022,50015,00011,2509,0007,5006,0004,8004,050

9001,0201,0201,0201,0201,0201,020

840765765

32,00021,00015,00010,500

7,8006,3005,2504,2003,3002,850

700675675675675675675585510465

27,00018,00013,500

9,0006,8005,4004,5003,4002,7002,300

510510510510510510510410370330

24,00015,00012,000

7,5006,0004,8004,0503,0002,4001,950

210210210210210210210180165135

MS3MCaaaE

<0.1D (D<& 3)<0.2D (D>& 3)

<0.1D (D<& 2)<0.2D (D>& 2)

<1.5D

<0.05D

<1D

<0.05D

<1.5D

D D

<0.05D (D<& 2)<0.1D (D> & 2)

<0.1D (D<& 3)<0.2D (D>& 3)

<0.1D (D<&2)<0.2D (D>&2)

<1.5D

D

<0.05D

D

End mill, Medium cut length, 3 flute, Centre cutting

Workmaterial

Depth ofcut

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Dia(mm)

Carbon steel, Alloy steel( ─ 30HRC)Cast iron

Alloy steel, Tool steelPre-hardened steel

(30 ─ 45HRC)

Stainless steel Hardened steel(45 ─ 55HRC)

D:Dia.

Workmaterial

Depth ofcut

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Dia(mm)

D:Dia.

Titanium High nickelInconel

1) When using high efficiency conditions, the surface speeds/feeds can be increased by 2-3 times the above values.

y

Page 24: The ultimate series “Miracle Technology”mhg-mediastore.net/download/B001 MStar/B001E MSTAR ENGLISH.pdf · MSTAR Highlights. 5 2 & 4 flute 2, 3 & 4 flute 2, 3 & 4 flute 2 & 4 flute

24

;MSTAR

MS

TA

R E

ND

MIL

LS

a

a

y

: Stock standard

D1< 3 3<D1< 6 6<D1< 16

0 ─ -0.020-0.015 ─ -0.038-0.020 ─ -0.047

MS4MCaaaE

MS4MCD0100ED0150ED0200ED0300ED0400ED0500ED0600ED0800ED1000ED1200ED1600E

4040505050505060757590

44666668

101216

44444444444

a

a

a

a

a

a

a

a

a

a

a

11111122222

1 1.5 2 3 4 5 6 8101216

2.5 4 6 811131319222632

D1 ap L1 D4 N

35°UWC

øD4

apL1

øD1

øD1

øD4

apL1

MS

15°

End mill for a wide range of applications.Suitable for high speed finish machining.

End mill, Medium cut length, 4 flute, Centre cutting

Unit : mm

Type

Stoc

kDia.Order Number

Length of Cut Overall Length Shank Dia. No. ofFlutes

Page 25: The ultimate series “Miracle Technology”mhg-mediastore.net/download/B001 MStar/B001E MSTAR ENGLISH.pdf · MSTAR Highlights. 5 2 & 4 flute 2, 3 & 4 flute 2, 3 & 4 flute 2 & 4 flute

25

;MSTAR

MS

TA

R E

ND

MIL

LS

1 1.5 2 3 4 5 6 8101216

1 1.5 2 3 4 5 6 8101216

20,00012,800

9,5006,4004,8004,0003,1002,4001,9001,6001,200

500400400400480400400300300250180

10,0006,4004,8003,1002,4001,9001,6001,200

900800600

110110110110110110110100

808060

40,00030,00022,50015,00011,2509,0007,5006,0004,8004,0503,000

1,2001,3501,3501,3501,3501,3501,3501,1701,0201,020

870

32,00021,00015,00010,500

7,8006,3005,2504,2003,3002,8502,400

960900900900900900900780675615480

27,00018,00013,650

9,0006,7505,4004,5003,6002,8502,4001,950

675675675675675675675585510465345

24,00015,00012,000

7,5006,0004,8004,0503,0002,4001,9501,650

270270270270270270270240210180150

MS4MCaaaE

<0.1D (D>&3)<0.2D (D>&3)

<0.1D (D<&2)<0.2D (D>&2)

<1.5D

<0.05D

<1D

D D

<0.05D (D<&2)<0.01D (D>&2)

<0.1D (D<&3)<0.2D (D>&3)

<0.1D (D<&2)<0.2D (D>&2)

<1.5D

D

<0.05D

<1.5D<0.05D

D

D:Dia.

End mill, Medium cut length, 4 flute, Centre cutting

Workmaterial

Depth ofcut

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Dia(mm)

Carbon steel, Alloy steel( ─ 30HRC)Cast iron

Alloy steel, Tool steelPre-hardened steel

(30 ─ 45HRC)

Stainless steel Hardened steel(45 ─ 55HRC)

D:Dia.

Workmaterial

Depth ofcut

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Dia(mm)

Titanium High NickelInconel

1) When using high efficiency conditions, the surface speeds/feeds can be increased by 2-3 times the above values.

y

Page 26: The ultimate series “Miracle Technology”mhg-mediastore.net/download/B001 MStar/B001E MSTAR ENGLISH.pdf · MSTAR Highlights. 5 2 & 4 flute 2, 3 & 4 flute 2, 3 & 4 flute 2 & 4 flute

26

;MSTAR

MS

TA

R E

ND

MIL

LS

a

a

y

: Stock standard

D1< 3 3<D1< 6 6<D1< 12

0 ─ -0.020-0.015 ─ -0.038-0.020 ─ -0.047

MS4JCaaaE

MS4JCD0100ED0150ED0200ED0300ED0400ED0500ED0600ED0800ED1000ED1200E

40405050506060607583

44666668

1012

4444444444

a

a

a

a

a

a

a

a

a

a

1111112222

1 1.5 2 3 4 5 6 81012

468

12162020253036

D1 ap L1 D4 N

øD4

øD4

apL1

øD1

øD1

apL1

15°

35°UWC MS

End mill, Semi long cut length, 4 flute, Centre cutting

End mill for high efficiency longer reach machining.Suitable for high speed finish machining. Unit : mm

Type1

Type2

Type

Stoc

kDia.Order Number

Length of Cut Overall Length Shank Dia. No. ofFlutes

Page 27: The ultimate series “Miracle Technology”mhg-mediastore.net/download/B001 MStar/B001E MSTAR ENGLISH.pdf · MSTAR Highlights. 5 2 & 4 flute 2, 3 & 4 flute 2, 3 & 4 flute 2 & 4 flute

27

;MSTAR

MS

TA

R E

ND

MIL

LS

a

y

1 1.5 2 3 4 5 6 81012

13,0008,5006,4004,2003,4002,9002,5001,9001,6001,300

909090

100120150180200200180

9,5006,4004,8003,4002,7002,3002,0001,5001,3001,100

70707080

100120150150150150

8,0005,3004,0002,6002,1001,8001,5001,200

950800

505050607590

110120110110

6,4004,2003,2002,1001,7001,5001,3001,000

800670

40404040506075757575

MS4JCaaaE

<0.05D

<0.1D (D< &2)<0.2D (D> &2)

2.5D

<0.02D

<2D

D D

<0.05D

End mill, Semi long cut length, 4 flute, Centre cutting

D:Dia.

Workmaterial

Depth ofcut

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Dia(mm)

Carbon steel, Alloy steel( ─ 30HRC)Cast iron

Alloy steel, Tool steelPre-hardened steel

(30 ─ 45HRC)

Stainless steel Hardened steel(45 ─ 55HRC)

CUTTING CONDITIONS

(MAX.0.5mm)

Page 28: The ultimate series “Miracle Technology”mhg-mediastore.net/download/B001 MStar/B001E MSTAR ENGLISH.pdf · MSTAR Highlights. 5 2 & 4 flute 2, 3 & 4 flute 2, 3 & 4 flute 2 & 4 flute

28

;MSTAR

MS

TA

R E

ND

MIL

LS

a

y

: Stock standard in JapanP31

CUTTING CONDITIONS

MS2ES 0 ─ -0.02

MS2ESD0300L35S04 D0350L35S04 D0400L35S04 D0500L35S05 D0500L35S06 D0600L35S05 D0600L35S06 D0700L35S07 D0800L35S07 D0800L35S08 D1000L35S07 D1000L35S10 D1200L35S10

3 3.5 4 5 5 6 6 7 8 8101012

33.545566666666

35353535353535353535353535

44456567787

1010

2222222222222

s

s

s

s

s

s

s

s

s

s

s

s

s

D1 ap L1 D4 N

1122132232323

MS2ESD0300L45S04 D0350L45S04 D0400L45S04 D0500L45S06 D0600L45S06 D0700L45S07 D0800L45S07 D0800L45S08 D1000L45S07 D1000L45S10 D1200L45S10

3 3.5 4 5 6 7 8 8101012

3 3.5 4 5 6 7 8 8101012

4545454545454545454545

444667787

1010

22222222222

s

s

s

s

s

s

s

s

s

s

s

D1 ap L1 D4 N

11212232323

30°UWC MS

øD1

øD4

apL1

øD1

øD4

apL1

15°

ap

øD1

øD4

L1

End mill, 2 flute, For small automatic lathe

2 flute end mill.

Unit : mm

Type

Stoc

kDia.Order Number

Length of Cut Overall Length Shank Dia. No. ofFlutes

Overall length 35mm

Unit : mm

Type

Stoc

kDia.Order Number

Length of Cut Overall Length Shank Dia. No. ofFlutes

Type1

Type2

Type3

Overall length 45mm

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29

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a

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: Stock standard in Japan

MS3ESD0300L35S04 D0350L35S04 D0400L35S04 D0500L35S05 D0500L35S06 D0600L35S05 D0600L35S06 D0700L35S07 D0800L35S07 D0800L35S08 D1000L35S07 D1000L35S10 D1200L35S10

3 3.5 4 5 5 6 6 7 8 8101012

33.545566666666

35353535353535353535353535

44456567787

1010

3333333333333

s

s

s

s

s

s

s

s

s

s

s

s

s

D1 ap L1 D4 N

1122132232323

MS3ESD0300L45S04 D0350L45S04 D0400L45S04 D0500L45S06 D0600L45S06 D0700L45S07 D0800L45S07 D0800L45S08 D1000L45S07 D1000L45S10 D1200L45S10

3 3.5 4 5 6 7 8 8101012

3 3.5 4 5 6 7 8 8101012

4545454545454545454545

444667787

1010

33333333333

s

s

s

s

s

s

s

s

s

s

s

D1 ap L1 D4 N

11212232323

MS3ES 0 ─ -0.02

30°UWC MS

øD1

øD4

apL1

øD1

øD4

apL1

15°

ap

øD1

øD4

L1

ap

Unit : mm

Type

Stoc

kDia.Order Number

Length of Cut Overall Length Shank Dia. No. ofFlutes

Overall length 35mm

Unit : mm

Type

Stoc

kDia.Order Number

Length of Cut Overall Length Shank Dia. No. ofFlutes

Overall length 45mm

End mill, 3 flute, For small automatic lathe

3 flute end mill.

Type1

Type2

Type3

P31CUTTING CONDITIONS

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30

;MSTAR

MS

TA

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a

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: Stock standard in Japan

MS4ECD0300L35S04 D0350L35S04 D0400L35S04 D0500L35S05 D0500L35S06 D0600L35S05 D0600L35S06 D0700L35S07 D0800L35S07 D0800L35S08 D1000L35S07 D1000L35S10 D1200L35S10

3 3.5 4 5 5 6 6 7 8 8101012

33.545566666666

35353535353535353535353535

44456567787

1010

4444444444444

s

s

s

s

s

s

s

s

s

s

s

s

s

D1 ap L1 D4 N

1122132232323

MS4ECD0300L45S04 D0350L45S04 D0400L45S04 D0500L45S06 D0600L45S06 D0700L45S07 D0800L45S07 D0800L45S08 D1000L45S07 D1000L45S10 D1200L45S10 D1400L45S10

3 3.5 4 5 6 7 8 810101214

3 3.5 4 5 6 7 8 810101214

454545454545454545454545

444667787

101010

444444444444

s

s

s

s

s

s

s

s

s

s

s

s

D1 ap L1 D4 N

112122323233

MS4EC D1<1212<D1

0 ─ -0.020 ─ -0.03

30°UWC MS

øD1

øD4

apL1

øD1

øD4

apL1

15°

ap

øD1

øD4

L1

End mill, 4 flute, For small automatic lathe

4 flute end mill.

Unit : mm

Type

Stoc

kDia.Order Number

Length of Cut Overall Length Shank Dia. No. ofFlutes

Overall length 35mm

Unit : mm

Type

Stoc

kDia.Order Number

Length of Cut Overall Length Shank Dia. No. ofFlutes

Overall length 45mm

Type1

Type2

Type3

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31

;MSTAR

MS

TA

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ND

MIL

LS

a

MS4EC

10,0007,5006,0005,0004,5004,0003,2002,700

7,0005,2004,2003,5003,0002,8002,2001,900

6,0004,5003,6003,0002,7002,4001,9001,600

5,0004,0003,2002,7002,3002,0001,6001,300

600600600600560520450410

400400400400360350300270

300300300300280260230210

120120120120110110100100

3 4 5 6 7 81012

10,0007,5006,0005,0004,5004,0003,2002,7002,300

7,0005,2004,2003,5003,0002,8002,2001,9001,600

6,0004,5003,6003,0002,7002,4001,9001,6001,400

5,0004,0003,2002,7002,3002,0001,6001,3001,200

900900900900840780680620550

600600600600540520450410350

450450450450420390340310280

180180180180160160140120120

3 4 5 6 7 8101214

MS2ES MS3ES

D D<0.2D

<1D<0.2D

<0.05D

<1D <0.1D

D D<0.2D

<1D<0.2D

<0.05D

<1D <0.1D

End mill, 2 flute, For small automatic lathe

D:Dia.

D:Dia.

Workmaterial

Revolution(min-1)

Feed rate(mm/min)

Dia.(mm)

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Depth ofcut

Workmaterial

Revolution(min-1)

Feed rate(mm/min)

Dia.(mm)

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Depth ofcut

1) If the rigidity of the machine or the workpiece installation is very low, or chattering is generated, please reduce the revolution and the feed rate proportionately.

2) When drilling, please lower the feed rate by 70%.

1) If the rigidity of the machine or the workpiece installation is very low, or chattering is generated, please reduce the revolution and the feed rate proportionately.

2) When drilling, please lower the feed rate by 70%.

Carbon steel( ─ 30HRC)

Ck55, 070M55Cast iron GG25, Brass

Alloy steel, Tool steel,Pre-hardened steel

(30 ─ 45HRC)070M55, W.Nr. 1.2344(H13) etc.

Hardened steel(45 ─ 55HRC)

W.Nr. 1.2344(H13)

Austenitic stainless steelX5CrNi1810

X5CrNiMo17122

Carbon steel( ─ 30HRC)

Ck55, 070M55Cast iron GG25, Brass

Alloy steel, Tool steel,Pre-hardened steel

(30 ─ 45HRC)070M55, W.Nr. 1.2344(H13) etc.

Hardened steel(45 ─ 55HRC)

W.Nr. 1.2344(H13)

Austenitic stainless steelX5CrNi1810

X5CrNiMo17122

End mill, 3 flute, For small automatic lathe

End mill, 4 flute, For small automatic lathe

CUTTING CONDITIONS

y

y

y

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: Stock standard

0 ─ -0.010 ─ -0.02

0.4<D1D1<0.4

MS2XLD0020N005 D0020N010 D0020N015 D0030N010 D0030N020 D0030N030 D0030N060 D0030N090 D0040N020 D0040N030 D0040N040 D0040N080 D0040N120 D0050N020 D0050N040 D0050N060 D0050N080 D0050N100 D0050N150 D0060N020 D0060N040 D0060N060 D0060N080 D0060N100 D0060N120 D0060N180 D0070N020 D0070N040 D0070N060 D0070N080 D0070N100 D0080N040 D0080N060 D0080N080 D0080N100 D0080N120 D0080N160 D0080N240

0.180.180.180.280.280.280.280.280.370.370.370.370.370.460.460.460.460.460.460.560.560.560.560.560.560.560.660.660.660.660.660.760.760.760.760.760.760.76

0.20.20.20.30.30.30.30.30.40.40.40.40.40.50.50.50.50.50.50.60.60.60.60.60.60.60.70.70.70.70.70.80.80.80.80.80.80.8

0.30.30.30.40.40.40.40.40.60.60.60.60.60.70.70.70.70.70.70.90.90.90.90.90.90.9111111.21.21.21.21.21.21.2

0.5 1 1.5 1 2 3 6 9 2 3 4 812 2 4 6 81015 2 4 6 8101218 2 4 6 810 4 6 810121624

4545454545454545454545454545454550505045454550505050454545505045455050505060

44444444444444444444444444444444444444

22222222222222222222222222222222222222

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

D1 ap L1L3 D5 D4 N11111111111111111111111111111111111111

MS2XL D1<0.50.5<D1

30°UWC MS

øD4

L1L3

D5

ap

øD1

øD4

L1L3

D5

ap

øD1

12°

Length of Cut

Dia.Order Number

No. ofFlutes

ShankDia.

NeckLength

OverallLength Type

Stoc

kNeckDia.

End mill, Short cut length, 2 flute, Long neck

2 flute long neck end mill. Unit : mm

Type1

Type2

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: Stock standardP35

CUTTING CONDITIONS

MS2XL D0090N060 D0090N080 D0090N100 D0090N150 D0100N040 D0100N060 D0100N080 D0100N100 D0100N120 D0100N160 D0100N200 D0100N250 D0100N300 D0120N060 D0120N080 D0120N100 D0120N120 D0120N160 D0120N200 D0150N060 D0150N080 D0150N100 D0150N120 D0150N140 D0150N160 D0150N180 D0150N200 D0150N250 D0150N300 D0150N380 D0150N450 D0200N060 D0200N080 D0200N100 D0200N120 D0200N140 D0200N160 D0200N180

D0200N200D0200N250

D0200N300D0200N350

D0200N400 D0200N500 D0200N600

D0250N080D0250N120D0250N160D0250N200D0250N250

0.860.860.860.860.950.950.950.950.950.950.950.950.951.151.151.151.151.151.151.451.451.451.451.451.451.451.451.451.451.451.451.941.941.941.941.941.941.941.941.941.941.941.941.941.94

2.42.42.42.42.4

0.90.90.90.91111111111.21.21.21.21.21.21.51.51.51.51.51.51.51.51.51.51.51.5222222222222222.52.52.52.52.5

1.41.41.41.41.51.51.51.51.51.51.51.51.51.81.81.81.81.81.82.32.32.32.32.32.32.32.32.32.32.32.3333333333333333.73.73.73.73.7

68

1015

468

101216202530

68

10121620

68

10121416182025303845

68

101214161820253035405060

812162025

45505060505050505060607070505050506060505050506060606070708080505050506060606070708090

100110

5050606070

44444444444444444444444444444444444444444444444444

22222222222222222222222222222222222222222222222222

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

D1 ap L1L3 D5 D4 N11111111111111111111111111111111111111111111111111

Length of Cut

Dia.Order Number

No. ofFlutes

ShankDia.

NeckLength

OverallLength Type

Stoc

kNeckDia.

Unit : mm

a

a

a

a

a

a

a

a

a

a

a

a

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: Stock standard

MS2XLD0250N300 D0250N400 D0250N500 D0300N080 D0300N120 D0300N160 D0300N200 D0300N250 D0300N300 D0300N400 D0300N500 D0400N120 D0400N160 D0400N200 D0400N250 D0400N300 D0400N350 D0400N400 D0400N450 D0400N500 D0400N600 D0500N160 D0500N250 D0500N350 D0500N500 D0500N600 D0600N200 D0600N300 D0600N400 D0600N500 D0600N600

2.42.42.42.852.852.852.852.852.852.852.853.83.83.83.83.83.83.83.83.83.84.84.84.84.84.85.85.85.85.85.8

2.52.52.53333333344444444445555566666

3.73.73.74.54.54.54.54.54.54.54.566666666667.57.57.57.57.599999

304050

8121620253040501216202530354045506016253550602030405060

7090

10050506060707090

1005060607070809090

100110

607080

110120

8090

100110120

4446666666666666666666666666666

2222222222222222222222222222222

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

D1 ap L1L3 D5 D4 N1111111111111111111111111122222

Unit : mm

Length of Cut

Dia.Order Number

No. ofFlutes

ShankDia.

NeckLength

OverallLength Type

Stoc

kNeckDia.

0 ─ -0.010 ─ -0.02

0.4<D1D1<0.4

MS2XL D1<0.50.5<D1

30°UWC MS øD4

L1L3

D5

ap

øD1

øD4

L1L3

D5

ap

øD1

12°

End mill, Short cut length, 2 flute, Long neck

2 flute long neck end mill.

Type1

Type2

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MS2XL

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1

1.2

40,00040,00040,00040,00022,00040,00040,00017,00040,00040,00025,00014,00040,00040,00025,00012,00040,00040,00011,00040,00040,00025,00010,00040,00035,000

9,00040,00040,00030,00015,000

8,00040,00040,00025,000

6,500

600400650500150800800150950700400150950800450150

1,000900300

1,2001,000

400150

1,3001,000

4001,6001,6001,000

400150

1,9001,9001,000

150

0.004 0.001 0.007 0.002 0.001 0.007 0.003 0.001 0.010.0030.0020.0010.010.0050.0030.0010.020.010.0050.020.010.0030.0010.020.010.0030.040.030.020.0050.0010.060.040.030.01

0.5 1 1 3 9 2 412 2 61015 2 61018 2 610 4 81224 61015 6 8122030 6 81220

1.5

1.6

2

2.5

3

4

5

6

40,00030,00015,000

7,5005,000

40,00030,00020,00040,00030,00020,000

8,0006,0004,200

25,00018,00012,000

8,0004,000

20,00015,00010,000

5,0003,700

15,00011,000

6,4004,5002,800

12,0005,1002,200

10,0004,2001,900

2,4001,800

600300150

2,4001,8001,0002,4001,8001,000

500250150

2,5001,7001,000

400150

2,0001,400

800250150

3,0002,2001,200

400150

2,500750150

2,000800150

0.100.050.020.0050.0010.120.070.040.180.100.060.040.010.0030.200.100.080.030.0150.300.150.100.020.0100.300.220.120.050.0180.350.150.020.400.200.10

610203045 61016 61016304060 816204050 8162040501220304050163560204060

End mill, Short cut length, 2 flute, Long neck

Work material

Revolution(min-1)

Feed rate(mm/min)

Depth of cut per pass ap(mm)

Neck length(mm)

Work material

Revolution(min-1)

Feed rate(mm/min)

Depth of cut per pass ap(mm)

Neck length(mm)

Carbon steel Ck55Pre-hardened steel

( ─ 45HRC)070M55

Dia.(mm)

1) The above table shows the revolution and feed rate for each neck length. Please reduce the feed rate when using end mills with a longer neck length.

2) If the rigidity of the machine or the workpiece installation is very low, or chattering is generated, please reduce the revolution and the feed rate proportionately. Please reduce the feed rate when the surface finish is important.

Dia.(mm)

Carbon steel Ck55Pre-hardened steel

( ─ 45HRC)070M55

CUTTING CONDITIONS

y

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a

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: Stock standard

MS2XL6

MS2XL6 D0030N008 D0030N015 D0040N010 D0040N020 D0050N013 D0050N025 D0060N015 D0060N030 D0070N018 D0070N035 D0080N020 D0080N040 D0090N023 D0090N045 D0100N025 D0100N050 D0110N028 D0110N055 D0120N030 D0120N060 D0130N033 D0130N065 D0140N035 D0140N070 D0150N038 D0150N075 D0160N040 D0160N080 D0170N043 D0170N085 D0180N045 D0180N090 D0190N048 D0190N095 D0200N050 D0200N100 D0210N053 D0210N105

─0.270.360.360.460.460.560.560.660.660.760.760.860.860.940.941.041.041.141.141.241.241.341.341.441.441.541.541.641.641.741.741.841.841.901.902.002.00

0.30.30.40.40.50.50.60.60.70.70.80.80.90.9111.11.11.21.21.31.31.41.41.51.51.61.61.71.71.81.81.91.9222.12.1

0.80.50.60.60.80.80.90.91.11.11.21.21.41.41.51.51.71.71.81.8222.12.12.32.32.42.42.62.62.72.72.92.9333.23.2

─ 1.5 1 2 1.3 2.5 1.5 3 1.8 3.5 2 4 2.3 4.5 2.5 5 2.8 5.5 3 6 3.3 6.5 3.5 7 3.8 7.5 4 8 4.3 8.5 4.5 9 4.8 9.5 510 5.310.5

5050505050505050505050505050505050505050505050505050505050505050505050505060

66666666666666666666666666666666666666

22222222222222222222222222222222222222

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

D1 ap L1L3 D5 D4 N11111111111111111111111111111111111111

0 ─ -0.02

30°UWC MS

øD4

L1L3

D5

ap

øD1

15°

End mill, Short cut length, 2 flute, 6mm shank

2 flute long neck end mill.&6 shank type.

Unit : mm

Length of Cut

Dia.Order Number

No. ofFlutes

ShankDia.

NeckLength

OverallLength Type

Stoc

kNeckDia.

Type1

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37

;MSTAR

MS

TA

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MIL

LS

y

: Stock standard

MS2XL6D0220N055 D0220N110 D0230N058 D0230N115 D0240N060 D0240N120 D0250N063 D0250N125

2.102.102.202.202.302.302.402.40

2.22.22.32.32.42.42.52.5

3.33.33.53.53.63.63.83.8

5.511 5.811.5 612 6.312.5

5060506050605060

66666666

22222222

a

a

a

a

a

a

a

a

D1 ap L1L3 D5 D4 N11111111

Unit : mm

Length of Cut

Dia.Order Number

No. ofFlutes

ShankDia.

NeckLength

OverallLength Type

Stoc

kNeckDia.

The diameter tolerance is only applied to items produced after April 2005.

P38CUTTING CONDITIONS

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38

;MSTAR

MS

TA

R E

ND

MIL

LS

yMS2XL6

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1

1.1

1.2

1.3

1.4

1.5

1.6

1.7

1.8

1.9

2

2.1

2.2

2.3

2.4

2.5

40,000

40,000

40,000

33,000

29,000

25,000

22,000

20,000

18,000

16,000

15,000

14,000

13,000

12,000

12,000

11,000

10,000

10,000

9,800

9,600

9,400

9,200

9,000

500─1,000

500─1,000

500─1,000

500─1,000

500─1,000

500─1,000

500─1,000

500─1,000

500─1,000

500─1,000

500─1,000

500─1,000

500─1,000

500─1,000

500─1,000

500─1,000

500─1,000

500─1,000

500─1,000

500─1,000

500─1,000

500─1,000

500─1,000

0.010.0070.0150.010.020.0130.030.0180.040.0250.060.030.080.050.10.070.120.080.120.080.120.080.120.080.150.10.150.10.170.120.170.120.170.120.20.150.20.150.20.150.20.150.250.20.250.2

30,000

30,000

30,000

25,000

22,000

20,000

18,000

16,000

14,000

13,000

12,000

11,000

10,000

10,000

9,500

9,000

9,000

9,000

9,000

9,000

8,800

8,700

8,500

300─800

300─800

300─800

300─800

300─800

300─800

300─800

300─800

300─800

300─800

300─800

300─800

300─800

300─800

300─800

300─800

300─800

300─800

300─800

300─800

300─800

300─800

300─800

0.010.0070.0150.010.020.0130.030.0180.040.0250.060.030.080.050.10.070.120.080.120.080.120.080.120.080.150.10.150.10.170.120.170.120.170.120.20.150.20.150.20.150.20.150.250.20.250.2

0.8 1.5 1 2 1.3 2.5 1.5 3 1.8 3.5 2 4 2.3 4.5 2.5 5 2.8 5.5 3 6 3.3 6.5 3.5 7 3.8 7.5 4 8 4.3 8.5 4.5 9 4.8 9.5 510 5.310.5 5.511 5.811.5 612 6.312.5

Structural steel, Carbon steel Ck55Alloy steel 070M55, Tool steel SK, Pre-hardened steel

Pre-hardened steel W.Nr. 1.2344(H13),X20Cr13, Martensitic stainless steel (40 ─ 45HRC)

CUTTING CONDITIONS

End mill, Short cut length, 2 flute, 6mm shank

Revolution(min-1)

Feed rate(mm/min)

Depth of cut per pass ap(mm)

Revolution(min-1)

Feed rate(mm/min)

Depth of cut per pass ap(mm)

Dia.(mm)

Neck length(mm)

Work material

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39

;MSTAR

MS

TA

R E

ND

MIL

LS

MS4LT

MS2XL

MS2XLB

MS2XL6

For rib milling

4 flute MSTAR for rib processingtaper neck end mill

2 flute MSTARlong neck end mill

2 flute MSTARlong neck ball nose end mill

2 flute MSTARlong neck end mill (6mm shank)

4 flute for rib processing

2 flute long neck end mills

2 flute long neck ball nose end mills

SIZE Ø0.2 - Ø3

SIZE Ø0.2 - Ø6

SIZE R0.1 - R3

SIZE Ø0.3 - Ø2.5

Long neck types

LONG NECK

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40

;MSTAR

MS

TA

R E

ND

MIL

LS

a

y

: Stock standard in Japan

MS4XLD0100N040D0100N060D0100N080D0100N100D0100N120D0100N160D0110N060D0110N100D0110N160D0120N060D0120N080D0120N100D0120N120D0120N160D0130N060D0130N120D0130N180D0140N060D0140N080D0140N100D0140N120D0140N140D0140N160D0140N220D0150N060D0150N080D0150N100D0150N120D0150N140D0150N160D0150N180D0150N200D0160N060D0160N080D0160N100D0160N120D0160N140D0160N160

0.940.940.940.940.940.941.041.041.041.141.141.141.141.141.241.241.241.341.341.341.341.341.341.341.441.441.441.441.441.441.441.441.541.541.541.541.541.54

1111111.11.11.11.21.21.21.21.21.31.31.31.41.41.41.41.41.41.41.51.51.51.51.51.51.51.51.61.61.61.61.61.6

1111111.11.11.11.21.21.21.21.21.31.31.31.41.41.41.41.41.41.41.51.51.51.51.51.51.51.51.61.61.61.61.61.6

468

101216

61016

68

101216

61218

68

1012141622

68

101214161820

68

10121416

5050505050605050605050505060505060505050506060605050505060606060505050506060

44444444444444444444444444444444444444

44444444444444444444444444444444444444

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

D1 ap L1L3 D5 D4 N11111111111111111111111111111111111111

MS4XL 0 ─ -0.02

UWC 30°MS

øD4

L1

L3

D5

ap

øD1

15°

øD4

L1

L3

D5

ap

øD1

End mill, 4 flute, Long neck

4 flute long neck end mill. Unit : mm

Type1

Type2

Length of Cut

Dia.Order Number

No. ofFlutes

ShankDia.

NeckLength

OverallLength Type

Stoc

kNeckDia.

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41

;MSTAR

MS

TA

R E

ND

MIL

LS

y

: Stock standard in Japan

MS4XLD0160N180D0160N200D0160N260D0170N060D0170N140D0170N240D0180N060D0180N080D0180N100D0180N120D0180N140D0180N160D0180N180D0180N200D0180N250D0190N060D0190N160D0190N280D0200N060D0200N080D0200N100D0200N120D0200N140D0200N160D0200N180D0200N200D0200N250D0200N300D0250N080D0250N120D0250N160D0250N200D0250N250D0300N080D0300N120D0300N160D0300N200D0300N250D0300N300D0350N150D0350N250D0350N350D0400N120D0400N160D0400N200D0400N250D0400N300D0400N350

1.541.541.541.641.641.641.741.741.741.741.741.741.741.741.741.841.841.841.91.91.91.91.91.91.91.91.91.92.42.42.42.42.42.92.92.92.92.92.93.43.43.43.93.93.93.93.93.9

1.6 1.6 1.6 1.7 1.7 1.7 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.9 1.9 1.9 2 2 2 2 2 2 2 2 2 2 2.5 2.5 2.5 2.5 2.5 3 3 3 3 3 3 3.5 3.5 3.5 4 4 4 4 4 4

1.61.61.61.71.71.71.81.81.81.81.81.81.81.81.81.91.91.922222222222.52.52.52.52.53333333.53.53.5444444

182026

61424

68

10121416182025

61628

68

1012141618202530

812162025

81216202530152535121620253035

606070506070505050506060606070506070505050506060606070705050606070505060607070607080506060707080

444444444444444444444444444444444666666666666666

444444444444444444444444444444444444444444444444

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

D1 ap L1L3 D5 D4 N111111111111111111111111111111111111111111111111

Unit : mm

Length of Cut

Dia.Order Number

No. ofFlutes

ShankDia.

NeckLength

OverallLength Type

Stoc

kNeckDia.

P43CUTTING CONDITIONS

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42

;MSTAR

MS

TA

R E

ND

MIL

LS

a

y

: Stock standard in Japan

MS4XLD0400N400D0400N450D0400N500D0500N160D0500N250D0500N350D0500N500D0600N200D0600N300D0600N400D0600N500D0800N300D0800N500D0800N700D1000N400D1000N600D1000N800

3.93.93.94.94.94.94.95.855.855.855.857.857.857.859.79.79.7

4 4 4 5 5 5 5 6 6 6 6 8 8 8101010

4 4 4 5 5 5 5 6 6 6 6 8 8 8101010

4045501625355020304050305070406080

9090

100607080

1108090

100110

90110130100120140

66666666666888

101010

44444444444444444

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

D1 ap L1L3 D5 D4 N11111112222222222

MS4XL 0 ─ -0.02

UWC 30°MS

øD4

L1

L3

D5

ap

øD1

15°

øD4

L1

L3

D5

ap

øD1

4 flute long neck end mill. Unit : mm

Type1

Type2

Length of Cut

Dia.Order Number

No. ofFlutes

ShankDia.

NeckLength

OverallLength Type

Stoc

kNeckDia.

End mill, 4 flute, Long neck

P43CUTTING CONDITIONS

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43

;MSTAR

MS

TA

R E

ND

MIL

LS

a

1

1.2

1.5

1.8

2

2.5

3

40,00036,00020,00010,00040,00036,00020,00012,00040,00032,00016,00010,00040,00032,00012,000

7,00040,00032,00024,00012,000

5,00032,000

9,0002,500

25,00018,00012,000

7,000

0.040.030.020.0050.050.040.030.010.060.050.030.010.080.060.020.010.10.070.050.030.010.20.040.0050.40.20.10.05

3,0002,4001,000

5003,0002,4001,200

6003,2002,4001,100

6003,6002,8001,000

6004,0003,2002,4001,200

5004,0001,100

3003,6002,5001,700

800

48

1216

6101216

6121620

6122025

612162030

82550

8162530

3.5

4

5

6

8

10

20,00011,000

5,50018,00012,000

8,0004,2002,400

14,0009,5006,4003,200

11,0008,0005,4003,2008,0004,0002,0006,4003,2001,600

0.60.150.0610.50.20.080.0310.50.20.051.20.60.250.151.60.50.220.60.3

3,0001,600

8003,0002,0001,300

700400

2,7001,8001,200

6002,2001,6001,100

6401,600

800400

1,300640320

15253512203040501625355020304050305070406080

MS4XL

CUTTING CONDITIONS

Revolution(min-1)

Feed rate(mm/min)

Dia.(mm)

Neck length(mm)

Work material

Depth of cut(mm)

Revolution(min-1)

Feed rate(mm/min)

Dia.(mm)

Neck length(mm)

Work material

Depth of cut(mm)

1) If the rigidity of the machine or the workpiece installation is very low, or chattering is generated, please reduce the revolution and the feed rate proportionately. Please reduce the feed rate when the surface finish is important.

Structural steel, Carbon steel Ck55Alloy steel 070M55, Tool steel SK, Pre-hardened steel

Structural steel, Carbon steel Ck55Alloy steel 070M55, Tool steel SK, Pre-hardened steel

End mill, 4 flute, Long necky

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44

;MSTAR

MS

TA

R E

ND

MIL

LS

a

y

: Stock standard

MSMHZDD0100 D0150 D0200 D0250 D0300 D0350 D0400 D0450 D0500 D0550 D0600 D0650 D0700 D0750 D0800 D0850 D0900 D0950 D1000 D1100 D1200 D1300 D1400 D1500 D1600 D2000

1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 6.5 7 7.5 8 8.5 9 9.51011121314151620

2345688

10101313161616191919192222262626263032

4545505050505050505060606060707070708080909090

110110140

446666666668888

1010101012121212161620

33333333333333333333333333

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

D1 ap L1 D4 N

11111111112111211121233122

MSMHZD 0 ─ -0.020 ─ -0.03

D1<1212<D1

**

45°UWC MS

L1

ap

øD4

øD1

L1

ap

øD4

øD1

L1

ap

øD4

øD1

15°

Type

Stoc

kDia.Order Number

Length of Cut Overall Length Shank Dia. No. ofFlutes

Type1

Type2

Type3

* Expand

End mill, Medium cut length, 3 flute

A single end mill for both plunging and slotting. Unit : mm

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45

;MSTAR

MS

TA

R E

ND

MIL

LS

yMSMHZD

1 1.5 2 3 4 6 810121620

19,00014,00011,000

8,5007,2005,3004,0003,2002,7002,0001,600

600600600770850940

1,0101,000

950720600

13,0009,0007,2005,3004,4003,2002,4001,9001,6001,2001,000

310310310380480490560480440350290

10,0007,5006,0004,4003,7002,7002,0001,6001,3001,000

800

200210210220250270280300300260240

13,00012,00011,000

8,5007,2005,3004,0003,2002,7002,0001,600

130250500640650720780770730600500

10,0008,0007,2005,3004,4003,2002,4001,9001,6001,2001,000

80150260320370380430370340290240

6,0006,0006,0004,2003,3002,2001,6001,3001,100

800640

3060

130130140140140150150130120

13,00012,00011,000

8,5007,2005,3004,0003,2002,7002,0001,600

80120200250300300320340320250200

10,0008,0007,2005,3004,4003,2002,4001,9001,6001,2001,000

5080

140180210210220240220180140

6,0006,0006,0004,2003,3002,2001,6001,3001,100

800640

1020305060708070705555

1 1.5 2 3 4 6 810121620

1 1.5 2 3 4 6 810121620

yy

y

D D<0.2D (D > &3)<0.1D (D<&3)

<0.2D (D > &3)<0.1D (D<&3)

<1.5D <1D (D>&2)<0.5D (D<&2)

< 0.5D (D>&2)< 0.2D (D<&2)

< 1D (D>&2)< 0.5D (D<&2)

< 0.5D (D>&2)< 0.2D (D<&2)

<1.5D

D:Dia. D:Dia.

D:Dia.

SlottingSide milling

Plunging

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Dia.(mm)

Workmaterial

Depth ofcut

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Dia.(mm)

Workmaterial

Depth ofcut

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Dia.(mm)

Workmaterial

Depth ofcut

End mill, Medium cut length, 3 flute

Carbon steel, Alloy steel(─30HRC)

Ck55, 070M55Structural steel

Carbon steel, Alloy steel(─30HRC)

Ck55, 070M55Structural steel

Carbon steel, Alloy steel(─30HRC)

Ck55, 070M55Structural steel

Hardened steel(30─45HRC)

W.Nr. 1.2344(H13)

Stainless steelX5CrNi1810

X5CrNiMo17122Titanium alloy

1) The above table shows the standard recommended cutting conditions. Adjustments maybe needed according to the condition of the machine.

2) When slotting, plunging and cutting stainless steels, water-soluble cutting fluid is recommended.3) When plunging of materials such as austenitic stainless steels and titanium alloys, it is recommended to peck feed. (0.1D)

Hardened steel(30─45HRC)

W.Nr. 1.2344(H13)

Stainless steelX5CrNi1810

X5CrNiMo17122Titanium alloy

Hardened steel(30─45HRC)

W.Nr. 1.2344(H13)

Stainless steelX5CrNi1810

X5CrNiMo17122Titanium alloy

CUTTING CONDITIONS

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46

;MSTAR

MS

TA

R E

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MIL

LS

a

y

: Stock standard

MSSHD D0300 D0350 D0400 D0450 D0500 D0550 D0600 D0650 D0700 D0750 D0800 D0850 D0900 D0950 D1000 D1100 D1200 D1300 D1400 D1500 D1600 D1700 D1800 D1900 D2000

3 3.5 4 4.5 5 5.5 6 6.5 7 7.5 8 8.5 9 9.51011121314151617181920

4.5 5.3 6 6.8 7.5 8.3 9 9.810.511.31212.813.514.31516.51819.52122.52425.52728.530

454545455050506060606070707070757575909090

100100110110

66666668888

1010101012121216161616162020

4444444444444444444444444

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

D1 ap L1 D4 N

1111112111211121231123312

MSSHD

45°MSUWC

15°

øD4

øD4

øD4

L1

L1

L1

ap

ap

ap

øD1

øD1

øD1

0 ─ -0.020 ─ -0.03

D1<1212<D1

Type

Stoc

kDia.Order Number

Length of Cut Overall Length Shank Dia. No. ofFlutes

Type1

Type2

Type3

Unit : mm

High power, Short cut length, 4 flute

4 flute high power end mill.

P49CUTTING CONDITIONS

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47

;MSTAR

MS

TA

R E

ND

MIL

LS

a

y

: Stock standard

MSMHDD0200D0210D0220D0230D0240D0250D0260D0270D0280D0290D0300D0310D0320D0330D0340D0350D0360D0370D0380D0390D0400D0410D0420D0430D0440D0450D0460D0470D0480D0490D0500D0510D0520D0530D0540D0550D0560D0570

22.12.22.32.42.52.62.72.82.933.13.23.33.43.53.63.73.83.944.14.24.34.44.54.64.74.84.955.15.25.35.45.55.65.7

4555556666888888

11111111111212121212131313131313131313131313

4545454545454545454545454545454545454545454545454545505050505050505050505050

44444444446666666666666666666666666666

44444444444444444444444444444444444444

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

D1 ap L1 D4 N

11111111111111111111111111111111111111

MSMHD 0 ─ -0.020 ─ -0.03

45°MSUWC

øD4

øD4

L1ap

L1

ap

øD1

øD1

øD4

L1ap

øD1

15°

D1<1212<D1

Type

Stoc

kDia.Order Number

Length of Cut Overall Length Shank Dia. No. ofFlutes

Type1

Type2

Type3

High power, Medium cut length, 4 flute

4 flute high power end mill. Unit : mm

P49CUTTING CONDITIONS

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;MSTAR

MS

TA

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MIL

LS

a

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: Stock standard

MSMHD D0580 D0590 D0600 D0650 D0700 D0750 D0800 D0850 D0900 D0950 D1000 D1100 D1200S10 D1200 D1300 D1400 D1500 D1600 D1700 D1800 D1900 D2000 D2200 D2500

5.8 5.9 6 6.5 7 7.5 8 8.5 9 9.51011121213141516171819202225

131313161919191922222226262626303535354040455055

505050606060607070707075757575909090

100100110110125125

6668888

1010101012101212161616161620202025

444444444444444444444444

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

D1 ap L1 D4 N

112111211121323112331232

MSMHD 0 ─ -0.020 ─ -0.03

45°MSUWC

øD4

øD4

L1ap

L1

ap

øD1

øD1

øD4

L1ap

øD1

15°

D1<1212<D1

Type

Stoc

kDia.Order Number

Length of Cut Overall Length Shank Dia. No. ofFlutes

Type1

Type2

Type3

High power, Medium cut length, 4 flute

4 flute high power end mill. Unit : mm

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;MSTAR

MS

TA

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ND

MIL

LS

a

MSSHD MSMHD

234568

1012162025

15,00011,000

8,0006,4005,8004,4003,5002,9002,2001,8001,400

550800900

1,0001,1001,1001,0001,000

800750600

10,0007,4005,6004,5003,7002,8002,2001,9001,4001,100

900

340500540600640660640640500460400

10,0007,4005,6004,5003,7002,8002,2001,9001,4001,100

900

320480520580600600560530450440380

6,4004,8003,6002,9002,4001,8001,4001,200

900720570

160250270300320330320320250230200

234568

1012162025

12,0009,0007,2005,8005,0003,7003,0002,5002,0001,6001,300

400600720720800800720720600540480

7,0005,3004,0003,2002,7002,0001,6001,3001,000

800640

200300360360400400360360280250220

7,0005,3004,0003,2002,7002,0001,6001,3001,000

800640

100150180180200200180180150130120

4,2003,2002,4001,9001,6001,200

960800600480380

80130140150160170160160130120100

y

y

1D 1D1D

0.2D

0.2D

1.5D

0.1D

1.5D

0.05D

1.5D

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Dia.(mm)

Workmaterial

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Dia.(mm)

Workmaterial

D:Dia.

D:Dia.

High power, Medium cut length, 4 flute

Slotting

Side milling

Depth ofcut

Depth ofcut

Structural steelCarbon steel, Alloy steel

(─30HRC)Ck55, 070M55Cast iron GG25

Alloy steel, Tool steelPre-hardened steel

(30─45HRC)W.Nr. 1.2344(H13),

070M55

Austenitic stainless steelX5CrNi1810

X5CrNiMo17122

Hardened steel(45─55HRC)

W.Nr. 1.2344(H13)

Structural steelCarbon steel, Alloy steel

(─30HRC)Ck55, 070M55Cast iron GG25

Alloy steel, Tool steelPre-hardened steel

(30─45HRC)W.Nr. 1.2344(H13),

070M55

Austenitic stainless steelX5CrNi1810

X5CrNiMo17122

Hardened steel(45─55HRC)

W.Nr. 1.2344(H13)

1) When cutting austenitic stainless steels, the use of water-soluble cutting fluid is effective.2) If the depth of cut is shallow, the revolution and feed rate can be increased.3) If the rigidity of the machine or the workpiece installation is very low, or chattering is generated, please reduce the revolution and feed rate

proportionately, or set the depth of cut smaller.4) Climb cutting is recommended for side milling.

1D(MAX.0.5mm)

High power, Short cut length, 4 flute yy

CUTTING CONDITIONS

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: Stock standard

MSJHD D0200 D0250 D0300 D0350 D0400 D0450 D0500 D0600 D0700 D0800 D0900 D1000 D1100 D1200 D1400 D1500 D1600 D2000

2 2.5 3 3.5 4 4.5 5 6 7 8 910111214151620

81012141618202425283235353642454855

606060606060606080809090

100100110110125140

6666666688

1010121216161620

444444444444444444

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

D1 ap L1 D4 N

111111121212121122

MSJHD 0 ─ -0.020 ─ -0.03

45°MSUWC

15°

øD4

L1

ap

øD1

øD4

L1

ap

øD1

D1<1212<D1

Type

Stoc

kDia.Order Number

Length of Cut Overall Length Shank Dia. No. ofFlutes

Type1

Type2

High power, Semi long cut length, 4 flute

4 flute high power end mill.Unit : mm

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;MSTAR

MS

TA

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MIL

LS

a

MSJHD

234568

10121620

11,0008,0006,2005,0004,2003,2002,5002,1001,6001,200

370550620670750780690670570470

7,0005,1004,0003,2002,6002,0001,6001,3001,000

800

230320350370400420410380320290

7,0005,1004,0003,2002,6002,0001,6001,3001,000

800

210300340360390400380340280260

5,0003,8003,0002,4002,0001,5001,2001,000

750600

100190210220220230210190170150

y

0.05D

2.5D

0.02D

2.5D

CUTTING CONDITIONS

Side milling

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Dia.(mm)

Workmaterial

Depth ofcut

D:Dia.

High power, Semi long cut length, 4 flute

Hardened steel(45 ─ 55HRC)

W.Nr. 1.2344(H13)

Austenitic stainless steelX5CrNi1810

X5CrNiMo17122

Alloy steel, Tool steelPre-hardened steel

(30 ─ 45HRC)W.Nr. 1.2344(H13)

1) When cutting austenitic stainless steels, the use of water-soluble cutting fluid is effective.2) If the rigidity of the machine or the workpiece set up is very low, or when chattering occurs, reduce the revolution and the feed rate

proportionately. Note however if the quality of the workpiece surface is poor, chattering may occur even under the same cutting conditions.3) Climb cutting is recommended.

Structural steelCarbon steel, Alloy steel

(─30HRC)Ck55, 070M55Cast iron GG25

y

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;MSTAR

MS

TA

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MIL

LS

a

a

y

: Stock standard

D1 = 6 6<D1< 16

D1 = 20

-0.015 ─ -0.038-0.020 ─ -0.047-0.020 ─ -0.053

MS6MHaaaE/MS8MHaaaE

MS6MHD0600ED0800ED1000ED1200ED1600E

MS8MHD2000E

6060757590

100

68

10121620

666668

a

a

a

a

a

a

111112

68

10121620

131922263236

D1 ap L1 D4 N

L1

ap

øD4

øD1

L1

ap

øD4

øD1

45°UWC MS

Multi flute end mill for optimum feed rates.Suitable for a wide variety of materials.

End mill, Medium cut length, 6/8 flutes, Centre cutting

Unit : mm

Type

Stoc

kDia.Order Number

Length of Cut Overall Length Shank Dia. No. ofFlutes

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;MSTAR

MS

TA

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LS

a

y

6 8 10121620

20,00016,00012,80010,800

8,0006,400

8,1007,2006,0005,5803,6002,880

14,00011,2008,8007,6005,6004,400

5,4004,6804,0803,7202,5201,980

12,0009,6007,6006,4004,8003,800

4,0803,5403,0602,8202,1601,800

6 8 10121620

8,0006,0005,0004,0003,0002,400

2,7002,2002,0001,7601,3501,150

2,1001,6001,2001,000

800640

710590480440360300

MS6MHaaaE/MS8MHaaaE

<0.05D

<1D

D

<0.01D

<0.05D

<1D

D

<0.01D

End mill, Medium cut length, 6/8 flutes, Centre cutting

Workmaterial

Depth ofcut

D:Dia.

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Dia(mm)

Carbon steel, Alloy steel( ─ 30HRC)Cast iron

Alloy steel, Tool steelPre-hardened steel

(30 ─ 45HRC)

Stainless steelHardened steel(45 ─ 55HRC)

Heat resistant steel

Workmaterial

Depth ofcut

D:Dia.

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Dia(mm)

TitaniumTiAl6V4

Nickel(Heat resistant alloys)

Inconel 718

CUTTING CONDITIONS

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: Stock standard

MS2SBR0010S04 R0010S06 R0015S04 R0015S06 R0020S04 R0020S06 R0025S04 R0025S06 R0030S04 R0030S06 R0035S04 R0040S04 R0040S06 R0045S04 R0050S04 R0050S06 R0060S04 R0060S06 R0070S04 R0070S06 R0075S04 R0075S06 R0080S04 R0080S06 R0090S04 R0090S06 R0100S04 R0100S06 R0125S04 R0125S06 R0150S06 R0200S06 R0250S06 R0300S06 R0400S08 R0500S10 R0600S12

0.10.10.150.150.20.20.250.250.30.30.350.40.40.450.50.50.60.60.70.70.750.750.80.80.90.9111.251.251.522.53456

0.2 0.2 0.3 0.3 0.4 0.4 0.5 0.5 0.6 0.6 0.7 0.8 0.8 0.9 1 1 1.2 1.2 1.4 1.4 1.5 1.5 1.6 1.6 1.8 1.8 2 2 2.5 2.5 3 4 5 6 81012

4550455045504550455045455045455045504550455045504550505050507070808090

100110

0.3 0.3 0.5 0.5 0.6 0.6 0.8 0.8 0.9 0.9 1.1 1.2 1.2 1.4 1.5 1.5 1.8 1.8 2.1 2.1 2.3 2.3 2.4 2.4 2.7 2.7 3 3 3.8 3.8 4.5 6 7.5 9121518

46464646464464464646464646464666668

1012

2222222222222222222222222222222222222

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

D1 L1ap D4 NR

1111111111111111111111111111111112222

MS2SB 0 ─ -0.02±0.01R

30°UWC MS

øD4

øD4

L1

L1

ap

øD1

øD1

R

R ap

15°

Ball nose, Short cut length, 2 flute

2 flute ball nose end mill for general use. Unit : mm

Type

Stoc

kRadius ofBall NoseOrder Number

Dia. OverallLength

Length ofCut

ShankDia.

No. ofFlutes

The diameter tolerance is only applied to items produced after July 2006.

Type1

Type2

P56CUTTING CONDITIONS

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: Stock standard P56CUTTING CONDITIONS

MS2MB R0025 R0030 R0040 R0050 R0060 R0070 R0075 R0080 R0090 R0100 R0125 R0150S03 R0150 R0175 R0200S04 R0200 R0250 R0300 R0400 R0500 R0600

0.250.30.40.50.60.70.750.80.911.251.51.51.75222.53456

0.5 0.6 0.8 1 1.2 1.4 1.5 1.6 1.8 2 2.5 3 3 3.5 4 4 5 6 81012

45454545454545454550507070707070808090

100110

1 1.2 1.6 2.5 2.5 3 4 4 5 6 6 8 8 8 8 81212141822

4444444444436646668

1012

222222222222222222222

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

D1 L1ap D4 NR

111111111112112112222

MS2MB 0 ─ -0.02±0.01R

30°UWC MS

øD4

øD4

L1

L1

ap

øD1

øD1

R

R ap

15°

Unit : mm

Type

Stoc

kRadius ofBall NoseOrder Number

Dia. OverallLength

Length ofCut

ShankDia.

No. ofFlutes

The diameter tolerance is only applied to items produced after July 2006.

Ball nose, Medium cut length, 2 flute

2 flute ball nose end mill for general use.

Type1

Type2

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aR 0.1R 0.15R 0.2R 0.25R 0.3R 0.4R 0.5R 0.75R 1R 1.25R 1.5R 2R 2.5R 3R 4R 5R 6

40,00040,00040,00040,00040,00040,00040,00040,00040,00040,00040,00032,00025,00021,00016,00013,000

9,000

300500

1,6002,4003,2004,8005,6006,5006,5007,0007,5007,5006,0005,8004,5003,6002,500

40,00040,00040,00040,00040,00040,00040,00040,00039,00033,00027,00020,00016,00013,00010,000

8,0006,000

250350

1,2001,4001,6002,4003,2004,0004,7004,5004,3003,6002,9002,6002,0001,7001,300

0.0030.0070.020.0250.030.050.060.090.110.120.130.150.200.250.300.500.50

0.0030.0070.0150.0200.0250.040.050.080.110.120.130.150.200.250.300.500.50

40,00040,00040,00040,00040,00040,00040,00040,00040,00036,00032,00025,00020,00017,00013,00010,000

7,200

300500

1,3001,9002,5004,0005,6006,5006,5006,5006,0006,0005,4004,7003,6002,9002,000

40,00040,00040,00040,00040,00040,00040,00032,00031,00026,00022,00016,00013,00010,000

8,0006,4004,800

250350950

1,1001,3001,9003,0003,2003,5003,5003,4002,7002,3002,0001,5001,2001,000

%>15°%>15° %<15°%<15°

%

<0.2R

CUTTING CONDITIONS

Ball nose, Medium cut length, 2 fluteBall nose, Short cut length, 2 fluteMS2SB MS2MB

R:Radius

Depth ofcut

Workmaterial

R(mm) Revolution

(min-1)Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Depth of cutap (mm) Revolution

(min-1)Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Depth of cutap (mm)

Please select a pick feed based on the required surface finishes in reference to “Pitch Selection of Pick Feed” on page G023.

Alloy steel, Tool steel, Pre-hardened steel( ─ 45HRC)

070M55, W.Nr. 1.2344(H13), X210Cr12

Hardened steel(45 ─ 55HRC)

W.Nr. 1.2344(H13)

1) % is the inclination of machining surface.2) If the rigidity of the machine or the workpiece installation is very low, or chattering and noise are generated, please reduce the revolution

and the feed rate proportionately. When high machining accuracy is needed, we recommend lowering the feed rate.3) Cutting conditions may differ considerably due to the overhang (milling depth and neck length), depth of cut, and machine tool condition.

Please use the above table as a standard starting point.4) If the depth of cut is shallow, the revolution and feed rate can be increased.

<Please refer to the list above for depth of cut.

y y

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MS2MS

MS4MC/MS4MC●●●E

MS4MRB●●●E

MS2SB/MS2SB●●●E

MS2MTB

MS3MC●●●E For general-use

2 flute MSTAR end mill (M)

4 flute MSTAR end mill (M)

2 flute MSTARball nose end mill (S)

2 flute MSTARtaper ball nose end mill

3 flute MSTAR end mill (M)

4 flute MSTAR end mill (M)

2 flute

4 flute

3 flute

SIZE Ø0.2 - Ø12

SIZE Ø1 - Ø16

SIZE R0.1 - R6

SIZE R0.2 R1.5

SIZE Ø1 - Ø12

SIZE Ø6 - Ø16

MS2JS

MS4JC/MS4JC●●●E

MS2MB/MS2MB●●●E

MS2MC●●●E

2 flute MSTAR end mill (J)

4 flute MSTAR end mill (J)

2 flute MSTARball nose end mill (M)

2 flute MSTARslotting end mill (M)

SIZE Ø0.1 Ø12

SIZE Ø1 - Ø12

SIZE R0.25R6

SIZE Ø2 - Ø12

END MILLS

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a

a

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: Stock standard

0 ─ -0.0200 ─ -0.0280 ─ -0.038

D1<22< D1<66< D1

MS2SBaaaE

MS2SBR0100ER0150ER0200ER0250ER0300ER0400ER0500ER0600E

4545455050607575

666668

1012

22222222

a

a

a

a

a

a

a

a

11112222

2 3 4 5 6 81012

11.522.53456

3 4.5 6 7.5 9121416

D1 L1ap D4 NR

35°UWC

D1>2

L1

L1

ap

apR

R

15°

øD4

øD1

øD4

øD1

R

MS

Ball nose, Short cut length, 2 flute, Short shank

Ball nose for rigid milling applications.Suitable for shrink fit and mould chuck applications. Unit : mm

Type1

Type2

Type

Stoc

k

Order NumberDia. Overall

LengthLength of

CutShank

Dia.No. ofFlutes

Radius

Page 59: The ultimate series “Miracle Technology”mhg-mediastore.net/download/B001 MStar/B001E MSTAR ENGLISH.pdf · MSTAR Highlights. 5 2 & 4 flute 2, 3 & 4 flute 2, 3 & 4 flute 2 & 4 flute

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MS

TA

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LS

R1R1.5R2R2.5R3R4R5R6

%<15° %>15°%<15° %>15°

35,00030,00025,00023,00020,00015,00012,00010,000

2,4002,5002,6002,6002,6002,7002,7002,500

25,00023,00020,00017,00015,00011,0009,0007,500

1,4001,4001,5001,5001,5001,5001,5001,400

25,00020,00017,00015,00013,00010,000

8,0006,600

1,5001,5001,5001,5001,5001,5001,5001,400

20,00015,00013,00011,00010,000

7,5006,0005,000

900900900900900900900800

R1R1.5R2R2.5R3R4R5R6

24,00016,00012,00010,000

8,0006,0005,0004,000

1,6001,3001,3001,1001,0001,1001,1001,000

7,3005,0003,6003,0002,5001,9001,5001,200

500420370340330340340300

MS2SBaaaE

%

(MS2MB...E)(MS2SB...E) <0.2R (R= 1)<0.4R (R>1)

<0.1R

<0.1R

<0.06R

(MS2MB...E)(MS2SB...E) <0.2R (R= 1)<0.4R (R>1)

<0.1R

<0.1R

<0.06R

Ball nose, Short cut length, 2 flute, Short shank

R:Radius

Workmaterial

Depth ofcut

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Alloy steel, Tool steel, Pre-hardened steel( ─ 45HRC)

Hardened steel(45 ─ 58HRC)

R:Radius

Workmaterial

Depth ofcut

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Titanium High Nickel(Inconel)

R(mm)

R(mm)

CUTTING CONDITIONS

y

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MS

TA

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LS

a

a

y

: Stock standard

0 ─ -0.0200 ─ -0.0280 ─ -0.038

e 0.015 D1<22< D1<66< D1

MS2MBaaaE

MS2MBR0100ER0150ER0200ER0250ER0300ER0400ER0500ER0600E

5060709090

100100110

666668

1012

22222222

a

a

a

a

a

a

a

a

11112222

2 3 4 5 6 81012

11.522.53456

5 8 81012141822

D1 L1ap D4 NR

øD4

øD4

L1

L1

øD1

øD1

R

R ap

ap

15°

R

UWC 35° 30°

D1>2 D1<2

MS

Type1

Type2

Ball nose end mill for a wide range of materials.Suitable for high speed applications.

Ball nose, Medium cut length, 2 flute, Long shank

Unit : mm

Type

Stoc

k

Order NumberDia. Overall

LengthLength of

CutShank

Dia.No. ofFlutes

Radius

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61

;MSTAR

MS

TA

R E

ND

MIL

LS

a

R1R1.5R2R2.5R3R4R5R6

%<15° %>15°%<15° %>15°

35,00030,00025,00023,00020,00015,00012,00010,000

2,4002,5002,6002,6002,6002,7002,7002,500

25,00023,00020,00017,00015,00011,0009,0007,500

1,4001,4001,5001,5001,5001,5001,5001,400

25,00020,00017,00015,00013,00010,000

8,0006,600

1,5001,5001,5001,5001,5001,5001,5001,400

20,00015,00013,00011,00010,000

7,5006,0005,000

900900900900900900900800

R1R1.5R2R2.5R3R4R5R6

24,00016,00012,00010,000

8,0006,0005,0004,000

1,6001,3001,3001,1001,0001,1001,1001,000

7,3005,0003,6003,0002,5001,9001,5001,200

500420370340330340340300

MS2MBaaaE

%

(MS2MB...E)(MS2SB...E) <0.2R (R= 1)<0.4R (R>1)

<0.1R

<0.1R

<0.06R

(MS2MB...E)(MS2SB...E) <0.2R (R= 1)<0.4R (R>1)

<0.1R

<0.1R

<0.06R

Ball nose, Medium cut length, 2 flute, Long shank

R:Radius

Workmaterial

Depth ofcut

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Alloy steel, Tool steel, Pre-hardened steel( ─ 45HRC)

Hardened steel(45 ─ 58HRC)

R:Radius

Workmaterial

Depth ofcut

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Titanium High Nickel(Inconel)

R(mm)

R(mm)

CUTTING CONDITIONS

y

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62

;MSTAR

MS

TA

R E

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MIL

LS

a

y

: Stock standard

13.7°14.1°13.8°12.9°13.6°12.5°13.3°12.2°13.1°11.9°12.8°11.6°12.6°11°10.5°13.8°12.9°13.6°13.4°12.2°13.1°11.5°12.6°11°10.4° 9.5°12.9°13.6°13.4°12.2°13.1°11.5°12.6°10.9°12.1°10.4°11.7° 9.9°

MS2XLB R0010N005 R0010N005S06 R0010N008S06 R0010N010 R0010N010S06 R0010N013 R0010N013S06 R0010N015 R0010N015S06 R0010N018 R0010N018S06 R0010N020 R0010N020S06 R0010N025 R0010N030 R0015N008S06 R0015N010 R0015N010S06 R0015N012S06 R0015N015 R0015N015S06 R0015N020 R0015N020S06 R0015N025 R0015N030 R0015N040 R0020N010 R0020N010S06 R0020N012S06 R0020N015 R0020N015S06 R0020N020 R0020N020S06 R0020N025 R0020N025S06 R0020N030 R0020N030S06 R0020N035

0.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.150.150.150.150.150.150.150.150.150.150.150.20.20.20.20.20.20.20.20.20.20.20.2

0.20.20.20.20.20.20.20.20.20.20.20.20.20.20.20.30.30.30.30.30.30.30.30.30.30.30.40.40.40.40.40.40.40.40.40.40.40.4

0.20.20.20.20.20.20.20.20.20.20.20.20.20.20.20.30.30.30.30.30.30.30.30.30.30.30.40.40.40.40.40.40.40.40.40.40.40.4

0.170.170.170.170.170.170.170.170.170.170.170.170.170.170.170.270.270.270.270.270.270.270.270.270.270.270.360.360.360.360.360.360.360.360.360.360.360.36

0.50.50.8111.251.251.51.51.751.75222.530.8111.21.51.5222.534111.21.51.5222.52.5333.5

5050505050505050505050505050505050505050505050505050505050505050505050505050

46646464646464464664646444466464646464

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a

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a

a

a

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a

a

a

a

a

a

a

a

a

a

a

a

a

a

D1R ap D5L3 L1 D4 N

11111111111111111111111111111111111111

0.70.71.11.31.31.51.51.81.82.12.12.32.32.83.41.11.31.31.51.81.82.32.32.83.44.41.31.31.51.81.82.32.32.92.93.43.43.9

0.80.81.11.31.31.61.61.91.92.22.22.42.433.51.11.31.31.51.91.92.42.433.54.61.41.41.61.91.92.42.4333.53.54

0.90.91.21.51.51.71.7222.32.32.62.63.23.81.21.41.41.7222.62.63.23.74.91.51.51.7222.62.63.23.23.83.84.3

0.90.91.31.61.61.91.92.22.22.52.52.82.83.44.11.31.61.61.82.22.22.82.83.445.31.61.61.82.22.22.82.83.43.44.14.14.7

30' 1° 2° 3°B2

MS2XLB ±0.01 0 ─ -0.02

**

***

********

****

****

****

***

**

R

30°UWC MSL1

apL3

D5

øD4

øD1

R

R

øD4

L1

apL3

øD1

15°

D5

B2

2 flute long neck ball nose end mill.

Type

Stoc

kRadius ofBall NoseOrder Number

Dia. Length ofCut

NeckDia.

NeckLength

OverallLength

ShankDia.

No. ofFlutes

Effective lengthfor inclined angle

Cutting Edge to Shank Angle

Inclined angle

Effe

ctiv

ele

ngth

Effective lengthfor inclined angle

Unit : mm

Type1

Type2

Ball nose, Short cut length, 2 flute, Long neck

* Expand

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63

;MSTAR

MS

TA

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LS

: Stock standard P72CUTTING CONDITIONS

9.5° 9° 8.7° 8.3° 8°12.2°13.1°11.5°12.6°10.9°12.1°10.3°11.7° 9.8°11.3° 9.4°10.9° 9°10.5° 8.6°10.2° 8.3° 9.9° 7.9° 9.6° 7.4° 9° 6.9° 8.6° 6.1° 7.7°12.8°11.5°12.6°10.9°12.1°10.3°11.7° 9.8°11.2° 9.3°10.9° 8.9°10.5° 8.5°10.2° 7.9° 9.5°

MS2XLB R0020N040 R0020N045 R0020N050 R0020N055 R0020N060 R0025N015 R0025N015S06 R0025N020 R0025N020S06 R0025N025 R0025N025S06 R0025N030 R0025N030S06 R0025N035 R0025N035S06 R0025N040 R0025N040S06 R0025N045 R0025N045S06 R0025N050 R0025N050S06 R0025N055 R0025N055S06 R0025N060 R0025N060S06 R0025N070 R0025N070S06 R0025N080 R0025N080S06 R0025N100 R0025N100S06 R0030N018S06 R0030N020 R0030N020S06 R0030N025 R0030N025S06 R0030N030 R0030N030S06 R0030N035 R0030N035S06 R0030N040 R0030N040S06 R0030N045 R0030N045S06 R0030N050 R0030N050S06 R0030N060 R0030N060S06

0.20.20.20.20.20.250.250.250.250.250.250.250.250.250.250.250.250.250.250.250.250.250.250.250.250.250.250.250.250.250.250.30.30.30.30.30.30.30.30.30.30.30.30.30.30.30.30.3

0.40.40.40.40.40.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.60.60.60.60.60.60.60.60.60.60.60.60.60.60.60.60.6

0.40.40.40.40.40.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.60.60.60.60.60.60.60.60.60.60.60.60.60.60.60.60.6

0.360.360.360.360.360.460.460.460.460.460.460.460.460.460.460.460.460.460.460.460.460.460.460.460.460.460.460.460.460.460.460.560.560.560.560.560.560.560.560.560.560.560.560.560.560.560.560.56

4 4.5 5 5.5 6 1.5 1.5 2 2 2.5 2.5 3 3 3.5 3.5 4 4 4.5 4.5 5 5 5.5 5.5 6 6 7 7 8 81010 1.8 2 2 2.5 2.5 3 3 3.5 3.5 4 4 4.5 4.5 5 5 6 6

505050505050505050505050505050505050505050505050505050505050505050505050505050505050505050505050

444444646464646464646464646464664646464646464646

222222222222222222222222222222222222222222222222

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a

a

a

a

a

a

a

a

a

a

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a

a

a

a

a

a

a

a

a

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D1R ap D5L3 L1 D4 N

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4.4 4.9 5.5 6 6.5 1.8 1.8 2.3 2.3 2.9 2.9 3.4 3.4 3.9 3.9 4.4 4.4 4.9 4.9 5.5 5.5 6 6 6.5 6.5 7.5 7.5 8.6 8.610.610.6 2.1 2.3 2.3 2.9 2.9 3.4 3.4 3.9 3.9 4.4 4.4 4.9 4.9 5.5 5.5 6.5 6.5

4.6 5.1 5.6 6.2 6.7 1.9 1.9 2.4 2.4 3 3 3.5 3.5 4 4 4.6 4.6 5.1 5.1 5.6 5.6 6.2 6.2 6.7 6.7 7.8 7.8 8.9 8.91111 2.2 2.4 2.4 3 3 3.5 3.5 4 4 4.6 4.6 5.1 5.1 5.6 5.6 6.7 6.7

5.3 5.9 6.5 7.2 7.8 2.2 2.2 2.8 2.8 3.4 3.4 4 4 4.7 4.7 5.3 5.3 5.9 5.9 6.5 6.5 7.1 7.1 7.8 7.8 9 910.310.312.712.7 2.5 2.8 2.8 3.4 3.4 4 4 4.7 4.7 5.3 5.3 5.9 5.9 6.5 6.5 7.8 7.8

4.9 5.5 6.1 6.6 7.2 2 2 2.6 2.6 3.2 3.2 3.8 3.8 4.3 4.3 4.9 4.9 5.5 5.5 6.1 6.1 6.6 6.6 7.2 7.2 8.4 8.4 9.5 9.511.811.8 2.4 2.6 2.6 3.2 3.2 3.7 3.7 4.3 4.3 4.9 4.9 5.5 5.5 6 6 7.2 7.2

30' 1° 2° 3°B2Type

Stoc

kRadius ofBall NoseOrder Number

Dia. Length ofCut

NeckDia.

NeckLength

OverallLength

ShankDia.

No. ofFlutes

Effective lengthfor inclined angle

Cutting Edge toShank Angle

Unit : mm

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64

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LS

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: Stock standard

MS2XLB ±0.01 0 ─ -0.02R

30°UWC MSL1

apL3

D5

øD4

øD1

R

R

øD4

L1

apL3

øD1

15°

D5

B2

2 flute long neck ball nose end mill.Inclined angle

Effe

ctiv

ele

ngth

Effective lengthfor inclined angle

Unit : mm

Type1

Type2

Ball nose, Short cut length, 2 flute, Long neck

7.3° 6.8° 8.5° 6.3° 6° 7.7° 5.6° 5.3°11.4°12.6°12.2°10.2°11.6° 9.2°10.8° 8.4° 7.7° 9.5° 7.1° 6.6° 8.4° 5.8° 7.6° 5.2° 9.9°11.5° 8.9°10.6° 8.1° 9.9° 7.4° 9.3° 6.8° 6.3° 8.2° 5.9° 5.5° 7.4°

MS2XLB R0030N070 R0030N080 R0030N080S06 R0030N090 R0030N100 R0030N100S06 R0030N110 R0030N120 R0040N020 R0040N020S06 R0040N024S06 R0040N030 R0040N030S06 R0040N040 R0040N040S06 R0040N050 R0040N060 R0040N060S06 R0040N070 R0040N080 R0040N080S06 R0040N100 R0040N100S06 R0040N120 R0050N030 R0050N030S06 R0050N040 R0050N040S06 R0050N050 R0050N050S06 R0050N060 R0050N060S06 R0050N070 R0050N080 R0050N080S06 R0050N090 R0050N100 R0050N100S06

0.30.30.30.30.30.30.30.30.40.40.40.40.40.40.40.40.40.40.40.40.40.40.40.40.50.50.50.50.50.50.50.50.50.50.50.50.50.5

0.60.60.60.60.60.60.60.60.80.80.80.80.80.80.80.80.80.80.80.80.80.80.80.811111111111111

0.60.60.60.60.60.60.60.60.80.80.80.80.80.80.80.80.80.80.80.80.80.80.80.811111111111111

0.560.560.560.560.560.560.560.560.760.760.760.760.760.760.760.760.760.760.760.760.760.760.760.760.940.940.940.940.940.940.940.940.940.940.940.940.940.94

7 8 8 910101112 2 2 2.4 3 3 4 4 5 6 6 7 8 8101012 3 3 4 4 5 5 6 6 7 8 8 91010

5050505050505050505050505050505050505050505050505050505050505050505050505050

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a

a

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a

a

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7.58.68.69.6

10.610.611.712.7

2.32.32.83.43.44.44.45.56.56.57.58.68.6

10.610.612.7

3.53.54.64.65.65.66.76.77.78.78.79.8

10.810.8

7.88.88.89.9

11 11 12.113.1

2.42.42.93.53.54.64.65.66.76.77.88.88.8

11 11 13.1

3.73.74.74.75.85.86.96.97.99 9

10.111.211.2

8.39.59.5

10.611.811.812.914.1

2.62.63 3.73.74.94.96 7.27.28.39.59.5

11.811.814.1

3.93.95.15.16.26.27.47.48.59.79.7

10.812 12

9 10.210.211.512.712.714 15.2

2.82.83.34 4 5.25.26.57.77.79

10.210.212.712.715.2

4.24.25.45.46.76.77.97.99.2

10.410.411.712.912.9

30' 1° 2° 3°B2Type

Stoc

kRadius ofBall NoseOrder Number

Dia. Length ofCut

NeckDia.

NeckLength

OverallLength

ShankDia.

No. ofFlutes

Effective lengthfor inclined angle

Cutting Edge toShank Angle

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65

;MSTAR

MS

TA

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LS

: Stock standard P72CUTTING CONDITIONS

4.9° 6.7° 4.4° 4° 5.7° 3.7° 3.4° 4.9°10.9° 7.2° 9.2° 6.1° 8.1° 5.3° 7.3° 4.7° 6.6° 4.2° 3.8° 5.6° 3.5° 2.8° 5.9° 4.5° 3.6°10.1° 6.9° 9° 8.2° 5.8° 8° 5° 7.1° 4.4° 6.4° 3.9° 5.8° 3.5° 5.4° 3.2° 3° 4.6° 2.8° 2.1° 5.7° 4.3° 3.4° 2.9°

MS2XLB R0050N120 R0050N120S06 R0050N140 R0050N160 R0050N160S06 R0050N180 R0050N200 R0050N200S06 R0060N036S06 R0060N060 R0060N060S06 R0060N080 R0060N080S06 R0060N100 R0060N100S06 R0060N120 R0060N120S06 R0060N140 R0060N160 R0060N160S06 R0060N180 R0060N240 R0070N080 R0070N120 R0070N160 R0075N045S06 R0075N060 R0075N060S06 R0075N075S06 R0075N080 R0075N080S06 R0075N100 R0075N100S06 R0075N120 R0075N120S06 R0075N140 R0075N140S06 R0075N160 R0075N160S06 R0075N180 R0075N200 R0075N200S06 R0075N220 R0075N300 R0080N080 R0080N120 R0080N160 R0080N200

0.50.50.50.50.50.50.50.50.60.60.60.60.60.60.60.60.60.60.60.60.60.60.70.70.70.750.750.750.750.750.750.750.750.750.750.750.750.750.750.750.750.750.750.750.80.80.80.8

111111111.21.21.21.21.21.21.21.21.21.21.21.21.21.21.41.41.41.51.51.51.51.51.51.51.51.51.51.51.51.51.51.51.51.51.51.51.61.61.61.6

111111111.21.21.21.21.21.21.21.21.21.21.21.21.21.21.41.41.41.51.51.51.51.51.51.51.51.51.51.51.51.51.51.51.51.51.51.51.61.61.61.6

0.940.940.940.940.940.940.940.941.141.141.141.141.141.141.141.141.141.141.141.141.141.141.341.341.341.441.441.441.441.441.441.441.441.441.441.441.441.441.441.441.441.441.441.441.541.541.541.54

1212141616182020 3.6 6 6 8 8101012121416161824 81216 4.5 6 6 7.5 8 810101212141416161820202230 8121620

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12.912.914.917 17 19.121.121.1

4.26.76.78.78.7

10.810.812.912.914.917 17 19.125.3

8.712.917 5.16.66.68.28.78.7

10.810.812.912.914.914.917 17 19.121.121.123.231.5

8.712.917 21.1

13.313.315.417.617.619.721.921.9

4.36.96.99 9

11.111.113.313.315.417.617.619.726.1

9 13.317.6

5.36.96.98.59 9

11.111.113.313.315.415.417.617.619.721.821.824 32.5

9 13.317.621.8

15.415.417.920.420.422.825.325.3

4.97.97.9

10.410.412.912.915.415.417.820.320.322.8

10.415.320.3

6 7.97.99.7

10.310.312.812.815.315.317.817.820.320.322.8

25.3

10.315.320.3

14.314.316.618.918.921.223.523.5

4.67.37.39.69.6

11.911.914.214.216.518.818.821.128 9.6

14.218.8

5.67.37.39 9.69.6

11.911.914.214.216.516.518.818.821.123.423.425.734.9

9.614.218.823.4

30' 1° 2° 3°B2Type

Stoc

kRadius ofBall NoseOrder Number

Dia. Length ofCut

NeckDia.

NeckLength

OverallLength

ShankDia.

No. ofFlutes

Effective lengthfor inclined angle

Cutting Edge toShank Angle

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Unit : mm

Page 66: The ultimate series “Miracle Technology”mhg-mediastore.net/download/B001 MStar/B001E MSTAR ENGLISH.pdf · MSTAR Highlights. 5 2 & 4 flute 2, 3 & 4 flute 2, 3 & 4 flute 2 & 4 flute

66

;MSTAR

MS

TA

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LS

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: Stock standard: Stock standard in Japan: Non stock, produce to order only

MS2XLB ±0.01 0 ─ -0.02R

30°UWC MSL1

apL3

D5

øD4

øD1

R

R

øD4

L1

apL3

øD1

15°

D5

B2

2 flute long neck ball nose end mill.Inclined angle

Effe

ctiv

ele

ngth

Effective lengthfor inclined angle

Unit : mm

Type1

Type2

Ball nose, Short cut length, 2 flute, Long neck

P72CUTTING CONDITIONS

5.4° 4° 3.2° 2.7° 7.8°10.2° 6.1° 8.7° 5.1° 7.6° 4.3° 6.7° 3.8° 6° 3.4° 5.5° 3° 5° 2.7° 4.6° 2.5° 4.3° 2.3° 2.1° 3.6° 1.8° 3.1° 1.5° 2.8° 8.4° 7.5° 6.3° 5.5° 4.6° 3.9° 3.3° 2.8° 2.5°

MS2XLB R0090N080 R0090N120 R0090N160 R0090N200 R0100N040 R0100N040S06 R0100N060 R0100N060S06 R0100N080 R0100N080S06 R0100N100 R0100N100S06 R0100N120 R0100N120S06 R0100N140 R0100N140S06 R0100N160 R0100N160S06 R0100N180 R0100N180S06 R0100N200 R0100N200S06 R0100N220 R0100N250 R0100N250S06 R0100N300 R0100N300S06 R0100N350 R0100N350S06 R0125N060S06 R0125N075S06 R0125N100S06 R0125N125S06 R0125N160S06 R0125N200S06 R0125N250S06 R0125N300S06 R0125N350S06

0.90.90.90.911111111111111111111111111.251.251.251.251.251.251.251.251.25

1.81.81.81.822222222222222222222222222.52.52.52.52.52.52.52.52.5

1.81.81.81.822222222222222222222222222.52.52.52.52.52.52.52.52.5

1.741.741.741.741.91.91.91.91.91.91.91.91.91.91.91.91.91.91.91.91.91.91.91.91.91.91.91.91.92.42.42.42.42.42.42.42.42.4

8121620 4 4 6 6 8 810101212141416161818202022252530303535 6 7.51012.51620253035

5050555550505050505050505055505555605560606060656570707080505050506060657080

44444646464646464646464464646666666666

22222222222222222222222222222222222222

a

a

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a

a

a

a

a

a

D1R ap D5L3 L1 D4 N

11111111111111111111111111111111111111

8.712.817 21.1

4.64.66.76.78.88.8

10.910.912.912.915 15 17.117.119.119.121.221.223.326.426.431.531.536.736.7

6.78.3

10.813.417 21.226.431.536.7

9 13.317.521.8

4.84.86.96.99.19.1

11.211.213.313.315.515.517.617.619.819.821.921.924 27.227.232.632.637.937.9

6.98.5

11.213.917.621.927.232.637.9

9.614.218.823.4

5.15.17.47.49.79.7

12.012.014.314.316.616.618.918.921.221.223.523.525.829.329.2

35.0

40.77.39.1

11.914.818.823.429.234.940.7

10.315.320.3

5.45.47.97.9

10.410.412.912.915.415.417.817.8

20.3

22.8

25.3

31.5

37.7

7.89.7

12.815.920.325.231.5

30' 1° 2° 3°B2Type

Stoc

kRadius ofBall NoseOrder Number

Dia. Length ofCut

NeckDia.

NeckLength

OverallLength

ShankDia.

No. ofFlutes

Effective lengthfor inclined angle

Cutting Edge toShank Angle

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

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P72CUTTING CONDITIONS

6.8°5.9°5.2°4.6°4.2°3.5°2.9°2.5°2.2°2°4.7°4°3.5°3.2°2.6°2.1°1.8°1.6°1.4°1.3°1.1°1.5°1.2°1°0.9° ─ ─

MS2XLB R0150N080 R0150N100 R0150N120 R0150N140 R0150N160 R0150N200 R0150N250 R0150N300 R0150N350 R0150N400 R0200N100 R0200N120 R0200N140 R0200N160 R0200N200 R0200N250 R0200N300 R0200N350 R0200N400 R0200N450 R0200N500 R0250N200 R0250N250 R0250N300 R0250N350 R0300N300 R0300N500

1.51.51.51.51.51.51.51.51.51.5222222222222.52.52.52.533

333333333344444444444555566

333333333344444444444555566

2.92.92.92.92.92.92.92.92.92.93.93.93.93.93.93.93.93.93.93.93.94.94.94.94.95.855.85

81012141620253035401012141620253035404550202530353050

6060606060707070809070707070707070809090

1007070808080

120

666666666666666666666666666

222222222222222222222222222

a

a

a

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a

D1R ap D5L3 L1 D4 N

111111111111111111111111122

8.810.812.915 17 21.226.331.536.741.810.812.915 17 21.226.331.536.741.847 52.221.126.331.536.6

9 11.213.315.417.621.927.232.637.943.311.113.315.417.521.827.232.537.943.248.653.921.827.1

10.312.715.217.720.225.2

12.615.117.620.1

9.611.914.216.518.823.429.134.940.6

11.814.116.418.723.329.1

30' 1° 2° 3°B2Type

Stoc

kRadius ofBall NoseOrder Number

Dia. Length ofCut

NeckDia.

NeckLength

OverallLength

ShankDia.

No. ofFlutes

Effective lengthfor inclined angle

Cutting Edge toShank Angle

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Unit : mm

The diameter tolerance is only applied to items produced after July 2006.

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MS2XB

D3 30' 1° 2° 3°B1 L2D1 ap L3 L1 ND4B2RMS2XBR0010T0030L015

R0010T0030L020R0010T0100L015R0010T0100L020R0010T0130L015R0010T0130L020R0010T0200L015R0010T0200L020R0010T0300L015R0010T0300L020R0010T0500L020R0015T0030L030R0015T0100L030R0015T0130L030R0015T0200L030R0015T0300L030R0015T0500L030R0020T0030L020R0020T0030L030R0020T0030L040R0020T0030L050R0020T0100L020R0020T0100L030R0020T0100L040R0020T0100L050R0020T0130L020R0020T0130L030R0020T0130L040R0020T0130L050R0020T0200L020R0020T0200L030R0020T0200L040R0020T0200L050R0025T0030L030R0025T0030L050R0025T0100L030R0025T0100L050R0025T0130L030

0.10.10.10.10.10.10.10.10.10.10.10.150.150.150.150.150.150.20.20.20.20.20.20.20.20.20.20.20.20.20.20.20.20.250.250.250.250.25

0.20.20.20.20.20.20.20.20.20.20.20.30.30.30.30.30.30.40.40.40.40.40.40.40.40.40.40.40.40.40.40.40.40.50.50.50.50.5

30' 30'1°1°1° 30'1° 30'2°2°3°3°5° 30'1°1° 30'2°3°5° 30' 30' 30' 30'1°1°1°1°1° 30'1° 30'1° 30'1° 30'2°2°2°2° 30' 30'1°1°1° 30'

0.20.20.20.20.20.20.20.20.20.20.20.30.30.30.30.30.30.40.40.40.40.40.40.40.40.40.40.40.40.40.40.40.40.50.50.50.50.5

1.521.521.521.521.522333333234523452345234535353

0.60.60.60.60.60.60.60.60.60.60.60.70.70.70.70.70.71.21.21.21.21.21.21.21.21.21.21.21.21.21.21.21.21.51.51.51.51.5

8.8°8.5°8.8°8.5°8.9°8.6°8.9°8.6°9.0°8.7°9.0°7.9°7.9°8.0°8.1°8.2°8.6°8.4°7.8°7.3°6.8°8.4°7.9°7.4°6.9°8.5°7.9°7.5°7.0°8.5°8.0°7.5°7.1°7.8°6.8°7.8°6.9°7.9°

5050505050505050505050505050505050505050505050505050505050505050505050505050

44444444444444444444444444444444444444

22222222222222222222222222222222222222

a

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1.72.2─────────

3.2─────

2.33.34.35.3────────────

3.35.3───

1.82.41.82.3───────

3.43.3────

2.43.54.55.62.33.34.35.3────────

3.55.63.45.4─

2.02.62.02.51.92.41.82.3───

3.83.73.53.3──

2.73.95.16.22.63.74.96.02.53.64.75.72.53.54.55.53.96.23.86.03.7

2.33.02.22.92.22.82.12.61.92.4─

4.34.24.03.83.4─

3.04.45.77.13.04.25.56.82.94.15.36.52.84.05.16.24.47.14.36.84.1

0.190.200.210.220.220.250.240.270.270.320.420.320.360.400.440.520.680.380.400.410.430.390.430.460.500.410.460.510.560.420.490.560.630.490.530.520.590.54

11111111111111111111111111111111111111

e 0.01 0 ─ -0.02R

30°UWC MS

øD4

L1

ap

øD1

L3L2R

B1B2

10°

D3

Ball nose, 2 flute, Taper neck

Inclined angle

Effe

ctiv

ele

ngth

Effective lengthfor inclined angle

Stoc

kTy

peOrder NumberTaper Angle

One SideRadius ofBall Nose

Dia. Cutting Edge toShank Angle

No. ofFlutes

Effective lengthfor inclined angle

Length ofCut

NeckLength

OverallLength

ShankDia.

Unit : mm2 flute taper neck ball nose end mill.

Length ofStraight Neck

NeckDia.

Type1

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111111111111111111111111111111111111111111111111

MS2XBR0025T0130L050R0025T0200L030R0025T0200L050R0030T0030L050R0030T0030L080R0030T0100L050R0030T0100L080R0030T0100L100R0030T0100L120R0030T0100L150R0030T0130L050R0030T0130L080R0030T0200L060R0030T0200L080R0040T0030L080R0040T0030L120R0040T0100L080R0040T0100L120R0040T0130L080R0040T0130L120R0040T0200L080R0040T0300L120R0050T0030L100R0050T0030L150R0050T0030L200R0050T0030L250R0050T0030L300R0050T0100L100R0050T0100L150R0050T0100L200R0050T0100L250R0050T0100L300R0050T0100L350R0050T0130L100R0050T0130L150R0050T0130L200R0050T0200L150R0050T0200L200R0050T0300L200R0050T0300L400R0050T0500L200R0060T0030L120R0060T0030L240R0060T0100L120R0060T0100L240R0060T0130L120R0060T0130L240R0060T0200L120

0.250.250.250.30.30.30.30.30.30.30.30.30.30.30.40.40.40.40.40.40.40.40.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.60.60.60.60.60.60.6

0.50.50.50.60.60.60.60.60.60.60.60.60.60.60.80.80.80.80.80.80.80.811111111111111111111.21.21.21.21.21.21.2

1° 30'2°2° 30' 30'1°1°1°1°1°1° 30'1° 30'2°2° 30' 30'1°1°1° 30'1° 30'2°3° 30' 30' 30' 30' 30'1°1°1°1°1°1°1° 30'1° 30'1° 30'2°2°3°3°5° 30' 30'1°1°1° 30'1° 30'2°

0.50.50.50.60.60.60.60.60.60.60.60.60.60.60.80.80.80.80.80.80.80.811111111111111111111.21.21.21.21.21.21.2

5355858

101215

58688

128

128

128

121015202530101520253035101520152020402012241224122412

1.51.51.51.61.61.61.61.61.61.61.61.61.61.61.81.81.81.81.81.81.81.82.52.52.52.52.52.52.52.52.52.52.52.52.52.52.52.52.52.52.52.72.72.72.72.72.72.7

7.0°7.9°7.1°6.8°5.7°6.8°5.8°5.2°4.8°4.2°6.9°5.9°6.6°6.0°5.5°4.5°5.6°4.6°5.8°4.8°5.9°5.2°6.1°5.1°4.4°3.8°3.4°6.2°5.2°4.5°3.9°3.5°3.2°6.3°5.3°4.6°5.4°4.7°5.0°3.4°5.7°5.6°3.8°5.7°3.9°5.8°4.1°5.9°

505050505050505050505050505050605060506060606060707070606070707080606070607070807060706070607060

444444444444444444444466666666666666666666666666

222222222222222222222222222222222222222222222222

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─ ─ ─ 5.38.3─ ─ ─ ─ ─ ─ ─ ─ ─ 8.3

12.3─ ─ ─ ─ ─ ─

10.415.420.425.430.4

─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─

12.424.4

─ ─ ─ ─ ─

─ ─ ─ 5.68.75.48.4

10.412.415.4

─ ─ ─ ─ 8.7

13.08.4

12.4─ ─ ─ ─

10.916.221.526.832.010.515.520.525.530.535.5

─ ─ ─ ─ ─ ─ ─ ─

13.125.712.524.5

─ ─ ─

5.83.55.56.29.86.09.4

11.613.917.2

5.89.06.68.69.8

14.59.4

13.99.0

13.28.6─

12.218.224.130.035.911.817.423.028.634.239.811.316.621.915.820.8

─ ─ ─

14.628.814.027.513.426.212.8

6.64.06.37.1

11.16.8

10.713.215.819.6

6.610.2

7.49.7

11.116.510.715.810.215.0

9.712.813.920.727.434.241.013.419.826.232.639.045.412.818.924.918.023.721.241.2

─ 16.632.815.931.315.229.814.6

0.650.570.710.620.680.680.790.860.931.030.740.900.871.010.870.940.981.121.091.301.201.831.081.161.251.341.421.211.381.561.731.912.081.341.601.861.822.172.784.884.011.311.521.471.891.632.261.79

D3 30' 1° 2° 3°B1 L2D1 ap L3 L1 ND4B2R Stoc

kTy

peOrder NumberTaper Angle

One SideRadius ofBall Nose

Dia. Cutting Edge toShank Angle

No. ofFlutes

Effective lengthfor inclined angle

Length ofCut

NeckLength

OverallLength

ShankDia.

Unit : mm

Length ofStraight Neck

NeckDia.

P73CUTTING CONDITIONS

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11111111111111111111111111111111111111

MS2XB R0060T0200L240R0075T0030L100R0075T0030L150R0075T0030L300R0075T0100L100R0075T0100L150R0075T0100L200R0075T0100L300R0075T0130L100R0075T0130L150R0075T0130L300R0075T0200L100R0075T0200L150R0075T0200L300R0100T0030L200R0100T0030L300R0100T0030L400R0100T0100L200R0100T0100L250R0100T0100L300R0100T0100L350R0100T0100L400R0100T0100L500R0100T0130L200R0100T0130L300R0100T0130L400R0100T0200L300R0100T0200L400R0100T0300L300R0100T0300L400R0100T0500L200R0100T0500L380R0150T0030L300R0150T0030L400R0150T0030L500R0150T0100L300R0150T0100L400R0150T0100L500

0.60.750.750.750.750.750.750.750.750.750.750.750.750.751111111111111111111.51.51.51.51.51.5

1.21.51.51.51.51.51.51.51.51.51.51.51.51.5222222222222222222333333

2° 30' 30' 30'1°1°1°1°1° 30'1° 30'1° 30'2°2°2° 30' 30' 30'1°1°1°1°1°1°1° 30'1° 30'1° 30'2°2°3°3°5°5° 30' 30' 30'1°1°1°

1.21.51.51.51.51.51.51.51.51.51.51.51.51.5222222222222222222333333

2410153010152030101530101530203040202530354050203040304030402038304050304050

2.73333333333333444444444444444444666666

4.2°5.9°4.9°3.2°6.0°5.0°4.2°3.3°6.1°5.1°3.4°6.2°5.2°3.5°3.9°2.9°2.4°4.0°3.4°3.0°2.7°2.5°2.1°4.1°3.1°2.6°3.3°2.7°3.5°2.9°5.1°4.6°2.4°1.9°1.6°2.5°2.0°1.7°

7060607060607070606070606070607080606070808090607080708070806080708090708090

66666666666666666666666666666668666666

22222222222222222222222222222222222222

a

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─10.415.430.4

──────────

20.730.740.7

───────────────

30.740.750.7

───

─10.916.232.010.515.520.530.5

──────

21.732.342.820.825.830.835.840.850.8

─────────

32.342.953.431.041.051.0

24.812.218.135.911.817.423.034.211.316.632.510.915.930.924.336.248.023.328.934.540.145.857.022.332.943.531.341.3

────

36.2

34.745.9

28.313.820.640.913.319.726.139.012.818.937.012.318.035.127.6

26.432.939.3

25.337.4

35.5

31.8

──

2.631.571.651.921.691.862.042.391.812.072.861.932.283.332.182.362.532.462.642.812.993.163.512.743.273.793.724.424.635.684.707.853.323.503.673.744.094.44

D3 30' 1° 2° 3°B1 L2D1 ap L3 L1 ND4B2R

MS2XB e 0.01 0 ─ -0.02R

30°UWC MS

øD4

L1

ap

øD1

L3L2R

B1B2

10°

D3

Stoc

kTy

peOrder NumberTaper Angle

One SideRadius ofBall Nose

Dia. Cutting Edge toShank Angle

No. ofFlutes

Effective lengthfor inclined angle

Length ofCut

NeckLength

OverallLength

ShankDia.

Unit : mm

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Type1

Inclined angle

Effe

ctiv

ele

ngth

Effective lengthfor inclined angle

Length ofStraight Neck

NeckDia.

2 flute taper neck ball nose end mill.

Ball nose, 2 flute, Taper neck

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D3 30' 1° 2° 3°B1 L2D1 ap L3 L1 ND4B2RMS2XBR0150T0130L300

R0150T0130L400R0150T0130L500R0150T0200L300R0150T0200L480R0150T0300L300R0150T0300L500R0200T0030L600R0200T0100L600

1.51.51.51.51.51.51.522

333333344

1° 30'1° 30'1° 30'2°2°3°3° 30'1°

333333344

304050304830506060

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2.6°2.1°1.7°2.7°1.9°2.9°2.9°1.0°1.0°

70809070907090

110110

666666866

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───────

60.8─

───────

64.061.1

33.143.8

31.6

──

4.164.695.214.585.845.427.524.835.76

111111111

Stoc

kTy

peOrder NumberTaper Angle

One SideRadius ofBall Nose

Dia. Cutting Edge toShank Angle

No. ofFlutes

Effective lengthfor inclined angle

Length ofCut

NeckLength

OverallLength

ShankDia.

Unit : mm

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Length ofStraight Neck

NeckDia.

CUTTING CONDITIONS

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LS

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y

0.5 1 1.5 2 2.5 3 1 1.5 2 2.5 3 4 1 2 3 4 5 6 2 3 4 5 6 7 810 2 3 4 5 6 7 8 9101112 2 3 4 5 6 7 81012 3 4 6 8

R 0.1

400400300200100

50600600600400300200

1,8001,300

900600400200

2,5001,5001,200

900600400300200

3,5003,5002,5001,2001,000

750600500500300200

4,4004,0004,0002,4002,4001,5001,500

700500

4,0004,0003,0002,000

0.0030.0020.0010.0010.0010.0010.0070.0050.0030.0030.0020.0020.0150.010.0050.0040.0030.0020.020.0150.010.0070.0060.0050.0030.0020.030.030.020.010.0080.0080.0060.0040.0030.0020.0020.040.040.020.020.020.0150.010.0080.0060.050.050.030.02

R 0.15

R 0.2

R 0.25

R 0.3

R 0.4

R 0.5

50,00050,00040,00040,00040,00030,00050,00050,00050,00040,00040,00030,00050,00050,00050,00040,00040,00030,00050,00050,00045,00045,00036,00032,00032,00026,00050,00050,00044,00037,00037,00035,00035,00030,00030,00022,00022,00050,00050,00050,00035,00035,00030,00030,00030,00022,00040,00040,00035,00030,000

320320240160

8040

480480480320240160

1,4001,000

700480320160

2,0001,200

950700480320240160

2,8002,8002,000

950800600480400400240160

3,5003,2003,2001,9001,9001,2001,200

560400

3,2003,2002,4001,600

0.0030.0020.0010.0010.0010.0010.0070.0050.0030.0030.0020.0020.0150.010.0050.0040.0030.0020.020.0150.010.0070.0060.0050.0030.0020.030.030.020.010.0080.0080.0060.0040.0030.0020.0020.040.040.020.020.020.0150.010.0080.0060.050.050.030.02

50,00050,00040,00040,00040,00030,00050,00050,00050,00040,00040,00030,00050,00050,00050,00040,00040,00030,00050,00050,00045,00045,00036,00032,00032,00026,00050,00050,00044,00037,00037,00035,00035,00030,00030,00022,00022,00050,00050,00050,00035,00035,00030,00030,00030,00022,00040,00040,00035,00030,000

101214161820 3.6 6 810121824 6 81012162030 4 6 810121620253035 8101620253035401020304050202530353050

R 0.5

1,0001,000

600500300250

4,4004,4004,0001,9001,400

700300

6,0006,0005,0003,4001,400

900400

8,0008,0006,0005,0005,0003,5001,0001,000

800600

7,0007,0005,0003,8002,700

700700600

6,0003,8003,0001,7001,0006,0004,4003,8003,6006,0003,000

0.010.010.0080.0080.0050.0050.060.040.040.020.020.0080.0060.070.070.060.040.030.020.010.10.10.10.080.080.050.040.040.020.020.150.150.10.10.080.080.060.040.20.150.10.10.050.20.20.150.10.20.15

R 0.6

R 0.75

R 1

R 1.5

R 2

R 3

R 2.5

20,00020,00018,00018,00013,00013,00040,00040,00040,00027,00016,00015,00011,00040,00040,00040,00032,00015,00012,000

9,00040,00040,00040,00040,00040,00032,00010,00010,00010,00010,00032,00032,00032,00027,00021,000

6,0006,0006,000

24,00024,00020,00012,000

8,00022,00022,00022,00022,00020,00020,000

800800480400240200

3,5003,5003,2001,5001,100

560240

4,3004,3003,6002,4001,100

720320

5,0005,0003,8003,2003,2002,200

800800640480

4,5004,5003,2002,4001,700

560560480

3,8002,4001,9001,400

8003,8002,8002,4002,3003,8001,900

0.010.010.0080.0080.0050.0050.060.040.040.020.020.0080.0060.070.070.060.040.030.020.010.10.10.10.080.080.050.040.040.020.020.150.150.10.10.080.080.060.040.20.150.10.10.050.20.20.150.10.20.15

20,00020,00018,00018,00013,00013,00040,00040,00040,00027,00016,00015,00011,00036,00036,00036,00029,00015,00012,000

9,00032,00032,00032,00032,00032,00026,00010,00010,00010,00010,00026,00026,00026,00022,00017,000

6,0006,0006,000

19,00019,00016,00012,000

8,00018,00018,00018,00018,00016,00016,000

MS2XLB

<0.1R (R<1)<0.2R (R>1)

ap

Ball nose, Short cut length, 2 flute, Long neck

R:Radius

R(mm)

Necklength(mm)

Workmaterial

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

R(mm)

Necklength(mm)

Workmaterial

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Depth of cut

1) If the inclination of machining surface, cutting load is big, please reduce the revolution and feed rate proportionately.2) When using the minimum diameter, we recommend coolant mist.3) If the depth of cut is shallow, the feed rate can be increased.4) Please use VF2XLB for work materials of 55 HRC or above.

Carbon steel Ck55Pre-hardened steel070M55 (─45HRC)

Hardened steelW.Nr. 1.2344(H13), X20Cr13

(─52HRC)

Carbon steel Ck55Pre-hardened steel070M55 (─45HRC)

Hardened steelW.Nr. 1.2344(H13), X20Cr13

(─52HRC)

Depth of cutap (mm)

Depth of cutap (mm)

Depth of cutap (mm)

Depth of cutap (mm)

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30' 30'1°1°2°2°3°3°5° 30'1°2°3°5° 30' 30'1°1°1°2° 30' 30'1°1°2°2° 30' 30'1°1°1°2°2° 30' 30'1°1°2°3°

1.5 2 1.5 2 1.5 2 1.5 2 2 3 3 3 3 3 2 5 2 5 2 5 3 5 3 5 3 5 5 8 51015 6 8 812 812 812

0.0050.0050.0050.0050.010.010.010.010.010.0050.0050.010.010.010.020.010.020.010.020.010.030.020.030.020.030.020.030.020.030.020.010.030.020.050.040.050.040.080.06

R0.1

R0.15

R0.2

R0.25

R0.3

R0.4

30,000

30,000

30,000

30,000

30,000

30,000

300

300

300

300

400

500

30' 30' 30'1°1°1°2°3°5° 30' 30'1°1°2°2° 30' 30'1°1°2° 30' 30' 30'1°1°1°2°3°5° 30' 30'1°1°2°3° 30'1°

1020301020352040201224122412241030103030203040204050404038.23050305048.9506060

0.050.020.0050.050.020.0050.030.050.050.050.020.050.020.060.030.10.020.10.050.10.050.030.020.050.030.020.10.10.10.10.030.10.030.10.10.10.1

R0.5

R0.6

R0.75

R1

R1.5

R2

22,000

22,000

20,000

18,000

16,000

14,000

530

600

700

1,000

1,300

1,100

MS2XB

ap

<0.1R (R>0.5)<0.2R (R>0.5)

CUTTING CONDITIONS

Ball nose, 2 flute, Taper neck

Work material

R(mm)

Taper angleone side

Neck length(mm)

Depth of cut(mm)

Revolution(min-1)

Feed rate(mm/min)

Work material

R(mm)

Taper angleone side

Neck length(mm)

Depth of cut(mm)

Revolution(min-1)

Feed rate(mm/min)

R:Radius

1) Please reduce the cutting depth (especially ap) if chattering and noise are generated, and reduce the feed rate proportionately.2) When high machining accuracy is needed, we recommend reducing the feed rate.

Alloy steel, Tool steel,Pre-hardened steel

( ─ 45HRC)W.Nr. 1.2344(H13), X210Cr12

Alloy steel, Tool steel,Pre-hardened steel

( ─ 45HRC)W.Nr. 1.2344(H13), X210Cr12

Depth of cut

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: Stock standard

MS2MRB

MS2MRBD0100R010 D0100R020 D0100R030 D0150R010 D0150R020 D0150R030 D0150R050 D0200R010 D0200R020 D0200R030 D0200R050 D0250R010 D0250R020 D0250R030 D0250R050 D0300R010 D0300R020 D0300R030 D0300R050 D0300R100 D0400R010 D0400R020 D0400R030 D0400R050 D0400R100 D0500R010 D0500R020 D0500R030 D0500R050 D0500R100 D0600R010 D0600R020 D0600R030 D0600R050 D0600R100 D0600R150 D0600R200 D0800R020

1111.51.51.51.522222.52.52.52.533333444445555566666668

2223333444455556666688888

10101010101212121212121216

4040404040404040404040404040405050505050505050505050505050505050505050505060

0.10.20.30.10.20.30.50.10.20.30.50.10.20.30.50.10.20.30.510.10.20.30.510.10.20.30.510.10.20.30.511.520.2

44444444444444466666666666666666666668

22222222222222222222222222222222222222

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

D1 ap L1 R ND4

11111111111111111111111111111122222222

0 ─ -0.02

30°UWC MS

øD4

ap

øD1

apL1

L1

øD1

øD4

R

R

15°

D1<3 3<D1

Corner radius end mill, Medium cut length, 2 flute

2 flute corner radius end mill for general use. Unit : mm

Type

Stoc

kDia.Order Number

Length ofCut

OverallLength

Corner RShankDia.

No. ofFlutes

Type1

Type2

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75

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MS

TA

R E

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LS

: Stock standard P76

MS2MRBD0800R030 D0800R050 D0800R100 D0800R150 D0800R200 D0800R250 D0800R300 D1000R020 D1000R030 D1000R050 D1000R100 D1000R150 D1000R200 D1000R250 D1000R300 D1200R020 D1200R030 D1200R050 D1200R100 D1200R150 D1200R200 D1200R250 D1200R300

8888888

10101010101010101212121212121212

1616161616161620202020202020202424242424242424

6060606060606070707070707070707575757575757575

0.30.511.522.530.20.30.511.522.530.20.30.511.522.53

8888888

10101010101010101212121212121212

22222222222222222222222

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

D1 ap L1 R ND4

22222222222222222222222

Unit : mm

Type

Stoc

kDia.Order Number

Length ofCut

OverallLength

Corner RShankDia.

No. ofFlutes

The diameter tolerance is only applied to items produced after July 2006.

CUTTING CONDITIONS

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TA

R E

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MIL

LS

y

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.5 2 2.5 3 4 5 6 810121620

40,00040,00040,00040,00040,00040,00040,00040,00040,00040,00040,00030,00024,00020,00015,00012,00010,000

8,0006,4005,4002,4001,900

40100200600

1,0001,2001,4001,6001,8002,0003,0003,0002,6002,3002,0001,6001,4001,000

900820380320

40,00040,00040,00040,00040,00040,00040,00040,00040,00032,00032,00024,00019,00016,00012,000

9,0007,0005,6004,5003,8001,2001,000

40100200600960

1,2001,4001,6001,6001,6001,9001,9001,6001,4001,200

900700550500450100

80

0.0010.0020.0050.010.0150.020.020.030.040.060.120.180.250.300.400.500.600.801.001.00

0.0010.0020.0050.010.0150.020.020.030.040.060.080.100.130.150.200.250.300.400.500.50<0.8<1

<3<4

D

<D

Workmaterial

Revolution(min-1)

Feed rate(mm/min)

Dia.(mm)

Depth ofcut

D:Dia.

Corner radius end mill, Medium cut length, 2 fluteMS2MRB

<Please refer to the list above for depth of cut.

<Please refer to the list above for depth of cut.

Revolution(min-1)

Feed rate(mm/min)

CUTTING CONDITIONS

Carbon steel, Alloy steel, Tool steelPre-hardened steel

(─45HRC)Ck55, 070M55

Alloy steel, Tool steel(45─55HRC)

W.Nr. 1.2344(H13), X20Cr13

1) If the rigidity of the machine or the workpiece installation is very low, or chattering is generated, please reduce the revolution and the feed rate proportionately.

2) When slotting with end mills with &3 or larger, reduce the revolution to 50─70% and the feed rate to 40─60%.3) When drilling, please lower the feed rate by 70%.

Depth of cutap (mm)

Depth of cutap (mm)

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MS2MRB

MS2XLRB

2 flute long neck radius end mill

Corner radius types

SIZE Ø1 - Ø62 flute MSTAR radius end mill

SIZE Ø1 - Ø62 flute MSTAR long neck radius end mill

2 flute corner radius end mills

SIZE Ø3 - Ø204 flute MSTAR corner radius end mill

4 flute corner radius end mills

MS4MRB

CORNER RADIUS

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: Stock standard

MS2XLRB 0 ─ -0.02

12.19.79.56.49.76.57.14.17.24.24.72.44.82.44.92.5─ ─ ─ ─ ─ ─

MS2XLRBD0100R010N020D0100R010N050D0200R010N040D0200R010N100D0200R030N040D0200R030N100D0300R010N060D0300R010N150D0300R030N060D0300R030N150D0400R010N080D0400R010N200D0400R030N080D0400R030N200D0400R050N080D0400R050N200D0600R010N120D0600R010N300D0600R030N120D0600R030N300D0600R050N120D0600R050N300

1122223333444444666666

0.10.10.10.10.30.30.10.10.30.30.10.10.30.30.50.50.10.10.30.30.50.5

1122223333444444666666

0.940.941.91.91.91.92.92.92.92.93.93.93.93.93.93.95.855.855.855.855.855.85

254

104

106

156

158

208

208

20123012301230

60606060606050605060506050605060507050705070

6666666666666666666666

2222222222222222222222

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

D1 R ap D5L3 L1 D4 N

1111111111111111111122

2.55.64.7

10.94.7

10.96.7

16.16.7

16 8.8

21.28.8

21.28.8

21.2

2.65.84.8

11.34.8

11.27

16.67

16.69.1

22 9.1

21.99.1

21.9

2.86.35.2

12.15.2

12.17.5

17.97.5

17.89.8

23.69.8

23.69.7

23.5

3 6.85.6

13.15.6

13 8.1

19.38.1

19.210.6

10.5

10.5

30' 1° 2° 3°B2

30°UWC MS

L3

D5

ap

øD1

D5

R

L1L3

ap

øD1

R

øD4

L1

15°

øD4

B2

D1<3 3<D1

Corner radius end mill, Short cut length, 2 flute, Long neck

2 flute long neck corner radius end mill. Unit : mm

Inclined angle

Effe

ctiv

ele

ngth

Effective lengthfor inclined angle

Type

Stoc

k

Order NumberDia. Length of

CutNeckDia.

NeckLength

OverallLength

ShankDia.

No. ofFlutes

Effective lengthfor inclined angle

Cutting Edge toShank Angle

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

Nointerference

The diameter tolerance is only applied to items produced after July 2006.

Corner R

Type1

Type2

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yMS2XLRB

1234612346

30,00015,00010,000

7,5005,000

22,00011,000

7,4005,6003,700

600600600600600350350350350350

20,00010,000

7,0005,2003,500

17,0008,8005,8004,4002,900

400400400400400280280280280280

18,0009,1006,0004,5003,000

14,0007,2004,8003,6002,400

300300300300300200200200200200

15,0008,0005,0004,0002,700

12,0006,4004,2003,2002,100

120120120120120100100100100100

2468

125

10152030

(2D)

(5D)

D

D

D

D

<0.05D

<0.05D (D <&2)<0.1D (D> &2)

<1D

<0.02D

<0.02D <1D

<0.1D (D <&3)<0.2D (D >&3)

<0.1D (D< &2)<0.2D (D >&2)

<1.5D

<0.05D

<0.05D<1D

D:Dia.

Depth of cut

Work material

Dia.(mm)

Neck length(mm)

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

(Neck length=2D)

(Neck length=5D)

(Neck length=2D)

(Neck length=5D)

Corner radius end mill, Short cut length, 2 flute, Long neck

1) If the rigidity of the machine or the workpiece installation is very low, or chattering is generated, please reduce the revolution and the feed rate proportionately.

2) Please reduce the feed rate when precision is important.3) Cutting conditions may differ considerably due to the overhang (milling depth), depth of cut, and machine tools. Please use the above table

as a start reference point.4) If the depth of cut is shallow, the revolution and feed rate can be increased.

Carbon steel( ─ 30HRC)

Ck55, 070M55Cast iron GG25

Alloy steel, Tool steelPre-hardened steel

(30 ─ 45HRC)W.Nr. 1.2344(H13)

Austenitic stainless steelX5CrNi1810

X5CrNiMo17122

Hardened steel(45 ─ 55HRC)

W.Nr. 1.2344(H13)

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: Stock standard

MS4MRB

MS4MRBD0300R010D0300R020D0300R030D0300R050D0300R100D0400R010D0400R020D0400R030D0400R050D0400R100D0500R010D0500R020D0500R030D0500R050D0500R100D0600R010D0600R020D0600R030D0600R050D0600R100D0600R150D0600R200D0800R020D0800R030D0800R050D0800R100D0800R150D0800R200D0800R250D0800R300D1000R020D1000R030D1000R050D1000R100D1000R150D1000R200D1000R250D1000R300

333334444455555666666688888888

1010101010101010

88888

111111111113131313131313131313131319191919191919192222222222222222

4545454545454545454550505050505050505050505060606060606060607070707070707070

666666666666666666666688888888

1010101010101010

0.10.20.30.510.10.20.30.510.10.20.30.510.10.20.30.511.520.20.30.511.522.530.20.30.511.522.53

44444444444444444444444444444444444444

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

D1 ap D4L1 R N

11111111111111122222222222222222222222

D1<12 12<D1

0 ─ 0.020 ─ 0.03

øD4

apL1

øD1

øD1

øD4

apL1R

R

15°

30°UWC MS

Corner radius end mill, Medium cut length, 4 flute

4 flute corner radius end mill for general use. Unit : mm

Length ofCut

Dia.Order Number

No. ofFlutes

Corner ROverallLength

ShankDia. Type

Stoc

k

Type1

Type2

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81

;MSTAR

MS

TA

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MIL

LS

: Stock standard

MS4MRBD1200R020 D1200R030 D1200R050 D1200R100 D1200R150 D1200R200 D1200R250 D1200R300 D1600R050 D1600R100 D1600R150 D1600R200 D1600R250 D1600R300 D2000R050 D2000R100 D2000R150 D2000R200 D2000R250 D2000R300

1212121212121212161616161616202020202020

2626262626262626323232323232383838383838

7575757575757575909090909090

100100100100100100

1212121212121212161616161616202020202020

0.20.30.511.522.530.511.522.530.511.522.53

44444444444444444444

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

D1 ap D4L1 R N

22222222222222222222

Unit : mm

Length ofCut

Dia.Order Number

No. ofFlutes

Corner ROverallLength

ShankDia. Type

Stoc

k

P82CUTTING CONDITIONS

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82

;MSTAR

MS

TA

R E

ND

MIL

LS

yMS4MRB

24,00016,00012,000

9,6008,0006,0004,8004,0003,0002,4002,0001,5001,200

240240240240240240240240240240230190170

22,00015,00011,000

8,8007,4005,6004,4003,7002,8002,2001,8001,4001,100

480480480480480600600600560500430360300

30,00020,00015,00012,00010,000

8,0006,4005,3004,0003,2002,7002,0001,600

800800800800800

1,0001,0001,000

900800700560480

40,00032,00024,00019,00016,00012,000

9,6008,0006,0004,8004,0003,0002,400

1,5001,5001,5001,5001,5001,8001,8001,8001,6001,4001,200

960800

1 1.5 2 2.5 3 4 5 6 810121620

D

0.1D D

<0.1D

<1.5D

<0.05D

<1D

<0.05D

CUTTING CONDITIONS

D:Dia.

Depth ofcut

Workmaterial

Dia.(mm)

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Carbon steel( ─ 30HRC)

Ck55, 070M55Cast iron GG25

Alloy steel, Tool steelPre-hardened steel

(30 ─ 45HRC)W.Nr. 1.2344(H13)

Austenitic stainless steelX5CrNi1810

X5CrNiMo17122

Hardened steel(45 ─ 55HRC)

W.Nr. 1.2344(H13)

Corner radius end mill, Medium cut length, 4 flute

1) The above table shows cutting conditions for standard side milling. For slotting, please reduce the feed rate only to 80% of the table figure. Please set the revolution rate at 70% and the feed rate at 60% when slotting austenitic stainless steels.

2) When cutting austenitic stainless steels and wear resistant alloys, the use of non-water-soluble cutting fluid is especially effective.3) If the rigidity of the machine or the workpiece installation is very low, or chattering is generated, please reduce the revolution and the feed

rate proportionately.4) When drilling, please lower the feed rate by 70%.

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83

;MSTAR

MS

TA

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MIL

LS

MSMHZD

Plunging and Slotting

SIZE Ø2 - Ø20

3 flute MSTARslotting end mill (M)

3 flute slotting end mills

SLOTTING

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84

;MSTAR

MS

TA

R E

ND

MIL

LS

a

y

: Stock standard

MSMHDRB

MSMHDRB D0200R020 D0200R030 D0300R020 D0300R030 D0300R050 D0400R020 D0400R030 D0400R050 D0500R020 D0500R030 D0500R050 D0500R100 D0600R030 D0600R050 D0600R100 D0800R030 D0800R050 D0800R100 D0800R150 D1000R030 D1000R050 D1000R100 D1000R150 D1000R200 D1200R050S10 D1200R100S10 D1200R150S10 D1200R200S10 D1200R300S10 D1200R050 D1200R100 D1200R150 D1200R200 D1200R300 D1600R100 D1600R150 D1600R200 D1600R300

2233344455556668888

10101010101212121212121212121216161616

44888

111111131313131313131919191922222222222626262626262626262635353535

4545454545454545505050505050506060606070707070707575757575757575757590909090

4466666666666668888

10101010101010101010121212121216161616

0.20.30.20.30.50.20.30.50.20.30.510.30.510.30.511.50.30.511.520.511.5230.511.52311.523

44444444444444444444444444444444444444

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

D1 ap D4L1 R N

11111111111122222222222233333222222222

0 ─ -0.020 ─ -0.03

D1<1212<D1

45°MSUWC L1

ap

L1

ap

L1

apR

R

R

15°

øD4

øD4

øD4

øD1

øD1

øD1

Corner radius end mill, High power, Medium cut length, 4 flute

4 flute high power corner radius end mill. Unit : mm

Length ofCut

Dia.Order Number

No. ofFlutes

Corner ROverallLength

ShankDia. Type

Stoc

k

Type1

Type2

Type3

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85

;MSTAR

MS

TA

R E

ND

MIL

LS

: Stock standard

MSMHDRB D1800R100 D1800R150 D1800R200 D1800R300 D2000R100 D2000R150 D2000R200 D2000R300

1818181820202020

4040404045454545

100100100100110110110110

1616161620202020

11.52311.523

44444444

a

a

a

a

a

a

a

a

D1 ap D4L1 R N

33332222

Unit : mm

Length ofCut

Dia.Order Number

No. ofFlutes

Corner ROverallLength

ShankDia. Type

Stoc

k

P86CUTTING CONDITIONS

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86

;MSTAR

: Stock standard

y

234568

1012161820

15,00011,000

8,0006,4005,9004,4003,5002,9002,2002,0001,800

550800900

1,0001,1001,1001,0001,000

800800750

10,0007,4005,6004,5003,7002,8002,3001,9001,4001,2501,100

340500540600640660640640500480460

10,0007,4005,6004,5003,7002,8002,3001,9001,4001,2501,100

320480520580600600560530450450440

6,4004,8003,6002,9002,4001,8001,4001,200

900800720

160250270300320330320320250240230

234568

1012161820

12,0009,0007,2005,8005,0003,7003,0002,5002,0001,8001,600

400600720720800800720600480460430

7,0005,3004,0003,2002,7002,0001,6001,3001,000

900800

200300360360400400360290230210200

7,0005,3004,0003,2002,7002,0001,6001,3001,000

900800

100150180180200200180150120110100

4,2003,2002,4001,9001,6001,200

960800600550480

80130140150160170160140110110100

MSMHDRB

y

y

D DD

<0.2D

<1.5D <1.5D

<0.1D <0.05D

<1.5D

<0.5D <0.2D

Corner radius end mill, High power, Medium cut length, 4 flute

D:Dia.

D:Dia.

Side milling

Slotting

<1D(MAX. 12mm)

Workmaterial

Depth ofcut

Dia.(mm)

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Workmaterial

Dia.(mm)

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Depth ofcut

Hardened steel(45 ─ 55HRC)

W.Nr. 1.2344(H13)

Austenitic stainless steelX5CrNi1810

X5CrNiMo17122

Alloy steel, Tool steelPre-hardened steel

(30 ─ 45HRC)W.Nr. 1.2344(H13)

Hardened steel(45 ─ 55HRC)

W.Nr. 1.2344(H13)

Austenitic stainless steelX5CrNi1810

X5CrNiMo17122

Alloy steel, Tool steelPre-hardened steel

(30 ─ 45HRC)W.Nr. 1.2344(H13)

1) When cutting austenitic stainless steels, the use of water-soluble cutting fluid is effective.2) If the depth of cut is shallow, the revolution and feed rate can be increased.3) If the rigidity of the machine or the workpiece installation is very low, or chattering is generated, please reduce the revolution and feed rate proportionately, or set the depth of cut smaller.4) Climb cutting is recommended for side milling.

Structural steelCarbon steel, Alloy steel

(─30HRC)Ck55, 070M55Cast iron GG25

Page 87: The ultimate series “Miracle Technology”mhg-mediastore.net/download/B001 MStar/B001E MSTAR ENGLISH.pdf · MSTAR Highlights. 5 2 & 4 flute 2, 3 & 4 flute 2, 3 & 4 flute 2 & 4 flute

87

;MSTAR

MS

TA

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MIL

LS

MULTI FLUTE

MS6MH E/MS8MH E6/8 flute MSTAR end mill (M)

6/8 flute

SIZE Ø6 - Ø20

High performance geometry

MSMHD

4/6 flute

4/6 flute MSTAR end mill (M)SIZE Ø2 - Ø25

Page 88: The ultimate series “Miracle Technology”mhg-mediastore.net/download/B001 MStar/B001E MSTAR ENGLISH.pdf · MSTAR Highlights. 5 2 & 4 flute 2, 3 & 4 flute 2, 3 & 4 flute 2 & 4 flute

88

;MSTAR

MS

TA

R E

ND

MIL

LS

a

a

y

: Stock standard

D1 = 6 6<D1<16

-0.015 ─ -0.038-0.020 ─ -0.047MS4MRBaaaE

MS4MRBD0600R0025ED0600R0050ED0600R0100ED0800R0025ED0800R0050ED0800R0100ED1000R0025ED1000R0050ED1000R0100ED1200R0100ED1200R0150ED1200R0200ED1600R0150ED1600R0200ED1600R0300E

505050606060757575757575909090

666888

101010121212161616

444444444444444

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

111111111111111

666888

101010121212161616

0.250.51.00.250.51.00.250.51.01.01.52.01.52.03.0

131313191919222222262626323232

D1 ap D4L1 R N

35°

øD4

øD1

apL1R

UWC MS

End mill for conventional and high speed milling.With corner radius, suitable for 3D profiling.

End mill, Medium cut length, 4 flute, Corner radius

Unit : mm

Length ofCut

Dia.Order Number

No. ofFlutes

Corner ROverallLength

ShankDia. Type

Stoc

k

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89

;MSTAR

MS

TA

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MIL

LS

a

y

1 1.5 2 3 4 5 6 8101216

1 1.5 2 3 4 5 6 8101216

20,00012,800

9,5006,4004,8004,0003,1002,4001,9001,6001,200

500400400400480400400300300250180

10,0006,4004,8003,1002,4001,9001,6001,200

900800600

110110110110110110110100

808060

40,00030,00022,50015,00011,2509,0007,5006,0004,8004,0503,000

1,2001,3501,3501,3501,3501,3501,3501,1701,0201,020

870

32,00021,00015,00010,500

7,8006,3005,2504,2003,3002,8502,400

960900900900900900900780675615480

27,00018,00013,650

9,0006,7505,4004,5003,6002,8502,4001,950

675675675675675675675585510465345

24,00015,00012,000

7,5006,0004,8004,0503,0002,4001,9501,650

270270270270270270270240210180150

MS4MRBaaaE

<0.1D (D>&3)<0.2D (D>&3)

<0.1D (D<&2)<0.2D (D>&2)

<1.5D

<0.05D

<1D

D D

<0.05D (D<&2)<0.01D (D>&2)

<0.1D (D<&3)<0.2D (D>&3)

<0.1D (D<&2)<0.2D (D>&2)

<1.5D

D<0.05D

<1.5D<0.05D

D

D:Dia.

End mill, Medium cut length, 4 flute, Corner radius

Workmaterial

Depth ofcut

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Dia(mm)

Carbon steel, Alloy steel( ─ 30HRC)Cast iron

Alloy steel, Tool steelPre-hardened steel

(30 ─ 45HRC)

Stainless steel Hardened steel(45 ─ 55HRC)

D:Dia.

Workmaterial

Depth ofcut

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Dia(mm)

Titanium High NickelInconel

1) When using high efficiency conditions, the surface speeds/feeds can be increased by 2-3 times the above values.

CUTTING CONDITIONS

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90

;MSTAR

MS

TA

R E

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MIL

LS

a

y

: Stock standard in Japan

MS2MT

MS2MTD0020T0030D0020T0100D0020T0130D0020T0200D0020T0300D0020T0400D0020T0500D0020T0700D0020T1000D0030T0030D0030T0100D0030T0130D0030T0200D0030T0300D0030T0400D0030T0500D0030T0700D0030T1000D0040T0030D0040T0100D0040T0130D0040T0200D0040T0300D0040T0400D0040T0500D0040T0700D0040T1000D0050T0030D0050T0100D0050T0130D0050T0200D0050T0300D0050T0400D0050T0500D0050T0700D0050T1000D0060T0030D0060T0100

0.20.20.20.20.20.20.20.20.20.30.30.30.30.30.30.30.30.30.40.40.40.40.40.40.40.40.40.50.50.50.50.50.50.50.50.50.60.6

0.210.230.240.260.280.310.340.40.480.320.340.360.380.430.470.510.590.720.430.460.480.510.570.620.680.790.960.530.570.60.640.710.780.850.991.210.630.67

0.80.80.80.80.80.80.80.80.81.21.21.21.21.21.21.21.21.21.61.61.61.61.61.61.61.61.622222222222

4545454545454545454545454545454545454545454545454545454545454545454545454545

44444444444444444444444444444444444444

22222222222222222222222222222222222222

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

30' 1° 1° 30' 2° 3° 4° 5° 7°10° 30' 1° 1° 30' 2° 3° 4° 5° 7°10° 30' 1° 1° 30' 2° 3° 4° 5° 7°10° 30' 1° 1° 30' 2° 3° 4° 5° 7°10° 30' 1°

D1 B7 D2 ap L1 D4 N

11111111211111111211111111211111111211

D1<0.50.5<D1

0 ─ -0.020 ─ -0.03

±5'

30°UWC MS

øD4

L1

øD1

ap

øD4

L1

øD1

ap

B7

B7

9°D2

D2

øD4

L1

øD1

ap

B7 (B7)D2

0.4<D1D1<0.4

Taper end mill, 2 flute, Medium cut length

2 flute taper end mill for general use. Unit : mm

SmallMill Dia.Order Number

No. ofFlutes

Length ofCut

ShankDia.

OverallLength

LargeMill Dia. Type

Stoc

kTaper AngleOne Side

Type1

Type2

Type3

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91

;MSTAR

MS

TA

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MIL

LS

: Stock standard in Japan

MS2MTD0060T0130D0060T0200D0060T0230D0060T0300D0060T0400D0060T0500D0060T0700D0060T1000D0070T0030D0070T0100D0070T0130D0070T0200D0070T0300D0070T0400D0070T0500D0070T0700D0070T1000D0080T0030D0080T0100D0080T0130D0080T0200D0080T0230D0080T0300D0080T0400D0080T0500D0080T0700D0080T1000D0090T0030D0090T0100D0090T0130D0090T0200D0090T0300D0090T0400D0090T0500D0090T0700D0090T1000D0100T0030D0100T0100D0100T0130D0100T0200D0100T0230D0100T0300D0100T0400D0100T0500D0100T0700D0100T1000D0150T0030D0150T0100D0150T0130

0.60.60.60.60.60.60.60.60.70.70.70.70.70.70.70.70.70.80.80.80.80.80.80.80.80.80.80.90.90.90.90.90.90.90.90.911111111111.51.51.5

0.70.740.770.810.880.951.091.310.730.770.80.840.910.981.051.191.410.850.90.961.011.061.111.221.321.541.860.9511.061.111.211.321.421.641.961.071.141.211.281.351.421.561.71.982.411.591.671.76

2222222222222222233333333333333333334444444444555

45454545454545454545454545454545454545454545454545454545454545454545454545454545454545454545454545

4444444444444444444444444444444444444444444444444

2222222222222222222222222222222222222222222222222

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

1° 30' 2° 2° 30' 3° 4° 5° 7°10° 30' 1° 1° 30' 2° 3° 4° 5° 7°10° 30' 1° 1° 30' 2° 2° 30' 3° 4° 5° 7°10° 30' 1° 1° 30' 2° 3° 4° 5° 7°10° 30' 1° 1° 30' 2° 2° 30' 3° 4° 5° 7°10° 30' 1° 1° 30'

D1 B7 D2 ap L1 D4 N

1111111211111111211111111121111111121111111112111

SmallMill Dia.Order Number

No. ofFlutes

Length ofCut

ShankDia.

OverallLength

LargeMill Dia. Type

Stoc

kTaper AngleOne Side

P100CUTTING CONDITIONS

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: Stock standard in Japan

MS2MTD0150T0200D0150T0230D0150T0300D0150T0400D0150T0500D0150T0700D0150T1000D0200T0030D0200T0100D0200T0130D0200T0200D0200T0230D0200T0300D0200T0400D0200T0500D0200T0700D0200T1000D0250T0030D0250T0100D0250T0130D0250T0200D0250T0230D0250T0300D0250T0400D0250T0500D0250T0700D0250T1000D0300T0030D0300T0100D0300T0130D0300T0200D0300T0300D0300T0400D0300T0500D0300T0700D0300T1000D0400T0030

1.51.51.51.51.51.51.522222222222.52.52.52.52.52.52.52.52.52.53333333334

1.851.942.022.22.372.733.262.12.212.312.422.522.632.843.053.474.122.642.782.923.063.23.343.623.94.465.323.173.353.523.74.054.44.755.466.534.26

555555566666666668888888888

10101010101010101015

45454545454545454545454545454545504545454545454545505050505050505050505050

4444444444444444644444444466666666666

2222222222222222222222222222222222222

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

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s

s

s

2° 2° 30' 3° 4° 5° 7°10° 30' 1° 1° 30' 2° 2° 30' 3° 4° 5° 7°10° 30' 1° 1° 30' 2° 2° 30' 3° 4° 5° 7°10° 30' 1° 1° 30' 2° 3° 4° 5° 7°10° 30'

D1 B7 D2 ap L1 D4 N

1111112111111112211111122321111111231

a

yMS2MT D1<0.5

0.5<D1

0 ─ -0.020 ─ -0.03

±5'

30°UWC MS

øD4

L1

øD1

ap

øD4

L1

øD1

ap

B7

B7

9°D2

D2

øD4

L1

øD1

ap

B7 (B7)D2

0.4<D1D1<0.4

2 flute taper end mill for general use. Unit : mm

Type1

Type2

Type3

Taper end mill, 2 flute, Medium cut length

SmallMill Dia.Order Number

No. ofFlutes

Length ofCut

ShankDia.

OverallLength

LargeMill Dia. Type

Stoc

kTaper AngleOne Side

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93

;MSTAR

MS

TA

R E

ND

MIL

LS

: Stock standard in Japan P100CUTTING CONDITIONS

MS2MTD0400T0100D0400T0130D0400T0200D0400T0300D0400T0400D0400T0500D0400T0700D0400T1000D0500T0030D0500T0100D0500T0130D0500T0200D0500T0300D0500T0400D0500T0500D0500T0700D0500T1000D0600T0030D0600T0100D0600T0130D0600T0200D0600T0300D0600T0500D0800T0030D0800T0100D0800T0130D0800T0200D0800T0300D0800T0500D1000T0030D1000T0100D1000T0130D1000T0200D1000T0300D1000T0500

44444444555555555666666888888

101010101010

4.52 4.79 5.05 5.57 6.1 6.62 7.68 9.29 5.35 5.7 6.05 6.4 7.1 7.8 8.5 9.9112.05 6.35 6.7 7.05 7.4 8.1 9.5 8.44 8.87 9.31 9.7510.6212.3710.6111.2211.8312.4413.6716.12

1515151515151515202020202020202020202020202020252525252525353535353535

5050505055555560555555555560607080606060606570707070707595909090959595

666666686666668

1012

6666888888

1012101010121216

22222222222222222222222222222222222

s

s

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s

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s

s

1° 1° 30' 2° 3° 4° 5° 7°10° 30' 1° 1° 30' 2° 3° 4° 5° 7°10° 30' 1° 1° 30' 2° 3° 5° 30' 1° 1° 30' 2° 3° 5° 30' 1° 1° 30' 2° 3° 5°

D1 B7 D2 ap L1 D4 N

11113333113333323333333333333333333

SmallMill Dia.Order Number

No. ofFlutes

Length ofCut

ShankDia.

OverallLength

LargeMill Dia. Type

Stoc

kTaper AngleOne Side

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94

;MSTAR

MS

TA

R E

ND

MIL

LS

a

y

: Stock standard in Japan

MS4LT

MS4LTD0020T0030L02 D0020T0100L02 D0020T0130L02 D0020T0200L02 D0030T0030L03 D0030T0100L03 D0030T0130L03 D0030T0200L03 D0040T0030L04 D0040T0100L04 D0040T0130L04 D0040T0200L04 D0050T0030L04 D0050T0030L06 D0050T0100L04 D0050T0100L06 D0050T0130L04 D0050T0130L06 D0050T0200L04 D0050T0200L06 D0060T0030L04 D0060T0030L06 D0060T0100L04 D0060T0100L06 D0060T0130L04 D0060T0130L06 D0060T0200L04 D0060T0200L06 D0070T0030L06 D0070T0030L08 D0070T0100L06 D0070T0100L08 D0070T0130L06 D0070T0130L08 D0070T0200L06 D0070T0200L08 D0080T0015L04 D0080T0015L06

0.20.20.20.20.30.30.30.30.40.40.40.40.50.50.50.50.50.50.50.50.60.60.60.60.60.60.60.60.70.70.70.70.70.70.70.70.80.8

0.230.270.30.340.350.40.460.510.470.540.610.680.570.60.640.710.710.810.780.920.670.70.740.810.810.910.881.020.80.840.910.981.011.121.121.260.830.85

22223333444446464646464646466868686846

4040404040404040404040404040404040404040404040404040404040454045404540454545

33333333333333333333333333333333333344

44444444444444444444444444444444444444

s

s

s

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s

s

s

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s

s

30'1°1° 30'2° 30'1°1° 30'2° 30'1°1° 30'2° 30' 30'1°1°1° 30'1° 30'2°2° 30' 30'1°1°1° 30'1° 30'2°2° 30' 30'1°1°1° 30'1° 30'2°2° 15' 15'

D1 B7 D2 ap L1 D4 N

11111111111111111111111111111111111111

e5'0 ─ -0.020 ─ -0.04

D1<0.50.5<D1

3<D1D1<3

25°UWC MS

B7

øD4

L1

ap

øD1 D2 15°

Taper end mill, Long cut length, 4 flute

4 flute taper end mill for rib milling. Unit : mm

SmallMill Dia.Order Number

No. ofFlutes

Length ofCut

ShankDia.

OverallLength

LargeMill Dia. Type

Stoc

kTaper AngleOne Side

Type1

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95

;MSTAR

MS

TA

R E

ND

MIL

LS

: Stock standard in Japan

MS4LTD0080T0015L08 D0080T0015L10 D0080T0030L04 D0080T0030L06 D0080T0030L08 D0080T0030L10 D0080T0030L12 D0080T0100L04 D0080T0100L06 D0080T0100L08 D0080T0100L10 D0080T0100L12 D0080T0130L04 D0080T0130L06 D0080T0130L08 D0080T0130L10 D0080T0130L12 D0080T0200L04 D0080T0200L06 D0080T0200L08 D0080T0200L10 D0080T0200L12 D0100T0015L06 D0100T0015L08 D0100T0015L10 D0100T0015L12 D0100T0030L06 D0100T0030L08 D0100T0030L10 D0100T0030L12 D0100T0100L06 D0100T0100L08 D0100T0100L10 D0100T0100L12 D0100T0100L16 D0100T0130L06 D0100T0130L08 D0100T0130L10 D0100T0130L12 D0100T0130L16 D0100T0200L06 D0100T0200L08 D0100T0200L10 D0100T0200L12 D0100T0200L16 D0120T0015L06 D0120T0015L10 D0120T0015L12 D0120T0015L16 D0120T0030L06

0.80.80.80.80.80.80.80.80.80.80.80.80.80.80.80.80.80.80.80.80.80.8111111111111111111111111.21.21.21.21.2

0.870.890.870.90.940.971.010.941.011.081.151.221.011.111.221.321.431.081.221.361.51.641.051.071.091.11.11.141.171.211.211.281.351.421.561.311.421.521.631.841.421.561.71.842.121.251.291.31.341.3

810

468

1012

468

1012

468

1012

468

1012

68

1012

68

1012

68

101216

68

101216

68

101216

6101216

6

4545454545455045454545504545454550454545455045454550454545504545455055454545505545454550554545505545

44444444444444444444444444444444444444444444444444

44444444444444444444444444444444444444444444444444

s

s

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s

s

15' 15' 30' 30' 30' 30' 30'1°1°1°1°1°1° 30'1° 30'1° 30'1° 30'1° 30'2°2°2°2°2° 15' 15' 15' 15' 30' 30' 30' 30'1°1°1°1°1°1° 30'1° 30'1° 30'1° 30'1° 30'2°2°2°2°2° 15' 15' 15' 15' 30'

D1 B7 D2 ap L1 D4 N

11111111111111111111111111111111111111111111111111

SmallMill Dia.Order Number

No. ofFlutes

Length ofCut

ShankDia.

OverallLength

LargeMill Dia. Type

Stoc

kTaper AngleOne Side

P101CUTTING CONDITIONS

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96

;MSTAR

MS

TA

R E

ND

MIL

LS

: Stock standard in Japan

MS4LTD0120T0030L10 D0120T0030L12 D0120T0030L16 D0120T0100L06 D0120T0100L10 D0120T0100L12 D0120T0100L16 D0120T0100L20 D0120T0130L06 D0120T0130L10 D0120T0130L12 D0120T0130L16 D0120T0130L20 D0120T0200L06 D0120T0200L10 D0120T0200L12 D0120T0200L16 D0120T0200L20 D0130T0030L12 D0130T0100L12 D0130T0130L12 D0130T0200L12 D0140T0030L12 D0140T0100L12 D0140T0130L12 D0140T0200L12 D0150T0015L06 D0150T0015L08 D0150T0015L10 D0150T0015L12 D0150T0015L16 D0150T0015L20 D0150T0030L06 D0150T0030L08 D0150T0030L10 D0150T0030L12

1.21.21.21.21.21.21.21.21.21.21.21.21.21.21.21.21.21.21.31.31.31.31.41.41.41.41.51.51.51.51.51.51.51.51.51.5

1.371.411.481.411.551.621.761.91.511.721.832.042.251.621.92.042.322.61.511.721.932.141.611.822.032.241.551.571.591.61.641.671.61.641.671.71

101216

610121620

610121620

6101216201212121212121212

68

10121620

68

1012

455055454550555545455055554545505555505050505050505045454550555545454550

444444444444444444444444444444444444

444444444444444444444444444444444444

s

s

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s

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s

s

30' 30' 30'1°1°1°1°1°1° 30'1° 30'1° 30'1° 30'1° 30'2°2°2°2°2° 30'1°1° 30'2° 30'1°1° 30'2° 15' 15' 15' 15' 15' 15' 30' 30' 30' 30'

D1 B7 D2 ap L1 D4 N

111111111111111111111111111111111111

Unit : mm

SmallMill Dia.Order Number

No. ofFlutes

Length ofCut

ShankDia.

OverallLength

LargeMill Dia. Type

Stoc

kTaper AngleOne Side

a

yMS4LT e5'0 ─ -0.02

0 ─ -0.04 D1<0.50.5<D1

3<D1D1<3

25°UWC MS

B7

øD4

L1

ap

øD1 D2 15°

Taper end mill, Long cut length, 4 flute

4 flute taper end mill for rib milling.

Type1

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97

;MSTAR

MS

TA

R E

ND

MIL

LS

: Stock standard in Japan P101CUTTING CONDITIONS

MS4LTD0150T0030L16 D0150T0030L20 D0150T0100L06 D0150T0100L08 D0150T0100L10 D0150T0100L12 D0150T0100L16 D0150T0100L20 D0150T0100L25 D0150T0130L06 D0150T0130L08 D0150T0130L10 D0150T0130L12 D0150T0130L16 D0150T0130L20 D0150T0130L25 D0150T0200L06 D0150T0200L08 D0150T0200L10 D0150T0200L12 D0150T0200L16 D0150T0200L20 D0150T0200L25 D0160T0030L08 D0160T0030L12 D0160T0030L16 D0160T0030L20 D0160T0100L08 D0160T0100L12 D0160T0100L16 D0160T0100L20 D0160T0130L08 D0160T0130L12 D0160T0130L16 D0160T0130L20 D0160T0200L08 D0160T0200L12 D0160T0200L16 D0160T0200L20 D0180T0015L08 D0180T0015L16 D0180T0015L24 D0180T0030L08 D0180T0030L16 D0180T0030L24 D0180T0100L08 D0180T0100L16 D0180T0100L24 D0180T0130L08

1.51.51.51.51.51.51.51.51.51.51.51.51.51.51.51.51.51.51.51.51.51.51.51.61.61.61.61.61.61.61.61.61.61.61.61.61.61.61.61.81.81.81.81.81.81.81.81.81.8

1.781.851.711.781.851.922.062.22.371.811.922.022.132.342.552.811.922.062.22.342.622.93.251.741.811.881.951.882.022.162.32.022.232.442.652.162.442.7231.871.942.011.942.082.222.082.362.642.22

1620

68

1012162025

68

1012162025

68

1012162025

8121620

8121620

8121620

8121620

81624

81624

81624

8

55554545455055556045454550555560454545505555604550555545505555455055554550555545556045556045556045

4444444444444444444444444444444444444444444444444

4444444444444444444444444444444444444444444444444

s

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30' 30'1°1°1°1°1°1°1°1° 30'1° 30'1° 30'1° 30'1° 30'1° 30'1° 30'2°2°2°2°2°2°2° 30' 30' 30' 30'1°1°1°1°1° 30'1° 30'1° 30'1° 30'2°2°2°2° 15' 15' 15' 30' 30' 30'1°1°1°1° 30'

D1 B7 D2 ap L1 D4 N

1111111111111111111111111111111111111111111111111

Unit : mm

SmallMill Dia.Order Number

No. ofFlutes

Length ofCut

ShankDia.

OverallLength

LargeMill Dia. Type

Stoc

kTaper AngleOne Side

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98

;MSTAR

MS

TA

R E

ND

MIL

LS

: Stock standard in Japan

MS4LTD0180T0130L16 D0180T0130L24 D0180T0200L08 D0180T0200L16 D0180T0200L24 D0200T0015L08 D0200T0015L10 D0200T0015L12 D0200T0015L16 D0200T0015L20 D0200T0015L25 D0200T0030L08 D0200T0030L10 D0200T0030L12 D0200T0030L16 D0200T0030L20 D0200T0030L25 D0200T0030L30 D0200T0100L08 D0200T0100L10 D0200T0100L12 D0200T0100L16 D0200T0100L20 D0200T0100L25 D0200T0100L30 D0200T0130L08 D0200T0130L10 D0200T0130L12 D0200T0130L16 D0200T0130L20 D0200T0130L25 D0200T0130L30 D0200T0200L08 D0200T0200L10 D0200T0200L12 D0200T0200L16 D0200T0200L20

1.81.81.81.81.822222222222222222222222222222222

2.643.062.362.923.482.072.092.12.142.172.222.142.172.212.282.352.442.522.282.352.422.562.72.873.052.422.522.632.843.053.313.572.562.72.843.123.4

1624

81624

81012162025

8101216202530

8101216202530

8101216202530

810121620

55604555604545505555604545505555606545455055556065454550555560654545505555

4444444444444444444444444444444444444

4444444444444444444444444444444444444

s

s

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s

1° 30'1° 30'2°2°2° 15' 15' 15' 15' 15' 15' 30' 30' 30' 30' 30' 30' 30'1°1°1°1°1°1°1°1° 30'1° 30'1° 30'1° 30'1° 30'1° 30'1° 30'2°2°2°2°2°

D1 B7 D2 ap L1 D4 N

1111111111111111111111111111111111111

Unit : mm

SmallMill Dia.Order Number

No. ofFlutes

Length ofCut

ShankDia.

OverallLength

LargeMill Dia. Type

Stoc

kTaper AngleOne Side

a

yMS4LT e5'0 ─ -0.02

0 ─ -0.04 D1<0.50.5<D1

3<D1D1<3

25°UWC MS

B7

øD4

L1

ap

øD1 D2 15°

Taper end mill, Long cut length, 4 flute

4 flute taper end mill for rib milling.

Type1

Page 99: The ultimate series “Miracle Technology”mhg-mediastore.net/download/B001 MStar/B001E MSTAR ENGLISH.pdf · MSTAR Highlights. 5 2 & 4 flute 2, 3 & 4 flute 2, 3 & 4 flute 2 & 4 flute

99

;MSTAR

MS

TA

R E

ND

MIL

LS

: Stock standard: Stock standard in Japan: Non stock, produce to order only

MS4LTD0200T0200L25 D0200T0200L30 D0200T0300L12 D0200T0300L16 D0200T0300L20 D0200T0300L25 D0200T0300L30 D0250T0030L10 D0250T0030L16 D0250T0030L20 D0250T0030L25 D0250T0030L30 D0250T0100L10 D0250T0100L16 D0250T0100L20 D0250T0100L25 D0250T0100L30 D0250T0130L10 D0250T0130L16 D0250T0130L20 D0250T0130L25 D0250T0130L30 D0250T0200L10 D0250T0200L16 D0250T0200L20 D0250T0200L25 D0250T0200L30 D0300T0030L25 D0300T0030L40 D0300T0100L25 D0300T0100L40 D0300T0130L25 D0300T0130L40 D0300T0200L25 D0300T0200L40

22222222.52.52.52.52.52.52.52.52.52.52.52.52.52.52.52.52.52.52.52.533333333

3.754.13.263.684.14.625.142.672.782.852.943.022.853.063.23.373.553.023.343.553.814.073.23.623.94.254.63.443.73.874.44.315.094.755.79

2530121620253010162025301016202530101620253010162025302540254025402540

6065505555606545505560654550556065455055606545505560656580658065806580

46446664444444444444464446666666666

44444444444444444444444444444444444

s

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2°2°3°3°3°3°3° 30' 30' 30' 30' 30'1°1°1°1°1°1° 30'1° 30'1° 30'1° 30'1° 30'2°2°2°2°2° 30' 30'1°1°1° 30'1° 30'2°2°

D1 B7 D2 ap L1 D4 N

11111111111111111111111111111111111

SmallMill Dia.Order Number

No. ofFlutes

Length ofCut

ShankDia.

OverallLength

LargeMill Dia. Type

Stoc

kTaper AngleOne Side

P101CUTTING CONDITIONS

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100

;MSTAR

MS

TA

R E

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MIL

LS

yMS2MT

0.20.30.40.50.60.70.80.911.5

40,00035,00031,00025,00021,00018,00016,00014,00013,000

8,500

100130150160170180210210210270

0.0020.0030.0040.0050.0060.0070.0080.0090.0100.015

40,00040,00040,00037,00032,00027,00024,00021,00019,00013,000

320400450500530560610610610720

0.0050.0060.0080.0100.0130.0150.0180.0200.0250.040

40,00040,00040,00032,00026,00023,00020,00018,00016,00011,000

180220270320340380410450450540

0.0040.0050.0060.0080.0100.0110.0130.0150.0200.030

2 2.5

3 4 5 6 810

9,5007,8006,4004,8003,8003,2002,4001,900

720800800800800800700600

8,0006,3005,3004,0003,2002,6002,0001,600

540540540540540540480410

6,4005,0004,2003,2002,5002,1001,6001,300

300300300300300300270240

y

y

<0.03D

<2.5D<0.05D

<2.5D

CUTTING CONDITIONS

Taper end mill, 2 flute, Medium cut length

1) If the rigidity of the machine or the workpiece installation is very low, or chattering is generated, please reduce the revolution and the feed rate proportionately. Please reduce the feed rate when the surface finish is important.

2) Cutting conditions may differ considerably due to the taper angle, depth of cut and machine tool condition. Please use the above table as a start reference point.

3) When slotting, please use cutting fluid.

Slotting

Side milling

Pease refer to the list.

D:End point diameter

Smallmill dia.(mm)

Revolution(min-1)

Feed rate(mm/min)

Depth of cut(mm)

Revolution(min-1)

Feed rate(mm/min)

Depth of cut(mm)

Revolution(min-1)

Feed rate(mm/min)

Depth of cut(mm)

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Workmaterial

Depth ofcut

Smallmill dia.(mm)

Workmaterial

Depth ofcut

Carbon steel( ─ 30HRC)

Ck55, 070M55Cast iron GG25

Alloy steel, Tool steelPre-hardened steel

(30 ─ 45HRC)W.Nr. 1.2344(H13)

Hardened steel(45 ─ 55HRC)

W.Nr. 1.2344(H13)

Carbon steel( ─ 30HRC)

Ck55, 070M55Cast iron GG25

Alloy steel, Tool steelPre-hardened steel

(30 ─ 45HRC)W.Nr. 1.2344(H13)

Hardened steel(45 ─ 55HRC)

W.Nr. 1.2344(H13)

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0.20.30.4

0.5

0.6

0.7

0.8

1.0

1.2

1.31.4

1.5

1.6

1.8

2.0

2.5

3.0

20,000─40,00020,000─40,00020,000─40,000

20,000─38,000

18,000─32,000

16,000─27,000

14,000─24,000

11,000─19,000

9,200─16,000

8,500─15,0008,000─14,000

7,500─13,000

7,000─12,000

6,200─11,000

5,500─9,500

4,400─7,600

3,700─6,400

0.0010.0020.0030.010.0050.010.0070.0150.010.030.020.0130.030.020.0150.040.030.020.010.030.0350.060.040.030.0150.060.0450.0350.0250.080.050.030.10.070.040.020.10.060.030.080.04

20,000─40,00020,000─40,00020,000─36,000

16,000─29,000

13,000─24,000

11,000─20,000

10,000─18,000

8,000─14,000

6,600─12,000

6,100─11,0005,700─10,000

5,300─9,500

5,000─9,000

4,400─8,000

4,000─7,200

3,200─5,700

2,700─4,800

150─300150─300150─300

200─400

200─400

200─400

200─400

200─500

200─500

200─500200─500

200─500

200─500

200─500

200─500

200─500

200─500

0.0010.0010.0020.0050.0030.0050.0040.0080.0050.0150.010.0070.0150.010.0080.020.0150.010.0070.0150.0180.030.020.0150.0080.030.0250.020.0150.040.030.0150.050.040.020.010.050.030.0150.040.02

200─500200─500200─500

200─500

250─600

250─600

250─600

300─800

300─800

300─800300─800

300─800

300─800

300─800

300─800

300─800

300─800

23446466848

126

1016

61016201212

6101625

8121620

81624

81220301020302540

MS4LTTaper end mill, Long cut length, 4 flute

Carbon steel, Alloy steel, Pre-hardened steelCk55, 070M55, SK, W.Nr. 1.2344(H13), X20Cr13

(─45HRC)

Hardened steelX20Cr13, W.Nr. 1.2344(H13)

(45─52HRC)

Small mill dia.(mm)

Length of cut(mm)

Work material

Revolution(min-1)

Feed rate(mm/min)

Depth of cut per pass ap(mm)

Revolution(min-1)

Feed rate(mm/min)

Depth of cut per pass ap(mm)

1) The above table shows the revolution and feed rate for each neck length. Please reduce the feed rate when using end mills with a longer neck length.

2) If the rigidity of the machine or the workpiece installation is very low, or chattering is generated, please reduce the revolution and the feed rate proportionately. Please reduce the feed rate when the surface finish is important.

CUTTING CONDITIONS

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MS2MTB

R

MS2MTBR0020T0300R0020T0500R0020T0700R0020T1000R0030T0300R0030T0500R0030T0700R0030T1000R0050T0030R0050T0100R0050T0130R0050T0200R0050T0300R0050T0500R0050T0700R0075T0030R0075T0100R0075T0130R0075T0200R0075T0300R0075T0700R0100T0030R0100T0100R0100T0130R0100T0200R0100T0300R0100T0400R0100T0500R0100T0700R0125T0030R0125T0100R0125T0130R0125T0200R0125T0300R0125T0400R0125T0500R0125T0700R0150T0700

0.20.20.20.20.30.30.30.30.50.50.50.50.50.50.50.750.750.750.750.750.75111111111.251.251.251.251.251.251.251.251.5

0.690.891.091.390.881.071.271.561.041.091.131.181.261.442.361.591.681.781.872.052.82.122.242.372.492.742.983.233.732.652.812.963.113.423.734.045.775.72

3 3 3 3 3 3 3 3 3 3 3 3 3 3 6 6 6 6 6 6 6 8 8 8 8 8 8 8 81010101010101014.512.5

4040404040404040404040404040454040404040404545454545454550454545454550506060

44444444444444444444444444446444446666

22222222222222222222222222222222222222

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

3° 5° 7°10° 3° 5° 7°10° 30' 1° 1° 30' 2° 3° 5° 7° 30' 1° 1° 30' 2° 3° 7° 30' 1° 1° 30' 2° 3° 4° 5° 7° 30' 1° 1° 30' 2° 3° 4° 5° 7° 7°

B7 D2 ap L1 D4 N

11111111111111111111111111111111111122

e0.01 e5'R

30°UWC MS

L1

ap

15°

øD4

R

R

D2B7

L1

ap

D2B7

øD4

Unit : mm

Radius ofBall NoseOrder Number

No. ofFlutes

Length ofCut

ShankDia.

OverallLength

Large MillDia.

Stoc

k

TypeTaper Angle

One Side

Type1

Type2

Ball nose taper, Long cut length, 2 flute

2 flute taper ball nose end mill.

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R 0.1R 0.15R 0.2R 0.25R 0.3R 0.4R 0.5R 0.75R 1R 1.25R 1.5R 2R 2.5R 3R 4R 5R 6

40,00040,00040,00040,00040,00040,00040,00040,00040,00040,00040,00032,00025,00021,00016,00013,000

9,000

300500

1,6002,4003,2004,8005,6006,5006,5007,0007,5007,5006,0005,8004,5003,6002,500

40,00040,00040,00040,00040,00040,00040,00040,00039,00033,00027,00020,00016,00013,00010,000

8,0006,000

250350

1,2001,4001,6002,4003,2004,0004,7004,5004,3003,6002,9002,6002,0001,7001,300

0.0030.0070.020.0250.030.050.060.090.110.120.130.150.200.250.300.500.50

0.0030.0070.0150.0200.0250.040.050.080.110.120.130.150.200.250.300.500.50

40,00040,00040,00040,00040,00040,00040,00040,00040,00036,00032,00025,00020,00017,00013,00010,000

7,200

300500

1,3001,9002,5004,0005,6006,5006,5006,5006,0006,0005,4004,7003,6002,9002,000

40,00040,00040,00040,00040,00040,00040,00032,00031,00026,00022,00016,00013,00010,000

8,0006,4004,800

250350950

1,1001,3001,9003,0003,2003,5003,5003,4002,7002,3002,0001,5001,2001,000

%>15°%>15° %<15°%<15°

%

<0.2R

CUTTING CONDITIONS

Ball nose taper, Long cut length, 2 fluteMS2MTB

R:Radius

Depth ofcut

Workmaterial

R(mm) Revolution

(min-1)Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Depth of cutap (mm) Revolution

(min-1)Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Depth of cutap (mm)

Please select a pick feed based on the required surface finishes in reference to “Pitch Selection of Pick Feed” on page G023.

Alloy steel, Tool steel, Pre-hardened steel( ─ 45HRC)

070M55, W.Nr. 1.2344(H13), X210Cr12

Hardened steel(45 ─ 55HRC)

W.Nr. 1.2344(H13)

1) % is the inclination of machining surface.2) If the rigidity of the machine or the workpiece installation is very low, or chattering and noise are generated, please reduce the revolution

and the feed rate proportionately. When high machining accuracy is needed, we recommend lowering the feed rate.3) Cutting conditions may differ considerably due to the overhang (milling depth and neck length), depth of cut, and machine tool condition.

Please use the above table as a standard starting point.4) If the depth of cut is shallow, the revolution and feed rate can be increased.

<Please refer to the list above for depth of cut.

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MS4LTB

R

MS4LTB R0030T0030L04 R0030T0030L06 R0030T0100L04 R0030T0100L06 R0030T0130L04 R0030T0130L06 R0030T0200L04 R0030T0200L06 R0040T0030L06 R0040T0030L08 R0040T0030L10 R0040T0100L06 R0040T0100L08 R0040T0100L10 R0040T0130L06 R0040T0130L08 R0040T0130L10 R0040T0200L06 R0040T0200L08 R0040T0200L10 R0050T0030L08 R0050T0030L10 R0050T0030L12 R0050T0030L16 R0050T0100L08 R0050T0100L10 R0050T0100L12 R0050T0100L16 R0050T0130L08 R0050T0130L10 R0050T0130L12 R0050T0130L16 R0050T0200L08 R0050T0200L10 R0050T0200L12 R0050T0200L16 R0060T0030L08 R0060T0030L10

0.30.30.30.30.30.30.30.30.40.40.40.40.40.40.40.40.40.40.40.40.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.60.6

0.660.700.730.800.790.900.861.000.900.930.971.001.071.141.091.201.301.191.331.471.131.171.201.271.261.331.401.541.391.501.601.811.521.661.802.081.331.36

4 6 4 6 4 6 4 6 6 810 6 810 6 810 6 810 8101216 8101216 8101216 8101216 810

4545454545454545505050505050505050505050505050555050505550505055505050555050

44444444444444444444444444444444444444

44444444444444444444444444444444444444

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

30' 30'1°1°1° 30'1° 30'2°2° 30' 30' 30'1°1°1°1° 30'1° 30'1° 30'2°2°2° 30' 30' 30' 30'1°1°1°1°1° 30'1° 30'1° 30'1° 30'2°2°2°2° 30' 30'

B7 D2 ap L1 D4 N

11111111111111111111111111111111111111

e0.03 e5'R

B7

øD4

L1

ap

D2

R

15°

20°MSUWC

Ball nose, 4 flute, Taper, For rib milling

4 flute taper ball nose end mill for rib milling. Unit : mm

Radius ofBall NoseOrder Number

No. ofFlutes

Length ofCut

ShankDia.

OverallLength

Large MillDia.

Stoc

k

TypeTaper Angle

One Side

Type1

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R

MS4LTB R0060T0030L12 R0060T0030L16 R0060T0100L08 R0060T0100L10 R0060T0100L12 R0060T0100L16 R0060T0130L08 R0060T0130L10 R0060T0130L12 R0060T0130L16 R0060T0200L08 R0060T0200L10 R0060T0200L12 R0060T0200L16 R0075T0030L08 R0075T0030L10 R0075T0030L12 R0075T0030L16 R0075T0030L20 R0075T0100L08 R0075T0100L10 R0075T0100L12 R0075T0100L16 R0075T0100L20 R0075T0130L08 R0075T0130L10 R0075T0130L12 R0075T0130L16 R0075T0130L20 R0075T0200L08 R0075T0200L10 R0075T0200L12 R0075T0200L16 R0075T0200L20 R0090T0030L08 R0090T0030L10 R0090T0030L12 R0090T0030L16

0.60.60.60.60.60.60.60.60.60.60.60.60.60.60.750.750.750.750.750.750.750.750.750.750.750.750.750.750.750.750.750.750.750.750.90.90.90.9

1.401.471.461.531.601.741.591.691.802.011.721.862.002.281.631.661.701.771.841.751.821.892.032.171.881.982.092.302.512.012.152.292.572.841.921.961.992.06

1216 8101216 8101216 8101216 810121620 810121620 810121620 810121620 8101216

5055505050555050505550505055505050556050505055605050505560505050556050505055

44444444444444444444444444444444444444

44444444444444444444444444444444444444

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

30' 30'1°1°1°1°1° 30'1° 30'1° 30'1° 30'2°2°2°2° 30' 30' 30' 30' 30'1°1°1°1°1°1° 30'1° 30'1° 30'1° 30'1° 30'2°2°2°2°2° 30' 30' 30' 30'

B7 D2 ap L1 D4 N

11111111111111111111111111111111111111

Radius ofBall NoseOrder Number

No. ofFlutes

Length ofCut

ShankDia.

OverallLength

Large MillDia.

Stoc

k

TypeTaper Angle

One Side

P107CUTTING CONDITIONS

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R

MS4LTBR0090T0030L20 R0090T0100L08 R0090T0100L10 R0090T0100L12 R0090T0100L16 R0090T0100L20 R0090T0130L08 R0090T0130L10 R0090T0130L12 R0090T0130L16 R0090T0130L20 R0090T0200L08 R0090T0200L10 R0090T0200L12 R0090T0200L16 R0090T0200L20 R0100T0030L10 R0100T0030L12 R0100T0030L16 R0100T0030L20 R0100T0030L25 R0100T0030L30 R0100T0100L10 R0100T0100L12 R0100T0100L16 R0100T0100L20 R0100T0100L25 R0100T0100L30 R0100T0130L10 R0100T0130L12 R0100T0130L16 R0100T0130L20 R0100T0130L25 R0100T0130L30 R0100T0200L10 R0100T0200L12 R0100T0200L16 R0100T0200L20 R0100T0200L25 R0100T0200L30

0.90.90.90.90.90.90.90.90.90.90.90.90.90.90.90.9111111111111111111111111

2.132.052.122.192.332.472.172.282.382.592.802.302.442.582.863.132.162.192.262.332.422.512.312.382.522.662.843.012.472.582.793.003.263.522.632.773.053.333.684.03

20 810121620 810121620 810121620101216202530101216202530101216202530101216202530

60505050556050505055605050505560505055606565505055606565505055606565505055606565

4444444444444444444444444444444466444466

4444444444444444444444444444444444444444

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

s

30'1°1°1°1°1°1° 30'1° 30'1° 30'1° 30'1° 30'2°2°2°2°2° 30' 30' 30' 30' 30' 30'1°1°1°1°1°1°1° 30'1° 30'1° 30'1° 30'1° 30'1° 30'2°2°2°2°2°2°

B7 D2 ap L1 D4 N

1111111111111111111111111111111111111111

Unit : mm

Radius ofBall NoseOrder Number

No. ofFlutes

Length ofCut

ShankDia.

OverallLength

Large MillDia.

Stoc

k

TypeTaper Angle

One Side

a

yMS4LTB e0.03 e5'R

B7

øD4

L1

ap

D2

R

15°

20°MSUWC

Ball nose, 4 flute, Taper, For rib milling

4 flute taper ball nose end mill for rib milling. Unit : mm

Type1

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R0.3

R0.4

R0.5

R0.6

R0.75

R0.9

R1

18,000─32,000

14,000─24,000

11,000─19,000

9,200─16,000

7,500─13,000

6,200─11,000

5,500─9,500

0.010.0070.0250.020.0150.0250.020.0180.0150.0350.030.0270.020.050.040.0350.030.020.080.070.060.050.040.080.070.050.040.030.02

13,000─24,000

10,000─18,000

8,000─14,000

6,600─12,000

5,300─9,500

4,400─8,000

4,000─7,200

200─400

200─400

200─500

200─500

200─500

200─500

200─500

0.0050.0040.0130.010.0080.0130.010.0090.0080.0180.0150.0130.010.0250.020.0180.0150.010.040.0350.0350.030.020.0450.040.030.020.0150.01

250─600

250─600

300─800

300─800

300─800

300─800

300─800

4668

108

101216

8101216

810121620

810121620101216202530

MS4LTB

CUTTING CONDITIONS

Ball nose, 4 flute, Taper, For rib milling

Length of cut(mm)

Work material

Revolution(min-1)

Feed rate(mm/min)

Depth of cut per pass ap(mm)

Revolution(min-1)

Feed rate(mm/min)

Depth of cut per pass ap(mm)

R(mm)

1) The above table shows the revolution and feed rate for each neck length. Please reduce the feed rate when using end mills with a longer neck length.

2) If the rigidity of the machine or the workpiece installation is very low, or chattering is generated, please reduce the revolution and the feed rate proportionately. Please reduce the feed rate when the surface finish is important.

Carbon steel, Alloy steel, Pre-hardened steelCk55, 070M55, SK, W.Nr. 1.2344(H13), X20Cr13

(─45HRC)

Hardened steelX20Cr13, W.Nr. 1.2344(H13)

(45─52HRC)

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D1

MSMHVD0600WE MSMHVD0800WE

MSMHVD1000WEMSMHVD1200WEMSMHVD1600WEMSMHVD2000WE

6810121620

5060707590

110

68

10121620

444444

a

a

a

a

a

a

131922263545

ap L1 D4 N

111111

Unit : mm

Dia.Order Number

No. ofFlutes

OverallLength

ShankDia.

Stoc

k

TypeLength of

Cut

a

yMSMHV. . .E

MSUWC

4 flute, Variable Helix, Medium length, Weldon shank

4 flute variable helix end mill

Type1

D1

MSSHVD0600WEMSSHVD0800WEMSSHVD1000WEMSSHVD1200WEMSSHVD1600WEMSSHVD2000WE

68

10121620

142025304050

5.857.859.711.715.519.5

5060707590

110

68

10121620

444444

a

a

a

a

a

a

91215182430

ap L3 L1 D4 N

111111

Dia.Order Number

No. ofFlutes

OverallLength

ShankDia.

NeckLength

Stoc

k

TypeLength of

Cut

(h6)

yMSSHV. . .E

4 flute, Variable Helix, Short length, Weldon shank

Unit : mma 4 flute variable helix end mill

Type 1

42°45°

MSUWC 42°45°

y 4 flute, Variable Helix, Short leng

a 4 flute variable helix end mill

MSSUWC 42°45°

y

MSSUWC

4 flute, Variable Helix, Medium le

42°45°

(h6)

D5

NeckLength

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y yMSMHVD MSSHVD

CUTTING CONDITIONS

4 flute, Medium length, Weldon shank 4 flute, Short length, Weldon shank

68

10121620

800060004800400030002400

22401680144012001140

860

800060004800400030002400

22401680144012001140

860

530040003200270020001600

1060960770760560510

370028002200190014001100

440450440380340350

68

10121620

640048003800320024001900

12801150

910900670610

370028002200190014001100

740670530530390350

370028002200190014001100

440340350300280260

160012001000

800600500

190190160160120120

<0.2D

<1.5D <1.5D

<0.1D <0.05D

<1.5D

D

<0.5D

D

<0.2D

D

<1D(Max. 12mm)

WorkMaterial

Sid

e M

illin

gS

lotti

ng

Carbon Steel, Alloy Steel,Cast Iron (─30 HRC)

Pre-hardened Steel, Tool Steel(30─45 HRC)

Stainless SteelTitanium Alloy

Hardened Steel(45─55 HRC)

Diameter(mm)

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Depth ofcut

Depth ofcut

Feed rate(mm/min)

D: Dia.

D: Dia.

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