The Thailand Dairy Experience

By

Mr. Worapanya Suthanupaphwut

Director - Food & Dairy Business

Mobile phone: +668-1827-3197

E-mail: worapanya@patkol.com

Thursday April 14th, 2016

OUTLINE

Milk Processing

At Farm

Milk Collection Center

Milk Pasteurization Plant

Milk Sterilization Plant

Milk UHT Plant

CIP Unit

Plant Automation

Cool Room

Utility Plant

My Customer Reference (Dairy Business)

Milk Processing

Raw Milk From Farm

Milk Collection Center

Pasteurize Milk Plant

UHT Milk Plant

Sterilized Milk Plant

Cheese

Butter & Ghee

Yoghurt Drinking Yoghurt

Ice Cream

School Milk

100-30,000 L/h

1,200-15,000 L/h

500 L/Batch…..up

200L – 3T FCT

10, 20, 30 T/Day

Market

At Farm

Farm Cooling Tank

Milk Collection Center

P&ID

Cooling down 36 - 4 deg.C

10, 20, 30 T/D

WANG-NAM-YEN DAIRY COOPERATIVE LIMITED.

Milk Collection Center

Capacity 30 T/D x 2 units

Milk Collection Center

Raw Milk Storage Tank Quality test & Receiving

Tanker Transportation

MUAK LEK DAIRY FARM COOPERATIVE LIMITED.

Milk Pasteurization Plant

P&ID

Cap. 100 – 30,000 L/h

Milk Pasteurization Plant

Thermization Raw Milk Storage Mixing

Pasteurization Filling

Sterilized Milk Plant

P&ID

Cap. 500 L/batch up…

Sterilized Milk Plant

Process Validation

by TD & HP Study

Pasteurization Filling

Retort

Milk UHT Plant

P&ID

Cap. 1,200 – 15,000 L/h

Milk UHT Plant

UHT unit

Aseptic Tank Unit

Aseptic Filler

Swab test Sterility test

Process Validation

by Swab & Sterility test

CIP Unit

A good CIP is the result of the correct 4T Law implementation appropriate process design (Technology).

1. Turbulence (Velocity >1.5m/s)

2. Temperature

3. Time

4. Titration (Concentrations of CIP detergent)

Sizing piping in process.

Formula:

Q is volume flow rate, (m3/s)

A is surface area of tube, (m2)

v is fluid velocity in tube, (m/s)

vAQ

Tubes size OD (mm) Thickness

(mm)

Flow rate

(m3/hr)

Velocity

(m/s)

1.SMS 25 25.0 1.25 Min. 2.5 1.75

2.SMS 38 38.0 1.25 Min. 5.5 1.54

3.SMS 51 51.0 1.25 Min. 10.0 1.50

4.SMS 63.5 63.5 1.60 Min. 16.0 1.56

5.SMS 76 76.2 2.0 Min. 22.5 1.53

6.SMS 101.6 101.6 2.0 Min. 41.0 1.52

Operation Velocity Recommend

Water line (Max)3.0 m/sec

Suction (Max)2.0 m/sec

Cream/Milk (Max)1.5 m/sec

CIP (Min)1.5 m/sec

Semi-Automatic CIP system

CIP Unit

Automatic CIP system

CIP Unit

Automatic CIP system

Semi-Automatic CIP system

Plant Automation

Control Room

Processing Room

Cluster Valve

Cool Room

Utility Plant

Cooling Tower LPG Gas Station

Falling Film Chiller

My Customer Reference (Dairy Business)

“Chang-Hua-Mun”

Royal Initiative Project

Royal Chitralada Project

Kasetsart University

King Mongkut's Institute of

Technology Ladkrabang

DPO

PEP Red house

industries Ltd.

(Myanma)

THANK YOU