The SoundBar System - Metsä Wood · The SoundBar System delivers –providing a shallower, ... The...
Transcript of The SoundBar System - Metsä Wood · The SoundBar System delivers –providing a shallower, ... The...
The SoundBar®SystemHIGH PERFORMANCEACOUSTIC FLOORING SOLUTION
THE SOUNDBAR®SYSTEM TECHNICAL GUIDE
The SoundBar System is a unique, total screeded flooringsolution which is the only system of its kind to haveachieved Robust Detail, E-FT-4. This provides thedeveloper with the confidence and assurance of achievinga performance standard over and above Part E of thebuilding regulations, two EcoHomes credits if registeredwith Robust Detail.
The SoundBar System delivers – providing a shallower,high quality, solid floor feel. Designed to improve upon theacoustic performance of a traditional timber floor. What ismore, the design, installation and total projectmanagement is controlled through one company.
02 THE SOUNDBAR® SYSTEM – HIGH PERFORMANCE ACOUSTIC FLOORING SOLUTION
A REVOLUTION INACOUSTIC FLOORING
HIGH PERFORMANCE ACOUSTIC FLOORING SOLUTION – THE SOUNDBAR® SYSTEM 03
CONTENTS
THE SYSTEM 04
STRUCTURAL DESIGN 05
TECHNICAL DETAILS 06-07
ADDITIONAL DETAILING
INSTALLATION OF VERTICAL SERVICES 08
FLATS AND COMMUNAL AREAS 09
INSTALLATION SEQUENCE 10
DO’S AND DON’TS 11
A REVOLUTIONARy ACOUSTIC FLOORSOLUTION FORCOmpARTmENTFLOORS
THE SYSTEM
Sound reduction results
The SoundBar Systemcomprises 4 key components:
FINNJOIST (FJI)
Comprised of a high quality OSB web andKerto LVL flanges.
SOUNDBAR EDGE STRIP
Foam edge strip designed to accommodate theSoundBar board.
SOUNDBAR BOARD
Two component 35mm thick acoustic board
SOUNDBAR ENHANCED BINDER SCREED
Gyvlon/Gypsol pump-applied self-levelling synthetic anhydrite screed.
INDICATIVE SOUND TEST RESULTS ACHIEVED ON SITE
TIMBER FRAME TIMBER FRAME TIMBER FRAME REQUIREMENT (JAN 2008) (FEB 2007) (APRIL 2006) PART E
Airborne Sound DnT,w+CTr >51dB >55dB >52dB >45dB
Impact Sound L’nT,w <56dB <52dB <53dB <63dB
Through rigorous laboratory tests, The SoundBar System exceeded Part Estringent performance requirements for the transfer of both Airborne andImpact Sound, >45dB and <63dB respectively.
On-site the results were equally impressive. Having performed over 19 livesite tests over a period of 33 months The SoundBar Systems laboratoryperformances transferred to site deliver outstanding results.
The table above provides an indication of performance over andabove Part E across various live sites, weather conditions andseasons. Each time The SoundBar System outperformed therequirements set down in Part E.
These results have been further supported by the achievement of aRobust Detail RD E-FT-4, the only hybrid I-Joist and screededflooring system to do so.
ROBUST DETAIL E-FT-4
Refer to Robust Details Technical Handbook for full specification. Pleaseconsult the Robust Details (RD) handbook if you wish to register the floorsand any separating walls with Robust Details Ltd (RDL).
04 THE SOUNDBAR® SYSTEM – HIGH PERFORMANCE ACOUSTIC FLOORING SOLUTION
FLOATING FLOOR 40mmSOUNDBAR ENHANCEDBINDER SCREED ON MINIMUM500 GAUGE POLYTHENE ON34mmSOUNDBAR BOARD
FLOOR DECKING 15mmTHICK (MIN) WOOD BASEDBOARD, DENSITY 600 Kg/m3 (MIN)
JOISTS 220mm(MIN) FINNJOISTS
CEILING SEE ROBUST DETAILSTECHNICAL HANDBOOK FORCEILING TREATMENT
ABSORBANTMATERIAL
100mm(MIN) MINERAL WOOLQUILT INSULATION (10-36 Kg/m3)BETWEEN JOISTS
STRUCTURAL DESIGN
During the structural design, the structural engineeror building designer must check two different loadsituations; during construction and in general use.Both load cases are of importance and must beconsidered for the construction of The SoundBarSystem in order to get the required performance.They must also be registered and checked in orderto be covered by the BM-TRADA Certification.
NOTES: (L) Engineering span between supports (Uinst) Instantaneous deflection under live, partition and dead load (Ufin) Final deflection under live, partition and dead load (U1kN point) Deflection under 1kN point load (vibration criteria)
During construction
• The dead load must be taken as the load of the floor atthe time of the SoundBar Enhanced Binder screedinstallation. Usually this is 0.40kN/m2.
• The live load must be taken as the load of the SoundBarEnhanced Binder screed. At 40mm nominal thickness thisshould be set to 0.99kN/m2. The load should be patterned forcontinuous beam members over internal supports.
• No other loads should be applied.
In general use
• The dead load must be taken as 1.75kN/m2. This allowsfor the dead load of The SoundBar System and includes asuspended ceiling system of 0.15kN/m2.
• The live load must be taken according to BS6399:Part 1or BSEN1991-1-1.
• A partition load of 0.25kN/m2 should be added when theexact location of non load bearing partitions is not knownor these can be moved during the design time of thebuilding (50 years).
Loading and deflection limits
HIGH PERFORMANCE ACOUSTIC FLOORING SOLUTION – THE SOUNDBAR® SYSTEM 05
LOADING
LOAD TYPE DURING CONSTRUCTION DURING CONSTRUCTION
Dead load (kN/m2) 0.37 - 0.40 1.75
Partition load (kN/m2) - 0.25
Live load (kN/m2) 0.99 (40mm) According to BS6399:1 or BSEN1991-1-1
DEFLECTION LIMITS
BS5268 AND NHBC IMPROVED BS5268, BSEN1995-1-1 AND NHBC TECHNICAL STANDARD TECHNICAL STANDARD
Uinst L/333 or 12mm L/350 or 12mm
Ufin L/200 Refer to NA to BSEN1995-1-1
U1kN point - Refer to NA to BSEN1995-1-1
Lowest natural frequency - >8Hz
Under Construction Uinst L/333 or 5mm L/333 or 5mm
ST2A SEPARATING WALL JUNCTIONST1B EXTERNAL (FLANKING) WALL JUNCTION
TECHNICAL DETAILS
(Joists Perpendicular To The Wall)
(Joists Parallel To The Wall)
2 layers of plasterboard60 minutes fire resistant
2 layers of plasterboard60 minutes fire resistant
Timber batten to support plasterboardjoint. Alternatively proprietary metal
strap can be used
Min. 40mm SoundBarEnhanced Binder screed
Timber batten to supportplasterboard joint. Alternativelyproprietary metal strap can be used
Plasterboard rip panel samethickness as 1st layer ofplasterboard
Min 5mm gap
Fire stop according to the BuildingDesigner specification
SoundBar perimeteredge strip
Min.40mm SoundBarEnhanced Binder screed
35mm SoundBarBoard
220 – 400mm Finnjoist
Resilient bar
42mm screws. Ensure that there is no contact betweenscrews and Finnjoists
100mm suspendedservice ceiling
according to themanufacturer’sinstructions
12.5mmstandard
plasterboard
Absorbent material 100mm (min) quiltinsulation (10-36kg/m3) between joists
Plasterboard rip panel same thickness as 1st layer of plasterboard
SoundBar perimeteredge strip
Min 5mm gap
42mm screws. Ensure that there is no contact betweenscrews and Finnjoists
35mm SoundBar Board
Kerto Q Rimboard
Kerto blocking220-400mm Finnjoistwith solid packer in the
web area
2 layers of plasterboard60 minutes fire resistant
Timber batten to supportplasterboard joint.Alternatively proprietarymetal strap can be used
Plasterboard rip panel same thickness as1st layer of plasterboard
Fire stop according to theBuilding Designer specification
SoundBar perimeter edge stripMin.40mm SoundBarEnhanced Binder screed
35mm SoundBar Board
220 – 400mm Finnjoist
Resilient bar
100mm suspendedservice ceiling
according to themanufacturer’sinstructions
12.5mm standardplasterboard
Absorbent material 100mm (min)quilt insulation (10-36kg/m3)between joists
Thermal perimeter insulation may be required inexternal wall areas to avoid cold bridging. Thermalperimeter insulation, external insulation andsheeting as well as external cladding omitted forclarity.
Thermal perimeter insulation, externalinsulation and sheeting as well as externalcladding omitted for clarity. Thermalperimeter insulation may be required inexternal walls areas to avoid cold bridging.
Seal all perimeter joints with tape or caulkwith sealant
Seal all perimeter joints with tapeor caulk with sealant
Seal all perimeter joints with tape orcaulk with sealant
Seal all perimeter joints with tapeor caulk with sealant
Min 5mm gap
Resilient bar Absorbent material 100mm (min) quilt
insulation (10 – 36kg/m3)between joints
100mm suspended serviceceiling according to the
manufactures instructions
100mm suspended serviceceiling according to the
manufacturer’s instructions
Wall insulation according to the BuildingDesigner specification.
* Insulation may be required to comply to 40dB sound resistance.
2 layers of plasterboard 60minutes fire resistant
Timber batten to support plasterboard joint.Alternatively proprietary metal strap can be used
Min. 40mm SoundBarEnhanced Binder screed
Plasterboard rip panel same thicknessas 1st layer of plasterboard
SoundBar perimeteredge strip
35mm SoundBar Board
Kerto ring beam
220 - 400mm Finnfjoist
Seal all perimeter joints withtape or caulk with sealant
Min 5mm gap
Resilient bar
Absorbent material 100mm(min) quilt insulation
(10 – 36kg/m3) between joints
100mm suspended service ceiling accordingto the manufactures instructions
Wall insulation according to the BuildingDesigner specification.
Plasterboard rip panel samethickness as 1st layer of plasterboard
SoundBar perimeteredge strip
Finnjoist or Kerto blocking
220 – 400mm Finnjoistwith web stiffener if required
Resilient bar
35mm SoundBar Board
Absorbent material 100mm (min) quilt insulation
(10-36kg/m3) between joists
Min. 40mm SoundBarEnhanced Binder screed
2 x12.5 fire resistantPlasterboard without insulation*
Timber batten to supportplasterboard joint Alternatively
proprietary metal strap can be used
40mm SoundBarEnhanced Binder screed
Structural deck
35mm SoundBarboard
Finnjoistmin. 220mm deep
Ceiling
Resilient bar
Absorbent material100mm (min) quilt insulation(10-36kg/m3 between joists)
100mm suspended ceiling
06 THE SOUNDBAR® SYSTEM – HIGH PERFORMANCE ACOUSTIC FLOORING SOLUTION
ST0 SOUNDBAR E-FT-4
ST2B SEPARATING WALL JUNCTIONDISPROPORTIONATE COLLAPSE
ST1A EXTERNAL (FLANKING) WALL JUNCTION
ST3 INTERNAL WALL JUNCTION LOADBEARING
ST7C DECOUPLED RISER SHAFT DETAIL
Slip Membrane
Structural deck
Absorbent material 100mm (min)quilt insulation (10 – 36kg/m3)between joints
Resilient bar
100mm suspended serviceceiling according to themanufacturer’s instructions
Min. 40mm SoundBarEnhanced Binder screed
SoundBar board
220 – 400mm Finnjoist
2 x 15mm fireresistant plasterboard
12.5mm standardplasterboard
Seal all perimeter joints withtape or caulk with sealant
* Extra layer of plasterboard in walls may be required for compliance with part B of Building Regulation
Min. 40mm SoundBarEnhanced Binder screed
35mm SoundBar Board
Plasterboard rip panel samethickness as 1st layer ofplasterboard
Absorbent material 100mm(min) quilt insulation
(10 – 36kg/m3) between joints
1 layer of plasterboard *
Timber batten to supportplasterboard joint
Alternatively proprietarymetal strap can be used
100mm suspended serviceceiling according to the
manufacturer’s instructions
Partition noggin
SoundBar perimeteredge strip
Min 5mm gap
Ceiling noggin
Resilient bar
ST5A FLOATING FLOOR TREATMENT FOR METSÄ WOOD ACOUSTIC FLOOR
Door framePlywood board sitting onthe timber battens tofinished floor depth
Timber batten to supportplywood plinth
SoundBar perimeter edge strip
2 x 12.5mm fireresistant plasterboards
10mm SoundBarperimeter edge strip
Plasterboard rippanel same thickness as 1st layer of plasterboard
Timber batten to support plasterboardjoint. Alternatively proprietary metal
strap can be used
Lagging taped to slipmembrane
Intumescent mastic
Fire Stop may be required
Absorbent material 100mm(min) quilt insulation
(10-36kg/m3) between joists
Min. 40mm SoundBarEnhanced Binder screed
SoundBar board
220 – 400mm Finnjoist
Pipe boxed in with two layers ofGypsum-based board combined
nominal 16kg/m3
12.5mm standardplasterboard
Absorbent material 100mm (min) quilt insulation(10 – 36kg/m3) between joints
Resilient bar
2 x 15mm fireresistant plasterboard
100mm suspended serviceceiling according to themanufacturer’s instructions
Slip Membrane
Structural deck
Ceiling treatment must be installed in accordance with the manufacturer’s instructions.All ceiling joints must be sealed with tape or caulked with sealant. The maximum load on resilient bars should notexceed that specified in the manufacturer’s instructions.
Fire Stop may be required but notshown for clarity.
16mm metal resilient ceiling bar mounted at right angles tothe joists @400mm c/s (ensure there is no contact betweenscrews and joist)
Diameter of pipe > Ø 30mm
Diameter of pipe < Ø 30mm
Min.40mm SoundBarEnhanced Binder screed
SoundBar board
Structural deck
Absorbent material100mm (min) quilt
insulation (1036kg/m3)between joists
100mm suspended serviceceiling according to the
manufacturer’s instructions
Timber batten as edge support ofGyvlon screed during installation
Min 25mm mineral insulationaround pipe (10-36g/m3) asper Robust Details
Pipe work to be boxed in
Lagging on pipework notshown but may berequired for reducedheat loss.
To other side of service2 x12.5mm fire resistant
plasterboards
Timber batten to supportplasterboard joint.
Alternatively proprietarymetal strap can be used
220 – 400mmFinnjoist with webstiffener if required
Resilient bar
Seal all perimeter joints withtape or caulk with sealant
Plasterboard rip panel samethickness as 1st layer ofplasterboard
SoundBar perimeter edge strip
Absorbent material 100mm(min) quilt insulation(10-36kg/m3) between joists
Rimbeam
100mm suspended serviceceiling according to the
manufacturer’s instructions
Space for rising pipes and services
constructed according to current
regulations (not shown).
Wall header fixed to theplasterboard or resilientbar, not to the joints
Seal all perimeter joints with tape orcaulk with sealant
Where required internal wall to complywith Building Requirement E2
100mm suspended serviceceiling according to the
manufacturer’s instructionsResilient bar
Min 5mm gap
Slip Membrane
Partition noggin
40mm SoundBar Enhanced Binder screed
35mm SoundBar board
Structural deck
Non loadbearing partition built of SoundBar
HIGH PERFORMANCE ACOUSTIC FLOORING SOLUTION – THE SOUNDBAR® SYSTEM 07
ST4A INTERNAL WALL JUNCTION (NON LOADBEARING)
ST6 SEPARATING WALL JUNCTIONDOOR DETAIL
ST4B INTERNAL WALL JUNCTION NONLOADBEARING
ST5B FIXING OF RESILIENT BAR
ST7A LARGE PIPE PENETRATION
Slip Membrane
ST7B SMALL PIPE PENETRATION
ADDITIONAL DETAILING
In this situation, the pipe work is fitted with lagging of at least 10mmthickness before the installation of the acoustic board and the slipmembrane. It is important that the screed is completely sound-isolated fromthe penetrating pipe work and the lagging is above the final screed level.
When services need to penetrate through The SoundBar System, there are two options:
In this case, the service shaft is completely enclosed in a plasterboard shaft.The shaft is isolated from the rest of the structure to resist both fire and soundaccording to the building regulations.
Advice should be sought with regards to the resistance of fire. The riser shaft isbest constructed as a non load bearing construction with the wall sitting on thestructural deck of The SoundBar System floor.
INSTALLATION OF VERTICAL SERVICES
The SoundBar System allows for a suspendedceiling underneath the 2 layers of 15mm fireresistant plasterboard. In this suspended ceiling,all services can be horizontally distributed. Thereare no provisions made for services within thedepth of the screed or the acoustic board.
A. DECOUPLED RISER SHAFT / LARGE PIPE PENETRATION
B. SMALL PIPE PENETRATION
Pipe boxed in with two layers ofGypsum-based board combined
nominal 16kg/m3
Fire Stop may be required but notshown for clarity.
Diameter of pipe >Ø 30mm
Min.40mm SoundBarEnhanced Binder screed
SoundBar board
Structural deck
Absorbent material 100mm(min) quilt insulation
(1036kg/m3) between joists
100mm suspended service ceilingaccording to the manufacturer’s
instructions
Timber batten as edge support ofGyvlon screed during installation
Min 25mm mineral insulationaround pipe (10-36g/m3) asper Robust Details
Pipe work to be boxed in
2 x 12.5mm fireresistant plasterboards
10mm SoundBarperimeter edge strip
Plasterboard rip panelsame thickness as 1stlayer of plasterboard
Timber batten to support plasterboardjoint. Alternatively proprietary metal
strap can be used
Lagging taped to slipmembrane
Intumescent mastic
Fire Stop may be required
Absorbent material 100mm(min) quilt insulation
(10-36kg/m3) between joists
Diameter of pipe <Ø 30mm
Lagging on pipework notshown but may berequired for reducedheat loss.
08 THE SOUNDBAR® SYSTEM – HIGH PERFORMANCE ACOUSTIC FLOORING SOLUTION
Slip Membrane
DO NOT install The SoundBar System across the timber framecavity to avoid cracking in case differential settlement occurs.
DETAIL ST6 UNDER CONSTRUCTION
DETAIL ST6 FINISHED
Party wall timber frame
Plasterboard rip
Timber batten to supportthreshold board and SoundBarscreed under construction (at least75mm high)
Edging strip
Threshold board
The timber batten has been removedand cut so the threshold board sitsflush with the final screed level onboth the communal and flat area.
FLATS AND COMMUNAL AREAS
In timber frame buildings, the wall betweencommunal and residential areas are always builtin a party wall construction. This is a two leaf timberframe structural wall with plasterboard on theinside and an insulation quilt in between the wallstuds of each wall construction. The party wallconstruction is usually breached with the entrancedoor to the flats
HIGH PERFORMANCE ACOUSTIC FLOORING SOLUTION – THE SOUNDBAR® SYSTEM 09
INSTALLATION SEQUENCE
1. Installation of a 150mm plasterboard rip with 5mm gap to the structuraldeck, so there is a solid back for the SoundBar Enhnaced Binder screed.
2.The SoundBar edge strip is installed with the self adhesive backing against theplasterboard rip.
3. The board is installed tight against the edging strip, laid in a staggered patternwith no gaps between the boards.
4. A slip membrane with minimum 500µm thickness is laid, lapped and taped atthe edges and the laps.
5. Install under floor heating at this point if required*.* The installation of underfloor heating will affect the depth of the screed. Please consult the technical team on 01205 883 835.
6. 40mm minimum SoundBar Enhnaced Binder screed is then poured and levelled.
10 THE SOUNDBAR® SYSTEM – HIGH PERFORMANCE ACOUSTIC FLOORING SOLUTION
7. Fast application, up to 2000m2per day. 8. 48 hours later screed is dry enough to walk on.
DO’S AND DON’TSPlease consult the RD handbook if you intend to register the floors, and separating walls with RDL.
THE SOUNDBAR EDGE STRIP
This must always be continuous and shall have no gaps. When joining the edgestrip, please ensure an adhesive tape is used to link the two ends. Also ensure theapron and slip membrane are lapped according to the Soundbar EnhancedBinder supplier Gyvlon/Gypsol Installation Manual.
• The floor is free of all debris and all holes in the structural deck have been closed flush to the top of the deck.
• The structure is wind and water tight.
• The noggin or the proprietary metal strap is installed behind the plasterboard rip.
• The plasterboard rip is of the same thickness as the first layer of plasterboard.
• The threshold noggins and noggins around openings are in place.
• The SoundBar System edge strip has been installed.
THE SOUNDBAR BOARD
For best use of material and least wastage on site the acoustic board should beinstalled in a brick pattern with the first row having the machine edge removed.
DO... DO...
DON’T... DON’T...
HIGH PERFORMANCE ACOUSTIC FLOORING SOLUTION – THE SOUNDBAR® SYSTEM 11
Before the installation of the acoustic board, please ensure:
For more information visit www.metsawood.co.uk or callour technical team on 01205 883 835.
metsä Wood is a wood products company deliveringservice-oriented solutions developed in collaborationwith its customers. Its premium solutions are based onecological, high quality Nordic wood as a raw material.
Wood is the only building material that is truly renewable,if well managed. Forest certification schemes giveassurance that the timber is legal and from sustainablesources. metsä Wood sources certified timber overuncertified and is an approved Chain of Custody supplier.
mW0312 AUGUST 17.
The photographs in this brochure are for illustrationpurposes only.
metsä Wood reserves the right to change the rangewithout notice.
Every effort has been made to ensure that colours areaccurate within the limitations of natural lightingconditions and the four colour printing process.
METSÄ WOODTelephone: +44 (0)1205 883 835Email: [email protected]
MW0312 AUGUST 17