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The secret to efficient supply chain management
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Transcript of The secret to efficient supply chain management
© Tally Solutions Pvt. Ltd. All Rights Reserved
Tally.ERP 9: Supply Chain Visibility
Solution
Making Last-Mile Visibility Possible
© Tally Solutions Pvt. Ltd. All Rights Reserved 2 2
What is Supply Chain Visibility?
• Supply Chain Visibility (SCV) is the traceability of goods as they move through the
supply chain to ensure availability of the right product, in the right quantity, at the right
time, in the right place. It includes:
• Collection of distributed data across various stages
• Making the information mobile so it can be transferred
• Consolidation for display and usage
© Tally Solutions Pvt. Ltd. All Rights Reserved 3 3
Current Visibility
PRINCIPAL COMPANY
REGIONAL OFFICE REGIONAL OFFICE
DISTRIBUTOR DISTRIBUTOR
WAREHOUSE WAREHOUSE WAREHOUSE
DEALER DEALER DEALER DEALER DEALER DEALER DEALER
R E T A I L E R S
DEALER
R E T A I L E R S
DISTRIBUTOR
Principal Company has
complete visibility
Principal
Company has
little-to-no
visibility
© Tally Solutions Pvt. Ltd. All Rights Reserved 4 4
Current Visibility Challenges
Distributors*
Retailers
Principal
Company • Computerized, however have local software
• Data Entry Driven Process
• Genuine human errors
• Transient field manipulations, field malpractices,
• Higher FG inventory, expiries,
• Sales team time & energy spent on distribution (away from demand
creation)
• Exclusive Geography to Distributor ensures Sales Credit
• Retailers are less computerized
• Lack of Electronic Data Exchange and Barcodes
• Retailer Issues: Inventory, Loss of Sales, Shoplifting, Expiries
• Company: Cascading impact, becomes a joint victim of retailers issues
E.g. In Pharma – takes back expiries & reimburses completely. FMCG –
Retailer may be tempted to sell expired goods!
© Tally Solutions Pvt. Ltd. All Rights Reserved 5 5
Current Scenario: Informal ways deployed
• Manual collection is time consuming and inaccurate
• External marketing people
• Applying own manpower to the field
• Principal Company gives portals to Dealers and
Retailers for uploading data
• Problem in technology adoption
• Difficult for a Dealer, selling products of many
Principal Companies at the same time.
• Retailers cannot invest in new software:
• Affordability
• Knowledge gap, both technological and usability
Supply Chain Whitepaper – Read More
© Tally Solutions Pvt. Ltd. All Rights Reserved 6 6
Current Scenario: Goldratt Strikes
• Goldratt’s theory of constraint (TOC) applies to Pharma equally as FMCG.
• Stockist (first point of sale for company) has limited working capital.
• If this capital is misused for overstocking certain packs (to achieve targets, product-wise
targets etc) then the stocking pattern is not as per the sales pattern (pro rata)
• Working capital being the constraint, the fallout is understocking for several other products.
Sales Mix Stockist Mix
Few large
brands
Several Mid
Sized brands
Niche packs
New Products
Slow Moving
Generally
where
dumping /
overstocking
happens
Not much
impacted
Understocked
Limited
working
capital of
the
stockist
© Tally Solutions Pvt. Ltd. All Rights Reserved 7 7
Dealer + Retailer + Reseller Principal Company
Tally.Net server
Data uploaded
periodically for
synchronization
Receives the details of sales
entered and stock
availability
Retailer/ Reseller Logs on to
subscribes to rule
Tally.ERP 9 Supply Chain Visibility Solution
Company uploads Synchronization
Rule
© Tally Solutions Pvt. Ltd. All Rights Reserved 8 8
Known challenges to Electronic Data Exchange
Challenges
• Data Security
• Format / Code Standardization
• Internet Penetration
• Virus Fear
• Automation & Simplicity in the
Process
• Financial Compulsion
• Rollout & Support
The Tally.ERP 9 Solution
• Trusted Remote Access
• Standard Synchronization method
• Incremental upload
• No new software to be installed
• High Automation & Signature
Simplicity
• No financial stress on Retailer
• Existing Partner Network
Supply Chain Whitepaper – Read More
© Tally Solutions Pvt. Ltd. All Rights Reserved 9 9
Current Vs Desirable
Current Order Process
• Requires Manual Visits to place order
by formula based on Stock & Sales
• Primary pressure forces demand for
“Extra” orders. The incentive paid
here is loss to company / sales staff
• Fudging of “Stock & Sales” due to
intense stocking pressure
• Planning period is too long, i.e. a
month or more.
• Shortage / Surplus
• High price paid for problem solving –
Air Courier, Inter Depot Transfers &
Higher Inventories
Replenishment (Pull Based) in Tally.ERP
9 SCV solution
• Less or no manual visits required as
data upload process is automated
• Inventory Reorder levels auto
updated as data is received in real-
time.
• Higher accuracy and authenticity of
data uploaded
• Planning reduced to weeks or even
days.
• Reduced shortage / surplus by pack
• Much lesser fire-fighting scenarios
© Tally Solutions Pvt. Ltd. All Rights Reserved 10 10
Supply Chain Visibility Benefits
Precise stock management and reduced inventory costs
Improved fulfilment cycle time
More accurate sales forecasts
Ability to manage the unexpected
Internal collaboration v/s data isolation
Optimized Supply Chain through better delivery performance
Capacity Utilization Shape future demand
Better utilization of resources
Crisis management
Monitor moment-to-moment activities
Deliver change in process with ease
Collaboration of information present in the ecosystem
Avoid unnecessary costs
Reduced logistics costs
Quickly adjust the supply chain to demand fluctuation
Avoid overstocking or under stocking
Visibility of inventory levels of channel partners
Decreased inventory holding cost
Decreased investment in finished goods and WIP inventory
Enables new market opportunities
Enhanced customer loyalty Accurate, timely and relevant data on historical sales figures
Helps strategizing production and distribution
IMPACT OF SUPPLY CHAIN VISIBILITY
B U S I N E S S B E N E F I T S
© Tally Solutions Pvt. Ltd. All Rights Reserved 11 11
• Well established and unparalleled presence in the market
• Comprehensive business management solution
• Flexible integration capabilities with any other application
• Rollout and support through large partner network
• Ease of Adoption
• Intermittent connectivity to internet
• Infrastructure readiness: Tally.NET is a proven system for data exchange
Why is Tally.ERP 9 in a unique position to solve this?
Supply Chain Whitepaper – Read More
© Tally Solutions Pvt. Ltd. All Rights Reserved 12 12
Quantified Benefits
• Increase in Top line:
• If a sales person required 2 man days per month (8 working hours/ day) for
gathering, entering and collating information earlier, now he would need only 1
hour per month.
• Considering a 20 day work month for the employee, of which only 18 man days
were being spent on revenue generation, the result is 9.4% increase in time
availability per month.
• This would result in almost 3% increase in top line for this 9.4% extra time
available
• The time to market is reduced from 3 days to 1 day essentially improving efficiency by
67%.
• If the data gathering, entering and collating process would earlier require 3-4 dedicated
staff members, it will come down to only 1 person for the same work.
Supply Chain Whitepaper – Read More
© Tally Solutions Pvt. Ltd. All Rights Reserved 13 13
Enterprise Accounts
© Tally Solutions Pvt. Ltd. All Rights Reserved 14 14
Tally – At a glance
> 25 years of persistent
technological innovations
Facilitated with many national
and
Supply Chain Whitepaper – Read More
© Tally Solutions Pvt. Ltd. All Rights Reserved 15 15
Tally – At a glance
> 25 years of persistent
technological innovations
Only Product Company in the country
with ability to handle scale
Supply Chain Whitepaper – Read More
© Tally Solutions Pvt. Ltd. All Rights Reserved 16 16
Tally – At a glance
> 25 years of persistent
technological innovations
Only Product Company in the country
with ability to handle scale
Universally accepted
across organizations
More than 600,000
customer base
More than 2 million users
© Tally Solutions Pvt. Ltd. All Rights Reserved 17 17
Tally – At a glance
> 25 years of persistent
technological innovations
Only Product Company in the country
with ability to handle scale
Universally accepted
across organizations
Thousands of solutions deployed
For micro units to Top 50
listed companies
Ranging from simple to
very complex
© Tally Solutions Pvt. Ltd. All Rights Reserved 18 18
Tally – At a glance
> 25 years of persistent
technological innovations
Only Product Company in the country
with ability to handle scale
Universally accepted
across organizations
Thousands of solutions deployed
Facilitated with many national
and international
awards
© Tally Solutions Pvt. Ltd. All Rights Reserved
Thank You
Supply Chain Whitepaper – Read More