The Science of Enhanced Oil Recovery
Transcript of The Science of Enhanced Oil Recovery
A Nalco & Stepan Joint VentureA Nalco & Stepan Joint Venture
• Tiorco is “The Integrated Oil Recovery Company”combining the strengths of three companies
- Nalco: Extensive personnel, global manufacturing and logistics in oilfield services and BrightWater® EOR technology
- Tiorco: (recently acquired by Nalco) 30 year history with improved oil recovery products, equipment and implementation
- Stepan: Leader in EOR surfactant technology and global manufacturing capabilities
Integrated EOR PlatformIntegrated EOR Platform
• By combining the power and expertise of these companies, TIORCO can now offer:
- An integrated sales and service channel- A “one stop” solution for all EOR needs
Current EOR Process for Operators
WaterTreatment
WaterTreatment
SurfactantSupplier
SurfactantSupplierConsultingConsulting
PolymerSupplierPolymerSupplier
EquipmentEquipment
- Continued development of new EOR offerings
Identify Customer&
Select Field
Identify Customer&
Select Field•Field Geology•Oil Type•Available water, CO2•Polymer, SP, ASP•Existing Equipment•Economic Modeling
•Flood Pattern•Prove Chemicals•IFT / Phase Behav.•Core Floods•Equipment Design•Water Treatment plan•Develop Capital Cost•Refine Economics
•Install Equipment•Train Operators•Contract Services•Purchase Chemical•Manage Chem. Inventory•Monitor Flood
•Provide 24/7 on-site service •Emulsion breaking•Water treatment•Equipment monitoring
•Market Research•Sales Resources•Technical Support•Consulting
TIORCO, LLC Joint Venture
STEPAN
NALCO
Full Suite of EOR Service OfferingsFull Suite of EOR Service Offerings
Develop EOR Strategy
Develop EOR Strategy Design FloodDesign Flood Implement FloodImplement Flood Recover OilRecover Oil
NALCOOilfield Services and BrightWater® EOR
Technology
NALCOOilfield Services and BrightWater® EOR
Technology
Nalco EOR OperationsNalco EOR Operations
• Initially created EOR group to supply polymers and services during the 1980s
• Acquired TIORCO, Inc in 2008
- TIORCO has 30 years of EOR experience
- > 50 million bbls of incremental oil• Commercialized BrightWater® EOR technology in September
2008
- 100% success rate with 23 wells treated since 2001• Nalco has over 100 manufacturing and blending plants located
near major oil & gas producing areas
- Global service network including on-site technical support and services personnel 24/7
- Blending plants in many countries improve local content (Russia, KZ, Angola, Nigeria are several examples)
• BP Prudhoe Bay – Alaska 2005 ( 3 well pattern)- Positive results (500,000 bbls incremental oil at
the end of 2007) • Chevron Minas – Indonesia 2001 (1 well)
- Technical Success (SPE Paper #84897)• Chevron Strathspey – North Sea 2006 (1 well)
- Positive results (data submitted for SPE paper)• Pan American Energy – Argentina 2006 (3 wells)
- Positive results (reduced water production)(SPE Paper # 107923)
• BP Tangri – Pakistan 2006/2007 (3 wells)
BrightWater® Field TrialsBrightWater® Field Trials
Published Results to DatePublished Results to Date
Nalco Services and OperationsNalco Services and Operations
Manufacturing and Blending PlantsCountries of Operations
Nalco – Logistics and SupplyNalco – Logistics and Supply
Sugar LandFreeportCisterna
Tulsa
China
LuandaOnne
Alexandria
Malabo
Escravos
Casper
Carson
Scott
Midland
Attyrau
Abu Dhabi
Bengazi
Cabinda
Calcutta
MecasPort
Harcourt
AberdeenAlmyetevskCu
stom
er
Customer
Customer
Custo
mer
Maracaibo
Rio
Anaco
• Flexible
• Cost Effective
• Bulk Delivery
• Maximize Local Raw Materials
• Local Content
• Reduced Leadtime
Intermediates
BlendingPackaging
Distribution
CustomerDilutionStation
STEPANThe World Leader in EOR Surfactant Technology
STEPANThe World Leader in EOR Surfactant Technology
Stepan’s EOR ExperienceStepan’s EOR Experience
• Involved in improved oil recovery for over 30 years
• PetrostepTM product line discussed extensively in literature
• Supplied over 220 million pounds surfactant to 10 projects globally from 1976 through 1994 – Amoco, Conoco, Shell, Texaco and Daqing
• Change in EOR approaches - Improvements in technology
• Change in feedstocks, chemistries - New and expanded product line
Participating in over a dozen surfactant based projects in the next two years
Participating in over a dozen surfactant based projects in the next two years
Stepan OperationsStepan Operations
R&D Labs, Technology CentersManufacturing Sites
Annual Surfactant Capacity > 2 Billion lbs of surfactantsAnnual Surfactant Capacity > 2 Billion lbs of surfactants
Large Suite of Solution OfferingsLarge Suite of Solution Offerings
• Identifying injector to producer connectivity• Total zone isolation and matrix shut-off• Water shut-off and conformance improvement• Maintaining injectivity by stabilizing migrating and swelling clays• Volumetric sweep improvement• Residual oil recovery by
- ASP or SP- Wettability alteration- Foamers for sweep efficiency in gas injection projects
Water Injector Oil ProducerPolymer gel treatments are used to plug thief zones and
sweep more oil
Polymer gel treatments are used to plug thief zones and
sweep more oil
Near Wellbore TreatmentsNear Wellbore Treatments
Polymer gel treatments can be used on both injection and production wells
Water Injector Oil ProducerColloidal dispersion gels and BrightWater® are placed into the thief zone further away
from the wellbore to increase sweep efficiency
Colloidal dispersion gels and BrightWater® are placed into the thief zone further away
from the wellbore to increase sweep efficiency
In-Depth Reservoir TreatmentsIn-Depth Reservoir Treatments
Water Injector Oil ProducerAlkaline surfactant polymer
and surfactant polymer systems mobilize residual oil
Alkaline surfactant polymer and surfactant polymer
systems mobilize residual oil
Reservoir SweepReservoir Sweep
Implementation Services – Water Treatment Equipment and ProductsImplementation Services – Water Treatment Equipment and Products
Water SofteningReverse Osmosis
Nalco WaterTreating Products
SummarySummary
• Tiorco JV brings a new concept for chemical EOR that bundles the full-suite of services required to implement EOR projects
• The key components of Tiorco include:- Assessment of best technology for your field- Polymer and surfactant supply - Potential for near-site chemical blending- Full field service and logistics support