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1
The Role of Recycling in Feeding the
Chinese Demand for Copper
Carlos R. Risopatron
Head of Environment and Economics International Copper Study Group
email: [email protected] www.icsg.org
ICSG Membership Membership open to countries involved in copper production, use or international trade
of copper raw materials and products.
23 member countries + the EU in 2012. 4 recent member states.
Non-member countries can attend as observers.
Australia
Belgium
Chile
China
European
Community
Finland
France
Germany
Greece
India
Italy
Iran
Japan
Serbia
Spain
United States
Zambia 2012
Luxembourg
Mexico
Peru
Poland
Portugal
Russian Federation
Sweden
The Role of Recycling in Feeding the Chinese Demand for Copper
Contents
1. Global Copper Market, Scrap Trade and Impacts in China
2. Industrial Use of Scrap and Refined Copper in China and ROW
3. Scrap Direct Use in Wire Rod and in Other Chinese Fabricators
4. Scrap Use in Copper Smelters and Refineries in China
5. Drivers of Future Demand for Scrap in China and the Rest of the World
1. Copper and Copper Alloy Scrap Trade:
How the Shortage of Scrap Impacts
the Chinese Copper Market?
World Refined Copper Demand: Million Tonnes of Copper, ICSG.
0 5 10 15 20 25
2002
2012 * Preliminary
World ex-China China
The copper supply response, mainly from miners but also from recyclers,
has kept the global refined copper market in balance with the Chinese demand.
1974 2012 Growth
World Refined Demand Kg per Cápita 1.93 2.94 52.3%
Refined copper demand per
capita growing, but still below world population growth !
In consequence the tight global refined copper balance
explains most of the volatility in the refined copper price.
ICSG World Refined Copper Balance and
LME Refined Price Annual Growth 1974-2012
-60.0%
-40.0%
-20.0%
0.0%
20.0%
40.0%
60.0%
80.0%
100.0%
-1,000 -800 -600 -400 -200 0 200 400 600 800 1,000
ICSG Refined Copper Balance in Tonnes
2006: traders driving !
2011
2012
In 2012 the global copper mine production increased >624 Kt driven by more use in mine capacity.
The consequence record refined copper production in China, but rest of the world produced less!
0
100
200
300
400
500
600
Jan
Feb
Mar
Ap
rM
ay
Ju
nJu
lA
ug
Sep
Oct
No
vD
ec
Jan
Feb
Mar
Ap
rM
ay
Ju
nJu
lA
ug
Sep
Oct
No
vD
ec
Jan
Feb
Mar
Ap
rM
ay
Ju
nJu
lA
ug
Sep
Oct
No
vD
ec
Jan
Feb
Mar
Ap
rM
ay
Ju
nJu
lA
ug
Sep
Oct
No
vD
ec
2009 2010 2011 2012
China Refined Output Kt-Cu China Net Ore Imports (Kt-Cu)
“Is time to stop building“ Ivan Glassenberg CEO Glencore Intl. High cost projects cancelled: tight beyond 2015.
2012 World Copper Mine Output Expansion
Annual Growth in Kt-Cu
431.1
193
0
50
100
150
200
250
300
350
400
450
500
Concentrates SX-EW
2012 Copper Mine Production Addition Vs 2011
5,163.0 5,824.5
14,661.014,555.5
0
5,000
10,000
15,000
20,000
25,000
2011 2012
Rest of the World: Refined Copper Output
China Refined Copper Output
2011 2012
Mine Production "Made in China" 1,299 1,490
Domestic Recycling in China 1,093 1,166
Scrap Imports 1,640 1,984
Refined Imports 2,835 3,402
Concentrate Imports 1,795 2,192
Semis Imports 636 543
Blister/Anode Imports 396 496
Alloy/Ingots 31 43
Scrap Exports 0.6 0.6
Refined Exports 156 274
Concentrate Exports 0.02 0.20
Semis Exports 331 323
Blister/Anode Exports 0.02 0.04
Alloy/Ingots Exports 0.28 0.02
Copper Available in China (a) 9,237 10,718
Industrial Use of Copper (b) 9050 9,197
Additional Copper Oversupply (a-b) 187 1,521
Accumulated Oversupply Since 2009 1,998 3,519
Copper Availability in China 2011-2012All in Copper Content, based in ICSG Statistics
Source: ICSG and UN COMTRADE Trade Values
The domestic oversupply in China made copper prices to fall 10% in 2012 ... but the oversupply was just < 15% of China copper industrial use/year.
China: Annual Growth of Imported Copper
Raw Materials 2012/2011 (%)
(15.0)
(10.0)
(5.0)
0.0
5.0
10.0
15.0
20.0
25.0
Refined Copper Concentrates Scrap
Volume
Value
With copper prices down 10% in 2012, China imported >20% more refined and concentrates and no much copper and copper alloy scrap in 2012.
Scrap imports value down in proportion to the refined price fall.
Whith 2011-2012 Chinese re-stocking completed, reported global stocks of refined copper recovered.
Stocking De-stocking
ICSG Reported Stocks of Cathode by Source (Kt).
Shanghai Bonded Stocks Not Included
0
200
400
600
800
1,000
1,200
1,400
1,600
Jan
Feb
Mar
Apr
May
Jun
Jul
Aug
Sep Oct
Nov
Dec
Jan
Feb
Mar
Apr
May
Jun
Jul
Aug
Sep Oct
Nov
Dec
Jan
Feb
Mar
Apr
May
Jun
Jul
Aug
Sep Oct
Nov
Dec
2010 2011 2012
Government Merchants Consumers Exchanges Producers
ICSG Reported World Stocks of Refined Copper
Global copper and alloy scrap export flows in 2012: down just -1.2%. Scrap exports growing fast in crisis-hit Spain and Japan. Down in UK, USA and Germany.
2010-2012 Exports of Copper Scrap and Copper Alloy Scrap
Reported in Kt
0
1,000
2,000
3,000
4,000
5,000
6,000
2010 2011 2012
United States Germany United Kingdom Japan
France Netherlands Italy Canada
Belgium Spain Mexico Korean Rep.
Rest of World < 100 Kt
Scrap Exports 2012 Annual Growth in Volumes Kt
-200.0
-150.0
-100.0
-50.0
50.0
100.0
United Kingdom
Rest of World < 100 Kt
United States
GermanyCanada
NetherlandsBelgium Italy
FranceMexico
Korean Rep.Japan
Spain
China continued importing most of its scrap from EU-27.
EU exports of copper and alloy scrap to China: > 1 millon tonnes in 2011... -Gross Weight-
In 2012 EU-27 scrap exports to China mainly copper alloys,
still very high scrap export volumes to China: ~989 Kt.
European Union Exports to China in 2012
Copper and Alloy Scrap Kt. Gross weight.
0
100,000
200,000
300,000
400,000
500,000
600,000
700,000
800,000
Copper Scrap Alloy ScrapIRELAND LUXEMBOURG MALTA SLOVAKIA LATVIA LITHUANIA
ESTONIA CYPRUS SWEDEN AUSTRIA HUNGARY DENMARK
GREECE BULGARIA SLOVENIA POLAND PORTUGAL ROMANIA
CZECH REPUBLIC (CS->1992) FINLAND FRANCE SPAIN BELGIUM (and LUXBG -> 1998) ITALY
UNITED KINGDOM NETHERLANDS GERMANY (incl DD from 1991)
~2.5 Bn Euro in gross revenues to EU-27 scrap exporters last year.
Less copper scrap available across different regions of the world in 2011-2013:
= less scrap direct melt scrap use in Chinese brass mills and wire rod plants.
2012
Cathode from Scrap ICSG 1,870
Scrap in Wire Rod ICSG Survey 400
Scrap in Brass Mills - BGRIMM 750
Copper in China Scrap Use 3,020
China: Copper in Scrap Use
Copper Content Kt-Cu
Spreads Nr.2 Copper Scrap by Region 2011 to 2013
US Dollars per Tonne.
0
200
400
600
800
1,000
1,200
1,400
1,600
EU-27 Imported in China Domestic in
China
North America
Q1 2011 Q1 2012 Q1 2013
China 2012: Copper in Scrap Use 3.02 Mt-Cu Copper Content
62%13%
25%
Cathode from Scrap Official ICSG Scrap in Wire Rod ICSG Survey 2012 Scrap in Brass Mills BGRIMM
The Chinese copper scrap balance remains very tight… scrap is expensive versus copper refined prices in China + refined oversupply = small spreads.
0
10000
20000
30000
40000
50000
60000
70000
80000
Jan
.
Fe
b.
Ma
r.
Ap
r.
Ma
y
Jun
.
Jul.
Au
g
Se
p
Oct
No
v
De
c
Jan
Fe
b
Ma
r
Ap
r
Ma
y
Jun
Jul
Au
g
Se
p
Oct
No
v
De
c
Jan
Fe
b
Ma
r
Ap
r
Ma
y
Jun
Jul
Au
g
Se
p
Oct
No
v
De
c
Jan
Fe
b
Ma
r
Ap
r
Ma
y
Jun
Jul
Au
g
Se
p
Oct
No
v
De
c
2009 2010 2011 2012
SHFE Cash #1 copper cu 98% min #2 Copper 94%-96%
Guangzhou China, January 2013:
Copper Scrap and Refined Prices Spot Matket,
in Yuan/Tonne (ICSG Antaike)
0 10,000 20,000 30,000 40,000 50,000 60,000
Refined Copper SHFE
# 1 Cu 97%
#2 Cu 94%-95%
Transformers Cu
94%-95%
Brass: Cu 59%-60%
Used Motors Cu 8%
Chinese scrap smelters and refineries hardly profitable in this environment.
Closures in 2013: Yunnan Copper, Jiangxi Copper, Jinchuan Group
Domestic old scrap recycling growing slowly in China… slow GDP 2011-2012, lower refined prices, and low historic stock of copper.
China Coper Scrap Supply 2011-2013 Kt-Cu
2012-2013 Forecasts
0 500 1,000 1,500 2,000 2,500 3,000 3,500
2011
2012
2013
Copper in Scrap Imports Domestic Old Scrap Domestic New Scrap
-
20.0
40.0
60.0
80.0
100.0
120.0
140.0
160.0
180.0
200.0
Jan
Feb
Mar
Apr
May
Jun Jul
Aug
Sep
Oct
Nov
Dec
Jan
Feb
Mar
Apr
May
Jun Jul
Aug
Sep
Oct
Nov
Dec
Jan
Feb
Mar
Apr
May
Jun Jul
Aug
Sep
Oct
Nov
Dec
Jan
Feb
Mar
Apr
May
Jun Jul
Aug
Sep
Oct
Nov
Dec
2009 2010 2011 2012
0.00
50.00
100.00
150.00
200.00
250.00
300.00
350.00
400.00
450.00
500.00
China Secondary Refined Production (Kt-Cu)
China Copper Scrap Net Imports (Gross Weight)
...and refined output from scrap constrained by Chinese imports restrictions.
April 2013: with refined copper prices falling sharply, the scrap flow into China stopped.
So cheaper cathode is replacing expensive direct melt scrap in copper fabrication.
In 2012 the scrap directly melted by Chinese fabricators fell 11% in a year !
-
500
1,000
1,500
2,000
2,500
3,000
3,500
2011 2012
Direct Melt Scrap: Brass Mills+Wire Rod Cathode from Scrap Official ICSG
0
1,000
2,000
3,000
4,000
5,000
6,000
2009 2010 2011 2012
China Survey: Wire Rod Output
China Survey: Direct Melt Scrap in Wire Rod Plants
With enough rfined stocks, refined imports contracted in Q1-2003.
More world mine supply, = China importing more ores and concentrates in 2013.
China: % Annual Imports Growth:
Copper Scrap, Concentate and Refined
January-March 2013/2012
-36.8
26.4
-3.05
-40
-30
-20
-10
0
10
20
30
Copper and Alloy Scrap Concentrates/Ores Refined Copper
Copper Scrap Imports January-April 2013 = 1.4 Mt = - 4.6% YoY. “Operation Green Fence” + refined oversupply+ less alloy scrap use in brass mills?
Official chinese statistics reporting more scrap refined in China in 2013. The domestic scrap recycled is up or blister imports are reported as “secondary refined output”?
2. How Much Industrial Use of Scrap and
Refined in China and in the Rest of the World?
Industrial use of copper 2007-2012: growing in China and in a few oil producing economies
Industrial copper and alloys fabrication reported by ICSG ex-China: down 27%.
Country 2007 2012 Oct* Growth SourceMt Mt %
China 6.3 11.31 79.5% ICSG
United States 2.94 2.17 -26.0% ICSG
Germany 1.85 1.52 -17.7% ICSG
Japan 1.75 1.33 -23.9% ICSG
Korean Republic 1.33 1.06 -20.2% ICSG
Italy 1.75 1.03 -41.2% ICSG
Taiwan (China) 0.85 0.71 -16.4% ICSG
Spain 0.34 0.32 -4.7% ICSG
Poland 0.34 0.23 -31.4% ICSG
France 0.54 0.19 -64.5% ICSG
Slovakia 0.02 ICSG
India 0.71 0.64 -9.6% Industry
Russian Federation 0.80 0.56 -30.2% Industry
Turkey 0.41 0.27 -34.0% Industry
Thailand 0.29 0.27 -5.6% Industry
Brazil 0.37 0.23 -38.4% Industry
Indonesia 0.20 0.22 8.5% Industry
United Arab Emirates 0.00 0.21 100% Industry
Saudi Arabia 0.19 0.21 8.4% Industry
Iran 0.19 0.20 7.5% Industry
Sample of Countries 21.1 22.7 7.4%
* 12 months before November 2012
Fabrication of Copper and Copper Alloyed Products: 2012 Versus 2007
million tonnes gross weight, other alloyed metals included
2008-2012 Change in Refined Copper Demand in Tonnes.
Countries With Growing Demand
3,643.2
162.8
56.2
53.9
44.0
38.9
20.0
14.1
12.0
4.6
1.1
0.2
0 500 1,000 1,500 2,000 2,500 3,000 3,500 4,000
China United Arab
TurkeyBrazil
IndonesiaIndia
North KoreaOthers 6/
MalaysiaPoland
PhilippinesPeru
-350
-300
-250
-200
-150
-100
-50
01
Rest of the World Canada South Africa BulgariaRussian Fed. Slovakia United Kingdom MexicoVietnam Greece Scandinavia 4/ EgyptRomania Australia Spain Korean Rep.Belgium-Luxembourg Italy Taiwan (China) FranceJapan United States Germany
Record contraction in Germany refined copper demand in 2008-2012 !
Record expansion in Chinese refined copper demand in 2008-2012 !
Refined
Demand Kt-Cu
Semis
Output Kt
Copper in All
Products Kt-Cu
China 959.44 1,247.91 1,284.33
Indonesia 29.01 26.74 26.59
Brazil 20.41 20.49 19.85
Thailand 14.74 15.05 17.01
Sweden 18.71- 15.03 16.46
Others * 10.79 10.79 10.79
Canada 9.39 9.45 10.21
Mexico 8.13 5.74 8.57
South Africa 16.50- 5.33 5.70
Rest of the World * 0.02 17.00- 16.51-
Finland 10.84- 5.63- 5.29-
Slovakia 5.00- 5.35- 5.35-
Poland 3.79- 5.85- 5.80-
Vietnam 8.99- 9.26- 9.26-
Egypt 13.88- 13.92- 13.92-
France 14.96- 16.30- 14.81-
United States 2.00 17.57- 19.89-
Italy 39.51- 26.29- 30.21-
Malaysia 18.98 32.85- 32.85-
Taiwan 24.71- 51.61- 49.12-
Japan 18.30- 65.04- 62.58-
Belgium 46.37- 70.55- 70.55-
Korean Rep. 31.60- 68.02- 81.21-
Russian Fed. * 62.59- 106.20- 112.80-
Germany 140.83- 134.07- 129.89-
Net Change
World Volumes 616.32 711.04 739.45
2012-2011 Growth in Copper Demand and Industry Use
The Short Term
Dynamics of Copper
Use in 2013.
In 2012 both the world
industrial use of copper and
the world demand for refined
copper increased...
... but demand for refined
copper and industrial use
falling in most of the
economies...
...mainly in Europea
and
in North East Asia ex-China.
In 2013 we continue waiting for the recovery in the industrial
use of copper in North America. Only in Mexico copper use is growing.
United States of America:
Monthly Semis Output
0
50
100
150
200
250
300
Jan
Feb
Mar
Apr
May
Jun Jul
Aug
Sep
Oct
Nov
Dec
Jan
Feb
Mar
Apr
May
Jun Jul
Aug
Sep
Oct
Nov
Dec
Jan
Feb
Mar
Apr
May
Jun Jul
Aug
Sep
Oct
Nov
2010 2011 2012
Copper Wire Rod (sec>6mm)
Copper Alloys Plates, Sheets & Strips
Copper Tubes
Copper Alloys Bars & Profiles
Copper Plates, Sheets & Strips
Copper Bars & Profiles
Copper Wire - Other
Copper Alloys Tubes (Total)
Western Europe Copper and Copper Alloy Semifabrication Output
Annual Growth
-40.0%
-30.0%
-20.0%
-10.0%
0.0%
10.0%
20.0%
30.0%
40.0%
2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011
Copper Wire, RBS, PSS and Tube Copper Alloy Wire, RBS, PSS and Tube
In Europe both copper and copper alloy fabrication much more volatile and down in 2012.
EU-27 Refined Copper Demand 2012/2011 = -7%.
EU-27 Refined Copper Imports 2012/2011 : = - 11.8 %
EU-27 Fabricators Reporting Monthly:
Recent Trends, Kt.
0
50
100
150
200
250
300
350
Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct
2011 2012
Germany Italy Spain Poland France Slovakia
Copper-only semifabricated output growth remains strong in China,
but the Chinese industrial copper-alloy output is slowing. .
Official fabrication output growing fast in China, but copper content estimates showing low growth.
North East Asia: Copper and Alloys Semifabrication Output
Latest Monthly Data, Kt ICSG
0
200
400
600
800
1,000
1,200
Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
2011 2012
China
Japan
Korean Rep.
Taiwan (China)
China Copper Content in Fabrication Output. Source: ICSG Consultants
-
2,000
4,000
6,000
8,000
10,000
2011 2012
Castings Copper Alloy Semis Copper Semis Copper Wire Rod
2012: 11.5 Mt Gross Weight
2012:
9.1 Mt
Copper
Content
China: Annual Growth of Industrial Use of Copper 2001-2011 %
0.0%
5.0%
10.0%
15.0%
20.0%
25.0%
30.0%
2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011
Copper Wire, RBS, PSS and Tube Copper Alloy Wire, RBS, PSS and Tube
In 2012 slow growth of wire rod and alloy output in China, output of copper-only rod/tube/plates down.
Meanwhile the Chinese refined demand including stocks increased > 12.1% = ~ 958 Kt in 2012. Why?
Annual Growth Fabrication of Copper and Copper Alloy
Products in China %
-10%
-5%
0%
5%
10%
15%
2011 2012
Copper Products
Copper Alloy Products
Copper Wire Rod
Apparent Refined Copper Use (Demand) in China and Rest of the
World Kt
7,888
8,846
11,945
11,666
- 5,000 10,000 15,000 20,000 25,000
2011
2012
China
Rest of the World
Average Shanghai port bonded stocks up by around 585 Kt last year. Down to just < 500 Kt by April 2013.
0
2,000
4,000
6,000
8,000
10,000
12,000
Feb-09 Aug-09 Feb-10 Aug-10 Feb-11 Aug-11 Feb-12 Aug-12
LM
E R
efi
ne
d C
op
pe
r P
ric
e:
US
D p
er
To
nn
e
0
10,000
20,000
30,000
40,000
50,000
60,000
70,000
80,000
SH
FE
Re
fin
ed
Co
pp
er
Pri
ce
s:
Yu
an
pe
r T
on
ne
LME SHFE
Increased bonded warehouse inventories of refined copper in Shanghai: capital inflows in 2012
2010 2011 2012LME 7,939 8,823 7,949
SHFE * 60,895 66,052 57,348
CNY/USD 6.75 6.44 6.37
2010 2011 2012LME 7,939 8,823 7,949
SHFE 9,021 10,255 9,003
2010 2011 2012LME-SHFE 1,082.5- 1,432.2- 1,053.8-
LME/SHFE Refined Copper Import Profits in USD
* VAT, import duties and export taxes included
3 Months Shibor RMB 2012:
down from 6% to 4%
3 Months Libor USD 2012: < 0.5%
Refined Copper Bonded in Shanghai Warehouses
- Various Sources, Kt-Cu
0
200
400
600
800
1,000
1,200
2011 2012 Addition
A B C B1 B2
3. How Much Copper in Scrap Direct Melt
is Being Used by Chinese Wire Rod Plants?
China produced 5.8 Mt-Cu of copper wire rod in 2012.
Another 3.3 Mt-Cu used in copper semis, copper alloys and castings.
China Copper Wire Rod Output and Capacity Kt-Cu
0 2,000 4,000 6,000 8,000 10,000 12,000 14,000
2009
2010
2011
2012
2013(f)
2014(f)
2015(f)
Production Capacity
Chinese wire rod capacity utilization ~ 50% !
2007 2012 Share 2012 % Growth 5 Years
Copper Sheet 325 506 5.5% 56%
Copper Tube 821 1,171 12.7% 43%
Copper Rod 132 163 1.8% 23%
Copper Alloy Sheet 401 578 6.3% 44%
Copper Alloy Tube 174 180 2.0% 3%
Copper Alloy Rod 431 438 4.8% 2%
Copper Alloy Wire 135 163 1.8% 21%
Castings 103 151 1.6% 47%
Wire Rod 3,398 5,848 63.6% 72%
China 5,920 9,198 100% 55%Source: BGRIMM 2013
Copper Content Kt-Cu
China: Industrial Use of Copper 2007-2012
Copper alloys output in China ~ 15% of all copper use!
ICSG Survey to Copper Wire Rod Plants in China. 60 plants surveyed directly+ 160 via phone/email : information on 220 plants. 128 plants reporting.
China Wire Rod Survey (Kt and %)
0
1,000
2,000
3,000
4,000
5,000
6,000
7,000
2010 2011 2012 2013 2014 2015
0.0%
2.0%
4.0%
6.0%
8.0%
10.0%
12.0%
14.0%
16.0%
18.0%Wire Rod Output
Annual Growth
China Wire Rod Output 2012: 5.8 Mt.
Less direct melt scrap use observed in Chinese wire rod plants = new technology, quality control and inexpensive cathode.
-
100
200
300
400
500
600
700
2009 2010 2011 2012 2013(F)
China Direct Melt Scrap in Wire Rod Kt-Cu Survey Direct Melt Scrap in Wire Rod Kt-Cu
Copper direct melt from scrap: a falling share of all Chinese wire rod output...
3,500
4,000
4,500
5,000
5,500
6,000
6,500
2,009 2,010 2,011 2,012 2013(f)
China Direct Melt Scrap in Wire Rod Kt-Cu
China Refined Use in Wire Rod Kt-Cu
-15%
-10%
-5%
0%
5%
10%
15%
20%
2010 2011 2012 2013 F 2014 F 2015 F
China Survey: % Growth in Direct Melt Scrap in Wire Rod Plants
China Survey: % Growth in Refined Copper Use in Wire Rod Plants
China Survey 2012: % of Wire Rod Output by Technology
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
2009 2010 2011 2012
Survey: SCR, CONTIROD Refined InputSurvey: FRHC Scrap InputSurvey: China lines CCC+Up-Casting
Imported wire rod production lines using only refined copper in China
and gaining market share from domestic production lines.
Output
Kt/year % # of Plants
>50 Kt 3965 75.0% 32
<50 Kt 1320 25.0% 84
All Reporting 5285 100% 116
China Wire Rod Survey
Industrial Concentration 2012
The direct scrap use in Chinese wire rod plants is expected to fall 4% in 2013.
Copper Wire Rod Plants capacity Survey: 9.2 Mt Capacity in 2012. 16 plants under construction in 2012 may add 3.8 Mt in 2013-2015.
Location Year Capacity Company
Dongying, Shandong 2013 170 Hengyuan - Baichuan Group
Fuyang, Zhejiang 2013 30 SWCC Showa Cable Systems
Wuhu, Anhui 2013 150 Xinke Materials
Tongling, Anhui 2013 250 Tongling Nonferrous
Baoying, Jiangsu 2013 300 Hanjin Futai Copper - Jiaxin International
Bengbu city, Anhui province2013 120 Wuxi Lineo
Yingkou, Liaoning 2013 250 Amer
Huangshi, Hubei 2013 300 Daye
Baoying, Jiangsu 2013 300 Baosheng
Wuxi, Jiangsu 2013 320 Wuxi Lingfeng
Zhangmutou, Guangdong 2013 500 Amer
Jinzhou, Liaoning 2014 100 Huameida
Jinchang,Gansu 2014 300 Jinchuan
Changzhou, Jiangsu 2014 230 Jiangsu Newtimes
Ningbo, Zhejiang 2014 220 Ningbo Shimao Copper
Yixing, Jiangsu 2014 250 Jiangrun Copper
New Capacity End 2014 3790
New Wire Rod Plants Pipeline 2013-2014
Capacity Kt, Location and Company Name
New Wire Rod Expansion Projects Added in 2012
CONTIROD + SCR, Kt/Year
400
320
320
220
150
0 100 200 300 400 500
Zengcheng,
Guangdong
Liaocheng,
Shandong
Linyi, Shandong
Kunming, Yunnan
Zhuji, Zhejiang
Jia
ng
xi
co
pp
er
Xia
ng
ru
iSh
an
do
ng
Jin
sh
en
g
Ch
ina
lco
Ku
nm
ing
Ho
ng
lei
co
pp
er
Southwire Continuous Rod (SCR) Plant Capacity.
Operational 2009-2012 (Kt.)
0
0
0
0
0
0
0
0
0
0
0
0
60
80
100
150
200
220
220
250
300
300
370
480
0 100 200 300 400 500 600
Huayi
Yunnan Copper
Mahualong(Chaoyang)
Jinchuan
Tai-I Copper
Chinalco Kunming
Tianjin Huabei
Tiandilong
Changzhou Jinyuan
Jiangrun(Yida Copper)
Jiangxi copper
Walsin
New CONTIROD Capacity Operational 2009-2012 Kt
150 150
250
300320 320
400
0
50
100
150
200
250
300
350
400
450
Honglei
copper
Xinxing
Pipes
Amer Tianjin
TPCO
Xiangrui Shandong
Jinsheng
Jiangxi
copper
Foreign technology capacity ~6 Mt in early 2013 = 2.7 t Southwire CR+1.9 Mt CONTIROD+1.4 Mt in expansions.
Over 1 Mt of Chinese wire rod production capacity closed in recent years: mainly up-casting and CCC local Chinese technology.
China Wire Rod Plant Capacity: Closures pre-2013
Survey = 35 plants closed + 40 missing plants.
126
167
68 74 66
10050
50
150150
0
50
100
150
200
250
Before 2009 2009 2010 2011 2012
Assumed Closed N_A.
Confirmed Closures
-4%
-2%
0%
2%
4%
6%
8%
10%
12%
14%
16%
18%
2009 2010 2011 2012 F 2013 F 2014F 2015 F
China Semis Output CNIA -Gross Weight China Semis Output BGRIMM - Copper Content
China All Copper Uses Estimate ICSG -Copper Content 2011 Survey to 95 Semis - Copper Content
China Wire Rod Output BGRIMM - Copper Content 2012 Survey to 118 Wire Rod Plants - Copper Content
Recent ICSG copper and copper alloy industry surveys in China:
slow copper use growth in 2012, plant managers expecting more fabrication in 2013 and 2014.
4. How Much Copper Scrap is Being Used in
Chinese Secondary Smelters and Refineries?
0
500
1,000
1,500
2,000
2,500
3,000
3,500
Scrap Smelting
Capacity
2012 Scrap
Smelter Output
2012 Scrap
Refining Capacity
2012 Scrap
Refinery Output
Jiangxi Copper Tongling Group Shandong Dongying FangyuanGuangxi Nonferrous Hebei Jiangchang Copper Shandong JinshengTianyuan Copper Ningbo Jintian JinchuanDaye Non-ferrous Hefeng Copper XiangguangQingyuan Yuntong Qingyuan Smelter of JCC ShengzhouNingbo Jintian_yingtan Lanxi Zili Copper Yunnan CopperShanghai Dachang Jiangxi Jinhui Shanghai XinyeDongying Jinxi Wuhu Hengxin Group Guangzhou Zhujiang CopperDaye Dajiang Copper Tonglu Hengxin Tianjin DatongLuoyang Copper
ICSG Survey to Chinese Copper Scrap Smelters and Refineries : 2012
Smelters Refineries
53.0% 61.4%
Survey: Capacity Utilization 2012
ICSG survey covered ~90% of
China scrap smelter output.
•28 smelters: ~3,1 Mt/year capacity
•24 refineries: >2,8 Mt/year capacity.
•24 scrap smelters integrated with refineries.
•4 smelters send blister/anode to others for refining
•13 smelters are State Owned or SOE majority owned.
Company and Location Kt-Cu
Jinchuan Nonferrous Metal Group, Gansu 200
Guangxi Nonferrous Phase II, Guangxi 200
Yunnan Copper, Guangdong 100
Xiangguang Copper, Shandong 100
Jinsheng, Shandong 100
Guangxi Nonferrous Phase I, Guangxi 100
Jiangxi Copper, Guangdong 70
New Scrap Smelt/Refinery Operational 870
Commisioned 2010-2012 and Operating
China Recent New Scrap Smelt/Refinery Capacity
60%65% 67% 67%
40%35% 33% 33%
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
2009 2010 2011 2012
Copper from Imported Scrap Copper from Domestic Scrap
• Selected Survey Findings:
• Main reason to invest: EIA approval easier vs. mine smelters.
• Chinese scrap smelters/refineries capacity utilization is falling.
• No more “Levy First and Refund Later”: higher scrap prices 2011-2012.
• New Encouragement: 50% VAT refunds to plants with 90% feed scrap.
• Expensive scrap = smelters/refineries profit margins squeezed.
• Small private smelters not profitable: output down -160 Kt in 2012
• More imports requirements: import license for scrap,
• supplier registration, pre-shipment inspection certificate.
• Slow port clearance for imported scrap = capital costs up.
• New scrap smelters close to disassembling yards and ports.
• Growing dependency to scrap imports. Mainly old scrap used.
• Mean %cu in scrap = 90-94%. (EU-27 EoW = 98%)
Plant, Location & Technology Capacity kt/a Operating
Jinsheng Copper, Sahndong NGL 100 2013
Shandong Dahai NA 200 2013
Shandong Xinze Smalter & Refinery 200 2013
Tongling Group NGL 120 2014
Jinchian, Fangchenggang, Guangxi AUSMELT 200 2014
Yantai Humon , Shandong NGL 200 2014
Tianjing Datong Ausmelt 200 2015
Total 1,220 3 Years
China Copper Scrap Smelters Pipeline 2013-2015
ICSG Survey to Chinese Copper Scrap Smelters and Refineries : The Future
The Plan:
“Development Plan for Renewable Nonferrous Metal Industry”
•By 2015, copper scrap to be 40% of China refined production.
•Top 10 cu scrap smelter output = 50% of China scrap smelter output. •
•Cu scrap smelter capacity = 80% in major industrial zones.
•
•6-8 new/expansions cu scrap smelters with 200 kt/y capacity each
•10 scrap smelters 50-100kt/y each in north, northeast, center and Yellow River Delta
•2 projects with capacity of 50kt/y each in Northwest China.
•Small blast <50t fixed reverberatory furnaces to be “rejected shortly”.
•Advanced inspection technology and equipment.
Small fabricators and smelters using copper and alloy scrap must close in 2015.
MIIT China, March 2013 Plants Affected: Scrap Smelters With Capacity <50 Kt and Direct Melt Scrap Capacity <20kt .
Chinese Secondary Smelters With 50 Kt/year or Less Capacity
0 10 20 30 40 50 60
Hefeng Copper
Ningbo Jintian_yingtan
Lanxi Zili Copper
Dongying Jinxi
Jiangxi Jinhui
Guangzhou Zhujiang Copper
Tonglu Hengxin
Luoyang Copper
Yunnan Copper
Scrap Smelting Capacity 2012 Scrap Smelter Output
Survey: Chinese Wire Rod Plants With < 20 Kt/Y Capacity
0
100
200
300
400
500
600
700
800
900
1,000
Wire Rod Capacity < 20
Kt./Year Surveyed
Wire Rod Output < 20
Kt./Year Surveyed
Direct Melt Scrap Use
Surveyed in Plants < 20 Kt
No significant impact to the Chinese demand for copper scrap and copper alloy scraps
5. Drivers of Current and Future
Copper and Alloy Scrap Markets
Most of LME refined stocks worldwide in hands of large trader owned
warehouses at the end of Q1-2013.
Source: Bloomberg and Hedge Funds Analysis
In the Short Term Copper Traders Positions and Control of Refined Stocks Impact the Scrap Market via Short Copper Price Movements
Stronger Chinese currency 2013= copper imports less expensive in CNY.
“Leveraged Chinese copper financing deals
sustaining $35-40 billions of $384 billions
China total short-term FX lending at April 2013”
Goldman Sachs.
China SAFE: regulations on border transactions,
to be implemented in June 2013.
Identifying activities with FX inflows
above normal export/import activities
•May 10 :
•SAFE request balance sheets and trading records,
•A-list or B-list firms by June 1, 2013.
•B-list firms to reduce balance sheet
•by cutting any capital inflow related trade activities.
Directly reduce scale of China’s FX loans •reducing the scale of letter of credit financing (bank loans),
•reducing the volume of funding available for copper financing
Raise banks’ FX net open positions •raising LC financing costs of funding copper financing.
•aims bank loan/deposit ratio of 75%-100%, •existing ratio >150%.
To avoid being categorized as a B-list
firm by SAFE •‘trade firms’ may reduce their USD LC liabilities
•in the near term,
•with copper financing likely impacted.
ICSG Refined Copper Market Forecasts 2013-2014
• Forecast Risks !
• Scrap/Mine/Smelter Supply Constraints • ICSG copper mine “disruptions allowance” =
• 520 Kt-Cu in 2013, 681 Kt-Cu in 2014
• Bingham Canyon and Grasberg Mines Closed (May).
• India smelters output slow: pollution and maintenance.
• Tighter AS, SO2 emission controls in Chile Smelters.
• Demand Uncertainty in 2013-2014 • Lower industrial output growth in China?
• Will China financial rule affect bonded stocks?
• Falling copper end use? Substitution to aluminum?
• China SRB and Other Govs market interventions?
•“Those who have knowledge don't predict. Those who predict don't have knowledge”. Lao Tzu
•ICSG World Copper Mine Production
• 5.2% in 2013
• 5.6% in 2014.
• ICSG World Refined Copper Production
• 4.3% in 2013
• 5.1% in 2014.
•ICSG World Refined Copper Apparent Demand
•0.3% in 2013 (industrial use up >3%? China up 5%?)
•3.9% recovery in 2014 ____________________________________________________
• ICSG Surplus 2013: 417 Kt-Cu
• ICSG Surplus 2014: 681 Kt-Cu
China Copper Industry: Number of Companies in 2012
Source: ICSG based in NBS and Antaike 2013
Copper Alloy Fabricators,
731,
26.6%
Copper Smelting &
Refining, 313,
11.4%
Casting Foundries, 101,
3.7%
Copper Mining
Companies, 293,
10.7%
Copper Fabricators,
1,312,
47.7%
China ongoing copper
industry integration
expected to
affect the scrap market.
wire rod and brass mills
consolidation
= less and bigger plants.
Less companies
controlling plants and
fabricators.
More centralized scrap
purchase systems?
OECD got rich and now is getting old. Will China get old before it gets rich?
Economic, demographic , electrification trends will shape copper and scrap demand.
Less OECD people
working or looking for work.
Chinese 15-60 years old population
fell -0.6 %/year in 2012.! NBS
China power grid plan:
One Asia = + copper use
In 2012 urbanization in China only 53% of population = USA 1920, Japan 1950
Population Without Electricity in the Developing World, MillionsSource: International Energy Agency 2009
0
50
100
150
200
250
300
350
India
Ban
glade
sh
Oth
er A
fric
a
Indones
ia
Nig
eria
Eth
iopia
Pak
ista
n
DR C
ongo
Mya
nmar
Tanza
nia
Ken
ya
Ugan
da
Sudan
Afg
hanis
tan
Moza
mbiq
ue
DPR K
orea
Nep
al
Mad
agas
car
Yem
en
Ango
la
Mal
awi
Burk
ina
Faso
South
Afric
a
Cam
bodia
Cote
d'Iv
oire
Zambi
a
Cam
eroon
Phili
ppines
Gha
na
Gha
na
Chin
a
Zimba
bwe
Res
t of D
evel
oping C
ountr
ies
Rural population in China > 600 million people
India/Bangladesh/Pakistan, Nigeria, Indonesia, Philippines, Malaysia, Thailand
to increase copper use in the medium term ... or before.
2012 Chinese copper smelter investments = - 30%! World mine capacity plans delayed in 2012= 4 Mt.
Will copper miners deliver 2 Mt more mine capacity in 2013-14 ? Will China continue expanding smelting/refining capacity in 2013-2015?
World Copper Mine Capacity 2012 in Kt-Cu
and Plans 2013-2016.
19,81920,388
21,343 21,52322,218 22,550
00
112747
1,978
2,956
00
689
2,214
1000
18,000
20,000
22,000
24,000
26,000
28,000
30,000
2011 2012 2013 2014 2015 2016
Operating Developing Feasibility
China 2012 Fixed Asset Investment in Copper.
Annual % Growth. CNIA/Antaike
-40
-30
-20
-10
0
10
20
30
40
50
60
70
Copper Smelters Copper Semis &
Procesors
Copper Mines Copper Alloy Semis
& Procesors
~ 500 Kt old copper mine capacity in need of replacent by new capacity in 2011-2015.
Big hopes in new mine capacity mainly from small mines, but CAPEX not there yet !
Additional Copper Mine Capacity in Plans by Country 2012-2014 Kt
-100.0
-
100.0
200.0
300.0
400.0
500.0
Mongo
lia
Congo
Zambia
Aust
ralia
Peru
Brazil
Mexico
Canad
aChil
e
Botsw
ana
China
Rest o
f the
Wor
ld
2012 2013 2014
Role of Recycling on Chinese Demand for Copper: Selected Research Findings
ICSG Survey on Wire Rod Plants
and Scrap Smelters in China
•Wire Rod and Brass Mills •Copper wire rod output in China > 6Mt in 2013, ~93% refined copper.
Falling direct melt scrap in wire rod and brass mills output.
•Copper wire rod overcapacity now, more in 2014-2015.
•Scrap Smelters •Overcapacity in scrap smelters/refineries, more to come.
•Copper scrap smelters hardly profitable by small spreads.
• Imported copper scrap shortage 2008-2012 to continue.
•Slow growth in copper refined from scrap in China.
•China more dependent than ever on imported scrap. •Chinese old scrap availability remains constrained.
Role of China in the Global Copper Balance
• Tight global refined balance driving price volatility.
•China credit shortage = cathode use as collateral in Shanghai.
•Refined copper market in effective surplus in 2012.
•More mine supply boost global refined output (>20 Mt),
• but limited by shortage in scrap recycling and trade.
•China “Green Fence” affects availability.
•Scrap smelter capacity utilization may not grow.
•Chinese brass mills output fall = less alloy scrap demand.
• Limited alloy scrap use by scrap smelters and refineries.
•Slower investment flow to new Chinese smelters in 2012
• but more capital to copper alloy plants capacity.
Outlook 2013-2015 •Chinese smelters ands semis shortage of scrap to evolve with refined price and customs efficiency.
• New Chinese wire rod capacity in sight, but utilization rate not secured.
•Will mine supply deliver the additional 2 Mt in 2013-2014 if the price environment is less dynamic?
• Will Chinese smelting/refining capacity grow fast enough to match + 2 Mt of new global mine capacity?
•A recovery in fabrication in a industrial economy ex-China may tight the market, but where?
•Chinese investments in alloys plants instead of smelters: scrap availability a serious concern.
•Beyond 2015 the market to tight as mine investments are cooling now. Scrap traders to benefit.
Next ICSG Member Countries Meeting,
Copper Market Research Advances
and Refined Copper Market Forecast
To be held in Lisbon on 1-2 October 2013
in conjunction with the meetings of the
Nickel, Lead and Zinc Study Groups.
www.icsg.org
• Copper and Copper Alloys Scrap Supply Survey in the European Union (EU-27) – 2013.
• Copper Wire Rod Plants and Secondary Smelters and Refineries Survey in China- 2013.