The Right Gripper for Your Part GRIPPER SELECTION GUIDE · product portfolio, unique options, and...
Transcript of The Right Gripper for Your Part GRIPPER SELECTION GUIDE · product portfolio, unique options, and...
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- Robotic end effector solutions
- Angular and parallel, many sizes
and options available
- For handling various sized parts
- Superior design and delivery
The Right Gripper for Your Part
GRIPPERSELECTIONGUIDE
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© Copyright 2017, by PHD, Inc. All Rights Reserved. Printed in the U.S.A.
Based in Fort Wayne, Indiana, PHD, Inc. is a leading manufacturer of pneumatic, hydraulic, and electric powered devices helping companies across all industries optimize automation and manufacturing processes. Our broad product portfolio, unique options, and made-to-order manufacturing processes set us apart in the industry.
STANDARD PRODUCTSOur full line of automation components provides flexibility, durability, and repeatability while welcoming the challenge of many different types of operating environments.
• Cylinders• Escapements• Grippers• Linear Slides• Rotary Actuators• Clamps• Multi-Motion Actuators• Switches & Sensors
UNiqUe SOlUTiONS fOR UNiqUe NeeDS PHD has dedicated an engineering group, Unlimited Unique Solutions®, to exclusively meet unique requests by designing and building unique solutions based on specific requirements.
• Customer-driven solutions to meet application-specific needs• PHD’s database includes more than 35,000 existing unique designs• With 100,000 quotes in the database, most quotes are sent the
same day• Unique solutions are often delivered faster than a competitor’s
standard product• No minimum of quantity or frequency of order required
Because of our wide variety of actuators, options, and accessories, nearly every standard PHD unit is manufactured to order. Our factory capabilities allow us to modify standard products within our everyday processes, and producing a unique solution is simple and fast.
DeliVeRY & SUPPORTWe provide fast delivery to reduce your inventory costs and keep your production schedule on track. Choosing and designing a solution for your specific industrial automation needs has never been easier or faster.
• Local and worldwide distributor support• Powerful engineering software and web tools simplify and save
design time• Factory-trained application and industry specialists ensure a
cost-effective and field-proven solution
• PHD’sRebuildProgramrefurbishesexistingPHDgripperswithnewwearitems.
• RebuiltgrippersoffersamePHDquality,butforminimalcost• Rebuiltgrippersareplacedbackintoservice,reducingtotalcostandsavingvaluablecomponentsfromscrap.
• Rebuiltgrippersreceive12month“likenew”warranty.
Seepage4.
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phdinc.com
TABle Of CONTeNTS
Parallel Grippers 4 & 5
Angular Grippers 6
Electric Parallel Grippers 7
Clamps 8 & 9
Unique Grippers 10 & 11
Other PHD products 12
let us handle the sizing and get you the right actuators and CAD models you need.
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GRWGrip Force: 36 to 429 lb [160 to 1908 N]Nominal Jaw Travel: 0.79 to 4.61 in [20 to 117 mm]
Jaws have large tooling surfaces and precision dowel holes for accurate tooling attachmentLarge diameter jaw guides allow long tooling lengths and high moment capabilities and reduce deflectionDependable design
5300 OvalGrip Force: 128 to 980 lb [570 to 4356 N]Nominal Jaw Travel: 0.62 to 1.80 in [15.8 to 45.8 mm]
Double acting for either internal or external gripper applicationsOval piston provides high grip force to weight ratio
PA R A l l e l G R i P P e R S
GRSGrip Force: 68 to 289 lb [302 to 1287 N]Nominal Jaw Travel: 0.177 to 1.732 in [4.5 to 44 mm]
Low profile, high forceRugged jaw support, hardened jaws and hardcoated bearing surfaces2 jaw travels each size
GRDGrip Force: 33 to 91 lb [147 to 406 N]Nominal Jaw Travel: 0.187 to 0.699 in [4.75 to 17.75 mm]
High grip force to weight ratioTwo body stylesSpring assist on open or closeCompact size10 million cycles
GRH Grip Force: 12 to 75 lb [53 to 334 N]Nominal Jaw Travel: 1.969 to 4.921 in [50 to 125 mm]
Corrosion-resistant and robust constructionDual bore provides higher total grip forceExtended support guide system with wide slot jaws minimizes tooling deflectionLow breakaway allows for gripping of delicate parts
GRKGrip Force: 86 to 805 lb [383 to 3581 N]Nominal Jaw Travel: 0.256 to 1.024 in [6.5 to 26 mm]
Low profile, high grip forceExceptional gripping forces and high moment capabilitiesHigh precision movement maintainedUltra-rigid, wear-compensating, jaw guidance systemLong or short jaw travels each size
GRAGrip Force: 2.55 to 27.7 lb [11 to 123 N]Nominal Jaw Travel: 0.158 to 0.512 in [4 to 13 mm]
Compact, flexible design for large moment capacities and longer toolingFully supported hardened steel jaws for long life, minimal wear and high moment capabilityRobust construction
After
Before:After normal service life this
GRR Gripper was rebuilt and returned to service.
12 Month “Like New” Warranty
How does the program work? • PHD’sRebuildProgramrefurbishesyourexistingPHDgripperswithallnewwearitems.
• RebuiltgrippersofferthesamePHDqualitythatyou’reusedto,butforminimalcostversuspurchasinganewgripper.
• Rebuiltgrippersareplacedbackintoservice,thusreducingyourtotalcostandsavingvaluablecomponentsfromscrap.
• AllPHDfactoryrebuiltgrippersreceivea12month“likenew”warranty.
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190/191 Grip Force: 3.2 to 42.6 lb [14 to 190 N]Nominal Jaw Travel: 0.157 to 0.866 in [4 to 22 mm]
Compact size is ideal for handling small parts in confined areasUnits provide true parallel jaw travel for easy tooling designOptional spring assist can be specified to obtain maximum amount of gripping force2 jaw styles
GRlGrip Force: 28 to 41 lb [124 to 182 N]Nominal Jaw Travel: 0.28 to 1.02 in [7 to 26 mm]
Parallel jaw motion simplifies jaw tooling design and is ideal for gripping parts of varying sizesNarrow width, low profile, and long jaw travel
GRRGrip Force: 704 lb [3131 N]Nominal Jaw Travel: 5.906 to 13.780 in [150 to 350 mm]
Ideal for high force and high jaw loads, moving heavy objects such as wheel rims can be done quicklyNarrow width and long jaw travelAvailable as electric (page 7)
GRfGrip Force: 30 to 85 lb [135 to 378 N]Nominal Jaw Travel: 0.177 to 0.512 in [4.5 to 13 mm]
Low profile to fit limited space applicationsJaw covers help prevent contaminationRugged jaw support, hardened jaws, and hardcoated bearing surfaces ensure long life
Jaw Style 1 Jaw Style 2
GRTGrip Force: 44 to 1452 lb [196 to 6459 N]Nominal Jaw Travel: 0.236 to 1.575 in [6 to 40 mm]
Three jaw design provides self-centering and maximum contact between part and jaw toolingIdeal for high moment applications
GRCGrip Force: 96 to 870 lb [427 to 3870 N]Nominal Jaw Travel: 1.00 to 3.07 in [25.5 to 78 mm]
High grip force to weight ratioAvailable with locking capability for retaining the part upon loss or removal of air pressure
NOTE: Gripping force shown for parallel units is at zero tooling length and 87 psi [6 bar] (pneumatic). The values shown are minimum produced. Optional spring assist can increase the gripping force shown or can be a safety device on the following types: Series 190/191, GRD, 5300, GRC, and GRT. The spring option can also be used to allow single acting operation of Series GRC, GRD, 5300, most 190/191, and GRT Grippers.
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A N G U l A R G R i P P e R S
8400Grip Force: 11.7 to 81 lb [52 to 359 N]Minimum Distance: 0.200 to 0.62 in [5.1 to 16 mm] ImperialCompact sizeDouble acting for either internal or external applications
GRBGrip Force: 13 to 549 lb [57 to 2443 N]Minimum Distance: 0.44 to 1.90 in [11.3 to 48.3 mm] Three total jaw rotations are available 60°, 90°, and 180°Potentially eliminates need for additional axis in some applications
5300 OvalGrip Force: 201 to 2167 lb [894 to 9639 N]Minimum Distance: 0.81 to 1.68 in [21 to 43 mm] Optional internal springs allow unit to be used as single acting gripper, for additional grip force, or for holding object without air pressure
for a complete PHD gripper and product engineering catalog, go to phdinc.com/resources/inforequest/
GRVGrip Force: 2.0 to 28 lb [10 to 159 N]Minimum Distance: 0.322 to 0.594 in [8.2 to 15.1 mm] Compact, flexible design provides large moment capacities and long tooling lengthsRobust construction ensures long operating lifeDouble acting for use in both internal and external gripping applications
NOTE: Gripping force is at the corresponding minimum distance (from the jaw pivot) at 87 psi [6 bar] (pneumatic). Optional spring assist can increase the gripping force or be a safety device on the Series 5300.
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e l e C T R i C G R i P P e R S
eGRR HiGH CAPACiTY PARAllel GRiPPeRGrip Force: 809 lb [3600 N]Nominal Jaw Travel: 5.906 to 13.780 in [150 to 350 mm]
Your Motor, Your Way motor and control flexibilityHigh grip force and large moment capacityRugged construction for demanding industrial environmentsRobust rack and pinion jaw driveMotor speed reducer and motor can be easily repositioned in the fieldAvailable as pneumatic
PHD electric Grippers as Robotic end effectorsWith the advent of electric actuation, there are now more robotic processes than ever used around the world. Electric components offer attractive features such as precise programmable control, device portability, increased application flexibility without the need for compressors, line maintenance, or required routing, and clean actuation for sanitary environments. PHD plays an active role in the robotic industry. Our electric end effectors on robotic arms, such as the Series EGRT grippers, are specifically designed as a robotic arm peripheral.
POlYMeR GRiPPeRFor medical industry applications
eGRTElectric 3 jaw gripper for round parts
lONG TRAVel GRiPPeREnclosed, long jaw travel electric gripper
Contact PHD with your specific electric gripper needs at
phdplus.phdinc.com
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GRM - 13 jaw styles availableGrip Force: 225 to 500 lb [1000 to 2224 N]Maximum External Load: 450 lb [2002 N]
Standard, Flange, Needlenose, Hammerhead, Single Shovel, Double Shovel, Single Flat Shovel, Double Flat Shovel, Single Chisel, Double Chisel, Hook, G Jaw, and Drop JawSheet metal handling applicationsModular designed tipsSimple design, long life, high clamp forceFully field-repairable
For more information, request the PHD Clamp Binder.
Most clamps are fully field-
repairable or can be returned to
PHD for rebuild.
PHD Clamps have been a customer-specific line since their first design in 1998. The base product is the GRM Clamp which can be specialized in numerous ways, and that’s just the beginning. We have also designed products ranging from number stamping clamps to heavy and light part lifters. Every clamp product has been proposed by a customer and carefully designed around their needs. By meeting with the customer, we are able to quickly provide prototypes and beta models the customer can test on-site. Our engineers keep in contact with the customer throughout the entire process, making adjustments to the actuators as needed. Using this consultative approach allows PHD to create a product ahead of the competition that has a great need in the industry. It’s proven success time and time again.
Contact PHD with your specific clamp needs
at 1-800-624-8511
GRM1Grip Force: 225 [1000 N]Maximum External Load: 300 lb [1334 N]Fully field-repairable 2 jaw stylesStandard and flangeSheet metal handling requiring compact designModular designed tips for various thicknessesSimple design, long lifeIdeal for robotic and end effector applicationsCompact envelope size, lightweight and strong
C l A M P S
PHD Clamps
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PNC Number Cruncher®
Total Clamp Force: 9000 to 15000 lb [40 to 60 kN]Stamp IDs into partsHigh clamp force at 70 psi [4.8 bar]Operates in less than .24 secondsEliminates part changing downtime
PNC66 Number Cruncher®
Total Clamp Force: 48330 lb at 87 psi[215 kN at 6 bar]Utilizes industry-proven PNC cam mechanism on a larger scaleProvides cost effective solution for identification stamping, staking, and crimping
PAGrip Force: 46 to 378 lb [204 to 1682 N]Rotates clamp arm into position before clamping with linear motionIdeal for part holding or transfer, Series PA features simple design and compact size for low weight, long life, and high clamp force
PB/PCGrip Force: 51 to 223 lb [226 to 992 N]Rotates clamp arm into position before clamping with linear motionIdeal for part holding or transfer, Series PB/PC features simple design and compact size for low weight, long life, and high clamp force
PfC frame Clamp Total Clamp Force: 7200 to 11250 lb [32027 to 50040 N]Securely holds heavy parts in placePower window of .150 in [3.8 mm]Wide jaw space allows to clamp part closer to tooling surface
PlC Grip Force: 223 lb [991 N]Used to locate and clamp part through hole or slotIdeal for part clamping in weld areasEnclosed finger design keeps weld slag outFull compliment of standard and special pin sizes available
Pin Clamps Swing Arm Clamps Toggle Clamps
PeCClamp Torque: 125 to 900 in-lb [14 to 102 Nm]Superior part holding for assembly and welding applicationsClamps and locks over last six degrees of rotation
PlK & PlKD Grip Force: 223 lb [991 N]Ideal for part holding and positioning in weld areasEnclosed finger design keeps weld slag out
Series PlK has 324,000 pin configurations for optimum
application flexibility.
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Position feedback
ML306735Linear transducer for jaw position feedback
®
Heavy Duty 3 Jaw Gripper
ML305843Large 3 jaw gripper300 mm diametral travel
Stainless SteelPlastic Gripper
ML302657PET plastic body & stainless steel jaws
U N i q U e G R i P P e R S
CNC quickChange Gripper
ML306580 Single acting hydraulic gripper, operates using pressurized coolant through the machine’s spindleMounting to fit CNC tool holder
Hydraulic Steel Gripper
ML221538 Hydraulically drivenManifold ported for simplified plumbingLong jaw travel and compact packageCan be repaired in field for extended life and valueSteel body and jaw covers with corrosion resistant plating.
GRPl/GRPACompact designHigh grip forceLarge moment capacities with low overall heightLong jaw travel
Built in MAC® bullet valvesConnects directly to tool port on robot armSimplified pneumatic gripping solutionsContact PHD for further assistance
Nearly every standard unit PHD makes is manufactured to order. That’s because PHD has such a wide variety of actuators, options and accessories available. PHD has the capabilities built into our factory systems to modify products within our everyday processes. Because of our flexibility, creating Unique Solutions® is simple for PHD.
We have dedicated assembly cells, machining centers, and many engineers to design and build unique solutions for our customers. With over 34,000 unique designs and over 100,000 quotes already in our database, we can provide most quotes within eight working hours. We have the systems in place to provide the best delivery in the industry.
UNiqUe SOlUTiONS ARe OUR SPeCiAlTY
Seamless integration to collaborative robots
™
Series GRT with Pneu-Connect
Series GRH with Pneu-Connect
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GRB with Special lube
ML303143Unit with special high temperature non-toxic lubrication
low BreakawayGRW
ML308186Special seals for 20 psi max breakaway
Rod GripperML308060Grips rods 4 mm Ø
GRW with longJaw Travel
ML301025Longer than standard jaw travel
Dual Jaw Gripper
ML3052892 sets of synchronized jawsEach set of jaws are independently operated
PeT Angular Gripper
ML301141PET body and stainless steel jaws
lightweight Gripper
ML310665 GRW size 16 designPET body and aluminum jaws for lighter weightLonger than normal travel
Mono GripperML219177Long jaw travelSpring assist closedOne fixed jaw to maintain accurate registration on gripped parts
4 Jaw long Travel Gripper
ML3046674 jaw synchronized gripper25 mm travel per jaw
Three PositionGripper
ML308123Synchronized jawsReplacement gripper
Robohand Replacement
ML307584Direct replacement for Robohand RA-10
Robohand Replacement
ML304302Direct replacement for Robohand RA-5
Ml310165Double SeriesGRS Gripper
2 Grippers in one body
Angular GripperML315687 Direct replacement for competitor unit
3 Jaw GripperML315982 Automotive rim picker
Glass TongHead Gripper
ML315988Handles hot glass containersAdjustable opening design available
Micro GripperML315874Semiconductor Industry Pneumatic and vacuum operated with spring assist
Series GRB fixedJaw Gripper
ML308635 Series GRB11-2-20 x 180 gripperFixed jawRated for 500°FUnique color jaws
Three PositionSynchronizedRail Gripper
ML219177Ground rail delivers high precision with minimal deflection12 mm bore with 1:1 power to jaw force outputJaws are synchronized via common pinionJaw positions at closed 0.00", 1.00", and 2.67"Intermediate jaw position repeatable to ± .005"Air centered intermediate position for use with pressure centered valve-requires only two air lines!
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3M 11/17 10468
other stan
dard
prod
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C Y L I N D E R S • S L I D E S
R O TA R Y A C T U AT O R S • E S C A P E M E N T S
Series CV Cylinder
Conforms to ISO 6431 and VDMA 24562 specificationsAvailable in eight bore sizes
Series CRS Cylinder
Compact size is ideal for applications where length is criticalHigh force, long life, and short stroke lengths ranging from 1/4" to 7" [5 to 175 mm]
Tom Thumb®
CylindersKnown for their durability and NFPA versatilityMulti-position, cleanroom, and non-rotating rod designs are available
Series lC SingleRod escapement
For separating and releasing parts being presented from systemsLarge rod bearing area ensures high side load capacity and long life
Series 160 Double Rodescapement
Two fixtured, squared shafts with internally sequenced strokes work with your tooling to isolate a single part for continuationAvailable with switches
Series SD Thruster Slide
Exceptional performance and low priceAvailable in a variety of sizesStreamlined, thruster style with up to 28" of travel
Series Se SlideRugged, precise linear motion with minimum deflectionOffer many options, high performance and exceptional value
Series SfM Saddle Slide
Multiple midstopsSpace saving rodless slide designLowest deflection and highest moment capacity combination in the industry
Series RiSRotary Actuator
Eliminates external air linesHollow pinion manifoldAvailable in 3 sizes with single and dual bore styles
Series RARotary Actuator
Retains zero backlash 5 sizes and 6 standard rotationsOversize sealed ball bearings, large pinion shafts for heavy load stability and high load stopping ability
We have a full line of components: cylinders, escapements, grippers, slides, rotary actuators, clamps, multi-motion actuators, and proximity switches and sensors to provide the motion you require. With millions of component variations, we can help move, turn, slide, lift, grip, reach, rotate, and clamp almost anything to increase your productivity.
Our components are completely modular. Using either bolt direct units or transition plates, our actuators can be combined to create millions of application variations.
If an application requires a modified component, our PHD Unlimited team is ready to help. We welcome special requests for unique products, regardless of quantity or frequency of order. Ask for the Unique Solutions brochure for more information.
The products, supported by our strong commitment to delivery, service, and quality, have made us a leader in the modular automation industry.
For more information,
request the PHD overview brochure.