The right building material for Design Freedom and Performance · Kalsi is the brand name of our...

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The right building material for Design Freedom and Performance European Technology

Transcript of The right building material for Design Freedom and Performance · Kalsi is the brand name of our...

Page 1: The right building material for Design Freedom and Performance · Kalsi is the brand name of our fibre cement boards and planks. Manufactured from a precise combination of cement,

The right building material for Design Freedom and Performance

European Technology

Page 2: The right building material for Design Freedom and Performance · Kalsi is the brand name of our fibre cement boards and planks. Manufactured from a precise combination of cement,

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Etex is a belgian industrial group specialized in manufacturing and selling building materials and solutions:

• Fibre cement boards• Plasterboards• Plasters and formulated products• Passivefireprotetionandassociatedproducts• Roofingtiles,corrugatedsheetsandroofingcomponents• Highperformanceinsulationsystems• DryConstructionsolutions

Witharound14,000employessworkingat107productionsitesin42countries,andwithannualsalesofalmost3billioneuros,Etexisaninternationalplayerinsustainablebuildingsolutions, a global presence supportedbymore than115yearsofhistory,achievements,researchandinnovation.

At Etex,wewant to inspire people to build living spacesthatareevermoresafe,sustainable,smartandbeautiful.Westrivetoimproveourcustomers’qualityoflifewitheffectivelightweightsolutions.

ETEX IN THE WORLD

Etexisaglobalgroup,ahouseofstrongcommercialbrandswho,together,bring“Inspiringwaysofliving”totheworld.

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Kalsi fibre cement boards are the result of decades ofcommittedeffort tooffer thebestchoice infibrecementtechnology supported by Etex´s worldwide network ofR&Dcentresthatprovidehighperformancesolutions.

Ourrawmaterials,obtainedfromrenewablesources,ensurealowcarbonfootprint.Celluloseisobtainedfromsustainableforests.Cementandaggregatesfromlocalquarries.Ourlowenergyproductionprocessesarecleanandefficienttogetherwithrecyclingofproductionwaste.

Kalsi boards are the rightbalanceof lightweight, strengthanddurability.

Resistanttowater,moldgrowth,impactandharshweatherconditions,ourfibrecementsolutionsarethebestalternativeforbuilders andhomeownerswhoare ready toexplorecreativebuildingsolutionsandimprovetheirwayofliving.

Kalsiboardsaretheperfectreplacementofwood,concreteandmasonryindryconstructionsolutions.

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Soffits

page 9

page12

page15

page18

page21

page24

Our recommended products per application

LightweightFloors

Wet areas

Ceilings

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Cladding/Plank

Semi-exposed ceilings

Roofunderlay

Partitions

Floordecking

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Dryconstructionisabuildingtechnologythatutilisescompositeboardsinstalledovermetalortimbersubconstruction.Itisoftenusedtobuildexteriorwalls (claddings), interiorwalls (partitions),ceilings,floorsandsomeotherapplications.

The costeffectiveness, strength,durability, designflexibility, adaptability,recyclabilityandsustainabilityarejustsomeofthemanyadvantagesofdryconstructionoverbrickandmortar.Itnotonlymakesgoodeconomicsensetochoosethedryconstructionmethod,butgoodenvironmentalsense,too...becauseCO2emissionsareminimised.

Thevariouscomponents--boards,studsandaccessories--assembledto create Kalsi dry construction systems can be easily dismantledat the endof thebuilding's lifecycle.They are 100% recyclable andrecoverable.

Green and sustainable

Costeffective

Rapid installation

Reducedwastage

Easyinstallationofpipesandotherservices

Lightweightandstructurallyefficient

Durable

Earthquakeresistant

Dry Construction

Main Benefits Of Dry Construction

Dry Construction is synonym for efficiency

and sustainability.

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Benefits

Kalsiisthebrandnameofourfibrecementboardsandplanks.

Manufactured from a precise combinationof cement, silica and cellulose, theboards are cured and stabilised in an autoclave -- a special process involving steam, high temperatures and pressure -- that ensures optimumdimensionalstabilityandmechanicalresistance.

Kalsi fibrecementboardsandplanksaredurableandhighly resistant tomostenvironmentalconditions.Theyarethebestalternativetowood,concreteandmasonryconstructions.

Kalsi fibrecementboardsandplanksaremanufactured inmodernproductionfacilities around the Asia Pacific region.The company's factories meet theinternationalbenchmarksforqualityandenvironmentalimpact.

Physical and mechanical propertiesValue Standard

Dimensionalconformity• Thickness• Length• Width• Straightnessofedges• Squareness of edges

LevelII(Pass) ISO8336

Density ≥1250kg/m3 ISO8336

Moisture content 10-15% ASTMC1185

Water absorption 33±2% ASTMC1186

Moisture movement ≤0.04% ISO8336

Waterpermeability Pass ISO8336

Thermalconductivity 0.25W/mK ASTMC518

Modulus of ruptureCategoryA(saturatedcondition)CategoryC(ambientcondition)

≥7MPa≥10MPa

ISO8336

Durability

Warmwaterperformance Pass ISO8336

Soak-dryperformance(categoryA) Pass ISO8336

Freeze-thawperformance(categoryA) Pass ISO8336

Heat-rainperformance(categoryA) Pass ISO8336

Reaction to fire

Non-combustibility Non-combustible BS476Part4:1970Surfacespreadofflame Class1 BS476Part7:1997

Fire propagation index

I=2.3i(1)=2.1i(2)=0.1i(3)=0.1

BS476Part6:1989

Fireclassificationusingtestdatafromreactiontofiretest ClassA1 EN13501-1:2007

+A1:2009Note: If certain properties are critical for any particular application, it is advisable to consult the Kalsi Technical Staff for more information.The properties in above table are mean values provided for informational purposes only.

Kalsi is the perfect balance of resistance,

durability, and functionality.

Working with certified

materials brings peace of mind.

Resistant to the attack of termites, insects and other vermin

Moist, mould and water resistant

Wide variety of thicknesses and applications

Impact resistant

Dimensionally stable

Easy to work and install

041-081 Taiwan Green Label Certificate

HKGLS Code No. GL-008-011Certification No. HK02262

Page 8: The right building material for Design Freedom and Performance · Kalsi is the brand name of our fibre cement boards and planks. Manufactured from a precise combination of cement,

Board FinishesSurface finishes

Kalsi fibre cement boards are availablewith different surface finishing to enhance their overall performance, installationprocessandaestheticappearance.

Edge finishesKalsifibrecementboardscomewithsquaredorrecessededgestoachieveexpressedorflushedjointsolutions.

Standard:

ThestandardsurfaceofKalsifibrecementboardsissmoothand off-white in colour, making it appropriate for typicalapplications. Extra skim coating for smooth finished isrequired.

Wood grain:

Thewoodenpatterncomesinattractivetexturesthatcanbeenhancedbyawiderangeofmodernarchitecturalfinishes.

Square cut:

Standard for board edges which are cut at 90°. Ideal inexpressedjointcladding.

Recessed edges:

Boardsrecessedontwoorfouredgesfurthercomplementinvisiblejointtreatmentforsmoothandlevelledfinishesofceilingsandpartitions.

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2recessededgesSquare edges 4recessededges

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KalsiPlank isafibrecementsidingdesignedforresidentialcladdingandexternalsidingapplication.Easytocut,nailanddrill,KalsiPlankisasimple,pragmatic solution to create protective barrier without the problemsassociatedwithhumidityfromusingwoodenmaterials.

KalsiPlankcomesinfourattractivesurfacefinishes:Smooth,Jati,MerantiandCedar.

Therearetwooptionsforinstallation,OverlappedSidingandInterlockingSiding.Bothoverlapstheplanksdifferentlytogiveanuniqueaestheticview.

BENEFITS

• Resistanttotheattackoftermites,insectsandothervermin

• Moist,mouldandwaterresistant• Impactresistant• Dimensionallystable• Easytoworkandinstall• Non-combustible• Doesnotrot/decay• Formaldehyde-free• Durable&weatherresistant

OTHER APPLICATION

Fencing,soffit,eaveslining,fasciaetc

Surface finishes

Smooth JatiMeranti Cedar

Page 10: The right building material for Design Freedom and Performance · Kalsi is the brand name of our fibre cement boards and planks. Manufactured from a precise combination of cement,

10mm

200mm30mm

20mm5mm

KalsiPlank Interlocking section view

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KalsiPlank Overlapped Siding Dimensions

Thickness(mm)

Width(mm)

Length(mm)

Weight(kg)

KalsiPlankKalsiPlankCedar

7.5 200 3000 6.4

7.5 200 3600 7.7

8 200 3000 6.9

8 200 3600 8.2

9 300 4000 15.4

KalsiPlankJati8 200 3000 6.9

8 300 3000 10.3

KalsiPlankSenepa9 250 2440 7.8

12 250 2440 10.4Other dimensions available upon request. Weight is based on nominal density plus expected variations due to humidity and other factors.

KalsiPlank Interlocking Siding Dimensions

Thickness(mm)

Width(mm)

Length(mm)

Weight(kg)

KalsiPlankILKalsiPlankJati-ILKalsiPlankMeranti-IL

10 200 3000 8.6

"KalsiPlank with beauty, strength and flexibility inspired by natural wood from

Nusantara, Indonesia."

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“Following the basic practices of installation is the best guarantee for a beautiful

and long-lasting solution”Technical details

1. KalsiPlank

2. Steel framing

3. Metal bracket

4. Masonry / Drywall

5. Screw

6. Vapour permeable membrane (lightweight cladding)

7. Corner flashing

Generalview

Boardjointingdetail External corner detail

1

1

1

1

2

243

6

4

4

2

2

5

7 5

Please refer to our website for more technical specifications: www.kalsi-building-solutions.com

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Asaperfect replacementof timberfloordecking,KalsiDeckhasbeendesignedtocombinedthebestofanaturalwoodtextureinafibrecementmatrixforinteriorandexteriorareasandstaircaseapplications.

KalsiDeckisavailableintwodifferentdesigns:

BENEFITS

• Resistanttotheattackoftermites,insectsandothervermin

• Moist,mouldandwaterresistant

• Impactresistant

• Dimensionallystable

• Non-combustible

• Doesnotrot/decay

• Formaldehyde-free

• Durable&weatherresistant

• Doesnotswell

Surface finishes

Meranti-VLMeranti

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KalsiDeck Standard Dimensions

Thickness(mm)

Width(mm)

Length(mm)

Weight(kg)

KalsiDeckMerantiKalsiDeckMeranti-VL 20 200 2400 13.7

Weight is based on nominal density plus expected variations due to humidity and other factors.

“KalsiDeck is a brilliant solution to get rid of the

problems of other decking materials exposed to

humid conditions"

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Generalview

Externaldeckdetail Staircase detail

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1

1

2

10

10

11

11

3

4

5

68

7

9

3

1. KalsiDeck

2. KalsiPlank

3. Steel framing

4. Masonry

5. Screw

6. Bottom track

7. Starter pack

8. Vapour permeable membrane

9. Polyurethane sealant

10. Rubber/foam absorber

11. Concrete floor

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Technical details

Please refer to our website for more technical specifications: www.kalsi-building-solutions.com

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KalsiCeilingisafibrecementsheetdesignedspeciallyforceilingapplicationsinbothdryandwetareas.It'salightweightbutdurablesheetthatoffersexceptionaldimensionalstabilityandyearsoffunctionalservice.

KalsiCeiling comes in thicknessesof3.2mm,3.5mm,4.5mmand6mm. It shouldbenailed to timber frameor screwed to steel frame.After installation, jointsbetweensheets may remain open or can be covered using wooden or metal joiners.AlternativelyjointscanbeflushedbyapplyingKalsiJointCompoundorothercompatibleproduct.

KalsiCeilingcanalsobeusedasceilingtilesonaT-gridstructure.Theextra-smoothsurfaceisreadytoreceiveawiderangeoffinishes.

BENEFITS

• Resistanttotheattackoftermites,insectsandothervermin

• Moist,mouldandwaterresistant

• Impactresistant• Dimensionallystable• Easytoworkandinstall• Durable• Flexible• Good for semi-exterior use• Highmechanicalstrength

Edge finishes

2recessededgesSquare edges 4recessededges

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KalsiLing Standard Dimensions

Thickness(mm)

Width(mm)

Length(mm)

Weightperm2 of sheet(kg/m2)

3.2603 1213

4.541220 1220

3.5

603 1213

4.971220 1220

1200 2400

1220 2440

Thickness(mm)

Width(mm)

Length(mm)

Weightperm2 of sheet(kg/m2)

4.5

1220 1220

6.391200 2400

1220 2440

6

1200 2400

8.521220 2440

1200 2700

1200 3000

Other dimensions available upon request. Weight is based on nominal density plus expected variations due to humidity and other factors.

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KalsiCeiling is ideal for interior and exterior ceiling applications exposed to high

humidity conditions.”

Suspendedceilinggeneralview

Suspended ceiling structure assemble Jointdetail

1

1

4

5

3

4

5

3

42

2

26

3 1987

1. KalsiCeiling

2. Primary profile

3. Secondary profile

4. Suspension rod/wire

5. Vapour membrane/barrier

6. Fixing hooks

7. Drywall screw

8. 50mm fibreglass mesh tape

9. Multipurpose joint compound

Technical details

Please refer to our website for more technical specifications: www.kalsi-building-solutions.com

Note:Kindlyfollowourrecommendationsonboardstorageandhandlingtoavoiddamagingtheproduct

priortotheinstallation.

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KalsiPartitionistheidealsolutionforthemostdemandinginternalwallapplicationsexposedtohightraffic,impactsandhumidconditions.

Allkindsofconduit,wiring,pipeandotherservicesareeasilyinstalledinthecavityofeveryKalsiPartitionsystem.

Areaswithhigh levelsofcleaningandmaintainancefindanexcellentlong-lastingsolutionwhenusingKalsiPartition.

BENEFITS

• Resistanttotheattackoftermites,insectsandothervermin

• Moist,mouldandwaterresistant

• Impactresistant

• Dimensionallystable

• Easytorepairandrepaint

• Partitionsystemwithdesignflexibility

• Acoustic performance

• Highmechanicalstrength&stiffness

Edge finishes

2recessededgesSquare edges 4recessededges

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KalsiPart Standard Dimensions

Thickness(mm)

Width(mm)

Length(mm)

Weightperm2 of sheet(kg/m2)

8

1200 2400

11.361220 2440

1200 2700

1200 3000

9

1200 2400

12.781220 2440

1200 2700

1200 3000

Other dimensions available upon request. Weight is based on nominal density plus expected variations due to humidity and other factors.

“KalsiPartition means high impact and

durable solutions with space optimization, especially in high

traffic areas.”

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14

3

2

Generalview

Ceramictiling Expansionjoint

1. KalsiPartition

2. Steel stud

3. Drywall screw N°6 x 1" (specs may change)

4. Polyurethane (PU) sealant

5. 6mm backer rod

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Technical details

Please refer to our website for more technical specifications: www.kalsi-building-solutions.com

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KalsiClad is a board specifically designed for externalwall cladding. Itsresistancetotheoutdoorelementsandthecapacitytoreceivedifferentcoating finishes are the best features for new or renovation projectswhichdemanddesignflexibilityandmodern,contemporarysolutions.

KalsiCladcanbefinishedwithexpressedorflushedjoint*.

ThetypeofboardfinishesinKalsiCladfacilitatestherightcombinationofsurfacetextureandjointstomatchthearchitect'sdesign.* Please consult the Kalsi Technical staff for more infomation.

BENEFITS

• Resistanttotheattackoftermites,insectsandothervermin

• Moist,mouldandwaterresistant

• Weatherresistant

• Impactresistant

• Dimensionallystable

• Easytorepairandrepaint

• Durable

• Versatilityinfinishingoptions

• Thermalinsulation

Edge finishes

Square edges

Surface finishes

Standard

Page 22: The right building material for Design Freedom and Performance · Kalsi is the brand name of our fibre cement boards and planks. Manufactured from a precise combination of cement,

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KalsiClad Standard Dimensions

Thickness(mm)

Width(mm)

Length(mm)

Weightperm2 of sheet(kg/m2)

101200 2400

14.201220 2440

121200 2400

17.041220 2440

Other dimensions available upon request. Weight is based on nominal density plus expected variations due to humidity and other factors.

“KalsiClad is an external, lightweight

yet strong solution for new and renovation

projects"

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1. KalsiClad

2. Steel stud

3. Vapour membrane/barrier

4. Thermostop*

5. 6mm backer rod

6. Polystyrene filler* If required by local building codes and/or local atmospheric conditions

1

1

1

4

4

4

3

3

3

6

6

6

5

2

2

2

6mmjointtreatment(optionA)

Recommended jointing practices

Types of facade in dry construction

6mmjointtreatment(optionB)

10mmjointtreatment

6mm

6mm

10mm

Technical details

Please refer to our website for more technical specifications: www.kalsi-building-solutions.com

Confinedfaçade Floatingfaçade Overcladding (Renovationprojects)

Page 24: The right building material for Design Freedom and Performance · Kalsi is the brand name of our fibre cement boards and planks. Manufactured from a precise combination of cement,

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KalsiFloor is a strong fibre cement board suitable for internal flooringapplications.KalsiFloorcanbedirectlyfinished(withcarpetorvinyltiles)in residential projects or offices, or with reinforced mortar screed inindustrialandheavydutyapplications.

KalsiFloorisasuperbalternativetoconcreteslabsduetoitsresistance,dryandcleaninstallationprocess,leadingtowastereductionandsavinginexecutiontime.

BENEFITS

• Resistanttotheattackoftermites,insectsandothervermin

• Moist,mouldandwaterresistant

• Speed of installation

• Impactresistant

• Lightweightsolution

• Non-combustible

• Highermechanicalstrength

• Durable

• Doesnotswell

Edge finishes

Square edges

Surface finishes

Standard

Page 25: The right building material for Design Freedom and Performance · Kalsi is the brand name of our fibre cement boards and planks. Manufactured from a precise combination of cement,

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KalsiFloor Standard Dimensions

Thickness(mm)

Width(mm)

Length(mm)

Weightperm2 of sheet(kg/m2)

151200 2400

21.301220 2440

181200 2400

25.561220 2440

201200 2400

28.401220 2440

Other dimensions available upon request. Weight is based on nominal density plus expected variations due to humidity and other factors.

“KalsiFloor is the ideal substrate for

lightweight flooring. Fast, clean and

durable solution.”

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456

7

1

3

1

2

Surfacefinishingdetail

Generalview

Installationpractice

1. KalsiFloor

2. Steel purlin

3. Steel bracer

4. Wire mesh reinforcement

5. Mortar/screed

6. Tile adhesive

7. Finishing (ceramic tile, stone)

Technical details

Please refer to our website for more technical specifications: www.kalsi-building-solutions.com

Page 27: The right building material for Design Freedom and Performance · Kalsi is the brand name of our fibre cement boards and planks. Manufactured from a precise combination of cement,

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System ComponentsKalsi fibrecementcanbeinstalledwithstandardand common accessories easily found inmosthardwareoutlets.

Screws(boardstosteelframe)

Screwswithdrillpoint(tofixsteelframecomponents)

Anchors(Steelframetomainstructure)

Mineralwool

KalsiJointcompound

Meshtape(2"fibreglass)

Backerrod

Steelstud/runner

Steelchannel

Clip(forceilings,whereavailable)

PU Sealant

Page 28: The right building material for Design Freedom and Performance · Kalsi is the brand name of our fibre cement boards and planks. Manufactured from a precise combination of cement,

PT. Etex Building Performance Indonesia

GresikJl.IndroNo1Gresik61124

KarawangJl.SuryaUtamaKav1/65B1Karawang41361-JawaBarat

Email: info@kalsi-building-solutions.comwww.kalsi-building-solutions.com

©EtexBuildingPerformance2020-02

Disclaimer:The sole purpose of images, referencesandrecommendationsinthisdocumentistoillustratethefunctionalityandversatilityof theproductsandsolutions fromKalsiand the proven international expertiseofEtexGroup.Note that the successfulperformanceof theproduct& solutionsdepends on numerous factors outside Etex Building Performance Indonesia'scontrol (quality of workmanship, design,handlingandstorageprocedures,etc.)