The Renewable Technologies Corporations (RTC) 3365 Skyway ... EPC Service… · The Renewable...
Transcript of The Renewable Technologies Corporations (RTC) 3365 Skyway ... EPC Service… · The Renewable...
T H E
R E N E W A B L E
T E C H N O L O G I E S
C O R P O R A T I O N
The Renewable Technologies Corporations (RTC) 3365 Skyway Drive Suite 300| Auburn Alabama 36830Tel: (334) 539 – 1700 | [email protected] Website: www.RenewableTechCorp.com
• Introduction
• RTC & RTC Power Systems Experience
• EPC Discussion
• Project Management
• Project Organization Chart
• Engineering
• Procurement
• Construction
• Safety
• Quality Control
• Startup, Training, Commissioning
The Renewable Technologies Corporation (RTC) www.renewabletechcorp.com is an international renewable energy services company founded in 2007 and serves as a wholly owned subsidiary of CTG Power Systems Internati0onal, Inc.
• We specialize in:
• Biomass and Cogeneration Energy Engineering • Project Feasibility & Management • New, Used and Refurbished Power Generation Equipment• Turnkey Engineering, Construction, Commissioning, Training
and Maintenance
INTRODUCTION
• Technical Advisory Service Supervision
• Project Management
• Engineering
• Construction Mgmnt.
• Asset Identification & Procurement
• Startup, Spare Parts Plan and Management
• Operations & Maint.
• Commissioning
• Budget Controls
• Code Analysis
• Permitting
• Legal
• Environmental Impact
• Hazardous Waste Remediation
• Insurance Carrier
Requirements
•Maint. Systems Dev.
INTRODUCTION
• Budget Controls
Feasibility
Analysis And
Permitting
• Legal
• Environmental
• PPA
•Maintenance Systems
Development
Project Management
• Project Scheduling
RTC Ensures the Client's Success Through Thoughtful and Strategic Technical
Planning, In Full Cooperation and Transparency With the Client.
Our Skilled and Experienced Technical Team and Partners Will Provide
Partial
or Full Turnkey Service Recommendations and Solutions for your
Project.
INTRODUCTION
Project WorkflowThe RTC Design/Implementation Scheme
Project Project Description
Aalborg Industries Blast furnace boiler structure design, Dearborn, Michigan
Aalborg Industries, Inc Install 4 HRSG’s on 800 MW Power Plant, Paris, Texas
Ada Cogeneration, L.P. 31 MW Combined Cycle Cogeneration Plant EPC, Ada, Michigan
AES Greenridge Scrubber Installation Installation of scrubber system for coal fired plant, Greenridge, New York
AES Westover Scrubber Installation Installation of scrubber system for coal fired plant, Westover, New York
Alternative Energy, Inc. 34.5 MW Wood-Fired Power Plant EPC, Cadillac, Michigan
Alternative Energy, Inc. 34.5 MW Wood-Fired Power Plant EPC, Ashland, Maine
Alternative Energy, Inc. 34.5 MW Wood-Fired Power Plant EPC, Livermore Falls, Maine
Ameramex Energy 1000 MW Combined Cycle Power Plant, San Luis, Senora, Mexico
Areva Hamilton Power Generating 50 MW Biomass Plant development project, Florida
Astoria Repowering Development Two 3x1 501FD based combined cycle power plants, Queens, New York
Billerica Power Generating 360 MW gas fired plant based on the Rolls Royce Trent 60 gas turbine, Billerica,
Massachusetts
Chewton Glen Energy, LLC 20 MW Tire-Fueled Power Plant EPC and O&M, Ford Heights, Illinois
City of Lakeland 230 MW SWPC 501G City of Lakeland Simple Cycle Project, Lakeland, Florida
Cluster Rules Project 175,000pph Package Boiler and 25 MW Cogeneration project, Berlin, New Hampshire
CMP Mason Station 115345KV Line upgrades, Maine
CMP Silver St S/S Line Upgrades
Cogentrix, Inc Retrofit FGD System into existing coal plants, Virginia
Colorado Green Windfarm (100) GE 1.5 MW wind turbines, Lamar Colorado
Conectiv Thermal Systems Boiler expansion and Thermal Energy Center, Atlantic City, New Jersey
DCO Energy – Echelon Chilled water line, Las Vegas, Nevada
Derby Combined Cycle Project 80 MW RollsRoyce Trent, Derby Combined Cycle Project, Derby, England
Empire District Electric Co 100 MW Simple Cycle Power Plant EPC, Sarcoxie, Missouri
Evergreen Power District Electric Co Modifications to RDF power plant, Philadelphia, Pennsylvania
Fairhaven Power Company 15 MW Wood-Fired Power Plant EPC, Fortuna, California
Farmington Electric Utility System 26 MW Combined Cycle Repowering Project EPC, Farmington, New Mexico
PROJECT LIST
Fauji Kabirwala Power Co., Ltd. 169 MW Combined Cycle Cogeneration Plant EPC and Startup, Kabirwala, Pakistan
First Energy W.H. Sammis Station SCR Systems for Two Coal Fired Boilers, Ohio
FPL Wyman Station Modifications to Oil Burning Power Plant, Maine
Fraser Paper 50 MW Wood Fired Power Plant, New Brunswick, Canada
Fulton Cogeneration Plant 50 MW Gas fired Simple Cycle Plant, Fulton New York
Future Energy Resources Corporation
(FERCO) 200 TPD Biomass Gasification Facility EPC O&M, Burlington, Vermont
Gemma Power Systems 501F Gas Turbine Installation, Monroe, Georgia
General Electric Co 4 – 7FA Installation in Goldsboro, North Carolina
Graymont(PA) Inc 5 MW STG with Waste Heat Recovery Boiler, Pleasant Gap, Pennsylvania
Grupo SAESA 50 MW EMD GenSet installation, Chile
HL Power Company 30 MW Wood-Fired & Geothermal Power Plant EPC O&M, Wendel, California
HRSG International 35 MW GT facility for Valero Energy, Aruba
Hunlock Power Station 135MW combined cycle repowering with GE LM6000 gas turbines, Hunlock Creek,
Pennsylvania
HYDRA-CO Enterprises, Inc. 50 MW Wood-Fired Power Plant EPC, New Bern, North Carolina
Imperial Resource Recovery 18 MW Agricultural/Urban Wood Waste-Fired Plant EPC, Brawley, California
Indeck Energy Services, Inc. 55 MW Combined Cycle Cogeneration Plant EPC, Silver Springs, New York
Indeck Energy Services, Inc. 52 MW Combined Cycle Cogeneration Plant EPC, Oswego, New York
Indeck Energy Services, Inc. 55 MW Combined Cycle Cogeneration Plant EPC, Tonawanda, New York
Jenbacher Energy Systems USA 25 - 1 MW Landfill Gas to Energy Plants (6 Sites) EPC, Houston, Texas
JDH Energy Solutions Complete installation and startup 2 RR 501 Simple Cycle GT's, Dubai
Laidlaw Berlin BioPower 70 MW Wood Fired Power Plant, Berlin, New Hampshire
Lake Cogeneration, Ltd. 106 MW Combined Cycle Cogeneration Plant EPC, Umatilla, Florida
Lake Worth Generation 205 MW 1x1 Combined Cycle Cogeneration project, Lake Worth, Florida
L'Energia Power Rebuild Repower Combined Cycle Cogen from Siemens V64.3 to RollsRoyce Trent 60 gas
turbine, Lowell, Massachusetts
Linden CoGen Parallel Cooling Study & Steam Letdown Station, Linden, New Jersey
Maine Energy Recovery Modifications to Trash to Energy Plant, Portland, Maine
Maine Energy Recovery 26 MW Combined Cycle Cogeneration Plant EPC, Bakersfield, California
PROJECT LIST
Midtown Thermal Control Center 200,000 pph Cooling/Heating Facility EPC, Atlantic City, New Jersey
Midwest Generation Powerton Station SCR Systems for Two Coal Fired Boilers, Peakin, Illinois
Millennium Power 360 MW SWPC 501G Millennium Power Project, Combined Cycle Project, Charlton,
Massachusetts
MLP Energy, L.P. 63 MW Simple Cycle Peaking Power Plant EPC, Redding, California
Nextra FPL Energy DCS Upgrade Replacement of Foxboro I/A Control System with Emerson DCS, Cousins Island, Maine
NorCon/Falcon Seaboard Power 80 MW Combined Cycle Cogeneration Plant EPC, North East, Pennsylvania
Ogden Martin Systems of Lake, Inc. 15 MW/530 TPD MSW Power Plant EPC, Okahumpka, Florida
Orange Generation, L.P. 103 MW Combined Cycle Cogeneration Plant EPC and Startup, Bartow, Florida
Pasco Cogeneration, Ltd. 106 MW Combined Cycle Cogeneration Plant EPC, Dade City, Florida
Pedricktown Cogeneration L.P. 120 MW Combined Cycle Cogeneration Plant EPC, Pedricktown, New Jersey
PDVSA 220 MW Rolls Royce Trent 60 Simple Cycle Power Plant, Puerto la Cruz,
Venezuela
PDVSA 60 MW Pratt & Whitney TwinPac Turbine project, PiGap, Venezuela
Pine Tree Power Wood fired 15 MW power plant, Bethleham, New Hampshie
Pine Tree Power Wood fired 20 MW power plant, Tamworth, New Hampshire
ProEnergy El Furrial Power Generating 220MW Rolls Royce Trent 60 Turbine project, Venezuela
PSNH Deerfield 345KV Line Upgrades and Relay change out, New Hampshire
PSNH Madbury Station Circuit Breaker & Relay upgrade, New Hampshire
PSNH Monadnock Station Circuit Breaker & Relay upgrade, New Hampshire
PSNH Newington S/S Line Upgrades, New Hampshire
PSNH Rochester S/S Transformer addition and Breaker Change outs, New Hampshire
PSNH Schiller 115KV S/S 115KV Breaker change out and Line upgrades, New Hampshire
PSNH Schiller Station Modifications to 50 MW Biomass Plant, Newington, New Hampshire
PSNH Scobie Pond 115kV 115kV CT change out and Line upgrade, New Hampshire
PSNH Scobie Pond 345kV Transformer addition, Breaker Change outs, Line upgrades, New Hampshire
PSNH Scobie Pond Station Circuit Breaker & Relay upgrade, New Hampshire
Rathdrum Power, LLC Gas Fired 270 MW CombinedCycle, 1 GE FA7, Rathdrum, Idaho
Ridge Generating Station, L.P. 40 MW Wood Waste-& Tire-Fueled Power Plant EPC, Lakeland, Florida
PROJECT LIST
Riverbay Coop Power Rebuild
40 MW repowering with 2 Siemens SGT400 GT's, 2 OTSG's and 1 Steam Turbine, New
York
Rojana Power Co., Ltd. 122 MW Combined Cycle Cogeneration Plant EPC and Startup, Ayutthaya, Thailand
Sacramento Municipal Utility District 25 MW Simple Cycle Power Plant Construct, Sacramento, California
Sahacogen (Chonburi) Co., Ltd. 122 MW Combined Cycle Cogeneration Plant EPC and Startup, Sriracha, Thailand
Sappi Fine Paper #3 Recovery Boiler Instrumentation and Control System, Westbrook, Maine
Saranac Partners, L.P. 240 MW Combined Cycle Cogeneration Plan EPC, Plattsburg, New York
Seal Sands Simple Cycle Project 55 MW RollsRoyce Trent, Seal Sands Simple Cycle Project, Middlesborough, England
Sharyn Steam Inc. 200,000 pph package boiler project, Ontario California
Signal Capital Corporation 21 MW Wood-Fired Cogeneration Plant EPC, Sherman Station, Maine
Signal Shasta Energy Systems 49 MW Wood-Fired Power Plant EPC in Anderson, California
Sithe Energies 160 MW Combined Cycle Cogeneration Plant EPC, Smithfield, New South Wales,
Australia
Sithe Energies, Inc./Power City Partners,
L.P. 79 MW Combined Cycle Cogeneration Plant EPC, Massena, New York
Sithe Energies/AG-Energy, Inc. 80 MW Combined Cycle Cogeneration Plant EPC, Ogdensburg, New York
Sithe Energies/Seneca Power Partners, L.P. 56 MW Combined Cycle Cogeneration Plant EPC, Batavia, New York
Sterling Power Partners 56 MW Combined Cycle Cogeneration Plant EPC, Sherrill, New York
Sterling Power Partners HRSG and Scrubber system at Coke Plant, Ohio
SunCoke Haverhill Power Generating 50 MW Heat Recovery Generating Plant with 5 HRSG's, Scrubber and STG, Illinois
SunCoke Middletown Power Generating 60 MW Heat Recovery Generating Plant with 6 HRSG's, Scrubber and STG, Ohio
Sweeney Project 115 MW Westinghouse 501D5A Cogeneration Project at Philips Petroleum Refinery,
Sweeney, Texas
Sweeny Cogeneration, L.P./CSW 335 MW Cogeneration Plant EPC and Startup, Old Ocean, Texas
Valero Aruba Refinery 20 MW Simple Cycle Power Plant, San Nicolas, Aruba
VELCO Granite Substation 230kv Substation, Williamstown, Vermont
Vineland Cogeneration, L.P. 46.5 Combined Cycle Cogeneration Plant EPC and Operation, Vineland, New Jersey
Wadham Energy, L.P. 26.5 MW Rice Hull Waste-to-Energy Power Plant EPC O&M, Williams, California
Whitby Cogeneration Project 55 MW RollsRoyce Trent Whitby Cogeneration Project, Whitby, Ontario, Canada
PROJECT LIST
EPC Relationships
Engineering
Safety
Construction
Start-Up
Procurement
Quality Control
FNTP CO
Manage Race Between Schedule & Cost
Project Fences:
• Contract
o Scope of Work
o Price
o Schedule
o DOR
• Policies & Procedures
• Standards & Codes
• Project Controls
PROJECT
MANAGEMENT
Project
Engineer
Resident
Construction
Manager
SafetyCraft
Supervisors
Project
Controls
Quality
ControlProcurement
Project
Controls
Discipline
Leads
Project
Manager
Resident
Engineer
Electrical
Civil/Structural
Mechanical
I & C
Cost
Schedule
Cost
Schedule
Civil
Structural
Mechanical
Electrical
I & E
PROJECT ORGANIZATION CHART
• Planning
• Project Engineering Management
• Technology
• Experience
ENGINEERING OPERATIONS
ENGINEERING
PLANNING
Scope
DOR
Leads to a Drawing Register
How?
ENGINEERING
DOCUMENT MANAGEMENT SYSTEM
• Scope Management Tool
• Work Flow Management Tool
• Deliverable Scheduling Tool
• Engineering Deliverables Percent Complete Tool
ENGINEERING
DOCUMENT MANAGEMENT SYSTEM
Used for …
• Customer deliverables
• Deliverables for permitting
• Supplier documents
• Configuration Control
• Manage the customer portal
ENGINEERING
EARLY PHASE PROJECT ENGINEERING
Understand Client Goals And Objectives
Environmental Impact and Assessment
Hazard Waste Site Evaluation and Remediation Plan
Review feedstock /fuel supply
Review And Evaluate Permitting Phase, Obtaining Air, Noise, Water, Zoning and Other
Permits From The Local And State For The Erection and Operation Of The Intended
Facility
Evaluate Required Construction Permits for the Project
Develop Plant Layout Drawings
Provide One Line Electrical Drawing
Identify Capital Equipment Required
Evaluate Local Resources
Provide Project Management Schedule
Develop & Review Project Pro-forma
ENGINEERING
• The purpose of procurement is:
1) To Obtain the Goods or Services required
by the project at the least tolerable risk
to the company.
Technical
Cost
Schedule
PROCUREMENT
• Accomplished during several phases
of a Project:
1) Applications
2) Planning
3) Detail Engineering
4) Construction
5) Start-up
6) Warranty
PROCUREMENT
EQUIPMENT PROCUREMENT PROCESS
1. Merit Shop Vs Closed Shop
2. Subcontract Vs Direct Hire
3. Cost Reporting
4. Scheduling
5. First 30% Leads – 70% Follows
6. Safety
7. Quality Control/Quality Assurance
8. Plan the Work – Work the Plan
CONSTRUCTION
• Preliminary Planning
• Startup and Commissioning Management
• Pre Commissioning
• Develop Commissioning Procedures and Documentation
• Final Commissioning/Testing
o Assemble and Mobilize the Site Commissioning Team
o Commission and Start-up Plant Systems
STARTUP AND COMMISSIONING EXECUTION PLAN
OPERATOR TRAINING
DEVELOP TRAINING PLAN
TRAINING PROGRAM OBJECTIVE
TRAINING MANUAL DEVELOPMENT
• Learning Objectives
• System Overview
• Major Components
• Pre-Operational Checks
• Operating Procedure
• Routine Maintenance Tasks
• Alarm Response
DEVELOPMENT & REVIEW PROCESS
Deliverables by CTG
ONSITE INSTRUCTION
PRE-TEST AND POST TEST
Why Choose RTC?
RTC utilizes engineering, procurement and project management support from the CTG family of
companies providing seamless project execution and client interface.
• Through the CTG family of companies, RTC provides
complete project services:
o Power generation equipment procurement
o Engineering and detailed design
o Field and Site services and construction
o Start-up and commissioning
o Plant operation and maintenance services
• Attention to detail
• The right size partner – customer focus
• Design and construction experience
• Global reach with local response
• Privately owned
RTC Advantages
The Renewable Technologies Corporations (RTC) 3365 Skyway Drive Suite 300| Auburn Alabama 36830Tel: (334) 539 – 1700 | [email protected] Website: www.RenewableTechCorp.com