The Refurbishment and Upgrading of Football …€¦ · The Refurbishment and Upgrading of Football...

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The Refurbishment and Upgrading of Football Stadiums in Colombia

No. 34.11 – October 2011 Residential Building

s i n c e 1 9 1 0

Innovat ion & Consistency

Contents

Centenario Stadium – Armenia 4

Roberto Meléndez “Metropolitano” Stadium- Barranquilla 6

El Campín Stadium - Bogota 8

Pascual Guerrero Stadium - Cali 10

Jaime Morón Stadium – Cartagena 12

Palogrande Stadium - Manizales 14

Atanasio Girardot Stadium – Medellin 16

Hernán Ramírez Villegas Stadium – Pereira 18

3

Introduction

In May 2008 Colombia was selected by FIFA as the host country for the 2011 Under-20’s Football World Cup Finals. This is the second most important event of the FIFA footballing world, involving teams from twenty-four countries every two years. Colombia had proposed eight existing football stadiums which were to be refurbished and upgraded in time for the championship events. FIFA Quality Standards demanded extensive work to prepare the se-lected venues to be World Cup stadiums. The upgrading works overall included: structural strengthening, additional improvements for specta-tor safety and security, the installation of new seating and giant video screens, the refurbishment of changing rooms, toilets, the TV, radio and press rooms, plus the installation of additional lighting towers. This brochure illustrates some of the refurbishment and improvement works that were carried out on these stadiums in preparation for this important event.

Project Description

The Centenario Stadium is the main sports auditorium for the city of Armenia. It was originally built in 1988 and has previously been used in several international tournaments including the Copa America 2001, the Bolivarian Games of 2005 and the South American Under-20s Football Championship of 2005.

Requirements

The stadium stands had to be modified to accommodate the installa-tion of new and additional seating, plus there were improvements and upgrading works carried out to the press rooms, the changing rooms and the toilets.

Project Participants

Owner: Mayor’s Office of ArmeniaContractor: SygmaYear: 1999 and 2011

The Centenario Stadium - Armenia

5

Sika Solutions

The stadium had been reinforced in 1999 following the earthquake that occurred in the nearby coffee-growing region. The structure was strengthened with additional reinforced concrete panels on piles driven in the foundations, together with externally bonded reinforcement using carbon fibre plates as structural strengthening to increase the loading capacity of the main beams supporting the stands.

The strengthening of the main beams of the stadium was achieved using Sika® CarboDur® S1012 carbon fibre plates as externally bonded reinforcement.

Throughout the construction works, SikaGrout® -212 expanding cementitious grout was used for sealing around the steel reinforcement holding the new concrete panels in the stands. The epoxy resin based Sikadur® AnchorFix-4 adhesive system was used for structurally anchoring the additional fixings into the existing concrete structure. The internal surfaces of the stands were also enhanced by the application of SikaColor® F; an acrylic based waterproofing and anti-carbonation coating.

Product Quantity

SikaColor® F 1,400 kg

Sikadur® AnchorFix-4 150 kg

Sika® CarboDur® S1012 Plates 50 m

Sikadur®-30 50 kg

SikaGrout®-212 150 kg

Project Description

The Metropolitano Stadium was inaugurated in 1986 and it has been one of the most important stadiums in Colombia ever since. It hosted Colombia’s Group games in the Qualifying rounds of the FIFA World Cup’s for Italy in 1990, the United States in 1994, for France in 1998 and for the German Finals in 2006.In 2011 the Metropolitano Stadium was the second venue for the Under-20s World Cup Finals and the Opening Ceremony was held here.

Roberto Meléndez “Metropolitano” Stadium - Barranquilla

Requirements

The structure of the Metropolitano Stadium was originally built in re-inforced concrete with no protective treatment to ward off environ-mental attack, meaning it has subsequently suffered corrosion of the steel reinforcement. The structure showed numerous signs of distress and cracks were evident in all of the cantilevered support beams that constitute the main structure of the stadium. These were potentially compromising durability, as they allowed the ingress of water and other aggressive elements directly to the embedded steel reinforcement.Additionally, the structure required structurally upgrading to meet the requirements of the latest Colombian Earthquake Resistance Regulations.The rest of the upgrading included the installation of new seating and a giant screen, together with the complete refurbishment of the changing rooms and toilets, plus improvements to the press facilities.


Owner: City of BarranquillaContractor: Unión Temporal MetropolitanoYear: 2011

7

Sika Solutions

The most important structural upgrading requirements of the Metropolitano stadium were in the main supporting beams and col-umns of the structure. The 56 external ‘elbows’ of the cantilevered beams were structurally strengthened by reinforcing them with the SikaWrap® 103C carbon fibre fabric based system, in order that they could absorb the forces that could potentially be transmitted to this part of the structure. The existing roof beams that were to support the giant video screens, were structurally strengthened by reinforcing them with the externally bonded Sika® CarboDur® S1012 carbon fibre plate system.Additional concrete refurbishment works to the structure included the removal of damaged concrete and application of a complete Sika con-crete and repair system. This included: thorough cleaning of any ex-posed steel reinforcement bars and application of a corrosion inhibitor (SikaTop®-Armatec® 108), sealing and injection of cracks with a low viscosity epoxy resin (Sikadur® -35 HI Mod LV), then replacement of the concrete to its original profile with repair mortars (SikaTop®-122 and SikaRepair® 224).

Product Quantity

SikaWrap® 103C Fabric 470 m²

Sikadur®-301 520 kg

Sikadur®-35 HI Mod LV 700 kg

Sikadur® Panel Adhesive 500 kg


Project Description

The El Campín Stadium has been the most important sporting location in the Colombian capital of Bogota since its inauguration on 10 August 1938.This stadium has hosted many important national and international events including the Bolivarian Games of 1938, the South American Championships of 1964, the Pre-Olympic Championships of 1968, 1971 and 1980, the Copa America in 2001 and the Colombian National Games of 2004.

Requirements

The upgrading and refurbishment works required included the installa-tion of new and additional seating, the refurbishment of the changing rooms, press facilities, VIP rooms and sick bays, plus general upgrading of the access and circulatory routes for the public, and of other areas for different commercial uses.


Owner: I.D.R.D.Contractor: Consorcio BOLYear: 2009 and 2010

El Campín Stadium - Bogota

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Sika Solutions

In 2009 the refurbishment of the El Campín Stadium got underway in preparation for the Under-20’s World Cup Finals in 2011.The spectator stands were improved by applying protective coat-ings to the horizontal terrace areas and stair treads using polyure-thane resin based Sikafloor®-400N Elastic after priming with Sikafloor®-156 CO epoxy primer. The vertical stair risers were also given a protective coating using Sikafloor®-363 CO polyurethane resin based coating.The reinforced concrete facades of the stadium were enhanced and pro-tected with SikaColor® C acrylic resin based anti-carbonation coat-ing.

Product Quantity

Sikafloor®-400N Elastic 6,000 kg (4.000 m²)

Sikafloor®-363 CO 2,000 kg (1.000 m²)

SikaColor® C 7,000 kg (9.000 m²)

Sikafloor®-156 CO Primer 1,000 kg

Project Description

This stadium has been the centre of sporting culture in Cali and the Cauca Valley since its inauguration in 1937. This has been the site of events as important as the VI Pan-American games in 1971, the Pacific games of 1995, the Colombian National games of 1954 and 2008, the 2001 Copa America, and the finals of the Copa Libertadores between Deportivo Cali and America de Cali. The Pascual Guerrero Stadium, and the sporting complex that has developed around it, has been one of the most comprehensive sporting complexes in Latin America since the 1950’s.Although it has been partially refurbished on several occasions for the different sporting events mentioned above, major structural improve-ments and upgrading was still needed for the 2011 FIFA Under-20’s World Cup.

Requirements

In 2009 complete refurbishment was planned ahead of the World Cup, including structural strengthening, remodelling of changing rooms, press facilities, broadcasting cabins, public evacuation zones, the in-stallation of new seating throughout the stadium and the addition of a new giant screen. The structure of the Pascual Guerrero Stadium is fair-faced reinforced concrete with no protective coating to prevent environmental attack and the subsequent process of corrosion on the steel reinforcement. The structure was already showing clear signs of deterioration on many of its structural elements. Additionally, the structure required strengthening to meet the require-ments of the latest Colombian Earthquake Resistance Regulations.


Owner: City of CaliContractor: Consorcio Reforzamiento IMYear: 2011

Pascual Guerrero Stadium - Cali

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Sika Solutions

The Cali Stadium has experienced significant structural development. All of the stands were totally remodelled. The initial structural repairs started with the removal of damaged concrete in structural elements, followed by: treatment of any exposed steel reinforcement and application of a corrosion inhibiting protective coating (SikaTop®-Armatec 108); injection and re-bonding of the structural cracks with low viscosity epoxy resin (Sikadur®-35 Hi Mod LV); repair and replacement of dam-aged concrete on the structural elements such as beams and columns with repair mortars (SikaTop®-122 and SikaRepair® 224).The columns were then strengthened by increasing their dimensions with additional reinforced concrete; the new steel reinforcement was bonded into the structure and new metal truss beams were added to support the stands. The foundations were strengthened with additional piles (14m long, 40-60 cm in diameter) and pile caps, plus new re-taining walls were built to form new car parking decks. An epoxy resin based adhesive (Sikadur®-32 Primer) was used to bond the new concrete to the existing concrete. The super-plasticizing admixture (Sika Viscocrete® 2100) was used to make self-compacting con-crete and cementitious grout (SikaGrout®-212) was used to connect the metal casings.The terraces were protected by priming with Sikafloor®-156 CO and then coating the whole area with polyurethane resin based Sikafloor®-400N Elastic, to seal the top surfaces and resist the anticipated heavy traffic.

Product Quantity

Sikalastic®-450 4,270 kg

SikaTop®-122 Mortar 150,000 kg


SikaRepair®-224 1,500 kg

Sikalisto® Piso Mortar 51,300 kg

Sikalisto® Resane 51,000 kg

Sikadur®-32 Primer 3,700 kg

SikaGrout®-212 25,600 kg

SikaTop®-Armatec 108 2,500 kg

SikaLatex 1,385 kg

Sika ViscoCrete® 2100 300 kg

Sika® Self-Priming Epoxy HS FZ Grey

1,590 gallons

Sika® Urethane Enamel White 600 gallons

Sikadur® Epoxy solvent 660 gallons

Sika® Urethane solvent 165 gallons

Sikafloor®-400N Elastic 6,500 kg

Sikafloor®-156 CO Primer 1,500 kg

Project Description

The Jaime Morón Stadium was inaugurated in 1958 under its original name of the Pedro de Heredia Stadium. Some years later it was aban-doned for a period until it was brought back into use as the home of the Real Cartagena football team in the Colombian League. In 2006 it hosted the XX Central American and Caribbean Games and was re-named for the games in honour of the famous Cartagena footballer in 2007, after he had sadly passed away in 2005.

Requirements

The main structural elements needed strengthening to comply with the latest earthquake resistance regulations in Colombia. The overall up-grading and refurbishment works included the installation of new seat-ing, a giant screen, and restoration of the changing rooms, bathrooms, TV and radio cabins, VIP rooms and press facilities. The pitch was also replanted and new lighting towers were installed.


Owner: City of CartagenaMain Contractor: Consorcio Jaime Morón 2010Specialist Contractor: RA ConstrusolucionesYear: 2011

Jaime Morón Stadium - Cartagena

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Sika Solutions

Structural elements such as beams and columns were repaired using SikaTop®-122 repair mortar and structural cracks were sealed and re-bonded by injecting them with Sikadur®-35 Hi Mod LV low viscosity epoxy resin.The main support columns of the stadium were then reinforced with the SikaWrap 300C carbon fibre fabric strengthening system, to provide the additional seismic resistance and comply with the new standards. Beams in the roof and the main stand were also strengthened by us-ing the Sika® CarboDur® S512 and S1012 carbon fibre plate system.Additional sealing and protection of the terraces was achieved with the Sikafloor®-400N Elastic system and the floors in the VIP section were protected with the decorative Sikafloor® Deco Flake sys-tem. The exposed concrete surfaces of the facades around the structure were treated with SikaColor® C acrylic resin based anti-carbonation coating.Water penetration into the roof of the main stand was prevented by wa-terproofing with Sikaplan® 12 G CO, UV light resistant PVC sheet membrane roofing system.The drinking water storage tanks were also made watertight and protect-ed by lining them with the Sikaplan® 12 NTR PVC sheet membrane waterproofing system, which is approved for contact with drinking water.

Product Quantity

Sikafloor®-400N Elastic 2,600 m²

Sikaplan® 12G Membrane 2,500 m²


SikaColor® F 3,450 kg

SikaTop®-122 Repair Mortar 2,160 kg

Sikadur®-35 Hi Mod LV 75 kg

SikaTop®-Armatec 110 EpoCem 500 kg



Sikadur®-30 600 kg

SikaWrap® 300C 1,740 m²

Sikadur®-301 700 kg

Sikafloor® Deco Flake System 625 m²

Sikaplan® 12 NTR Membrane 300 m²

Project Description

Inaugurated in 1994, this is one of the newest stadiums in Colombia. It has already hosted many important sporting events including the 2001 Copa America, the South American Under-20’s Football Championship and the Copa Libertadores.It will provide one of the most complete sporting facilities for the FIFA 2011 Under-20’s World Cup Finals.

Requirements

The upgrading and refurbishment of the Palogrande Stadium for the World Cup events included modifications to the terraces to allow the installation of new seating as well as general refurbishment and im-provements to the press facilities, changing rooms and toilets.


Owner: Municipality of ManizalesContractors: Consorcio UTECEngineer: Germán SalazarYear: 2011

Palogrande Stadium - Manizales

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Sika Solutions

The majority of the work that was required during the Palogrande Stadium refurbishment was carried out on the spectator terraces and stands to install the new seating. Some of the existing access stairways also had to be demolished to make room for the new additional seating areas. A waterproof Sikalisto® Piso levelling mortar screed primed with a SikaLatex bonding slurry, was used to level the concrete sur-faces all around the stadium to allow installation of the new seating.

Product Quantity

Sikalisto® Piso Mortar 90,000 kg

SikaLatex 1,000 kg

SikaTop® Repair Mortar-122 20,385 kg

Project Description

The Atanasio Girardot Stadium is the main sporting auditorium for the Metropolitan area of Medellin and it was originally completed and opened in 1953. Since this time it has been one of the leading sporting locations in the country.The stadium hosted the IX South American Games at Medellin in 2010 and many other events including the 2001 Copa America, the Copa Libertadores and the qualifying matches for the South African World Cup Finals in 2010.

Requirements

As major upgrading and refurbishment work had already been carried out in 2006, additional improvements for 2011 were only required to the changing rooms, the radio and television broadcasting facilities and the toilets. There was also some new additional seating to be installed in the stands.


Owner: Atanasio Girardot Stadium - MedellinContractors: CLAM IngenierosYear: 2006

Atanasio Girardot Stadium - Medellin

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Sika Solutions

In 2006, one hundred steel trusses were installed as additional reinforce-ment around the perimeter and inside the stadium, to prevent lateral dis-placement of the structure during an earthquake. Additional foundation beams were also added on the inside of the structure, plus an additional thickness of reinforced concrete was added around many of the columns. Finally the terraces in the North and South were protected with water-proof, abrasion resistant coatings to accommodate the heavy pedestrian traffic.SikaGrout®-212 grout was used to install the steel truss rein-forcement around the perimeter. These were then treated with a pro-tective coating system consisting of Sika® Epoxy Zinc Phosphate Primer and Sika® Urethane Enamel 1003 in a bright yellow colour shade. The terrace protection was provided using Sikafloor®-400N Elastic polyurethane system, primed with Sikafloor®-156 CO. SikaColor® C was used as a decorative protective coating on the exposed reinforced concrete columns and fa-çade.

Product Quantity

Sika® Epoxy ZnPO4 Primer 3,000 kg

Sika® Urethane Enamel 2,000 kg

SikaGrout®-212 1,000 kg

Sikafloor®-156 CO 1,500 kg

Sikafloor®-400N Elastic 8,000 kg

SikaColor® C 1,500 kg

Project Description

The Hernán Ramírez Villegas Stadium is the main sporting venue in the City of Pereira. It has hosted several Latin American tournaments including the 2001 Copa America and the South American Under-20’s Football Championship.This stadium underwent extensive refurbishment and upgrading for the 2011 FIFA Under-20’s Football World Cup Finals, after which it has be-come one of the most modern and attractive stadiums in Colombia. It is now practically a new stadium compared with the previous one.

Requirements

The remodelling of the Hernán Ramírez Villegas Stadium included the construction of a second floor in the eastern stand, new changing rooms, press facilities and presidential suite, a new lighting system, the installation of new seating, a new athletics track, a new pitch and new roofs, which were added to all of the stands.


Owner: Municipality of PereiraBuilding Consortium: B y V Estructuras MetálicasEngineers: Oscar Bulla, Angel Oswaldo Zapata

and Juan Carlos de los RíosConsultants and Designers: Unión Temporal Estadio Hernán

Ramírez Villegas 2011Architect: Juan Carlos Rodríguez I.Structural Steelwork Engineer: Fernando EscalanteSpecialist Contractor (installation of Sikaplan and Sarnafil mem-branes): Construcciones y aplicaciones

Técnicas Ltda. Contécnica Ltda. - Engineer: Francisco Javier Villada

Year: 2010/11

Hernán Ramírez Villegas Stadium - Pereira

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Sika Solutions

The steel structure for the new roofs was one of the most im-portant elements in the upgrading of the Hernán Ramírez Villegas Stadium. Sika Series 11 Alkaline Primer and Sika Epoxy Primer 50 NT were used as an-t i -corros ive pr imers to protect th is meta l s t ructure and Sika Series 31 Alkaline Enamel was used to provide a du-rable light-fast white finish. A lightweight tubular steel space frame was installed over the structure and the built-up roof was waterproofed with Sika Sarnafil S327-12L (Blue RAL 5021) and Sikaplan® 12G PVC sheet membranes covering a total area of 21,000 m2.SikaTop®-121 repair mortar and Sikalisto® Piso waterproof lev-elling mortars were used to repair and level the concrete terrace surfaces and SikaBoom® expanding polyurethane foam was used to fill and seal joints between the infill brickwork and reinforced concrete structure.

Product Quantity

Sarnafil S327-12L Membrane (Blue RAL 5021)

15,700 m2

Sikaplan® 12G Membrane 5,120 m2


Sikalisto® Piso Mortar 500 kg

Sika Series11 Alkaline Primer 4,000 kg

Sika Series31 Alkaline Enamel 6,000 kg

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The Refurbishment and Upgrading of Football …€¦ · The Refurbishment and Upgrading of Football...

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