The original mechanical splicing system. · The swager can be fitted with two different models of...

Rev. 2015-07-28

Machine Instruction40T Swager

The originalmechanical splicing system.

Since 1948

Machine No: Power unit:

Talurit AB · Amalia Jönssons gata 29 · 421 31 Västra Frölunda · Sweden · VAT SE556343720001Phone +46 31 709 30 80 · Fax +46 31 47 10 71 · [email protected] · www.talurit.com

TALURIT is a trademark owned by Talurit AB. All unauthorized use is prohibited. Rev. 2015-07-28© 2015, Talurit AB

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Swager: P 0040T 1P

ContentsCustomer’s order specification .......................................................................................................................................................... 41. Data sheet ................................................................................................................................................................................ 52. Declaration of Conformity ................................................................................................................................................113. Instructions for the machine ...........................................................................................................................................12

3.1 Range of application and prohibited use ............................................................................................................123.2 General description of the machine ......................................................................................................................123.3 Information marked on the machine (motors, electric, pressure, etc)......................................................123.4 Hazards not eliminated by safety devices, warnings ......................................................................................133.5 Noise level .......................................................................................................................................................................13

4. Instructions for transport, handling and storing the machine ..................................................................................134.1 Lifting, centre of gravity and weights ...................................................................................................................134.2 Work zone .......................................................................................................................................................................134.3 Storing ..............................................................................................................................................................................13

5. Action prior to starting-up ...............................................................................................................................................145.1 Electrical connection ..................................................................................................................................................145.3 Tool set-up ......................................................................................................................................................................155.4 Pressure set-up/First ferrule press ..........................................................................................................................165.5 Cleaning and Lubrication ..........................................................................................................................................165.6 Oil drop test ....................................................................................................................................................................17

6. Operation ...............................................................................................................................................................................186.1 Troubleshooting swager and power units ..........................................................................................................186.2 Troubleshooting ferrules ...........................................................................................................................................19

7. Instructions for maintenance of the machine...........................................................................................................207.1 Normal maintenance measures ..............................................................................................................................207.2 Lubricating the swager ..............................................................................................................................................207.3 Special measures ..........................................................................................................................................................20

8. Miscellaneous .......................................................................................................................................................................218.1 Part list ..............................................................................................................................................................................218.3 Hydraulic circuit diagram etc. ..................................................................................................................................258.4 Electric circuit diagram ..............................................................................................................................................27

9. Power Units ............................................................................................................................................................................299.1 Hand Pump ....................................................................................................................................................................31

9.1.2 Maintenance - Hand Pump ...........................................................................................................................................329.2 Basic Hydraulic Unit - V1 ............................................................................................................................................33

9.2.1 Purpose of the controls ......................................................................................................................................339.2.2 Starting and stopping the machine ..............................................................................................................349.2.3 Electrical Connection ..........................................................................................................................................349.2.4 Pressure regulating valve .................................................................................................................................359.2.5 Using the pressure regulating valve .............................................................................................................369.2.6 MA 800 - Optional pressure gauge ........................................................................................................379.2.7 Maintenance schedule (periods and measures) .......................................................................................389.2.8 Troubleshooting ...................................................................................................................................................38

9.3 Multifunctional Hydraulic Unit - V2 .......................................................................................................................399.3.1 Purpose of the controls ......................................................................................................................................399.3.2 Starting and stopping the machine ..............................................................................................................409.3.3 Electrical Connection ..........................................................................................................................................409.3.4 Pressure regulating valve .................................................................................................................................419.3.5 Using the pressure regulating valve .............................................................................................................429.3.6 Hold position .........................................................................................................................................................439.3.7 Instruction for using the Stroke Limiter .......................................................................................................449.3.8 Automatic stop on PLC - Millennium 3 (version 2)...................................................................................459.3.9 MA 800 - Optional pressure gauge ........................................................................................................479.3.10 Maintenance schedule (periods and measures) .......................................................................................489.3.11 Troubleshooting ...................................................................................................................................................489.3.12 General Directions (PMC Hydraulics) ............................................................................................................49

10. Ferrule Securing Instruction ............................................................................................................................................5111. Sales office .............................................................................................................................................................................52



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Swager: P 0040T 1P


Customer’s order specification



Talurit aBAmalia Jönssons gata 29421 31 Västra FrölundaSWEDEN

Phone: +46 31 709 30 80Service: +46 31 709 30 93Fax: +46 31 47 10 71E-mail: [email protected]: www.talurit.com

gimex pte ltdSINGAPORE

Phone: +65 6735 0278Fax: +65 67350264E-mail: [email protected]: www.gimex.com

chant engineering co. inc.USA

Phone: +1 215 230 4260Fax: +1 215 230 4261E-mail: [email protected]: www.chantengineering.com

Bridge & co. pty.ltd.AUSTRALIA

Phone: +61 755 93 5688Fax: +61 755 93 5872E-mail: [email protected]: www.bridco.com.au

llc armadaRUSSIA

Phone: +7 812 309 11 46Fax: +7 812 968 01 75E-mail: [email protected]: www.armadaspb.ru

Talurit japan JAPAN

Phone: +81 6 6574 2132Fax: +81 6 6574 0174E-mail: [email protected]: www.wirerope.co.jp

Bridon hong Kong ltdHONG KONG

Phone: +85 2401 1166Fax: +85 2401 1232E-mail: [email protected]: www.bridon.com

diSTriBUTOrS

gerro gmbhCarl-Benz-Strasse 178244 GottmadingenGERMANY

Phone: +49 7731 97030Fax: +49 7731 970317E-mail: [email protected]: www.gerro.com

Talurit (UK) ltdUnit 4 Shortwood CourtShortwood Business ParkHoyland BarnsleySouth YorkshireENGLAND S74 9LH

Phone: +44 1226 369960Fax: +44 1226 361862E-mail: [email protected]: www.talurit.com

Talurit Ningbo rONo. 89 Jinchuan RoadNordic Industrial Park Zhenhai Ningbo 315221 CHINA

Phone: +86 (574) 86308590Fax: +86 (574) 86308591E-mail: [email protected]: www.talurit.cn

geT a qUOTe

cOMpaNY deTailScompany Name: contact:phone:

SYSTeM SOlUTiON

cUSTOMized Swager

pOwer SUpplY

Please fill out the form below and fax or e-mail back to your nearest distributor to receive a quote. Don’t forget to add your company details!

STaNdard Swager (Art No: P0040T 1P) haNdle (Art No: 40T HANDLE) STaBiliziNg plaTe (Art No: 40T STAB PLATE) adjUSTaBle STaNd (Art No: 40T ADJ STAND) Ma 800 preSSUre gaUge (Art No: MA 800) BaSic hYdraUlic UNiT - V1 (Art No: HAGG 1,5 700 -X-V1) MUlTiFUNcTiONal hYdraUlic UNiT -V2 (Art No: HAGG 1,5 700 -X-V2) FiXed legS FOr hYdraUlic UNiT (Art No: 40T FIXED LEGS) haNd pUMp (Art No: HAGG P59L-40)

a. Field Swager Handle, stabilizing plate, Hand pump B. iNdUSTrial Swager Adjustable stand, MA 800-pressure gauge, Multifunctional Hydraulic Unitc. MUlTi Swager Handle, Adjustable stand, MA 800-pressure gauge, Stabilizing Plate, Hand Pump, Basic Hydraulic Unit

3x 220-240/380-415V (50 hz) (Art No: HAGG 1,5 700 -1) 3x 250-280/440-480V (60 hz) (Art No: HAGG 1,5 700 -2) 3x 190-200V (50 hz) (Art No: HAGG 1,5 700 -3) 3x 360-415V (60 hz) (Art No: HAGG 1,5 700 -4) 3x 200-250V (60 hz) (Art No: HAGG 1,5 700 -5)



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Swager: P 0040T 1P


1. Data sheet

NEW!A small handy

swager with a lot of power!

• Portable• Powerful• Economical• Versatile• Reliable• User friendly• Short process cycle time • Automatic shut down• Environmentally friendly• Compatible with size A and A1 dies• Quick couplings on all hydraulic hoses

Optional Features• Hold position• Automatic return• Pressure presetting

GENERAL DESCRIPTION The 40 ton Swager has a single pillar open design and can be used either vertically, horizontally and upside down. Options such as a stabilizing plate or a tilted adjustable stand are available. The 40 ton Swager offers total flexibility and is easy to use in the field due to its light weight and easy operation.



40T 1-PILLAR SWAGERTALURIT™ SYSTEM

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Swager: P 0040T 1P


Max. Swaging force 400 kN

Max. oil pressure 700 bar

Length of stroke 22 mm

Dimensions (L x W x H) 146 x 146 x 340 mm

Weight 37 kg

TYPE OF DIES: A (38x42) A1 (38x50) -

- Capacity single stage 8 (T-ferrule) 9 (T-ferrule) -

- Capacity multi stage 10 (T-ferrule) 13 (T-ferrule) -

OPTIONS:

Handle Art No: 40T HANDLE -

Stabilizing plate Art No: 40T STAB PLATE -

Adjustable stand Art No: 40T ADJ STAND -

MA 800 - Pressure Gauge Art No: MA 800 -

Power supply

and

Nominal current

at:

1 3x 220-240/380-415V (50 Hz) P P 6,1/3,5 A

2 3x 250-280/440-480V (60 Hz) P P 6,2/3,6 A

3 3x 190-200V (50 Hz) P P 7,2 A

4 3x 360-415V (60 Hz) P P 3,6 A

5 3x 200-250V (60 Hz) P P 7,2 A

Power P P 1,5 kW

Cycle time (Single stage, full stroke) P P 8 s

Reservoir volume P P 3,7 l

Inlet/Outlet threads on couplings P P 1/4" BSPP inch

Noise level P P 65 dB (A)

Dimensions (L x W x H) P P 650 x 215 x 310 mm

Weight P P 42,5 kg

Foot pedal P P - -

Hold position na P - -

Stroke limiter na P - -

hydraulic units

Art No: HAGG 1,5/700-(1-5) V1 V2 Value Unit

swager

Art No: P0040T 1P Value Unit

The 40 ton Swager is available in many designs: Horizontal, vertical, upside down, free standing or mounted on a bench, etc.

The 40 ton Swager fitted with an electrical hydraulic unit.

TECHNICAL DATA TECHNICAL DATA



OPERATIONAL INFORMATIONThe new 40 ton swager is both efficient and safe! It has the capacity to press T-ferrules up to size No. 9 in single stage swaging, and T-ferrules up to size No. 13 in multi stage swaging. The swager can be used with A and A1 TALURIT dies. All dies are manufactured from hardened and tempered die steel for a long service life, durability and excellent swaging results.

The swager can be fitted with two different models of electrical hydraulic units. The basic electrical hydraulic unit (HAGG 1,5/700-X-V1) comes with the standard up/down function. Whereas the multifunctional electrical hydraulic unit (HAGG 1,5/700-X-V2) comes with both up/down function and “hold position” to facilitate rope/eye adjustment and to make tool set-up quicker. To minimize cycle time when pressing, the HAGG 1,5/700-X-V2 is also equipped with a stroke limiter that allows control of the retraction stroke length of the piston when operating the swager.

Both hydraulic units are operated by an electrical foot pedal, allowing the operator to use both hands when swaging. Pressure is set by a pressure valve. When the swager is left unused, the automatic shutdown feature will turn the the swager off. The swager is easily restarted by pressing the electrical foot pedal.

Another option is the MA 800 pressure gauge which can be fitted to the swager or the electrical hydraulic unit. By setting the required pressure on MA 800, the piston returns automatically once the preset pressure is reached. This saves time and unnecessary movements for the operator and prolongs the service time for the dies. The new 40 ton swager can also be fitted with a manual hydraulic unit, P59L-40, for operating the swager. All hydraulic hoses come with quick couplings for easy handling and quick setup of the swager.

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Swager: P 0040T 1P


ONE SWAGER - SEVERAL OPTIONS

C. MULTI SWAGERThe Multi Swager is customized for use in both industrial environments and field work.

It includes the following:

• Handle• Adjustable stand • MA 800 - Pressure gauge• Stabilizing plate • Hand pump P59L-40 also comes with a 800 mm house and quick coupling for easy connection.• Basic Hydraulic unit: HAGG 1,5/700-X-V1 comes with a 2000 mm hose and quick coupling for easy connection.

The Basic Hydraulic unit is operated by an electrical foot pedal with a standard up/down function.

B. INDUSTRIAL SWAGERThe Industrial Swager is customized for operation in an industrial environment. Especially suited for serial production. It includes the following:

• Adjustable stand • MA 800 - Pressure gauge • Multifunctional Hydraulic unit: HAGG 1,5/700-X-V2

comes with a 2000 mm hose and quick coupling for easy connection.

The Multifunctional Hydraulic unit is operated with an electric foot pedal equipped with ”hold position” to facilitate rope/eye adjustment and to make tool set-up quicker. To minimize cycle time when pressing, the HAGG 1,5/700-X-V2 is also equipped with a stroke limiter that controls the retraction stroke length of the piston.

A. FIELD SWAGERThe Field Swager is customized for field work and offers total mobility. It can be operated both horizontally and vertically.

It includes the following:

• Handle for easy lifting.• Stabilizing plate.• Hand pump P59L-40 which is operated by pushing the handle manually.

It also comes with a 800 mm hose and quick coupling for easy connection.



There are three general solutions which cover the most common types of use. The swager can also be customized depending on use if none of the solutions below apply to your swaging needs. (See options list or contact Talurit AB or your nearest distributor for more information.)

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Swager: P 0040T 1P


STANDARD SWAGERThe standard swager is delivered without any additional accessories. The swager has a built-in grip and two mounting holes on both top and bottom. This means it can be fixed on a table, in one of the two upright positions. It can also be operated in a horizontal position. The standard swager is customized to operate two different sizes of dies. In addition it has two hydraulic connections depending on the wanted operational position.

Art. No: P 0040T 1P

HANDLE The swager can be delivered with a handle for easy transportation of the swager. When using the swager in an upright position without fixating the swager, it is recommended to use it together with the stabilizing plate .

Art. No: 40T HANDLE

STABILIZING PLATEWe highly recommend to use the stabilizing plate when operating the swager without fixation. The stabilizing plate can be combined with the adjustable stand or together with the handle.

Art. No: 40T STAB PLATE

MA 800 - optional pressure gaugeThis optional pressure gauge shows the pressure during swaging and breaks the swaging sequence once the preset pressure is reached, and open the dies. Just like the standard pressure gauge, MA 800 displays the value in bar.

Art. No: MA 800

ADJUSTABLE STANDTo get an easier and more ergonomical position when operating the swager it is recommended to use the adjustable stand. It is especially well suited for operating the swager upside down, which means you can keep your hands in a fixed position during the operation. The stand can be fastened on a table or used together with the stabilizing plate.

Art. No: 40T ADJ STAND

OPTIONS - Customize your swager



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Swager: P 0040T 1P


BASIC HYDRAULIC UNIT - V1The basic electrical hydraulic unit is delivered together with the electrical cabinet on a base plate with rubber feet. The hydraulic unit is operated with a foot pedal which is equipped with the standard up/down function and maximum pressure is set by a pressure valve. The hydraulic unit can be combined with optional legs to be mounted on the floor. When left unused the automatic shut down turns the Swager off. It is easily started again by pressing down the foot pedal. Comes with 2000 mm hose and quick coupling for easy connection.

Art. No: HAGG 1,5/700 -X-V1

MULTIFUNCTIONAL HYDRAULIC UNIT - V2This hydraulic unit offers a foot pedal which is equipped with a ”hold position” to facilitate rope/eye adjustment and to make tool set-up quicker. The retraction of the piston is limited by an adjustable time delay and maximum pressure is set by a pressure valve. When left unused the automatic shut down turns the Swager off. It is easily started again by pressing down the foot pedal. Comes with 2000 mm hose and quick coupling for easy connection.

Art. No: HAGG 1,5/700 -X-V2

FIXED LEGS FOR HYDRAULIC UNITThe fixed legs are customized for the existing fixing holes in the plate for the hydraulic unit. The legs enables the operator to place the electrical hydraulic unit in an ergonomically correct position and facilitates the adjusting of the hydraulic pressure for the swager.

Art. No: 40T FIXED LEGS

HAND PUMP This optional hand pump can be installed onto the swager for a more mobile solution. The hand pump is fitted into one of the two hydraulic connections and is operated by pushing the handle manually. Comes with 800 mm hose and quick coupling for easy connection.

Art. No: HAGG PL59L-40

DIESThe 40 T swager can be fitted with two types of dies: Type A and type A1.With type A it is possible to swage ferrules up to size 8 in single stage and up to size 10 in multi-stage. With type A1 it is possible to swage ferrules up to size 9 in single stage and up to size 13 in multi-stage.

Dimensions: A = 38 x 42 mm (Height x Width) Length is variable. A1 = 38 x 50 mm (Height x Width) Length is variable.

Art. No: A R XX, A1 R XX (XX equals the size of the ferrule)

OPTIONS - Customize your swager



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Swager: P 0040T 1P




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Swager: P 0040T 1P

EN 12100-1 EN 12100-2 EN 693 EN 982 EN 60204-1 (3) EN 61000 6-4 EN 61000 6-2 2006/42/EC (EG) 2006/95/EC (EG) 2004/108/EC (EG)

P 0040TP

PL59L-40P

HAGG 1,5/700-(1-5)-V1 PHAGG 1,5/700-(1-5)-V2


Thommy AnderssonManaging Director

Referring Directive/Standard:Basic TerminologyTechnical PrincipalsHydraulic PressesHydraulic ComponentsElectrical equipment of machinesEMC, disturbanceEMC, immunityEC Machinery DirectiveEC Low Voltage DirectiveEC EMC Directive

Product

1 Swager

2 Hand pump

3 Hydraulic Units



Talurit AB

2. Declaration of Conformity

Talurit AB declares under our sole responsibility that the products to which this declaration relates are in conformity with the following standards or other normative documents following the provisions of Directives mentioned below.

It is only applicable to the combination of swagers and power units stated in the table and only with original press dies from the machine manufacturer. Approved sizes of the dies are stated in the enclosed data sheet.

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Swager: P 0040T 1P


3. Instructions for the machine

3.1 Range of application and prohibited use

The Swager is mainly intended for mechanical splicing of turn back ferrules and end stops. Use of the machine for other purposes that may result in a hazard or injury to any person is not allowed.

Any other application, which may involve danger of crushing or other safety risk, is prohibited. The manufacturer will not accept any liability for injury or damage caused by not adhering to the instructions of the machine.

For capacity as well as technical information, please refer to the enclosed data sheet.

3.2 General description of the machine

The machine consists of the press body and a power unit. The press body is “C”-shaped, designed to cope with the special demands imposed by the mechanical splicing of steel wire rope and gives low weight in relation to performance. The separate power unit is free standing and thus allowing a high flexibility regarding the work place. This concept permits the use of existing workbenches and allows interchangeability of our hydraulic units.

The 40T swager can be fitted with a variety of power units. They are all hydraulic, but they are referred to as hand pump and hydraulic units. Read more about the power units under chapter Power Units.

3.3 Information marked on the machine (motors, electric, pressure, etc)

The press body is marked with a “type” plate with the name of the manufacturer and serial number, which indicates the year of manufacture. The press body also has a plate stating the maximum hydraulic working pressure and flow rate.



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Swager: P 0040T 1P


3.4 Hazards not eliminated by safety devices, warnings

Caution! Keep hands away from the dies during the pressing operation. Never operate the press while assembling the rope and ferrule to be pressed.

Caution! Always wear personal safety gear/protective equipment (i.e. goggles, gloves etc.)

The pressure limiter is pre-set to 700 Bar for the 40T Swager. It must NOT be changed!

3.5 Noise level

Please refer to data sheet for sound level for the specific machine. Even though ear protection is not mandatory for our small swagers, it is still recommended for some machines. The noise level can be reduced if the walls around the swager do not reflect the sound but absorb it.

4. Instructions for transport, handling and storing the machine

4.1 Lifting, centre of gravity and weights

Synthetic straps are recommended for lifting to avoid damage or scratching.

The 40 ton Swager as well as hand pumps, can be lifted by hand. The swager together with the hydraulic units can be lifted with a forklift or similar appliance. Please refer to the data sheet for information about weights. The 40T swager can be fitted with a lifting handle for easy transportation. Read more about this under Options.

4.2 Work zone

There must be a clearly marked work zone around the Swager. It is the supervisor’s responsibility to keep untrained or unauthorized personnel clear of the operating Swager.

4.3 Storing

The machine and the power units are intended for indoor use in normal industrial environment. All unpainted surfaces must be regularly cleaned and slightly oiled to prevent the formation of rust.



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Swager: P 0040T 1P


5. Action prior to starting-up

Place the swager and the power unit in its working place.

Verify that there is fluid in the hydraulic system of the power unit.

5.1 Electrical connection

Hand pump The Hand pump does not need any electrical connection.

Hydraulic units HAGG 1,5/700-(1-5)-V1 and HAGG 1,5/700-(1-5)-V2Machines with hydraulic units of 1,5 kW are, for the European market, equipped with an electric cable and a jack plug to be connected to a three-phase power supply (European standard).

When the machines are to be used in other countries, authorised personnel must perform the electrical connection according to the electrical diagram.

Electrical information



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Swager: P 0040T 1P

VOLT

AMP

PHASE

Hz


5.2 Remove anti-corrosive medium

All unpainted surfaces of the machine and the press dies are protected with an anti-corrosion medium on delivery. This must be removed before using the machine. The medium is oil-based and is most suitably removed with some type of oil-based solvent.

5.3 Tool set-up

When changing dies, always ensure that correct dies are used. Only dies that are designed for the Swager must be used. The Declaration of Conformity is only valid with press dies from the machine manufacturer.

NOTE! Always reduce pressure to the minimum, before tool set-up (for hydraulic units; use the pressure regulating valve).

Swaging dies are manufactured in pairs. Both dies have a pair number (A) and are marked with a serial number (B). The upper die is marked with intended ferrule type (C) and the lower die is marked with die type (D). Mount dies in order that the text is to the right. See picture.

The contact surfaces of the swaging dies and the supporting plates must always be kept clean to ensure a tight fit.

Ensure that the die halves are aligned. Use the power unit and let the dies close until they nearly meet and adjust die alignment. (If hydraulic unit is used; activate Hold-function).

Secure the dies with normal hand power and with the tool delivered with the machine. Damaged dies and die holders can be dangerous. Inspect the dies and die holders regularly and never use dies, which are cracked, worn or abraded.

Align the die halves

For correct assembly the markings must be visible and readable.

The text must not be upside down. Text to the right



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Swager: P 0040T 1P

C B AD


5.4 Pressure set-up/First ferrule press

Find the correct pressure at first swaging. For hydraulic units use the pressure regulating valve. Dies are to close completely with an assembled ferrule mounted, but they must not be over pressured. The dies may be damaged or deformed if pressure is too high and thus may cause faulty results. Find the right load with the oil drop test - see Oil drop test.

NOTE!All swaging must be in accordance with the enclosed Ferrule Securing Instruction.Never run the Swager without the dies fitted.

5.5 Cleaning and Lubrication

Remove all surplus material from previous swaging from the press dies to avoid faulty result or risk of damaging the dies. The bore of the dies should also be lubricated before every press cycle.

This will improve flow and reduce friction resulting in reduced die wear and thus giving a longer lifetime of the dies. It is easily done with a brush and a bucket with oil standing by the Swager. The picture below shows the importance of lubricating the press dies. Sample no.1 has not been greased properly, leading to a poor result.

In sample no. 2, both dies have been properly greased and the result is a perfectly swaged ferrule.

Cleaning and lubricating the dies with an oiled brush

Incorrect

Correct



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Swager: P 0040T 1P


5.6 Oil drop test

To find the right load an oil drop test may be carried out.

Even though an oil drop test has been made, the settings must be confirmed by measuring the swaged ferrule and confirm accordance with corresponding Table of Sizes in the Ferrule Securing Instruction enclosed in this instruction.

• Hydraulic Unit Unscrew the Pressure-regulating valve (See more under chapter regarding Power Units) to its outer

position (minimum load). Put the assembled ferrule and wire rope to be swaged between the dies and place a drop of oil on the supporting edge of the lower die. Activate the Swager by pressing the right foot pedal, but stop before the dies meet. When the ferrule is under pressure, turn the pressure-regulating valve until the dies meet and the oil is pressed out of the closing gap. This will signify that the correct pressure for swaging has been achieved. Do not over pressure due to risk of damaging the press dies!

The set pressure makes it easy to retain the required load when swaging ferrules of the same size. When changing size, reset the pressure regulating valve and find the new correct pressure again.

Optimize the hydraulic unit with a digital pressure gauge (optional). Find the correct pressure with the Oil drop test and then program the digital pressure gauge with this value. Once the swager reaches this pressure, the pressure gauge breaks the swaging operation and the press dies opens automatically (as long as the right foot pedal is pressed down).

When oil is pressed out, the correct pressure is achieved

Place the assembled ferrule and wire rope between the press dies

Place an oil drop on the lower die



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Swager: P 0040T 1P


6. Operation

All swaging must be in accordance with the enclosed Ferrule Securing Instruction.

For operation together with power unit - see chapter Power Units.

6.1 Troubleshooting swager and power units

Please refer to chapter Power Units.



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Swager: P 0040T 1P


6.2 Troubleshooting ferrules

Also refer to 6 Operation and Ferrule Securing Instruction when troubleshooting.

Fault Cause RemedyFerrule is stuck in dies after swaging Insufficient lubrication

Cutting edges damaged due to overloaded dies.

Lubricate both dies properly. Use TALUGREASE.

• Reduce pressure• Refurbish dies or• Replace dies

Ferrule varies in length.See pict. A.

Uneven lubrication Lubricate both dies properly. Use TALUGREASE.

Wire rope not centred in ferrule. See pict. B.

Ferrule not vertical while swaging

Hold ferrule vertical. Refer to Ferrule Securing Instruction.

Top part and bottom part are displaced. See pict. C.

Ferrule not vertical while swaging

Piston is skewing

Hold ferrule vertical. Refer to Ferrule Securing Instruction.

Change guide rings. Request instruction.

Oval ferrule. +Too much flash material. See pict. D.

Overloaded dies

Wrong size of ferrule

• Replace dies• Use pressure regulating valve• Inspect new dies regularly• Maintain dies regularly

Choose ferrule according to Ferrule Securing Instruction.

Ferrule cracks. See pict. E. Ferrule not vertical while swaging.

Too high fill factor

Wrong size of ferrule

Hold ferrule vertical.

Choose ferrule according to fill factor or contact the manufacturer.

Choose ferrule according to Ferrule Securing Instruction.

If the fault cannot be remedied with the aid of the above, please contact the manufacturer for advice and possible assistance.

Pict. A Pict. B Pict. C Pict. D Pict. E



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Swager: P 0040T 1P


7. Instructions for maintenance of the machine

7.1 Normal maintenance measures

The machine must be cleaned at regular intervals depending on usage. it is especially important to keep all contact surfaces of the swaging dies free from dirt and rust. All unpainted surfaces must regularly be oiled to prevent the formation of rust.

7.2 Lubricating the swager

The swager needs to be lubricated regularly through the grease nipplelocated as shown in the picture.Depending on usage, lubricate at least once monthlywith NLGI2 (mobilgrease special).

Note! It is important to make sure the piston is in it’s start position when lubricating the nipple. (i.e. the lower die must be fully retracted as shown in the picture).

7.3 Special measures

All hydraulic couplings must be re-tightened to prevent leakage after some hours of usage.If the swaging dies are subjected to a greater load than required, the inner diameter of the dies may be reduced and the quality of the manufactured splice cannot be guaranteed. For this reason, the swaging dies and swaged ferrules must be inspected regularly and be in accordance with the enclosed “Ferrule Securing Instruction” and corresponding tables for ferrules.

Also make sure that the die holders and fastening pins/bolts are in proper condition.

Special instructions are available on request for repairing the guiding or replacing the sealing.

Grease nipple



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Swager: P 0040T 1P

P 0040T5850

PL59L-405864-2

40T HANDLE5990

40T ADJ STAND5866

MA 800 MA 800

40T STAB PLATE5994

40T FIXED LEGS5986

HAGG 1,5/700-(1-5)-V1HAGG 1,5/700-(1-5)-V2

5980-4


8. Miscellaneous

8.1 Part list

Part lists

Product Part list No

1 Swager

2 Hand pump

3 Handle (option)

4 Adjustable stand (option)

5 MA 800 Pressure gauge

6 Stabilizing plate (option)

7 Fixed legs for hydr. unit (option)

8 Hydraulic Unit



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Swager: P 0040T 1P

PARTLIST

Name: 40T-1P Nr: 5850

Date: Alterationdate: Alt. Printingdate:

11-10-20 11-10-20 2 2015-12-16

Pos. Part no. Name Quant. Notes

1 5851 Press body 12 5852 Piston 13 5853 Cylinder 14 5854 Bottom plate 25 5855 Key 16 5856 Back plate 210 6109 Spring 16 Art.nr. 6109 Øy 12 x 2 x 79,5 NPÄ11 PA 160 A Wiper 1 PU5 70/78/4 Art. Nr. 2431452212 PA 160 KST Piston rod seal 1 Omegat OMS-MR 85/100,1/6,3 Art.Nr. 2417845313 190701 Lubricant nipple 1 M614 Plug 1 1/4"15 G QC 1/4 HANE Quick coupling 1 Male 1/4" Art.nr. 10115621216 TREDO 1/4 Washer 1 Tredo 1/4"20 MC6S M16X110 Screw 2 MC6S M16x110 12.9 250 Nm21 MC6S M16X90 Screw 2 MC6S M16x90 12.9 250 Nm22 PS 8X60 DIN939 Screw 2 Pinnskruv DIN 939 M8x60 8.823 MF6S M6x16 Screw 4 MF6S M6x1630 M6MF GB8 M8 Nut 2 M6MF GB8 M8

Sida 1/1

PARTLIST

Name: Manometer Nr: 5986


12-06-19 2012-06-19 - 2015-12-16

Pos. Part no. Name No. Notes

25 MA 800 HF Pressure gauge 1 Typ 10052/M1, 0-706/800 Bar 1/4"

30 GE08SR 1/4" ED Fitting 1 GE08SR 1/4" ED 31 EL08S Fitting 1 EL08S32 MAVE08SR 1/4 Fitting 2 MAVE08SR 1/4"

PARTLIST

Name: HAGG 1,5/700 Nr: 5980-4


14-06-09 2014-06-09 1 2015-12-16

Pos. Part no. Name No. Notes

1 5987 Plate 110 MF6S M8x16 Screw 4 MF6S M8x1611 M6S M8x20 Screw 4 M6S M8x2012 MC6S M6x16 Screw 2 MC6S M6x1613 MC6S M6x20 Screw 4 MC6S M6x2014 M6M M6 Nut 4 M6M M615 DIV 391 Foot 4 GN352-30-30-M8-E-5516 Clamp 2 Ø22

Hydraulics

20 SL 244-CEJN Hydraulic hose 1 CEJN 720 hose kit L=2000 Art.nr. 199510072

1 Hydraulic Unit

HAGG1,5/700-1 Hydraulic Unit 230/400V 50/60Hz 1 HKL 34/1-H 2,15 3x230/400V 50Hz

2 Valves - With hold function Schema nr. GA111209-1

2 HAGG1,5/700-V2 Valve assembly A2-700-VB11FM-FN-1-G24

3 5981 Electrical System 1

Components depending on voltage:

With hold position:

5983 Electrical circuit diagram, hold positionB1 FO UL Foot pedal 1 FS2 U1/U1 U, 120036P1 EL00132 Potentiometer 1 M22-R10K 32514

Sida 1/2

PARTLIST

Name: HAGG 1,5/700 Nr: 5980-4


14-06-09 2014-06-09 1 2015-12-16

Pos. Part no. Name No. NotesMutual components:

EL00080 Protection hose 1 PA 6-DEL00074 Cable gland 2 M16AE 1035 Electrical cabinet 1 AE 1035

PLC EL00048 PLC 1 Millenium 3 CD12R 24VDC, Art.nr. 88970041

NS EL00007 Emergency stop 1 M22-PVNS EL00008 Contacttermianl NC 2 M22-K01NS EL00009 Plate emergency stop 1 M22-XBK1

S1 EL00010 Start/Stop 1 M22-DDL-GR-X1/X0S1 EL00011 Contacttermianl LED W 1 M22-LED-WS1 EL00012 Contacttermianl NO 1 M22-K10S1 EL00008 Contacttermianl NC 1 M22-K01

EL00068 Terminal 9 MA 2,5/5EL00067 Terminal 2 MA 2,5/5 PEL00071 Terminal 160 TS 35EL00073 Cable gland 3 M12EL00074 Cable gland 1 M16EL00078 Cable gland 3 M20EL00081 Plug 1 Europe: plug. Outside Europe: no plug

Components depending on voltage:

230/400V 50/60Hz+230/380 60Hz

QF1 EL00127 Motor protector 1 1,5kW 400V 50Hz, 37566F1 EL00015 Fuse 1 5SY4204-7 Siemens, 21.167.14 (alt. 33410)K1 EL00051 Contactor 1 1,5 kW 400V 50Hz, 36121

MA1 EL00018 Power supply 1 375-480V AC - 24V DC , ML100.200

Sida 2/2




22

Swager: P 0040T 1P

P 0040T5850

PL59L-40

40T HANDLE5990

40T ADJ STAND5866

MA 800N/A

40T STAB PLATE5994

40T FIXED LEGS5986

B

HAGG 1,5/700-(1-5)-V15980-4

HAGG 1,5/700-(1-5)-V2


Drawings

Product Drawing No

1 Swager

2 Hand pumpInstruction HP

(See chapter regarding Power Units)

3 Handle (option)

4 Adjustable stand (option)

5 MA 800 Pressure gauge

6 Stabilizing plate (option)

7 Fixed legs for hydr. unit (option)

8

Basic Hydraulic Unit -V1:

Multifunctional Hydraulic Unit - V2:



23

Swager: P 0040T 1P

1 2 3 4

A

B

C

Talurit ABA. Jönssons gata 29

S-421 31 V. FRÖLUNDA

© 2010. This drawing is the property of Talurit Ab, Västra Frölunda / SWEDENIt is confidential and must not be copied or reproduced without permission.

Design

Scale DateHAGG 1,5/700

1 : 4 2014-06-09

CS

5980-4

15

3 2

1111413

10

22

23

21

16 12

20




24

Swager: P 0040T 1P

B

HAGG 1,5/700-(1-5)-V1GA111209

HAGG 1,5/700-(1-5)-V2GA111209-1


8.3 Hydraulic circuit diagram etc.

• Safety data sheet Cargo Hydro Oil (ISO VG 32) • Hydraulic circuit diagram

Hydraulic circuit diagram Diagram No

Basic Hydraulic Unit -V1:




25

Swager: P 0040T 1P




26

Swager: P 0040T 1P

B

HAGG 1,5/700-(1-5)-V15981

HAGG 1,5/700-(1-5)-V25983


8.4 Electric circuit diagram

Product Diagram No

7Basic Hydraulic Unit -V1:




27

Swager: P 0040T 1P




28

Swager: P 0040T 1P

PL59L-40

HAGG 1,5/700-(1-5)-V1

HAGG 1,5/700-(1-5)-V2


9. Power Units

The 40T Swager can be fitted with different power units. - see the table below:

Read about the different power units in the following chapters:

9.1 Hand Pump

9.2 Basic Hydraulic Unit - V1

9.3 Multifunctional Hydraulic Unit -V2

Power Units Drawing No

1 Hand pump

2 Basic Hydraulic Unit -V1:

3 Multifunctional Hydraulic Unit - V2:



29

Swager: P 0040T 1P




30

Swager: P 0040T 1P


HAND

PUMP

9.1 Hand Pump (Art. No. HAGG PL59L-40)

The advantage of a hand pump is that it can be operated without electricity. It is mainly intended for small volumes. Close the pressure valve and the pump is ready to be used.

Swaging with hand pump

1. Lubricate press dies.2. Put the ferrule and wire rope to be assembled between the dies. 3. Close the pressure valve on the pump.4. Swage by pumping up the pressure with the handle. The dies are to meet

completely but must not be over loaded. - See Oil drop test.5. Return the piston by opening the pressure valve on the hand pump.6. Clean and lubricate the dies.

For further information - see Instruction Hand pump.

Open and close pressure valve

Release the handle by pulling out the locking pin.

Fill up with hydraulic oil

Pump the handle up and down to increase pressure.



31

Swager: P 0040T 1P


TroubleshootingFault Cause RemedyInsufficient hydraulic pressure Not enough oil

Damaged hydraulic hose

Worn seal in press body

Refill

Inspect and replace hose

Replace seal (Request instructions)

Ferrules get stuck in press dies Too high swaging force leads to deformed cutting edges.

Poorly lubricated press dies.

Rectify cutting edges or replace press dies.

Stop swaging once the dies meet.

Clean and lubricate the dies with an oiled brush.

HAND

PUMP

9.1.2 Maintenance - Hand PumpDesignation Scope Type of lubricant PeriodOil-level Inspection

Change of oil

Castrol Hyspin AWS 32

Top up as required

After 300 hHydraulic system Bleed from air At installation and when

neededGrease nipple (see chapter 7.2)

Piston - press body Mobilgrease Special 1 time per month or when needed



32

Swager: P 0040T 1P


9.2 Basic Hydraulic Unit - V1 (art. no. HAGG EL 1,5/700-(1-5)-V1

The basic hydraulic unit simplifies the swaging. It is ideal for larger volumes and serial production because it will cut production time and give better precision. The Automatic shut down will turn off the unit, when it is not used. The optional Digital pressure gauge will cut cycle times in serial production.

9.2.1 Purpose of the controls

1. Emergency Stop2. Start3. Stop4. Pressure Regulating Valve5. Option: Pressure gauge MA 8006. Foot pedal (piston)

BASIC

HYDRAULIC

UNIT

The basic hydraulic unit is configured around a gear pump, pressure gauge, sight glass and starter unit. The pressure is set by a pressure valve. The electrical foot pedal has a standard up/down function. When the swager is left unused for 10 seconds, the automatic shutdown feature will turn the swager off. The swager is easily restarted by pressing the electrical foot pedal. When the swager is left unused for more than 30 minutes, the hydraulic unit will turn itself off completely and needs to be restarted with the start button (2).

The electric motor is marked in conformance with current standard.

The hydraulic unit has a marking plate stating the name of the manufacturer and serial number, which also indicates the year of manufacture. The electrical distribution terminal block on the machine is marked with the required power supply, i.e. voltage, current and frequency.



33

Swager: P 0040T 1P

6

21 3 4 5

Option


9.2.2 Starting and stopping the machine

To start the machine, press the start button (2). Movement of the piston is now controlled with the right foot pedal (7).

The emergency stop button (4) can be used to stop the machine in an emergency.

To cut power to the machine, press the stop button (3).

If the machine is not used for 10 seconds the pump will stop. Start it again by pressing the right foot pedal. If the machine is left unused for more than 30 minutes, the machine will turn itself off completely and needs to be restarted using the start button (2).

9.2.3 Electrical Connection

Refer to 5.1 Electrical connection

BASIC

HYDRAULIC

UNIT



34

Swager: P 0040T 1P


9.2.4 Pressure regulating valve The pressure regulating valve is by far the most important feature for the swager!It’s the the key to perfect swaging as well as long service life of press dies!

The pedal starts and stops the swaging, but the pressure regulating valve regulates the pressure of the closing the dies. Small ferrules need a low pressure and large ferrules need a higher pressure. Small dies can withstand a smaller pressure compared to larger dies.

Overloaded dies cause faulty measures of ferrules after swaging, ruined cutting edges and not the least; a great risk for the operator!

Always reduce pressure on the swager with the pressure regulating valve before swaging a new size of ferrules. Then use the regulating valve to find the correct load at the first new splicing.

Dies are to close completely with an assembled ferrule mounted, but they must not be overloaded. The dies may be damaged or deformed with too much load and thus cause faulty results. See picture! To find the correct pressure see 5.6 Oil drop test.

BASIC

HYDRAULIC

UNIT

Pressure regulating valve

Prevent overloaded press dies

Ferrule is stuck in overloaded dies



35

Swager: P 0040T 1P


BASIC

HYDRAULIC

UN

IT

9.2.5 Using the pressure regulating valve

Pressure regulating valve HAGG 1,5/700-(1-5) - V1

1. Unlock pressure regulating valve and previous setting by turning the knob anti-clockwise.

2. Find the correct load with the 5.6 Oil drop test by turning the knob. Increase load by turning clockwise.

3. When correct load is achieved, turn the locking nut clockwise secure the setting. By locking, the load will never exceed the correct load.

4. Repeat the procedure for every new size


Knob of pressure regulating valve

Locking wing nut



36

Swager: P 0040T 1P


9.2.6 MA 800 - Optional pressure gauge

This optional pressure gauge shows the pressure during swaging and breaks the swaging sequence once the correct load is reached, leaving the dies open.

MA 800 displays the value in bar.

Serial ProductionFor serial production of the same type and size of ferrule the optional electrical pressure gauge, MA 800 can suitably be used.

How to set for automatic opening of press dies:1) Use the key to set the red pointer at the correct load obtained by the 5.6 Oil drop test. 2) Press the right foot pedal to close the dies.3) Continue to press the foot pedal. Once the load is reached the swaging sequences is

cut and the press dies open automatically.

NOTE 1: When the gauge is used as pressure regulator, it is still recommended to use the regulating valve ((4), 9.2.1 Purpose of the controls) as back up. Turn the pressure regulating valve ¼ of a turn clockwise after the pointer is set.

NOTE 2: If the pointer is set on a very low load the swaging sequence is interrupted too early.

NOTE 3: Perform a new setting when changing type or size of ferrule.

BASIC

HYDRAULIC

UNIT

Electric cable Key for setting the pointer



37

Swager: P 0040T 1P


9.2.7 Maintenance schedule (periods and measures)

Designation Scope Type of lubricant PeriodOil-level glass Inspection Top up as requiredHydraulic tank Change the fluid Low viscosity hydraulic

fluid, refer to part list or8.3 Hydraulic circuit diagram etc.

After 2000 h, when needed or at least once a year.

Grease nipple(see chapter 7.2)

Lubrication Mobilgrease Special Once a month

Also referring to chapter General Directions - Use (PMC Hydraulics)

9.2.8 Troubleshooting

Fault Cause RemedyInsufficient hydraulic pressure Damaged hydraulic hose

Worn sealings in press body


Replace sealings (Request instructions)

Low speed Faulty electrical connection

Too little oil in reservoir

Check direction of rotation of motor

Fill with oil (see sight glass)Ferrules get stuck in press dies Too high swaging force leads

to deformed cutting edges.


Rectify cutting edges or replace press dies.Use the pressure regulating valve to find the right pressure.


If the above advice does not suffice, contact the manufacturer for assistance.

BASIC

HYDRAULIC

UNIT



38

Swager: P 0040T 1P


9.3 Multifunctional Hydraulic Unit - V2 (art. no. HAGG EL 1,5/700-(1-5)-V2

Just like the basic hydraulic unit, the multifunctional hydraulic unit simplifies the swaging. It is ideal for larger volumes and serial production because it will cut production time and give better precision. The multifunctional hydraulic unit comes with both the standard up/down function and ”Hold Position” to facilitate rope/eye adjustment and to make tool set-up quicker. To minimize cycle time when swaging, this hydraulic unit is also equipped with a Stroke Limiter that allows control of the retraction stroke length of the piston when operating the swager. The Automatic shut down will turn off the unit, when it is not used. The optional Digital pressure gauge will cut cycle time in serial production.

9.3.1 Purpose of the controls 1. Emergency Stop2. Start3. Stop4. Pressure Regulating Valve5. Option: Pressure gauge MA 8006. Right foot pedal (piston)7. Left foot pedal (hold position) 8. Stroke limiter

MULTIFUNC

HYDRAULIC

UNIT

The multifunctional hydraulic unit is configured around a gear pump, pressure gauge, sight glass and starter unit. The pressure is set by a pressure valve. The electrical foot pedal has the standard up/down function aswell as ”hold” function, allowing the pedal to be released without the piston retracting.When the swager is left unused for 10 seconds, the automatic shutdown feature will turn the swager off. The swager is easily restarted by pressing the electrical foot pedal. When the swager is left unused for more than 30 minutes, the hydraulic unit will turn itself off completely and needs to be restarted with the start button (2).

The electric motor is marked in conformance with current standard.

The hydraulic unit has a marking plate stating the name of the manufacturer and serial number, which also indicates the year of manufacture. The electrical distribution terminal block on the machine is marked with the required power supply, i.e. voltage, current and frequency.



39

Swager: P 0040T 1P

76

21 3 4 5

8

Option


9.3.2 Starting and stopping the machine

To start the machine, press the start button (2). Movement of the piston is now controlled with the right foot pedal (7).

The emergency stop button (4) can be used to stop the machine in an emergency.

To cut power to the machine, press the stop button (3).

If the machine is not used for 10 seconds the pump will stop. Start it again by pressing the right foot pedal. If the machine is left unused for more than 30 minutes, the machine will turn itself off completely and needs to be restarted using the start button (2).

9.3.3 Electrical Connection

Refer to 5.1 Electrical connection

MULTIFUNC

HYDRAULIC

UNIT



40

Swager: P 0040T 1P


9.3.4 Pressure regulating valve The pressure regulating valve is by far the most important feature for the swager!It’s the the key to perfect swaging as well as long service life of press dies!

The pedal starts and stops the swaging, but the pressure regulating valve regulates the pressure of the closing the dies. Small ferrules need a low pressure and large ferrules need a higher pressure. Small dies can withstand a smaller pressure compared to larger dies.

Overloaded dies cause faulty measures of ferrules after swaging, ruined cutting edges and not the least; a great risk for the operator!

Always reduce pressure on the swager with the pressure regulating valve before swaging a new size of ferrules. Then use the regulating valve to find the correct load at the first new splicing.

Dies are to close completely with an assembled ferrule mounted, but they must not be overloaded. The dies may be damaged or deformed with too much load and thus cause faulty results. See picture! To find the correct pressure see 5.6 Oil drop test.

MULTIFUNC

HYDRAULIC

UNIT


Prevent overloaded press dies

Ferrule is stuck in overloaded dies



41

Swager: P 0040T 1P


9.3.5 Using the pressure regulating valve

Pressure regulating valve HAGG 1,5/700-(1-5) - V2

1. Unlock pressure regulating valve and previous setting by turning the knob anti-clockwise.

2. Find the correct load with the 5.6 Oil drop test by turning the knob. Increase load by turning clockwise.

3. When correct load is achieved, turn the locking nut clockwise secure the setting. By locking, the load will never exceed the correct load.

4. Repeat the procedure for every new size


MULTIFUNC

HYDRAULIC

UNIT

Knob of pressure regulating valve

Locking wing nut



42

Swager: P 0040T 1P


9.3.6 Hold position

During the swaging operation it is sometimes necessary to adjust the wire rope in the ferrule. In this situation the ”Hold position” is very useful. The operator can then pause the piston while adjusting the wire rope and ferrule.The machine can be run with or without the function “Hold Position” activated. Press the left foot pedal to toggle between activated and inactivated function.

Swaging with ”Hold position” inactivated• Press down right foot pedal: The piston moves up to swage.• Release right foot pedal: The piston will retract until a new press operation with right foot pedal will start. See Timer; to set the distance between the press dies.

Swaging with ”Hold position” activated• Activate with left foot pedal. (Press once.)• Press down right foot pedal: The piston moves up to swage.• Release right foot pedal: The piston stops in this position.• Press down right foot pedal again: The piston continues to move up to swage.

Swaging with optional pressure gauge, MA 800 • Continue to press down the right foot pedal when the correct preset load is reached: The piston will retract until the operator releases the right foot pedal or by the break of the stroke limiter.

Left foot pedal Right foot pedal

MULTIFUNC

HYDRAULIC

UNIT



43

Swager: P 0040T 1P


How to use the Stroke limiter:

1. Set the stroke limiter (e.g. the distance). A lower value on the stroke limiter generates a smaller distance between the dies and a greater value generates a larger distance between the dies.

If the stroke limiter is set to zero, the stroke limiter is deactivated.

2. Set the pointer of the pressure gauge. (Optional.)

3.1 Swage with Stroke Limiter activated - stop at set distance: a) Press right foot pedal to close the dies (as soon as the right foot pedal is

released the dies open again). b) Press until the pointer of the pressure gauge will break the swaging sequence. c) Release the right foot pedal. d) The dies open. The stroke limiter determines the distance between the dies.

e) To open the dies more; press right foot pedal once and release. The distance between the dies doubles. Press and release until necessary distance is obtained.

9.3.7 Instruction for using the Stroke Limiter

The stroke limiter, limits the retraction of the piston. The stroke limiter is adjustable and determines how much the dies will open after swaging, i.e. start position for next swaging.

A low value gives a small distance between the dies. A high value gives a large

distance between the dies.

MULTIFUNC

HYDRAULIC

UNIT

Stroke limiter

Dies Dies



44

Swager: P 0040T 1P

+-

off


1. Display before starting.

2. Press OK and then ESC simultaneously.

3. STOP flashes. Use (-) to go down to PARAMETER.

4. Press OK.

5. 048 flashes.

6. Press (-) to go to 00120 (or the set time).

7. Press OK.

8. 00120 flashes (it means 120 seconds = 2 minutes). 9. Press OK.

10. Decrease or increase with (-) or

(+).

11. Press OK.

12. Press ESC. 13. Press ESC again.

The PLC also gives information about;

HOUR: Run hoursSERV: Service interval. Set to zero by pressing: A, ESC and simultaneously.

(-)

9.3.8 Automatic stop on PLC - Millennium 3 (version 2)

Setting of time:The preset time for the unit is 2 minutes (120 seconds). If the Swager is not used during 2 minutes, the machine will shut down automatically.

To change the preset value, follow the instruction below.

The buttons on the display are referred to as ESC, (-), (+) and OK.

STOP PARAMETER MISCELLANEOUS

STOP PARAMETER MISCELLANEOUS

MACRO 000 FBD 041PRESET COUNTERcounting setpoint 00120

TALURITHOUR 00000 SERV 00000

TALURITHOUR 00000 SERV 00000

MULTIFUNC

HYDRAULIC

UNIT

Stroke limiter



45

Swager: P 0040T 1P




46

Swager: P 0040T 1P


9.3.9 MA 800 - Optional pressure gauge

This optional pressure gauge shows the pressure during swaging and breaks the swaging sequence once the correct load is reached, leaving the dies open.

MA 800 displays the value in bar.

Serial ProductionFor serial production of the same type and size of ferrule the optional electrical pressure gauge, MA 800 can suitably be used.

How to set for automatic opening of press dies:1) Use the key to set the red pointer at the correct load obtained by the 5.6 Oil drop test. 2) Press the right foot pedal to close the dies.3) Continue to press the foot pedal. Once the load is reached the swaging sequences is

cut and the press dies open automatically.4) Read more about opening the dies under 9.3.7 Instruction for using Stroke Limiter)

NOTE 1: When the gauge is used as pressure regulator, it is still recommended to use the regulating valve ((4), 9.3.1 Purpose of the controls) as back up. Turn the pressure regulating valve ¼ of a turn clockwise after the pointer is set.

NOTE 2: If the pointer is set on a very low load the swaging sequence is interrupted too early.

NOTE 3: Perform a new setting when changing type or size of ferrule.

MULTIFUNC

HYDRAULIC

UNIT

Key for setting the pointer

Electric cable



47

Swager: P 0040T 1P


9.3.10 Maintenance schedule (periods and measures)

Designation Scope Type of lubricant PeriodOil-level glass Inspection Top up as requiredHydraulic tank Change the fluid Low viscosity hydraulic

fluid, refer to part list or8.3 Hydraulic circuit diagram etc.

After 2000 h, when needed or at least once a year.

Grease nipples(see chapter 7.2)

Lubrication Mobilgrease Special Once a month

Also referring to chapter General Directions - Use (PMC Hydraulics)

9.3.11 Troubleshooting

Fault Cause RemedyInsufficient hydraulic pressure Damaged hydraulic hose

Worn sealings in press body


Replace sealings (Request instructions)

Low speed Faulty electrical connection

Too little oil in reservoir

Check direction of rotation of motor

Fill with oil (see sight glass)Ferrules get stuck in press dies Too high swaging force leads

to deformed cutting edges.


Rectify cutting edges or replace press dies.Use the pressure regulating valve to find the right pressure.


If the above advice does not suffice, contact the manufacturer for assistance.

MULTIFUNC

HYDRAULIC

UNIT



48

Swager: P 0040T 1P


9.3.12 General Directions (PMC Hydraulics)MULTIFUNC

HYDRAULIC

UNIT



49

Swager: P 0040T 1P




50

Swager: P 0040T 1P


10. Ferrule Securing Instruction



51

Swager: P 0040T 1P


11. Sales office

Refer to bottom of page



Talurit ABRefer to bottom of page

Talurit (UK) LtdUnit 4 Shortwood Court

Shortwood Business Park

Hoyland,

Barnsley Phone: +44 1226 369960 / 294166

South Yorkshire Fax: +44 1226 294158 / 36182

ENGLAND E-mail: [email protected]

S74 9LH Website: www.talurit.co.uk

Gerro GmbH Phone: +49 7731 97030

Carl-Benz-Strasse 1 Fax: +49 7731 970317

78244 Gottmadingen E-mail: [email protected]

Germany Website: www.gerro.com

Talurit Machinery (Ningbo) Co., Ltd. Phone: +86 (574) 8630 8590

No. 982 Mingzhou Road, Beilun Fax: +86 (574) 8630 8591

Ningbo 315800, Zhejiang E-mail: [email protected]

Denmark Website: www.talurit.com

Talurit Pte., Ltd. Phone: +65 6732 0295

151 Chin Swee Road #03-30, Manhattan Hou Fax: +65 6732 0297

SINGAPORE 169876 E-mail: [email protected]

Singapore Website: www.talurit.com

TALURIT Japan Corporation1 - 5 Benten 6 - Chome, Minato-Ku Phone: +81 6 6574 2132

Minato-Ku Fax: +81 665740174

OSAKA 552-0007 E-mail: [email protected]

Japan Website: www.talurit.com

Bridge & Co. Pty.Ltd. Phone: + 61 755 93 5688

P.O. Box 2603 Fax: +61 755 93 5872

BURLEIGH M.D.C., Qld., 4220 E-mail: [email protected]

Australia Website: www.talurit.com

52

Swager: P 0040T 1P

The original mechanical splicing system. · The swager can be fitted with two different models of...

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Transcript of The original mechanical splicing system. · The swager can be fitted with two different models of...