The Optimum Choice for Ultra-Clean Processes Proven Performance and Reliability · 2016. 4. 23. ·...

4
Application The SRU range of rotary lobe pumps has been designed for use on wide ranging applications within the Brewing, Dairy, Food, Pharmaceutical and Chemical industries. The SRU pump can handle low to high viscosity media, is suitable for CIP (Cleaning In Place), and conforms to USA 3A Sanitary Standard. The characteristic smooth, low shear pumping action is ideal for products such as creams, gels, emulsions, aerated mixtures, delicate cells and organic solids in suspension. The SRU range is compact in size and highly efficient, capable of flow rates up to 466 gpm and pressures up to 290 psi. The new improved modular design provides for greater application flexibility and cost effective easy maintenance. Standard Design Pump Gearbox The SRU pump with its conventional lobe pump design concept has a robust cast iron gearbox, which provides maximum shaft rigidity and easy oil seal replacement. The SRU range in series 1-4 has a universal gearbox design. This gives the flexibility of mounting pumps with the inlet and outlet ports in either a vertical or horizontal plane by changing the foot position. The SRU range in series 5 & 6 has dedicated gearbox castings, which also allows the inlet and outlet ports to be in either the vertical or horizontal plane. A quality epoxy paint system is used on the gearbox exterior for optimum protection against natural and corro- sive elements. Pumphead Construction The SRU in standard specification has sanitary design full bore inlet and outlet ports to International Standards, maximiz- ing inlet and outlet port efficiency and NPSH characteristics. Enlarged diameter and rectangular ports are also available to handle very high viscosity products. SRU Rotary Lobe Pump The SRU in standard specification has tri-lobe rotors with the option of bi-lobe rotors for handling fluids containing large delicate solids. All rotors are available in three temperature ratings allowing the pump to be operated at maximum process temperatures of 158°F, 266°F and 392°F for both fluid pumped and CIP. SRU Rotary Lobe Pump PD 66342 US1 2001-10 The Optimum Choice for Ultra-Clean Processes

Transcript of The Optimum Choice for Ultra-Clean Processes Proven Performance and Reliability · 2016. 4. 23. ·...

  • SRU Rotary Lobe Pump PD 66342 US1 2001-07

    Proven Performance and Reliability

    ApplicationThe SRU range of rotary lobe pumps has been designedfor use on wide ranging applications within the Brewing,Dairy, Food, Pharmaceutical and Chemical industries. TheSRU pump can handle low to high viscosity media, issuitable for CIP (Cleaning In Place), and conforms to USA3A Sanitary Standard. The characteristic smooth, lowshear pumping action is ideal for products such as creams,gels, emulsions, aerated mixtures, delicate cells andorganic solids in suspension.

    The SRU range is compact in size and highly efficient,capable of flow rates up to 466 gpm and pressures up to290 psi. The new improved modular design provides forgreater application flexibility and cost effective easymaintenance.

    Standard DesignPump GearboxThe SRU pump with its conventional lobe pump designconcept has a robust cast iron gearbox, which providesmaximum shaft rigidity and easy oil seal replacement. TheSRU range in series 1-4 has a universal gearbox design.This gives the flexibility of mounting pumps with the inletand outlet ports in either a vertical or horizontal plane bychanging the foot position. The SRU range in series 5 & 6has dedicated gearbox castings, which also allows the inletand outlet ports to be in either the vertical or horizontalplane. A quality epoxy paint system is used on the gearboxexterior for optimum protection against natural and corro-sive elements.

    Pumphead ConstructionThe SRU in standard specification has sanitary design fullbore inlet and outlet ports to International Standards, maximiz-ing inlet and outlet port efficiency and NPSH characteristics.Enlarged diameter and rectangular ports are also available tohandle very high viscosity products.

    SRU Rotary Lobe Pump

    The SRU in standard specification has tri-lobe rotors withthe option of bi-lobe rotors for handling fluids containinglarge delicate solids. All rotors are available in threetemperature ratings allowing the pump to be operated atmaximum process temperatures of 158°F, 266°F and 392°Ffor both fluid pumped and CIP.

    SRU Rotary Lobe Pump PD 66342 US1 2001-10

    The Optimum Choice for Ultra-Clean Processes

  • Max. size of spherical solids (in.)

    Tri-lobe rotors

    .24

    .24

    .24

    .35

    .35

    .43

    .43

    .59

    .59

    .71

    .71

    .94

    Bi-lobe rotors

    .31

    .31

    .31

    .51

    .51

    .63

    .63

    .87

    .87

    1.06

    1.06

    1.46

    SRU1/005

    SRU1/008

    SRU2/013

    SRU2/018

    SRU3/027

    SRU3/038

    SRU4/055

    SRU4/079

    SRU5/116

    SRU5/168

    SRU6/260

    SRU6/353

    Maximum Solid Size Capability

    Materials of ConstructionPump gearbox – high quality grey cast iron.Pumphead – product wetted components in 316L orequivalent stainless steel.Product wetted elastomers of EPDM, NBR, FPM all FDAconforming. Also PTFE for chemical applications.

    Weight

    Model Bare Shaft Pump (lbs.)Horizontal porting Vertical porting

    SRU1/005 33 35SRU1/008 37 40SRU2/013 62 66SRU2/018 64 68SRU3/027 117 123SRU3/038 123 130SRU4/055 231 245SRU4/079 243 256SRU5/116 335 335SRU5/168 353 353SRU6/260 573 573SRU6/353 584 584

    Shaft Seal Options- Single or single flush/quench (steam barrier for aseptic

    application) R90 or Hyclean type mechanical seals.- Double R90 type mechanical seal for flush.- Packed gland (unflushed or flushed versions).

    Materials for Mechanical SealsCarbon/Stainless steel, Tungsten Carbide/TungstenCarbide, Silicon Carbide/Silicon Carbide or variations ofthese materials to suit fluid being pumped and/or applica-tion requirements. (N.B. Material variants are not availableon all R90 or Hyclean seal types)

    Pump SizingIn order to correctly size a rotary lobe pump some essentialinformation is required. Provision of this information listedbelow enables our Customer Support personnel to obtainthe optimum pump selection.

    Product/Fluid Data- Fluid to be pumped- Viscosity- SG/Density- Pumping temperature, minimum, normal and

    maximum- Cleaning in Place temperature(s), minimum, normal and

    maximum

    Performance Data- Flow rate, minimum, normal and maximum- Discharge head/pressure (closest to pump outlet)- Suction condition

    Standard Specification Options- Tri-clamp inlet and outlet ports standard- Specification of inlet and outlet ports (Screwed male to

    BSP, DIN11851, Rdg, SMS. ISS/IDF, RJT, IAMD/3A, orFlanged to BS4504/DIN2533, ASA/ANSI 150, BS10E andother standards)

    - Rotorcase Cover with integral Pressure Relief Valve- Heating/Cooling Saddle Jackets for Rotorcase and

    Jacket for Rotorcase Cover (not available when relief valvefitted)

    - Bi-lobe Rotors in stainless steel and non-galling alloy.- Electropolished product wetted components- Complete pump unit comprising: Pump + Stainless Steel

    Baseplate + coupling with guard + Gearedelectric motor suitable for (or supplied with) frequencyspeed control or manual variable speed drive (advisemotor enclosure and electrical supply).

  • Fig. 1

    Flows/Pressures/Connections

    Note 1. These pressure ratings may vary for pumps with certain threaded connections.

    1 3

    3

    005008

    013013018018

    027027038038

    055055079079

    116116168168

    260260353353

    L or HL or H

    L or HL or HL or HL or H

    L or HL or HL or HL or H

    L or HL or HL or HL or H

    L or HL or HL or HL or H

    L or HL or HL or HL or H

    DD

    SDSD

    SDSD

    SDSD

    SDSD

    SDSD

    SRU1/005/LD or HDSRU1/008/LD or HD

    SRU2/013/LS or HSSRU2/013/LD or HDSRU2/018/LS or HSSRU2/018/LD or HD

    SRU3/027/LS or HSSRU3/027/LD or HDSRU3/038/LS or HSSRU3/038/LD or HD

    SRU4/055/LS or HSSRU4/055/LD or HDSRU4/079/LS or HSSRU4/079/LD or HD

    SRU5/116/LS or HSSRU5/116/LD or HDSRU5/168/LS or HSSRU5/168/LD or HD

    SRU6/260/LS or HSSRU6/260/LD or HDSRU6/353/LS or HSSRU6/353/LD or HD

    Liters/rev

    0.0530.085

    0.1280.1280.1810.181

    0.2660.2660.3840.384

    0.5540.5540.790.79

    1.161.161.681.68

    2.602.603.533.53

    Imp gal/100 rev

    1.171.87

    2.822.823.983.98

    5.855.858.458.45

    12.1912.1917.3817.38

    25.5225.5236.9536.95

    57.2057.2077.6577.65

    US gal/100 rev

    1.42.25

    3.383.384.784.78

    7.037.0310.1510.15

    14.6414.6420.8720.87

    30.6530.6544.3944.39

    68.7068.7093.2693.26

    mm

    2525

    25254040

    40405050

    50506565

    65658080

    100100100100

    in

    11

    11

    1.51.5

    1.51.522

    22

    2.52.5

    2.52.533

    4444

    mm

    -40

    40405050

    50506565

    65658080

    8080100100

    100100150150

    in

    -1.5

    1.51.522

    22

    2.52.5

    2.52.533

    3344

    4466

    bar

    85

    1015710

    1015710

    1020715

    1020715

    1020715

    psi

    11575

    145215100145

    145215100145

    145290100215

    145290100215

    145290100215

    rev/min

    10001000

    1000100010001000

    1000100010001000

    1000100010001000

    600600600600

    500500500500

    Pum

    p he

    ad C

    ode

    Gea

    rbox

    L -

    Hor

    izon

    tal P

    ortin

    gH

    - V

    ertic

    al P

    ortin

    g

    Sha

    ftS

    - S

    tain

    less

    Ste

    elD

    - D

    uple

    x S

    tain

    less

    Ste

    el Sanitary Enlarged

    See Note 1

    Working PrincipleThe positive displacement of the SRU pump is provided by non-contacting, rotating tri-lobe or bi-lobe rotors within a fullyswept pump chamber. All SRU pumps are capable of bi-rotational flow without modification.

    42

    1 42

    1

    2

    3

    4

    5

    6

    SRU Build Selection SRUModel Displacement Inlet and Outlet Differential MaximumSeries Connection Size Pressure Speed

  • PD 66342 US1 2001-10 The information contained herein is correct at the time ofissue, but may be subject to change without prior notice.

    How to contact Alfa LavalContact details for all countriesare continually updated on our website.Please visit www.alfalaval.com toaccess the information direct.

    Dimensions

    Horizontally ported

    Vertically ported

    A1

    1.001.00

    1.001.50

    1.502.00

    2.002.50

    2.503.00

    4.004.00

    B

    3.743.74

    4.134.13

    4.924.92

    5.915.91

    6.896.89

    7.487.48

    C

    3.563.56

    4.534.53

    5.415.41

    6.426.42

    7.687.68

    8.868.86

    D

    7.447.44

    9.179.17

    10.7510.75

    12.8012.80

    14.8014.80

    16.8916.89

    E

    0.390.39

    0.590.59

    0.710.71

    0.790.79

    0.790.79

    0.790.79

    F

    1616

    2222

    2828

    3838

    4545

    4848

    G

    1.571.57

    1.971.97

    2.402.40

    3.153.15

    4.334.33

    4.334.33

    HB

    2.682.68

    3.353.35

    3.943.94

    4.534.53

    5.315.31

    6.106.10

    HT

    4.454.45

    5.715.71

    6.896.89

    8.318.31

    10.0410.04

    11.6111.61

    J

    1.181.18

    1.261.26

    1.571.57

    2.482.48

    2.762.76

    2.762.76

    K

    55

    66

    88

    1010

    1414

    1414

    L

    11.2211.61

    13.3513.70

    17.2017.72

    21.3021.97

    24.6825.59

    29.4530.59

    M2

    1.651.89

    2.362.48

    3.253.43

    3.984.33

    3.824.25

    4.905.51

    N

    4.884.88

    5.165.16

    6.936.93

    8.828.82

    10.9810.98

    10.4710.47

    P

    3.153.15

    3.943.94

    4.924.92

    5.915.91

    7.097.09

    10.2410.24

    Q

    0.390.39

    0.750.75

    1.181.18

    1.381.38

    1.381.38

    1.571.57

    R

    3.943.94

    5.205.20

    7.137.13

    7.957.95

    10.8310.83

    14.5714.57

    S

    3.943.94

    4.884.88

    6.066.06

    7.247.24

    8.278.27

    8.668.66

    T

    3.153.15

    3.943.94

    4.924.92

    5.915.91

    7.097.09

    7.487.48

    U

    0.390.39

    0.470.47

    0.550.550.550.550.550.550.550.55

    All dimensions in inches except where notedM1

    1.811.99

    2.502.62

    3.413.72

    4.294.65

    4.174.61

    5.305.79

    A2

    -1.50

    1.502.00

    2.002.50

    2.503.00

    3.004.00

    4.006.00

    PUMP

    SRU1/005/LSRU1/008/L

    SRU2/013/LSRU2/018/L

    SRU3/027/LSRU3/038/L

    SRU4/055/LSRU4/079/L

    SRU5/116/LSRU5/168/L

    SRU6/260/LSRU6/353/L

    A1

    1.001.00

    1.001.50

    1.502.00

    2.002.50

    2.503.00

    4.004.00

    B

    3.743.74

    4.134.13

    4.924.92

    5.915.91

    6.896.89

    7.487.48

    C

    4.454.45

    5.795.79

    6.896.89

    8.398.39

    10.1010.10

    11.6111.61

    D

    8.198.19

    9.929.92

    11.8111.81

    14.2914.29

    16.9916.99

    19.0919.09

    E

    0.590.59

    0.590.59

    0.870.87

    0.980.98

    1.181.18

    1.181.18

    F

    1616

    2222

    2828

    3838

    4545

    4848

    G

    1.571.57

    1.971.97

    2.402.40

    3.153.15

    4.334.33

    4.334.33

    J

    1.181.18

    1.261.26

    1.571.57

    2.482.48

    2.762.76

    2.762.76

    K

    55

    66

    88

    1010

    1414

    1414

    L

    11.2211.61

    13.3513.70

    17.2017.72

    12.3021.97

    24.6825.59

    29.4530.59

    M1

    2.092.26

    2.782.89

    2.813.13

    3.393.74

    3.964.41

    5.285.75

    N

    4.614.61

    4.884.88

    6.346.34

    7.767.76

    10.3910.39

    10.5110.51

    P

    3.153.15

    3.943.94

    6.106.10

    7.877.87

    7.877.87

    10.2410.24

    Q

    0.870.87

    0.470.47

    0.590.59

    0.670.67

    0.790.79

    0.790.79

    R

    4.494.49

    4.884.88

    7.287.28

    9.219.21

    9.459.45

    11.8111.81

    S

    4.094.09

    4.884.88

    6.106.10

    7.247.24

    8.668.66

    9.849.84

    T

    3.153.15

    3.943.94

    4.924.92

    5.915.91

    7.097.09

    8.278.27

    U

    0.390.39

    0.470.47

    0.550.55

    0.550.55

    0.550.55

    0.550.55

    X

    0.890.89

    1.181.18

    1.481.48

    1.891.89

    2.362.36

    2.762.76

    M2

    1.932.17

    2.642.76

    2.662.83

    3.073.43

    3.604.06

    4.885.47

    V

    7.057.05

    8.628.62

    9.969.96

    12.0912.09

    13.5813.57

    15.7515.75

    A2

    -1.50

    1.502.00

    2.002.50

    2.503.00

    3.004.00

    4.006.00

    PUMP

    SRU1/005/HSRU1/008/H

    SRU2/013/HSRU2/018/H

    SRU3/027/HSRU3/038/H

    SRU4/055/HSRU4/079/H

    SRU5/116/HSRU5/168/H

    SRU6/260/HSRU6/353/H

    (mm) (mm)

    (mm) (mm)

    All dimensions in inches except where noted

    A1 denotes sanitary port dimensionA2 denotes enlarged port dimension

    M1 denotes standard port dimension forsuperceded range.

    M2 refers to enlarged or sanitary port.

    A1 denotes sanitary port dimensionA2 denotes enlarged port dimension

    M1 denotes standard port dimension forsuperseded range.

    M2 refers to enlarged or sanitary port.