The new DoP Declaration of Performance · to EN 1090-1. Self-supporting. application acc. to EN...

The new DoP

Declaration of Performance

Construction Product Regulation

and

latest information on standardization

Ralf Podleschny


New:

Assessment and Verification of Constancy of Performance (AVCP)

(old: Attestation of Performance, AoC)

Clear separation between the:

Certification of the product

Certification of the Factory Production Control

Tasks Systems

1+ 1 2+ 2 3 4

Man

ufac

ture

r

Initial Type Testing of the product Determination of the product-type on the basis of type testing (including sampling), type calculation, tabulated values or descriptive documentation of the product

Further testing of samples taken at the factory in accordance with the prescribed test plan

Factory Production Control

Not

ified

Bod

y

Initial Type Testing of the product Determination of the product-type on the basis of type testing (including sampling), type calculation, tabulated values or descriptive documentation of the product

Audit-testing of samples taken before placing the product on the market

Initial inspection of the manufacturing plant and of factory production control

Continuous surveillance, assessment and evaluation of factory production control


Systems of Assessment and Verification of Constancy of Performance


General Information:

Mandatory since: 01.07.2013. Immediately legally binding.

Construction products placing on the European market after 01.07.2013 have to comply with the CPR

1 Superior goals:

Reduction of trade barriersFree marketPlacing construction products on the market

23456


General Information:

Content of CPR:

EU-wide harmonized product and testing standards

CE-marking and Declaration of Performance (DoP)

Member states have to accept CE-marked products without any hindrance, but member states are allowed to regulate the application

The declaration of performance shall be supplied in the language or the languages required by the Member State where the product is made available (Art. 7,4)


Changes: CPD – CPR

OLDConstruction Product Directive (CPD)

NEWConstruction Product Regulation (CPR)

6 essential requirements 7 basic requirements

Declaration of Conformity Declaration of Performance (DoP)

National Approval Bodies Technical Assessment Bodies (TAB)

EOTA Organization of TABs

ETAG and CUAP European Assessment Documents (EAD)

European Technical Approval(ETA)

European Technical Assessment(ETA)

Implementation individually in member states

Immediately mandatory in member states

Mechanical resistance and stability

Safety in case of fire

Hygiene, health and the environment

Safety and accessibility in use

Protection against noise

Energy economy and heat retention

Sustainable use of natural resources


Changes because of CPR:

Significance of CE-markingAs of today the manufacturer has to document by the CE-Mark

as well as the compliance with all applicable requirements laid down in the CPR and in other relevant Union harmonization legislation providing for its affixing.

CE-marking has to be based on the DoPContent of DoP results from the harmonized technical specifications(hENs, e. g. EN 14509, EN 14782, EN 1090-1; or ETAs)

Manufacturerthat he takes the responsibility for the conformity of the product with the declared performance (DoP)



Definition of economic operators

Manufacturer

Authorised representative

Importer

Distributor



Definition of economic operators

Manufacturer: Fabricates the product, distributes it under his own brand, is reponsible for DoP and CE

Manufacturer: Appoints an authorised representative and transfers some of his obligations to him

Importer: places a product, manufactured outside of the European Economic Area, onto the European market (e. g. as an own trademark)

Distributor: Makes a product available on the market (e. g. as an own trademark or with the manufacturers’ trademark)



An importer or distributor shall be considered a manufacturer for the purposes of the CPR

and shall be subject to the obligations of a manufacturer pursuant to Article 11,

where he places a product on the market under his name or trademark or modifies a construction product already placed on the market in such a way that conformity with the declaration of performance may be affected.


Tasks for those responsible for placing the product on the market:

Determination of application

Determination of performance

Declaration of performance

e. g.:

Structuralapplication acc. to EN 1090-1

Self-supportingapplication acc.

to EN 14782

Based on:

Test reports,Test certificates

orCalculation

Product specificDeclaration ofPerformance

and

Product labelling with theCE‐mark


Tasks for those responsible for placing the product on the market:

Commissioning of a notified body based on the system of Assessment and Verification of Constancy of Performance (AVCP) valid for the product

If mandatory:Execution of external inspection and surveillance in each plant based on the requirements of the harmonized specification (EN or ETA)

System Type of notified body Type of certificate

1+1

Certification body Certificate of constancy of performance

2+ Certification body for the Factory Production Control

Certificate of conformity of the factory production control

3 Testing Laboratory ---

4 --- ---

acc. to Annex V


Obligations of the notified body:

Notified bodies shall provide the other notified bodies with relevant information on issues relating to negative and, on request, positive results from these assessments and/or verifications (Art. 53.2)

Notified bodies shall inform the notifying authority of the following (Art. 53.1) e.g.:

any refusal, restriction, suspension or withdrawal of certificates

any request for information on assessment and/or verification of constancy of performance activities carried out which they have received from market surveillance authorities


Assessment and verification of constancy of performance (Art. 6):

The declaration of performance shall express the performance of construction products in relation to the essential characteristics of those products

Standards (e.g. EN 14782, EN 1090-1 or EN 14509) or ETAs define essential characteristics

Such performances have to be declared which are mandatory in the state where the product is placed on the market

national specialties

The responsible for placing the product on the market has to declare the performance of at least 1 essential characteristic.

Construction Product RegulationCE-mark and DoP always belong together

1 0815 (number(s) of notified bodies)

2 Any Co 12345 Any City

or his authorized representative in the EU

3 13

4 Reference number: AB-123456 (equal for DoP and CE marking)

5 EN 14782:2006

6 self-supporting wall covering

7 corrugated profile made of aluminium (alloy) Type: XYZ

8 Thickness x,xx mm, class 1-3

Durability

organic coating: Side A: XX µm, type Side B: YY µm, type

Hint: At steel, details to the corrosion protection system

as appropriate: corrosivity resistance class RC 2 or better

Reaction to fire A1 to F or NPD

Related DoP: www.homepage.de/dop Type or Reference number: XYZ or AB-123456

Declaration of Performance Reference number: AB-123456

(equal for DoP and CE marking)

1 Corrugated profile made of aluminium (alloy) Type: XYZ

2 Type or serial code or production code e.g. XYZ or IJK9876

3 e.g. Corrugated profile as wall covering acc. EN 14782:2006


5 or his authorized representative in the EU

6 System 3 System 4

7 The notified body NB 4711 has done the initial type testing of the product according to system 3 and issued a report to the

initial type testing of the product.

Manufacturer's declaration on the implementation of the initial type testing and the factory production

control.

8 Not relevant

9 Declared Performance

Essential requirement Performance Harmonised technical specification

Thickness x,xx mm, class 1-3 acc. EN 508-2:2008

EN 14782:2006

Size tolerances complied acc. EN 508-2:2008 EN 14782:2006

Water permeability Free from holes. Visual check passed. EN 14782:2006

Dimensional change Thermal expansion coefficient: Aluminium: 24·10-6 K-1 EN 14782:2006

Dangerous substances NPD EN 14782:2006

Reaction to fire A1 to F1 acc. EN 13501-1:2007

EN 14782:2006

Durability

organic coating: Side A: XX µm Side B: YY µm



acc. EN ISO 12944-2:1998

EN 14782:2006

10 The performance of the product in accordance with point 1 and 2 corresponds to the declared performance in point 9.Responsible for creating this declaration of performance is only the manufacturer referred to in point 4 (or 5).

Signed on behalf of the manufacturer and in the name of the manufacturer by:

(name and function)

(issue place and date) (signature)

1 Construction products according class F shall not be used in Germany; class E is at least required.


1 0815 (number(s) of notified bodies)


or his authorized representative in the EU

3 13

4 Reference number: AB-123456 (equal for DoP and CE marking)

5 EN 14782:2006

6 self-supporting wall covering

7 corrugated profile made of aluminium (alloy) Type: XYZ

8 Thickness x,xx mm, class 1-3

Durability

organic coating: Side A: XX µm, type Side B: YY µm, type



Reaction to fire A1 to F or NPD

Related DoP: www.homepage.de/dop Type or Reference number: XYZ or AB-123456

Reference number thesame for DoP andCE-mark

On electronic distribution of the DoPwill be decided later bythe European Commission


Declaration of Performance Reference number: AB-123456

(equal for DoP and CE marking)

1 Corrugated profile made of aluminium (alloy) Type: XYZ

2 Type or serial code or production code e.g. XYZ or IJK9876

3 e.g. Corrugated profile as wall covering acc. EN 14782:2006


5 or his authorized representative in the EU

6 System 3 System 4

7 The notified body NB 4711 has done the initial type testing of the product according to system 3 and issued a report to the

initial type testing of the product.

Manufacturer's declaration on the implementation of the initial type testing and the factory production

control.

8 Not relevant

9 Declared Performance

Essential requirement Performance Harmonised technical specification

Thickness x,xx mm, class 1-3

acc. EN 508-2:2008 EN 14782:2006

Size tolerances complied acc. EN 508-2:2008 EN 14782:2006

Water permeability Free from holes. Visual check passed. EN 14782:2006

Dimensional change Thermal expansion coefficient: Aluminium: 24·10-6 K-1 EN 14782:2006

Dangerous substances NPD EN 14782:2006

Reaction to fire A1 to F1 acc. EN 13501-1:2007

EN 14782:2006

Durability

organic coating: Side A: XX µm Side B: YY µm



acc. EN ISO 12944-2:1998

EN 14782:2006

10 The performance of the product in accordance with point 1 and 2 corresponds to the declared performance in point 9.Responsible for creating this declaration of performance is only the manufacturer referred to in point 4 (or 5).

Signed on behalf of the manufacturer and in the name of the manufacturer by:

(name and function)

(issue place and date) (signature)

Reference numberthe same forDoP and CE-mark

List of essential characteristicsacc. to the harmonized standard, and their declared performances

Signature of the manufacturer orhis authorised representative


DoP

DoP does not replace the application certificate/document

Member states can define own characteristics for the application

e.g. compliance with special levels or classes of performancee.g. national approvals for application

DoP can be helpful to judge the performance of a product

DoP has to be archived on the building site by the end user

DoP

has to be handed over to the end user actively


DoP

Recommendation to the manufacturer:

Declaration of many essential characteristics on the DoP

This promotes:

Comparability of the construction products

Strengthening of reliability

„One voice “

Support „Transparency” on the market

Application in all/many member states


Notice to distributors:

Acting as a distributor (trading):

Take receipt of (demand) CE + DoP

Passing on CE + DoP to the client

Documentation for 10 years

Taking CE + DoPfrom the

manufacturer

Passing on CE + DoP abc

Client 1(abc)

Client 2(abc + xyz)

Passing on CE + DoP xyz Client 3

(xyz)


Notice to distributors:

Acting as a manufacturer:

Purchase of the product from the manufacturer

Responsibility for all necessary tests and documents

Responsibility for CE-marking and DoP

Documentation for 10 years

Responsible fortests, documents,

CE + DoP

Passing on CE + DoP abc

Client 1(abc)

Client 2(abc + xyz)

Passing on CE + DoP xyz Client 3

(xyz)

Taking over of theproduct from the

manufacturer


Obligations of manufacturers (Art. 11) can be transferred to importer or distributer totally or partially

Drawing up a DoP and affixing a CE-mark

DoP and publications of the manufacturers must not contain any contradictory information concerning the performances of a product

Manufacturers shall keep the technical documentation and the declaration of performance for a period of 10 years after the construction product has been placed on the market. (Art. 11,2)

Traceability of the construction product (11,4)

Product recall in case of non-conforming products (Art. 11,3)

Where the product presents a risk, manufacturers shall immediately inform the competent national authorities of the Member States (Art. 11,7)

Obligation to provide information to national authorities where requested (Art. 11,8)


Obligations of manufacturers (Art. 11) can be transferred to importer or distributer totally or partially

When making a construction product available on the market, manufacturers shall ensure that the product is accompanied by instructions and safety information in a language determined by the Member State concerned which can be easily understood by users.


Obligations of Distributors (Art. 14)

For CE-marked products

Checking of CE marking

Checking of the correct product name

Checking the identity of reference number on CE marking and DoP

Distribution of DoP and accompanying documents

Distributor

acts as a manufacturer where he places a product on the market under his name or trademark or modifies a construction product already placed on the market in such a way that conformity with the declaration of performance may be affected (Art. 15).


Obligations of Importers (Art. 13)

Tasks and obligations of an importer are a between those of a manufacturer and a distributor

The importer:shall place on the market only construction products which are compliant with the applicable requirements of the CPR

shall check that the manufacturer fulfils his obligations

Importer

acts as a manufacturer where he places a product on the market under his name or trademark or modifies a construction product already placed on the market in such a way that conformity with the declaration of performance may be affected (Art. 15).


Recommendations to the designer / end user

Early determination of the application of the product

Knowledge about and definition of the product performances

Communication with the person who places the products on the market

Communication with the installer

Application

EN 1234

Performance 1

Performance 2

EN 5678Performance 3


Tasks and obligations of the Designer /end user

The Designer / end user:

can choose the construction product on the basis of the declared performance

has to compare the DoP with the performance required by the design

has to collect the DoPs and CE-marks for documentation


Recommendations to the installer

Early knowledge about the application of the product

Comparison of the product performances and the requirements

Communication with the designer

Communication with the Building owner /architect

Collection of DoPs and handover to the building owner / architect


Tasks and obligations of the installer

The installer can require a DoP

Comparison of the product performances and the requirements

Collection of DoPs and CE marks and documentation of them


Product Contact Points (Art. 10)

To improve the free movement of goods within the European Union, Product Contact Points have been set up in the Member States.

The purpose of these Product Contact Points is to facilitate access to the national market for economic operators of other Member States (EU 764/2008).

Member States shall designate Product Contact Points for Construction:

Finland: Ministry of the Employment and the Economy

France: Ministère du redressement productif Direction Générale de la compétitivité, de l’industrie et des services (DGCIS)

Germany: BAM Federal Institute for Materials Research and Testing

UK: Department for Communities & Local Government BuildingRegulations & Standards Division


Market Surveillance

The member states have to set up market surveillance authorities.

Cooperation with the customs

Random inspections at the distributor or at the manufacturer

Physical control and testing of products

Formal control of marking and documentation

Imposition of fines


Future changes of the CPR (by delegated acts)

Delegated Act in preparation:

Annex III (form and content of DoP)

Annex V (Assessment and Verification of Constancy of Performance)at the moment no bodies notified

Art. 7.3

(electronic provision of DoP in the internet)If the EC will allow electronic provision, high performances regarding safety of IT will be required (prevention of changing a DoP once placed on the website)

Further information

Latest information on standardization

Profiled sheets and liner cross sections

Sandwich panels

Profiled sheets and linear profilesMandat e 120

STRUCTURAL METALLIC PRODUCTS

EN 1090-1

EN 1090-2 Steel StructuresEN 1090-3 Aluminium StructuresEN 1090-4* Profiled Sheets - SteelEN 1090-5* Profiled Sheets – Alu

* in preparation, publication ≈ 2015

Execution of steel structures and aluminium structuresRequirements for conformity assessment of structural components

CE-Mark based on AVCPFor all characteristics:

System 2+

Fully supported metal sheet and strip for roofing, external cladding

and internal lining

EN 501 ZincEN 502 Stainless SteelEN 504 CopperEN 505 SteelEN 507 AluminiumEN 12588 Lead

Mandate 121 Mandate 122INTERNAL and EXTERNAL WALL ROOF COVERINGS, and CEILING FINISHES ROOFLIGHTS, ROOF WINDOWS and ANCILLARY PRODUCTS

EN 14782 EN 14783

CE-Mark based on AVCP:Fire : System 3 oder 4Dangerous Substances: System 3Mechanical etc.: System 4

Self-supporting metal sheet for roofing, external cladding and internal lining

EN 506 Copper, ZincEN 508-1 SteelEN 508-2 AluminiumEN 508-3 Stainless Steel

Coexistence period until 01.07.2014 Mandatorywith national regulations

5 year review UAP Procedure

Enquiry and Formal Vote

Profiled sheets and linear profiles

Since 01.07.2012 Eurocodes mandatory

Design of the structure based on Eurocodes

Coexistence period between 01.07.2012 and 01.07.2014 – 2 alternatives

Execution acc. to EN 1090-2 or EN 1090-3

CE-marking acc. to EN 1090-1

National regulations

National markingDesign of metal profiles based on Eurocodes

Surveillance interval (in years):EXC 1 and 2: 1-2-3-3-EXC 3 and 4: 1-1-2-3-3-

National regulation for external quality control

EN 1090Execution of steel structures and aluminium structures

EN 1090-1 CE-Marking (harmonized part)EN 1090-2 Technical requirements for steel structuresEN 1090-3 Technical requirements for aluminium structures

Sandwich Panels

Self-supporting double skin metal faced insulating panels

Sandwich Panels

EN 14509

CE

Today

CE-Mark based on AVCP:Fire resistance : System 3 Reaction to fire: System 1Hazardous Substances: System 3Mechanical char.: System 4

New revision finalized,available in 2014

Sandwich Panels

Self-supporting double skin metal faced insulating panels

Sandwich Panels

EN 14509-1

CE

Future

CE-Mark based on AVCP:Fire resistance : System 3 Reaction to fire: System 1Dangerous Substances: System 3Mechanical char.: System 4

Double skin metal faced insulating panels for structural applications

EN 14509-2 EN 14509-3

Structural Class III: Construction where cold-formed sheeting is used as an element that only transfers loads to the structure

Structural Class II: Construction where cold-formed members and sheeting are designed to contribute to the strength and stability of individual structural elements

Structural Class I: Construction where cold-formed members and sheeting are designed to contribute to the overall strength and stability of a structure

CE-Mark based on AVCP:General: System 2+ (at least)

Thank you for your attention!

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