picanol.beGet the most out of - PicanolThe OMNIplus 800 TC weaving machine has an integrated design...
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Get the most out of
Transcript of picanol.beGet the most out of - PicanolThe OMNIplus 800 TC weaving machine has an integrated design...
Get the most out of
Pneumatic tucking in Precision spindle and guiding Pneumatically controlled press rol
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Get tuned for the future in tire cord weavingJust-in-time requirements and
cost reduction have become
absolutely imperative in the tire
cord weaving business. Margins
for error are smaller than ever
before. Operators are therefore
looking for dependability and
performance in their equipment.
The OMNIplus 800 TC weaving
machine has an integrated design
of mechanical and electronic
components, engineered and
produced at Picanol and based
on its latest OMNIplus 800 airjet
weaving technology.
OMNIplus 800 TC sets an
example of ergonomics design.
It is extremely easy to operate,
has dedicated functionalities
eliminating all possible errors,
and requires only a very strict
minimum of maintenance. The
Sumo direct-drive technology in
the weaving machine, drawing-in
unit and batching motion make
for very low power consumption.
In addition to in-house training,
Picanol also offers training on a
fully operational OMNIplus 800 TC
machine in Belgium.3
Rollers
OUT
IN
Tension equalizing zone
Air tuckers with continuous reeds
Double traction roll set-up in the drive section Warp tension egalisation
Expansion reed on yarn entry section
Creel
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2
3
0
50
100
150
200
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400
1 2 3 4 5 6 7 8 9 10 11
Tension between rollers
Tension between creel and machine
Final warp tension
gram
s/en
d
distance to lhs
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Ergonomic drawing-in unit: split in yarn entry section and drive sectionYarn-entry-section:• Alignedcompensator• Leaserods• Warpstopmotion• Expansionreed• Weaver’splatform
Double traction roll set-up in the drive section:• Morefrictionsurface• Betterequalizingofyarntensions(seegraph)• Cordsarealignedabsolutelyparallelthanksto
slightly different speed of the rollers• Better ergonomics as operators can reach
around each individual roller• Optionalpneumaticallyoperatedpressroller• New synthetic rubber covering for better
performance and longer life-time
Weight-compensated batching motion• Precisionspindlesandguidesforlifting• Gear-driven:nochainsareused,eliminatingthe
need for maintenance• Symmetric loading thanks to slides under the
batching motion• Precision measurements of the length of the
clothroll
Air tuckers with continuous reeds• Maintenance-freeairtuckers• Thecontinuousreedsallowfasterwidthchanges• Selvedge lengthadjustmentswithout theneed
to change parts, 22-40 mm• Possibilitytoweave“half-way”selvedges
Integrated design• Allpartsareengineeredandassembledwithin
thePicanolGroup• Self-diagnosticsondisplay• The graphical display gives easy access to all
settings• Originalsparepartsremainavailableovertime
from one source
UniqUe featUres for the most profitable tire cord weavinG
enerGY time materials talent market5
Control panel for power-doffing
Sumo motor in drive sectionAutotabby and self-diagnostics
Double pressure rollers to avoid slippage of the fabric in the machine
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technical specifications
Standard equipment
WidthsNominal width: 1,900 mmWorking width: 1,000 – 1,900 mm
InsertionUp to 3 colorsBalloon breakersProgrammableFillingTensioner(PFT)
Shed and selvedge formationStäubli positive cam box 16704 framesOptical selvedge detector
ControlIntegrated designAutotabbyOptispeedSelf-diagnostics
Tucking in with continuous reedsAir tuckerSpeed cord: 850 RPMSpeed tabby: 500 RPMMinimum tuck length: 22 mmMaximum tuck length: 40 mm Reed used: cut to length
Batching motionSymmetric loading thanks to slides under the Batching MotionPower-assisted doffingMaximum diameter: 2,000 mmMaximum weight: 4,000 kgWeight compensation with precision guidingPrecision lenght measurement
Drawing-in devicePress roll controlled by pneumatic cylinderSynchronized compensator rollExpansionreed,weaver’splatform,leaserods
CE execution
Options
ControlBi-directional communication with central computer
Mechanical tuckersAir tucker and mechanical tuckers are interchangeableMax speed mechanical 40 mm tuckers: 800 RPM
Expansion reed
4 colors
Foot print
5,666x4,950mm(drawing-indevice,weaver’splatform,weavingmachine,batcher)
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The
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ions
and
des
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tion
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atio
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mit
Pic
anol
in a
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esul
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dev
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ts in
eng
inee
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and
mat
eria
ls. E
N15
.09.
2011
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Picanol nvKarel Steverlyncklaan 15BE-8900 Ieper BelgiumTel. +32 57 222 111Fax +32 57 222 [email protected]
