The Most Complete Software Suite for 3D Printing...the smart use of textures Benefit from the strong...

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The Most Complete Software Suite for 3D Printing

Transcript of The Most Complete Software Suite for 3D Printing...the smart use of textures Benefit from the strong...

Page 1: The Most Complete Software Suite for 3D Printing...the smart use of textures Benefit from the strong link with simulation packages Design with Materialise 3-matic Modify your design

The Most Complete Software Suite for 3D Printing

Page 2: The Most Complete Software Suite for 3D Printing...the smart use of textures Benefit from the strong link with simulation packages Design with Materialise 3-matic Modify your design

For additional information, please visit objective3d.com.au

Backbone of 3D PrintingMaterialise incorporates more than 25 years of 3D printing experience into a range of software solutions and 3D printing services, which together form the backbone of the 3D printing industry. Our open and flexible platform enables players in a wide variety of industries to build innovative 3D printing applications.

We combine a group of software developers in the industry with one of the largest Additive Manufacturing (AM) facilities in the world and are continuously innovating the technologies behind 3D Printing, which translates into 97 granted patents and 166 pending patent applications.

The Materialise Magics 3D Print Suite includes industry-leading data preparation and design optimization tools, programs to integrate 3D Printing into production environments, and software and control systems used by machine manufacturers to better bridge the gap between applications and 3D printers, allowing companies to meet the highest standards of the most demanding industries.

We are eager to collaborate with you and leverage our decades of software expertise to enable you to get the most out of 3D Printing today.

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Custom Software Development

MaterialiseInspector

The Most Complete Set of Software Tools for 3D Printing

Create the best designs for 3D Printing

Prepare your files for 3D Printing

Get the most out of your 3D printing machine

Manage your AM production process

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A great 3D design usually starts with a CAD design, simulation result, or scanned data as input. To benefit from the possibilities that 3D Printing offers, you need a flexible tool to make design modifications or enhancements on the STL level. Whether you want to produce a functional automotive component, a lightweight aerospace component or fascinating shoes, our specialized software helps you optimize your designs with an unprecedented degree of freedom.

Create the Best Designs for 3D Printing

Why choose Materialise 3-matic?

Enjoy freedom of design, create a unique or customized object

Control density with e.g. porous structures

Save material, reduce printing time and decrease costs with lightweight designs

Change aerodynamic, acoustic and cushioning properties or increase grip

Avoid labor-intensive finishing steps with the smart use of textures

Benefit from the strong link with simulation packages

Design with Materialise 3-matic

Modify your design at STL level

Convert your mesh back to CAD

Create textures, patterns and perforations

Create lightweight, conformal or porous structures

Clean up rough topology optimization results for simulation (FEA) and printing

For additional information, please visit objective3d.com.au/materialise-3-matic/

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SURFACE TEXTURING With the Texturing Module, you can directly apply textures, perforations and patterns to complex 3D shapes within an STL file. Textures provide extra value to your Additive Manufacturing projects by adding functionality or an aesthetic dimension.

POST-TOPOLOGY OPTIMALIZATION Materialise 3-matic lets you remove rough surfaces caused by topology optimization. This prevents complicated surface descriptions when moving to CAD, as well as more complexity and possible stress concentrations for FEA.

SLICE-BASED TECHNOLOGY Materialise 3-matic is compatible with Materialise Build Processor, which is equipped with our slice-based technology. By generating the desired geometry on slices, the user can skip the demanding triangularization to an intermediate STL file, thereby avoiding large data.

LIGHTWEIGHT STRUCTURES The Lightweight Module allows you to create 3D printable internal and external structures that add extra strength, provide cushioning, increase porosity, or simply reduce the weight of your design.

“Working with Materialise, Toyota Motor Corporation and Toyota Central R&D Labs Inc. produced a lightweight car seat prototype with a minimal volume and an optimal heat capacity. The manipulation, transfer and build of this very complex and extremely large file (250 GB) could only be achieved with Materialise’s slice-based operations technology. The final result was that Toyota’s car seat volume could be reduced by 72%, which corresponds to a weight reduction from 25kg to 7kg.”

“A great design is strong. Even when 18 kg lighter.”Dr Atsushi Kawamoto, Senior Researcher/Program Manager, Toyota Central R&D Labs.,Inc., Japan.

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Materialise Magics is a smart, versatile data preparation software for Additive Manufacturing equipped with a customizable, intuitive user interface. This industry-leading software efficiently guides you through every step of your 3D printing workflow.

Materialise Magics is a technology independent modular solution. Whether you want to generate support for your metal or resin parts, or nest multiple parts on your laser sintering machine, Magics offers all the modules you need to print parts in the most efficient way. It allows you to view slices, detect collisions, save platforms, and generate useful reports.

Prepare Your Files for 3D Printing

Discover our Materialise Magics modules on the next page.

Why choose Materialise Magics?

Prepare build platforms faster

Reduce lead times

Save material

Get every part printed

Prepare parts with Materialise Magics

Import all data types and formats

Repair and prepare files for all technologies

Edit and enhance data

Prepare build platforms

Rely on reports and measurements for quality control

Perform simulations

For additional information, please visit www.objective3d.com.au/materialise-magics/

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“We receive files from outside sources that need substantial CAD time to create a watertight model. Magics allows us to do this in half the time.”Paul Bates, Director, Advanced Process Engineering and Gary Rabinovitz, RP Manager Reebok International Ltd., Canton, Massachusetts, United States

Magics Reporting is a professional STL communication tool that allows:

Account managers to access multiple file formats and communicate efficiently with the customer

Account managers to quickly generate quotations

Quality control teams to deliver quality reports

MiniMagics is a free tool for customers of service bureaus:

To communicate efficiently with the account manager

To view STL files

Do you need Materialise Magics in a nutshell?

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AMF

DAE

DXF

FBX

OBJ

3D PDF

PLY, ZCP

SKETCHUP

STL

VRML

X3D

ZPR

3DM (RHINO)

3DS, PRJ

3MF

CATIA4

CATIA5

CATIA6

IGES

NX (UNIGRAPHICS)

PARASOLID

PRO/ENGINEER

SAT

SOLIDWORKS

STEP

JT

INVENTOR

VDA

Magics Base License Import TextureSupport

ColorSupport Export Optional Import Module Import Color

Support

Import Module

Import nearly all standard CAD formats with the Import Module.

Manage the resolution of your data while importing (for better STL quality)

Import native color information

Receive a repaired file after the import

MODULE

For additional information, please visit www.objective3d.com.au/materialise-magics/

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SG+ Module

Generate and design support structures for metal parts with the SG+ Module.

Conduct heat and avoid deformation

Optimize part orientation

Recuperate powder

Reduce build failures with build validation tools

Sinter Module

The Sinter Module provides a complete toolbox to make your Laser Sintering business time- and cost-efficient, while reducing build failures.

Nest parts quickly and automatically on multiple platforms

Control the build time, height and density

Avoid interlocking and colliding parts

Create protective crates

Easily add parts to an existing configuration

Manually position a part and continue with auto-nesting

SG Module

Generate and design optimal support structures for plastic parts with the SG Module.

Structures Module

Create lattice structures with the Structures Module.

MODULE

MODULE

MODULE

MODULE

image courtesy of VTT and Nurmi Cylinders Oy.

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To simplify the customer’s experience with your machine, we developed Materialise Magics Print, a basic data preparation software that allows the user to repair files and prepare them for 3D printing.

The connection with a technology-specific Materialise Build Processor, gives the user access to fast and accurate slicing technology and enhances the communication between software and 3D printer. In addition, Materialise Magics Print is fully compatible with other software solutions from the Materialise Magics 3D Print Suite.

Why choose Materialise Magics Print?

Access the industry standard for data preparation

Offer customers fast build platform preparation

Avoid build failures and save printing time

Connect to state-of-the-art machine communication software

Bring your machine to the next level with Materialise Magics Print

Repair, edit and slice files with a powerful toolbox

Generate optimal support structures

Benefit from unmatched slicing speed and precision

Handle complex files with our unique slice-based processing algorithms

Connect Your Machine to Powerful Data Preparation Software

Materialise Magics Print

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“Materialise Magics Print broadens our offer to machine manufacturers. This powerful software package gives users the possibility to tap into our data preparation, support generation and build set-up expertise.”Michiel Van Hooreweder, Business Developer for OEM at Materialise.

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Generate Support Structures AutomaticallyWhether you have one machine or 50, by automating your support generation you will reduce material costs and an impressive amount of support generation, finishing and operation time.

Our customers run the patented Materialise e-Stage now on more than 40 different Stereolithography and DLP machines with over 40 different types of materials. Next to resin-based machines, Materialise e-Stage is suited to support Aluminium, Stainless Steel and Titanium builds.

Why choose Materialise e-Stage?

Reduce support removal time by up to 50%

Reduce finishing time by 20%

Decrease operation time by 90%

Reduce resin consumption up to at least 15%

Recover 20% of the metal powder

Eliminate human errors

Improve part quality

Increase success rate of builds

Optimized build process

Scalable as your machine park grows

Generate support with Materialise e-Stage

Automatic support generation in a few clicks

Minimal contact points

Nest parts in Z axis

For all laser-based technology

Needle-thin contact points

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“I no longer wanted to sacrifice my best engineering people to the labor intensive task of support generation.

e-Stage does it automaticallynow, and we can be sure thebuild will be successful. Nowmy engineers can use theirtime to work together withour customers.

This brings more added value and is seen in the lead time reduction of our engineering projects and the improved customer satisfaction.”Yvon Gallet, CEO, Initial

© Project in collaboration with volum-e

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3D printing machines are complex works of art that require machine parameter knowledge to get the desired result. To match software with hardware and reduce the complexity of 3D Printing for a wide range of users, the Materialise Build Processor simplifies machine communication through a straightforward user interface.

Materialise has strong partnerships with the majority of leading AM machine manufacturers worldwide. We provide the software platform and toolbox, then the system manufacturer feeds it with process-specific knowledge. Together we bridge the gap between 3D printers and game-changing applications.

Get the Most Out of Your 3D Printing Machine

Materialise released 100+ Build Processors for various partners using different AM technologies.

Why choose Materialise Build Processor?

It is the de facto standard for simplifying 3D printing machine communication

The software is tailored to each machine

The integration with the slice-based technology avoids immensely large files

Join Materialise’s ever-growing partner network and build on our expertise

Benefit from the integration with other software from the Materialise Magics 3D Print Suite

Communicate with the Materialise Build Processor

Intuitive user interface

Seamless integration with data preparation

Centralized settings management

Advanced, multicore slicing algorithms

High degree of automation

Two-way communication between the machine and the Build Processor with Streamics integration

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(주) 대건테크

“With the Build Processor, there is a lot of flexibility – the user is able to control up to 170 parameters, fully utilizing Renishaw’s open source parameter ethos. However, it maintains a user-friendly interface, using predetermined parameters so that the build can be prepared in a few simple steps.”David Ewing, Renishaw plc

Most of the leading AM machine manufacturers and vendors package Materialise software in combination with their machine. Others have worked with us to develop a dedicated Build Processor or customized solutions for their system.

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Quality and repeatability are increasingly important for Additive Manufacturing. The Materialise Control Platform is a software-driven, embedded hardware solution, that allows you to take full control of your laser-based AM machine. It is engineered towards machine manufacturers, R&D and those who want to control or adapt the production process to their specific needs.

Control and Steer Your Machine

Why choose the Materialise Control Platform?

A modular, highly flexible, AM-specific platform

Build your own IP or build upon Materialise know-how

Easily expand, modify and develop new versions of your 3D printing machine

Faster introduction to market for new 3D printing machines

Endless applications for R&D

Benefit from the integration with other software from the Materialise Magics 3D Print Suite

Compatible with multi-optics machines

Steer your machine with the Materialise Control Platform

Monitor and store all real-time machine data

Control, track and trace the complete production process

Rely on advanced visualizations

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The FPGA-based Materialise Control Platform allows high-speed monitoring and control.

“We are delighted to empower our brand new S200 machine with the Materialise Controller. Having an embedded control platform tailored for Additive Manufacturing opens up many opportunities to explore much better quality and efficiency.”Xue Lei, CEO of Bright Laser Technologies

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Assuring the quality of the production process is essential to any manufacturing business. When applying 3D Printing, it becomes even more essential. During the building process, material and part properties are formed, leading to the need to control and monitor the production process closely.

To ensure that the printed part corresponds to your design, you can rely on Materialise Inspector. This control tool will allow you to analyze data coming from all stages of the production process, from 3D geometry and toolpath to finished part, in order to improve and guarantee its quality.

Control What You Print

Why choose Materialise Inspector?

Increase confidence in the quality of your printed parts

Predict and detect errors with less effort

Save time and material with a root cause analysis of failed builds

Experiment with print styles and other research parameters

Benefit from our complementary solutions in the field of R&D, manufacturing and prototyping

Analyze your machine data with Materialise Inspector

Inspect the build process strategy

Set criteria for image analysis

Perform a post-build analysis to enhance quality control

Process and Quality Control

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“Materialise Inspector successfully transforms our manual, time-consuming and error-prone layer-by-layer review of a build into a fast and automated layer quality control. Besides a daily quality inspection of each build, Materialise Inspector helped us to find the optimal 3D print parameter set, as well as troubleshooting the reasons behind failed builds.”Jan Van Espen, R&D Process Manager of Titanium Implants, Materialise.

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If you want to start manufacturing end-use parts with Additive Manufacturing technology while your AM business grows, you will require a software backbone to efficiently manage, scale and automate your production process. To comply with the specific standards of your industry, the system will need to be able to track and trace when and how each a part was created, in what circumstances, with what machine parameters, etc.

Materialise Streamics is a central AM production management system that enables the efficient implementation of your AM business, offering repeatable quality and saving you time and and excessive administration.

Manage YourAM Production Process

Why choose Materialise Streamics?

Efficiently implement AM into your existing business model and manage it

Scale your AM production with confidence

Ensure repeatable part quality

Guarantee lifetime traceability of your production

Expand production with any AM machine type and technology (Streamics is not limited to specific machine types or technologies)

Manage production with Materialise Streamics

Central access to all key AM data

Process simplification and control

Optimal build preparation and scheduling

Automation of file operations, incl. part labeling

AM machine integration

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“As our AM operation became more and more advanced and complicated, working with conventional programs did not fulfill our needs anymore. That’s when Streamics came in, supporting us in planning and managing our AM processes. After an intensive implementation period we now feel it helps us a lot in streamlining our daily work.”Hyundai Motor Company, Jong-Hae kim, Proto Vehicle Assembly Team, South-Korea

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The 3D printing process requires manual file processing before parts can be quoted and printed. This is time consuming, prone to errors, and a drain on profits. Thanks to Materialise Robot, operations can be performed automatically and reliably in the background, enabling you to operate faster and sustainably grow your AM business.

Automate Your AM Production Process

Why choose the Materialise Robot?

Process operations 24/7

Increase the volume of orders

Reduce internal costs

Focus on value creation for your customers

Automate with the Materialise Robot

Automatic CAD to STL conversion

Automatic part sorting based on printability

Automatic STL repair and optimization

Automatic quoting

Automatic quality checks (e.g. wall thickness)

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“Conventionally, we opened each file in CAD and converted them one by one to STL. With Materialise Robot we can now automatically convert multiple files to STL with a single click, reducing the lead time by more than 50%. Through parameter modifications of the workflows, our operators can use a tailored conversion, meeting the customer’s demands.”Mr. Shogo Noguchi, Team Leader, Manufacturing Group, SOLIZE Products

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Connect to the CloudMaterialise Cloud is the power of the Materialise Magics 3D Print Suite in a cloud API, supplying custom tools to support your 3D printing process. Beat your competition to the market by simply integrating Materialise tools rather than starting from scratch. On your request, we are happy to add more Materialise software to the cloud.

Why choose Materialise Cloud?

Improve the workflow of your platform by easily integrating 3D printing functionalities

Attract new customers by making 3D Printing hassle-free

Extend your customer service and improve user experience

Save time on in-house software development

Secure customer data with encrypted files

Low investment to get started

Automated tools in the Materialise Cloud

STL Conversion

Model Analysis

Model Repair

Parameter Extraction

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“Having been many years in the business of computational geometry for 3D printing, we have come to appreciate Materialise’s achievements in the field, and we are proud to offer their technology to our clients. By integrating Materialise Cloud with Fabnami, we are able to dramati-cally improve the level of automation and reduce the manpower costs associated to sales and engineering in 3D printing service bureaus and facilities.”Benoit Valin, cofounder at Fabnami.

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Custom DevelopmentWith our expert team and innovative software, Materialise can work with you to create solutions that are tailored to your specific needs. Thanks to the patents on our technologies, you will maintain a competitive edge. Whether you wish to make slight functionality changes to your current software and design process or create fully customized software solutions, we are eager to put the power of AM into your hands.

Connection Connect your 3D printing machine to the Materialise Magics 3D Print Suite

Rely on the powerful technology of the Build Processor and Controller

Get the most out of your machine with a tailored solution

IntegrationIntegrate 3D Printing into your own software platform

Empower your online platform with our technology

Integrate with design software (CAD), manufacturing (CAM), PLM or other third party applications

Custom DevelopmentEnable your application for 3D Printing

Mass customization

Automated engineering

Process optimization

Custom Software Development

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“eGrip is a strong example of the innovative ideas you can realize when you combine the core competences of two leaders in their fields – SCHUNK for Gripping and Clamping and Materialise for 3D printing software and services. The result of our collaboration is the world’s first fully automated design tools for additive manufactured gripper fingers. What’s more, the browser-based, license-free platform also reduces the design and ordering time for customized gripper fingers to just 15 minute.”Marcel Nagel, Head of Product and Portfolio Management, Gripping Systems, SCHUNK

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Materialise and the Materialise logo are trademarks of Materialise NV.

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Revision date: October 2017

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For additional information, please visit objective3d.com.au