The journey towards biorefinery - Valmet · 2018. 10. 5. · Birla Cellulose R&D Centres Forest...
Transcript of The journey towards biorefinery - Valmet · 2018. 10. 5. · Birla Cellulose R&D Centres Forest...
![Page 1: The journey towards biorefinery - Valmet · 2018. 10. 5. · Birla Cellulose R&D Centres Forest Research Institute DommInova Birla Research Institute ‐BRI Pulp to Fibre Sapling](https://reader035.fdocuments.in/reader035/viewer/2022071601/613d3f3b984e1626b657778a/html5/thumbnails/1.jpg)
The journey towards biorefineryDomsjö Fabriker focus on innovations
1
Kristina Elg Christoffersson, Manager R&D&I
![Page 2: The journey towards biorefinery - Valmet · 2018. 10. 5. · Birla Cellulose R&D Centres Forest Research Institute DommInova Birla Research Institute ‐BRI Pulp to Fibre Sapling](https://reader035.fdocuments.in/reader035/viewer/2022071601/613d3f3b984e1626b657778a/html5/thumbnails/2.jpg)
We make more from the tree
1,4 million m3 wood raw material
Cellulose 230 000 ton
Lignin 120 000 ton
Bioethanol 20 000 tonBiogas 90 GWhOther Biofuels 360 GWhSteam 1 200 GWhElectricity 76 GWH*
*owned by Övik Energi
2
![Page 3: The journey towards biorefinery - Valmet · 2018. 10. 5. · Birla Cellulose R&D Centres Forest Research Institute DommInova Birla Research Institute ‐BRI Pulp to Fibre Sapling](https://reader035.fdocuments.in/reader035/viewer/2022071601/613d3f3b984e1626b657778a/html5/thumbnails/3.jpg)
Domsjö Cellulose
Fashion
Textile
Hygiene
Food
Medical tablets
Paint
Sausage casings
3
![Page 4: The journey towards biorefinery - Valmet · 2018. 10. 5. · Birla Cellulose R&D Centres Forest Research Institute DommInova Birla Research Institute ‐BRI Pulp to Fibre Sapling](https://reader035.fdocuments.in/reader035/viewer/2022071601/613d3f3b984e1626b657778a/html5/thumbnails/4.jpg)
Domsjö Lignin
Concrete additives
Binder in feed industries
4
![Page 5: The journey towards biorefinery - Valmet · 2018. 10. 5. · Birla Cellulose R&D Centres Forest Research Institute DommInova Birla Research Institute ‐BRI Pulp to Fibre Sapling](https://reader035.fdocuments.in/reader035/viewer/2022071601/613d3f3b984e1626b657778a/html5/thumbnails/5.jpg)
Domsjö BioEthanol
Heat transfer media
Chemical products
Bio fuels
Screen Washer fluid
Paint additive
5
![Page 6: The journey towards biorefinery - Valmet · 2018. 10. 5. · Birla Cellulose R&D Centres Forest Research Institute DommInova Birla Research Institute ‐BRI Pulp to Fibre Sapling](https://reader035.fdocuments.in/reader035/viewer/2022071601/613d3f3b984e1626b657778a/html5/thumbnails/6.jpg)
Our productmix
0
50000
100000
150000
200000
250000
1990 1995 2000 2005 2010 2018
Paper grade pulp
Cellulose
Lignin
Bioethanol
Production capacity
6
![Page 7: The journey towards biorefinery - Valmet · 2018. 10. 5. · Birla Cellulose R&D Centres Forest Research Institute DommInova Birla Research Institute ‐BRI Pulp to Fibre Sapling](https://reader035.fdocuments.in/reader035/viewer/2022071601/613d3f3b984e1626b657778a/html5/thumbnails/7.jpg)
The Domsjö Innovation unit
• Improved Pulp Quality and Cost for VSF– ranked as number one!
• Increase Pulp Value for Specialty
• The Sustainable Pulp alternative
• Extract Higher Value from Side Product Streams‐ High value lignin‐ Value from hemicellulose
![Page 8: The journey towards biorefinery - Valmet · 2018. 10. 5. · Birla Cellulose R&D Centres Forest Research Institute DommInova Birla Research Institute ‐BRI Pulp to Fibre Sapling](https://reader035.fdocuments.in/reader035/viewer/2022071601/613d3f3b984e1626b657778a/html5/thumbnails/8.jpg)
R&D&I capabilities for the whole textile value chain
![Page 9: The journey towards biorefinery - Valmet · 2018. 10. 5. · Birla Cellulose R&D Centres Forest Research Institute DommInova Birla Research Institute ‐BRI Pulp to Fibre Sapling](https://reader035.fdocuments.in/reader035/viewer/2022071601/613d3f3b984e1626b657778a/html5/thumbnails/9.jpg)
Birla Cellulose R&D Centres
Forest Research Institute DommInova Birla Research Institute ‐BRI
Pulp to FibreSapling to Plantation Wood to Pulp
PFIC & ABSTC ABCFRC TRADC
Fibre ResearchFiber and Application Research
![Page 10: The journey towards biorefinery - Valmet · 2018. 10. 5. · Birla Cellulose R&D Centres Forest Research Institute DommInova Birla Research Institute ‐BRI Pulp to Fibre Sapling](https://reader035.fdocuments.in/reader035/viewer/2022071601/613d3f3b984e1626b657778a/html5/thumbnails/10.jpg)
Aditya Birla Pulp and Fibre Business
International
Nagda, MP162 KTPA
Kharach, Gujarat128 KTPA
Harihar, Karnataka87 KTPA
Thai Rayon Co.Thailand139 KTPA
Indo Bharat RayonIndonesia200 KTPA
Birla JingweiChina
73 KTPA
Fibre910 KTPA
Vilayat, Gujarat120 KTPA
GrasimHarihar70 KTPA
AV NackawicCanada175 KTPA
India International
AV CellCanada126 KTPA
Pulp610 KTPA
Terrace BayCanada320 KPTA
(Paper grade pulp)
India
DomsjöSweden230 KTPA
10
![Page 11: The journey towards biorefinery - Valmet · 2018. 10. 5. · Birla Cellulose R&D Centres Forest Research Institute DommInova Birla Research Institute ‐BRI Pulp to Fibre Sapling](https://reader035.fdocuments.in/reader035/viewer/2022071601/613d3f3b984e1626b657778a/html5/thumbnails/11.jpg)
• Close collaboration with customer
• Parallel development of pulp properties and optimization of viscose process settings
• Significantly improved run ability in customer process and higher viscose product quality
• Behaviour of pulp better than measured characteristics …11
Product development ofnew cellulose product
![Page 12: The journey towards biorefinery - Valmet · 2018. 10. 5. · Birla Cellulose R&D Centres Forest Research Institute DommInova Birla Research Institute ‐BRI Pulp to Fibre Sapling](https://reader035.fdocuments.in/reader035/viewer/2022071601/613d3f3b984e1626b657778a/html5/thumbnails/12.jpg)
New grade of high quality lignin
Molekylviktsfördelning 6 nov.Atech 5 kD. Permeat från körning 5 nov.
0,0
0,1
0,2
0,3
0,4
0,5
0,6
0,7
0,8
0,9
1,0
100 1 000 10 000 100 000 1 000 000
Feed 6 nov = perm 5 novKonc 6 novPerm 6 nov
Respons relmax respons
Process based on membrane filtration
Co‐operation between MoRe Research and Domsjö Fabriker
![Page 13: The journey towards biorefinery - Valmet · 2018. 10. 5. · Birla Cellulose R&D Centres Forest Research Institute DommInova Birla Research Institute ‐BRI Pulp to Fibre Sapling](https://reader035.fdocuments.in/reader035/viewer/2022071601/613d3f3b984e1626b657778a/html5/thumbnails/13.jpg)
Single‐Cell Proteinfrom forest industrial process streams
Paecilomyces
![Page 14: The journey towards biorefinery - Valmet · 2018. 10. 5. · Birla Cellulose R&D Centres Forest Research Institute DommInova Birla Research Institute ‐BRI Pulp to Fibre Sapling](https://reader035.fdocuments.in/reader035/viewer/2022071601/613d3f3b984e1626b657778a/html5/thumbnails/14.jpg)
High value products to increase competitiveness
![Page 15: The journey towards biorefinery - Valmet · 2018. 10. 5. · Birla Cellulose R&D Centres Forest Research Institute DommInova Birla Research Institute ‐BRI Pulp to Fibre Sapling](https://reader035.fdocuments.in/reader035/viewer/2022071601/613d3f3b984e1626b657778a/html5/thumbnails/15.jpg)
Domsjö Fabriker The Unique Biorefinery15