The Jamnagar Gasification · PDF fileThe Jamnagar Gasification Project by Dr. Partha Maitra...
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Thank You
The Jamnagar Gasification Project
by
Dr. Partha Maitra and Antony FrancisReliance Industries, India
26 - 29th October, 2014 Washington DC, USA
Gasification Technologies Conference 2014
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Index
• Reliance Jamnagar
• Drivers
• Integration
• Gasification
• Status
• Conclusion
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Reliance Jamnagar
Performance; FY14 $bn
Revenue/turnover 67.0
Exports 46.0
Earnings, EBDIT 6.6
Cash profit 5.1
Net profit 3.7
Net worth 32.9
Assets 61.4
⇒⇒⇒⇒World’s largest refinery
• The world’s largest refinery complex
• 1.8% of global refining
• Integrated with petrochemicals
• 6.4 mmt/yr petcoke production
• Captive power + steam + desal. water
• 3.4 bcm/yr LNG import
• Captive ports & terminals
• #114 in Fortune Global 500 (2014)
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Gasification drivers
⇒⇒⇒⇒ Boost refinery margin
� Feed :
:
Refinery residue, lowest cost hydrocarbon
Captive petcoke at 66%
■ Product :
:
:
100% captive syngas consumption
Competitive H2 + utilities to refinery
Enable C2 + C2= recovery for petchem
■ Capex :
:
:
:
Large 1150 MWth gasifiers for economies of scale
10 gasifiers for min spare capex
Modular design, 2 gasifiers per module
Largest ASU, 1 ASU for 2 gasifiers
■ Opex :
:
Energy efficient, integrated, “pinch” design
NH3 recovery from gasification waste water
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Refinery – gasification integration
⇒⇒⇒⇒ Leverage gasification to reduce refinery opex
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Gasification – petchem integration
⇒⇒⇒⇒ Gasification unlocks value addition to petchem
Olefins
Aromatics
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Product profile
Syngas bcm/yr % Consumption
Cogen fuel 4.3 51 Power & steam
H2 2.0 23 Refinery clean fuels
SNG 1.4 16 Existing process heaters
Heater fuel 0.8 10 New process heaters
Total 8.5 100
⇒⇒⇒⇒ 100% captive consumption
Gasification : Supply H2 to refinery
: Supply cogen fuel to refinery + petchem
: Supply feed to petchem
: Supply heater fuel to refinery + petchem
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Gasification partners
Contractor: Licensor:
PMC Fluor Gasification CB&I Lummus
EPCM Fluor Open art Fluor
O&U Bechtel AGR Linde
Construction L&T SNG JM Davy
Package suppliers:
ASU Linde
PSA Linde
SRU/TGT Worley Parsons
SFU Enersul
GTG/GTG Mods GE
⇒⇒⇒⇒ Partners for success
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Project status
Progress % completion
Engineering > 90%
Procurement > 90%
Construction ~ 20%
Engineering Scope
PFD 115
P&ID 1690
Piping isometrics 43,300
Construction Scope
Concrete, kt 950
Structural steel, kt 140
Piping (AG+ UG) , million in. m 13
Electrical cable, km 3800
Instrumentation cable, km 6300
⇒⇒⇒⇒ Mega project
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Gasification
⇒⇒⇒⇒ Gasification
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Gasifier superstructure
⇒⇒⇒⇒ Gasification superstructure
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Air separation unit
⇒⇒⇒⇒World’s largest ASU
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Acid gas removal
⇒⇒⇒⇒ AGR
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Gasifier erection
⇒⇒⇒⇒World’s largest gasifier
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Dome storage
⇒⇒⇒⇒ Petcoke storage with stacker + reclaimer
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Conclusions
● Make vs buy:
− Petcoke gasification (make) beats LNG import (buy) in India/Asia
● “Bottomless” refinery:
− Zero petcoke, lowest price refinery product
− Superior refinery margins
● Utilities:
− Repower captive cogen power plant with syngas
− Recover H2 from syngas, for refinery clean fuels
− Utilize SNG + syngas as process heater fuel
− Minimize refinery opex
● Petchem:
− Recover C2 + C2= for petchem feed with SNG substitution in RFG
− Supply utilities to new petchem projects
− Maximize refinery value addition to petchem
⇒⇒⇒⇒ Create a global landmark in gasification
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