The Industrialization of

Additive Manufacturing

www.siemens.de/additive-manufacturingSiemens Digital Factory | COC AM | Ulli Klenk

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The Internet is revolutionizing the business world

and creates major challenges for manufacturing companies

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In order to remain competitive manufacturing companies need to reach

enormous improvements in their processes

Reducing

the time to

market

• Individualized

mass production

• Volatile markets

• High productivity

Enhancing

flexibility

• Energy efficiency and

resource efficiency

as key competitive

factors

Increasing

efficiency

Increase

Quality

• Closed loop quality

processes

• Traceability and

integrated genealogy

• Shorter

innovation cycles

• More complex products

• Larger data volumes

Product and production

integrated Flexible production

Full process

transparency

Optimized

production resource

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Optimized

Processes

Enhanced

Products

At present various market influences

are demanding disruptive measures

• Production on demand

• Individual mass production

• Decentralized local production

• Reduced innovation cycles

• Optimized lead times

• Bionic & visionary Topologies

• New High End & Intelligent Materials

• Increased right first time

Potential Demands Siemens Competencies & References

• Turbine vanes

• Siemens Vision: Global printer cloud

• Tram arm rests

• Molds & Tools: Optimized Weiss spindle

• Turbine burner tips

• Corporate Technology started AM R&D 1989

Additive Manufacturing optimizes products and processes along the entire value-added chain

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Three Additive Manufacturing references within Siemens for

rapid prototyping, designed-in functionality and spare parts on demand

Reduced repair times

by 90%

“Designed-in functionality”

for e.g. gas turbine burner tips

in PS, Sweden, Finspång

Reduced innovation

cycle by 80%

“Rapid prototyping”

of e.g. vanes for gas turbines

in PG, Germany, Berlin

Reduce supply chain

dependency

“Spare parts on demand”

facilitates Easy Sparovation Part™

in MO, Germany, Erlangen

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“Industrie 4.0”, Digitalization and Additive Manufacturing

are keys to cope the challenges and utilize the potentials

The Siemens “Digital Enterprise

Software Suite” integrates:

• Seamless end-to-end

product lifecycle solution (PLM) for

• Products &

• Machines / Production lines

• Certified quality management

• Full track- & traceability throughout

the entire process house

• closed loop control

• Industrial hard ware platforms

(Sinumerik / Simotion / Simatic)

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Seamless end-to-end product lifecycle solution

improves all processes along the entire value-added chain

Product design

Productionplanning

Production engineering

Productionexecution

Services

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Additive Manufacturing combined with conventional machining

DMG

MORI SEIKI

Manufacturing of a complex part

in one machine

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Hybrid Additive in Action

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Our technology specific Additive Manufacturing software feature and

hardware components enable the industrialization of Additive Manufacturing

• Thermal and structural analysis

• Level based heat and strength

analysis

• Laser power regulation

• Topology optimization

• Design rules and conditions

• Design of lightweight structures

(lattice/honeycomb)

• Support structures

• Multi-material support

• Multi-axis additive solution

• Multi-laser solution

• Model slicing

• Deposition patterns

• Part orientation and nesting

Data Management and Shop Floor Connectivity

Siemens Production Software and MES Systems

Analysis (NX CAE)Design (NX CAD) Manufacturing (NX CAM)

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In collaboration with our strategic partners

we jointly industrialize Additive Manufacturing

Material Finishing

4. Line Integration

MOM *

KPI based

Certificates

5.

Increased part accuracyOne seamless software platform synchronizing the entire PLM tool chain

down to the machine runtime (e.g. optimized formats w/o “STL-triangles”)

1.

PP

CAE

CAM

CAD

1.

Design &

Simulation

2.

AM machine

3.

5. Increased production efficiencyKPI based certificates for documented part quality of produced parts

w/o inefficient workarounds (e.g. w/o computer tomography)

2. Increased process qualityReal time acquisition, analysis and control of the relevant process data

on the machine level (= closed loop control)

3. Increased machine efficiencyOpen CNC / CPU enables comprehensive machine data analytics

for continuous improvement (e.g. condition monitoring)

4. Enhanced process streamFully automated horizontal work flow integrating pre- and post- processes

in one production line (analogies with production machines)

* Manufacturing Operations Management

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Summary: Our portfolio along the entire value chain

is driving the industrialization of Additive Manufacturing

We supply PLM software

to design & simulate

parts & production

We automate machines

& enable line integration

We produce

with AM

PROFINET

Control,

Drives

& Motors

Human

Machine

Interface

I/O

Manufacturing

Operations

Management

We evaluate materials

& develop processes

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Thank you!

Ulli Klenk

Head of Product Management & Sales

Competence Center Additive Manufacturing

Siemens AG

Digital Factory Division

Motion Control

DF MC AMF

Frauenauracher Str. 80

91056 Erlangen, Germany

Mobile: +49 173 7073185

E-mail: ulli.klenk@siemens.com