The impact of near-sourcing on the port of Rotterdam -Hiu-mei Chau.pdfMaster thesis Author: Hiu-mei...
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The impact of near-sourcing on the port of Rotterdam
Master thesis
Author: Hiu-mei Chau
Student number: 311050
Erasmus University Rotterdam
Erasmus School of Economics
Section Urban, Port and Transport Economics
Supervisor: Dr. Bart Kuipers
April 2013
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Abstract
In the past, many companies moved their production to China, because of the lower labour
costs. However, one sees that recently some companies are moving part of their production
back to Europe after experiencing several issues, such as, quality issues, increasing wages in
China, and an inflexible and unreliable supply chain. This emerging trend of producing in
countries near the final market is called “near-sourcing”.
The aim of this thesis is to find out what the impact of near-sourcing is on the port of
Rotterdam. Based on scientific papers, articles and newspapers, one finds that near-sourcing is
indeed an emerging trend. Furthermore, it has many advantages and opportunities that
companies overlooked. Besides, the hidden cost of global sourcing are overlooked by many
companies as well. According to Verweij (2009) the cost savings for a global sourcing
company, in the end, is in average only 5% or less. I focused on the clothing industry as I
believe that near-sourcing is relevant for this industry. Clothing companies should be able to
react quickly on the market demand when a certain T-shirt with a certain print turns out to be
a hot item.
The findings are that some companies are already near-sourcing and see near-sourcing as a
relevant strategy of the supply chain. Also, companies are aware of the increased production
costs in China and start seeking for alternatives. Near-sourcing may be a solution for this.
Next to China, more and more clothing companies are producing in Turkey and this share will
increase in the future. Thus, part of the production will move from China to Turkey. This
causes the port of Rotterdam to lose a certain part of the throughput as products from Turkey
are always transported by trucks to the Netherlands.
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Acknowledgements
During the period I’ve been writing this thesis, I faced many issues within the family and
friends sphere. In the beginning I thought I could get over it by myself as usually, but this
time it didn’t work out. After all I passed through this whole process and I believe that I’ve
become a mentally stronger person because of all these issues. I would like to thank many
people for their support and help during this period.
First of all, I would like to give special thanks to Loraine. The past 4 years you taught me a lot
and influenced my mode of life. I truly appreciate this.
Further, I want to give my thanks to my dearest friends Monic, Kelly, Kalai, May and Fandy.
Thank you for listening to my stories when I needed you and thanks for your valuable
advices.
In addition, I would like to thank Ms. Barbara Kwa and my classmate Marianne for keeping
me motivated to finish my thesis.
Further, I’m grateful to the supply chain managers and branch managers who were willing to
help me with my thesis and accepted my interview.
Last but not least, I would like to thank my supervisor Dr. Bart Kuipers. Without your
guidance and remarks I wouldn’t be able to produce a master thesis as it now is.
Thank you all for your support.
Hiu-mei Chau,
April 2013.
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Table of contents 1. Introduction ............................................................................................................................ 6
1.1 Background ....................................................................................................................... 6
1.2 Problem statement ............................................................................................................ 9
1.3 Research questions ......................................................................................................... 10
1.4 Methodology ................................................................................................................... 10
2. The growing impact of near-sourcing .................................................................................. 12
2.1 What is near-sourcing? ................................................................................................... 12
2.2 Definition of near-sourcing ............................................................................................ 13
2.3 Advantages of near-sourcing .......................................................................................... 14
2.4 Disadvantages of near-sourcing ...................................................................................... 15
2.5 Local sourcing versus near sourcing .............................................................................. 16
2.5.1 Illustrations from Mexico: near sourcing for the US-market .................................. 18
2.5.2 The impact of near sourcing on supply chains ........................................................ 19
3. Industries using near-sourcing.............................................................................................. 20
3.1 Illustrative examples of near-sourcing companies ......................................................... 20
3.2 The relevance of near-sourcing for the concerned industries ......................................... 21
3.3 The development of the trade value of the concerned industries .................................. 24
3.4 The development of the clothing industry in the Netherlands ........................................ 25
4. Statistical analysis of the textiles and clothing industry ...................................................... 27
4.1 The division of the textiles and clothing industry .......................................................... 27
4.2 Analysis of the statistics ................................................................................................. 31
4.2.1 Analysis of the statistics per subgroup in general ................................................... 32
4.2.2 Analysis of the statistics per group ......................................................................... 39
4.2.3 Analysis of the statistics of the group, end-products, in detail ............................... 44
4.2.4 Graphical analysis of HS-Code 61 and HS-Code 62. ............................................. 48
5. Global supply chain vs. local supply chain .......................................................................... 52
5.1 Definition of a supply chain ........................................................................................... 52
5.2 Development of supply chains ....................................................................................... 52
5.3 Different types of supply chains ..................................................................................... 55
5.4 Differences between a global and local supply chain ..................................................... 56
5.5 Global supply chain or local supply chain? .................................................................... 59
6. The port of Rotterdam .......................................................................................................... 67
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6.1 General information about the port of Rotterdam .......................................................... 67
6.1.1 General information about Maasvlakte II ............................................................... 67
6.1.2 General information about the throughput of the port of Rotterdam ...................... 68
7. The impact of near-sourcing on the port of Rotterdam in theory and figures ...................... 69
7.1 The impact of near-sourcing companies on the port of Rotterdam in theory ................. 69
7.2 The impact of near-sourcing companies on the port of Rotterdam in statistics ............. 72
8. Results of the interviews ...................................................................................................... 74
9. Conclusion ............................................................................................................................ 79
References ................................................................................................................................ 81
Appendix .................................................................................................................................. 87
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1. Introduction
The first chapter provides background information about the trend of companies moving their
production towards Southeast Asia, and the “problems” that arise because of this movement.
This will be followed by the research questions and the methodology.
1.1 Background “Made in China”, “Made in China”, “Made in China” - The majority of the products we’re
using nowadays is “Made in China”. In the past, many companies moved their production to
Southeast Asia (in particular China) to gain a competitive advantage. Companies had to
minimize their costs in order to stay competitive (The Economist, 2013). By producing in
Southeast Asia, companies benefit a cost advantage (Crnic, Kleemann & Seider, 2006)
because of the relative low labour costs compared to domestic production (Western Europe or
Northern America). From the basic economic theories, however, one knows that this cost
advantage will eliminate within a certain period of time since labour costs will increase as the
prosperity grows. This is also shown in practice. Citing Banister and Cook (2011):
“Inflation in China has been substantial. Consumer prices in urban areas increased
an average of 3.3 percent annually from 2005 through 2008. Consumer prices in rural
areas increased even more rapidly, at an average annual rate of 3.9 percent. Even
after an adjustment for consumer price inflation, the rise in compensation costs for
manufacturing workers in Chinese currency is real and rapid in urban manufacturing
units. One reason for the surging manufacturing labor compensation costs in China is
the rising literacy, numeracy, and educational attainment of even unskilled and
semiskilled employees from rural as well as urban areas, and even greater increases
in the human capital embodied in skilled workers and high-talent employees.”
A research from the Dutch organization of fabric and clothing traders and manufacturers,
Modint, shows that the hourly wages of manufactory workers in China increased with 89%
between 2005-2010 (FashionUnited, 2011), whereas, those in Europe increased with average
3.9% (Eurostat, 2012). Citing a special report of The Economist (2013):
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“The original idea behind offshoring was that Western firms with high labour costs
could make huge savings by sending work to countries where wages were much lower.
(…) But now companies are rethinking their global footprints. The first and most
important reason is that the global labour "arbitrage" that sent companies rushing
overseas is running out. Wages in China and India have been going up by 10-20% a
year for the past decade, whereas manufacturing pay in America and Europe has
barely budged.”
And according to LeBlanc (2009), the Guangdong province (China’s richest province) raised
its minimum wage by 18% in 2008 and some Chinese government subsidies have also been
eliminated, which has further increased manufacturing costs in China.
Besides, there are many “hidden” costs coupled to a Southeast Asia based supply chain.
“Most know that supply chain management is important but they underestimate the magnitude
of the hidden cost of longer supply chains, reduced flexibility and lost gross margin from
missed sales and write-downs” (Stalk & Waddell, 2007). According to Verweij (2009) the
cost savings for a global sourcing company, in the end, is in average only 5% or less.
Another problem are the rising energy prices - the price per gallon of diesel was close to $5
per gallon and oil barrel prices were nearly touching $150 during the summer of 2008
(Berman, 2012) - what makes sourcing in China relative costly. A study found that 56% of
companies surveyed now have a higher landed cost1
1 Landed cost is the cost to transform inputs at the source to outputs at the destination (Allon & Van Mieghem, 2010).
for products produced in Asia than they
had when they manufactured them at home (LeBlanc, 2009). Furthermore, a study of the
Boston Consulting Group (BCG) claims that over the next five years it will be more cost-
efficient to manufacture locally an estimated 10%-30% of goods currently imported from
China in product sectors, such as, transportation, appliances and electrical equipment,
furniture, plastic and rubber products, machinery, fabricated metal products, and computers
and electronics (Fossey, 2012). As a response to the rising costs in China, many companies
considered to manufacture in Central Eastern Europe (CEE), Turkey, Northern Africa, Central
America and Southern America. This shift of production to countries located near the markets
is called “near sourcing”. The statistics are also showing, to a certain extent, that there’s
indeed the phenomenon of near-sourcing taking place. Figure 1 (see appendix) shows that the
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share of national imports of the European Union, Canada, and the United States in world
imports has decreased from 19.3% to 17.5%, from 5.1% to 3.4%, and from 26.5% to 16.9%,
respectively, between 2000 and 2010. The fact that their national import as a percentage in the
world imports decreased may provide some evidence that the phenomenon of near-sourcing is
indeed taking place. The reasoning might be, that, their share of national import in world
imports decrease as the products are being produced near the final market (thus, in countries
within the same continent). Thus, in the case of the European Union, this means, that products
are being produced in CEE and being sold throughout Europe. As result, the national import
of the European Union itself decreases. This also applies to the United States, where products
are being produced in Central America or Southern America and being sold throughout the
United States, leading to a decrease of the share of national imports of the United States. Also,
the figures 2A and 2B (see appendix) are showing, to a certain extent, that the phenomenon of
near-sourcing is taking place in Europe. The statistics with regard to intra-Europe trade
shows, that, for several product groups, the amount of trade within the 27 countries of the
European Union has increased between 2006-2010. This will be further discussed in chapter
3. To confirm this, however, we are going to look at the statistics of the world trade in the
clothing sector as well and compare them with the statistics of intra-Europe trade in the
clothing sector, in order to find out, whether the intra-Europe trade compared to the world
trade increased relatively or not.
Companies operating in several industries might face near-sourcing, such as, biotechnology,
chemicals, construction, electrical engineering, food industry, information and
communication technologies, textiles and clothing, and tourism (European Commission,
2012). Near-sourcing seems especially relevant in the clothing industry, since it’s important to
have the newest collection of clothes available in the shops during the newest fashion trend
(to prevent missed sales), and, retailers must come up with a new collection regularly in order
to keep attracting customers. For an American fashion company producing in China, for
instance, it will take 85-120 days before the newest collection of clothes arrives, whereas
when producing in Mexico it takes 54-60 days (FashionUnited, 2011). The textiles and
clothing industry covers an important number of activities from the transformation of fibres to
yarns and fabrics to the production of a wide variety of products such as hi-tech synthetic
yarns, wool, bed-linen, industrial filters, geo-textiles, clothing etc. This sector is an important
part of the European manufacturing industry. It plays a crucial role on the economy and social
well-being in numerous regions of the EU-27. In 2006, there were 220.000 companies
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employing 2.5 million people and generated a turnover of €190 billion. The textiles and
clothing sector accounts for 3% of total manufacturing value added in Europe (European
Commission, 2012). Levelt (2010) indicates the importance of flexibility and punctuality in
the Market World of clothing as well, and, states the importance of a repeat order when an
item is sold quickly. However, this is not an easy task, because from the initial design ideas to
the final delivery to the retailer, it could take more than one year, and, even the delivery of an
already available model can take six weeks. A delay of one week can result in missing a sales
peak, and thus, missing revenues.
For the clothing industry it’s important to repeat an order quickly when an item is sold out,
and this is only possible when producing close to the consumer markets (with relative lower
transportation costs) or by producing in China and transport it by air (with relative higher
transportation costs). In both scenarios, this has a certain impact on the port of Rotterdam.
Many European distribution centers are located in The Netherlands, because it’s well-known
as a logistics country in Europe, with thanks to its “classic” characteristic, which is, good
accessibility to the European market because of the excellent hinterland connections. The role
of the port of Rotterdam, therefore, is relevant, since large amounts of clothing from China
enters Europe via the port of Rotterdam. Therefore, I will be focusing on the clothing industry
to find out what the impact of near-sourcing is on the port of Rotterdam.
1.2 Problem statement The fact that companies are implementing near-sourcing might have an impact on the port of
Rotterdam, since the port of Rotterdam functions as the gateway to Europe with an annual
throughput of about 430 million tons (Port of Rotterdam Authority, 2012). From a logical
sense, since not all products are being produced in Southeast Asia any longer, the amount of
transportation flows from Asia to Europe will reduce. While in the past products were shipped
from Asia to Europe (using the port of Rotterdam as a gateway), nowadays, products
produced in CEE might arrive at their final destination without reaching the port of
Rotterdam. Products produced in CEE can arrive the final destination by train or truck as well.
Hence, the role of the port of Rotterdam seems not indispensable anymore in a certain supply
chain. According to Notteboom & Winkelmans (2001) ports can no longer expect to attract
cargo simply because they are natural gateways to rich hinterlands since major port clients
consider ports merely as a sub-system in the logistics chain. The problem arises for the port of
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Rotterdam as the port is expanding with the Maasvlakte II, which provides a capacity of 17
million TEU (Port of Rotterdam Authority, 2012). Thus, the capacity of the port of Rotterdam
is expanding, while the port of Rotterdam will lose the part of cargo which is produced in
CEE and transported by trucks or trains, whereas it used to be shipped from Asia to
Rotterdam. However, research must be done in order to examine whether this is true or not.
With this master thesis I will investigate what the impact of near-sourcing is on the port of
Rotterdam.
1.3 Research questions For studying the impact of near-sourcing on the port of Rotterdam the following research
question has been formulated:
“Does the emergence and growing importance of near-sourcing have an impact on the
port of Rotterdam?”
There are 5 sub questions to answer the research question:
1. What is near-sourcing?
2. What are the advantages and disadvantages of near-sourcing?
3. For what types of industries will near-sourcing have an impact?
4. What are the several types of supply chains: a supply chain relying on global sourcing
with production centered in Asia/China and a supply chain relying on near-sourcing?
5. How is the clothing chain influencing the port of Rotterdam by near-sourcing?
1.4 Methodology First, a literature review will be done to find out what near-sourcing is. A definition as well as
advantages and disadvantages of near-sourcing will be given. Then, the importance and the
differences between near-sourcing and global sourcing will be raised. Also, several industries
will be mentioned, where near-sourcing has already been implemented or will do so in the
future. The impact of near-sourcing will be assessed on the industry level. This will be
followed by a few illustrative examples where companies have implemented near-sourcing
already. Furthermore, typical global sourcing and local sourcing supply chains of a clothing
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company will be identified. Additionally, I will interview several supply chain managers or
branch managers of clothing companies in the Netherlands to find out what the importance
and the impact of near-sourcing is on the port of Rotterdam. Finally, the thesis will end with a
conclusion, answering the research questions, and, some recommendations and shortcomings
will be given as well.
Figure 3. Schematic overview of the structure of the thesis. Source: made by author.
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2. The growing impact of near-sourcing
I conducted an extensive literature review on near-sourcing and local sourcing, from which
the most relevant parts are shown below. The advantages, potential, and relationship of near-
sourcing are mainly discussed in this chapter. Also, the first and second sub question “What is
near-sourcing?” and “What are the advantages and disadvantages of near-sourcing?” will be
discussed.
2.1 What is near-sourcing? As mentioned in the introduction in the previous chapter, companies have to reduce their costs
in order to stay competitive. As a result, many companies moved their production to countries
with lower labour costs, such as, China, India, Vietnam, and Bangladesh. Components of
products are manufactured all over the world in order to minimize costs. This phenomenon is
called “global sourcing”. Two other frequently used terms are “outsourcing” and
“offshoring”. These two terms are often used interchangeably, while there’s a certain
difference. Offshoring means moving work and jobs outside the country where a company is
based. Outsourcing, however, means sending work to outside contractors. These can be either
in the home country or abroad, but in offshoring they are always based overseas (The
Economist, 2013). Recently, there’s a reverse movement that companies remove (parts of)
their factories from Asia to their domestic country or near their domestic country, such as
countries located in CEE, Turkey, or Northern Africa in the case of West Europe and
countries located in Central America or Southern America in the case of Northern America.
This movement of reversing the production back to its origin is called “re-shoring” and
moving the production to a country near the market is called “near-sourcing”, “nearshoring”
or “local sourcing”. Many researchers pointed in their study about local sourcing that there is
no clear definition about “local” (Culliney, 2012), however, often it’s referred to a supplier in
the same country or region, depending on the type of industry. In this study, the phenomenon
that companies produce their products in CEE, Turkey, or Northern Africa instead of
producing in China is called “near-sourcing”. As a consequence of this trend, there’s a
slowdown in the line haul services between Asia-Europe and Asia-North America to be
expected. Moreover, the past 2 years have witnessed more near-sourcing activity from US and
European-based multinationals, with Eastern Europe, North Africa and Central America
seeing higher levels of inward investments (Fossey, 2012).
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2.2 Definition of near-sourcing As described before, near-sourcing is the phenomenon that companies located in
Western Europe produce or source in CEE, Turkey, or Northern Africa (and - in the case
of the US - companies located in Northern America produce in Central America
or Southern America) instead of producing in China or sourcing from China.
The director of AMR Research's Value Chain Strategies Group, Steve Hochman, describes
near-sourcing as follow “It's any kind of sourcing strategy that shrinks distance a measurable
degree, especially your source of supply and the market you serve” (Shister, 2008).
Hinkelman (2008) defines near-sourcing as “the contracting of a business function to an
outside third party contractor or subcontractor that is located in close domestic proximity to
the contracting company”. According to Huebsch (2012) “returning production to areas close
to their customer bases” is called near-sourcing. And, “near-sourcing” refers to the cases
where the outsourced operation is to a site in close geographical proximity (Ferdows, 2009).
Considering the several definitions, and since the focus is on the production of certain
companies that are producing in CEE, Turkey, or Northern Africa instead of China, here,
near-sourcing is defined as:
“Managing the supply chain in such a way that the production is taking place near the
final market with emphasize on reducing the distance in sourcing strategies, reducing
the “hidden” costs, and increasing the flexibility of the supply chain”.
With this research I’m focusing on identifying the impact of near-sourcing on the port of
Rotterdam. Therefore, I will make no difference between whether the production is organized
by a third party or not, because this is not relevant for the impact of near-sourcing on the port
of Rotterdam. Local sourcing and near shoring are synonyms for near-sourcing. In general,
“re-shoring” is a synonym for near-sourcing as well, but the main difference is that companies
that re-shore are companies that were producing in Europe in first place, but moved their
production to China (because of lower labour costs), and, after experiencing several problems
with producing in China, these companies are now moving their production back to Europe,
whereas, companies that near-source might not have produced their products in China, but
were producing in Europe or in the domestic country in the first place, and are now sourcing
from low-wage countries located in CEE, Turkey, or Northern Africa as alternative.
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2.3 Advantages of near-sourcing The fact that companies have been moving their production from Southeast Asia to CEE,
Turkey or Northern Africa is because many companies faced several problems with global
sourcing, such as, rising labour costs, lack of quality, long lead times, inflexibility, hidden
costs, lack of English language proficiency, different technical standards, lack of a holistic
supply chain view, and Chinese suppliers are unfamiliar with Western terms and conditions
(Accenture, 2007; Stalk & Waddell, 2007; Verweij, 2009; Allon & Van Mieghem, 2010; The
Economist, 2013). To a certain extent, these problems of global sourcing can be viewed as the
advantages of near-sourcing. As a result, the advantages of near-sourcing are in particular a
relative high quality, shorter lead times, a relative flexible production process,
lower transportation costs, and economic viability (Cagliano et al., 2012).
DePalma (2005) enumerates, time-zone compatibility, proximity to the markets, and cultural
identity, as advantages of near-sourcing. The Chartered Institute of Purchasing & Supply
(CIPS) (2012) indicates the following advantages when a company is sourcing locally: good
public relations for an organization (especially if it’s a large employer in an area);
demonstrates investment in the community; place considerable value on serving the local
community and the benefits associated with it; easier to travel to suppliers for supplier
development, contract management purposes, and site inspections; the local knowledge of
local suppliers means that they are well-placed to appreciate and satisfy local preferences; and
supply chains are generally shorter, which leads to greater certainty and predictability of
delivery times (CIPS, 2012). This is particularly attractive to companies working on a Just-in-
Time basis. The hidden costs - which are often overlooked - where Stalk & Waddell (2007)
are referring to, include lost gross margins and the cost of excess inventory write-downs. The
hidden costs of a lengthy supply chain related to global sourcing are the largest costs – and
thus the main disadvantage of global sourcing and therefore the main advantage of near-
sourcing. When the product isn’t there for the consumer to purchase, a company will face a
gross margin loss which ranges from 40% - 60% of the shelf price (Stalk & Waddell, 2007).
Besides, when there’s an oversupply of products that consumers don’t want, a company
will face the cost of excess inventory write-downs which comes down to 10% - 20% of sales
(Stalk & Waddell, 2007). Moreover, a company will face the expense of flushing defective
inventory from the supply chain. This type of hidden cost is related to the time, which is lost
to identify the cause of a quality problem, correcting it, and resetting production. Costs are
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incurred by removing the defective inventory and by producing additional goods to meet back
order and current demand (Stalk & Waddell, 2007).
2.4 Disadvantages of near-sourcing However, the main reason why companies moved their production to China is because of the
relative low wages. Despite of the rising labour costs in China, the hourly wages in China are
still relative low compared to those in Europe. Data of the Bureau of Labor Statistics (BLS)
(2011) shows that the hourly wage of an employee in China is around $1.36, whereas the
hourly wage of an employee in CEE is around $6.632
According to CIPS (2012) there are several disadvantages related to local sourcing. When
using local suppliers there is the potential risk of ‘getting too close for comfort’ (especially if
buyers find that the supplier's staff include company people they know socially and to whom
they may even be related). This can obviously lead to difficulties in the supplier selection and
contract award process (which to some extent can be overcome with a clearer ethics policy).
Even without close connections of this nature, difficulties can still arise with local suppliers in
the sense that if they fail to honour their contractual obligations, like any supplier, it may be
necessary to terminate the contract which can lead to undesirable local publicity.
(Eurostat, 2012). The main
disadvantage of near-sourcing is the relative high labour cost compared to China.
Moreover, possible disadvantages of using local suppliers are: a possible resistance to change,
too great a dependence on the buying organization which can lead to complacency in both the
financial and technical sense, if local suppliers are small businesses they may be restricted in
terms of exercising economies of scale and may be less efficient than their larger competitors,
and the difficulty of being able to differentiate between encouraging local suppliers to be
competitive and the positive discrimination in favour of local suppliers as a policy (Morrell,
2010; CIPS, 2012). It should be mentioned, however, that this last part of disadvantages are
probably more relevant for the food industry, as these disadvantages are more focused on
using local suppliers. In this case, local suppliers are referred to suppliers ‘based within easy
reach of the buyer’ (CIPS, 2012), which means that they’re located in the same city, or at
least, country. However, in the area of this study, companies in the clothing industry probably
2 This hourly wage is an average of the four countries in Europe with the lowest hourly wages, namely €3.50 (Bulgaria), €4.20 (Romania), €5.50 (Lithuania), and €5.90 (Latvia), whereby the average US/EUR exchange rate of 2011 is used: USD/EUR=0.72 (X-rates, 2012).
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won’t deal with this kind of local suppliers, because when clothing companies are near-
sourcing and if the final market is Western Europe, the suppliers are more likely from Turkey,
Spain, Romania, Bulgaria etc. and the products are normally not produced locally. In Table 1
the advantages and disadvantages of near-sourcing are summarized.
Advantages & Disadvantages of near-sourcing
Advantages Disadvantages
Relative high quality Relative high labour cost
Shorter lead times
Relative flexible production process
Lower transportation costs
Economic viability
Time-zone compatibility
Proximity to markets
Good public relations
Demonstrates investment in the community
Place value on serving the local community
Easier to travel to suppliers
Local knowledge of local suppliers/Cultural
identity
Shorter supply chain
Less hidden costs
Table 1. Advantages and disadvantages of near-sourcing. Source: made by author; based on
literature.
2.5 Local sourcing versus near sourcing Kaiser (1997) did a case study on Braun Electric (Shanghai) Co. Ltd (German manufacturer
of small electronic appliances), and examined the problems with and strategies of using local
suppliers for its productions of electric foil shavers in China. He indicated that many
multinational companies producing in China faced several problems, such as, dark
bureaucracy without defined contact partners, unclear Chinese priorities of distribution,
potential conflicts of interest, a missing network of markets, poor quality components, delays
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in component delivery, quantity requirements not met by the supplier, and poor delivery
service by the supplier. Besides, Kaiser (1997) points out that local purchasing is important as
it enables the company to produce on a just-in-time delivery basis, to decrease direct product
costs, to improve delivery service, to ease communication between supplier and manufacturer,
and to save foreign exchange. Finally, Kaiser (1997) has suggested a variety of potential
strategies to achieve the advantages of sourcing locally as much as possible, such as, keeping
and employing mental and personal directories, active consumption of information,
attendance at exhibitions, and component quality and supplier development.
Crone (2002) investigated the extent of local material input linkages at foreign multinational
plants in the United Kingdom (UK) and discussed the possibilities for policy intervention to
increase the level of local sourcing. Wagner, Fillis & Johansson (2005) did an exploratory
investigation to gain insights into attitudes and perceptions of supplier development and local
sourcing programs in the UK grocery retail sector. Their findings are that retailers do seem to
be undertaking supplier developments, but suppliers experience some difficulties in
supporting grocery retailer category management and branding strategies.
Waddel, Hutten-Czapski & Kosiński (2006) indicate the opportunity of sourcing in CEE. A
research conducted by the BCG suggests that some companies overlook the opportunity of
CEE and source and manufacture in Asia, because of some misperceptions about the CEE
region, combined with the huge attention on China. They recommend that companies that
source and produce products in China, which are being sold in Western Europe, might do
better to explore opportunities closer to the markets, since for many companies serving
Western Europe, CEE’s costs are competitive with China’s. CEE markets will continue to
grow for at least the next several years and CEE countries offer exceptional capabilities and
productivity. Furthermore, several CEE countries offer business environments that are more
favorable than China’s (Waddel, Hutten-Czapski & Kosiński, 2006).
Morris & Barnes (2008) investigated the dynamics of global clothing and textile value chains.
They showed how the economies of Sub-Saharan Africa have been drawn into these
globalized value chains, enabling the development of clothing industries in a number of less
developed, poor countries. They point out that policy levers must be directed not only towards
export market possibilities, but also towards realigning the domestic value chain in order to
ensure competitive access to domestic market opportunities. Besides, Morris & Barnes (2008)
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recommend that South African textiles and clothing manufacturers need to substantially
upgrade their operational capabilities to secure speed and flexibility that differentiates them
from primarily Asian competitors.
2.5.1 Illustrations from Mexico: near sourcing for the US-market Selko (2009) concludes that Mexico is becoming an increasing popular location as supply
chain management, and, quality issues continue to raise concerns about outsourcing
production to China. Companies are looking at near-sourcing opportunities and moving back
to North America, especially Mexico. Referring to Nathan Pieri, senior vice president of
marketing and product management with Management Dynamics, a provider of global trade
management solutions, in this article of Selko (2009) “Being able to coordinate the order
cycle and ship goods from the same time zone in Mexico is often more cost-effective than
trying to do that overseas given the logistic difficulties.”
Jordaan (2010) did a case study on FDI, local sourcing, and supportive linkages with domestic
suppliers in Mexico. He concludes that, whereas, first generation maquiladora3
3 A maquiladora is a manufacturing plant that imports and assembles duty-free components for export. The arrangement allows plant owners to take advantage of low-cost labour and to pay duty only on the “value added” (Encyclopaedia Britannica, 2012).
firms use
significantly less local suppliers, younger generation maquiladora firms purchase a
significantly larger share of their inputs in the region. This corresponds to the emerging trend
of near-sourcing, where, companies recently move their production from China to other low-
cost countries located in CEE, Turkey, or Northern Africa in the case of Western Europe.
Allon & Van Mieghem (2010) considered a firm that has access to a responsive nearshore
source (for example Mexico) and a low-cost offshore source (for example China), where the
firm must determine an inventory sourcing policy to satisfy random demand over time. They
analyzed a tailored base-surge (TBS) sourcing policy that combines push and pull controls by
replenishing at a constant rate from the offshore source and producing at the nearshore
plant only when inventory is below a target. The constant base allocation allows the
offshore facility to focus on cost efficiency, whereas the nearshore facility’s quick response
capability is utilized only dynamically to guarantee high service. They claim that total
landed cost was minimal when allocating more than 50%, but less than 100% to China.
19
2.5.2 The impact of near sourcing on supply chains The phenomenon of near-sourcing shows that more and more companies produce near the
final market in order to lower the lead times and the costs. Since it’s no longer as beneficial as
before to source in China because of the rising labour costs and lack of quality, an alternative
is sourcing in CEE, Turkey, or Northern Africa with reduced lead times and transportation
costs (Stalk & Waddell, 2007).
More recently, Cagliano, De Marco, Rafele & Arese (2012) proposed a decision-making
approach for investigating the potential effects of near-sourcing on supply chains. They found
that switching from East Asian suppliers to continental vendors enables a supply chain
reengineering that increases flexibility and responsiveness to demand uncertainty which
(together with decreased transportation costs) assures economic viability, thus proving the
benefits of near-sourcing. These findings correspond with the reasoning why companies
moved out of China, since global sourcing goes together with longer lead times, lower
responsiveness, and inflexibility (Accenture, 2007; Stalk & Waddell, 2007; Allon & Van
Mieghem, 2010). Additionally, lengthy supply chains are coupled with “hidden” costs such
as, increased inventories, overproduction and underproduction, write-downs of excess
inventories, and, most important, lost margins from stock outs (Stalk & Waddell, 2007).
According to Ferdows (2009), other hidden costs related to a footloose manufacturing
model are: atrophy of expertise, hurting morale, commoditizing the product, and helping
competitors.
20
3. Industries using near-sourcing
In this chapter, the third sub question “For what types of industries will near-sourcing have
an impact?” will be discussed. We’re going to have a look on the several industries in Europe.
The statistics of intra-trade of 27 EU-countries are used to find out whether a specific industry
is using (or tend to use) near-sourcing or not. The intra-trade value shows the value of goods
traded within Europe. When the intra-trade value is increasing within a certain period, one
might see this development as a sign of near-sourcing. Also, based on the advantages and
disadvantages of near-sourcing mentioned in the previous chapter, I made a review whether
these advantages are relevant for a certain industry or not. I judged the relevance of each item
based on logical sense and based on all literature I’ve read for this research. But first, a few
illustrative examples of near-sourcing companies are given below.
3.1 Illustrative examples of near-sourcing companies A well-known example of a near-sourcing clothing company is Zara, a Spanish clothing
company with 750 stores in 56 countries. Zara uses a so-called hybrid model - a rooted
network for the more complicated and time-sensitive products, like women’s suits in seasonal
colors, and, a footloose model for the simpler and predictable items, like men’s shirts in
classic colors (Ferdows, 2009).
Another well-known company, that is near-sourcing, is IKEA. It has a successful footloose
manufacturing network with 1220 suppliers in 55 countries (Inter IKEA systems B.V., 2012).
The 12 fulltime designers of IKEA are working in Sweden, and, the majority of its suppliers
are from Europe (67%), followed by Asia (30%), and North America (3%) (Inter IKEA
systems B.V., 2012).
Taphandles is another example of a near-sourcing company. Taphandles is a Seattle-based
company that produces distinctive tap handles for breweries. This company has a factory in
China with 450 employees. Since Taphandles is a fast-growing company, it needs 2 additional
factories. However, the CEO didn’t decide to put the new factories in China, but in the US.
One factory is located in Woodinville and the other factory is located in Chicago (Grunbaum,
2011).
21
As we see, near-sourcing can take place in every industry. Of course, the fact that a certain
company operating in a certain industry doesn’t mean automatically that near-sourcing is
taking place in this industry. One should look further into the statistics to confirm this.
3.2 The relevance of near-sourcing for the concerned industries Below, I will use a simple method based on the advantages of near-sourcing (which were
discussed in the previous chapter) to show the relevance of near-sourcing in the clothing
industry. Based on the advantages of near-sourcing, I will look at the relevance of these items
for each industry, which is summarized in figure 4 below. It should be mentioned that I only
considered the most relevant items. The relevance of the items is based on the number of
articles, where these items are discussed with regard to this topic.
22
Industry High
quality
Shorter
lead
times
Lower
transportation
costs
Time-zone
compability
Proximity
to
markets
Less hidden
costs
Food
industry
+ + + + + +
Crude
materials
industry
-* +/- + - + +
Energy
industry
-* +/- + - + +
Chemicals
industry
-* +/- + - + +
Textiles
and
clothing
industry
+ + + + + +
Footwear
industry
+ + + + + +
Figure 4. Relevance of the advantages of near-sourcing for the concerned industries. Source:
made by author. + = relevant for the industry - = not relevant for the industry +/- = nor relevant nor irrelevant for the
industry *The fact that I rated a minus ( − ) for the item high quality for the crude materials industry, energy
industry, and chemicals industry is not because the quality of the products in these industries are not important.
The reason for this, is that, the quality of the products in these industries do not differ, regardless the products are
sourced from China or CEE.
As one can see, based on the simple method I used above, the food industry, textiles and
clothing industry, and the footwear industry are the most sensitive to the selected items of
advantages of near-sourcing.
These are industries, where especially, good quality, short lead times, and low transportation
costs are relevant. The demand in the crude materials industry, energy industry, and chemicals
23
industry, is relative steady. Besides, it’s usual to work with contracts and forward contracts in
these industries to guarantee supply and demand for a fixed price.
Generally, the demand of consumers in the food industry is relative steady as well. However,
with the textiles and clothing industry it’s different. Of course, everyone is wearing clothes
every day, but not everyone is buying clothes every day (except shopaholics perhaps). Within
the textiles and clothing industry, the products can be divided into two groups: basic items
and fashion items. The latter is where I’m focusing on with this thesis.
Basic items are for example colored T-shirts without any prints and ordinary jeans. For the
basic items, it’s fine to produce them in China, even though, with longer lead times. Basic
items are not fashion sensitive, and therefore, not time sensitive. Thus, it doesn’t matter that
much whether those colored T-shirt are produced in China or CEE (only considering the lead
time element, assuming the other factors are more or less the same; ceteris paribus).
Normally, clothing companies know beforehand how many of those basic colored T-shirts are
sold per month approximately. Therefore, they can predict beforehand how many basic items
they need.
The lead time element, however, is relevant for the fashion sensitive items. For example,
when a certain shirt with a certain print becomes a hot item in the Netherlands (because a very
popular celebrity wore it or simply because the consumers like it a lot), the producers have to
increase their production to supply this product. However, when these shirts are being
produced in China, it will take about six weeks to transport them to the Netherlands. In this
period of six weeks, there’s no supply of these shirts, and retailers are missing revenues
because these shirts are out of stock.
Stock holding is no option for clothes, because the demand is unpredictable, and clothing
companies are working with the JIT concept to reduce costs. Besides, clothes are products
that are very sensitive to the reliability of the travel time (Kuipers, Snelder & Van der Ham,
2006). The lost of value of clothes is fast because of its short product life cycle. Another
problem is that the shirts are not that hot anymore when they arrive in the Netherlands two
months later. Perhaps two months later another product has become a hot item already.
Of course, one can solve this problem by transporting them by air instead of sea, but this
increases the transportation costs significantly. Therefore, I think it might be a good
alternative/solution for the clothing industry (in particular the fashion sensitive part) to
24
implement near-sourcing. When the products are being produced near the final market, the
lead times are shorter. For products being produced in Turkey, for example, it takes only 5
days to arrive in the Netherlands when transporting by truck. Further in this thesis, we’ll look
into the development and the functioning of the clothing industry and try to link this with
near-sourcing.
3.3 The development of the trade value of the concerned industries There are several industries where companies are implementing near-sourcing, such as,
especially, the food industry, the crude materials industry, the energy industry, the chemicals
industry, the textiles and clothing industry, and the footwear industry. Based on the figures 2A
and 2B (see appendix), one can conclude that near-sourcing is taking place in Europe with
regard to, first, the food industry as the total intra-trade value within the 27 EU-countries of
the product group food and live animals increased from 172,541 million euro to 212,852
million euro from 2006 to 2010 (an increase of 23.4%) (see table 2 below);
second, the crude materials industry as the total intra-trade value within the 27 EU-countries
of the product group crude materials, except fuels increased from 71,801 million euro to
82,004 million euro from 2006 to 2010 (an increase of 14.1%);
third, the energy industry as the total intra-trade value within the 27 EU-countries of the
product group energy products increased from 155,614 million euro to 172,243 million euro
from 2006 to 2010 (an increase of 10.7%);
fourth, the chemicals industry as the total intra-trade value within the 27 EU-countries of the
product group chemicals increased from 358,668 million euro to 414,866 million euro from
2006 to 2010 (an increase of 15.7%);
fifth, the textiles and clothing industry, and sixth the footwear industry as the total intra-trade
value within the 27 EU-countries of the product group miscellaneous manufactured articles
increased from 270,731 million euro to 288,132 million euro from 2006 to 2010 (an increase
of 6.4%).
Looking at specified statistics for the latter two industries, for the textiles and clothing
industry, the sub-product group clothing and clothing accessories, under the product group
miscellaneous manufactured articles, shows an increase in intra-trade value within the 27 EU-
25
countries from 56,408 million euro to 58,698 million euro from 2006 to 2010 (an increase of
4.1%); and for the footwear industry, the sub-product group footwear, under the product
group miscellaneous manufactured articles, shows an increase in intra-trade value within the
27 EU-countries from 18,380 million euro to 20,137 million euro from 2006 to 2010 (an
increase of 9.6%). However, based on this, one cannot conclude immediately that near-
sourcing is taking place in the clothing industry. In chapter 4 we’ll look further into the
statistics of the textiles and clothing industry to find out whether near-sourcing is indeed
taking place or not.
Although, the total intra-trade value of the clothing and clothing accessories industry
increased with a relative small percentage (4.1%) compared to the other industries, it shows to
a certain extent some signs of near-sourcing taking place in this industry. Moreover, having a
look at figure 5 (see appendix), one can see that the top 10 main trading partners of the 27
EU-countries for the sub-product group clothing and clothing accessories include Turkey
(ranked nr.2), Tunisia (ranked nr.5), and Morocco (ranked nr.6), which are countries located
in CEE and Northern Africa. The most relevant statistics concerning these industries are
summarized in table 2 below.
Industry
Europe
Trade value 2006 Trade value 2010 % change
Food industry €172,541 million €212,852 million 23.4%
Crude materials industry €71,801 million €82,004 million 14.1%
Energy industry €155,614 million €172,243 million 10.7%
Chemicals industry €358,668 million €414,866 million 15.7%
Textiles and clothing industry €56,408 million €58,698 million 4.1%
Footwear industry €18,380 million €20,137 million 9.6%
Table 2. Summarized statistics with regard to the relevant industries; Trade value of Europe.
Source: made by author; statistics from Eurostat, 2011.
3.4 The development of the clothing industry in the Netherlands In the past, clothing was homemade or tailor-made, but from the 1870s onward ready-made
clothing began replacing the tailor-made suit. Wholesalers, importers, tailors, and traders in
second-hand clothing started to create and export clothes. The retailers that started to make
clothes in their ateliers are comparable with the clothing houses we know nowadays. These
26
retailers purchased fabric from Dutch fabric producers located in Twente or Noord-Brabant.
In the beginning, they sourced most production work in-house, but later on they started to
outsource to workshops and larger ateliers. Some of those fabric producers made their own
designs and turned into clothing producers. Many apparel makers used to work in the city
centre of Amsterdam, which was the core of Dutch clothing production. But, after the Second
World War, these apparel makers moved their production to the countryside in Noord-
Holland, Zuid-Holland, Friesland, and Twente (Levelt, 2010). The fact that the production
moved to the countryside is comparable with what happens nowadays that the production
moves to low cost countries. The wages in the countryside are lower than in the city centre.
The clothing production increased between 1950-1963 in the North, South and East of the
Netherlands, but it decreased in the Western part of the Netherlands. During this period,
Amsterdam lost about 10,000 jobs (Levelt, 2010). Later on, the production moved to
Southeast Asia, because of the lower wages. Global sourcing has become the new trend of
doing business. More and more clothes we’re wearing nowadays is “Made in Bangladesh”,
“Made in Turkey”, “Made in Thailand”, “Made in Vietnam” and no longer only “Made in
China”.
27
4. Statistical analysis of the textiles and clothing industry
In this chapter, we’ll look further into the statistics of the textiles and clothing industry. Table
2 in the previous chapter only gives us a very basic and simple idea of the trade values of the
several industries. Actually, it doesn’t tell us the real story since the trade value of Europe
should be compared with the trade value of the rest of the world. To have a good insight of
the development in trade value of the textiles and clothing industry one should compare the
statistics of Europe with those of the rest of the world to find out whether the trade value in
Europe has increased relatively or not compared to the world trade. Therefore, now, we’ll
look at more detailed statistics of the textiles and clothing industry. It should be noted that
these statistics are not from the database as in section 3.3. The statistics used in this chapter
are not obtained from Eurostat, but from the International Trade Centre and that the values are
in US dollars instead of Euro’s.
4.1 The division of the textiles and clothing industry The textiles and clothing industry is divided into 14 subgroups according to the Harmonized
Commodity Description and Coding System (HS) nomenclature (an internationally
standardized system of names and numbers for classifying traded products). To keep it clear
and simple, I worked with statistics of the 2-digit HS Code (instead of the 4-digit HS Code,
where the 14 subgroups are in turn divided into 149 subgroups). The distribution of the HS
Code is illustrated below.
28
01-05 Animal & Animal Products
06-15 Vegetable Products
16-24 Foodstuffs
25-27 Mineral Products
28-38 Chemicals & Allied Industries
39-40 Plastics / Rubbers
41-43 Raw Hides, Skins, Leather, & Furs
44-49 Wood & Wood Products
50-63 Textiles
50 silk, inc. yarns & woven fabrics thereof
51 wool & fine or coarse animal hair, inc. yarns & woven fabrics thereof
52 cotton, inc. yarns & woven fabrics thereof
53 veg. textile fibers4 nesoi5
, yarns & woven etc.
54 man-made filaments, inc. yarns & woven etc.
55 man-made staple fibers, inc. yarns etc.
56 wadding, felt & nonwovens, special yarns, twine, cordage, ropes & cables & articles
57 carpets & other textile floor coverings
58 special woven fabrics, tufted textiles, lace
59 impregnated, coated, covered, or laminated textile prod, textile prod for industrial use
60 knitted or crocheted fabrics
61 articles of apparel & clothing accessories-knitted or crocheted
62 articles of apparel & clothing accessories-not knitted or crocheted
63 made-up textile articles nesoi, needlecraft sets, worn clothing, rags
64-67 Footwear / Headgear
68-71 Stone / Glass
72-83 Metals
84-85 Machinery / Electrical
86-89 Transportation
90-97 Miscellaneous
98-99 Service
Table 3. Distribution of the Harmonized Commodity Description and Coding System (HS)
nomenclature. Source: International Trade Centre, 2013.
4 Veg. textile fibers= Vegetable textile fibers. Vegetable fibers are produced by plants, and, are based on arrangements of cellulose. (Examples of vegetable fibers are: flax, true hemp, jute, coconut and abaca.) 5 Nesoi= Not Elsewhere Specified Or Included
29
Table 3 shows how the traded products are classified according to the HS-Code. As one can
see, there are 16 main groups, which are:
1. Animal & Animal Products (HS-Code 01-05); 2. Vegetable Products (HS-Code 06-15); 3. Foodstuffs (HS-Code 16-24); 4. Mineral Products (HS-Code 25-27); 5. Chemicals & Allied Industries (HS-Code 28-38); 6. Plastics / Rubbers (HS-Code 39-40); 7. Raw Hides, Skins, Leather, & Furs (HS-Code 41-43); 8. Wood & Wood Products (HS-Code 44-49); 9. Textiles (HS-Code 50-63); 10. Footwear / Headgear (HS-Code 64-67); 11. Stone / Glass (HS-Code 68-71); 12. Metals (HS-Code 72-83); 13. Machinery / Electrical (HS-Code 84-85); 14. Transportation (HS-Code 86-89); 15. Miscellaneous (HS-Code 90-97); and 16. Service (HS-Code 98-99).
Since I’m investigating the clothing industry, I’ll be focusing on the group Textiles (HS-Code
50-63) only. As indicated before, the main group, Textiles (HS-Code 50-63), is divided into
14 subgroups, which are:
1. Silk, inc. yarns & woven fabrics thereof (HS-Code 50); 2. Wool & fine or coarse animal hair, inc. yarns & woven fabrics thereof (HS-Code 51); 3. Cotton, inc. yarns & woven fabrics thereof (HS-Code 52); 4. Veg. textile fibers nesoi, yarns & woven etc. (HS-Code 53); 5. Man-made filaments, inc. yarns & woven etc. (HS-Code 54); 6. Man-made staple fibers, inc. yarns etc. (HS-Code 55); 7. Wadding, felt & nonwovens, special yarns, twine, cordage, ropes & cables & articles
(HS- Code 56); 8. Carpets & other textile floor coverings (HS-Code 57); 9. Special woven fabrics, tufted textiles, lace (HS-Code 58); 10. Impregnated, coated, covered, or laminated textile prod, textile prod for industrial use
(HS-Code 59); 11. Knitted or crocheted fabrics (HS-Code 60); 12. Articles of apparel & clothing accessories-knitted or crocheted (HS-Code 61); 13. Articles of apparel & clothing accessories-not knitted or crocheted (HS-Code 62); and 14. Made-up textile articles nesoi, needlecraft sets, worn clothing, rags (HS-Code 63).
30
Hereafter, I’ll be working with the statistics of these 14 subgroups to find out whether near-
sourcing is taking place in the textiles & clothing industry or not. These 14 subgroups are
divided into 2 groups: semi-manufactures (HS-Code 50-59) and end-products (HS-Code 60-
63). To find out whether near-sourcing is taking place in the textiles & clothing industry,
we’ll analyze the statistics by 3 groups: the whole textile industry (HS-Code 50-63), the semi-
manufactures (HS-Code 50-59), and the end-products (HS-Code 60-63). Using this division,
the statistics may show us a better and clearer picture of the industry. By doing this, we’ll find
whether near-sourcing is taking place in the whole textile industry, or only for the
intermediates, or only for the end-products. The division of the subgroups is showed in table 4
below.
The
whole
textile
industry
50-63 Textiles
Semi-
manufactures
50 silk, inc. yarns & woven fabrics thereof
51 wool & fine or coarse animal hair, inc. yarns & woven fabrics thereof
52 cotton, inc. yarns & woven fabrics thereof
53 veg. textile fibers nesoi, yarns & woven etc.
54 man-made filaments, inc. yarns & woven etc.
55 man-made staple fibers, inc. yarns etc.
56 wadding, felt & nonwovens, special yarns, twine, cordage, ropes & cables
& articles
57 carpets & other textile floor coverings
58 special woven fabrics, tufted textiles, lace
59 impregnated, coated, covered, or laminated textile prod, textile prod for
industrial use
End-products
60 knitted or crocheted fabrics
61 articles of apparel & clothing accessories-knitted or crocheted
62 articles of apparel & clothing accessories-not knitted or crocheted
63 made-up textile articles nesoi, needlecraft sets, worn clothing, rags
Table 4. Division of the textile industry and the 14 subgroups. Source: International Trade
Centre, 2013.
See appendix for detailed statistics with regard to the 14 subgroups. The statistics relate to the
export value of the traded products (classified in the 14 subgroups) from 2001-2011 per
country. Therefore, there are 14 figures (one figure per subgroup) with detailed statistics
shown in the appendix. Since I’m investigating near-sourcing of companies located in Europe,
I’ll only look into the statistics of the world (as total), China, the Eastern European countries
31
with significant and relevant statistics6, Turkey, and Northern African countries with
significant and relevant statistics7
.
4.2 Analysis of the statistics The statistics of the world and China are used as indicator to conclude whether a country is
having a relative high growth in export value of the concerned product or not. When the
percentage change of a certain country is higher than the percentage change of the world, one
can conclude that the production of the concerned product in that country increased relative
more strongly than the total world production of that product, and as result, one can conclude
that near-sourcing is taking place for that product in that country. It becomes even better,
when the percentage change of a certain country is higher than the percentage change of
China, because this confirms even more that near-sourcing is taking place in the textile &
clothing industry.
First, we’ll look into the statistics of each subgroup, separately, to see which countries are
showing significant statistics. Then, we’ll look into the statistics of the 3 groups (the whole
textile industry, the intermediates, and the end-products). Hereafter, we’ll analyze the
statistics of the group, end-products. Furthermore, a graphical analysis of HS-Code 61 and
HS-Code 62 will be done, since these two groups contains the clothes (the end-products)
we’re wearing and this is where I’m focusing on with this thesis. Based on the findings of the
statistics, one can conclude whether near-sourcing is taking place in the whole textile
industry, or only the intermediates, or only the end-products or not at all.
6 The Eastern European countries with significant and relevant statistics, include: Belarus, Bulgaria, Czech Republic, Hungary, Poland, Romania, Slovakia, and Ukraine. 7 The Northern African countries with significant and relevant statistics, include: Egypt, Morocco, and Tunisia.
32
4.2.1 Analysis of the statistics per subgroup in general Silk, inc. yarns & woven fabrics thereof (HS-Code 50) - (Semi-manufactures)
This group contains everything of the clothing fabric
silk, which will be further processed in factories. For
the subgroup silk, inc. yarns & woven fabrics thereof
(further referred as HS-Code 50), one can see that the
world’s percentage change in exported value between
2001-2011 is 51.8%, and China’s percentage change
is 111.2% (see appendix; figure 6). Notable Eastern
Source: HSCODELIST.com, 2013. European countries, here, are Romania and Slovakia,
with a percentage change of 2463.4% and 4698.9%, respectively. Turkey, however, is not
showing a higher percentage change than China (but does show a higher percentage change
than the world), while Turkey has a certain magnitude as country. The Northern African
countries are not showing notable statistics as well.
Wool & fine or coarse animal hair, inc. yarns & woven fabrics thereof (HS-Code 51) - (Semi-
manufactures)
This group contains everything of the fabrics
wool and animal hair, which are used as part of
apparel. For the subgroup wool & fine or coarse
animal hair, inc. yarns & woven fabrics (further
referred as HS-Code 51), one can see that the
world’s percentage change in exported value
between 2001-2011 is 37.9%, and China’s
Source: HSCODELIST.com, 2013. percentage change is 173.4% (see appendix;
figure 7). Notable Eastern European countries, here, are Bulgaria, Czech Republic, and
Romania, with a percentage change of 599.9%, 211.7% and 966.4%, respectively. Turkey, is
again not showing a higher percentage change than China (but does show a higher percentage
change than the world). Morocco is the only Northern African country showing relative
significant statistics, with a 232.8% percentage change of the exported value of HS-Code 51
between 2002-2011.
33
Cotton, inc. yarns & woven fabrics thereof (HS-Code 52) - (Semi-manufactures)
This group contains everything of the fabric
cotton, which will be further processed by
factories in order to make, for example, T-shirts.
For the subgroup cotton, inc. yarns & woven
fabrics thereof (further referred as HS-Code 52),
one can see that the world’s percentage change in
exported value between 2001-2011 is 96%, and
China’s percentage change is 323.7% (see
Source: HSCODELIST.com, 2013. appendix; figure 8). None of the Eastern
European countries and Northern African countries are showing significant statistics. None of
those countries has a higher percentage change than China (but many of them do show a
higher percentage change than the world). Turkey, as a large country, (only) shows a
percentage change of 128.1%.
Veg. textile fibers nesoi, yarns & woven etc. (HS-Code 53) - (Semi-manufactures)
This group contains everything of fabrics made
of vegetable textile fibers. Examples of vegetable
textile fibers are flax, jute and hemp. Linen is
made of these vegetable textile fibers. For the
subgroup veg. textile fibers nesoi, yarns & woven
etc. (further referred as HS-Code 53), the world
is showing a percentage change in exported
value between 2001-2011 of 51.2%, and China is
Source: HSCODELIST.com, 2013. showing a percentage change of 149.2% (see
appendix; figure 9). The only Eastern European country with significant statistics is, Belarus,
showing a percentage change of 188.2%. The statistics of Turkey and Tunisia are notable as
well, showing a percentage change of 469.9% and 149%, respectively.
34
Man-made filaments, inc. yarns & woven etc. (HS-Code 54) - (Semi-manufactures)
This group contains everything of fabric filaments,
such as, synthetic filament yarn and woven fabrics
of artificial filament yarn, which are for retail sale.
For the subgroup man-made filaments, inc. yarns &
woven etc. (further referred as HS-Code 54) the
world is showing a percentage change in exported
value between 2001-2011 of 66.4%, whereas,
Source: HSCODELIST.com, 2013. China’s percentage change is 750.8% (see appendix;
figure 10). None of the Eastern European and Northern African countries are showing
significant statistics, except Egypt. The percentage change of Egypt is 264.8% between 2008-
2011, while calculating the world’s and China’s percentage change between the
corresponding period, they show a percentage change of 13.2% and 57.5%, respectively. Even
Turkey, as a quite large country, shows a percentage change of (only) 207.7% between 2001-
2011.
Man-made staple fibers, inc. yarns etc. (HS-Code 55) - (Semi-manufactures)
This group contains everything made of the fabric
staple fibers, such as, yarn of synthetic staple
fibers, yarn of artificial staple fibers, and yarn of
man-made staple fibers. These staple fibers will be
carded, combed or otherwise processed for
spinning. For the subgroup man-made staple
fibers, inc. yarns etc. (further referred as HS-Code
Source: HSCODELIST.com, 2013. 55), the percentage change in exported value
between 2001-2011 of the world and China, is 83.9% and 320.3%, respectively (see appendix;
figure 11). Bulgaria and Romania are notable Eastern European countries with a percentage
change of 387.6% and 446.9%, respectively. Turkey is showing a percentage change of
108.6% . Egypt is the only Northern African country with relative significant statistics.
Egypt’s percentage change between 2008-2011 is 200.8%, while calculating the percentage
change of the world and China for the corresponding period, they show a percentage change
of only 27.5% and 62.3%, respectively.
35
Wadding, felt & nonwovens, special yarns, twine, cordage, ropes & cables & articles (HS-
Code 56) - (Semi-manufactures)
This group contains, for example, wadding of
textile materials, and, textile-covered rubber thread
and cord. For the subgroup wadding, felt &
nonwovens, special yarns, twine, cordage, ropes &
cables & article (further referred as HS-Code 56),
one can see that the world’s percentage change in
exported value between 2001-2011 is 151.1%, and
Source: HSCODELIST.com, 2013. China’s percentage change is 948.1% (see
appendix; figure 12). Notable Eastern European countries are Czech Republic and Slovakia,
with a percentage change of 428.3% and 1469%, respectively. Poland and Turkey as relative
large countries show a percentage change of 439.2% and 621.3%, respectively. None of the
Northern African countries are showing significant statistics.
Carpets & other textile floor coverings (HS-Code 57) - (Semi-manufactures)
This group contains carpets and other floor
coverings, which are made of textile materials or
felt, and, which are knotted or woven. For the
subgroup carpets & other textile floor coverings
(further referred as HS-Code 57), the world and
China are showing a percentage change in
exported value between 2001-2011 of 78.4% and
Source: HSCODELIST.com, 2013. 373.5%, respectively (see appendix; figure 13).
Poland, as a quite large Eastern European country shows a percentage change of 448.9%, and
Turkey is showing a percentage change of 508.5%. Notable is that both of them are showing a
higher percentage change than China. The Northern African country, Egypt, is showing
relative significant statistics as well. Egypt’s percentage change between 2008-2011 is
129.5%, while calculating the percentage change of the world and China for the
corresponding period, they show a percentage change of only 2.4% and 43.6%, respectively.
36
Special woven fabrics, tufted textiles, lace (HS-Code 58) - (Semi-manufactures)
This group contains special woven fabrics, such
as, woven pile fabrics, chenille fabrics, terry
toweling, and hand-woven tapestries. For the
subgroup special woven fabrics, tufted textiles,
lace (further referred as HS-Code 58), one can see
that the percentage change of the exported value
between 2001-2011 of the world and China are
Source: HSCODELIST.com, 2013. 68% and 480.9%, respectively (see appendix;
figure 14). Poland, as a quite large Eastern European country shows a percentage change of
339.9%. Turkey, however, is showing a percentage change of only 83.1%. Egypt is showing
significant statistics, with a percentage change between 2008-2011 of 239%, while calculating
the percentage change of the world and China for the corresponding period, they show a
percentage change of -9.6% and -14.8%, respectively. Notable is that Egypt’s exported value
of HS-Code 58 increased during this period, whereas the world’s and China’s exported value
of HS-Code 58 decreased during this period.
Impregnated, coated, covered, or laminated textile prod, textile prod for industrial use (HS-
Code 59) - (Semi-manufactures)
This group contains, for instance, textile fabrics
coated with gum, floor coverings consisting of a
coating or covering applied on a textile backing,
painted canvas for use as theatrical scenery, and,
impregnated, coated or covered textile fabrics,
which are for industrial use. For the subgroup
Source: HSCODELIST.com, 2013. impregnated, coated, covered, or laminated textile
prod, textile prod for industrial use (further referred as HS-Code 59), one can see that the
world’s percentage change in exported value between 2001-2011 is 105.7%, and China’s
percentage change is 1517.9% (see appendix; figure 15). The Eastern European countries with
relative significant statistics are Czech Republic and Hungary, with a percentage change of
215.5% and 334.5%, respectively. Poland, as a quite large Eastern European country, shows a
37
percentage change of 322.5%. The other relative large country, Turkey, shows a percentage
change of 141.3%. None of the Northern African countries are showing significant statistics.
Knitted or crocheted fabrics (HS-Code 60) - (End-products)
This group contains pile fabrics and warp knit
fabrics, which are knitted or crocheted. For the
subgroup knitted or crocheted fabrics (further
referred as HS-Code 60), the world and China are
showing a percentage change in exported value
between 2001-2011 of 108% and 686%,
respectively (see appendix; figure 16). However,
Source: HSCODELIST.com, 2013. none of the Eastern European countries and
Northern African countries are showing significant statistics. Poland and Turkey as relative
large countries are showing a percentage change of only 239.5% and 520.7%, respectively.
Articles of apparel & clothing accessories-knitted or crocheted (HS-Code 61) - (End-
products)
This group contains, for instance, overcoats, suits,
blazers, trousers, blouses, T-shirts, and gloves,
including knitted or crocheted products. For the
subgroup articles of apparel & clothing
accessories-knitted or crocheted (further referred
as HS-Code 61), one can see that the world’s
percentage change in exported value between
2001-2011 is 151.8%, and China’s percentage
Source: HSCODELIST.com, 2013. change is 495.8% (see appendix; figure 17). None
of the Eastern European and Northern African countries are showing significant statistics.
Poland and Turkey as relative large countries show a percentage change of 260% and 130.3%,
respectively.
38
Articles of apparel & clothing accessories-not knitted or crocheted (HS-Code 62) - (End-
products)
This group contains, for instance, overcoats,
suits, blazers, trousers, blouses, gloves, shawls,
and ties, excluding knitted or crocheted
products. For the subgroup articles of apparel &
clothing accessories-not knitted or crocheted
(further referred as HS-Code 62), the world and
China are showing a percentage change in
exported value between 2001-2011 of 93.6% and
Source: HSCODELIST.com, 2013. 232.8%, respectively (see appendix; figure 18).
Bulgaria is showing relative significant statistics (although, with a percentage change of only
98.3%) by having a relative high exported value. This holds for Poland, Turkey, Morocco,
and Tunisia as well. The percentage change of all these countries is relative low compared to
the world and China, but the statistics of these countries show a quite high exported value of
HS-Code 62.
Made-up textile articles nesoi, needlecraft sets, worn clothing, rags (HS-Code 63) - (End-
products)
This group contains products, such as, blankets,
table linen, curtains, and articles of interior
furnishing, which are of all types of textile
materials. For the subgroup made-up textile
articles nesoi, needlecraft sets, worn clothing,
rags (further referred as HS-Code 63), the
world is showing a percentage change in
Source: HSCODELIST.com, 2013. exported value between 2001-2011 of 194.5%,
whereas, China’s percentage change is 512.8% (see appendix; figure 18). None of the Eastern
European and Northern African countries are showing notable statistics. The two relative
large countries, Poland and Turkey, are showing relative high export values, but are also
39
showing a relative low percentage change (123.6% and 102.7%, respectively) compared to the
world and China.
Based on the analyzed statistics, above, one can conclude that near-sourcing is, especially,
taking place for the group semi-manufactures. The index value of several countries, such as
Belarus, Bulgaria, Czech Republic, Egypt, Poland, Romania, Slovakia and Turkey are
showing a relative high growth of the export value compared to China. The statistics of the
concerned countries for the group, end-products, show a relative low growth of the export
value compared to the world an China. This might implicate that companies are more and
more producing the products of HS-Code 60-63 in China and other Southeast Asian countries.
4.2.2 Analysis of the statistics per group Below follows 6 tables (Table 5 – Table 10) with statistics of the 3 groups (the whole textile
industry, the intermediates, and the end-products) for the concerning countries. There are two
tables per group (one table showing the export value in absolute numbers and one table
showing the export value in index value).
40
Based on table 5 and table 6 (see appendix for the detailed tables) one can conclude that for
the group, whole textile industry, in general, Turkey and Poland are the main competitors of
China for exporting products of HS-Code 50-63. Countries like Czech Republic, Romania,
Morocco, Tunisia, and Egypt are competitive as well, but to a lesser extent. They all show a
relative high export value of HS-Code 50-63, and therefore, can be seen as countries where
companies are (near-)sourcing from. Moreover, Turkey shows a slight increase (0.4%) in the
share of the world’s export value between 2001-2011. The summarized tables are shown
below.
Exporter 2001 Share of
world’s export
value in 2001
2011 Share of
world’s export
value in 2011
World 362359899 100% 757116930 100%
China 49829025 13.8% 240539593 31.8%
Eastern Europe 12643637 3.5% 23610338 3.1%
Turkey 10396804 2.9% 24961495 3.3%
Northern
Africa* 5344706** 1.5% 11300305 1.5%
Table 5. Export value of the group, whole textile industry, in absolute numbers. (Unit: 1000
Dollar). Source: made by author; statistics from International Trade Centre, 2013. * Egypt is
excluded since the statistics of Egypt are only available from 2008.
** Contains the export value of Morocco in 2002 and the export value of Tunisia in 2001.
Exporter 2001 (= base year) 2011
World 100 208,9
China 100 482,7
Eastern Europe 100 187,7 (average)
Turkey 100 240,1
Northern Africa 100 162.2 (average)
Table 6. Export value of the group, whole textile industry, in index value. Source: made by
author; statistics from International Trade Centre, 2013.
41
Based on table 7 and table 8 (see appendix for the detailed tables) one can conclude that for
the group, intermediates, in general, Turkey and Czech republic are the main competitors of
China for exporting products of HS-Code 50-59. Poland and Egypt can also be seen as
competitors of China, but they show a relative low export value of HS-Code 50-59 compared
to Turkey and Czech Republic. Nevertheless, all of these countries can be marked as countries
where European companies are (near-)sourcing from, since they show a relative high export
value of HS-Code 50-59 compared to the other CEE-countries. Furthermore, Eastern Europe,
Turkey and Northern Africa all show a slight increase (0.8%, 1%, and 0.5%, respectively) in
the share of world’s export value between 2001-2011. The summarized tables are shown
below.
Exporter 2001 Share of
world’s export
value in 2001
2011 Share of
world’s export
value in 2011
World 141956115 100% 260630001 100%
China 12359816 8,7% 63930236 24,5%
Eastern Europe 2903080 2,0% 7279870 2,8%
Turkey 2822000 2.0% 7826770 3,0%
Northern
Africa*
246274** 0,2%
1904961 0,7%
Table 7. Export value of the group, semi-manufactures, in absolute numbers. (Unit: 1000
Dollar.) Source: made by author; statistics from International Trade Centre, 2013. * Egypt is
excluded since the statistics of Egypt are only available from 2008. ** Contains the export
value of Morocco in 2002 and the export value of Tunisia in 2001.
Exporter 2001 (= base year) 2011
World 100 183,6
China 100 517,2
Eastern Europe 100 277,1 (average)
Turkey 100 277,3
Northern Africa 100 169,8 (average)
Table 8. Export value of the group, semi-manufactures, in index value. Source: made by
author; statistics from International Trade Centre, 2013.
42
Based on table 9 and table 10 (see appendix for the detailed tables) one can conclude that for
the group, end-products, in general, Turkey, Poland, Romania, Morocco, and Tunisia are the
most relevant countries for exporting products of HS-Code 60-63. Czech Republic, Bulgaria,
Slovakia, and Egypt are important as well. However, the index value of all these countries are
showing a relative low growth of the export value of HS-Code 60-63 compared to the world
and China. Besides, Eastern Europe and Northern Africa show a slight decrease (-1.1% and -
0.4%, respectively) in the share of world’s export value between 2001-2011. The summarized
tables are shown below.
Exporter 2001 Share of
world’s export
value in 2001
2011 Share of
world’s export
value in 2011
World 220403784 100% 496486929 100%
China 37469209 17,0% 176609357 35,6%
Eastern Europe 9740557 4,4% 16330468 3,3%
Turkey 7574804 3,4% 17134725 3,5%
Northern
Africa*
5098432** 2,3%
9395344 1,9%
Table 9. Export value of the group, end-products, in absolute numbers. (Unit: 1000 Dollar.)
Source: made by author; statistics from International Trade Centre, 2013.
* Egypt is excluded since the statistics of Egypt are only available from 2008. ** Contains the
export value of Morocco in 2002 and the export value of Tunisia in 2001.
Exporter 2001 (= base year) 2011
World 100 225,3
China 100 471,3
Eastern Europe 100 178,8 (average)
Turkey 100 226,2
Northern Africa 100 154,8 (average)
Table 10. Export value of the group, end-products, in index value. Source: made by author;
statistics from International Trade Centre, 2013.
43
From the tables 6, 8 and 10 one can observe that none of the CEE countries and Northern
African countries is showing a higher growth in export value than China for the whole
industry, the semi-manufactures, as well as the end-products (except Romania for the group,
semi-manufactures). Since I’m investigating, the clothing industry, in particular, now we’re
going to look into the group, end-products, in more detail to find out whether the growth in
export value of the CEE countries, Turkey, and Northern African countries for the group, end-
products, is higher than China’s growth or not.
44
4.2.3 Analysis of the statistics of the group, end-products, in detail From table 11 and 12 (see appendix for the detailed tables) one can observe that the CEE
countries, Turkey, and Tunisia are showing growth rates, more or less, as high as China’s
growth in export value for HS-Code 60. Also, Eastern Europe shows a slight increase (0.7%)
in the share of world’s export value between 2001-2011. Turkey shows an increase in the
share of world’s export value between 2001-2011 of 3.2%. Therefore, one can deduce from
this that near-sourcing is taking place, to a certain extent, for HS-Code 60. Summarized tables
are shown below.
Exporter 2001 Share of
world’s export
value in 2001
2011 Share of
world’s export
value in 2011
World 14733858 100% 30648963 100%
China 1361008 9,2% 10697629 34,9% Eastern Europe 102156 0,7% 432800 1,4% Turkey 238948 1,6% 1483240 4,8% Northern
Africa* 8355** 0,1% 22273 0,1% Table 11. Export value of HS-Code 60 in absolute numbers. (Unit: 1000 Dollar.) Source:
made by author; statistics from International Trade Centre, 2013. * Egypt is excluded since
the statistics of Egypt are only available from 2008. ** Contains the export value of Morocco
in 2002 and the export value of Tunisia in 2001.
Exporter 2001 (= base year) 2011
World 100 208,0
China 100 786,0
Eastern Europe 100 767,7 (average)
Turkey 100 620,7
Northern Africa 100 315,6 (average)
Table 12. Export value of HS-Code 60 in index value. Source: made by author; statistics from
International Trade Centre, 2013.
45
None of the CEE countries and Northern African countries shows a higher growth than China
in export value for HS-Code 61, neither does Turkey (see table 13 and 14; see appendix for
the detailed tables). Indeed, Eastern Europe, Turkey and Northern Africa show a slight
decrease (-0.5%, -0.4% and -0.3%, respectively) in the share of world’s export value between
2001-2011. Thus, the upcoming trend of near-sourcing is probably not taking place for HS-
Code 61. Summarized tables are shown below.
Exporter 2001 Share of
world’s export
value in 2001
2011 Share of
world’s export
value in 2011
World 83496798 100% 210271265 100%
China 13455949 16,1% 80164561 38,1%
Eastern Europe 2472988 3,0% 5316977 2,5%
Turkey 3641200 4,4% 8387346 4,0%
Northern
Africa* 1214736** 1,5% 2623452 1,2%
Table 13. Export value of HS-Code 61 in absolute numbers. (Unit: 1000 Dollar.) Source:
made by author; statistics from International Trade Centre, 2013. * Egypt is excluded since
the statistics of Egypt are only available from 2008. ** Contains the export value of Morocco
in 2002 and the export value of Tunisia in 2001.
Exporter 2001 (= base year) 2011
World 100 251,8
China 100 595,8
Eastern Europe 100 250,6 (average)
Turkey 100 230,3
Northern Africa 100 149,9 (average)
Table 14. Export value of HS-Code 61 in index value. Source: made by author; statistics from
International Trade Centre, 2013.
46
From table 15 and 16 (see appendix for the detailed tables), one cannot observe that any CEE
country is showing a higher growth in export value than China for HS-Code 62, nor does
Turkey. However, Egypt shows a growth rate, which is more or less as high as China’s
growth in export value. It should be noted that Egypt’s growth rate is between 2008-2011.
When correcting this for China, one observes that China shows a growth rate of (only) 20,2%
(index value= 120,2), which is lower than Egypt’s growth rate of 229.3% (index value=
329.3%). One can carefully deduce from this that near-sourcing is taking place, to a certain
extent, in Egypt for HS-Code 62. The summarized tables are shown below.
Exporter 2001 Share of
world’s export
value in 2001
2011 Share of
world’s export
value in 2011
World 103260974 100% 199876913 100%
China 18952050 18,4% 63073873 31,6%
Eastern Europe 6237982 6,0% 8345858 4,2%
Turkey 2639429 2,6% 5125420 2,6%
Northern
Africa* 3772513** 3,7% 6046236 3,0%
Table 15. Export value of HS-Code 62 in absolute numbers. (Unit: 1000 Dollar.) Source:
made by author; statistics from International Trade Centre, 2013. * Egypt is excluded since
the statistics of Egypt are only available from 2008. ** Contains the export value of Morocco
in 2002 and the export value of Tunisia in 2001.
Exporter 2001 (= base year) 2011
World 100 193,6
China 100 332,8
Eastern Europe 100 143,8 (average)
Turkey 100 194,2
Northern Africa 100 203,7 (average)
Table 16. Export value of HS-Code 62 in index value. Source: made by author; statistics from
International Trade Centre, 2013.
47
None of the CEE countries and Northern African countries shows a higher growth rate in
export value compared to China for HS-Code 63, neither does Turkey (see table 17 and 18;
see appendix for the detailed tables. However, Morocco shows a growth rate, which is nearly
comparable with China’s. It should be noted that Morocco’s growth rate is between 2002-
2011. When correcting this for China, one finds that China’s growth rate between 2002-2011
is 415,9% (index value= 515,9), which is slightly lower than Morocco’s growth rate of
417.6% (index value= 517.6%). The summarized tables are shown below.
Exporter 2001 Share of
world’s export
value in 2001
2011 Share of
world’s export
value in 2011
World 18912154 100% 55689788 100%
China 3700202 19,6% 22673294 40,7%
Eastern Europe 927431 4,9% 2234833 4,0%
Turkey 1055227 5,6% 2138719 3,8%
Northern
Africa* 102828** 0,5% 703383 1,3%
Table 17. Export value of HS-Code 63 in absolute numbers. (Unit: 1000 Dollar.) Source:
made by author; statistics from International Trade Centre, 2013. * Egypt is excluded since
the statistics of Egypt are only available from 2008. ** Contains the export value of Morocco
in 2002 and the export value of Tunisia in 2001.
Exporter 2001 2011
World 100 294,5
China 100 612,8
Eastern Europe 100 296,9 (average)
Turkey 100 202,7
Northern Africa 100 321,4 (average)
Table 18. Export value of HS-Code 63 in index value. Source: made by author; statistics from
International Trade Centre, 2013.
48
From the statistical analysis above, one can deduce that near-sourcing is, to a certain extent,
taking place in CEE, Turkey and Tunisia for HS-Code 60, and to a certain extent in Egypt for
HS-Code 62. Since HS-Code 61 and HS-Code 62 are the two groups that contain the end-
products that we’re wearing (and this is also what I’m researching with this thesis), such as
overcoats, suits, blazers, trousers, blouses, and T-shirts, we’re going to analyze these two
groups further.
4.2.4 Graphical analysis of HS-Code 61 and HS-Code 62. The two graphs below, show how the trend of China’s and Turkey’s export value developed
during 2001-2011. Graph 1 shows the trend of the export value of HS-Code 61 and graph 2
shows the trend of the export value of HS-Code 62. It should be noted that the y-axis on the
left is for China and the y-axis on the right is for Turkey. I used two y-axis so that the trend of
the export value of the two countries could be compared better. China’s export value is much
higher than Turkey’s export value, thus, if I used only one y-axis, one wouldn’t be able to see
and compare the trend of China and Turkey, because in that case the blue line in the graph
(which is for Turkey) would be flat.
Also, please note that the values of the y-axis on the left and of the y-axis on the right differ.
The values of the y-axis on the left are ten times the values of the y-axis on the right. This is
because China’s export value is much higher than Turkey’s export value. The red line in the
graph shows the trend of China’s export value and the blue line in the graph shows the trend
of Turkey’s export value.
From graph 1 below, one can see that the trend of China’s and Turkey’s export value of HS-
Code 61 is more or less the same during 2001-2011. This means that there are no striking
changes in the pattern of where companies are producing HS-Code 61. Although, one can see
that after the decrease caused by the global financial crisis in 2007-2008, the growth of
China’s export value between 2009-2011 is slightly steeper than the growth of Turkey’s
export value between 2009-2011. This means that the production of HS-Code 61 is growing
relatively faster in China compared to Turkey. This, however, confirms what’s already shown
before in table 13 and table 14, where we’ve seen that the market share of China grew from
16.1% to 38.1% between 2001-2011, whereas Turkey’s market share decreased slightly with
0.4%, and China’s index value increased from 100 to 595.8 between 2001-2011, whereas
Turkey’s index value increased from 100 to 230.3 between 2001-2011. This reflects that, in
49
relative terms, China is more important compared to Turkey as a production location for HS-
Code 61.
Graph 1. China’s and Turkey’s export value of HS-Code 61 between 2001-2011. Source:
made by author; statistics from International Trade Centre, 2013.
From graph 2 below, one can see that the trend of China’s and Turkey’s export value of HS-
Code 62 develops more or less the same during 2001-2011. This again means that there are no
striking changes in the pattern of where companies are producing HS-Code 62. Nevertheless,
one can see that the blue line decreases slightly steeper than the red line since the global
financial crisis. This means that Turkey’s export value of HS-Code 62 decreased relatively
more compared to China’s export value of HS-Code 62. Also, after the decrease caused by the
global financial crisis in 2007-2008, the growth of China’s export value between 2009-2011 is
slightly steeper than the growth of Turkey’s export value between 2009-2011. This means that
the production of HS-Code 62 is growing relatively faster in China compared to Turkey. This
confirms what’s already shown before in table 15 and table 16, where we’ve seen that the
market share of China grew from 18.4% to 31.6% between 2001-2011, whereas Turkey’s
market share remained at 2.6%, and China’s index value increased from 100 to 332.8 between
0
1,000,000
2,000,000
3,000,000
4,000,000
5,000,000
6,000,000
7,000,000
8,000,000
9,000,000
0
10,000,000
20,000,000
30,000,000
40,000,000
50,000,000
60,000,000
70,000,000
80,000,000
90,000,000
2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011
China's and Turkey's export value of HS-Code 61 from 2001 to 2011
China
Turkey
50
2001-2011, whereas Turkey’s index value increased from 100 to 194.2 between 2001-2011.
This again reflects that, in relative terms, China is more important compared to Turkey as a
production location for HS-Code 62.
Graph 2. China’s and Turkey’s export value of HS-Code 62 between 2001-2011. Source:
made by author; statistics from International Trade Centre, 2013.
Based on the statistics of the textile industry, one can say, that European companies are near-
sourcing in countries like Turkey, Poland, and Czech Republic (especially for the product
group, semi-manufactures). After looking into the statistics of the end-products, separately,
one finds that near-sourcing is taking place, in a certain extent, for HS-Code 60 in CEE
countries and Tunisia; for HS-Code 62 in Egypt; and for HS-Code 63 in Morocco. When
looking to the trend of China’s and Turkey’s export value of HS-Code 61 and HS-Code 62,
one sees that the trend between the two countries is more or less the same. However, China
shows a significant growth in market share, whereas Turkey doesn’t. Based on the statistics,
China still seems to be an important production location for the clothing industry. Although,
we’ve seen that, to a lesser extent, there are some signs of near-sourcing taking place for the
0
1,000,000
2,000,000
3,000,000
4,000,000
5,000,000
6,000,000
0
10,000,000
20,000,000
30,000,000
40,000,000
50,000,000
60,000,000
70,000,000
2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011
China's and Turkey's export value of HS-Code 62 from 2001 to 2011
China
Turkey
51
end-products. But what is the impact of this phenomenon? This leads to the main research
question of this master thesis “What is the impact of near-sourcing on the port of
Rotterdam?”. In order to be able to answer this question, we must have a look into the
differences between a global supply chain and a local supply chain first, which is discussed in
the following chapter.
52
5. Global supply chain vs. local supply chain
In this chapter, the fourth sub question “What are the several types of supply chains: a supply
chain relying on global sourcing with production centered in Asia/China and a supply
chain relying on near-sourcing?” will be discussed. The definition of a supply chain, the
developments, the several types, and the differences between a global and local supply chain
will be discussed. In the following section a description will be given to show how a global
supply chain looks like as well as a supply chain adapted to practices of near-sourcing. The
differences between the both of them will be pointed out.
5.1 Definition of a supply chain A supply chain is defined as “The network of retailers, distributors, transporters, storage
facilities and suppliers that participate in the sale, delivery, and production of a particular
product.” (InvestorWords, 2012). Or as “the movement of materials as they flow from their
source to the end customer. Supply chain includes purchasing, manufacturing, warehousing,
transportation, customer service, demand planning , supply planning and Supply Chain
management. It’s made up of the people, activities, information and resources involved in
moving a product from its supplier to customer.” (Supply Chain Definitions, 2012). In other
words, a supply chain is everything what is directly or indirectly related in order to make sure
that the sources from the origin reach the end consumer at the final market as an end product.
5.2 Development of supply chains A 20th-century supply chain is less efficient, quick and accurate compared to a supply chain
we’re familiar with nowadays. In the 1990s, companies used to need 15 to 30 days to process
and deliver merchandise from warehouse inventory to a customer. A typical order-to-delivery
process looked as follows: order creation and transfer (by phone, fax, electronic data
interchange (EDI) of public mail), order processing (using manual or computer systems,
credit authorization, and order assignment to a warehouse for processing), and shipment to a
customer (Bowersox, Closs & Cooper, 2010).
53
Figure 19. A typical 20th-century order-to-delivery process. Source: adapted from Bowersox
et al. (2010)
As you can imagine, this is a lengthy process needing much more time and effort, and with
much more mistakes being made, compared to a 21st – century supply chain, leading to
inventory out-of-stock, a lost or misplaced work order, or a misdirect shipment, resulting in an
even longer total time to service customers. The time to market, therefore, is lengthy and
unpredictable. Nowadays, this might seem ridiculous to us, but this is the way how it used to
be in the past. This evolved from years of experience dating from the industrial revolution.
However, the role of consumers has been changing over time. Nowadays, we want a wide
range of product and source options, and we’re involved in the design and delivery of specific
products and services. Besides, today’s transportation is much more predictable and reliable
thanks to sophisticated information systems. In the 1990s, the e-commerce had a significant
impact on the world of commerce. Computerization, the Internet, and a range of inexpensive
information transmission capabilities made it possible to exchange information characterized
by speed, accessibility, accuracy, and relevancy (Bowersox et al., 2010). The Internet became
indispensable to complete business-to-business (B2B) transactions, and a global economy
emerged rapidly. Nowadays, we’re not limited to buy products in local stores anymore, but
we’re directly connected to firms via the Internet, and we can buy products from mostly all
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countries over the world. The emergence of the digital age must go together with excellent
supply chain management, so that, products can be manufactured to exact specifications and
delivered to customers at locations all over the world. The new way of affairs looks as
follows: delivering products at precise times (using logistical systems), performing customer
order and delivery of product assortments in hours, and delivering perfect orders according to
the expectations (thanks to the managerial commitment to zero defect/six-sigma
performance8
).
Figure 20. 21st-century supply chain management fulfilling consumers’ expectations. Source:
adapted from Bowersox et al. (2010).
As one can see, a supply chain has to be reliable, flexible, precise, efficient, and “perfect”.
However, there’s no “one perfect supply chain”. Every supply chain is unique and differs
from others, and therefore, every firm has its own supply chain. In the following section, the 4
different types of supply chains are described.
8 Six-sigma performance reflects a level of achievement having an error rate of 3.4 defects per million, or 99.99966% perfect.
55
5.3 Different types of supply chains The type of supply chain depends on the nature of the company. Basically, there are 4
common models of supply chains, namely, integrated make-to-stock, build-to-order,
continuous replenishment, and channel assembly (Rebman, 2012).
The integrated make-to-stock supply chain model focuses on tracking customer demand in
real time, so that the production process can restock the finished goods inventory efficiently.
By using an information system that is fully integrated (an enterprise system), the
organization can receive real-time demand information that can be used to develop and
modify production plans and schedules. This information is also integrated further down the
supply chain to the procurement function, so that the modified production plans and schedules
can be supported by input materials (Rebman, 2012).
A company using the build-to-order model begins assembly of the customer’s order almost
immediately upon receipt of the order. This model requires careful management of the
component inventories and delivery of needed supplies along the supply chain. Many
common components across several production lines and in several locations are used to
prevent/overcome (potential) inventory problems. A benefit of the build-to-order model is the
perception that each customer is receiving a personalized product (and the customer is
receiving it relative rapidly) (Rebman, 2012).
A company using the continuous replenishment supply chain model replenishes the inventory
continuously by working closely with suppliers and intermediaries. However, if the
replenishment process involves many shipments, the cost may be too high, what results in a
collapsing supply chain. Therefore, very tight integration is needed between the order-
fulfillment process and the production process. Besides, real-time information about demand
changes is required in order to maintain the desired replenishment schedules and levels
(Rebman, 2012).
The channel assembly supply chain model is a slight modification to the build-to-order model.
In the channel assembly supply chain model, the parts of the product are gathered and
assembled as the product moves through the distribution channel. This is accomplished
through strategic alliances with third-party logistics (3PL) firms. These services may involve
either physical assembly of a product at a 3PL facility or the collection of finished
components for delivery to the customer (Rebman, 2012).
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How a supply chain of a clothing company looks like depends on the nature of the demand for
the products. Products can be divided into functional and innovative. Functional products are
having relatively longer product life cycles and a relative stable demand, and therefore,
require an efficient supply chain. Innovative products, on the other hand, are having relatively
shorter product life cycles and unpredictable demand, requiring a responsive supply chain
(Fisher, 1997). Translating this into clothes as products, one can conclude that fashion items
are innovative and basic items are functional. The type of supply chain being used, depends
on the type of product and the firm’s nature. It’s likely that an integrated make-to-stock
supply chain is used for basic items, and that a continuous replenishment model or a built-to-
order model is being used for fashion items. Besides, to decide what type of supply chain to
use depends strongly on the management agent as well. The coordination of a supply chain of
a risk averse agent differs from the coordination of a supply chain of a risk neutral agent (Gan
et al., 2011).
5.4 Differences between a global and local supply chain After understanding how a supply chain looks like, it’s more easy to explain the differences
between a global and local supply chain. Using an example of a certain company in the
clothing industry, a global supply chain looks as follows: the raw materials, suppliers, and
manufacturing are from countries all over the world (as long as one minimizes the costs).
These are, often, countries in Asia, such as China, Vietnam, and Indonesia. When the
products (T-shirts) are ready-made, they will be shipped from Asia to Europe (the final
market), so that, we (the end consumers) can buy these T-shirts in the store. In figure it will be
as follows (see figure 21 below).
Figure 21. Typical supply chain of a global sourcing clothing company; deep-sea. Source:
made by author, inspired by Kumar (2005) and Kuipers et al. (2006).
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Figure 21 is an example of a deep-sea supply chain, where transportation takes place from
Asia to Europe by ships. The number of DC’s may differ per supply chain, depending on
whether the products can bear the costs or not. There may be a DC between de textile mill and
apparel manufacturers, and between the apparel companies and wholesalers as well.
Besides, there’s a typical supply chain of a global sourcing clothing company transporting by
air (see figure 22 below). However, transporting by air is unusual in the clothing industry as it
decreases the profit margins enormously.
Figure 22. Typical supply chain of a global sourcing clothing company; air transport. Source:
made by author, inspired by Kumar (2005) and Kuipers et al. (2006).
Next to deep-sea, there are two other alternatives of a supply chain, which are short-sea and
“no-sea” (rail, road). These two alternatives are more applicable to a local supply chain.
A local supply chain, on the other hand, is not using raw materials, suppliers, and
manufactories all over the world. Instead, they should be as close to the final market as
possible to assure on time delivery and reliability. Therefore, the main difference between a
global and a local supply chain is the shipment from Asia to Europe, which lacks in the case
of a local supply chain.
In a global supply chain, the offshore facility focuses on cost efficiency, whereas in a local
supply chain, the near shore facility has a quick response capability and guarantees high
service (Allon & Van Mieghem, 2010). It should be noted that when using a global supply
chain, one should take several difficulties into account, such as, overall costs (costs of space,
tariffs, and other expenses related to doing business overseas), the exchange rate, time
58
(clearance time and other governmental red tape), and the weather conditions (Epiq, 2012).
Besides, when using a global supply chain, one must make decisions about the number of
suppliers to use. Fewer supplies may be easier to manage but could also lead to potential
problems if one vendor is unable to deliver as expected or if one vendor tries to leverage its
supply power to obtain price concessions (Epiq, 2012). However, many companies are using
both models (combination of global supply chain and local supply chain) in order to benefit
an optimized level of efficiency, benefits, and costs. Zara, for example, is using a combination
of both models.
It might also happen that a clothing company produces its fashion items in Turkey, for
instance, and sells them in the Netherlands. The firm may consider to transport the fashion
items by feeder ships, which arrive at the port of Rotterdam. In this case, the company uses a
short-sea supply chain, which is shown below in figure 23. Again, this is just an example of
how a short-sea supply chain may look like, the number of DC’s may differ per supply chain,
depending on the company’s decisions.
Figure 23. Typical supply chain of a clothing company sourcing from Turkey and using the
port of Rotterdam; short-sea. Source: made by author; inspired by Kumar (2005) and Kuipers
et al. (2006).
Another scenario might be that the clothing company produces its fashion items in Poland and
sells them in the Netherlands. Now, the firm might consider to transport the products by truck
or by train (no-sea). In this scenario, there won’t be any contact with the port of Rotterdam. In
figure, an example of a supply chain of a local sourcing clothing company, using rail or road
(no-sea) is as follows (see figure 24 below). Also here, the number of DC’s may differ.
59
Figure 24. Typical supply chain of a local sourcing clothing company; no-sea. Source: made
by author; inspired by Kumar (2005) and Kuipers et al. (2006).
Thus, the main difference between a global supply chain and a local supply chain is whether
having the shipment from China to Europe or not. A global supply chain contains the
shipment from China to Europe and is characterized by a longer distance, less flexible, longer
lead times, less reliable, lower labour costs, higher transportation costs, and many hidden
costs. A local supply chain doesn’t contain the shipment from China to Europe and is
characterized by a shorter distance, flexibility, shorter lead times, relative lower transportation
costs, and reliability.
5.5 Global supply chain or local supply chain? We’ve seen 4 different types of supply chains (deep-sea, transport by air, short-sea and no-
sea). The supply chain being used, depends totally on the firm’s decisions. This, again,
depends on the nature of the product. A fashion item is more likely to be produced in Europe,
since it has a short product life cycle. When it turns out that there’s a high demand for the
fashion item, it’s likely that more of these items will be produced and it can be send quickly
from Europe to the Netherlands. Of course, when producing these fashion items in China,
they can be send quickly as well (by air), but air shipment is much more expensive than sea
shipment, and therefore, increases the costs enormously. However, according to Kumar
(2005), the benefits of sending these fashion items by air in order to ensure 100% availability
during the peak season, offset the cost of air shipment. Automatically, it’s more likely that
basic items, which never goes out of style and are sold year to year, are produced in a low-
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cost country in Asia.
This, also, fits with what Kuipers & Eenhuizen (2004) found. Based on a survey of possible
logistics structures, they found that the following 6 factors are of prime importance in the
design of a particular logistics structure:
1. Market power, based on the relation between the different parties in the supply chain.
2. The practical value of a product with respect to the shelf life of the products.
3. Uncertainty in demand.
4. The degree of specialisation of product and production processes.
5. The cost-level.
6. The logistics focus.
The cost level and the practical value of the goods were indicated as the two most important
factors for the design of the logistics structure. Citing Kuipers & Eendhuizen (2004):
“When a product possesses a high practical value and the shelf life is very short –
because the product is fashionable or because of the risk of decay – the logistics
structure is characterised by high reliability, high responsiveness, short lead times
and a high degree of flexibility. This asks for a decentralised logistics structure close
to the different market areas. The characteristics of seaport-based logistics parks
located within the port area are the opposite: a low practical value, a long shelf life
and a centralised logistics structure.”
This, however, is also applicable to a clothing company when deciding to produce in Europe
or in China. It’s already stated that fashionable products need a reliable, responsive, and
flexible logistics structure with short lead times, and which is close to the market area. This
fits with what’s mentioned before, that fashion items should be produced in Europe and basic
items in Asia.
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From figure 25 below one can see that fashion items with a short shelf life and a high
practical value needs a reliable, responsive and flexible logistics structure. This is only
possible when using a local supply chain (or a global supply chain combined with air
shipment, which increases the costs enormously).
Figure 25. Practical value of a product with respect to the shelf life of the products. Source:
Kuipers & Eenhuizen (2004).
Reliability High frequency
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Fan (2011), used factor 5 (the cost-level; see figure 26 below) of Kuipers and Eenhuizen
(2004) to show that products with a low value density and a low package density are more
likely to use a shorter logistics structure as these products cannot bear the higher supply chain
costs in each stop of the supply chain.
Figure 26. The cost-level of a product based on the value-density and the packing-density.
Source: adapted from Kuipers & Eenhuizen (2004) and Fan (2011).
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As one can see from figure 27 below, the logistics structure of a product with a high value
density and high packing density is on the left, and the logistics structure of a product with a
low value density and a low packing density is on the right. It’s obvious that the first is a
fashion item, and that the latter is a basic item. The logistics structure on the left uses an
European distribution center (EDC) and regional distribution center (RDC), and the logistics
structure on the right don’t use EDC’s and RDC’s, because basic items (with a low value
density and a low package density) cannot bear the higher supply chain costs in each stop
within the total supply chain (Fan, 2011).
Figure 27. Simplified traditional clothing logistics structure from China to Europe. Source:
adapted from Fan (2011).
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Kumar (2005) indicated this as well. He states that there’s a trade-off between transportation
lead times and labour costs. Also, he states that Eastern European countries ensure proximity
to the customer at higher labour costs, and, that China provides cheap labour, but with much
longer lead times. Therefore, fashion products with a higher margin and shorter life cycles
should be sourced from Eastern European countries, and basic products with lower margins
should be sourced from China (see figure 28 below).
Figure 28. Sourcing model for a typical European Apparel retailer. Source: adapted from
Kumar (2005).
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However, it should be noted that (as mentioned before) wages in China have been increasing
a lot, and in Eastern Europe the wages are not much higher than China. Besides, the cost
savings of China’s lower labour costs are offset by the hidden costs of global sourcing.
Verweij (2009) showed that the real cost savings of global sourcing are only 5% (see figure
29 below).
Figure 29. Hidden costs and real cost savings of global sourcing. Source: Verweij (2005).
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In addition to the cost savings, the lead time and reliability are important as well for the
clothing industry. Kuipers et al. (2006) found that reliability of the lead time is very important
for the product group, clothing. Clothes belong to one of the product groups (together with
internet products, fresh food, and car accessories) with the highest sensitivity for the
reliability of lead times. However, there are substantial adjustments (operational, tactical, and
strategic adjustments), which can increase the reliability of the lead times. Kuipers et al.
(2006) showed that carriers and shippers can increase the reliability of the lead times by, for
instance, restructuring the network, outsourcing transport, and strategic in-sourcing of DC’s
and other critical logistics functions. They also showed a typical supply chain of a clothing
company, Zara, which produces its products in Europe. This is shown in figure 30 below.
Figure 30. Supply chain of Zara. Source: Kuipers et al. (2006).
Production
Supply of raw materials
Cross-docking EDC retailer
Store
The Netherlands Elsewhere in Europe
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6. The port of Rotterdam
In this chapter some background information about the port of Rotterdam will be given in
order to better understand the following sections where the impact of near-sourcing on the
port of Rotterdam will be analyzed.
6.1 General information about the port of Rotterdam The port of Rotterdam is located at the mouth of the river Rhine, it has excellent hinterland
connections and adequate capacity and infrastructure. Also, there are many companies and
organizations active in the port and industrial complex. Therefore, the port of Rotterdam
functions as a gateway to the rest of Europe, with an annual throughput of about 430 million
tons, reaching 350 million consumers. The port stretches out about 40 kilometers and is about
10.500ha excluding Maasvlakte II (and 11.500ha including Maasvlakte II) (Port of Rotterdam
Authority, 2012).
6.1.1 General information about Maasvlakte II As more and more goods are shipped through the port of Rotterdam, and a growing number of
companies want to set up their business here, the existing port and industrial area, however, is
quickly running out of space. It’s expected that around 2012 - 2014 there will no longer
be any large sites left. Thus, expansion is essential for the port to meet the rising
demand in future and to maintain its leading role. If the port fails to grow, it might happen
that shipping companies will pass Rotterdam by in the future. As a result, the Maasvlakte II
has been constructed. It’s a direct extension of the existing Maasvlakte and has access to all
its connections with the European hinterland. Maasvlakte II created a new top location in the
heart of the European market, with 1,000ha of space for deep sea related container
transshipment, distribution and chemical industry. These sectors have a great interest in the
industrial sites on the deep waterways of Maasvlakte II. The port of Rotterdam is the only port
in Europe where the largest ships in the world can moor 24 hours a day (Port of Rotterdam
Authority, 2012).
Naturally, the future of the port depends not only on its position on the market. The quality of
life and concern for the environment are as important as strengthening Rotterdam’s position
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as a mainport. A 750ha recreation area and sites of natural interest has also been created and
the nature that is lost as a result of the construction of Maasvlakte II is compensated with the
creation of a sea bed protection area reservation (formerly sea reserve) and the enlargement of
the dune area (Port of Rotterdam Authority, 2012).
6.1.2 General information about the throughput of the port of Rotterdam As I’m investigating the impact of near-sourcing on the port of Rotterdam with this master
thesis, it’s important to note the several types of cargo going in and out the port of Rotterdam.
The main cargo type going in the port of Rotterdam is liquid bulk with a total throughput of
154,095 thousand metric tons (gross weight) in 2011. Followed by dry bulk with a total
throughput of 79,448 thousand metric tons, containers 61,394 thousand metric tons, and
breakbulk 13,827 thousand metric tons in 2011 (Port of Rotterdam Authority, 2012). Besides,
the main cargo type going out the port of Rotterdam is containers with a total throughput of
62,162 thousand metric tons (gross weight) in 2011. This is followed by the cargo type liquid
bulk with a total throughput of 44,430 thousand metric tons, breakbulk 11,316 thousand
metric tons, and dry bulk 7,878 thousand metric tons in 2011 (Port of Rotterdam Authority,
2012). From the figures one can conclude that the port of Rotterdam functions as a transit port
as regards to the cargo type containers. This is relevant as we’re investigating the supply
chain of clothing, and since clothes are always transported in containers. The importance of
container transport is increasing. In 2007, more than 11% of the imported goods were
transported in container ships compared to only 5% in 1992. The average annual growth in
container transport is more than 10% since 2002 (Statistics Netherlands, 2012).
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7. The impact of near-sourcing on the port of Rotterdam in theory and figures
The last sub question “How is the clothing chain influencing the port of Rotterdam by near-
sourcing?” will be discussed. From a logical sense, one can say already without further
investigation that there’s a certain influence on the port of Rotterdam, caused by companies
that are producing in Europe (instead of Asia). But the question remains: to what extent? Are
those companies that are near-sourcing transporting their products to the final market by road,
rail or feeder? Will they use the port of Rotterdam to reach the end consumer using its
excellent hinterland connections? Or will they transport their products directly from, for
example Turkey, to the end consumer (via the Black Sea and the river Danube for instance),
without any interaction with the port of Rotterdam? In this chapter we’re going to find out, in
theory and in figures, what the impact on the port of Rotterdam is caused by companies that
are near-sourcing.
7.1 The impact of near-sourcing companies on the port of Rotterdam in
theory As mentioned in previous sections, the port of Rotterdam is functioning as a gateway to
Europe. Before, goods were being produced in Asia, afterwards, being shipped (mainly in
containers) to Rotterdam, and at the end distributed to many countries in Europe (the
hinterland). Now, there’s an emerging trend that goods are being produced in CEE, Turkey or
Northern Africa instead of Asia, because of the rising wages and other costs related to a
lengthy supply chain. As a result, one can imagine, that when goods are produced in CEE
instead of Asia, it might happen that they won’t reach the port of Rotterdam any longer, since
it’s unnecessary to ship the goods from Asia to Rotterdam anymore. Since, now, products are
produced in CEE, they can reach the final markets by rail, road, and feeder as well.
70
As one can see from figure 31, clothes being produced in Turkey, Poland, Bulgaria or
Romania can reach the rest of Europe easily by all three types of transport modes without any
interaction with the port of Rotterdam.
Figure 31. Map of Europe. Source: Geographic Guide (2013).
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Figure 32 shows the Trans-European Transport Network (TEN-T) and TEN-T priority
projects within Europe. From this map we can see that the road, rail, air, and water transport
networks in Europe are excellent.
Figure 32. Trans-European Transport Network and TEN-T priority projects. Source: Eurostat (2012)
Furthermore, from figure 33 (see appendix) we can see that Europe has many rivers. The two
most important rivers in Europe are, the Rhine and Danube (BBC, 2013). From the North Sea
or the Black Sea, one can reach the hinterland easily using these two rivers. The Rhine and
Danube reaches several countries, including: the Netherlands, Germany, France,
Liechtenstein, Austria, Switzerland, Hungary, Romania, Moldova, Croatia, Serbia, Slovakia,
Bulgaria, and Ukraine. Thus, using feeder transport, one can already reach the majority of the
European countries. Adding the railway and roadway, one can reach any corner in Europe
(see figure 34 in appendix). Based on the decisions that companies make, they may or may
not use the port of Rotterdam. Many other factors may play a role as well. Where are the
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products produced? Where will it be sold? What are the costs of transporting by road? What
are the costs of transporting by rail? What are the costs of transporting by feeder? And even
the weather condition may play a role. It seems logical, that, clothes being produced in
Poland, and, being sold in Germany won’t be transported via the port of Rotterdam, but will
be transported directly to Germany by trucks or trains or maybe feeder ships (depending on
the locations where the products are produced and sold, and depending on the conditions of
the hinterland connections).
7.2 The impact of near-sourcing companies on the port of Rotterdam in
statistics Now, we are going to look into the statistics of the Port of Rotterdam Authority (2012) to find
out if the port of Rotterdam has experienced any possible impact of companies that are near-
sourcing. The statistics contains the number of TEU’s by origin from 2006-2010 at the port of
Rotterdam. However, my own simple calculations by hand using these statistics, do not show
a decline in the share of TEU’s from Asia of the total TEU’s in the port of Rotterdam.
Contrary, it shows an increase from 43% in 2006 to 47.9% in 2010 (an increase of 11.4%).
Looking to China, merely, the share of TEU’s in 2006 has increased from 15.9% of the total
of TEU’s in Rotterdam to 22.5% in 2010 (an increase of 6.6%). However, the share of TEU’s
from Hong Kong declined from 5.2% in 2006 of the total of TEU’s in Rotterdam to 4.3% in
2010 (a decrease of 0.9%). One should keep in mind that the port of Hong Kong has been
functioning as a gateway to China for the rest of the world, and that the throughput of the port
of Hong Kong concerns, mainly, re-exports. However, since the percentage of Hong Kong is
neglectable, I won’t consider the percentage change of Hong Kong, but one may just keep that
in mind as a part of the whole picture.
But what does the increase of 6.6% of China’s TEU’s in Rotterdam mean? It says that in
2006, 15.9% of the TEU’s in the port of Rotterdam are from China, and that in 2010, 22.5%
of the TEU’s in the port of Rotterdam are from China. This increase of 6.6% may have two
reasons: (1) The number of TEU’s from China has increased relatively, because more
products are produced in China and transported to Europe via the port of Rotterdam (and the
number of TEU’s from the rest of the world is more or less stable; or (2) The number of
TEU’s from China are more or less stable, but the number of TEU’s from the rest of the world
has decreased relatively.
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To find out what the reason is, we’re going to look into the statistics of the clothing industry
between 2006 – 2010 to find out whether the number of TEU’s containing clothes has
increased relatively or not, and second, we’re going to look into the number of TEU’s of other
CEE countries, Turkey, and Northern African countries. Based on the statistics of the clothing
industry (HS-Code 50-63) from chapter 4, I made my own calculations and found that the
export value of the semi-manufacturers (HS-Code 50-59) has increased with, average, 61.3%
from 2006 to 2010, and that the export value of the end-products (HS-Code 60-63) has
increased with, average, 55.8%. As one can see, the export value of clothes has increased
relatively more than the number of TEU’s. Since clothes are always transported by containers,
since the major part of the clothes being produced in China are exported to the US or Europe,
and since the average selling prices of clothes have decreased (price deflation) (Kumar, 2005),
one may deduce from this that, ceteris paribus, the number of TEU’s in Rotterdam from China
should be higher than (only) 6.6% as one can see that the export value of the semi-
manufacturers increased with average 61.3% and the end-products with average 55.8%.
Now, we’re going to look into the statistics of CEE countries, Turkey, and Northern African
countries. Based on my own calculations, using the figures from the Port of Rotterdam
Authority (2012), one can see that the share of Africa has increased from 3% in 2006 of the
total TEU’s of Rotterdam to 3.3% in 2010 (an increase of 0.3%). However, the share of
Europe has decreased from 37.9% in 2006 of the total TEU’s in Rotterdam to 35.3% in 2010
(a decrease of 2.6%). However, when consider the countries separately, the results are as
following: Turkey 2006 (0.2%) and 2010 (0.1%), Poland 2006 (0.1%) and 2010 (1.3%),
Morocco 2006 (0.5%) and 2010 (0.6%), Egypt 2006 (0.8%) and 2010 (0.8%). As one can see,
the statistics are neglectable. However, the statistics of Turkey are notable, since Turkey has a
relative high export value (as we saw in chapter 4), but the number of TEU’s in the port of
Rotterdam is relatively small (and also declining). This may point out that clothes being
produced in Turkey are not being transported to the hinterland via the port of Rotterdam
(which is logical as the products can be transported by road as well to reach the hinterland).
However, to confirm the impact on the port of Rotterdam caused by clothing companies that
are near-sourcing, I interviewed 4 supply chain managers and 1 branch manager of clothing
companies in the Netherlands. The results of these interviews are discussed in the next
chapter.
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8. Results of the interviews
In this chapter the results of the interviews are discussed. I interviewed supply chain managers
and branch managers of 5 clothing companies located in the Netherlands. Information will be
given about how their supply chain looks like, what the developments and changes of their
supply chain will be, and whether near-sourcing is an important strategy for their supply chain
or not. These 5 clothing companies are selected, because these are well-known large firms in
the Netherlands and together they may represent a large part of the clothing industry in the
Netherlands. The names of the managers and the clothing companies will not be provided as
we agreed that everything remains anonymous.
Company A
The products of company A are mainly from Asia and arrive at the port of Rotterdam by ship.
Now and then, company A will transport fashion sensitive products by air that arrives at the
airport of Düsseldorf. Fashionable products have a relative short product life cycle, thus these
products must arrive more rapidly. Although the majority of the products are from Asia, some
products of company A are from Europe as well. Products from European countries, such as
Turkey and Poland are always transported by truck. Besides, some products are produced
locally. Company A has been working with this structure for more than 20 years.
Company A has several offices in China and Bangladesh and that makes it easier to approach
the suppliers about quality issues. Moreover, the monitoring of the products takes place in an
earlier stage of the supply chain. This leads to a higher quality of the products and a more
efficient supply chain. Quality and price are factors that are relevant for the clothing industry.
According to the branch manager of company A, in the past many companies moved from
Europe to Asia, because of the lower wages in Asia. However, the branch manager indicates
that this is changing. Many Chinese companies are moving to Italy and are taking over
clothing companies that sell fashionable products especially.
The branch manager of company A thinks that near-sourcing won’t be a relevant strategy
within the supply chain of company A, since they have a few new offices in China and
Bangladesh that fosters the state of affairs and leads to a more efficient supply chain.
Although some products are from European countries, such as Turkey and Poland, the branch
manager believes that they will keep importing the majority of their products from China.
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Company B
The products of company B are mainly from China and Bangladesh and arrive at the port of
Rotterdam by ships. Only in exceptional cases, the products are transported by air. The
products that are transported by air are normally fashion sensitive products or products that
must arrive earlier unexpectedly. Transportation by air is unusual in the clothing industry,
because this increases the costs and eliminates the profit margins. A small portion of the
products are from Turkey or the Czech Republic and are always transported by trucks.
Company B is working with this structure for more than 10 years.
According to the supply chain manager of company B, the supply chain will be more efficient
by pre-packing the products in Bangladesh. By doing this, one will lower the costs
enormously. Packaging won’t take place in the Netherlands anymore, but in Bangladesh, and
the wages in Bangladesh are much lower than in the Netherlands. The wages in Asia have
been increasing, however, the supply chain manager of company B indicates that the wages in
Asia are still much lower than in Europe. Moreover, according to the supply chain manager of
company B, a problem as the language barrier is something that will remain forever. One
should consider whether the extra costs caused by errors can be offset by the lower labour
costs when producing in China or Bangladesh.
Furthermore, the supply chain manager of company B indicates that near-sourcing is not a
relevant strategy within the supply chain of company B at this moment. The products of
Company B will keep being produced in Asia, because the wages in China are still much
lower than in Europe. However, the supply chain manager of company B believes that it
might happen that the production location of their products may move from China to Europe
in the next 10 years.
76
Company C
The products of company C are mainly from China and arrive at the port of Rotterdam by
ships. Only in exceptional cases, products from China will be transported by air. When the
production process is delayed or when company C needs the products urgently, the products
will be transported by air. Next to China, Turkey is a fairly important country as production
location for company C as well. The products from Turkey are normally transported by
trucks, and only in exceptional cases the products will be transported by air. Products from
Turkey are never transported by ship as it’s faster and cheaper to transport them by trucks.
Company C has been working with this structure for about 10 years.
According to the supply chain manager of company C, the distribution of the countries where
the products will be produced, may change considering the costs and lead times. The
production costs of China are suddenly much higher than what company C is used to.
Therefore, it becomes interesting to look for alternatives. Countries that are located near the
final market might be an option. Every country has its advantages and disadvantages as
location for the production. Therefore, one should distribute the production over several
countries. Some products should be produced in low-wage countries and some products
should be produced near the final market.
The supply chain manager of company C indicates that near-sourcing is a relevant strategy
within the supply chain of company C. When deciding to produce in a certain country, there
are various reasons related to this. One should find an optimal distribution of countries where
the products are produced, and near-sourcing is certainly part of this optimal distribution.
Moreover, the supply chain manager of company C states that companies that used to produce
in Asia are now moving a part of their production near the final market because of the
increasing production costs in China and because of the longer lead times.
77
Company D
The products of company D are mainly from China and Bangladesh and arrive at the port of
Rotterdam by ships. The products will be transported by air when “Quick Delivery” is
needed. Next to fashion sensitive products, sometimes basic products are transported by air as
well. Often, something goes wrong (in particular quality issues) in the production process in
China and that causes company D to transport the products by air.
Some products of company D are from Turkey and are always transported by trucks. Products
from Turkey are never transported by air, because this will increase the costs enormously.
Moreover, from Turkey to the Netherlands it takes 5 days when transporting by truck and 3
days when transporting by air. According to the supply chain manager of company D, one
should be able to schedule this as it takes only 5 days. Thus, there’s no reason to transport
products from Turkey by air. Company D has been working with this structure for 20 years.
The supply chain manager of company D declares that there’s a shift of the countries where
products are being produced. There’s a shift to Bangladesh and Turkey as production location
for the products of company D, because the production costs in China keeps increasing.
Now, circa 80% of the products are from China and circa 15% of the products are from
Turkey. Within the next 5 years the share of Turkey will increase with 40% of the total
purchase value. The reason for this is that Turkey is closer to the final market (thus, the lead
times are shorter) and company D found a few good suppliers in Turkey. Furthermore, the
supply chain manager of company D states that “speed” is crucial in the clothing industry
since customers are more capricious than before. One cannot estimate beforehand whether a
certain product will become a hot item or not, and one should be able to react quickly when a
certain product becomes a hot item. When producing in China, one can react quickly as well,
but then the products must be transported by air. Although, the profit margin will decrease
when transporting by air, but probably this can be offset by the lower labour costs in China
compared to Europe.
The concept of “Quick Delivery” is relevant for the supply chain of company D. It’s
important that one is able to produce in short-term so that company D can react quickly to the
market. This declares why the production of company D shift partly to Turkey. When
producing in Turkey, the lead times are much shorter.
78
Company E
Circa 80% of the products of company E are from China and circa 20% of the products are
from Turkey. About 85% of the products from China are transported by ships and 15% of the
products are transported by air. The products of company E are transported by air when the
products must arrive in the Netherlands urgently.
The products from Turkey are always transported by trucks. There’s a distinction between
“slow trucks” and “fast trucks”. When the products must arrive in the Netherlands urgently,
company E will use “fast trucks” to transport the products. This means that there will be two
drivers, who are driving one truck, so that less stops are made and the products arrive faster in
the Netherlands. Company E has been working with this structure for 10 years.
According to the supply chain manager of company E, there’s a shift of companies moving
the production to low-wage countries. It takes many years prior to such a shift develops and
appears. What the next upcoming low-wage country will be, depends on the economic trends
and that is hard to predict. In addition, the business model of the company plays a role as well
when deciding where to produce the products. Next to the low labour costs, one considers
whether a country has a sufficient supply of raw materials and semi-manufactures as well.
Besides, the manufacturers in that country should be able to produce quickly in short-term.
The supply chain manager of company E believes that near-sourcing is not that relevant
within the supply chain of company E. The quality of the product is the most relevant for
company E, when deciding a country as production location. Next to the quality of the
products, the lead times plays a role as well.
79
9. Conclusion
After conducting a literature review, statistical analysis of the textiles & clothing industry, and
interviews with 4 supply chain managers and 1 branch manager, I’ve come to the end of this
thesis to answer the research question:
“Does the emergence and growing importance of near-sourcing have an impact
on the port of Rotterdam?”
In this thesis, near-sourcing is defined as:
“Managing the supply chain in such a way that the production is taking place near the
final market with emphasize on reducing the distance in sourcing strategies, reducing
the “hidden” costs, and increasing the flexibility of the supply chain”.
Based on the literature review of scientific papers, articles and newspapers, one finds that
there’s indeed an emergence of near-sourcing. Companies that used to produce in China
moved part of their production to Europe. The reason for this is that companies faced several
issues, such as quality issues, increasing wages in China, longer lead times, and inflexibility
of the supply chain. During this thesis, I focused on the clothing industry as I believe that
near-sourcing is relevant for, in particular, the clothing industry. An explanation for this is
that when a certain T-shirt with a certain print turns out to be a hot item, the clothing
companies should be able to react quickly on the demand and more of these T-shirts should be
produced and transported to the Netherlands. However, it takes 6 weeks to ship these T-shirts
from China to the Netherlands. The only possible solution is to transport these T-shirts by air,
but this increases the costs enormously. A perfect alternative is: near-sourcing.
When clothing companies are producing in countries near the final market, such as CEE
countries or Turkey, it takes about 5 days to transport the products by truck to the
Netherlands. Although the statistics of the textiles & clothing industry are not supporting my
beliefs that near-sourcing is taking place in the clothing industry, the results of the interviews
with the supply chain managers and branch manager of 5 clothing companies in the
Netherlands are more promising. The statistics of the textiles & clothing industry shows that
in all cases, China has a higher export value of the HS-Codes and a higher share of the
world’s export value than the CEE countries, Turkey, and the Northern African countries. An
80
explanation for this may be that the trend of near-sourcing is fairly recent, and therefore, the
upcoming trend of near-sourcing isn’t visible in the statistics yet. The trend of near-sourcing
may be visible in the statistics after 10 years. However, the results of the interviews are more
promising.
The products of the concerned clothing companies are mainly from China, but a certain part
of the products are from Turkey. Company A indicated that near-sourcing won’t be a relevant
strategy within its supply chain. Company A believes that it will keep importing products
from China, because the wages in China are still lower than in Europe. Company B indicated
that near-sourcing might be a relevant strategy within its supply chain after 10 years.
Company C indicated that near-sourcing is a relevant strategy within their supply chain and
that it’s important to produce some products near the final market as well. Company D is
using the “Quick Delivery” concept, which matches with the advantages of near-sourcing.
Besides, the supply chain manager of company D stated that the share of Turkey as country
where the products are produced, will increase with 40% of the total purchase value.
Company E doesn’t exclude that near-sourcing may be a relevant strategy within its supply
chain as the quality of the products and the lead times are the most relevant factors.
Based on the interviews, I found in all cases that when the products are from Turkey,
companies will never transport the products by ships, because it’s faster and cheaper to
transport them by trucks. This has a certain impact on the port of Rotterdam. The lure of
China that attracted many companies to move their production to China has been the low
labour costs. However, as the wages in China keeps increasing, in the future there won’t be
any cost advantage anymore for companies producing in China. When CEE countries and
Turkey start replacing China as production location, the amount of containers from China to
the port of Rotterdam will decrease. Moreover, the products being produced in CEE and
Turkey are always transported by trucks, because it’s faster and cheaper. Also, companies
start moving a part of their production to Europe, because of the longer lead times and
inflexibility of global sourcing. Thus, in any case, the port of Rotterdam will lose a certain
part of throughput caused by near-sourcing companies. In chapter 7, we’ve seen that the
number of TEU’s in Rotterdam from Europe decreased with 2.6% between 2006-2010. Up to
now, the statistics are not showing a huge impact yet, but ten years from now that may be
another story.
81
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Appendix
Figure 1. Share of national imports of main world traders in world imports (in percentage),
2000-2010 (Eurostat, 2012).
88
Figure 2A. Intra-EU27 trade by product, 2006-2010 (Eurostat, 2011).
89
Figure 2B. Intra-EU27 trade by product (continued), 2006-2010 (Eurostat, 2011).
90
Figure 5. Main trading partners of the 27 EU-countries, (Eurostat, 2011).
91
Figure 6. Detailed statistics with regard to HS-Code 50. Source: International Trade Centre,
2013. (Unit: 1000 US Dollar).
* percentage change between 2004-2011.
** percentage change between 2002-2011.
92
Figure 7. Detailed statistics regarding to HS-Code 51. Source: International Trade Centre,
2013. (Unit: 1000 US Dollar).
* percentage change between 2002-2011.
93
Figure 8. Detailed statistics regarding to HS-Code 52. Source: International Trade Centre,
2013. (Unit: 1000 US Dollar).
* percentage change between 2003-2011.
** percentage change between 2002-2011.
94
Figure 9. Detailed statistics regarding to HS-Code 53. Source: International Trade Centre, 2013. (Unit:
1000 US Dollar).
* percentage change between 2004-2011. ** percentage change between 2006-2011.
*** percentage change between 2002-2011.
95
Figure 10. Detailed statistics regarding to HS-Code 54. Source: International Trade Centre, 2013.
(Unit: 1000 US Dollar).
* percentage change between 2003-2011. ** percentage change between 2005-2011.
*** percentage change between 2002-2011.
96
Figure 11. Detailed statistics regarding to HS-Code 55. Source: International Trade Centre,
2013. (Unit: 1000 US Dollar).
* percentage change between 2003-2011. ** percentage change between 2002-2011.
97
Figure 12. Detailed statistics regarding to HS-Code 56. Source: International Trade Centre,
2013. (Unit: 1000 US Dollar).
* percentage change between 2004-2011. ** percentage change between 2003-2011.
*** percentage change between 2005-2011. **** percentage change between 2002-2011.
98
Figure 13. Detailed statistics with regard to HS-Code 57. Source: International Trade Centre, 2013.
(Unit: 1000 US Dollar).
* percentage change between 2002-2011. ** percentage change between 2003-2011.
*** percentage change between 2006-2011. **** percentage change between 2005-2011.
***** percentage change between 2008-2011. ****** percentage change between 2002-2011.
99
Figure 14. Detailed statistics regarding to HS-Code 58. Source: International Trade Centre, 2013. * percentage change between 2005-2011. ** percentage change between 2003-2011. *** percentage change between 2005-2011. **** percentage change between 2008-2011. ***** percentage change between 2002-2011.
100
Figure 15. Detailed statistics regarding to HS-Code 59. Source: International Trade Centre, 2013. * percentage change between 2003-2011. ** percentage change between 2005-2011. *** percentage change between 2008-2011. **** percentage change between 2002-2011.
101
Figure 16. Detailed statistics regarding to HS-Code 60. Source: International Trade Centre, 2013. * percentage change between 2003-2011. ** percentage change between 2005-2011. *** percentage change between 2002-2011.
102
Figure 17. Detailed statistics regarding to HS-Code 61. Source: International Trade Centre, 2013. * percentage change between 2003-2011. ** percentage change between 2006-2011. *** percentage change between 2005-2011. ****percentage change between 2008-2011. ***** percentage change between 2002-2011.
103
Figure 18. Detailed statistics regarding to HS-Code 62. Source: International Trade Centre, 2013. * percentage change between 2003-2011. ** percentage change between 2006-2011. *** percentage change between 2005-2011. ****percentage change between 2008-2011. ***** percentage change between 2002-2011.
104
Figure 19. Detailed statistics regarding to HS-Code 63. Source: International Trade Centre, 2013. * percentage change between 2003-2011. ** percentage change between 2006-2011. *** percentage change between 2005-2011. ****percentage change between 2008-2011. ***** percentage change between 2002-2011.
105
Exporter 2001 2011
World 362359899 757116930
China 49829025 240539593
Eastern Europe 12643637 23610338 Belarus 776004 1460381
Bulgaria 1060462 2416688
Czech Republic 1905712 4172154
Hungary 1688225 1789682
Poland 2759980 5939258
Romania 2979045 4899339
Slovakia 859986 2068987
Ukraine 614223 863849
Turkey 10396804 24961495
Northern Africa* 5344706** 11300305 Egypt 1764177 (Year: 2008) 3228621
Morocco 2549245 (Year: 2002) 4297853
Tunisia 2795461 3773831
Table 5. Export value of the group, whole textile industry, in absolute numbers. (Unit: 1000
Dollar). Source: made by author; statistics from International Trade Centre, 2013. * Egypt is
excluded since the statistics of Egypt are only available from 2008.
** Contains the export value of Morocco in 2002 and the export value of Tunisia in 2001.
106
Exporter 2001 (= base year) 2011
World 100 208,9
China 100 482,7
Eastern Europe 100 187,7 (average) Belarus 100 188,2
Bulgaria 100 227,9
Czech Republic 100 218,9
Hungary 100 106,0
Poland 100 215,2
Romania 100 164,5
Slovakia 100 240,6
Ukraine 100 140,6
Turkey 100 240,1
Northern Africa 100 162.2 (average) Egypt 100 (base year: 2008) 183,0
Morocco 100 (base year: 2002) 168,6
Tunisia 100 135,0
Table 6. Export value of the group, whole textile industry, in index value. Source: made by
author; statistics from International Trade Centre, 2013.
107
Exporter 2001 2011
World 141956115 260630001
China 12359816 63930236
Eastern Europe 2903080 7279870 Belarus 466010 846938
Bulgaria 110699 389370
Czech Republic 1009327 2264628
Hungary 339184 704757
Poland 462633 1370101
Romania 163689 997668
Slovakia 243896 599324
Ukraine 107642 107084
Turkey 2822000 7826770
Northern Africa* 246274** 1904961 Egypt 712131 (Year: 2008) 1539151
Morocco 108818 (Year: 2002) 142178
Tunisia 137456 223632
Table 7. Export value of the group, semi-manufactures, in absolute numbers. (Unit: 1000
Dollar.) Source: made by author; statistics from International Trade Centre, 2013. * Egypt is
excluded since the statistics of Egypt are only available from 2008. ** Contains the export
value of Morocco in 2002 and the export value of Tunisia in 2001.
108
Exporter 2001 (= base year) 2011
World 100 183,6
China 100 517,2
Eastern Europe 100 277,1 (average) Belarus 100 181,7
Bulgaria 100 351,7
Czech Republic 100 224,4
Hungary 100 207,8
Poland 100 296,2
Romania 100 609,5
Slovakia 100 245,7
Ukraine 100 99,5
Turkey 100 277,3
Northern Africa 100 169,8 (average) Egypt 100 (base year: 2008) 216,1
Morocco 100 (base year: 2002) 130,7
Tunisia 100 162,7
Table 8. Export value of the group, semi-manufactures, in index value. Source: made by
author; statistics from International Trade Centre, 2013.
109
Exporter 2001 2011
World 220403784 496486929
China 37469209 176609357
Eastern Europe 9740557 16330468 Belarus 309994 613443
Bulgaria 949763 2027318
Czech Republic 896385 1907526
Hungary 1349041 1084925
Poland 2297347 4569157
Romania 2815356 3901671
Slovakia 616090 1469663
Ukraine 506581 756765
Turkey 7574804 17134725
Northern Africa* 5098432** 9395344 Egypt 1052046 (Year: 2008) 1689470
Morocco 2440427 (Year: 2002) 4155675
Tunisia 2658005 3550199
Table 9. Export value of the group, end-products, in absolute numbers. (Unit: 1000 Dollar.)
Source: made by author; statistics from International Trade Centre, 2013.
* Egypt is excluded since the statistics of Egypt are only available from 2008. ** Contains the
export value of Morocco in 2002 and the export value of Tunisia in 2001.
110
Exporter 2001 (= base year) 2011
World 100 225,3
China 100 471,3
Eastern Europe 100 178,8 (average) Belarus 100 197,9
Bulgaria 100 213,5
Czech Republic 100 212,8
Hungary 100 80,4
Poland 100 198,9
Romania 100 138,6
Slovakia 100 238,5
Ukraine 100 149,4
Turkey 100 226,2
Northern Africa 100 154,8 (average) Egypt 100 (base year: 2008) 160,6
Morocco 100 (base year: 2002) 170,3
Tunisia 100 133,6
Table 10. Export value of the group, end-products, in index value. Source: made by author;
statistics from International Trade Centre, 2013.
111
Exporter 2001 2011
World 14733858 30648963
China 1361008 10697629
Eastern Europe 102156 432800 Belarus 11880 33970
Bulgaria 4343 33239
Czech Republic 39256 107107
Hungary 12207 66448
Poland 26414 89666
Romania 4200 23846
Slovakia 2778 69027
Ukraine 1078 9497
Turkey 238948 1483240
Northern Africa* 8355** 22273 Egypt 921 (Year: 2008) 920
Morocco 6370 (Year: 2002) 6596
Tunisia 1985 14757
Table 11. Export value of HS-Code 60 in absolute numbers. (Unit: 1000 Dollar.) Source:
made by author; statistics from International Trade Centre, 2013. * Egypt is excluded since
the statistics of Egypt are only available from 2008. ** Contains the export value of Morocco
in 2002 and the export value of Tunisia in 2001.
112
Exporter 2001 (= base year) 2011
World 100 208,0
China 100 786,0
Eastern Europe 100 767,7 (average) Belarus 100 285,9
Bulgaria 100 765,3
Czech Republic 100 272,8
Hungary 100 544,3
Poland 100 339,5
Romania 100 567,8
Slovakia 100 2484,8
Ukraine 100 881,0
Turkey 100 620,7
Northern Africa 100 315,6 (average) Egypt 100 99,9
Morocco 100 103,5
Tunisia 100 743,4
Table 12. Export value of HS-Code 60 in index value. Source: made by author; statistics from
International Trade Centre, 2013.
113
Exporter 2001 2011
World 83496798 210271265
China 13455949 80164561
Eastern Europe 2472988 5316977 Belarus 80481 228302
Bulgaria 362957 790246
Czech Republic 184129 460250
Hungary 501758 369238
Poland 441301 1588507
Romania 669139 1022582
Slovakia 168783 693692
Ukraine 64440 164160
Turkey 3641200 8387346
Northern Africa* 1214736** 2623452 Egypt 518815 (Year: 2008) 542862
Morocco 721112 (Year: 2002) 1195586
Tunisia 493624 885004
Table 13. Export value of HS-Code 61 in absolute numbers. (Unit: 1000 Dollar.) Source:
made by author; statistics from International Trade Centre, 2013. * Egypt is excluded since
the statistics of Egypt are only available from 2008. ** Contains the export value of Morocco
in 2002 and the export value of Tunisia in 2001.
114
Exporter 2001 (= base year) 2011
World 100 251,8
China 100 595,8
Eastern Europe 100 250,6 (average) Belarus 100 283,7
Bulgaria 100 217,7
Czech Republic 100 250,0
Hungary 100 73,6
Poland 100 360,90
Romania 100 152,8
Slovakia 100 411,0
Ukraine 100 254,7
Turkey 100 230,3
Northern Africa 100 149,9 (average) Egypt 100 104,6
Morocco 100 165,8
Tunisia 100 179,3
Table 14. Export value of HS-Code 61 in index value. Source: made by author; statistics from
International Trade Centre, 2013.
115
Exporter 2001 2011
World 103260974 199876913
China 18952050 63073873
Eastern Europe 6237982 8345858 Belarus 195635 306801
Bulgaria 546559 1084099
Czech Republic 401984 860332
Hungary 749124 458752
Poland 1460290 2065257
Romania 2065992 2523832
Slovakia 398871 565085
Ukraine 419527 481700
Turkey 2639429 5125420
Northern Africa* 3772513** 6046236 Egypt 254284 (Year: 2008) 837329
Morocco 1685613 (Year: 2002) 2812020
Tunisia 2086900 2396887
Table 15. Export value of HS-Code 62 in absolute numbers. (Unit: 1000 Dollar.) Source:
made by author; statistics from International Trade Centre, 2013. * Egypt is excluded since
the statistics of Egypt are only available from 2008. ** Contains the export value of Morocco
in 2002 and the export value of Tunisia in 2001.
116
Exporter 2001 (= base year) 2011
World 100 193,6
China 100 332,8
Eastern Europe 100 143,8 (average) Belarus 100 156,8
Bulgaria 100 198,3
Czech Republic 100 214,0
Hungary 100 61,2
Poland 100 141,4
Romania 100 122,2
Slovakia 100 141,7
Ukraine 100 114,8
Turkey 100 194,2
Northern Africa 100 203,7 (average) Egypt 100 329,3
Morocco 100 166,8
Tunisia 100 114,9
Table 16. Export value of HS-Code 62 in index value. Source: made by author; statistics from
International Trade Centre, 2013.
117
Exporter 2001 2011
World 18912154 55689788
China 3700202 22673294
Eastern Europe 927431 2234833 Belarus 21998 44370
Bulgaria 35904 119734
Czech Republic 271016 479837
Hungary 85952 190487
Poland 369342 825727
Romania 76025 331411
Slovakia 45658 141859
Ukraine 21536 101408
Turkey 1055227 2138719
Northern Africa* 102828** 703383 Egypt 278026 (Year: 2008) 308359
Morocco 27332 (Year: 2002) 141473
Tunisia 75496 253551
Table 17. Export value of HS-Code 63 in absolute numbers. (Unit: 1000 Dollar.) Source:
made by author; statistics from International Trade Centre, 2013. * Egypt is excluded since
the statistics of Egypt are only available from 2008. ** Contains the export value of Morocco
in 2002 and the export value of Tunisia in 2001.
118
Exporter 2001 2011
World 100 294,5
China 100 612,8
Eastern Europe 100 296,9 (average) Belarus 100 201,7
Bulgaria 100 333,5
Czech Republic 100 177,1
Hungary 100 221,6
Poland 100 223,6
Romania 100 435,9
Slovakia 100 310,7
Ukraine 100 470,9
Turkey 100 202,7
Northern Africa 100 321,4 (average) Egypt 100 110,9
Morocco 100 517,6
Tunisia 100 335,8
Table 18. Export value of HS-Code 63 in index value. Source: made by author; statistics from
International Trade Centre, 2013.
119
Figure 33. Map of European rivers. Source: Enchanted Learning (2013).
120
Figure 34. Map of high-speed rails in Europe. Source: Wikipedia (2011)
121
Interview with Company A
1. Hoe ziet uw supply chain eruit?
Wij zijn een Duits bedrijf. Alle kleding wordt vanuit Duitsland gekocht. De
voorraadaanlevering komt uit Azië en veel komt aan in de Rotterdamse haven. Sommige
(hippere) merken worden per vliegtuig aangeleverd, omdat dat sneller moet. De verschillende
verdeelcentra zitten in Duitsland. De verdeelcentrum voor Peek & Cloppenburg in Rotterdam
zit in Egelsbach en die leveren ons dagelijks aan. Wat dagelijks aankomt wordt verwerkt in
het filiaal, voorzien van prijsetiketten. Hippere merken komen per vliegtuig aan, want die
zitten korter op de markt, dus die moeten eerder binnenkomen. De producten komen
voornamelijk uit Azië, maar sommige producten komen uit Europa. Wij zijn een Duits
bedrijf, dus wij hebben ook heel veel Duitse leveranciers, die alles in Europa produceren.
Naast onze eigen labels zijn er ook nog merken, die lokaal produceren.
2. Hoeveel verschillende kanalen hanteert u?
Wij maken gebruik van heel veel verschillende kanalen. Op dit moment zijn wij bezig met
een aantal kanalen in China en Bangladesh opzetten. Vanuit de kantoren in China worden de
lokale leveranciers benadert en aangesproken over de kwaliteit en zorgen ze ervoor dat de
controle al veel sneller in de keten gedaan kan worden.
3. Hoelang werkt u al met deze structuur?
Sinds eind 2012 werken wij aan de nieuwe kanalen in China, maar andere structuren werken
al meer dan 20 jaar.
4. Zijn er veranderingen te verwachten? Welke? En waarom?
Nu is er een grote verandering door het nieuwe kantoor in China, waar de leveranciers direct
worden aangesproken. De manier van inkoop wordt anders en heel de supply chain verandert
hierdoor. Alles zal efficiënter verlopen en de kwaliteit wordt verbeterd.
Wij importeren veel uit Azië. Dit komt onder andere doordat wij heel veel eigen merken
verkopen. Heel veel fabricage is vanuit Europa naar Azië vertrokken, omdat de
arbeidskrachten daar goedkoper zijn. Nu ziet men daar een verandering in. Veel Chinese
mensen, wat betreft de fashion gedeelte, gaan naar Italië en nemen daar kledingbedrijven
over. Kwaliteit en prijs speelt een grote rol in de kledingindustrie.
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De meeste producten komen uit Azië, maar bepaalde producten, zoals ondergoed, worden in
Europa geproduceerd. Vanwege het nieuwe kantoor in China blijven wij nog steeds heel veel
uit China importeren.
5. Ik heb hier 3 voorbeelden van een supply chain van een kledingbedrijf. Welke van de
3 supply chains lijkt het meest op uw supply chain?
Zowel voorbeeld A als C. De producten, die per vliegtuig worden aangevoerd komen aan in
Düsseldorf, want daar zit ons hoofdkantoor. De producten, die per schip worden vervoerd,
komen in Rotterdam aan. Sommige merken (zoals Hugo Boss) worden in Duitsland
geproduceerd en vervolgens naar Nederland gestuurd, omdat de tussenhandel hier in
Nederland zit. Vervolgens wordt het weer terug gestuurd naar Duitsland en daar wordt het
gelabeld, omdat de verdeelcentra in Duitsland zitten. Zodra er meerdere filialen in Nederland
en België komen, zullen er waarschijnlijk ook verdeelcentra in Nederland komen. Maar als er
een nieuwe verdeelcentrum in Nederland komt, brengt dat allemaal kosten met zich mee. Nu
is het goedkoper om het allemaal via Duitsland te laten lopen.
6. Is near-sourcing een belangrijke strategie binnen uw supply chain?
Sommige producten komen uit Turkije en sommige producten worden in Polen gemaakt.
Deze producten worden altijd per vrachtwagen vervoerd. Ook zijn er fabrikanten die in
Duitsland zitten, maar die hun producten in Spanje of elders in Europa laten maken. Maar het
overgrote deel blijven wij toch uit China importeren.
123
Interview with Company B
1. Hoe ziet uw supply chain eruit?
De productie vindt voornamelijk plaats in het verre Oosten en vervolgens worden de
producten in containers naar Rotterdam vervoerd per schip. Wij hebben 2 DC’s in Nederland.
Alleen bij hoge uitzondering worden de producten per vliegtuig vervoerd. Dit is niet
gebruikelijk in de kledingsector, omdat de kosten hierdoor enorm stijgen waardoor de
winstmarge elimineert. Sommige producten van ons komen per vrachtwagen uit Turkije of
Tsjechië.
2. Hoeveel verschillende kanalen hanteert u?
Wij maken in totaal gebruik van vier kanalen: China, Bangladesh, Turkije en Tsjechië.
3. Hoelang werkt u al met deze structuur?
Wij werken al jaren met deze structuur, zeker 10 tot 15 jaar.
4. Zijn er veranderingen te verwachten? Welke? En waarom?
Dit gebeurt nu nog niet, maar de kosten kunnen gedrukt worden door de producten in
Bangladesh al op winkelniveau in te pakken, zodat alles prepacked in Nederland aankomt. In
dat geval heeft men geen logistiek meer in Nederland en hiermee kunnen wij heel veel kosten
besparen, omdat de lonen in het verre Oosten veel lager liggen. De lonen in het verre Oosten
zijn weliswaar gestegen, maar de lonen daar zijn nog lang niet zo hoog als in Europa. Als je
daar alles prepacked kan laten maken dan heb je geen logistiek in Nederland nodig, dus dat is
een win-win situatie. […] De taalbarrière is iets dat altijd wel blijft. Men moet zelf overwegen
hoeveel procent fout gaat en kijken of dat kan worden afgeschreven door de extra winst, die
gemaakt wordt door de producten in het verre Oosten te laten produceren.
5. Ik heb hier 3 voorbeelden van een supply chain van een kledingbedrijf. Welke van de
3 supply chains lijkt het meest op uw supply chain?
Voorbeeld B in ieder geval niet. Voorbeeld A past het meest bij ons en voorbeeld C hebben
wij ook wel een beetje. De producten worden per vliegtuig vervoerd wanneer het product
modegevoelig is of wanneer wij op het product staan te wachten. Als er nu wordt afgesproken
met de leveranciers in het verre Oosten dat in week 20 de korte broeken hier in Nederland
moeten zijn, maar in week 18 wordt het al mooi weer, dan hebben wij die korte broeken in
124
week 18 al nodig in plaats van week 20, dus dan moet het per vliegtuig vervoerd worden in
plaats van per schip.
6. Is near-sourcing een belangrijke strategie binnen uw supply chain?
Wij zijn op dit moment niet van plan om de productie van China naar Europa te verplaatsen
en zullen in het verre Oosten blijven produceren. Wellicht zou dat wel kunnen gebeuren na 10
jaar, maar nu in ieder geval nog niet, want de lonen in China zijn nog vele malen lager dan in
Europa.
125
Interview with Company C
1. Hoe ziet uw supply chain eruit?
Wij hebben zowel producten uit het verre Oosten als uit Turkije. Wat uit China komt, wordt
per container vervoerd en wat uit Turkije komt, wordt per vrachtwagen vervoerd. Er komen
ook wat producten uit Pakistan en dat soort landen. Maar naast China, is Turkije ook een
redelijk belangrijk land voor ons.
2. Hoeveel verschillende kanalen hanteert u?
Wij doen zeevracht vanuit het verre Oosten en in enkele gevallen worden de producten per
vliegtuig vervoerd. Dat laatste geldt ook wel voor producten uit Turkije. De producten door
de lucht laten vervoeren, is wel heel uitzonderlijk. Het heeft puur met snelheid te maken. Als
we iets willen nabestellen en als we iets snel willen hebben of als de leverancier veel
vertraging heeft in het productieproces, dan moet er gevlogen worden.
3. Hoelang werkt u al met deze structuur?
Wij werken al jaren met deze structuur. Dan kan je denken aan een periode van ongeveer 10
jaar.
4. Zijn er veranderingen te verwachten? Welke? En waarom?
De structuur blijft min of meer hetzelfde, alleen de verdeling van de productielanden kan
verschuiven, vanwege de kosten en tijdsoverwegingen. De verschillende situaties in de
verschillende landen spelen hierbij ook een rol. China is opeens een stuk duurder geworden
dan dat we gewend zijn, dus nu is het interessanter om te kijken of landen, die dichterbij zitten
een optie zijn. Die landen zijn wel wat duurder, maar als daar van alles gebeurt dan is dat wel
interessanter. […] Je moet je goederenstroom verdelen over verschillende landen. Elk land
heeft haar voor- en nadelen. Je moet zo goed mogelijk de verdeling over die landen
verspreiden. Het is goed om dingen ver weg te doen maar ook goed om wat dingen dichterbij
te doen. […] Wij hebben niet met taalbarrières en kwaliteitsproblemen te maken als we onze
producten in China laten produceren, want we hebben kantoren in China met personeel die de
taal wel beheersen.
5. Ik heb hier 3 voorbeelden van een supply chain van een kledingbedrijf. Welke van de
3 supply chains lijkt het meest op uw supply chain?
126
Variant A en C komen in grote lijnen overeen met onze supply chain. Er wordt voornamelijk
geproduceerd in het verre Oosten en dat wordt dan met containers vervoerd naar Rotterdam.
Alleen bij hoge uitzondering worden de producten per vliegtuig vervoerd, dus als het met
spoed moet. Dit komt dan aan op Schiphol. Wat uit Turkije komt, wordt altijd per
vrachtwagen vervoerd (alleen een enkele keer per vliegtuig). De producten, die uit Turkije
komen, worden nooit per boot vervoerd, want wat uit Turkije komt, is altijd sneller en
goedkoper per vrachtwagen.
6. Is near-sourcing een belangrijke strategie binnen uw supply chain?
Elke keuze die je maakt voor een land om daar te produceren, daar zitten verschillende
redenen aan. Je moet de verdeling zodanig maken dat die uiteindelijk optimaal is en daar
hoort near-sourcing ook zeker bij. Dit is afhankelijk van de omstandigheden. Je ziet dat er nu
bedrijven zijn, die eerst voor 100% naar het verre Oosten zijn gegaan, maar nu ook weer voor
een gedeelte dichterbij de markt komen. Dat komt ook omdat het verre Oosten duurder is
geworden en omdat de lead-times langer zijn, dus dat is een grote risico.
127
Interview with Company D
1. Hoe ziet uw supply chain eruit?
Hou er rekening mee dat wij een retailer zijn met eigen winkels, maar ook zelf de kleding
ontwerpen en laten produceren in met name het verre Oosten en Turkije. Een klein stukje
komt van de Nederlandse leverancier, maar die laten het zelf ook in het verre Oosten maken.
[…] Het Verre Oosten is Bangladesh, China en India. Wij kopen op dit moment alleen in, in
China en Bangladesh. In het verleden kochten we ook in India in.
2. Hoeveel verschillende kanalen hanteert u?
Alles wat wij uit Turkije halen is Quick Delivery en dat gaat altijd per vrachtwagen en nooit
per vliegtuig. Per vrachtwagen duurt ongeveer 5 dagen en vliegen duurt 3 dagen. Dat moet je
goed kunnen plannen, want als het per vliegtuig moet, gaan de kosten omhoog. Als je die 5
dagen niet eens kan plannen dan heb je een serieus probleem, dat moet je goed kunnen.
Sommige producten uit het verre Oosten komen ook per vliegtuig (Quick Delivery). Dat is
niet alleen bij modegevoelige producten maar ook bij basics (basisproducten). Natuurlijk, bij
modegevoelige producten heb je dat sowieso. Als je een trend ziet dan kun je daar meteen op
inspelen, maar een klein gedeelte dat per vliegtuig vervoerd wordt, zijn ook basics
(basisproducten). Betrouwbaarheid, daar hebben wij wel een beetje een probleem mee in ons
supply chain, dus vandaar dat ook een stukje basics (basisproducten) is bij ons. Vaak gaat er
iets mis in China en daarom moeten wij het laten vliegen. […] Vaak gaat het om
kwaliteitsproblemen en problemen bij de leverancier. Chinezen zeggen “ja” en doen “nee”,
dus je schiet daar niks mee op.
3. Hoelang werkt u al met deze structuur?
Laten we het op 20 jaar houden. Zo’n jaar of 10 geleden kochten we ook in Frankrijk en
Engeland in. Engeland komt soms nog voor.
4. Zijn er veranderingen te verwachten? Welke? En waarom?
Nee, niet in de structuur van de supply chain. Maar er zijn wel verschuivingen in landen waar
goederen vandaan komen. Momenteel schuiven we meer naar Bangladesh en Turkije. […]
We produceren meer in Bangladesh wegens betrouwbaarheidsissues, maar ook omdat China
steeds duurder wordt. Wij hebben nu een aantal zusterbedrijven erbij, dus we worden steeds
groter en we hebben nu meer buying power in Bangladesh, dus schuiven we naar Bangladesh.
128
Grofweg 80% komt nu uit China en de rest uit Europa, waarvan het grootste gedeelte Turkije.
Ongeveer 15% komt uit Turkije en de overige 5% komt van andere leveranciers. Dat gaat
veranderen in de toekomst. Het aandeel van Turkije gaat met 40% toenemen qua
inkoopwaarde en dat gebeurt binnen de komende 5 jaar. […] Dat komt omdat het sneller
aankomt en omdat we een paar goede leveranciers hebben gevonden in Turkije. […] Snelheid
speelt een belangrijke rol, want de klant is grilliger dan in het verleden. De klant gaat van hot
naar haar en daar moeten wij op in kunnen spelen. China kan het ook wel, maar dan moet je
wel vliegen. Het kost je wel marge, maar als je het daar goedkoper hebt kunnen inkopen dan
heb je de vliegkosten ook al goedgemaakt. Je moet er een goede mix van maken.
5. Ik heb hier 3 voorbeelden van een supply chain van een kledingbedrijf. Welke van de
3 supply chains lijkt het meest op uw supply chain?
B zeker niet. Wij hebben een mix van voorbeeld A en C.
6. Is near-sourcing een belangrijke strategie binnen uw supply chain?
Nee, niet noodzakelijkerwijs near-sourcing. Wij zijn wel bezig met Quick Delivery, dat wil
zeggen wie/waar is men in staat om in korte termijn te produceren, zodat we snel op de markt
kunnen reageren. Dat verklaart dus deels de verschuiving naar Turkije, omdat je hier naast
een snelle productietijd ook een korte transport weg hebt. Maar we doen dit ook in China met
een leverancier die een snelle productietijd heeft, maar waarbij we de goederen dan laten
vliegen. Voor ons is het out the picture om in Europa of Afrika te produceren. Dat kom omdat
we een hele goed basis in China hebben. Een aantal jaar hebben we in Marokko en Algerije
producten gemaakt, maar dat is verlopen, omdat we in China beter konden produceren en de
betrouwbaarheid van de Chinezen toch iets beter is dan de Noord-Afrikanen.
129
Interview with Company E
1. Hoe ziet uw supply chain eruit?
Ongeveer 80% van de producten komt uit China en grofweg 20% van de producten komt uit
Turkije. Van de producten uit China wordt 85% vervoerd per schip en 15% per vliegtuig. De
producten worden per vliegtuig vervoerd als de producten met spoed in Nederland moeten
aankomen en wanneer we aan onze verkoopverplichtingen moeten voldoen en binnen een
bepaalde tijd ervoor moeten zorgen dat een bepaalde hoeveelheid van de producten gereed is
en hier in Nederland moet zijn. De producten uit Turkije worden altijd per vrachtwagen
vervoerd. In dit geval is er een onderscheid tussen “langzame” en “snelle” vrachtwagens. Als
de producten met spoed in Nederland moeten zijn dan gebruiken we “snelle” vrachtwagens.
Dit houdt in dat we dan met 2 vrachtwagenchauffeurs in 1 vrachtwagen rijden waardoor er
minder vaak gestopt hoeft te worden.
2. Hoeveel verschillende kanalen hanteert u?
Wat het verre Oosten betreft, is China het belangrijkst. Daarnaast zijn er ook landen als
Indonesië, India en Bangladesh. In Europa is Turkije het belangrijkst en een kleine
hoeveelheid komt uit Portugal en Roemenië.
3. Hoelang werkt u al met deze structuur?
Al erg lang. Er vinden wel verschuivingen plaats richting de lage lonen landen, maar het duurt
wel enige tijd voordat deze verschuivingen zich ontwikkelen en optreden. Dus je spreekt over
een periode van zeker 10 jaar.
4. Zijn er veranderingen te verwachten? Welke? En waarom?
Er zullen zeker veranderingen zijn. Dit hangt allemaal af van de economische trends. Als er
een ander land is met lage lonen dan zal er daar geproduceerd worden. Maar dit is moeilijk te
voorspellen. Afrika bijvoorbeeld is nu vaker in beeld. Men verwacht dat Afrika later in
opkomst is. Maar het hangt ook af van de businessmodel van een bedrijf. Het gaat niet altijd
om lage lonen. Soms kijken we er ook naar of een land voldoende grondstoffen en
halffabrikaten op voorraad heeft en of er in korte termijn snel geproduceerd kan worden. Dit
speelt allemaal ook een rol om te bepalen welk land je kiest.
130
5. Ik heb hier 3 voorbeelden van een supply chain van een kledingbedrijf. Welke van de
3 supply chains lijkt het meest op uw supply chain?
Wij hebben niet zozeer een DC, maar wij werken met consolidatiepunten. We hebben wel een
DC in Nederland. In dit geval hebben wij een combinatie van voorbeeld A en C. Wat uit
China komt, hoort bij voorbeeld A en wat uit Turkije komt, hoort bij voorbeeld C.
6. Is near-sourcing een belangrijke strategie binnen uw supply chain?
Near-sourcing is op zich niet belangrijk bij ons. De inkopers en designers bepalen vaak waar
iets geproduceerd wordt. Bij ons gaat het meer om het type product zelf. De lead time speelt
ook wel een rol, maar het type product is het belangrijkst. Het gaat er meer om of het type
product op het juiste kwaliteitsniveau gemaakt kan worden in dat land.